Trane CNT-PRC002-EN User Manual

Tracer™ Controllers
Tracer MP580/581 Programmable Controllers
August 2006
CNT-PRC002-EN

Overview

• M-Series Climate Changer air handlers
• T-Series Climate Changer air handlers
• AireSystems custom air handlers

Applications

Tracer MP580/581 controllers support a wide variety of building control applications, including:
• Air-handler control
• Support of the LonMark Space Com­fort Controller (SCC) profile and the Discharge Air Controller (DAC) profile for air handlers
• Control of mechanical-room equip­ment, including cooling towers, pumps, boilers, and heat exchangers
• Supervisory control of an HVAC net­work for mid-sized buildings
• Nearly any control process needed in a commercial building

Inputs and outputs

Tracer MP580/581 controllers have the following inputs and outputs (illustrated in Figure 8 on page 9):
• Twelve universal inputs
• Six binary outputs
• Six analog outputs
• One static pressure input
You can add up to four optional expansion modules to a Tracer MP580/ 581 controller. Each expansion module adds the following points:
• Six universal inputs
• Four binary outputs
• Four analog outputs
Figure 9 on page 10 illustrates input and output wiring on an expansion module.

Product models

The following Tracer MP580/581 models are available:
• Tracer MP580 factory-installed on certain Trane air handlers
• Tracer MP581 in a NEMA-1 enclosure (with or without a touch screen)
• Frame-mounted Tracer MP581 (the termination board and circuit board in a plastic frame assembly)
Touch-screen operator displays are available in the following configurations:
• Door-mounted operator display
• Portable operator display
• Stand-alone operator display
See “Product models and accessories” on page 4 for more information.
™ ® The following are trademarks or registered trademarks of their respective companies: Tracer, and Tracer Summit, T-Series, Rover, Climate Changer, and AireSystems from Trane; LonTalk and LonMark from Echelon Corporation.
© 2006 American Standard All rights reserved
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Contents

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product models and accessories . . . . . . . 4
Tracer MP580/581 models . . . . . . . . . . . . . . . . . . . . 4
Operator display models . . . . . . . . . . . . . . . . . . . . . 4
Expansion module . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Graphical programming . . . . . . . . . . . . . . . . . . . . . . 6
Operator display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Engineered smoke control. . . . . . . . . . . . . . . . . . . . . 6
Interoperability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Network architecture . . . . . . . . . . . . . . . . 8
Wiring diagrams . . . . . . . . . . . . . . . . . . . . 9
Enclosure interior . . . . . . . . . . . . . . . . . . 11
Dimensions . . . . . . . . . . . . . . . . . . . . . . . 12
Specifications . . . . . . . . . . . . . . . . . . . . . 14
Tracer MP580/581 . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MP581 NEMA-1 enclosure . . . . . . . . . . . . . . . . . . . 14
Frame-mounted MP581 . . . . . . . . . . . . . . . . . . . . . 14
Factory-installed MP580 . . . . . . . . . . . . . . . . . . . . . 14
Operator display . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
EX2 expansion module . . . . . . . . . . . . . . . . . . . . . . 15
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Product models and accessories

Tracer MP580/581 models

Several models of Tracer MP580/581 controllers are available. Tracer MP581 models are illustrated in Figure 1.
Tracer MP580 on Trane air handlers
The Tracer MP580 controller is available packaged with the following air handlers:
• M-Series Climate Changer air handlers
• T-Series Climate Changer air handlers
• AireSystems custom air handlers
The controller is factory wired to all sensors, actuators, valves, starters, and other items shipped with the air handler. Factory testing of connected points helps minimize field commissioning time and expense.
Frame-mounted Tracer MP581
The frame-mounted Tracer MP581 consists of a circuit board and a termination board mounted in a two­piece modular-frame assembly. This modular design allows the circuit board to be stored separately while installation and wiring are completed. The frame­mounted model can be installed in new equipment or existing enclosures.
Tracer MP581 with NEMA-1 enclosure
The Tracer MP581 with enclosure consists of the frame assembly mounted in an enclosure compliant with National Electrical Manufacturers Association (NEMA) type-1 standards. A line-to-low voltage transformer is included. The enclosure has a hinged door and plenty of room for input and output wiring. The assembly is UL-listed.

Operator display models

Operator-display touch screens are available as options for all Tracer MP580/ 581 controllers. The operator-display models are illustrated in Figure 2 on page 5.
Door-mounted operator display
The door-mounted operator display works with any Tracer MP581 or Tracer AH541 controller. A retrofit kit is available to add an operator display to an existing Tracer MP581. The retrofit kit includes a complete enclosure door with an operator display mounted in it. The door-mounted operator display is not available for factory-mounted Tracer MP580 controllers.
Stand-alone operator display
The stand-alone operator display is designed for permanent local connection to a Tracer MP580/581 or AH540/541 controller. The stand-alone operator display includes a 7-day time clock to provide scheduling for the associated controller. The 10-foot (3 meter) connector cable can be extended up to 150 feet (46 meters).
Portable operator display
The portable operator display is designed for temporary connection to a Tracer MP580/581 or AH540/541 controller. The operator-display touch screen is mounted in a resin enclosure, which is placed in a padded, protective carrying case. A 10-foot (3 meter) connector cable is included.

Expansion module

You can use up to four EX2 expansion modules to add extra points to a Tracer MP580/581 controller. The expansion modules communicate with the controller on an IEEE-485 I/O bus up to 1000 ft (300 m) from the controller. The EX2 expansion module is available in two models:
• EX2 module in a metal enclosure
• EX2 module with a plastic cover
The EX2 models are illustrated in Figure 3 on page 5.
Table 1 lists the points available on Tracer MP580/581 controllers and the expansion modules. Refer to “Specifications” on page 14 for details about each type of point.
Table 1. Total points available
Typ e o f
point
Universal inputs
Binary outputs
Analog outputs
Static pres­sure input
Tracer
MP580/
581
12 6 36
6422
6422
101
Each
EX2
(up to 4)
Total
points
Figure 1. Tracer MP581 models
Tracer MP581 with optional operator display
Frame-mounted Tracer MP581
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Tracer MP581 without operator display
Figure 2. Operator display models
Door-mounted operator display for Tracer MP581 controllers
Figure 3. EX2 expansion modules
EX2 in metal enclosure EX2 with plastic cover
Note: Expansion modules factory-installed with Tracer MP580s consist of the circuit board only. The modules shown here are available for field installation.
Portable operator display Stand-alone
operator display
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