Trane FD14DCLFR000D, FD175CLFR000D, FD17DCLFR000D, FD21DCLFR000D, FD24DCLFR000D Installation Operation & Maintenance

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Installation

▲

Operation Maintenance

Whole House Air Cleaner

18- HE53D1- 11

Upflow Furnace Models

*FD145CLFR000D *FD175CLFR000D *FD210CLFR000D *FD245CLFR000D

ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES

IMPORTANT — This Document is customer property and is to remain with this unit.

Downflow Furnace Models

*FD14DCLFR000D *FD17DCLFR000D *FD21DCLFR000D *FD24DCLFR000D

Please return to service information pack upon completion of work.

Air Handler Models

*FD175CLAH000D *FD215CLAH000D *FD235CLAH000D *FD260CLAH000D

Contents

A. Duct Support Installation 3 B. Application Information 3 C. Door Operation 4 D. Installation Guidelines 5

Upflow Furnace and Upflow Air Handler Installation 5 Downflow Air Handler Installation 5 Downflow Furnace Installation 6 Side Return Furnace Installation 7

E. Electrical Connections 8

Electrical Connections to a COM Sys Air Handler in Conventional 24 V Mode 10 Electrical Connections to a COM Sys Air Handler 11 Electrical Connections to a COM Sys Furnace in 24 V Mode 12 Electrical Connections to a COM Sys Furnace 13 Electrical Connections to an Oil Furnace 14 Electrical Connections for Dual Whole House Air Cleaners 15

F. Air Cleaner Operation 17 G. SET-UP Mode 17

Installer Set-Up Mode 17 Pre-Filter Setting 17 Cell Cleaning Setting 18 Field Charger Power Level 18 Field Charger Power Level Setting 18

H. Maintenance 18

Cleaning 18

I. Outline Drawings 23

WARNING

This information is for use by individuals having adequate backgrounds of electrical and mechanical experience. Any attempt to repair a central air conditioning product may result in personal injury and/or property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.

J. Pressure Drop Information 26

WARNING

RISK OF ELECTRIC SHOCK: These servicing instructions are for use by qualified personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in these operating instructions unless you

are qualified to do so.

50 Hz Air Handler Models

*FD215CLAH005D *FD235CLAH005D *FD260CLAH005D * May be "A" or "T"

Installer’s Guide

Figure 1 Components of the Air Cleaner

Unpack the Air Cleaner and check to make sure all components are included. They consist of:

1) PRE-FILTER - traps large particles such as hair and

lint before they can enter the cell section.

2) FIELD CHARGER - Charges the contaminants. Only

to be removed, cleaned or serviced by a qualified technician.

3) COLLECTION CELL (2) - removes and collects very

small impurities from the air.

4) CABINET - mounts between the furnace/air handler and return air ductwork and houses the COLLECTION CELLS, FIELD CHARGER and PRE-FILTER.

5) POWER DOOR - the solid state power supply components that convert the 24 Volt AC to the high-voltage, direct current required to power the FIELD CHARGER and COLLECTION CELLS. Allows access to the COLLECTION CELLS, FIELD CHARGER and PREFILTER.

The whole house air cleaner can be installed either as part of a Communicating heating and air conditioning system or as part of a traditional 24 volt system.

When installed as part of a Communicating System in which the indoor unit, outdoor unit, and 900 series comfort control are equipped with our exclusive Communicating technology, this system performs a continuous loop of system diagnostics and data output. The Communicating System monitors itself and quickly identifies any operational faults, automatically issuing a service alert if needed.

6) TRANSFORMER - supplies 24 Volts to the indoor unit and air cleaner

7) 24 VOLT POWER/CONTROL CABLE

8) GASKET, LITERATURE AND HARDWARE PACKET

9) UPFLOW AIR HANDLER BAFFLE - This baffle is only

included with Air Handler models. See note below.

NOTE: Be careful not to discard the baffle. It is

located under the collection cells in the shipping box.

Check carefully for any shipping damage. This must be reported to and claims made against the transportation company immediately. Check to be sure all major components are in the unit. Any missing parts should be reported to your supplier at once, and replaced with authorized parts only.

NOTE: International (50 Hz) Timings: Due to differences in electrical systems outside the United States, customers with 50 Hz electrical systems will need to be aware of minor differences in the timings shown in this guide. 50 Hz timings will appear in [brackets] following the standard 60 hz timings.

(not included with 50 Hz units)

The whole house air cleaner can also be installed as part of a traditional 24 volt heating and air conditioning system.

2 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

Installer’s Guide

▲

A. DUCT SUPPORT INSTALLATION

CAUTION

▲

SAFETY HAZARD Sharp Edge Hazard. Be careful of sharp edges on equipment or any cuts made on sheet metal while installing or servicing. Personal injury may result.

Step 1: Review the figures below and determine which one looks like your application.

Step 2: To prevent racking of the air cleaner, support duct per the illustration.

Furnace

air handler

Air Cleaner

Air cleaner cabinet must align with furnace or air handler cabinet to prevent air cleaner cabinet deflection

Rafter or Joist

Supply Plenum

Furnace or Air Handler

Air

Cleaner

Return Plenum

Return Air Plenum must be supported from building structure to prevent air cleaner cabinet deflection

Figure 5

B. APPLICATION INFORMATION

NOTE: Do NOT install the air filter in the discharge air stream of either the air handler or furnace.

Airflow

Return

Joist or Rafter

Supply

Coil

Furnace

ONLY

Cleaner

Supply Plenum

Air

Figure 2

Return Air Duct must be supported from building structure to

R/A Duct

prevent air cleaner cabinet deflection. Use either a support from the ceiling or

Air

Figure 3

Furnace or Air Handler

Joist or Flooring

Return Air Plenum must be supported from building structure to prevent air cleaner cabinet deflection

support from the floor.

Air

Cleaner

Return

Plenum

Left or Right Side Mounting

(Furnace ONLY)

Bottom Return

(Furnace / Air Handler)

Top Return

(Furnace / Air Handler)

Figure 6 Mounting Location of Air Cleaner

When attaching the air cleaner to air handler, furnace, or ductwork, please keep screws out of the circled areas. The door attaches to the slots in these locations.

Figure 7 Avoiding Screw Interference

CAUTION

Do NOT install air cleaner where the filter can be exposed to UV light. UV light can cause the plastic

material to deteriorate, which may lead to filter damage.

Figure 4

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 3

This air cleaner cabinet must be mounted in the return air duct of a central forced-air Furnace/Air Handler.

Installer’s Guide

▲

Select a location that meets the following:

1. The face of the cell must be at a right angle to the air stream.

2. Allow a minimum of 28 inches clearance in front of the air cleaner to permit removal of cells and Pre-Filter.

3. Flow-through Bypass Humidifiers Excessive bypass air may cause water blow-off, which will adversely affect system operation and air cleaner performance. To verify bypass airflow, follow the Bypass Humidifier Pre-Installation Checkout and SetUp Procedures available through your local distributor. Ask for publication number 18-CH37D1-*.

Steam and Flow-through Fan Power Duct-mounted Humidifiers Follow the Humidifier installation instructions. These should only be installed on the supply air side of the system.

Other Duct Mounted Humidifiers Not recommended for installation with the air cleaner.

