Trane TWE061D-E***A, TWE090D-E**BA, TWE120D-E**BA, TWE150E**BA, TWE180E**BA Installation and Maintenance Manual

...
Installation, Operation, and Maintenance
Split System Air Conditioners Odyssey™
Air Handler — 5 to 25 Tons
MMooddeell ((6600 HHzz)) TWE061D/E***A TWE090D/E**BA TWE120D/E**BA TWE150E**BA TWE180E**BA TWE240E**BA TWE300E**BA
MMooddeell ((5500 HHzz)) TWE051D***A TWE076D/E***A TWE101D/E***A TWE126E***A TWE156E***A TWE201E***A TWE251E***A
SSAAFFEETTYY WWAARRNNIINNGG
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
March 2015
SSA-SVX06E-EN
Introduction
WARNING
CAU
TION
NOTICE
Read this manual thoroughly before operating or servicing this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.
The three types of advisories are defined as follows:
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
Indicates a situation that could result in equipment or property-damage only accidents.
Important Environmental Concerns
Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs.
Important Responsible Refrigerant Practices
Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.
WWAARRNNIINNGG
PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!
AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee eelleeccttrriiccaall ccooddeess..
WWAARRNNIINNGG
PPeerrssoonnaall PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE)) RReeqquuiirreedd!!
TTeecchhnniicciiaannss,, iinn oorrddeerr ttoo pprrootteecctt tthheemmsseellvveess ffrroomm ppootteennttiiaall eelleeccttrriiccaall,, mmeecchhaanniiccaall,, aanndd cchheemmiiccaall hhaazzaarrddss,, MMUUSSTT ffoollllooww pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaall aanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd llaabbeellss,, aass wweellll aass tthhee iinnssttrruuccttiioonnss bbeellooww::
•• BBeeffoorree iinnssttaalllliinngg//sseerrvviicciinngg tthhiiss uunniitt,, tteecchhnniicciiaannss MMUUSSTT ppuutt oonn aallll PPPPEE rreeqquuiirreedd ffoorr tthhee wwoorrkk bbeeiinngg uunnddeerrttaakkeenn ((EExxaammpplleess;; ccuutt rreessiissttaanntt gglloovveess//sslleeeevveess,, bbuuttyyll gglloovveess,, ssaaffeettyy ggllaasssseess,, hhaarrdd hhaatt//bbuummpp ccaapp,, ffaallll pprrootteeccttiioonn,, eelleeccttrriiccaall PPPPEE aanndd aarrcc ffllaasshh ccllootthhiinngg)).. AALLWWAAYYSS rreeffeerr ttoo aapppprroopprriiaattee MMaatteerriiaall SSaaffeettyy DDaattaa SShheeeettss ((MMSSDDSS))//SSaaffeettyy DDaattaa SShheeeettss ((SSDDSS)) aanndd OOSSHHAA gguuiiddeelliinneess ffoorr pprrooppeerr PPPPEE..
•• WWhheenn wwoorrkkiinngg wwiitthh oorr aarroouunndd hhaazzaarrddoouuss cchheemmiiccaallss,, AALLWWAAYYSS rreeffeerr ttoo tthhee aapppprroopprriiaattee MMSSDDSS//SSDDSS aanndd OOSSHHAA//GGHHSS ((GGlloobbaall HHaarrmmoonniizzeedd SSyysstteemm ooff CCllaassssiiffiiccaattiioonn aanndd LLaabbeelllliinngg ooff CChheemmiiccaallss)) gguuiiddeelliinneess ffoorr iinnffoorrmmaattiioonn oonn aalllloowwaabbllee ppeerrssoonnaall eexxppoossuurree lleevveellss,, pprrooppeerr rreessppiirraattoorryy pprrootteeccttiioonn aanndd hhaannddlliinngg iinnssttrruuccttiioonnss..
•• IIff tthheerree iiss aa rriisskk ooff eenneerrggiizzeedd eelleeccttrriiccaall ccoonnttaacctt,, aarrcc,, oorr ffllaasshh,, tteecchhnniicciiaannss MMUUSSTT ppuutt oonn aallll PPPPEE iinn aaccccoorrddaannccee wwiitthh OOSSHHAA,, NNFFPPAA 7700EE,, oorr ootthheerr ccoouunnttrryy--ssppeecciiffiicc rreeqquuiirreemmeennttss ffoorr aarrcc ffllaasshh pprrootteeccttiioonn,, PPRRIIOORR ttoo sseerrvviicciinngg tthhee uunniitt.. NNEEVVEERR PPEERRFFOORRMM AANNYY SSWWIITTCCHHIINNGG,, DDIISSCCOONNNNEECCTTIINNGG,, OORR VVOOLLTTAAGGEE TTEESSTTIINNGG WWIITTHHOOUUTT PPRROOPPEERR EELLEECCTTRRIICCAALL PPPPEE AANNDD AARRCC FFLLAASSHH CCLLOOTTHHIINNGG.. EENNSSUURREE EELLEECCTTRRIICCAALL MMEETTEERRSS AANNDD EEQQUUIIPPMMEENNTT AARREE PPRROOPPEERRLLYY RRAATTEEDD FFOORR IINNTTEENNDDEEDD VVOOLLTTAAGGEE..
©2015 Trane All rights reserved
SSA-SVX06E-EN
IInnttrroodduuccttiioonn
WWAARRNNIINNGG
RReeffrriiggeerraanntt uunnddeerr HHiigghh PPrreessssuurree!!
SSyysstteemm ccoonnttaaiinnss ooiill aanndd rreeffrriiggeerraanntt uunnddeerr hhiigghh pprreessssuurree.. RReeccoovveerr rreeffrriiggeerraanntt ttoo rreelliieevvee pprreessssuurree bbeeffoorree ooppeenniinngg tthhee ssyysstteemm.. SSeeee uunniitt nnaammeeppllaattee ffoorr rreeffrriiggeerraanntt ttyyppee.. DDoo nnoott uussee nnoonn--aapppprroovveedd rreeffrriiggeerraannttss,, rreeffrriiggeerraanntt ssuubbssttiittuutteess,, oorr rreeffrriiggeerraanntt aaddddiittiivveess..
WWAARRNNIINNGG
RR--441100AA RReeffrriiggeerraanntt uunnddeerr HHiigghheerr PPrreessssuurree tthhaann RR--2222!!
