Trail Tech 732-S02 User Manual

INSTRUCTIONS:

Temp. Sensor

010-ELV-163

KTM 690

TTV Upgrade Instructions

Tech Support: 360-687-4530

[e-mail]

KTM 690

TTV UPGRADE INSTRUCTIONS

Connector/Jumper

Jumper Plug

O-Ring

TTV

STEP 1

Remove the seat, radiator shrouds and air box from the bike and drain the coolant system by removing the drain bolt

on the water pump cover. Remember to remove the radiator cap to ensure all uid is drained.

STEP 2

Remove the regulator/rectier

from the plastic shroud on the
right side of the bike. Then
remove the shroud.

Shroud

Regulator/Rectier

KTM 690

TTV UPGRADE INSTRUCTIONS

STEP 3

Cut the shroud at the indicated spot to mount the TTV
meter. Cut out the template pictured below and use it

to cut a hole to correct size in specied location. Then

install the TTV meter into the shroud. Install shroud back
on to the bike and install reg/rec back on to the shroud.

25.4mm/1in

Actual Size

Panel Cutout

38.1mm/1.5in

(2-4mm/.07-.15in thick)

010-ELV-163

KTM 690

TTV Upgrade Instructions

Tech Support: 360-687-4530

[e-mail]

25mm/.98in

17.5mm/.68in

23.7mm/.93in

13.6mm/.53in

44.8mm/1.76in

31.1mm/1.22in

STEP 4

Disconnect the OEM thermal switch from the bikes harness and then remove it from the radiator. Make sure to remove
the OEM o-ring. Install the provided red adaptor into the radiator using the included o-ring. Next install new threaded
probe sensor into the red adaptor and then plug the sensor into the mating connector from the TTV. Next install the
included jumper plug into the OEM thermal switch connector coming from the bike harness. Make sure to route the wire
so the air box will not pinch it when installed.

Jumper Plug