A. Duct Support Installation3
B. Application Information3
C. Door Operation4
D. Installation Guidelines5
Upflow Furnace and Upflow Air Handler Installation5
Downflow Air Handler Installation5
Downflow Furnace Installation6
Side Return Furnace Installation7
E. Electrical Connections8
Electrical Connections to a COM Sys Air Handler in
Conventional 24 V Mode10
Electrical Connections to a COM Sys Air Handler11
Electrical Connections to a COM Sys Furnace
in 24 V Mode12
Electrical Connections to a COM Sys Furnace13
Electrical Connections to an Oil Furnace14
Electrical Connections for Dual Whole House
Air Cleaners15
F. Air Cleaner Operation17
G. SET-UP Mode17
Installer Set-Up Mode17
Pre-Filter Setting17
Cell Cleaning Setting18
Field Charger Power Level18
Field Charger Power Level Setting18
H. Maintenance18
Cleaning18
I.Outline Drawings23
!
WARNING
This information is for use by individuals having adequate
backgrounds of electrical and mechanical experience. Any
attempt to repair a central air conditioning product may
result in personal injury and/or property damage. The
manufacturer or seller cannot be responsible for the
interpretation of this information, nor can it assume any
liability in connection with its use.
J. Pressure Drop Information26
!
WARNING
RISK OF ELECTRIC SHOCK: These servicing instructions
are for use by qualified personnel only. To reduce the risk
of electric shock, do not perform any servicing other than
that contained in these operating instructions unless you
are qualified to do so.
50 Hz Air Handler
Models
*FD215CLAH005D
*FD235CLAH005D
*FD260CLAH005D
* May be "A" or "T"
Unpack the Air Cleaner and check to make sure all
components are included. They consist of:
1) PRE-FILTER - traps large particles such as hair and
lint before they can enter the cell section.
2) FIELD CHARGER - Charges the contaminants. Only
to be removed, cleaned or serviced by a qualified
technician.
3) COLLECTION CELL (2) - removes and collects very
small impurities from the air.
4) CABINET - mounts between the furnace/air handler
and return air ductwork and houses the COLLECTION CELLS, FIELD CHARGER and PRE-FILTER.
5) POWER DOOR - the solid state power supply components that convert the 24 Volt AC to the high-voltage,
direct current required to power the FIELD CHARGER
and COLLECTION CELLS. Allows access to the
COLLECTION CELLS, FIELD CHARGER and PREFILTER.
The whole house air cleaner can be installed either as
part of a Communicating heating and air conditioning
system or as part of a traditional 24 volt system.
When installed as part of a Communicating System in
which the indoor unit, outdoor unit, and 900 series
comfort control are equipped with our exclusive
Communicating technology, this system performs a
continuous loop of system diagnostics and data output.
The Communicating System monitors itself and quickly
identifies any operational faults, automatically issuing a
service alert if needed.
6) TRANSFORMER - supplies 24 Volts to the indoor unit
and air cleaner
7) 24 VOLT POWER/CONTROL CABLE
8) GASKET, LITERATURE AND HARDWARE PACKET
9) UPFLOW AIR HANDLER BAFFLE - This baffle is only
included with Air Handler models. See note below.
NOTE: Be careful not to discard the baffle. It is
located under the collection cells in the
shipping box.
Check carefully for any shipping damage. This must be
reported to and claims made against the transportation
company immediately. Check to be sure all major
components are in the unit. Any missing parts should
be reported to your supplier at once, and replaced with
authorized parts only.
NOTE: International (50 Hz) Timings:
Due to differences in electrical systems outside the
United States, customers with 50 Hz electrical
systems will need to be aware of minor differences
in the timings shown in this guide. 50 Hz timings
will appear in [brackets] following the standard 60 hz
timings.
(not included with 50 Hz units)
The whole house air cleaner can also be installed as
part of a traditional 24 volt heating and air conditioning
system.
2Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
Installer’s Guide
▲
▲
A. DUCT SUPPORT INSTALLATION
!
CAUTION
▲
SAFETY HAZARD
Sharp Edge Hazard. Be careful of sharp edges on equipment or any cuts made on sheet metal while installing or
servicing. Personal injury may result.
Step 1: Review the figures below and determine which
one looks like your application.
Step 2: To prevent racking of the air cleaner, support duct
per the illustration.
Furnace
or
air handler
Air Cleaner
Air cleaner cabinet
must align with
furnace or air handler
cabinet to prevent air
cleaner cabinet deflection
Rafter or Joist
Supply
Plenum
Furnace or
Air Handler
Air
Cleaner
Return
Plenum
Return Air Plenum must be
supported from building structure
to prevent air cleaner cabinet deflection
Figure 5
B. APPLICATION INFORMATION
NOTE: Do NOT install the air filter in the discharge air
stream of either the air handler or furnace.
Airflow
Airflow
Airflow
Return
Joist or Rafter
Supply
Coil
Furnace
ONLY
Cleaner
Supply
Plenum
Air
Figure 2
Return Air Duct must
be supported from
building structure to
R/A Duct
prevent air cleaner
cabinet deflection.
Use either a support
from the ceiling or
Air
Figure 3
Furnace or
Air Handler
Joist or Flooring
Return Air Plenum must
be supported from building
structure to prevent air cleaner
cabinet deflection
support from the floor.
Air
Cleaner
Return
Plenum
Left or Right Side Mounting
(Furnace ONLY)
Bottom Return
(Furnace / Air Handler)
Top Return
(Furnace / Air Handler)
Figure 6 Mounting Location of Air Cleaner
When attaching the air
cleaner to air handler,
furnace, or ductwork,
please keep screws
out of the circled
areas. The door
attaches to the slots in
these locations.
Figure 7 Avoiding Screw Interference
!
CAUTION
Do NOT install air cleaner where the filter can be
exposed to UV light. UV light can cause the plastic
material to deteriorate, which may lead to filter damage.
Figure 4
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.3
This air cleaner cabinet must be mounted in the return air
duct of a central forced-air Furnace/Air Handler.
Installer’s Guide
▲
▲
Select a location that meets the following:
1.The face of the cell must be at a right angle to the air
stream.
2.Allow a minimum of 28 inches clearance in front of the
air cleaner to permit removal of cells and Pre-Filter.
3.Flow-through Bypass Humidifiers
Excessive bypass air may cause water blow-off, which
will adversely affect system operation and air cleaner
performance. To verify bypass airflow, follow the
Bypass Humidifier Pre-Installation Checkout and SetUp Procedures available through your local distributor.
Ask for publication number 18-CH37D1-*.
Steam and Flow-through Fan Power Duct-mounted
Humidifiers
Follow the Humidifier installation instructions. These
should only be installed on the supply air side of the
system.
Other Duct Mounted Humidifiers
Not recommended for installation with the air cleaner.
!
WARNING
Hazardous Voltage!
Disconnect all electric power, including remote
disconnects before servicing. Follow proper lockout/
tagout procedures to ensure the power can not be
inadvertently energized. Failure to disconnect power
before servicing could result in death or serious injury.
4.Install the air cleaner such that the airflow direction
arrow on the cabinet always points towards the furnace/ air handler. See Figure 8.
5.The PRE-FILTER must be on the entering airstream
side of the air cleaner cabinet. The mounting flange on
this side of the cabinet has the single row of holes for
attaching ductwork.
6.On side return furnace applications, the air cleaner
may be installed on either side of the cabinet or both
sides of the furnace if two air cleaners are required to
reduce system static.
Position the PRE-FILTER on the side away from the
furnace. The COLLECTION CELL guide key, installed
in the cabinet will only allow the cells to be installed in
the proper direction. Airflow direction must agree with
airflow arrows on the cabinet.