TThhee uunniittss ddeessccrriibbeedd iinn tthhiiss mmaannuuaall uussee RR--441100AA rreeffrriiggeerraanntt wwhhiicchh ooppeerraatteess aatt hhiigghheerr pprreessssuurreess tthhaann RR--2222.. UUssee OONNLLYY RR--441100AA rraatteedd sseerrvviiccee eeqquuiippmmeenntt oorr ccoommppoonneennttss wwiitthh tthheessee uunniittss.. FFoorr ssppeecciiffiicc hhaannddlliinngg ccoonncceerrnnss wwiitthh RR--441100AA,, pplleeaassee ccoonnttaacctt yyoouurr llooccaall TTrraannee rreepprreesseennttaattiivvee..
Copyright
This document and the information in it are the property of Trane, and may not be used or reproduced
in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.
Revision History
With the change to Microchannel, the Odyssey split system now offers a 50Hz, 6.25 standard air handler (TWE076E) and a 60Hz, 7.5 ton standard/SZVAV/2­Speed VFD air handler (TWE090E). See performance data for additional details on this new split system.
Odyssey air handlers now have the ability to convert from Single Zone VAV to 2–Speed Fan control in order to comply with certain sections of California Title 24 and ASHRAE 90.1. See
“Installation, 2-Speed VFD Units,” p. 25 for
configuration details.
SSA-SVX06E-EN
3
Table of Contents
Model Number Description. . . . . . . . . . . . . . . . . 5
Air Handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Information . .. . . . . . . . . . . . . .. . . . . . . . 6
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pre-Installation . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 7
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Inspection Checklist . . . . . . . . . . . . . . . . . . . 7
Testing for Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lifting Recommendations . . . . . . . . . . . . . . . . . 7
Repositioning Drain Pan. . . . . . . . . . . . . . . . . . . 7
Field Conversion to 460 Volt . . . . . . . . . . . . . . . 9
Converting Motor to 460 Volt. . . . . . . . . . . 9
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . 9
Reorienting Evaporator Coil
(TWE126/150 and 156/180) . . . . . . . . . . . . . 9
Preparation for Refrigerant
Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installations, Limitations and
Recommendations. . . . . . . . . . . . . . . . . . . . . . . 10
Dimensional Data . . . . . . . . . . . . . .. . . . . . . . . . . 11
Weights . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 20
Air Handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Air Flow Settings . . . . . . . . . . . . . . . . . . . . . . . . 24
Standard Units. . . . . . . . . . . . . . . . . . . . . . . 24
SZVAV Units . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-Speed VFD Units . . . . . . . . . . . . . . . . . . . 25
Minimum Supply Fan Output . . . . . . . . . 25
Electrical Connections . . . . . . . . . . . . . . . . . . . 26
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
EDC Switch Wiring . . . . . . . . . . . . . . . . . . . 27
Heating and Cooling Setpoint
Arbitration . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Checkout Procedure . . . . . . . . . . . . . . . . . . . . . 28
Installation Checklist . . . . . . . . . . . . . . . . . . . . . 28
Thermostat and Control
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electromechanical Controls . . . . . . . . . . . 29
ReliaTel Controls . . . . . . . . . . . . . . . . . . . . . 29
Electrical Data . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 31
60 Hz Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
50 Hz Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Start-Up . . . . . . . . . . . . . . . . .. . . . . .. . . . . . . . . . . . 42
Sequence of Operation. . . . . . . . . . . . . . . . . . . 42
Variable Air Volume Applications
(SZVAV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2–Speed VFD Applications . . . . . . . . . . . . 43
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 22
Horizontal Suspension . . . . . . . . . . . . . . . . . . . 22
Leveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Auxiliary Drain Pan. . . . . . . . . . . . . . . . . . . 22
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . 22
Condensate Piping. . . . . . . . . . . . . . . . . . . . . . . 23
Filter Replacement. . . . . . . . . . . . . . . . . . . . . . . 23
Duct Connections. . . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 44
Fan Belt Adjustment . . . . . . . . . . . . . . . . . . . . . 44
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Annually (Cooling Season) . . . . . . . . . . . . . . . 45
Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . 46
Wiring Diagram Matrix . . . . . . . . . . . . . . . . . . .. 47
4
SSA-SVX06E-EN

