Only qualified personnel should install and service the equipment. The installation, starting up, and
servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific
knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could
result in death or serious injury. When working on the equipment, observe all precautions in the literature
and on the tags, stickers, and labels that are attached to the equipment.
January 2011CAUJ-SVX01D-EN
Warnings, Cautions and Notices
Warnings, Cautions and Notices. Note that warnings, cautions and notices appear at
appropriate intervals throughout this manual. Warnings are provide to alert installing contractors
to potential hazards that could result in death or personal injury. Cautions are designed to alert
personnel to hazardous situations that could result in personal injury, while notices indicate a
situation that could result in equipment or property-damage-only accidents.
Your personal safety and the proper operation of this machine depend upon the strict observance
of these precautions.
Read this manual thoroughly before operating or servicing this unit.
ATTENTION: Warnings, Cautions and Notices appear at appropriate sections throughout this
literature. Read these carefully:
WARNING
CAUTIONs
NOTICE:
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in
minor or moderate injury. It could also be used to alert against unsafe practices.
Indicates a situation that could result in equipment or property-damage only
accidents.
Important
Environmental Concerns!
Scientific research has shown that certain man-made chemicals can affect the earth’s naturally
occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the
identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine
and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all
refrigerants containing these compounds have the same potential impact to the environment.
Trane advocates the responsible handling of all refrigerants-including industry replacements for
CFCs such as HCFCs and HFCs.
Responsible Refrigerant Practices!
Trane believes that responsible refrigerant practices are important to the environment, our
customers, and the air conditioning industry. All technicians who handle refrigerants must be
certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling,
reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these
service procedures. In addition, some states or municipalities may have additional requirements
that must also be adhered to for responsible management of refrigerants. Know the applicable
laws and follow them.
WARNING
R-410A Refrigerant under Higher Pressure than R-22!
The units described in this manual use R-410A refrigerant which operates at higher pressures
than R-22 refrigerant. Use ONLY R-410A rated service equipment or components with these
units. For specific handling concerns with R-410A, please contact your local Trane
representative.
Failure to use R-410A rated service equipment or components could result in equipment
exploding under R-410A high pressures which could result in death, serious injury, or
equipment damage.
All field wiring MUST be performed by qualified personnel. Improperly installed and grounded
field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST
follow requirements for field wiring installation and grounding as described in NEC and your
local/state electrical codes. Failure to follow code could result in death or serious injury.
WARNING
Personal Protective Equipment (PPE) Required!
Installing/servicing this unit could result in exposure to electrical, mechanical and chemical
hazards.
•Before installing/servicing this unit, technicians MUST put on all Personal Protective
Equipment (PPE) recommended for the work being undertaken. ALWAYS refer to appropriate
MSDS sheets and OSHA guidelines for proper PPE.
•When working with or around hazardous chemicals, ALWAYS refer to the appropriate MSDS
sheets and OSHA guidelines for information on allowable personal exposure levels, proper
respiratory protection and handling recommendations.
•If there is a risk of arc or flash, technicians MUST put on all Personal Protective Equipment
(PPE) in accordance with NFPA 70E or other country-specific requirements for arc flash
protection, PRIOR to servicing the unit.
Failure to follow recommendations could result in death or serious injury.
Trademarks
Trane and the Trane logo are trademarks of Trane in the United States and other countries. All
trademarks referenced in this document are the trademarks of their respective owners.
CAUJ-SVX01D-EN3
Table of Contents
Model Number Descriptions .............................................6
General Information ....................................................7
Unit Inspection .................................................... 7
Dimensions and Weights ...............................................10
Unit Clearances ...................................................10
Unit Dimensions & Weight Information .............................. 10
number contains 14 digits; all 14
digits must be referenced.
80 to 120 Ton
Digit 1 — Unit Type
C = Condenser
Digit 2 — Condenser
A =Air-Cooled
Digit 3 — Airflow
U = Upflow
Digit 4 — Development
Sequence
J= Fourth
Digits 5,6,7 — Nominal Capacity
C80= 80 Tons
D10=100 Tons
D12=120 Tons
Digit 8 — Power Supply
F= 230/60/3
4= 460/60/3
5= 575/60/3
E =200/60/3
Digit 9 — Condenser Circuit
2= Dual Circuit
Digit 10 — Design Sequence
A =First
Digit 11 — Ambient Control
0= Standard
1=0F
Digit 12 — A gency Approval
0= None
2= CSA
3= cULus
Digits 13, 14 — Miscellaneous
J= Corrosion Protected Cond Coil
1= Spring Isolators
Note: The service digit for each model
number contains 14 digits; all 14
digits must be referenced.
6CAUJ-SVX01D-EN
General Information
Unit Inspection
As soon as the unit arrives at the job site
•Verify nameplate data matches data on sales order and bill of lading (including electrical data).
•Verify that the power supply complies with the unit nameplate specifications.
•Visually inspect the exterior of the unit, including the roof, for signs of shipping damage.
•Check for material shortages. Refer to the Com
illustration.
Important: If the job site inspection of the unit re
file a claim with the carrier immediately. Specify the type and extent of the
damage on the bill of lading before signing.
•Visually inspect the intern
delivery and before it is stored. Do not walk on the sheet metal base pans.
No Step Surface!
Do not walk on the sheet metal drain pan. Walking on the drain pan could cause the
supporting metal to collapse, resulting in the operator/technician to fall. Failure to follow this
recommendation could result in death or serious injury.
Bridging between unit main supports may consist of multiple 2 by 12 boards or sheet metal grating.
•If concealed damage is discovered, notify the carrier's terminal of damage immediately by
one and by mail. Concealed damage must be reported within 15 days.
ph
•Request an immediate joint inspect
remove damaged material from the receiving location. Take photos of the damage, if possible.