7.It is recommended that sheet metal turning vanes be
installed inside an elbow on ductwork attached to the
entering airstream side of the air cleaner. This improves
the air distribution over the COLLECTION CELLS. See
Figure 9.
8.Use transition fittings where return air duct dimensions
do not match the air cleaners opening dimensions.
Gradual transitions are preferred for greatest efficiency.
Four inches per linear foot (approximately 20° angle)
should be allowed, space permitting.
9.Seal all joints in the return air system to prevent dust
from entering the air stream.
Figure 8 Airflow Direction
Air Cleaner
Cabinet
Airflow
Turning
Vanes
Airflow
Direction Arrow
NOTE: Do NOT use a silicon based sealant. This
causes a coating on the FIELD CHARGER pins that will
decrease the efficiency of the air cleaner.
C. DOOR OPERATION
The air cleaner comes with the Power Door installed on the
unit. The Power Door and the internal components will
need to be removed before installation. Follow these
guidelines for removing and reinstalling the door:
REMOVING THE POWER DOOR:
Step 1: To remove the door, hold handles and rotate
latches as shown in Figure 10.
!
CAUTION
Handle the door only by using the handles on the
front of the door. Grasp the door by the handles as
depicted in Figure 10 to remove and replace the
door. Do not handle the door on the edges. Metal
edges may be sharp and could result in injury if the
door is not handled properly.
Before removing the door from the unit, remove the power
cable plug from the socket located in the corner of the door.
Rotate Latches
Figure 9 Turning Vanes
4Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
Power cable connection
Figure 10 Rotating Door Latches
Installer’s Guide
Rotate door away from unit to remove
Air Cleaner
Step 2: Rotate the door to fully remove from the air
cleaner. See Figure 11.
Rotate door away from unit to remove
Figure 11 Door Rotation
REINSTALLING THE POWER DOOR:
Step 1: Hold door so that tabs are aligned with slots in
cabinet as shown in Figure 12.
Figure 12 Aligning door tabs
Step 2:
Insert tabs into cabinet slots. Edge of door
should fit into channel against gasket (see detail). See
Figure 13.
Gasket
Figure 13 Inserting door tabs into cabinet slots
Step 4:
Rotate latches to secure door as shown in Figure
15.
Figure 15 Door Latch Detail
D. INSTALLATION GUIDELINES
UPFLOW FURNACE AND UPFLOW AIR
HANDLER INSTALLATION
DOWNFLOW AIR HANDLER INSTALLATION
1. Rotate the two quarter turn latches on the Power Door
outward then rotate the Power Door to remove it from
the cabinet. See Door Operation Section C. Remove
the PRE-FILTER, FIELD CHARGER, and both COLLECTION CELLS. Set the components aside until the
cabinet is installed and the indoor unit is in place.
2. Install the self-adhesive gasket material on the side of
the air cleaner cabinet flange that will mate with the
indoor unit. This flange has a double set of holes. See
Figure 16.
3. On a protective pad, lay the indoor unit on its side.
4. Position the air cleaner on the return opening of the
indoor unit with the air cleaner cabinet gasket against
the indoor unit. Check that the front of the air cleaner
cabinet is facing the front of the indoor unit.
5. Align the rear of the air cleaner flush with the rear of
the indoor unit.
6. Align the sides of the cabinet with the sides of the unit.
7. The front of the cabinet will NOT align flush with the
front of the unit.
8. Securely fasten the unit using the self-tapping sheet
metal screws provided. See Figures 16.
Step 3: Rotate door to closed position. Ensure ends of
door overlap the cabinet (see detail). See Figure 14.
Figure 14 Rotating Door Closed
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.5
Cabinet Edge
Use inner double
set of mounting
holes.
Install gasket material.
Cut to length required.
Figure 16 Installation Details
Installer’s Guide
UPFLOW AIR HANDLER APPLICATIONS ONLY
Position the baffle onto the air cleaner as indi-
9.
cated in Figure 17. The baffle should be positioned on the leaving air side of the air cleaner
cabinet opposite the power door. Ensure that the
bracket is located correctly inside the air cleaner
enclosure so that the baffle or screws do not
interfere with the filter cell installation. (See Figure
17 inset.)
NOTE: The upflow air handler baffle is required
to protect the air cleaner in the event of a drain
pan overflow. This baffle is required for all
upflow air handler installations.
AIRFLOW
Attach upflow air
handler baffle to air
cleaner and air
handler using the
self-tapping sheet
metal screws
provided.
Be sure tab at end
of baffle is
the channel before
attaching.
INSIDE
DOWNFLOW FURNACE INSTALLATION
NOTE: On 90% Downflow Furnaces, the intake and
exhaust (flue) are located on top. A field supplied
transition is needed between the furnace and the air
cleaner. The transition must be long enough to avoid
any interference between the intake and exhaust pipe
routing and the door of the air cleaner. The door and
internal components must be removable for servicing.
NOTE: Optional Side Vent Kit BAYVENT500A may be
used if a 90% downflow furnace is installed with a
whole house air cleaner. This optional side venting
kit allows access to the front door of the whole
house air cleaner for easy filter cleaning and
maintenance. This kit eliminates the need for the
transition between the furnace and air cleaner.
1.Rotate the two quarter turn latches on the Power Door
outward then rotate the Power Door to remove it from
the cabinet. Remove the PRE-FILTER, FIELD
CHARGER, and both COLLECTION CELLS. Set the
components aside until the cabinet is installed and the
indoor unit is in place.
NOTE: Cut the front duct flange 2" from each side and
fold flat to clear the Power Door latches. Some applications may require a transition for piping clearances.
See Figure 19.
Figure 17 Upflow Air Handler Baffle Installation Details
10. Install unit in place and secure.
11. Reinstall the FIELD CHARGER and lock into place by
bending one locking tab on the cabinet. See Figure 18.
12. Reinstall the PRE-FILTER and COLLECTION CELLS.
13. Each cell must be oriented with handles toward the
front.
14. The door can be installed in either direction. Determine which direction will best allow access to the
latches and 24 Volt power cord. Insert the 2 tabs on the
door into the slots in the cabinet flange and rotate the
door into the closed position. Rotate the two quarterturn latches on the Power Door inward. See Door
Operation Section C.
15. Remove stickers (two stickers both are 5.5" x 7.5")
from packet and attach to furnace, air handler, or
ductwork in a location visible to the homeowner.
16. Demonstrate Maintenance (Section H) and Door
Operation (Section C) to the homeowner.
Figure 19 Duct Flanges
NOTE: Remove filter rack from downflow Furnace and
discard.
2.Bend the 4 mounting tabs down on the two sides of the
air cleaner cabinet. These can be used to attach the air
cleaner cabinet to the furnace. See Figure 20.
Field Charger Locking Tab
Figure 18 Locking Tab
6Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
Actuator Tab for
Interlock Switch
Figure 20 Mounting Tabs
3.Install the self-adhesive gasket material on the side of
the air cleaner cabinet flange that will mate with the
indoor unit. This flange has a double set of holes. See
Figure 16.
Installer’s Guide
Use inner
mounting holes
for Side Installation
Install gasket material.
Cut to length required.
4.Apply transitions or spacer as required to clear flue
piping and to ensure the opening of the air cleaner
matches the opening in the furnace.
Position the air cleaner on the return opening of the
furnace with the air cleaner cabinet gasket against the
furnace. Check that the front of the air cleaner cabinet
is facing the front of the furnace.
5.Align the rear of the air cleaner flush with the rear of
the indoor unit.