Model Number Description

Air Handler

T WE 2 40 E D 0 0 * *
1 2 3 4 5 6 7 8 9 10 11 12
T WE 201 E D 0 0 * *
1 2 3 4 5 6 7 8 9 10 11 12
NNoottee:: When ordering replacement parts or requesting
service, be sure to refer to the specific model number, serial number, and DL number (if applicable) stamped on the unit nameplate.
DDIIGGIITTSS 11 -- 33:: PPrroodduucctt TTyyppee
TWE = Split System Heat Pump/Cooling Air Handler
DDIIGGIITTSS 44 -- 66:: NNoommiinnaall GGrroossss CCoooolliinngg CCaappaacciittyy ((MMBBhh))
061 = 5 Tons (60 Hz) 090 = 7.5 Tons (60 Hz) 120 = 10 Tons (60 Hz) 150 = 12.5 Tons (60 Hz) 180 = 15 Tons (60 Hz) 240 = 20 Tons (60 Hz) 300 = 25 Tons (60 Hz) 051 = 4.6 Tons (50 Hz) 076 = 6.25 Tons (50 Hz) 101 = 8.33 Tons (50 Hz) 126 = 10.4 Tons (50 Hz) 156 = 13.0 Tons (50 Hz) 201 = 16.7 Tons (50 Hz) 251 = 20.9 Tons (50 Hz)
DDIIGGIITT 77:: MMaajjoorr DDeevveellooppmmeenntt SSeeqquueennccee
D = Single Refrigeration Circuit E = Dual Refrigeration Circuit
DDIIGGIITT 88:: EElleeccttrriiccaall CChhaarraacctteerriissttiiccss
3 = 208–230/60/3 4 = 460/60/3 W = 575/60/3 D = 380-415/50/3 K = 380/60/3
DDIIGGIITTSS 99 -- 1100:: FFaaccttoorryy IInnssttaalllleedd OOppttiioonnss
00 = Packed Stock (Standard) 03 = 2-Speed Variable Frequency Drive (VFD) standard
motor (electromechanical condenser only) 04 = 2-Speed Variable Frequency Drive (VFD) oversized
motor (electromechanical condenser only) R3 = Single Zone Variable Air Volume (VFD) standard
motor - (ReliaTel condenser only) R4 = Single Zone Variable Air Volume (VFD) oversized motor - (ReliaTel condenser only)
DDIIGGIITTSS 1111:: MMiinnoorr DDeessiiggnn SSeeqquueennccee
* = Current Design Sequence
1
DDIIGGIITTSS 1122:: SSeerrvviiccee DDiiggiitt
* = Current Design Sequence
1
1.
* = sequential alpha character
SSA-SVX06E-EN
5

General Information

This manual describes proper installation, operation, and maintenance procedures for air cooled systems. By carefully reviewing the information within this manual and following the instructions, the risk of improper operation and/or component damage will be minimized. It is important that periodic maintenance be performed to help assure trouble free operation. Should equipment failure occur, contact a qualified service organization with qualified, experienced HVAC technicians to properly diagnose and repair this equipment.
IImmppoorrttaanntt:: All phases of this installation must comply
with the NATIONAL, STATE & LOCAL CODES. In addition to local codes, the installation must conform with National Electric Code -ANSI/NFPA NO. 70 LATEST REVISION.
Any individual installing, maintaining, or servicing this equipment must be properly trained, licensed and qualified.
IImmppoorrttaanntt:: Do not remove the VFD without first
contacting technical support! For performance-related questions and diagnostic support in North America call 1­877-872-6363. Any return requires a claim number FIRST. Removal of the VFD prior to this step will void the unit’s warranties.
Installation procedures should be performed in the sequence that they appear in this manual. Do not destroy or remove the manual from the unit. The
manual should remain weather-protected with the unit until all installation procedures are complete.
NNoottee:: It is not the intention of this manual to cover all
possible variations in systems that may occur or to provide comprehensive information concerning every possible contingency that may be encountered during an installation. If additional information is required or if specific problems arise that are not fully discussed in this manual, contact your local sales office.
Use the installation checklist provided In this manual to verify that all necessary installation procedures have been completed. Do not use the checklist as a substitute for reading the information contained in the manual. Read the entire manual before beginning installation procedures.

Unit Description

These air handler models incorporate a single slab coil assembly, improved application flexibility, servicing, maintenance accessibility and an improved accessory line. They are fully convertible, (vertical to horizontal discharge) without field removal of the coil assembly. They are shipped ready for horizontal installation.
All units have one drain pan that can be installed in any one of four positions. This allows for vertical or horizontal applications and right or left exit.
IImmppoorrttaanntt:: All dual circuit (digit 7 = E) have an
intertwined coil, except for the 25 ton, TWE251 and TWE300 units.
6
SSA-SVX06E-EN

Pre-Installation

The final position for the air handler must be dictated by required service access to it, weight distribution over structural supports, and by the locations of electrical, refrigerant and condensate drainage connections. After this is determined, the following preparations should be made.