WARNING

Hazardous Voltage! Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/ tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

4. Install the air cleaner such that the airflow direction arrow on the cabinet always points towards the furnace/ air handler. See Figure 8.

5. The PRE-FILTER must be on the entering airstream side of the air cleaner cabinet. The mounting flange on this side of the cabinet has the single row of holes for attaching ductwork.

6. On side return furnace applications, the air cleaner may be installed on either side of the cabinet or both sides of the furnace if two air cleaners are required to reduce system static.

Position the PRE-FILTER on the side away from the furnace. The COLLECTION CELL guide key, installed in the cabinet will only allow the cells to be installed in the proper direction. Airflow direction must agree with airflow arrows on the cabinet.

7. It is recommended that sheet metal turning vanes be installed inside an elbow on ductwork attached to the entering airstream side of the air cleaner. This improves the air distribution over the COLLECTION CELLS. See Figure 9.

8. Use transition fittings where return air duct dimensions do not match the air cleaners opening dimensions. Gradual transitions are preferred for greatest efficiency. Four inches per linear foot (approximately 20° angle) should be allowed, space permitting.

9. Seal all joints in the return air system to prevent dust from entering the air stream.

Figure 8 Airflow Direction

Air Cleaner Cabinet

Airflow

Turning Vanes

Airflow Direction Arrow

NOTE: Do NOT use a silicon based sealant. This causes a coating on the FIELD CHARGER pins that will decrease the efficiency of the air cleaner.

C. DOOR OPERATION

The air cleaner comes with the Power Door installed on the unit. The Power Door and the internal components will need to be removed before installation. Follow these guidelines for removing and reinstalling the door:

REMOVING THE POWER DOOR: Step 1: To remove the door, hold handles and rotate

latches as shown in Figure 10.

CAUTION

Handle the door only by using the handles on the front of the door. Grasp the door by the handles as depicted in Figure 10 to remove and replace the door. Do not handle the door on the edges. Metal edges may be sharp and could result in injury if the door is not handled properly.

Before removing the door from the unit, remove the power cable plug from the socket located in the corner of the door.

Rotate Latches

Figure 9 Turning Vanes

4 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

Power cable connection

Figure 10 Rotating Door Latches

Installer’s Guide

Rotate door away from unit to remove

Air Cleaner

Step 2: Rotate the door to fully remove from the air cleaner. See Figure 11.

Rotate door away from unit to remove

Figure 11 Door Rotation

REINSTALLING THE POWER DOOR:

Step 1: Hold door so that tabs are aligned with slots in

cabinet as shown in Figure 12.

Figure 12 Aligning door tabs

Step 2:

Insert tabs into cabinet slots. Edge of door should fit into channel against gasket (see detail). See Figure 13.

Gasket

Figure 13 Inserting door tabs into cabinet slots

Step 4:

Rotate latches to secure door as shown in Figure

15.

Figure 15 Door Latch Detail

D. INSTALLATION GUIDELINES

UPFLOW FURNACE AND UPFLOW AIR HANDLER INSTALLATION

DOWNFLOW AIR HANDLER INSTALLATION

1. Rotate the two quarter turn latches on the Power Door outward then rotate the Power Door to remove it from the cabinet. See Door Operation Section C. Remove the PRE-FILTER, FIELD CHARGER, and both COLLECTION CELLS. Set the components aside until the cabinet is installed and the indoor unit is in place.

2. Install the self-adhesive gasket material on the side of the air cleaner cabinet flange that will mate with the indoor unit. This flange has a double set of holes. See Figure 16.

3. On a protective pad, lay the indoor unit on its side.

4. Position the air cleaner on the return opening of the indoor unit with the air cleaner cabinet gasket against the indoor unit. Check that the front of the air cleaner cabinet is facing the front of the indoor unit.

5. Align the rear of the air cleaner flush with the rear of the indoor unit.

6. Align the sides of the cabinet with the sides of the unit.

7. The front of the cabinet will NOT align flush with the front of the unit.

8. Securely fasten the unit using the self-tapping sheet metal screws provided. See Figures 16.

Step 3: Rotate door to closed position. Ensure ends of door overlap the cabinet (see detail). See Figure 14.

Figure 14 Rotating Door Closed

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 5

Cabinet Edge

Use inner double set of mounting holes.

Install gasket material.

Cut to length required.

Figure 16 Installation Details

Installer’s Guide

UPFLOW AIR HANDLER APPLICATIONS ONLY

Position the baffle onto the air cleaner as indi-

9. cated in Figure 17. The baffle should be positioned on the leaving air side of the air cleaner cabinet opposite the power door. Ensure that the bracket is located correctly inside the air cleaner enclosure so that the baffle or screws do not interfere with the filter cell installation. (See Figure 17 inset.)

NOTE: The upflow air handler baffle is required to protect the air cleaner in the event of a drain pan overflow. This baffle is required for all upflow air handler installations.

AIRFLOW

Attach upflow air handler baffle to air cleaner and air handler using the self-tapping sheet metal screws provided.

Be sure tab at end of baffle is the channel before attaching.

INSIDE

DOWNFLOW FURNACE INSTALLATION

NOTE: On 90% Downflow Furnaces, the intake and exhaust (flue) are located on top. A field supplied transition is needed between the furnace and the air cleaner. The transition must be long enough to avoid any interference between the intake and exhaust pipe routing and the door of the air cleaner. The door and internal components must be removable for servicing.

NOTE: Optional Side Vent Kit BAYVENT500A may be used if a 90% downflow furnace is installed with a whole house air cleaner. This optional side venting kit allows access to the front door of the whole house air cleaner for easy filter cleaning and maintenance. This kit eliminates the need for the transition between the furnace and air cleaner.

1. Rotate the two quarter turn latches on the Power Door outward then rotate the Power Door to remove it from the cabinet. Remove the PRE-FILTER, FIELD CHARGER, and both COLLECTION CELLS. Set the components aside until the cabinet is installed and the indoor unit is in place.

NOTE: Cut the front duct flange 2" from each side and fold flat to clear the Power Door latches. Some applications may require a transition for piping clearances. See Figure 19.

Figure 17 Upflow Air Handler Baffle Installation Details

10. Install unit in place and secure.

11. Reinstall the FIELD CHARGER and lock into place by bending one locking tab on the cabinet. See Figure 18.

12. Reinstall the PRE-FILTER and COLLECTION CELLS.

13. Each cell must be oriented with handles toward the front.

14. The door can be installed in either direction. Determine which direction will best allow access to the latches and 24 Volt power cord. Insert the 2 tabs on the door into the slots in the cabinet flange and rotate the door into the closed position. Rotate the two quarterturn latches on the Power Door inward. See Door Operation Section C.

15. Remove stickers (two stickers both are 5.5" x 7.5") from packet and attach to furnace, air handler, or ductwork in a location visible to the homeowner.

16. Demonstrate Maintenance (Section H) and Door Operation (Section C) to the homeowner.

Figure 19 Duct Flanges

NOTE: Remove filter rack from downflow Furnace and discard.

2. Bend the 4 mounting tabs down on the two sides of the air cleaner cabinet. These can be used to attach the air cleaner cabinet to the furnace. See Figure 20.

