Trane CNTPRC002 User Manual

Tracer™ Controllers
Tracer MP580/581 Programmable Controllers
September 2001
CNT-PRC002-EN
© 2001 American Standard Inc.

Contents

Product overview . . . . . . . . . . . . . . . . . . . 4
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Product models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Graphical programming . . . . . . . . . . . . . . . . . . . . . . 6
Interoperability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operator display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 8
Network architecture . . . . . . . . . . . . . . . 10
Wiring diagram . . . . . . . . . . . . . . . . . . . . 11
Enclosure interior . . . . . . . . . . . . . . . . . . . 12
Specifications . . . . . . . . . . . . . . . . . . . . . 13
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Product overview

The Tracer MP580 programmable controller is factory-installed on Trane Modular and T-Series Climate Changer air handlers.
The Tracer MP581 programmable controller is available for field installation for a variety of heating, ventilating, and air-conditioning (HVAC) applications.
Applications
Tracer MP580/581 controllers support a wide variety of building control applications, including:
• Air-handler control
• Support of the LonMark Space Com­fort Controller (SCC) profile and the Discharge Air Controller (DAC) profile for air handlers
• Control of mechanical-room equip­ment, including cooling towers, pumps, boilers, and heat exchangers
• Supervisory control of an HVAC net­work for mid-sized buildings
• Nearly any control process needed in a commercial building
Product models
Several models of Tracer MP580/581 controllers are available. Tracer MP581 models are illustrated in Figure 1 on page 5. Operator-display touch screens are available as an option for all models.
Tracer MP580 on Trane air handlers
The Tracer MP580 controller is available packaged with Trane Modular and T-Series Climate Changer air handlers. The controller is factory wired to all sensors, actuators, valves, starters, and other items shipped with the air handler. Factory testing of connected points helps minimize field commissioning time and expense.
Frame-mounted Tracer MP581
The frame-mounted Tracer MP581 consists of a circuit board and a termination board mounted in a two­piece modular frame assembly. This modular design allows the circuit board to be programmed at a different location while installation and wiring are completed. The frame-mounted Tracer MP581 can be mounted in new equipment or an existing enclosure.
Tracer MP581 in a NEMA-1 enclosure
The Tracer MP581 with enclosure consists of the frame assembly mounted in an enclosure compliant with National Electrical Manufacturers Association (NEMA) type-1 standards. A line-to-low voltage transformer provides power to the electronics. The enclosure has a hinged door and plenty of room for input and output wiring. The complete assembly is UL-listed.
Inputs and outputs
Tracer MP580/581 controllers have the following inputs and outputs (illustrated in Figure 8 on page 11):
• 12 universal inputs
Dry contact binary (including pulse accumulation), 0–20 mA, 0–10 Vdc, linear resistance, or thermistor. Four of the twelve inputs can be used directly with resistance temperature detectors (RTDs).
• Static pressure input
Specialized input for a Trane differential pressure sensor (5 Vdc, 0–5 in. wc).
• 6 binary outputs
12 VA at 24 Vac powered relay contacts.
• 6 analog outputs
0–10 Vdc or 0–20 mA.
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Figure 1: Tracer MP581 and operator display models
Tracer MP581 with optional operator display Tracer MP581 without operator display
Stand-alone operator displayPortable operator display
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Frame-mounted Tracer MP581

Features

Graphical programming
The Tracer graphical programming (TGP) editor, shown in Figure 3 on page 7, eliminates the need for line-by-line programming. The TGP editor is a software component of Trane’s Rover service tool. TGP has the following advantages:
• Easy to learn—programming is as easy as assembling logic blocks with a computer mouse, much like creating a flow chart.
• Powerful—the TGP editor has built-in PID functions and more than 50 logic blocks for building programs.
• Self documenting—programs can be printed and used as pictorial represen­tations of sequences of operation (see Figure 4 on page 7).
• Programs are stored in the controller along with their graphical representation, and can be uploaded, viewed, and re-used.
Interoperability
Tracer MP580/581 controllers communicate by means of the LonTalk protocol. The controllers can be configured to conform to the LonMark Space Comfort Controller (SCC) profile or the Discharge Air Controller (DAC) profile. Tracer MP580/581 controllers can work with any control system that supports the LonTalk protocol and uses FTT10-A communications.
Operator display
The optional operator-display touch screen is an intuitive operator interface for monitoring and changing building control functions. With the operator display you can:
• Monitor space temperature, relative humidity, and other variables
• Change setpoints and scheduled occupancy times
• Identify and troubleshoot problems
• View and reset controller alarms
• Manually override outputs
The operator display includes a 7-day time clock that gives Tracer MP580/581 controllers the ability to manage time-of­day scheduling, with two on/off times per day and up to 20 exception schedules per year.
Figure 2 shows a typical operator display screen.
Figure 2: Typical status screen
The operator display is available in the following configurations:
• Door-mounted on the Tracer MP581
• Stand-alone operator display for mounting up to 20 ft (7 m) away from a Tracer MP580 or MP581
• Portable operator display for temporary connections to the Tracer MP580/581 or Tracer AH540/541
Figure 1 on page 5 illustrates the operator displays available for the Tracer MP581.
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Figure 3: TGP editor showing a supply fan program
Figure 4: TGP printout of a hot water valve program
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Dimensions