Unit Inspection

Inspect material carefully for any shipping damage. If damaged, it must be reported to, and claims made against the transportation company. Compare the information that appears on the unit nameplate with ordering and submittal data to ensure the proper unit was shipped. Available power supply must be compatible with electrical characteristics specified on component nameplates. Replace damaged parts with authorized parts only.

Inspection Checklist

To protect against loss due to damage incurred in transit, complete the following checklist upon receipt of the unit.
Inspect individual pieces of the shipment before accepting the unit. Check for obvious damage to the unit or packing material.
Inspect the unit for concealed damage before it is stored and as soon as possible after delivery. Concealed damage must be reported within 15 days. If concealed damage is discovered, stop unpacking the shipment. Do not remove damaged material from the receiving location. Take photos of the damage if possible. The owner must provide reasonable evidence that the damage did not occur after delivery.
Notify the carrier’s terminal of damage immediately by phone and by mail. Request an immediate joint inspection of the damage by the carrier and the consignee.
Notify the sales representative and arrange for repair. Do not repair the unit until the damage is inspected by the carrier’s representative.

Testing for Leaks

All TWE units are shipped with a holding charge of nitrogen in each circuit and should be leak tested before installation.
1. Remove the access panel.
2. Locate the liquid line or suction line access valve for each circuit.
3. Install gauges to determine if the circuits are still pressurized. If not, the charge has escaped and should be repaired as required to obtain a leak-free circuit.

Lifting Recommendations

WWAARRNNIINNGG
IImmpprrooppeerr UUnniitt LLiifftt!!
TTeesstt lliifftt uunniitt aapppprrooxxiimmaatteellyy 2244 iinncchheess ttoo vveerriiffyy pprrooppeerr cceenntteerr ooff ggrraavviittyy lliifftt ppooiinntt.. TToo aavvooiidd ddrrooppppiinngg ooff uunniitt,, rreeppoossiittiioonn lliiffttiinngg ppooiinntt iiff uunniitt iiss nnoott lleevveell..
NNOOTTIICCEE
EEqquuiippmmeenntt DDaammaaggee!!
UUssee sspprreeaaddeerr bbaarrss ttoo pprreevveenntt ssttrraappss ffrroomm ddaammaaggiinngg tthhee uunniitt.. IInnssttaallll tthhee bbaarrss bbeettwweeeenn lliiffttiinngg ssttrraappss,, bbootthh uunnddeerrnneeaatthh tthhee uunniitt aanndd aabboovvee tthhee uunniitt ttoo pprreevveenntt tthhee ssttrraappss ffrroomm ccrruusshhiinngg tthhee uunniitt ccaabbiinneett oorr ddaammaaggiinngg tthhee ffiinniisshh..
Before preparing the unit for lifting, estimate the approximate center of gravity for lifting safety. Because of placement of internal components, the unit weight may be unevenly distributed. See “Weights,” p. 20 for approximate unit weights.
The crated unit can be moved using a forklift of suitable capacity. For lifting the unit into an elevated mounting position, run lifting straps or slings under the unit and attach securely to the lifting device.

Repositioning Drain Pan

Air handlers come with one drain pan that can be installed in any one of four positions; this allows for vertical or horizontal application and right or left condensate line connection.
NNoottee:: Important! All air handlers are shipped with the
drain pan installed in the horizontal position and the connection on the left side (as shown in
Figure 1, p. 8. If an alternate position is required,
the drain pan should be repositioned before setting the air handler.
1. Remove the access plate at the opposite end of the drain connection. This plate secures and lifts the back end of the drain pan for sloping. It must be removed before the drain pan can be removed. This is done as follows:
a. Remove the screw
b. Lift the access plate up
c. Pull the plate out. If the drain pan is to be moved
to the vertical position also remove the other two access plates.
2. Remove the screw securing the drain pan.
a. Lift the pan up
b. Slide the pan out
3. Install the drain pan into the new position.
SSA-SVX06E-EN
7
PPrree--IInnssttaallllaattiioonn
a. Slide the drain pan into the opening
b. Lift the drain pan up
c. Push it in all the way
d. Drop it down over the lip of the opening, secure
with screw
4. Install the access plate on the opposite end of the drain pain.
a. Slide the edge of the access plate under the
drain pan
b. Lift the access plate and drain pan up
c. Push the access plate in
d. Drop the access plate down over the lip of the
opening, secure with screw
NNoottee:: If the drain pan is being moved to the vertical
position, install the other access plates over the horizontal position opening
Figure 1. Drain pan location
Figure 2. Drain pan relocation
NNOOTTIICCEE
SSyysstteemm CCoommppoonneenntt DDaammaaggee!!
TThheessee aaiirr hhaannddlleerrss aarree sshhiippppeedd wwiitthh aa ddrryy nniittrrooggeenn hhoollddiinngg cchhaarrggee iinn tthhee ccooiill.. DDeepprreessss oorr rreemmoovvee tthhee aacccceessss vvaallvvee ccoonnee ttoo bblleeeedd ooffff tthhee nniittrrooggeenn pprriioorr ttoo bbrraazziinngg.. TTeemmppoorraarriillyy ccaapp ooffff ttuubbeess iiff tthhee rreeffrriiggeerraanntt lliinnee ccoonnnneeccttiioonnss aarree ttoo bbee mmaaddee llaatteerr..
8
SSA-SVX06E-EN
To cha nge voltage , pull plug, ro tate 18 0° a nd reins e rt
VIE W OF TERMI NAL EN D
GENERAL
ELECTRIC™
MARATHON™
HIGH LOW
HIGH LOW
To cha nge voltage , pull s e lect or plu g o ut, sh ift plug
to align arrow t o 460V for h igh voltage or 23 0V for low volta ge a s de sire d . Pus h p lug back in.
460V
ver
Conn e ct lines to L1, L2, L3
To revers e rota tion, intercha n ge a ny two lin e conn ect ions
PPrree--IInnssttaallllaattiioonn