Field Charger Locking Tab

Figure 18 Locking Tab

6 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

Actuator Tab for Interlock Switch

Figure 20 Mounting Tabs

3. Install the self-adhesive gasket material on the side of the air cleaner cabinet flange that will mate with the indoor unit. This flange has a double set of holes. See Figure 16.

Installer’s Guide

Use inner mounting holes for Side Installation

Install gasket material. Cut to length required.

4. Apply transitions or spacer as required to clear flue piping and to ensure the opening of the air cleaner matches the opening in the furnace.

Position the air cleaner on the return opening of the furnace with the air cleaner cabinet gasket against the furnace. Check that the front of the air cleaner cabinet is facing the front of the furnace.

5. Align the rear of the air cleaner flush with the rear of the indoor unit.

6. Align the sides of the cabinet with the sides of the unit.

7. The front of the cabinet will NOT align flush with the front of the unit.

8. Securely fasten the unit using the self-tapping sheet metal screws provided. See Figure 16.

9. Reinstall the FIELD CHARGER and lock into place by bending one locking tab on the cabinet. See Figure 18.

10. Reinstall the PRE-FILTER and COLLECTION CELLS.

11. Each COLLECTION CELL must be oriented with the handles toward the front.

12. The door can be installed in either direction. Determine which direction will best allow access to the latches and 24 Volt power cord. Insert the 2 tabs on the door into the slot in the cabinet flange and rotate the door into the closed position. Rotate the two quarterturn latches on the Power Door inward. See Door Operation, Section C.

NOTE: The door has a safety switch to ensure power is interrupted when the door is removed. This switch is open when the door is removed from the cabinet. When the door is properly installed, an actuator tab located in the cabinet will close the switch, allowing power to the electronics.

13. Remove stickers (two stickers both are 5.5" x 7.5") from the packet and attach to furnace, air handler, or ductwork in a location visible to the homeowner.

14. Demonstrate Maintenance (Section H) and Door Operation (Section C) to the homeowner.

SIDE RETURN FURNACE INSTALLATION

14.5" & 17.5" MODELS ONLY

NOTE: The 21" and 24 1/2" air cleaner cabinet heights require a transition between the air cleaner cabinet and the Furnace in side return applications.

NOTE: Do NOT install the air cleaner cabinet on the side of an air handler.

NOTE: It is recommended that sheet metal turning vanes be installed inside an elbow on ductwork attached to the entering airstream side of the air cleaner. See Figure 9 on Page 4.

2. Install the self-adhesive gasket material on the side of the air cleaner cabinet flange that will mate with the indoor unit. This flange has a double set of holes. See Figure 21.

3. On a protective pad, lay the indoor unit on its side. Position the furnace with the return air side of the cabinet facing up.

4. Align the bottom of the air cleaner cabinet 1/4" ABOVE the bottom of the furnace and flush with the rear of the furnace.

Figure 21 Side Installation Details

5. Mark the inside of the opening in the air cleaner cabinet on the side of the furnace using the inside edge of the air cleaner cabinet as a guide. Remove the cabinet and cut the opening in the side of the furnace.

NOTE: Do NOT use the standard furnace indents for the opening. The opening for the air cleaner must be larger than the standard furnace opening. Install transition as required for air cleaner opening to match furnace opening as described below.

6. Position the air cleaner on the return opening of the indoor unit with the air cleaner cabinet gasket against the indoor unit. Check that the front of the air cleaner cabinet is facing the front of the indoor unit.

7. Align the rear of the air cleaner flush with the rear of the indoor unit.

8. Align the sides of the cabinet with the sides of the unit.

9. The front of the cabinet will NOT align flush with the front of the unit.

10. Securely fasten the unit using the self-tapping sheet metal screws provided. See Figure 21.

11. Reinstall the FIELD CHARGER and lock into place by bending one locking tab on the cabinet. See Figure 18.

12. Reinstall the PRE-FILTER and COLLECTION CELLS.

13. Each cell must be oriented with the handles toward the front.

14. The door can be installed in either direction. Determine which direction will best allow access to the latches and 24 volt power cord. Insert the 2 tabs on the door into the slots in the cabinet flange and rotate the door into the closed position. Rotate the two quarterturn latches on the Power Door inward. See Door Operation, Section C.

15. Remove stickers (two stickers both are 5.5" x 7.5") from the packet and attach to the furnace, air handler, or ductwork in a location visible to the homeowner.

16. Demonstrate Maintenance (Section H) and Door Operation (Section C) to the homeowner.

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 7

Installer’s Guide

▲

E. ELECTRICAL CONNECTIONS

The air cleaner requires 24 VAC power and indoor fan signal to operate. A transformer adequately sized to power both the system and air cleaner is provided with the air cleaner. Remove the transformer in the indoor unit and replace with the transformer provided.

OTE: A 50 VA transformer is required for Trane/ American Standard Heating & Air Conditioning furnace applications and 75 VA required for Trane/ American Standard Heating & Air Conditioning air handler applications. If the indoor air handler already has a properly sized transformer, no replacement is required.

NOTE: When more than one whole house air cleaner is used, the 24 volt transformer which supplies power to the air cleaner will need to be increased by 25 VA for each additional air cleaner added.

NOTE: Trane/American Standard Heating & Air Conditioning dual circuited air handlers matched with heat pumps and Trane/American Standard Heating & Air Conditioning oil furnaces will require an accessory Transformer KIT# BAYTRANS12024 power the air cleaner. Do NOT replace air handler transformer with the transformer supplied with the air cleaner.

NOTE: Provide adequate strain relief for the low voltage cable at the indoor unit.

◆◆

◆

◆◆

CAUTION

DO NOT attach the power/control cable to a 120 Volt EAC tap. The air cleaner uses 24 Volt power. Failure to use 24 VAC results in permanent damage to the air cleaner.

• Plug the air cleaner power/control cable into the air cleaner door and route the cable into the indoor unit low voltage wiring location.

• Connect the power/control wiring per Figures 22 & 22A.

NOTE: Wiring penetration must be sealed.

NOTE: For non-Trane/American Standard Heating & Air Conditioning systems order a 120 VAC to 24 VAC transformer, KIT# BAYTRANS12024

◆◆

◆

to provide 24 volt

◆◆

power only to the air cleaner. Access to 120 VAC outlet is required.

• Connect the power/control wiring per Figures 22 & 22A.

NOTE: Trane/American Standard Heating & Air Conditioning Communicating Furnaces require KIT # BAYACCECOMM101.

NOTE: Wiring diagrams for the Communicating Air Handler, Communicating Furnaces and Oil Furnaces are on pages 9-10, 11-13 and 14 respectively.

Figure 22 - Wiring Diagram Communicating Mode

Data Line

BROWN

NOTE: The Black wire must be connected to chassis ground to ensure proper operation.

BAYTRANS12024

◆◆

◆

Transformer

◆◆

Air Handler may not have a Low Voltage Terminal board. Connect Electronic Air Cleaner wires to

the Air Handler Low Voltage Color coded wires.

Install Transformer, one is supplied with the Electronic Air Cleaner, in the Furnace or Air Handler.

• Transformer must have a grounded 120 VAC power source. Do not defeat ground plug on the transformer.

• Mount transformer to building structure with the four provided wood screws.