The owner must provide reasonable evidence that the damage did not occur after delivery.
•Notify the appropriate Trane office before installing or repairing a damaged unit.
ponent Layout and Ship with Location
veals damage or material shortages,
al components for shipping damage as soon as possible after
WARNI NG
ion of the damage by the carrier and the consignee. Do not
Unit Nameplate
One Mylar unit nameplate is located on the outside upper right corner of the control panel door.
It includes the unit model number, serial number, electrical characteristics, weight, refrigerant
charge, as well as other pertinent unit data. A small metal nameplate with the Model Number, Serial
Number, and Unit Weight is located just above the Mylar nameplate, and a third nameplate is
located on the inside of the control panel door.
When ordering replacement parts or requesting service, be sure to refer to the specific model
number, serial number, and DL number (if applicable) stamped on the unit nameplate.
Unit Description
All air cooled condensing units are designed for outdoor installations with vertical air discharge.
These units may be installed on a flat roof or placed on a concrete slab at ground level.
Before shipment, each unit is leak-tested, evacuated, a Nitrogen holding charge is added, and the
controls are tested for proper operation.
The condenser coils are an all aluminum Microchannel design. Louvered condenser grilles for coil
protection are standard. Direct-drive, vertical discharge condenser fans are provided with built-in
current and overload protection.
For “Ship with” items, see Figure 1, p. 8 for 20-60T units, or Figure 2, p. 8 for 80-120 T units.
If low ambient operation is required, low ambient dampers are available as a field or factory
installed option.
CAUJ-SVX01D-EN7
General Information
The unit control panel contains all required fan cycling controls, compressor interlocks, and a 115
volt control power transformer. Field wiring, electrical schematics and panel connection diagrams
are located inside the control panel access door.
Figure 1. Unit component layout and ‘shipwith’ locations 20 - 60 ton units
Figure 2. Unit component layout and ‘shipwith’ locations 80 - 120 ton units
8 CAUJ-SVX01D-EN
General Information
Table 1. General data
20 Ton25 Ton30 Ton40 Ton50 Ton60 Ton80 Ton100 Ton120 Ton
Model NumberCAUJC-20 CAUJC-25 CAUJ-C30 CAUJ-C40 CAUJ-C50 CAUJ-C60 CAUJ-C80 CAUJ-D10 CAUJ-D12
Minimum Outdoor Air Temperature for Mechanical Cooling
Standard Ambient
Operating Range (F)
Low Ambient Option (F)000000000
(a) Gross Heat Rejection is at a 30 F ITD (Initial Temperature Difference) between condensing temperature and ambient air entering condenser (includes
the effect of subcooling).
(b) At conditions of 95° ambient, condenser is 95 percent full
(c) Condensing units are shipping with nitrogen holding charge only.
(d) Operating charge is for condensing unit only, and does not include charge for low side or interconnecting lines.
Figure 3, p. 11 and Figure 4, p. 11 illustrate the minimum operating and service clearances for either
a single, multiple, or pit application. These clearances are the minimum distances necessary to
assure adequate serviceability, cataloged unit capacity, and peak operating efficiency.
Equipment Damage!
Providing less than the recommended clearances may result in condenser coil starvation or
recirculation of hot condenser air.
Locate the unit as close to the applicable system support equipment as possible, to minimize
refrigerant piping lengths.
Unit Dimensions & Weight Information
Overall unit dimensional data for each unit are illustrated in Figure 5, p. 12 to Figure 18, p. 25.
A Center-of-Gravity illustration and the dimensional data are shown in Figure 20, p. 28, Figure 21,
p. 28, and Table 3, p. 26.
Table 2, p. 26 lists the typical unit operating and point loading weights.
Foundation
If the unit is installed at ground level, elevate it above the snow line. Provide concrete footings at
each support location or a slab foundation for support. See Table 2, p. 26 for the unit operating and
point loading weights when constructing the footing foundation.
Anchor the unit to the footings or slab using hold down bolts or isolators. Isolators should be
installed to minimize the transmission of vibrations into the building. See “Unit Isolation,” p. 28 for
isolator installation instructions.
For rooftop applications, ensure the roof is strong enough to support the unit. See Table 2, p. 26
for the unit operating weights.
NOTICE:
WARNI NG
Risk of Roof Collapsing!
Confirm with a structural engineer that the roof structure is strong enough to support the
combined weight of the roofcurb and the unit. Refer to the 'Weights' Table 2, p. 26 section for
typical unit and curb weights. Failure to ensure proper structural roof support could cause the
roof to collapse, which could result in death or serious injury and property damage.
Anchor the unit to the roof with hold-down bolts or isolators. Follow the instructions in section
“Unit Isolation,” p. 28 for proper isolator placement and installation.
Check with a roofing contractor for proper waterproofing procedures.
10 CAUJ-SVX01D-EN
Dimensions and Weights
Figure 3. Typical installation clearances for single, multiple, or pit applications: 20-60 ton units
Figure 4. Typical installation clearances for single, multiple, or pit applications: 80-120 ton units
CAUJ-SVX01D-EN11
Dimensions and Weights
Figure 5. 20-ton air-cooled condenser
FAN GRILLE
43
72 1/2"
21
8"
3/4" X 4 MTG HOLES
1/2" X 4 KO (115V)
1/2" X 2 KO (115V)
1 3/4" KO LOW
VOLTAGE (30V MAX.)
NOTES:
1. SEE CONNECTION DRAWING FOR CONNECTION LOCATION AND SIZES.
2. LOW AMBIENT DAMPER ONLY COMES WITH SELECTED UNIT .