Field Conversion to 460 Volt

WWAARRNNIINNGG
HHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!
DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmoottee ddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunn ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr lloocckkoouutt// ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr ccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabbllee ffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinngg ccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttoo tthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorr aalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooff ccaappaacciittoorrss.. VVeerriiffyy wwiitthh aann aapppprroopprriiaattee vvoollttmmeetteerr tthhaatt aallll ccaappaacciittoorrss hhaavvee ddiisscchhaarrggeedd..
FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffee ddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066AA--EENN..
WWAARRNNIINNGG
PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!
AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee eelleeccttrriiccaall ccooddeess..
Available power supply must agree with electrical data on component nameplate.
Some standard air handlers are shipped wired for 208-230 volt applications and can be converted for 460 volt by rewiring the blower motor. (This includes models TWE090D3, TWE090E3, TWE120D3, TWE120E3, TWE150E3 and TWE180E3).

Converting Motor to 460 Volt

1. Ensure power is disconnected to unit by following the warning above.
2. Remove unit access panels closest to motor.
3. Open terminal cover on lead end of motor.
4. Pull voltage selector plug from low voltage selection (see Figure 3, p. 9).
5. Shift the plug (or rotate 180°) to align plug for high voltage selection and re-insert plug.
IImmppoorrttaanntt:: When re-inserting voltage selection
plug, ensure it is fully seated.
6. Replace terminal cover on lead end of motor.
7. Replace unit access panels.
Figure 3. Voltage change plug

Refrigerant Piping

Reorienting Evaporator Coil (TWE126/ 150 and 156/180)

IImmppoorrttaanntt:: Applies to TWE126/150 and 156/180 when
positioned for vertical upflow. Unit is shipped in the horizontal position. If installing in the vveerrttiiccaall ppoossiittiioonn, the coil mmuusstt bbee reoriented by rotating the coil 4 degrees (control box side) from the shipped position.
1. Remove screws from top evaporator coil bracket (bracket that attaches coil to cabinet and runs the length of the unit).
2. Rotate evaporator coil approximately 4 degrees clockwise - looking from the control box end. When the evaporator coil is rotated, the lower set of evaporator coil bracket holes will align with the support bracket (from which it was originally fastened).
3. Reinsert screws in evaporator coil bracket.
SSA-SVX06E-EN
9
Top bracket screws
Rotate 4° clockwise
PPrree--IInnssttaallllaattiioonn
Figure 4. Evaporator coil reorientation for TWE126, 150, 156, 180

Preparation for Refrigerant Piping

NNOOTTIICCEE
EEqquuiippmmeenntt DDaammaaggee!!
DDoo nnoott aappppllyy hheeaatt ttoo rreemmoovvee sseeaall ccaappss uunnttiill tthhee ggaauuggee ppoorrtt ccoorreess hhaavvee bbeeeenn rreemmoovveedd.. IIff sseeaall ccaappss aarree iinnttaacctt,, aapppplliiccaattiioonn ooff hheeaatt mmaayy ggeenneerraattee eexxcceessssiivvee pprreessssuurree iinn tthhee uunniitt aanndd rreessuulltt iinn ddaammaaggee ttoo tthhee ccooiill oorr eexxppaannssiioonn vvaallvvee..
The air handler is designed so that refrigerant piping can enter from either the right or left hand side. It is shipped with the intent that the refrigerant lines will enter from the left hand side. To convert to right hand entry, unbraze the elbow on the suction line and rotate 180° and rebraze.
IImmppoorrttaanntt:: Access to refrigerant lines is limited in all
horizontal and some vertical applications. Therefore, refrigerant lines should be stubbed out and temporarily capped prior to setting the air handler. Protect adjacent surfaces from heat damage when brazing in and around the air handler.