NOTE: BAYTRANS12024C complies with the California Code of Regulation,Title 20, Sections 1601 through 1608 dated December 2006. BAYTRANS12024A with

vendor’s manufacturing date codes after 0625 (YYWW) cannot be installed in California because the transformer does not satisfy the requirements set forth by California

Code of Regulations, Title 20, Sections 1601 through 1608 dated December 2006.

Transformer not applicable to 50 Hz units.

BLACK

GRD

RED

BLUE

Unused GREEN

BROWN

WHITE

Unused

Furnace

Heating Signal

Fan Signal

Data Line

24 V

Common

RED

BLUE

GREEN

BROWN

BLACK

WHITE

Furnace / Air Handler

RED

BLUE

WHITE

GREEN

BROWN

Indoor Unit

24 V Terminal Strip

BLUE

GREEN

BROWN

BLACK

RED

WHITE

BLUE

Unused

WHITE

Unused

GREEN

BROWN /

Dataline

The ◆ represents an alpha character.

GREEN

BROWN

BLACK

WHITE

BLUE

RED

8 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

Plug Power Cord in here

Power Button

Amber Light

Figure 22A - Wiring Diagram for 24 V Mode

NOTE: The Black wire must be connected to chassis ground to ensure proper operation.

◆◆

BAYTRANS12024

◆

Transformer

◆◆

• Transformer must have a grounded 120 VAC power source. Do not defeat ground plug on the transformer.

• Mount transformer to building structure with the four provided wood screws.

NOTE: BAYTRANS12024C complies with the California Code of Regulation,Title 20, Sections 1601 through 1608 dated December 2006. BAYTRANS12024A with

vendor’s manufacturing date codes after 0625 (YYWW) cannot be installed in California because the transformer does not satisfy the requirements set forth by California

Code of Regulations, Title 20, Sections 1601 through 1608 dated December 2006.

Transformer not applicable to 50 Hz units.

Air Handler may not have a Low Voltage Terminal board. Connect Electronic Air Cleaner wires to

the Air Handler Low Voltage Color coded wires.

Install Transformer, one is supplied with the Electronic Air Cleaner, in the Furnace or Air Handler.

Common

Furnace

Heating Signal

Fan Signal

24 V

24 V Terminal Strip

Furnace / Air Handler

RED

BLUE

WHITE

GREEN

Indoor Unit

Installer’s Guide

BLUE

GREEN

BROWN

BLACK

RED

WHITE

BLUE

WHITE

GREEN

BROWN /

Dataline

The ◆ represents an alpha character.

GREEN

BROWN

BLACK

WHITE

BLUE

RED

MODES OF OPERATION

The whole house air cleaner can be connected in one of two modes of operation; either a 24 V mode or a communicating mode. To know how the whole house air cleaner is set up, reference Figure 23 to find the amber light.

A steady amber light indicates that the unit is wired in the 24 V mode. A blinking amber light indicates that the unit is wired in the communicating mode. No light present means that the unit is not connected.

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 9

Figure 23 - Amber Light showing Mode of Operation

Installer’s Guide

BK R

O G Y1 Y2

B W1 W2 W3

BK R

O G Y1 Y2

B W1 W2 W3

GREEN

WHITE

▲

ELECTRICAL CONNECTIONS TO A COMMUNICATING SYSTEM AIR HANDLER

IN CONVENTIONAL 24 V MODE

WARNING

HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC POWER, INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. FOLLOW PROPER LOCKOUT/TAGOUT PROCEDURES TO ENSURE THE POWER CAN NOT BE INADVERTENTLY ENERGIZED. FAILURE TO DISCONNECT POWER BEFORE SERVICING COULD RESULT IN DEATH OR SERIOUS INJURY.

PROCEDURE:

1) Remove electrical power going into the air handler.

2) On the communicating systems air handler, remove the blower access panel.

3) Remove the communicating control box cover.

4) Locate the red jumper wire which is attached from EAC to R on the Communicating Systems PCB. Confirm it is connected. If there is not a jumper wire installed, then one must be installed in this location in order for the air cleaner to function properly.

Detach female spade terminal

from white EAC wire and

crimp to green wire

5) Replace the Communicating control box cover.

6) Locate the white wire coming from the Communicating System Air Handler PCB labeled “EAC”. The wire will have a male spade terminal connected to it and a female spade terminal inserted into the male terminal. Remove the female spade terminal and crimp it to the green wire on the air cleaner harness.

7) Connect the green wire from the air cleaner harness to the white wire on the Communicating Systems Air Hand nected to the metal air handler chassis.

10) Replace the blower access panel.

11) Reconnect electrical power to the air handler.

Control box panel cover

(Shown removed)

24V RED

jumper wire

from EAC to R

BEFORE AFTER

WHITE

GREEN

Indoor Unit

24V

Terminal

Strip Detail

10 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

GREEN

EAC

GREEN

BLUE

RED

WHITE

Unused

BLACK

GRD

Wiring Cable and Plug

BROWN /

Future Use

For use with Whole House

Air Cleaner

Power / Control

Air Cleaner Plug

EAC

PCB Detail

▲

ELECTRICAL CONNECTIONS TO A STANDARD 24 VOLT AIR HANDLER

WARNING

Installer’s Guide

Field wiring

O R B YO

GREEN

BLUE

RED

WHITE

Unused

GAM5 / A/TAM4

BLACK

GRD

BROWN /

Future Use

For use with Whole House

Power / Control

Wiring Cable and Plug

Air Cleaner

Air Cleaner Plug

W3 W2

O R B YO

GREEN

BLUE

RED

WHITE

Unused

(In)

(Out)

BLACK

GRD

Wiring Cable and Plug

BROWN /

Future Use

A/TAM7

For use with Whole House

Air Cleaner

Power / Control

Air Cleaner Plug

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 11

Installer’s Guide

▲

BK R

O G Y1 Y2

B W1 W2 W3

BK R

O G Y1 Y2

B W1 W2 W3

ELECTRICAL CONNECTIONS TO A COMMUNICATING SYSTEMS AIR HANDLER

IN COMMUNICATING MODE

WARNING

Control box panel cover

4TEE3C A/TAM8

(Shown removed)

1) Remove electrical power going into the air handler.

2) On the communicating systems air handler, remove the blower access panel.

3) Connect Red stripped wire to "R" terminal on the air handler terminal strip.

4) Connect Blue stripped wire to "B" terminal on the air handler terminal strip.

5) Connect the brown wire from the air cleaner harness to the "D" terminal on the Communicating Systems Air Handler.

6) Connect the Black wire from the air cleaner wire harness to earth ground by attaching the wire to a grounded screw that is connected to the metal air handler chassis or control plate assembly.

7) The Green and White wires on the air cleaner wiring harness are unused in this application and should be insulated separately.

8) Replace the blower access panel.

9) Reconnect electrical power to the air handler.

10) Check air cleaner and air handler operation.

