Trail Tech S-8300-WK User Manual

Tech Support: 360-687-4530

KTM DC HARNESS

[e-mail]

010-ELV-43

KTM DC CONVERSION HARNESS

INSTALLATION

SUMMARY & BENEFITS:

This installation is applicable to Trail Tech HID headlight installation, as well as general DC conversions.

• The included wiring harness is a modified OEM KTM part. It includes connections for the battery, reg/rec, stator, headlight, tail
light, computer and

• This wiring harness is intended to be used with a Trail Tech stator and reg/rec kit only. DO NOT ATTEMPT TO USE THIS
WIRING HARNESS WITH THE STOCK STATOR AND REGULATOR!

BENEFITS:

• PLUG AND PLAY: No cutting or splicing required. Makes a clean installation using factory KTM connectors.

• The installation is completely reversible.

• The wire harness can be used with the Trail Tech battery 040-BATT3.7, or the Yuasa battery YTX4L-BS (Both sold separately)

PARTS:

Included with the kit are the following:

• Wire Harness

• Battery Ground Strap (w/ bolt and washer)

• Battery Ring Terminal Adapters

• Battery Mount Box (w/ 3 screws)

• Handlebar Mounted Switch

• Reg/Rec Bolt (M5x10mm SHCS)

power switch.

INSTRUCTIONS:

STEP 1: Begin by laying out the wiring harness and familiarizing yourself with the connectors. When installed, the Head Light,

Computer, and
well as the Ground ring terminal, will be located under the gas tank. The Tail Light and Battery + connectors will be located in the
air box.

REMOVE
BOLT TO

UNINSTALL

REG/REC

Light Switch connectors will be located in front the of the steering stem. The Stator and Reg/Rec connectors, as

Wire Harness

Head Light

Computer
Power

STOCK

Light
Switch

Stator

Reg/Rec

Battery
Positive (+)

Tail Light

Ground
Ring Terminal

STEP 2:

stock lighting wire harness if equipped.

Remove the seat, gas tank, head light or number plate, and left side air box cover from the motorcycle. Remove the

Continued on other side >>

KTM DC CONVERSION HARNESS

INSTALLATION CONTINUED:

KTM DC HARNESS

010-ELV-43

Tech Support: 360-687-4530

[e-mail]

INSTALLATION

Start these two
screws first.

STEP 3: Install the battery in the battery box. If using the Trail

Tech 040-BATT3.7, use the two included 8”
If using the Yuasa YTX4l-BS, use a KTM battery strap, part
number 50303018000 (sold separately)

zip ties as shown.

Ground
Ring Terminal

Zip-Tie Harness
To Frame

STEP 5: Begin installing the wiring harness at the Ground Ring

Terminal. Remove the forward coil Bolt (on older models, use
the regulator mount), and re-install with ring terminal. Rotate all
connectors towards the rear of bike before tightening bolt. Zip­tie the wire harness to the lower frame rail, routing the zip tie
through the available slot in the coil mount (as shown).

STEP 4: Screw the battery box into place on the rear fender.
Use the 3 provided screws. The bottom screw hole may not
line up on some older models. If so, use alternate opening as
shown.

Route Cables
Under Frame Rail

Route Through
Notch in Plastic
Into Air Box

STEP 6: Route the positive(+) battery and tail light connectors

under the frame rails, then through the wiring notch in the air­box plastic. If installing a tail light, connect it now.

Continued on next page >>