Installations, Limitations and Recommendations

NNOOTTIICCEE
SSyysstteemm CCoommppoonneenntt DDaammaaggee!!
PPrrooppeerrllyy iinnssuullaattee aallll rreeffrriiggeerraanntt ggaass ppiippiinngg ttoo pprreevveenntt ppoossssiibbllee wwaatteerr ddaammaaggee dduuee ttoo ccoonnddeennssaattiioonn aanndd ttoo pprreevveenntt ccaappaacciittyy lloossss aanndd ppoossssiibbllee ccoommpprreessssoorr ddaammaaggee..
The general location of the air handler is normally selected by the architect, contractor and/or buyer. For proper installation, the following items must be considered:
Available power supply must agree with electrical data on component nameplate.
If external accessories are installed on the unit, additional clearances must be provided.
All duct work should be properly insulated to prevent condensation and heat loss.
Refrigerant gas piping must be insulated.
It is recommended that the outline drawings in the Dimensional Data section be studied and dimensions properly noted and checked against the selected installation site. By noting in advance which features are to be used, proper clearance allowances can be made for installation and possible future service.
IImmppoorrttaanntt:: When installing these units “free standing”
with discharge grills and isolators, a top support with isolator should be added to prevent tipping. Support and isolator can be attached to a wall or other appropriate structure.
If adding external accessories to the unit, additional clearances must be considered for the overall space needed.
For installation of accessories available for this air handler, follow the installation instructions that are shipped with each accessory.
10
SSA-SVX06E-EN