Figure 5 shows the dimensions of the frame-mounted Tracer MP581 controller. Figure 6 on page 9 shows the dimensions of the Tracer MP581 NEMA-1 enclosure.
Figure 5: Frame-mounted Tracer MP581 dimensions
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Figure 6: Tracer MP581 enclosure dimensions
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Network architecture
Tracer MP580/581 controllers can operate as stand-alone controllers, on a peer-to-peer network, or as part of a
With an operator display, you can monitor information and make control
changes on a peer-to-peer network. Tracer Summit building automation system (see Figure 7).
Figure 7: Tracer MP581 controller as part of a building automation system with Trane LonTalk controllers
Tracer Summit PC Workstation
Building control unit (BCU)
Tracer MP581
Tracer ZN511 Tracer ZN521
Comm 5 (LonTalk) communications link
Tracer MP501 Tracer MP503
Rover service tool
Tracer AH541
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Figure 8: Wiring diagram
Powered output
0–10 Vdc output Load > 500

Wiring diagram

Figure 8 shows typical input and output connections to the termination board. For details on inputs and outputs, see Inputs and outputs on page 4.
<1000 ft (300 m)
Temperature sensor
0–20 mA sensor
<1000 ft (300 m)
<300 ft (100m)
<1000 ft (300 m)
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Figure 9: Tracer MP581 enclosure interior

Enclosure interior

Figure 9 shows the interior of the Tracer MP581 NEMA-1 enclosure.
Line-to-low voltage power transformer
Main circuit board
Mounting location for optional static pressure sensor
Termination board
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Specifications

Power requirements
Nominal rating: 24/120/230 Vac; 50/60 Hz; 1 phase
Voltage utilization range
24 Vac (frame-mounted): 19–30 Vac 120 Vac nominal: 98–132 Vac 230 Vac nominal: 184–254 Vac
Operating environment
Temperature
Without display: From –40°F to 158°F (–40°C to 70°C) With display: From 32°F to 122°F (0°C to 50°C)
Humidity: 10–90% non-condensing
Storage environment
Temperature
Without display: From –58°F to 203°F (–50°C to 95°C) With display: From –13°F to 149°F (–25°C to 65°C)
Humidity: 10–90% non-condensing
Available enclosures
Tracer MP580: metal enclosure packaged with air handler
Tracer MP581
NEMA-1 enclosure Frame-mounted (no enclosure)
Dimensions
Tracer MP580 enclosure
15 in. × 8 ½ in. × 5 in. (381 mm × 215 mm × 127 mm)
Tracer MP581 NEMA-1 enclosure
16 ½ in. × 14 ¾ in. × 5 ½ in. (418 mm × 373 mm × 140 mm)
Frame-mounted Tracer MP581
10 ¼ in. × 8 in. × 3 ½ in. (260 mm × 203 mm × 89 mm)
Minimum clearances
NEMA-1 enclosure
12 in. (30 cm) top, bottom, and right 24 in. (60 cm) left 36 in. (90 cm) front
Frame-mounted
½ in. (1.3 cm) top, right, and front 6 in. (15 cm) left (for I/O wiring) 3 in. (8 cm) bottom (for communications wiring)
Weight
With NEMA-1 enclosure: 15 lb (7 kg)
Frame-mounted: 2 lb (1 kg)
Mounting
NEMA-1 enclosure: wall-mounted with #10 (5 mm) screws
Frame-mounted: #8 (4 mm) screws
Analog-to-digital conversion
Resolution: 12 bits
Digital-to-digital conversion
Resolution: 12 bits
Microprocessor
Motorola MC68332 20 MHz
Memory
RAM: 512 K
ROM: 2 MB Flash
EEPROM: 256 K
Operator interface
Video graphics adapter (VGA) backlit liquid crystal display (LCD) with touch screen; 4.5 in. × 3.4 in. (115 mm × 86 mm) viewable area; resolution of 320 × 240 pixels
Time clock
Included with operator display; crystal controlled, super-capacitor backed
Battery
Not requiredbacked by super capacitor for seven days under normal operating conditions; all other programs backed by non-volatile memory
Agency listings/compliance
CEImmunity (directive 89/336/EEC)
EN 50090-2-2:1996
CEEmissions (directive 89/336/EEC)
EN 50090-2-2:1996 EN 61000-3-2:1995 EN 61000-3-3:1995
UL and C-UL listed
Energy management system
UL 916
FCC approved: Part 15, Class A
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The Trane Company An American Standard Company www.trane.com
For more information contact your local district office or e-mail us at comfort@trane.com
Literature Order Number CNT-PRC002-EN
File Number PL-ES-CNT-000-PRC002-0901
Supersedes New
Stocking Location La Crosse
Since The Trane Company has a policy of continuous product and product data improvement, it reserves the right to change design and specifications without notice.
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