Trail Tech SR-8310A User Manual

KTM/Husaberg Rec/Rec

Tech Support: 360-687-4530

[e-mail]

010-ELV-44

KTM & HUSABERG PLUG AND PLAY

DC ELECTRICAL SYSTEM KIT

SUMMARY & BENEFITS:

• This installation is applicable to Trail Tech HID headlight installation, as well as general DC conversions.

• Install Stator (and ywheel) before completing these wiring instructions

• The reg/rec has two new wires, one to bypass the AC stator connection to the stock wiring harness, the other to provide the

wiring harness with switched DC power.

• If also installing a battery and/or wiring harness, please install those products before starting these instructions!

BENEFITS:

• No cutting or splicing required. Makes a clean installation using factory KTM connectors.

• The installation is completely reversible.

• The stock push-pull lightswitch can be used to turn the lights on and off. Optionaly use the switched relay function for motor on
operation of your lighting accessories

PARTS:

Fig. 1

REGULATOR/RECTIFIER RELOCATION BRACKET

INSTALLATION:

REMOVE BOLT
TO UNINSTALL
STOCK
REG/REC

Fig. 2

REGULATOR/RECTIFIER

Fig. 3

STOCK REGULATOR/RECTIFIER INSTALLED

STEP 1:
1A. Remove the fuse (located under the seat, near the battery.)
1B. Locate the stock Reg/Rec underneath fuel tank.
1C. Disconnect the 4-pin connector.
1D. Remove the 8mm bolt holding the stock Reg/Rec.
1E. Remove stock Reg/Rec from machine.

Fig. 4

TRAIL TECH REG/REC INSTALLED (2000-2011 MODELS)

STEP 2:

Install regulator/rectier using stock 8mm bolt, oposite the
removal process.

Continued on other side >>

KTM & HUSABERG PLUG AND PLAY

DC ELECTRICAL SYSTEM KIT

INSTALLATION CONTINUED:

KTM/Husaberg Reg/Rec

010-ELV-44

Tech Support: 360-687-4530

[e-mail]

STEP 2 (Option 2):

Fig. 5

Stock XC-W Reg/Rec mounting point

TRAIL TECH REG/REC INSTALLED (2011-2015 XC-W MODELS)

White wires from
wiring harness

Note: The 2011-2015 KTM XC-W 2-Stroke models require use
of a Reg/Rec relocation bracket. (See Fig. 1 for bracket; Fig. 5
for install.) The 2011-2015 XC 2-Stroke models do not require
the use of the relocation bracket & can mount the Reg/Rec in
the stock location using the stock fastener.

1. Mount Trail Tech Reg/Rec to relocation bracket using
M6x16mm bolts & lock nuts

2. Using stock 8mm bolt, mount relocation bracket to frame.

Note: Use stock Reg/Rec mouting point to mount relocation

bracket to frame on 2011-2015 XC-W 2 stroke models.
2011-2012 Husaberg TE 250/300 use the mounting depicted in
Fig. 4.

Yellow wires from
wiring harness

Yellow Reg/Rec Wire

Yellow Stator Wires

STEP 3:
A. Plug either yellow stator wire to the white wire of the

wiring harness.

B. Plug the other yellow stator wire to the Reg/Rec yellow

wire.

C. Plug the Red/Yellow Reg/Rec wire to the Yellow wire of

the wiring harness.

Red/Yellow
Reg/Rec Wire

Fig. 6

STEP 4: Re-install the fuse removed in Step 1A.