6.Align the sides of the cabinet with the sides of the unit.
7.The front of the cabinet will NOT align flush with the
front of the unit.
8.Securely fasten the unit using the self-tapping sheet
metal screws provided. See Figure 16.
9.Reinstall the FIELD CHARGER and lock into place by
bending one locking tab on the cabinet. See Figure 18.
10. Reinstall the PRE-FILTER and COLLECTION CELLS.
11. Each COLLECTION CELL must be oriented with the
handles toward the front.
12. The door can be installed in either direction. Determine which direction will best allow access to the
latches and 24 Volt power cord. Insert the 2 tabs on the
door into the slot in the cabinet flange and rotate the
door into the closed position. Rotate the two quarterturn latches on the Power Door inward. See Door
Operation, Section C.
NOTE: The door has a safety switch to ensure power is
interrupted when the door is removed. This switch is
open when the door is removed from the cabinet. When
the door is properly installed, an actuator tab located in
the cabinet will close the switch, allowing power to the
electronics.
13. Remove stickers (two stickers both are 5.5" x 7.5")
from the packet and attach to furnace, air handler, or
ductwork in a location visible to the homeowner.
14. Demonstrate Maintenance (Section H) and Door
Operation (Section C) to the homeowner.
SIDE RETURN FURNACE INSTALLATION
14.5" & 17.5" MODELS ONLY
NOTE: The 21" and 24 1/2" air cleaner cabinet heights
require a transition between the air cleaner cabinet and
the Furnace in side return applications.
NOTE: Do NOT install the air cleaner cabinet on the
side of an air handler.
NOTE: It is recommended that sheet metal turning
vanes be installed inside an elbow on ductwork attached to the entering airstream side of the air cleaner.
See Figure 9 on Page 4.
1.Rotate the two quarter turn latches on the Power Door
outward then rotate the Power Door to remove it from
the cabinet. Remove the PRE-FILTER, FIELD
CHARGER, and both COLLECTION CELLS. Set the
components aside until the cabinet is installed and the
indoor unit is in place.
2.Install the self-adhesive gasket material on the side of
the air cleaner cabinet flange that will mate with the
indoor unit. This flange has a double set of holes. See
Figure 21.
3.On a protective pad, lay the indoor unit on its side.
Position the furnace with the return air side of the
cabinet facing up.
4.Align the bottom of the air cleaner cabinet 1/4" ABOVE
the bottom of the furnace and flush with the rear of the
furnace.
Figure 21 Side Installation Details
5.Mark the inside of the opening in the air cleaner
cabinet on the side of the furnace using the inside
edge of the air cleaner cabinet as a guide. Remove the
cabinet and cut the opening in the side of the furnace.
NOTE: Do NOT use the standard furnace indents for the
opening. The opening for the air cleaner must be larger
than the standard furnace opening. Install transition as
required for air cleaner opening to match furnace
opening as described below.
6.Position the air cleaner on the return opening of the
indoor unit with the air cleaner cabinet gasket against
the indoor unit. Check that the front of the air cleaner
cabinet is facing the front of the indoor unit.
7.Align the rear of the air cleaner flush with the rear of
the indoor unit.
8.Align the sides of the cabinet with the sides of the unit.
9.The front of the cabinet will NOT align flush with the
front of the unit.
10. Securely fasten the unit using the self-tapping sheet
metal screws provided. See Figure 21.
11. Reinstall the FIELD CHARGER and lock into place by
bending one locking tab on the cabinet. See Figure 18.
12. Reinstall the PRE-FILTER and COLLECTION CELLS.
13. Each cell must be oriented with the handles toward the
front.
14. The door can be installed in either direction. Determine which direction will best allow access to the
latches and 24 volt power cord. Insert the 2 tabs on the
door into the slots in the cabinet flange and rotate the
door into the closed position. Rotate the two quarterturn latches on the Power Door inward. See Door
Operation, Section C.
NOTE: The door has a safety switch to ensure power is
interrupted when the door is removed. This switch is
open when the door is removed from the cabinet. When
the door is properly installed, an actuator tab located in
the cabinet will close the switch, allowing power to the
electronics.
15. Remove stickers (two stickers both are 5.5" x 7.5")
from the packet and attach to the furnace, air handler,
or ductwork in a location visible to the homeowner.
16. Demonstrate Maintenance (Section H) and Door
Operation (Section C) to the homeowner.
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.7
Installer’s Guide
▲
E. ELECTRICAL CONNECTIONS
The air cleaner requires 24 VAC power and indoor fan
signal to operate. A transformer adequately sized to
power both the system and air cleaner is provided with
the air cleaner. Remove the transformer in the indoor unit
and replace with the transformer provided.
N
OTE: A 50 VA transformer is required for Trane/
American Standard Heating & Air Conditioning
furnace applications and 75 VA required for Trane/
American Standard Heating & Air Conditioning air
handler applications. If the indoor air handler
already has a properly sized transformer, no
replacement is required.
NOTE: When more than one whole house air cleaner
is used, the 24 volt transformer which supplies
power to the air cleaner will need to be increased by
25 VA for each additional air cleaner added.
NOTE: Trane/American Standard Heating & Air
Conditioning dual circuited air handlers matched
with heat pumps and Trane/American Standard
Heating & Air Conditioning oil furnaces will require
an accessory Transformer KIT# BAYTRANS12024
power the air cleaner. Do NOT replace air handler
transformer with the transformer supplied with the
air cleaner.
NOTE: Provide adequate strain relief for the low
voltage cable at the indoor unit.
◆◆
◆
◆◆
to
!
CAUTION
DO NOT attach the power/control cable to a 120 Volt
EAC tap. The air cleaner uses 24 Volt power. Failure
to use 24 VAC results in permanent damage to the air
cleaner.
• Plug the air cleaner power/control cable into the air
cleaner door and route the cable into the indoor unit
low voltage wiring location.
• Connect the power/control wiring per Figures 22 &
22A.
NOTE: Wiring penetration must be sealed.
NOTE: For non-Trane/American Standard Heating & Air
Conditioning systems order a 120 VAC to 24 VAC
transformer, KIT# BAYTRANS12024
◆◆
◆
to provide 24 volt
◆◆
power only to the air cleaner. Access to 120 VAC outlet
is required.
• Connect the power/control wiring per Figures 22 &
22A.
NOTE: Trane/American Standard Heating & Air
Conditioning Communicating Furnaces require KIT #
BAYACCECOMM101.
NOTE: Wiring diagrams for the Communicating Air
Handler, Communicating Furnaces and Oil Furnaces
are on pages 9-10, 11-13 and 14 respectively.
Figure 22 - Wiring Diagram
Communicating Mode
Data Line
BROWN
NOTE: The Black wire must be
connected to chassis ground to
ensure proper operation.
BAYTRANS12024
◆◆
◆
Transformer
◆◆
Air Handler may not have a Low Voltage Terminal board. Connect Electronic Air Cleaner wires to
the Air Handler Low Voltage Color coded wires.
Install Transformer, one is supplied with the Electronic Air Cleaner, in the Furnace or Air Handler.
• Transformer must have a grounded 120 VAC
power source. Do not defeat ground plug on the
transformer.
• Mount transformer to building structure with the
four provided wood screws.
NOTE: BAYTRANS12024C complies with the California
Code of Regulation,Title 20, Sections 1601 through
1608 dated December 2006. BAYTRANS12024A with
vendor’s manufacturing date codes after 0625 (YYWW)
cannot be installed in California because the transformer
does not satisfy the requirements set forth by California
Code of Regulations, Title 20, Sections 1601 through
1608 dated December 2006.