Dimensional Data

H
D
W
Figure 5. Height, width and depth measurements
Model Number
TWE051, 061 48-1/8 (1222.4) 39-5/8 (1006.5) 23-5/8 (600.0)
TWE076, 090 54-1/8 (1374.8) 49-1/8 (1247.8) 26-1/2 (673.1)
TWE101, 120 54-1/8 (1374.8) 65-1/8 (1654.2) 26-1/2 (673.1)
TWE126, 150, 156, 180 69-1/8 (1756.0) 81-1/4 (2063.7) 30 (762.0)
TWE201, 240, 251, 300 71-7/8 (1806.6) 94-1/4 (2394.0) 32-1/8 (816.0)
Note: Full dimensional data is available on the following pages.
H - in. (mm) W - in. (mm) D - in. (mm)
SSA-SVX06E-EN
11
3" (76.2)
48 1/16" (1220. 8)
10 7/16"
(265. 1)
34 9/16"
(877. 9)
35 5/8"
(904. 9)
1 1/8"
(28.6)
12"
(304. 8)
13 9/16" (344.5)
20 1/16"
(509. 6)
1 11/16"
(42.9)
5 15/16"
(150. 8)
13 3/16" (335)
12"
(304.8)
13 9/16"
(344.5)
13 5/16" (338.14)
1 3/4"
(44.45)
2 3/4"
(69.9)
DRAIN CONNECTION FOR HORIZONTAL (SEE NOTE 2,3,5)
32 1/2"
(825.5)
12 7/16"
(315.9)
1 3/8"
(34.9)
.99" (25.15)
.99" (25.15) 1 3/8" (34.9)
3 3/16" (81)
3 7/16" (87.3)
22 5/8"
(574.7)
22 5/8"
(574.7)
16 1/4"
(412.8)
.77"
(19.6)
.50" (12.7)
3 9/16"
(90.5)
7 9/16"
(192.1)
37 15/16"
(963.6)
24 1/16"
(611.2)
2 5/16"
(58.7)
6 7/8"
(174.6)
6 15/16" (176.2)
BOTTOM RETURN
SIDE RETURN
CONTROL BOX
ACCES S P ANEL
NOTES :
1. P ANEL DEPTH 1/2" (12.7) (TYP. ALL PANELS).
2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOSITE DRAIN CONNECTION MUST BE REMOVED TO S LIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCES S P LATE MUST BE RE-INSTALLED AFTER S LIDING DRAIN PAN BACK INTO UNIT.
3. IF P ERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT.
4. 1" (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION VERTICAL CONFIGURATION.
5. 1" (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION HORIZONTAL CONFIGURATION.
SEE NOTES 2,3,4
SEE NOTES 2,3,4
(4) - HOLE FOR HORIZONTAL SUS PENSION
COP PER LIQUID LINE FIELD CONNECTION
COPPER SUCTION LINE FIELD CONNECTION
LIQUID LINES
1 3/8" (34.9) O.D. SUCTION LINE
REMOTE BULB TXV
FILTER ACCES S PANEL 22" (558.8) MIN. DISTANCE BOTH SIDE
FILTER
SUP PLY OPENING
BOTTOM RETURN
SIDE RETURN
BOTTOM RETURN
SUP PLY VERTICAL - RETURN HORIZONTAL / RETURN VERTICAL
SUP PLY HORIZONTAL - RETURN VERTICAL / RETURN HORIZONTAL
(4) - HOLE FOR HORIZONTAL SUS PENS ION
SIDE RETURN
CONTROL WIRING
LINE VOLTAGE
DUCT FLANGE
1" (25.4) HEIGHT
SUP PLY
OPEN
HEATER VENTILATION
HEATER CONTROL AND SINGLE POWER ENTRY WIRES
32 1/2" (825.5)
2 3/4" (69.9)
DDiimmeennssiioonnaall DDaattaa
Figure 6. 4.6, 5 ton air handler, single circuit
12
SSA-SVX06E-EN
Figure 7. 5 ton air handler, dual circuit
3" (76.2)
48 1/16"
(1220. 8)
10 7/16"
(265. 1)
34 9/16"
(877. 9)
35 5/8"
(904. 9)
1 1/8"
(28.6)
12"
(304. 8)
13 9/16"
(344. 5)
20 1/16"
(509. 6)
1 11/16"
(42.9)
5 15/16"
(150. 8)
13 3/16" (335)
16 1/8"
(409. 6)
17 5/16"
(439. 7)
17 7/8"
(454)
12"
(304.8)
13 9/16"
(344.5)
16 1/8"
(409.6)
17 5/16"
(439.7)
3 5/16"
(338.14)
1 3/4"
(44.45)
2 3/4"
(69.8)
32 1/2"
(825.5)
DRAIN CONNECTION FOR HORIZONTAL (SEE NOTE 2,3,5)
12 7/16"
(315. 9)
3 11/16" (93.7)
1 11/16" (42.9)
1 3/8" (34.9)
.99" (25.15)
.99" (25.15)
1 3/8" (34.9)
1 11/16" (42.9)
3 3/16" (81)
3 11/16" (93.7)
3 7/16" (87.3)
22 5/8"
(574. 7)
1 13/16"
(46.04)
22 5/8"
(574. 7)
16 1/4"
(412. 8)
.77" (19.6)
.50" (12.7)
3 9/16"
(90.5)
7 9/16"
(192. 1)
37 15/16"
(963. 6)
24 1/16"
(611. 2)
2 5/16"
(58.7)
6 7/8"
(174. 6)
6 15/16"
(176. 2)
BOTTOM RETURN
SIDE RETURN
DUCT FLANGE 1" (25.4) HEIGHT
SUP PLY
OPEN
CONTROL WIRING
LINE VOLTAGE
CONTROL BOX
ACCES S PANEL
NOTES:
1. PANEL DEPTH 1/2" (12.7) (TYP. ALL PANELS).
2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, P LASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOS ITE DRAIN CONNECTION MUST BE REMOVED TO S LIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCESS PLATE MUST BE RE-INSTALLED AFTER S LIDING DRAIN PAN BACK INTO UNIT.
3. IF PERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN CONNECTION AT END OF UNIT.
4. 1" (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION VE
RTICAL CONFIGURATION.
5. 1" (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION HORIZONTAL CONF IGURATION.
SEE NOTES 2,3,4
SEE NOTES 2,3,4
SUPPLY VERTICAL - RETURN HORIZONTAL / RETURN VERTICAL
SUP PLY HORIZONTAL - RETURN VERTICAL / RETURN HORIZONTAL
(4) - HOLE FOR HORIZONTAL SUS PENSION
COP PER LIQUID LINE FIELD CONNECTION
COP PER SUCTION LINE FIELD CONNECTION
LIQUID LINES
(2) REMOTE BULB TXV
FILTER ACCESS PANEL 22" (558.8) MIN. DISTANCE
BOTH S IDE
SIDE RETURN
SIDE R ETURN
BOTTOM RETURN
BOTTOM RETURN