PROCEDURE:

Indoor Unit

24V Terminal

Strip Detail

BLUE

RED

BROWN /

Dataline

WHITE

Unused

BLACK

GRD

GREEN

Unused

Black wire to

chassis

ground

12 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

For use with Whole House

Air Cleaner

Power / Control

Wiring Cable and Plug

Air Cleaner Plug

Y2 Y1

O R B D

BROWN /

Dataline

BLUE

RED

WHITE

Unused

BLACK

GRD

For use with Whole House

Air Cleaner

Power / Control

Wiring Cable and Plug

GREEN

Unused

Air Cleaner Plug

Installer’s Guide

▲

ELECTRICAL CONNECTIONS TO A COMMUNICATING FURNACE IN 24 V MODE

WARNING

PROCEDURE:

1. Remove electrical power going into the furnace.

2. Remove blower door to up-flow or down-flow furnace.

3. Remove the two screws that secure the IFC platform to the underside of the blower deck on an up-flow furnace or the 3 screws that secure the IFC platform to the top panel on a down-flow furnace.

4. Carefully remove the IFC platform from the furnace.

5. On both the up-flow and down-flow furnaces, mount the 50VA transformer supplied in the packaging with the air cleaner onto the bottom of the IFC platform. Screws and pilot holes are provided. See figure.

6. Remove wiring from existing 35VA transformer and reconnect to the 50VA transformer. Note the polarity of the wires and reconnect to the appropriate terminals. See diagram

7. Remove the EAC-H 115VAC and EAC-N wires (white and black) out of the junction box and pull them through the grommet in the blower deck. Attach two supplied ¼” insulated female quick connect terminals by stripping the wires and crimping the terminals onto the wires. Attach these wires to the 115V terminals of the 35VA transformer as shown in the diagram.

8. Remove the wiring harness supplied with the air cleaner from the packaging. Attach a supplied 3/16” insulated female quick connect terminal to the blue wire and the green wire.

9. Attach the blue wire from the air cleaner wiring harness to the open tab on the piggyback terminal supplied in the BAYACCECOMM101. Attach piggyback terminal to the 35VA transformer terminal “C” (Common).

10. Insert the 12” blue stripped wire under the terminal strip screw marked “B/C” on the IFC control board. If the application also includes an outdoor unit (communicating or noncommunicating), the B/C terminal will require 3 wires connected. For this connection, rather than connecting the three wires to the low voltage terminal strip on the furnace IFC, create a pigtail using a short length of thermostat wire and a wire nut (field supplied) to attach to the B/C terminal.

11. Connect the green wire from the air cleaner wiring harness to the 24V terminal on the 35VA transformer labeled “RD”. See diagram.

12. Insert the red stripped wire from the air cleaner wiring harness under the IFC control board terminal screw marked “R”. See diagram.

13. Attach the black stripped wire from the air cleaner wiring harness directly to ground with a screw on the furnace chassis. See diagram.

14. Once all of the connections have been completed, remount the IFC control platform into the furnace.

15. Secure any loose wiring with wire ties.

16. The brown and white wires from the EAC wiring harness are unused in this application and should be insulated. See diagram.

17. Replace the furnace door.

18. Reconnect electrical power to the furnace.

19. Check both furnace and air cleaner operation per the furnace and air cleaner installer guides.

BILL OF MATERIALS:

QTY: 2 Screw QTY: 1 4" Insulated Copper Wire –

QTY: 2 1/4” Insulated Female Quick

QTY: 2 3/16" x 0.020" Insulated Female

QTY: 1 3/16" x 0.020" Receptacle & Tab

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 13

Blue (18 AWG, AWM)

Connect Terminal

Quick Connect Terminal

These instructions and listed parts are included in KIT# BAYACCECOMM101

Installer’s Guide

▲

ELECTRICAL CONNECTIONS TO A COMMUNICATING SYSTEM FURNACE

WARNING

PROCEDURE:

1. Remove electrical power going into the furnace.

2. Open blower door to upflow or downflow furnace.

3. Disconnect all wires on the 35VA transformer.

4. Remove the 35VA transformer from the IFC platform.

5. Mount the 50 VA transformer supplied in the packaging with the air cleaner onto the IFC platform where the 35VA transformer was previously located. Use the sheet metal screws supplied with the air cleaner to mount the 50VA transformer. Reconnect the 115V and 24V wires that were connected to the 35VA transformer onto the 50 VA transformer.

6. Connect Red stripped wire to "R" terminal on the furnace control board.

7. Connect Blue stripped wire to "B" terminal on the furnace control board.

8. Connect Brown stripped wire to "D" terminal on the furnace control board.

9. Attach the black stripped wire from the air cleaner wiring harness directly to ground with a screw in the chassis.

10. The green and white wires on the air cleaning wiring harness are unused in this application and should be insulated.

11. Replace door on furnace.

12. Reconnect electrical power to the furnace.

13. Check both furnace and air cleaner operation per the furnace and air cleaner installer guides.

14 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

Installer’s Guide

▲

ELECTRICAL CONNECTIONS TO AN OIL FURNACE

WARNING

SINGLE STAGE OIL FURNACE TO AIR CLEANER

THERMOSTAT

R/ RC

NOTE 1

FURNACE

FAN CENTER

AIR

CLEANER

Refer to the diagrams below for proper connections to an oil furnace. Consult the oil furnace installer's guide for additional information.

VARIABLE SPEED OIL FURNACE TO AIR CLEANER

FURNACE

THERMOSTAT

R/ RC

NOTE 1

Y/ Y1

LOW VOLTAGE

TERMINAL

BLOCK

Y/ Y2

Factory

Jumpered

AIR

CLEANER

NOTE 1:

NOTE 2:

NOTE 3:

NOTE 2

GND

OIL BURNER PRIMARY

NOTE 2

If thermostat being used has separate RC and RH terminals, jumper RC and RH together.

Oil burner primary TT contacts must be isolated using field supplied relay (RLY00925) or equivalent.

The black wire (Bk) from ACCE unit must be connected to chassis ground to ensure proper operation.

NOTE 3

NOTE 1:

NOTE 2:

NOTE 3:

NOTE 2

BCC

GND

OIL BURNER PRIMARY

NOTE 2

If thermostat being used has separate RC and RH terminals, jumper RC and RH together.

Oil burner primary TT contacts must be isolated using field supplied relay (RLY00925) or equivalent.

The black wire (Bk) from ACCE unit must be connected to chassis ground to ensure proper operation.

NOTE 3

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 15

Installer’s Guide

ELECTRICAL CONNECTIONS FOR DUAL WHOLE HOUSE AIR CLEANER

Dual Whole House Air Cleaners

In some instances, two whole house air cleaners can be utilized to manage the overall system operational static pressure. The figure below shows two whole house air cleaners installed on an upflow furnace. The 24 volt transformer which supplies power to the air cleaner will need to be increased by 25 VA for each additional air cleaner added.

See the wiring diagrams for information on how to attach the wires in a two whole house air cleaner system. The figure on the top of page 16 shows the wiring hookup for two whole house air cleaners attached to a furnace in conventional 24 V mode.

The figure on the bottom of page 16 shows the wiring hookup for two whole house air cleaners attached to a furnace in communicating mode.

Refer to the wiring diagrams on pages 8 through 14 for guidance on wiring the whole house air cleaners to the system properly. All wires will be run the same way for each of the two whole house air cleaners.