Transformer not applicable to 50 Hz units.
D
BLACK
GRD
RED
BLUE
Unused
GREEN
BROWN
WHITE
Unused
Furnace
Heating Signal
Fan Signal
Data Line
24 V
Common
RED
BLUE
GREEN
BROWN
BLACK
WHITE
Furnace / Air Handler
RED
BLUE
WHITE
GREEN
BROWN
Indoor Unit
24 V Terminal Strip
BLUE
GREEN
BROWN
BLACK
RED
WHITE
R
BLUE
B
Unused
WHITE
W
Unused
G
GREEN
BROWN /
D
Dataline
The ◆ represents an alpha character.
GREEN
BROWN
BLACK
WHITE
BLUE
RED
8Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
Plug Power Cord
in here
Power Button
Amber Light
Figure 22A - Wiring Diagram
for 24 V Mode
NOTE: The Black wire must be connected to chassis ground to ensure
proper operation.
◆◆
BAYTRANS12024
◆
Transformer
◆◆
• Transformer must have a grounded 120 VAC
power source. Do not defeat ground plug on the
transformer.
• Mount transformer to building structure with the
four provided wood screws.
NOTE: BAYTRANS12024C complies with the California
Code of Regulation,Title 20, Sections 1601 through
1608 dated December 2006. BAYTRANS12024A with
vendor’s manufacturing date codes after 0625 (YYWW)
cannot be installed in California because the transformer
does not satisfy the requirements set forth by California
Code of Regulations, Title 20, Sections 1601 through
1608 dated December 2006.
Transformer not applicable to 50 Hz units.
Air Handler may not have a Low Voltage Terminal board. Connect Electronic Air Cleaner wires to
the Air Handler Low Voltage Color coded wires.
Install Transformer, one is supplied with the Electronic Air Cleaner, in the Furnace or Air Handler.
Common
Furnace
Heating Signal
Fan Signal
24 V
24 V Terminal Strip
Furnace / Air Handler
RED
BLUE
WHITE
GREEN
Indoor Unit
Installer’s Guide
BLUE
GREEN
BROWN
BLACK
RED
WHITE
R
BLUE
B
WHITE
W
GREEN
G
BROWN /
Dataline
The ◆ represents an alpha character.
GREEN
BROWN
BLACK
WHITE
BLUE
RED
MODES OF OPERATION
The whole house air cleaner can be connected in one of
two modes of operation; either a 24 V mode or a
communicating mode. To know how the whole house air
cleaner is set up, reference Figure 23 to find the amber
light.
A steady amber light indicates that the unit is wired in
the 24 V mode.
A blinking amber light indicates that the unit is wired in
the communicating mode.
No light present means that the unit is not connected.
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.9
Figure 23 - Amber Light showing
Mode of Operation
Installer’s Guide
BK R
O G Y1 Y2
D
B W1 W2 W3
BK R
O G Y1 Y2
D
B W1 W2 W3
GREEN
WHITE
▲
ELECTRICAL CONNECTIONS TO A COMMUNICATING SYSTEM AIR HANDLER
IN CONVENTIONAL 24 V MODE
!
WARNING
HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC
POWER, INCLUDING REMOTE DISCONNECTS BEFORE
SERVICING. FOLLOW PROPER LOCKOUT/TAGOUT
PROCEDURES TO ENSURE THE POWER CAN NOT BE
INADVERTENTLY ENERGIZED. FAILURE TO
DISCONNECT POWER BEFORE SERVICING COULD
RESULT IN DEATH OR SERIOUS INJURY.
PROCEDURE:
1)Remove electrical power going into the air handler.
2)On the communicating systems air handler, remove
the blower access panel.
3)Remove the communicating control box cover.
4)Locate the red jumper wire which is attached from
EAC to R on the Communicating Systems PCB.
Confirm it is connected. If there is not a jumper wire
installed, then one must be installed in this location
in order for the air cleaner to function properly.
Detach female spade terminal
from white EAC wire and
crimp to green wire
5)Replace the Communicating control box cover.
6)Locate the white wire coming from the
Communicating System Air Handler PCB labeled
“EAC”. The wire will have a male spade terminal
connected to it and a female spade terminal
inserted into the male terminal. Remove the
female spade terminal and crimp it to the green
wire on the air cleaner harness.
7)Connect the green wire from the air cleaner
harness to the white wire on the Communicating
Systems Air Hand nected to the metal air handler
chassis.
10) Replace the blower access panel.
11) Reconnect electrical power to the air handler.
Control box panel cover
(Shown removed)
24V RED
jumper wire
from EAC to R
BEFOREAFTER
WHITE
WHITE
GREEN
Indoor Unit
24V
Terminal
Strip Detail
10Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
GREEN
EAC
GREEN
BLUE
RED
WHITE
Unused
BLACK
GRD
Wiring Cable and Plug
BROWN /
Future Use
For use with Whole House
Air Cleaner
Power / Control
Air Cleaner
Plug
EAC
R
PCB Detail
▲
ELECTRICAL CONNECTIONS TO A STANDARD 24 VOLT AIR HANDLER
!
WARNING
HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC
POWER, INCLUDING REMOTE DISCONNECTS BEFORE
SERVICING. FOLLOW PROPER LOCKOUT/TAGOUT
PROCEDURES TO ENSURE THE POWER CAN NOT BE
INADVERTENTLY ENERGIZED. FAILURE TO
DISCONNECT POWER BEFORE SERVICING COULD
RESULT IN DEATH OR SERIOUS INJURY.
Installer’s Guide
Field wiring
W3
W2
W1
G
YI
O
R
B
YO
GREEN
BLUE
RED
WHITE
Unused
GAM5 / A/TAM4
BLACK
GRD
BROWN /
Future Use
For use with Whole House
Power / Control
Wiring Cable and Plug
Air Cleaner
Air Cleaner
Plug
W3
W2
W1
BK
G
Y2
YI
O
R
B
YO
GREEN
BLUE
RED
WHITE
Unused
(In)
(Out)
BLACK
GRD
Wiring Cable and Plug
BROWN /
Future Use
A/TAM7
For use with Whole House
Air Cleaner
Power / Control
Air Cleaner
Plug
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.11
Installer’s Guide
▲
BK R
O G Y1 Y2
D
B W1 W2 W3
BK R
O G Y1 Y2
D
B W1 W2 W3
ELECTRICAL CONNECTIONS TO A COMMUNICATING SYSTEMS AIR HANDLER
IN COMMUNICATING MODE
WARNING
HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC
POWER, INCLUDING REMOTE DISCONNECTS BEFORE
SERVICING. FOLLOW PROPER LOCKOUT/TAGOUT
PROCEDURES TO ENSURE THE POWER CAN NOT BE
INADVERTENTLY ENERGIZED. FAILURE TO
DISCONNECT POWER BEFORE SERVICING COULD
RESULT IN DEATH OR SERIOUS INJURY.
Control box panel cover
4TEE3CA/TAM8
(Shown removed)
1)Remove electrical power going into the air handler.
2)On the communicating systems air handler, remove
the blower access panel.
3)Connect Red stripped wire to "R" terminal on the
air handler terminal strip.
4)Connect Blue stripped wire to "B" terminal on the
air handler terminal strip.
5)Connect the brown wire from the air cleaner
harness to the "D" terminal on the Communicating
Systems Air Handler.
6)Connect the Black wire from the air cleaner wire
harness to earth ground by attaching the wire to a
grounded screw that is connected to the metal air
handler chassis or control plate assembly.
7)The Green and White wires on the air cleaner
wiring harness are unused in this application and
should be insulated separately.