SUP PLY OPENING
FILTER
(4) HOLE FOR HORIZONTAL SUS PENSION
DRAIN CONNECTION
SUCTION LINE
COP PER LIQUID LINE FIELD CONNECTION
HEATER VENTILATION
HEATER CONTROL AND SINGLE P OWER ENTRY WIRES
32 1/2" (825.5)
2 3/4" (69.8)
DDiimmeennssiioonnaall DDaattaa
SSA-SVX06E-EN
13
16 7/8"
(428.6)
1 13/16"
(46)
2 3/4"
(69.85)
42"
(1066.8)
1 9/16"
(39.7)
16 1/16"
(408)
16"
(406. 4)
8 13/16" (223.8)
3 1/2" (88.9)
1 3/16" (30.2)
22 7/8"
(581)
45 1/8"
(1146. 2)
6 3/4"
(171. 45)
36 7/8"
(936. 6)
10 7/16"
(265. 1)
54 1/16"
(1373. 2)
1 3/16" (30.16)
16 11/16"
(423. 9)
17 7/16"
(442. 9)
20"
(508)
3 5/8" (92.1)
1 11/16" (42.9)
16 11/16"
(423.9)
17 3/8"
(441.3)
1 9/16" (39.7)
3 1/2" (88.9)
25 1/2"
(647. 7)
16 1/4"
(412. 8)
.70"
(17.8)
25 1/2"
(647. 7)
24 1/16"
(611. 2)
11 11/16"
(296. 8)
47 1/2"
(1206. 5)
8 5/16"
(211. 1)
12 5/16"
(312. 7)
2 1/4" (57.15)
6 13/16"
(173)
BOTTOM RETURN
SIDE RETURN
CONTROL BOX
ACCESS PANEL
NOTES:
1. PANEL DEPTH 1/2" (12.7) (TYP. ALL PANELS).
2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOS ITE DRAIN CONNECTION MUST BE REMOVED TO SLIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCES S PLATE MUST BE RE-INSTALLED AFTER SLIDING DRAIN PAN BACK INTO UNIT.
3. IF PERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT.
4. 1" (25.4) FEMALE SCHED. 40 (10.2) PVC P IPE DRAIN CONNECTION VE
RTICAL CONFIGURATION.
5. 1" (25.4) FEMALE S CHED. 40 (10.2) P VC PIPE DRAIN CONNECTION HORIZONTAL CONFIGURATION.
SEE NOTES 2,3,4
SEE NOTES 2,3,4
(4) - HOLE FOR HORIZONTAL SUSPENSION
COP PER LIQUID LINE FIELD CONNECTION
COPPER SUCTION LINE FIELD CONNECTION
LIQUID LINES
SUCTION LINE
REMOTE BULB TXV
FILTER ACCESS PANEL 22" (558.8) MIN. DISTANCE BOTH S IDE
DRAIN CONNECTION
FOR HORIZONTAL
(SEE NOTE 2,3,5)
FILTER
BOTTOM RETURN
SUP PLY VERTICAL - RETURN HORIZONTAL / RETURN VERTICAL
SUP PLY HORIZONTAL - RETURN VERTICAL / RETURN HORIZONTAL
(4) HOLE FOR HORIZONTAL SUS PENSION
SIDE RETURN
BOTTOM RETURN
SIDE RETURN
SUP PLY OPENING
CONTROL WIRING
LINE VOLTAGE
DUCT FLANGE 1" (25.4)
HEIGHT
SUP PLY
OPEN
HEATER VENTILATION
HEATER CONTROL AND SINGLE P OWER ENTRY WIRES
42"
(1066.8)
2 3/4"
(69.85)
DDiimmeennssiioonnaall DDaattaa
Figure 8. 6.25, 7.5 ton air handler, single circuit
14
SSA-SVX06E-EN
Figure 9. 6.25, 7.5 ton air handler, dual circuit
16 7/8"
(406.4)
1 13/16"
(46)
2 3/4"
(69.9)
42"
(1066.8)
1 9/16"
(39.7)
16 1/16"
(408)
20 1/16"
(509.6)
16 3/4"
(425.5)
16 1/4"
(412.8)
13 3/4"
(349.3)
3 5/8" (92.1)
1 5/8" (41.3)
1 5/16" (33.3)
11 1/16"
(281)
13 3/4"
(349. 2)
16 1/4"
(412. 8)
16 3/4"
(425. 5)
19 1/16"
(484. 2)
20 1/16"
(509.6)
3 5/8" (92.1)
1 5/8" (41.3)
1 5/16" (33.3)
16"
(406. 4)
8 13/16" (223.8)
3 1/2" (88.9)
1 3/16" (30.2)
22 7/8"
(581)
45 1/8"
(1146. 2)
6 3/4"
(171. 5)
36 7/8"
(936. 6)
10 7/16"
(265. 1)
54 1/16"
(1373. 2)
1 3/16" (30.2)
25 1/2"
(647. 7)
16 1/4"
(412. 8)
.70"
(17.78)
25 1/2"
(647. 7)
24 1/16"
(611. 2)
11 11/16"
(296. 9)
47 1/2"
(1206. 5)
8 5/16"
(211. 1)
12 5/16"
(312. 7)
2 1/4" (57.15)
6 13/16" (173)
BOTTOM RETURN
SIDE RETURN
CONTROL WIRING
LINE VOLTAGE
CONTROL BOX
ACCES S PANEL
NOTES :
1. PANEL DEPTH 1/2" (12.7) (TYP. ALL PANELS).
2. REMOVABLE DRAIN PAN AND ATTACHED DRAIN CONNECTION MAY BE INSTALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLASTIC DRAIN PAN ACCESS PLATE ON THE END OF UNIT OPPOS ITE DRAIN CONNECTION MUST BE REMOVED TO SLIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCESS PLATE MUST BE RE-INSTALLED AFTER SLIDING DRAIN PAN BACK INTO UNIT.
3. IF PERIODIC DRAIN PAN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT.
4. 1" (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION VERTICAL CONFIGURATION.
5. 1" (25.4) FEMALE SCHED. 40 (10.2) PVC PIPE DRAIN CONNECTION HORIZONTAL CONFIGURATION.
SEE NOTES 2,3,4
SEE NOTES 2,3,4
(4) - HOLE FOR HORIZONTAL SUS PENSION
COP PER LIQUID LINE FIELD CONNECTION
COP PER SUCTION LINE
FIELD CONNECTION
LIQUID LINES
SUCTION LINE
(2) REMOTE BULB TXV
FILTER ACCESS PANEL 22" (559) MIN. DISTANCE BOTH S IDE
DRAIN CONNECTION
FOR HORIZONTAL
(SEE NOTE 2,3,5)
FILTER
SUP PLY OPENING
BOTTOM RETURN
SIDE RETURN
BOTTOM RETURN
SUP PLY VERTICAL - RETURN HORIZONTAL / RETURN VERTICAL
SUP PLY HORIZONTAL - RETURN VERTICAL / RETURN HORIZONTAL
(4) HOLE FOR HORIZONTAL SUS PENSION
SIDE RETURN
DUCT FLANGE 1" (25.4)
HEIGHT
SUP PLY
OPEN
HEATER
VENTILATION
HEATER CONTROL
AND SINGLE P OWER
ENTRY WIRES
42"
(1066.8)
2 3/4"
(69.9)
DDiimmeennssiioonnaall DDaattaa
SSA-SVX06E-EN
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