Airflow

Dual System on Furnace

16 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

Installer’s Guide

ELECTRICAL CONNECTIONS FOR DUAL WHOLE HOUSE AIR CLEANERS

AND FURNACE IN CONVENTIONAL 24V MODE

FIELD SUPPLIED 50 VA TRANSFORMER

ELECTRICAL CONNECTIONS FOR DUAL WHOLE HOUSE AIR CLEANER AND

FURNACE IN COMMUNICATING MODE

FIELD SUPPLIED 75 VA TRANSFORMER

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 17

Installer’s Guide

▲

F. AIR CLEANER OPERATION

G. SET-UP MODE

A combination of RED, YELLOW, and GREEN LED's are

CLEAN

PRE-FILTER

RESET

LED's

POWER

PRE-FILTER

RESET

used to indicate the following settings. See Figure 25.

• The three GREEN LED's are used to indicate PRE-

FILTER cleaning interval. This is measured in actual run time of the indoor fan. The default setting is 2 months [10 weeks]. See Figure 26.

• The four YELLOW LED's indicate the COLLECTION

CELLS cleaning interval. This is measured in actual run time of the indoor fan. The default setting is 6 months [31 weeks]. See Figure 27.

• The three RED LED's indicate the Power Level setting.

Figure 24 LED Display

CAUTION

Do NOT operate the air cleaner during construction or remodeling of a home. The air cleaner is designed for use in normal living conditions to capture small particles. The volume of dust and condensate in the presence of chlorides and fluorides from paint, varnish, stains, adhesives, cleaning compounds, and cement

The default is maximum. See Figure 28.

INSTALLER SET-UP MODE

To enter the SET-UP Mode press and hold both the POWER and RESET buttons for a minimum of 5 [6] seconds. The current settings are then displayed. See Figure 25. If this is the desired setting or at any time you want to exit the SET-UP mode, press and hold BOTH the POWER and RESET buttons for a minimum of 5 [6] seconds to exit.

creates a corrosive condition which may cause rapid deterioration of the cabinet and internal components of the air cleaner and the air handler/furnace.

DISPLAY FEATURES (Figure 24)

The air cleaner display can be used for several functions:

• Provide the homeowner the operating status of the air cleaner, including an indication the PRE-FILTER or COLLECTION CELLS need cleaning.

• The installer accesses the SET-UP mode to change the time to clean settings for the PRE-FILTER and COLLECTION CELLS as well as change the Power Level setting.

• The unit will display fault codes for the homeowner indicating there is a problem with the air cleaner and various fault codes for the service technician to assist in troubleshooting the problem.

Factory settings

DIRTY

R3 R2 R1 Y4 Y3 Y2 Y1 G3 G2

CLEAN

To change any of the settings, press the POWER button once.

Power Level

Collection Cell

Pre-Filter

Figure 25 Factory Settings

FIELD CHARGER Power Maximum

COLLECTION CELL 6 Months [31 weeks]

PRE-FILTER 2 Months [10 weeks]

PRE-FILTER SETTING (Figure 26) 24V Mode Only.

One or more of the GREEN LED’s will come on

Turn the air cleaner on by pushing the POWER button. The backlit POWER and Filter RESET buttons will illuminate along with the first Green LED (G1) indicating 24 Volt power is present to the air cleaner.

indicating the PRE-FILTER cleaning time setting. Repeatedly press the RESET button to cycle through the time options for the PRE-FILTER cleaning cycle until the desired setting is displayed. Press the POWER button once to accept that setting and move to the

When the indoor fan is operating the first LED (G1) will

COLLECTION CELL cleaning settings.

slowly flash. This indicates the FIELD CHARGER and COLLECTION CELLS have power and the unit is operating normally. There is a 10 [12] minute time delay between the indoor fan starting and LED (G1) flashing. In normal operation, the air cleaner makes a slight sound as the air passes through it and is cleaned. In some applications, you may notice this sound coming from the return air vent(s). If desired, this sound level can be reduced with minimal impact on air cleaning efficiency by reducing the power setting of the FIELD CHARGER in the SET-UP mode.

NOTE: There is a 10 [12] minute delay after the indoor fan operates, before the air cleaner starts to operate, each time the power to the air cleaner is turned off/on. This can be bypassed by going into

DIRTY

CLEAN

One Month

R1 Y4 Y3 Y2 Y1

G3 G2 G1

[5 Weeks]

DIRTY

R3 R2 R1 Y4 Y3 Y2 Y1 G3 G2

CLEAN

Two Months *

[10 Weeks]

DIRTY

CLEAN

Three Months

[15 Weeks]

R3 R2 R1 Y4 Y3 Y2 Y1 G3 G2 G1

and then out of the SET-UP mode.

Figure 26 Green LED Pre-Filter Settings

* Factory Setting

18 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

Installer’s Guide

▲

CELL CLEANING SETTING (Figure 27)

One or more of the YELLOW LED’s will come on indicating the COLLECTION CELL cleaning time setting. Repeatedly press the RESET button to cycle through the time options for the COLLECTION CELL cleaning cycle until the desired setting is displayed. Press the POWER button once to accept that setting and move to the Field Charger Power Level Settings.

DIRTY

R3 R2 R1 Y4 Y3 Y2 Y1 G3 G2

CLEAN

Two Months

[10 Weeks]

DIRTY

CLEAN

Four Months

[20 Weeks]

R3 R2 R1 Y4 Y3 Y2 Y1 G3 G2 G1

DIRTY

CLEAN

Six Months*

[31 Weeks]

Figure 27 Yellow LED Collection Cells Settings

*Factory Setting

DIRTY

CLEAN

Y4 Y3 Y2 Y1

G2 G1

R3 R2 R1 Y4 Y3 Y2

G3 G2 G1

Nine Months

[46 Weeks]

FIELD CHARGER POWER LEVEL

The RED LED lights are used to set the Power Level of the FIELD CHARGER for maximum, medium, or minimum. The number of illuminated RED LED lights indicates the current setting. The factory setting is for maximum. Lower settings will reduce the slight sound emitted by the unit with minimal loss of air cleaning efficiency, if desired. The U.S. Food and Drug Administration recommends indoor ozone concentrations should not exceed 50 parts per billion. Your air cleaner will contribute only .3 parts per billion.

FIELD CHARGER POWER LEVEL SETTING (Figure 28)

One or more of the RED LED lights will illuminate. To change the Power Level setting, press the RESET button until the desired setting is indicated. To save your new settings and exit the SET-UP mode, press and hold BOTH the POWER and filter RESET buttons for a minimum of 5 [6] seconds.

H. MAINTENANCE

CAUTION

Before cleaning the coil or ducts in the air handler or furnace, remove the COLLECTION CELLS, FIELD CHARGER, and PRE-FILTER from the air cleaner. Chemicals used during the cleaning of the air handler, furnace, or ductwork can damage the air cleaner components and degrade the performance of the air cleaner.

Flashing red light indicates

CLEAN

PRE-FILTER

RESET

Figure 29 Pre-Filter Light

For maximum efficiency, the COLLECTION CELLS and PRE-FILTER should be inspected and cleaned as prescribed in this Installer's Guide.

The FIELD CHARGER should only be removed and cleaned annually by a qualified service professional.

CLEANING

Cleaning Instructions: The air cleaner utilizes a PRE-FILTER and COLLECTION CELLS. The purpose of the PRE-FILTER is to capture large particles before they enter the COLLECTION CELLS which allows the collection cells to work more efficiently.