8)Replace the blower access panel.
9)Reconnect electrical power to the air handler.
10) Check air cleaner and air handler operation.
!
PROCEDURE:
Indoor Unit
24V Terminal
Strip Detail
BLUE
RED
BROWN /
Dataline
WHITE
Unused
BLACK
GRD
GREEN
Unused
Black wire to
chassis
ground
12Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
For use with Whole House
Air Cleaner
Power / Control
Wiring Cable and Plug
Air Cleaner
Plug
Y2
Y1
O
R
B
D
BROWN /
Dataline
BLUE
RED
WHITE
Unused
BLACK
GRD
For use with Whole House
Air Cleaner
Power / Control
Wiring Cable and Plug
GREEN
Unused
Air Cleaner
Plug
Installer’s Guide
▲
ELECTRICAL CONNECTIONS TO A COMMUNICATING FURNACE IN 24 V MODE
!
WARNING
HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC
POWER, INCLUDING REMOTE DISCONNECTS BEFORE
SERVICING. FOLLOW PROPER LOCKOUT/TAGOUT
PROCEDURES TO ENSURE THE POWER CAN NOT BE
INADVERTENTLY ENERGIZED. FAILURE TO DISCONNECT
POWER BEFORE SERVICING COULD RESULT IN DEATH
OR SERIOUS INJURY.
PROCEDURE:
1.Remove electrical power going into the furnace.
2.Remove blower door to up-flow or down-flow furnace.
3.Remove the two screws that secure the IFC platform to the
underside of the blower deck on an up-flow furnace or the 3
screws that secure the IFC platform to the top panel on a
down-flow furnace.
4.Carefully remove the IFC platform from the furnace.
5.On both the up-flow and down-flow furnaces, mount the 50VA
transformer supplied in the packaging with the air cleaner
onto the bottom of the IFC platform. Screws and pilot holes
are provided. See figure.
6.Remove wiring from existing 35VA transformer and reconnect
to the 50VA transformer. Note the polarity of the wires and
reconnect to the appropriate terminals. See diagram
7.Remove the EAC-H 115VAC and EAC-N wires (white and
black) out of the junction box and pull them through the
grommet in the blower deck. Attach two supplied ¼” insulated
female quick connect terminals by stripping the wires and
crimping the terminals onto the wires. Attach these wires to
the 115V terminals of the 35VA transformer as shown in the
diagram.
8.Remove the wiring harness supplied with the air cleaner from
the packaging. Attach a supplied 3/16” insulated female quick
connect terminal to the blue wire and the green wire.
9.Attach the blue wire from the air cleaner wiring harness to the
open tab on the piggyback terminal supplied in the
BAYACCECOMM101. Attach piggyback terminal to the 35VA
transformer terminal “C” (Common).
10. Insert the 12” blue stripped wire under the terminal strip
screw marked “B/C” on the IFC control board. If the application also includes an outdoor unit (communicating or noncommunicating), the B/C terminal will require 3 wires
connected. For this connection, rather than connecting the
three wires to the low voltage terminal strip on the furnace
IFC, create a pigtail using a short length of thermostat wire
and a wire nut (field supplied) to attach to the B/C terminal.
11. Connect the green wire from the air cleaner wiring harness to
the 24V terminal on the 35VA transformer labeled “RD”. See
diagram.
12. Insert the red stripped wire from the air cleaner wiring
harness under the IFC control board terminal screw marked
“R”. See diagram.
13. Attach the black stripped wire from the air cleaner wiring
harness directly to ground with a screw on the furnace
chassis. See diagram.
14. Once all of the connections have been completed, remount
the IFC control platform into the furnace.
15. Secure any loose wiring with wire ties.
16. The brown and white wires from the EAC wiring harness are
unused in this application and should be insulated. See
diagram.
17. Replace the furnace door.
18. Reconnect electrical power to the furnace.
19. Check both furnace and air cleaner operation per the furnace
and air cleaner installer guides.
BILL OF MATERIALS:
QTY: 2 Screw
QTY: 1 4" Insulated Copper Wire –
QTY: 2 1/4” Insulated Female Quick
QTY: 2 3/16" x 0.020" Insulated Female
QTY: 1 3/16" x 0.020" Receptacle & Tab
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.13
Blue (18 AWG, AWM)
Connect Terminal
Quick Connect Terminal
These instructions and listed parts are included in KIT# BAYACCECOMM101
Installer’s Guide
▲
ELECTRICAL CONNECTIONS TO A COMMUNICATING SYSTEM FURNACE
!
WARNING
HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC
POWER, INCLUDING REMOTE DISCONNECTS BEFORE
SERVICING. FOLLOW PROPER LOCKOUT/TAGOUT
PROCEDURES TO ENSURE THE POWER CAN NOT BE
INADVERTENTLY ENERGIZED. FAILURE TO DISCONNECT
POWER BEFORE SERVICING COULD RESULT IN DEATH
OR SERIOUS INJURY.
PROCEDURE:
1.Remove electrical power going into the furnace.
2.Open blower door to upflow or downflow furnace.
3.Disconnect all wires on the 35VA transformer.
4.Remove the 35VA transformer from the IFC platform.
5.Mount the 50 VA transformer supplied in the packaging with
the air cleaner onto the IFC platform where the 35VA
transformer was previously located. Use the sheet metal
screws supplied with the air cleaner to mount the 50VA
transformer. Reconnect the 115V and 24V wires that were
connected to the 35VA transformer onto the 50 VA
transformer.
6.Connect Red stripped wire to "R" terminal on the furnace control
board.
7.Connect Blue stripped wire to "B" terminal on the furnace control
board.
8.Connect Brown stripped wire to "D" terminal on the furnace
control board.
9.Attach the black stripped wire from the air cleaner wiring harness
directly to ground with a screw in the chassis.
10. The green and white wires on the air cleaning wiring harness are
unused in this application and should be insulated.
11. Replace door on furnace.
12. Reconnect electrical power to the furnace.
13. Check both furnace and air cleaner operation per the furnace and
air cleaner installer guides.
14Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
Installer’s Guide
▲
ELECTRICAL CONNECTIONS TO AN OIL FURNACE
!
WARNING
HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC
POWER, INCLUDING REMOTE DISCONNECTS BEFORE
SERVICING. FOLLOW PROPER LOCKOUT/TAGOUT
PROCEDURES TO ENSURE THE POWER CAN NOT BE
INADVERTENTLY ENERGIZED. FAILURE TO
DISCONNECT POWER BEFORE SERVICING COULD
RESULT IN DEATH OR SERIOUS INJURY.
SINGLE STAGE OIL FURNACE TO AIR CLEANER
THERMOSTAT
R/
RC
NOTE 1
RH
Y
G
FURNACE
FAN CENTER
R
Y
G
AIR
CLEANER
R
BR
G
Refer to the diagrams below for proper connections
to an oil furnace. Consult the oil furnace installer's
guide for additional information.
VARIABLE SPEED OIL FURNACE TO AIR CLEANER
FURNACE
THERMOSTAT
R/
RC
NOTE 1
RH
Y/
Y1
G
LOW VOLTAGE
TERMINAL
BLOCK
R
O
Y/
Y2
G
Factory
Jumpered
AIR
CLEANER
R
BR
G
NOTE 1:
NOTE 2:
NOTE 3:
W
R1
NOTE 2
W
W
C
B
Bk
GND
OIL BURNER PRIMARY
T
R1
NOTE 2
T
If thermostat being used has separate RC and
RH terminals, jumper RC and RH together.
Oil burner primary TT contacts must be isolated
using field supplied relay (RLY00925) or equivalent.
The black wire (Bk) from ACCE unit must be connected
to chassis ground to ensure proper operation.
NOTE 3
W1
NOTE 1:
NOTE 2:
NOTE 3:
R1
B
NOTE 2
BCC
BK
W1
W
B
Bk
GND
OIL BURNER PRIMARY
T
R1
NOTE 2
T
If thermostat being used has separate RC and
RH terminals, jumper RC and RH together.
Oil burner primary TT contacts must be isolated
using field supplied relay (RLY00925) or equivalent.
The black wire (Bk) from ACCE unit must be connected
to chassis ground to ensure proper operation.
NOTE 3
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.15
Installer’s Guide
ELECTRICAL CONNECTIONS FOR DUAL WHOLE HOUSE AIR CLEANER
Dual Whole House Air Cleaners
In some instances, two whole house air cleaners
can be utilized to manage the overall system
operational static pressure. The figure below shows
two whole house air cleaners installed on an upflow
furnace. The 24 volt transformer which supplies
power to the air cleaner will need to be increased by
25 VA for each additional air cleaner added.
See the wiring diagrams for information on how to
attach the wires in a two whole house air cleaner
system. The figure on the top of page 16 shows the
wiring hookup for two whole house air cleaners
attached to a furnace in conventional 24 V mode.
The figure on the bottom of page 16 shows the
wiring hookup for two whole house air cleaners
attached to a furnace in communicating mode.
Refer to the wiring diagrams on pages 8 through 14
for guidance on wiring the whole house air cleaners
to the system properly. All wires will be run the
same way for each of the two whole house air
cleaners.
Airflow
Dual System on Furnace
16Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
Installer’s Guide
ELECTRICAL CONNECTIONS FOR DUAL WHOLE HOUSE AIR CLEANERS
AND FURNACE IN CONVENTIONAL 24V MODE
FIELD SUPPLIED 50 VA TRANSFORMER
ELECTRICAL CONNECTIONS FOR DUAL WHOLE HOUSE AIR CLEANER AND
FURNACE IN COMMUNICATING MODE
FIELD SUPPLIED 75 VA TRANSFORMER
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.17
Installer’s Guide
▲
F. AIR CLEANER OPERATION
G. SET-UP MODE
A combination of RED, YELLOW, and GREEN LED's are
CLEAN
PRE-FILTER
RESET
LED's
POWER
PRE-FILTER
RESET
used to indicate the following settings. See Figure 25.
• The three GREEN LED's are used to indicate PRE-
FILTER cleaning interval. This is measured in actual run
time of the indoor fan. The default setting is 2 months
[10 weeks]. See Figure 26.
• The four YELLOW LED's indicate the COLLECTION
CELLS cleaning interval. This is measured in actual run
time of the indoor fan. The default setting is 6 months
[31 weeks]. See Figure 27.
• The three RED LED's indicate the Power Level setting.
Figure 24 LED Display
!
CAUTION
Do NOT operate the air cleaner during construction or
remodeling of a home. The air cleaner is designed for
use in normal living conditions to capture small
particles. The volume of dust and condensate in the
presence of chlorides and fluorides from paint, varnish,
stains, adhesives, cleaning compounds, and cement
The default is maximum. See Figure 28.
INSTALLER SET-UP MODE
To enter the SET-UP Mode press and hold both the
POWER and RESET buttons for a minimum of 5 [6]
seconds. The current settings are then displayed. See
Figure 25. If this is the desired setting or at any time you
want to exit the SET-UP mode, press and hold BOTH the
POWER and RESET buttons for a minimum of 5 [6]
seconds to exit.
creates a corrosive condition which may cause rapid
deterioration of the cabinet and internal components of
the air cleaner and the air handler/furnace.
DISPLAY FEATURES (Figure 24)
The air cleaner display can be used for several
functions:
• Provide the homeowner the operating status of the
air cleaner, including an indication the PRE-FILTER or
COLLECTION CELLS need cleaning.
• The installer accesses the SET-UP mode to change
the time to clean settings for the PRE-FILTER and
COLLECTION CELLS as well as change the Power
Level setting.
• The unit will display fault codes for the homeowner
indicating there is a problem with the air cleaner and
various fault codes for the service technician to
assist in troubleshooting the problem.
Factory settings
DIRTY
R3
R2
R1
Y4
Y3
Y2
Y1
G3
G2
CLEAN
G1
To change any of the settings, press the POWER button
once.
Power Level
Collection Cell
Pre-Filter
Figure 25 Factory Settings
FIELD CHARGER Power
Maximum
COLLECTION CELL
6 Months [31 weeks]
PRE-FILTER
2 Months [10 weeks]
PRE-FILTER SETTING (Figure 26) 24V Mode
Only.
One or more of the GREEN LED’s will come on
Turn the air cleaner on by pushing the POWER button.
The backlit POWER and Filter RESET buttons will
illuminate along with the first Green LED (G1) indicating
24 Volt power is present to the air cleaner.
indicating the PRE-FILTER cleaning time setting.
Repeatedly press the RESET button to cycle through the
time options for the PRE-FILTER cleaning cycle until the
desired setting is displayed. Press the POWER button
once to accept that setting and move to the
When the indoor fan is operating the first LED (G1) will
COLLECTION CELL cleaning settings.
slowly flash. This indicates the FIELD CHARGER and
COLLECTION CELLS have power and the unit is
operating normally. There is a 10 [12] minute time delay
between the indoor fan starting and LED (G1) flashing.
In normal operation, the air cleaner makes a slight sound
as the air passes through it and is cleaned. In some
applications, you may notice this sound coming from the
return air vent(s). If desired, this sound level can be
reduced with minimal impact on air cleaning efficiency
by reducing the power setting of the FIELD CHARGER in
the SET-UP mode.
NOTE: There is a 10 [12] minute delay after the
indoor fan operates, before the air cleaner starts to
operate, each time the power to the air cleaner is
turned off/on. This can be bypassed by going into
DIRTY
CLEAN
One Month
R3
R2
R1
Y4
Y3
Y2
Y1
G3
G2
G1
[5 Weeks]
DIRTY
R3
R2
R1
Y4
Y3
Y2
Y1
G3
G2
CLEAN
G1
Two Months *
[10 Weeks]
DIRTY
CLEAN
Three Months
[15 Weeks]
R3
R2
R1
Y4
Y3
Y2
Y1
G3
G2
G1
and then out of the SET-UP mode.
Figure 26 Green LED Pre-Filter Settings
* Factory Setting
18Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
Installer’s Guide
▲
▲
CELL CLEANING SETTING (Figure 27)
One or more of the YELLOW LED’s will come on
indicating the COLLECTION CELL cleaning time setting.
Repeatedly press the RESET button to cycle through the
time options for the COLLECTION CELL cleaning cycle
until the desired setting is displayed. Press the POWER
button once to accept that setting and move to the Field
Charger Power Level Settings.
DIRTY
R3
R2
R1
Y4
Y3
Y2
Y1
G3
G2
CLEAN
G1
Two Months
[10 Weeks]
DIRTY
CLEAN
Four Months
[20 Weeks]
R3
R2
R1
Y4
Y3
Y2
Y1
G3
G2
G1
DIRTY
CLEAN
Six Months*
[31 Weeks]
Figure 27 Yellow LED Collection Cells Settings
*Factory Setting
DIRTY
CLEAN
R2
Y4
Y3
Y2
Y1
G2
G1
R3
R1
G3
R3
R2
R1
Y4
Y3
Y2
Y1
G3
G2
G1
Nine Months
[46 Weeks]
FIELD CHARGER POWER LEVEL
The RED LED lights are used to set the Power Level of
the FIELD CHARGER for maximum, medium, or minimum. The number of illuminated RED LED lights indicates the current setting. The factory setting is for
maximum.