1. Turn the air conditioning system off at the Comfort Control (thermostat).

that it is time to clean the COLLECTION CELLS

Red light indicates that it is time to clean the PREFILTER

Minimum Medium Maximum*

DIRTY

CLEAN

R3 R2 R1 Y4 Y3 Y2 Y1 G3 G2 G1

Figure 28 Red LED Power Level Settings

*Factory Setting

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 19

DIRTY

CLEAN

R3 R2 R1 Y4 Y3 Y2 Y1

G3 G2 G1

DIRTY

CLEAN

R1 Y4 Y3 Y2 Y1 G3 G2 G1

WARNING

High Voltage is present within the air cleaner for operation. Before removing the Power Door, turn the power off and wait at least 15 seconds to allow voltage to discharge. Failure to follow instructions could result in death or serious personal injury.

2. Turn off power to the air cleaner by pushing and holding the POWER button for three seconds. The LED’s will remain on until the voltage has discharged and it is safe to remove the door. This requires approximately 15 seconds. Do not remove the door until all the

lights are off.

3. Disconnect the power/control cable.

4. Rotate the two latches and remove the door as shown in Figure 30. Place the door in a secure location.

5. Remove the PRE-FILTER (Figure 31) and/or the COLLECTION CELLS (Figure 32) from the air cleaner.

Installer’s Guide

Before removing the door from the unit, remove the power cable plug from the socket located in the corner of the door.

Rotate Latches

Power cable connection

Figure 30 Rotating Door Latches

The air cleaner is factory set to notify the home owner to clean the PRE-FILTER every two months [10 weeks] of actual run time of the air cleaner. This notification can be changed by the installer/home owner to 1 month [5 weeks] or 3 months [15 weeks] depending on the conditions in the home (pets, smokers, etc.). Please see “SET-UP MODE” (Page 13) to change the factory settings.

1. Using a vacuum hose, vacuum in even strokes across the length of the PRE-FILTER. After vacuuming the entire PRE-FILTER using even strokes going in one direction, repeat the process using even strokes going in the opposite direction as shown in Figure 33.

Figure 31 Pre-Filter

Figure 32 Collection Cells

VACUUM CLEANING

Vacuuming is the preferred method to clean the PREFILTER and COLLECTION CELLS. It is recommended that the PRE-FILTER and the COLLECTION CELLS be vacuumed outside the home to ensure particles on the filters are not reintroduced into the air. Persons highly sensitive to the collected particles should wear appropriate respiratory protection while cleaning.

PRE-FILTER – It is time to clean the PRE-FILTER when the red “PREFILTER” light (shown in Figure 29) is illuminated.

Figure 33 Vacuuming the Pre-filter

NOTE: Do NOT replace the plastic PRE-FILTER with a metal type PRE-FILTER. A metal PRE-FILTER will cause reduction in efficiency and potential failure of the electronics in the air cleaner.

COLLECTION CELLS The clean/dirty LED light bar indicator will illuminate as the system cleans the air. The LED lights will progress from green to yellow and then to red. When the last red indicator is flashing, it is time to clean the COLLECTION CELLS (see Figure 31). The air cleaner is factory set to notify the home owner to clean the COLLECTION CELLS every six months [31 weeks] of actual run time of the air cleaner. This notification can be changed by the installer/home owner to 2 months, 4 months, 6 months, or 9 months [10, 20, 31, or 46 weeks] depending on the conditions in the home (pets, smokers, etc.). Please see “SET-UP MODE” (Page 13) to change the factory settings.

20 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

1. Using a vacuum hose, vacuum in even strokes across the entire COLLECTION CELL surface. Vacuum using even strokes in one direction, then repeat the process using even strokes in the opposite direction, as demonstrated in Figure 34.

Figure 34 Vacuuming the Collection Cells

2. Once vacuuming is completed on one side of the COLLECTION CELL, turn the COLLECTION CELL over and repeat on the other side of the COLLECTION CELL.

Installer’s Guide

Handles Fold Flat

Figure 36 Collection Cell, Handle Folded

3. Replace the power door onto the air cleaner.

Cabinet Edge

NOTE: It is normal for COLLECTION CELLS to discolor during operation. Vacuuming will not restore the COLLECTION CELLS to their original color. However, vacuuming does restore the COLLECTION CELLS to a high efficiency.

REPLACING THE PRE-FILTER AND COLLECTION CELLS INTO THE AIR CLEANER

1. Replace the PRE-FILTER into the air cleaner. Ensure that the "AIRFLOW indicator arrow" on the PREFILTER is pointing in the same direction as the "AIRFLOW indicator arrow" on the air cleaner cabinet as shown in Figure 35.

Figure 37 Reinstalling Power Door

4. Ensure the power cord is plugged into the air cleaner.

Power Button

Amber Light

Plug Power Cord in here

Figure 35 Airflow Direction

2. Reinstall the COLLECTION CELLS into the air cleaner. Ensure the handles on both of the COLLECTION CELLS are folded flat as shown in Figure 36.

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 21

Figure 38 Pressing Power Button

5. Press the power button to turn on the air cleaner.

NOTE: Once you press the power button, the first LED will be on and it will start flashing after the first 10 [12] minutes of indoor fan operation. This is normal operation.

Installer’s Guide

▲

Alternate Cleaning option for homeowners with 200 or 200-1 COLLECTION CELLS ONLY

Vacuuming the PRE-FILTER and COLLECTION CELLS restores them to a high efficiency. However, some environmental conditions, like tobacco smoke, cause the COLLECTION CELLS to need to be washed with water. Washing the COLLECTION CELLS is acceptable ONLY if the COLLECTION CELL has a “200/200-1” embossed or written on the frame in the vicinity of the manufacturing part number as shown in Figure 39.

• Do NOT use soap or detergent in cleaning the COLLECTION CELLS.

• Do NOT immerse the COLLECTION CELLS completely in water.

• Do NOT place the COLLECTION CELLS into a dishwasher to clean.

• ALLOW THE COLLECTION CELLS TO DRY THOROUGHLY BEFORE INSTALLING.

2. After washing, drain as much water as possible from

the COLLECTION CELLS.

3. Holding the sides of the COLLECTION CELLS, gently

tap the cells on a flat surface to dislodge any water droplets inside the COLLECTION CELLS. After tapping, wipe down the surfaces of the COLLECTION CELLS to remove any visible droplets of water.

Figure 39 Collection Cell Identification

Carefully review both of the COLLECTION CELLS for the “200/200-1” mark. If the “200/200-1” mark is visible on BOTH COLLECTION CELLS, they may be washed. If the “200/200-1” mark is NOT visible, the COLLECTION CELLS cannot be washed.

CAUTION

Washing COLLECTION CELLS that do NOT have the “200/200-1” mark on them can result in degradation of the air cleaner system. Failure to follow instructions could result in property damages.

Tap Gently

Figure 40 Collection Cell

4. When there are no visible water droplets left in the

COLLECTION CELLS, reinstall them into the air cleaner cabinet. Be sure to fold the COLLECTION CELL handles flat as shown in Figure 41.

Handles Fold Flat

1. If the COLLECTION CELLS do have the “200/200-1” mark on them, they may be washed using a low pressure water spray, such as a sink sprayer or garden hose. Residue like tobacco smoke may require warm water to be removed.