Lower settings will reduce the slight sound emitted by
the unit with minimal loss of air cleaning efficiency, if
desired. The U.S. Food and Drug Administration recommends indoor ozone concentrations should not exceed
50 parts per billion.
Your air cleaner will contribute only .3 parts per billion.
FIELD CHARGER POWER LEVEL SETTING
(Figure 28)
One or more of the RED LED lights will illuminate. To
change the Power Level setting, press the RESET
button until the desired setting is indicated.
To save your new settings and exit the SET-UP mode,
press and hold BOTH the POWER and filter RESET
buttons for a minimum of 5 [6] seconds.
H. MAINTENANCE
!
CAUTION
Before cleaning the coil or ducts in the air handler or
furnace, remove the COLLECTION CELLS, FIELD
CHARGER, and PRE-FILTER from the air cleaner.
Chemicals used during the cleaning of the air
handler, furnace, or ductwork can damage the air
cleaner components and degrade the performance of
the air cleaner.
Flashing red light indicates
CLEAN
PRE-FILTER
RESET
Figure 29 Pre-Filter Light
For maximum efficiency, the COLLECTION CELLS and
PRE-FILTER should be inspected and cleaned as
prescribed in this Installer's Guide.
The FIELD CHARGER should only be removed and
cleaned annually by a qualified service professional.
CLEANING
Cleaning Instructions:
The air cleaner utilizes a PRE-FILTER and
COLLECTION CELLS. The purpose of the PRE-FILTER
is to capture large particles before they enter the
COLLECTION CELLS which allows the collection cells
to work more efficiently.
1. Turn the air conditioning system off at the Comfort
Control (thermostat).
that it is time to clean the
COLLECTION CELLS
Red light indicates that it is
time to clean the PREFILTER
Minimum Medium Maximum*
DIRTY
CLEAN
R3
R2
R1
Y4
Y3
Y2
Y1
G3
G2
G1
Figure 28 Red LED Power Level Settings
*Factory Setting
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.19
DIRTY
CLEAN
R3
R2
R1
Y4
Y3
Y2
Y1
G3
G2
G1
DIRTY
CLEAN
R3
R2
R1
Y4
Y3
Y2
Y1
G3
G2
G1
!
WARNING
High Voltage is present within the air cleaner for
operation. Before removing the Power Door, turn the
power off and wait at least 15 seconds to allow
voltage to discharge. Failure to follow instructions
could result in death or serious personal injury.
2. Turn off power to the air cleaner by pushing and holding
the POWER button for three seconds. The LED’s will
remain on until the voltage has discharged and it is
safe to remove the door. This requires approximately
15 seconds. Do not remove the door until all the
lights are off.
3. Disconnect the power/control cable.
4. Rotate the two latches and remove the door as shown
in Figure 30. Place the door in a secure location.
5. Remove the PRE-FILTER (Figure 31) and/or the
COLLECTION CELLS (Figure 32) from the air cleaner.
Installer’s Guide
Before removing the door from the unit, remove the power
cable plug from the socket located in the corner of the door.
Rotate Latches
Power cable connection
Figure 30 Rotating Door Latches
The air cleaner is factory set to notify the home owner to
clean the PRE-FILTER every two months [10 weeks] of
actual run time of the air cleaner. This notification can
be changed by the installer/home owner to 1 month [5
weeks] or 3 months [15 weeks] depending on the
conditions in the home (pets, smokers, etc.). Please
see “SET-UP MODE” (Page 13) to change the factory
settings.
1.Using a vacuum hose, vacuum in even strokes
across the length of the PRE-FILTER. After
vacuuming the entire PRE-FILTER using even
strokes going in one direction, repeat the
process using even strokes going in the
opposite direction as shown in Figure 33.
Figure 31 Pre-Filter
Figure 32 Collection Cells
VACUUM CLEANING
Vacuuming is the preferred method to clean the PREFILTER and COLLECTION CELLS. It is recommended
that the PRE-FILTER and the COLLECTION CELLS be
vacuumed outside the home to ensure particles on the
filters are not reintroduced into the air. Persons highly
sensitive to the collected particles should wear
appropriate respiratory protection while cleaning.
PRE-FILTER –
It is time to clean the PRE-FILTER when the red “PREFILTER” light (shown in Figure 29) is illuminated.
Figure 33 Vacuuming the Pre-filter
NOTE: Do NOT replace the plastic PRE-FILTER with
a metal type PRE-FILTER. A metal PRE-FILTER will
cause reduction in efficiency and potential failure of
the electronics in the air cleaner.
COLLECTION CELLS
The clean/dirty LED light bar indicator will illuminate as
the system cleans the air. The LED lights will progress
from green to yellow and then to red. When the last red
indicator is flashing, it is time to clean the COLLECTION
CELLS (see Figure 31). The air cleaner is factory set to
notify the home owner to clean the COLLECTION
CELLS every six months [31 weeks] of actual run time
of the air cleaner. This notification can be changed by
the installer/home owner to 2 months, 4 months, 6
months, or 9 months [10, 20, 31, or 46 weeks]
depending on the conditions in the home (pets, smokers,
etc.). Please see “SET-UP MODE” (Page 13) to change
the factory settings.
20Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
1. Using a vacuum hose, vacuum in even strokes across
the entire COLLECTION CELL surface. Vacuum using
even strokes in one direction, then repeat the process
using even strokes in the opposite direction, as
demonstrated in Figure 34.
Figure 34 Vacuuming the Collection Cells
2. Once vacuuming is completed on one side of the
COLLECTION CELL, turn the COLLECTION CELL
over and repeat on the other side of the COLLECTION CELL.
Installer’s Guide
Handles Fold
Flat
Figure 36 Collection Cell, Handle Folded
3. Replace the power door onto the air cleaner.
Cabinet Edge
NOTE: It is normal for COLLECTION CELLS to
discolor during operation. Vacuuming will not
restore the COLLECTION CELLS to their original
color. However, vacuuming does restore the
COLLECTION CELLS to a high efficiency.
REPLACING THE PRE-FILTER AND COLLECTION
CELLS INTO THE AIR CLEANER
1. Replace the PRE-FILTER into the air cleaner. Ensure
that the "AIRFLOW indicator arrow" on the
PREFILTER is pointing in the same direction as the
"AIRFLOW indicator arrow" on the air cleaner cabinet
as shown in Figure 35.
Figure 37 Reinstalling Power Door
4. Ensure the power cord is plugged into the air cleaner.
A steady amber light
indicates that the unit is
wired in the 24 V mode.
A blinking amber light
indicates that the unit is
wired in the
communicating mode.
No light present means
that the unit is not
connected.
Power Button
Amber Light
Plug Power Cord
in here
Figure 35 Airflow Direction
2. Reinstall the COLLECTION CELLS into the air cleaner.
Ensure the handles on both of the COLLECTION
CELLS are folded flat as shown in Figure 36.
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.21
Figure 38 Pressing Power Button
5. Press the power button to turn on the air cleaner.
NOTE: Once you press the power button, the first
LED will be on and it will start flashing after the
first 10 [12] minutes of indoor fan operation. This
is normal operation.
Installer’s Guide
▲
Alternate Cleaning option for homeowners with 200
or 200-1 COLLECTION CELLS ONLY
Vacuuming the PRE-FILTER and COLLECTION CELLS
restores them to a high efficiency. However, some
environmental conditions, like tobacco smoke, cause
the COLLECTION CELLS to need to be washed with
water. Washing the COLLECTION CELLS is acceptable
ONLY if the COLLECTION CELL has a “200/200-1”
embossed or written on the frame in the vicinity of the
manufacturing part number as shown in Figure 39.