22 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

Figure 41 Collection Cell, Handle Folded

Installer’s Guide

5. Replace the door onto the air cleaner cabinet (see Reinstalling the Power Door, page 5).

Cabinet Edge

Figure 42 Reinstalling Power Door

6. Ensure that the power cord is connected to the air cleaner and press the power button.

Power Button

NOTE: The pre-filter may also be washed ONLY if the COLLECTION CELLS show a "200/200-1". Follow the same instructions to wash the PREFILTER - being sure to tap gently and wipe off any visible water droplets.

RESET TIMERS

When installed as part of a Communicating System with a 900 series comfort control, the filter timer can be reset at either the Comfort Control or the air cleaner. To reset the PRE-FILTER timer at the comfort control Select Filter 1 Change Reminder, then press the More key to access the filter timer value and then press the Reset key. For additional information please refer to the Installers Guide and/or Service Facts for the 900 Series control. To reset at the air cleaner press and hold the RESET key until the PRE-FILTER LED turns off (1 to 2 seconds). To reset the Collection Cell timer at the Comfort Control select Filter 2 Change Reminder, then press the More key to access the filter timer value and then press the Reset key. To reset the Collection Cell timer at the air cleaner press and hold the RESET key until the COLLECTION CELL LED turns off (1 to 2 seconds). If two air cleaners are connected on the same system, reset all timers on both air cleaners at the same time to the same settings. The comfort control will only report one air cleaner timer and this methodology will allow the air cleaners to remain on the same cleaning schedule. Reset the filter timer at the comfort control using the instructions given above.

Amber Light

Plug Power Cord in here

Figure 43 Pressing Power Button

NOTE: Once you press the power button, the first LED will be on and it will start flashing after the first 10 [12] minutes of indoor fan operation. This is normal operation.

7. On the Comfort Control (thermostat), reset the indoor fan operation to the desired mode. Turn the air system back on at the Comfort Control.

NOTE: The field charger should never be subjected to water. The field charger should only be cleaned by a trained service professional.

FAULT CODES

The air cleaner LED’s will display a fault indication, three Yellow or three Red LED’s, when a fault has been detected. A log of the last three faults is recorded and can be accessed by going into the Set-Up mode. The unit will repetitively check the system to determine if the fault persists. The fault indication will be displayed as long as the fault condition remains.

If the fault is no longer present, the system will return to normal operation and no longer display the fault indication. Even if the fault has been cleared, a log of the last 3 faults is recorded.

NOTE: If more than one whole house air cleaner is installed, each unit will retain its own fault codes.

REPETITIVE ARC FAULT INDICATION

If the unit detects 10 consecutive run cycles where an arc occurs during the cycle, it will go into a lock out period for one hour. This is indicated by three FLASHING YELLOW LED’s. The PRE-FILTER and COLLECTION CELLS should be cleaned to ensure no large material is trapped in the filters and causing the fault. Check the FIELD CHARGER for material that can cause the fault.

If the unit detects any other type of fault, this will be indicated by three FLASHING RED LED’s. See the Service Facts for fault code information.

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 23

Installer’s Guide

I. OUTLINE DRAWINGS

OUTLINE DRAWING FOR UPFLOW FURNACES

Dimensions

(all dimensions in inches)

27” DEPTH CABINET ADD DOOR DEPTH FOR TOTAL

2.8” Side View

24-13/16

7-7/16

1/8

Cabinet

Front

UPFLOW FURNACE MODEL NUMBERS

ifD Air Cleaner A B (multiple

piece cabinet)

*FD145CLFR000D 14.5 11.9 12

*FD175CLFR000D 17.5 14.9 15

*FD210CLFR000D 21.0 18.4 18.5

*FD245CLFR000D 24.5 21.9 22

* May be "A" or "T"

B (one piece

cabinet)

1/8

24 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

Installer’s Guide

Dimensions

(all dimensions in inches)

OUTLINE DRAWING FOR DOWNFLOW FURNACES

21” CABINET DEPTH ADD DOOR DEPTH FOR TOTAL

2.8” Side View

18-13/16

7-7/16

1/8

Front

Cabinet

1/8

ifD Air Cleaner A

*FD14DCLFR000D 14.5 11.9 12

*FD17DCLFR000D 17.5 14.9 15

*FD21DCLFR000D 21.0 18.4 18.5

*FD24DCLFR000D 24.5 21.9 22

* May be "A" or "T"

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 25

DOWNFLOW FURNACE MODEL NUMBERS

B (multiple

piece cabinet)

B (one piece

cabinet)

Installer’s Guide

OUTLINE DRAWING FOR AIR HANDLERS

Dimensions

(all dimensions in inches)

21” DEPTH CABINET ADD DOOR DEPTH FOR TOTAL

2.8” Side View

18.88

Front

Cabinet

ifD Air Cleaner A

*FD175CLAH000D 17.5 14.9 15

*FD215CLAH000D

TFD215CLAH005D

*FD235CLAH000D

TFD235CLAH005D

*FD260CLAH000D

TFD260CLAH005D

* May be "A" or "T"

26 Numbers in [brackets] are for 50 Hz international systems. Pub. No. 18-HE53D1-11

AIR HANDLER MODEL NUMBERS

B (multiple

piece cabinet)

21.5 18.9 19

23.5 20.9 21

26.0 23.4 23.5

B (one piece

cabinet)

J. PRESSURE DROP INFORMATION

*FD145CLFR000D

0.06

0.10

0.16

0.23

0.30

*FD175CLFR000D

0.05

0.08

0.12

0.17

0.22

0.28

0.34

*FD210CLFR000D

0.04

0.06

0.09

0.12

0.15

0.20

0.24

0.29

0.34

*FD245CLFR000D

0.03

0.04

0.06

0.09

0.12

0.15

0.19

0.22

0.26

*FD14DCLFR000D

0.09

0.16

0.24

0.34

0.46

*FD17DCLFR000D

0.07

0.11

0.18

0.25

0.33

0.42

*FD21DCLFR000D

0.05

0.09

0.13

0.18

0.23

0.29

0.37

*FD24DCLFR000D

0.04

0.07

0.11

0.14

0.19

0.24

0.30

0.36

0.43

*FD175CLAH000D

0.07

0.11

0.18

0.25

0.33

TFD215CLAH005D

TFD235CLAH005D

PRESSURE DROP AT SPECIFIC AIRFLOW PER MODEL

400 CFM 600 CFM 800 CFM 1000 CFM 1200 CFM 1400 CFM 1600 CFM 1800 CFM 2000 CFM

Installer’s Guide

*FD215CLAH000D

*FD235CLAH000D

*FD260CLAH000D TFD260CLAH005D

* May be "A" or "T"

0.04 0.08 0.12 0.17 0.24

0.06 0.09 0.13 0.18 0.23 0.29 0.35

0.04 0.07 0.10 0.14 0.18 0.23 0.28 0.34 0.39

Pub. No. 18-HE53D1-11 Numbers in [brackets] are for 50 Hz international systems. 27

Installer’s Guide

Trane 6200 Troup Hwy. Tyler, TX 75707

For more information contact your local dealer (distributor)

07/11

The manufacturer has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.

Trane FD14DCLFR000D, FD175CLFR000D, FD17DCLFR000D, FD21DCLFR000D, FD24DCLFR000D Installation Operation & Maintenance

Specifications and Main Features

Frequently Asked Questions

User Manual