• Do NOT use soap or detergent in cleaning the
COLLECTION CELLS.
• Do NOT immerse the COLLECTION CELLS
completely in water.
• Do NOT place the COLLECTION CELLS into a
dishwasher to clean.
• ALLOW THE COLLECTION CELLS TO DRY
THOROUGHLY BEFORE INSTALLING.
2. After washing, drain as much water as possible from
the COLLECTION CELLS.
3. Holding the sides of the COLLECTION CELLS, gently
tap the cells on a flat surface to dislodge any water
droplets inside the COLLECTION CELLS. After
tapping, wipe down the surfaces of the COLLECTION
CELLS to remove any visible droplets of water.
Figure 39 Collection Cell Identification
Carefully review both of the COLLECTION CELLS for the
“200/200-1” mark. If the “200/200-1” mark is visible on
BOTH COLLECTION CELLS, they may be washed. If
the “200/200-1” mark is NOT visible, the COLLECTION
CELLS cannot be washed.
!
CAUTION
Washing COLLECTION CELLS that do NOT have the
“200/200-1” mark on them can result in degradation
of the air cleaner system. Failure to follow
instructions could result in property damages.
Tap
Gently
Figure 40 Collection Cell
4. When there are no visible water droplets left in the
COLLECTION CELLS, reinstall them into the air
cleaner cabinet. Be sure to fold the COLLECTION
CELL handles flat as shown in Figure 41.
Handles Fold
Flat
1. If the COLLECTION CELLS do have the “200/200-1”
mark on them, they may be washed using a low
pressure water spray, such as a sink sprayer or garden
hose. Residue like tobacco smoke may require warm
water to be removed.
22Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
Figure 41 Collection Cell, Handle Folded
Installer’s Guide
5. Replace the door onto the air cleaner cabinet (see
Reinstalling the Power Door, page 5).
Cabinet Edge
Figure 42 Reinstalling Power Door
6. Ensure that the power cord is connected to the air
cleaner and press the power button.
A steady amber light
indicates that the unit is
wired in the 24 V mode.
A blinking amber light
indicates that the unit is
wired in the
communicating mode.
No light present means
that the unit is not
connected.
Power Button
NOTE: The pre-filter may also be washed ONLY if
the COLLECTION CELLS show a "200/200-1".
Follow the same instructions to wash the PREFILTER - being sure to tap gently and wipe off any
visible water droplets.
RESET TIMERS
When installed as part of a Communicating System with
a 900 series comfort control, the filter timer can be reset
at either the Comfort Control or the air cleaner.
To reset the PRE-FILTER timer at the comfort control
Select Filter 1 Change Reminder, then press the More
key to access the filter timer value and then press the
Reset key. For additional information please refer to the
Installers Guide and/or Service Facts for the 900 Series
control.
To reset at the air cleaner press and hold the RESET
key until the PRE-FILTER LED turns off (1 to 2
seconds).
To reset the Collection Cell timer at the Comfort Control
select Filter 2 Change Reminder, then press the More
key to access the filter timer value and then press the
Reset key.
To reset the Collection Cell timer at the air cleaner press
and hold the RESET key until the COLLECTION CELL
LED turns off (1 to 2 seconds).
If two air cleaners are connected on the same system,
reset all timers on both air cleaners at the same time to
the same settings. The comfort control will only report
one air cleaner timer and this methodology will allow the
air cleaners to remain on the same cleaning schedule.
Reset the filter timer at the comfort control using the
instructions given above.
Amber Light
Plug Power Cord
in here
Figure 43 Pressing Power Button
NOTE: Once you press the power button, the first
LED will be on and it will start flashing after the
first 10 [12] minutes of indoor fan operation. This
is normal operation.
7.On the Comfort Control (thermostat), reset the indoor
fan operation to the desired mode. Turn the air system
back on at the Comfort Control.
NOTE: The field charger should never be subjected
to water. The field charger should only be cleaned
by a trained service professional.
FAULT CODES
The air cleaner LED’s will display a fault indication, three
Yellow or three Red LED’s, when a fault has been
detected. A log of the last three faults is recorded and
can be accessed by going into the Set-Up mode. The
unit will repetitively check the system to determine if the
fault persists. The fault indication will be displayed as
long as the fault condition remains.
If the fault is no longer present, the system will return to
normal operation and no longer display the fault
indication. Even if the fault has been cleared, a log of
the last 3 faults is recorded.
NOTE: If more than one whole house air cleaner is
installed, each unit will retain its own fault codes.
REPETITIVE ARC FAULT INDICATION
If the unit detects 10 consecutive run cycles where an
arc occurs during the cycle, it will go into a lock out
period for one hour. This is indicated by three FLASHING
YELLOW LED’s. The PRE-FILTER and COLLECTION
CELLS should be cleaned to ensure no large material is
trapped in the filters and causing the fault. Check the
FIELD CHARGER for material that can cause the fault.
If the unit detects any other type of fault, this will be
indicated by three FLASHING RED LED’s. See the
Service Facts for fault code information.
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.23
Installer’s Guide
I. OUTLINE DRAWINGS
OUTLINE DRAWING FOR UPFLOW FURNACES
Dimensions
(all dimensions in inches)
27” DEPTH CABINET
ADD DOOR DEPTH FOR TOTAL
2.8”
Side View
27
24-13/16
7-7/16
1/8
B
A
Cabinet
Front
of
UPFLOW FURNACE MODEL NUMBERS
ifD Air CleanerAB (multiple
piece cabinet)
*FD145CLFR000D14.511.912
*FD175CLFR000D17.514.915
*FD210CLFR000D21.018.418.5
*FD245CLFR000D24.521.922
* May be "A" or "T"
B (one piece
cabinet)
1/8
24Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
Installer’s Guide
Dimensions
(all dimensions in inches)
OUTLINE DRAWING FOR DOWNFLOW FURNACES
21” CABINET DEPTH
ADD DOOR DEPTH FOR TOTAL
2.8”
Side View
21
18-13/16
7-7/16
1/8
B
A
Front
of
Cabinet
1/8
ifD Air CleanerA
*FD14DCLFR000D14.511.912
*FD17DCLFR000D17.514.915
*FD21DCLFR000D21.018.418.5
*FD24DCLFR000D24.521.922
* May be "A" or "T"
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.25
DOWNFLOW FURNACE MODEL NUMBERS
B (multiple
piece cabinet)
B (one piece
cabinet)
Installer’s Guide
OUTLINE DRAWING FOR AIR HANDLERS
Dimensions
(all dimensions in inches)
21” DEPTH CABINET
ADD DOOR DEPTH FOR TOTAL
2.8”
Side View
21
18.88
Front
of
Cabinet
ifD Air CleanerA
*FD175CLAH000D17.514.915
*FD215CLAH000D
TFD215CLAH005D
*FD235CLAH000D
TFD235CLAH005D
*FD260CLAH000D
TFD260CLAH005D
* May be "A" or "T"
26Numbers in [brackets] are for 50 Hz international systems.Pub. No. 18-HE53D1-11
Pub. No. 18-HE53D1-11Numbers in [brackets] are for 50 Hz international systems.27
Installer’s Guide
Trane
6200 Troup Hwy.
Tyler, TX 75707
For more information contact
your local dealer (distributor)
07/11
The manufacturer has a policy of continuous product and product data improvement and reserves the
right to change design and specifications without notice.
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