Trail Tech 732-FN4 User Manual
TTV Gauge
Fin Temp. Sensor
Pre-08 4-Stroke KTM Fan Kit
010-ELV-164
Tech Support: 360-687-4530
tech_support@trailtech.net
PRE-2008 4-STROKE KTM FAN KIT
INSTALLATION INSTRUCTIONS
Thermal Grease
Wiring Harness
Make sure the gas is shut off on the bike. Remove
seat, gas tank and radiator shrouds. Drain the coolant
out of the bike by removing the drain plug on the water
pump located on the right side of the engine. The drain
plug is the bolt on the water pump that has the copper
washer. Do not lose or damage the copper washer.
Remove the right radiator from bike.
STEP 2
Install the power harness, with built in fuse, directly to
the battery. (Red to Positive and Black to Negative).
Run harness along frame to the front of the bike. Make
sure to route wires where they will not be pinched or
rubbed.
STEP 3
Align fan bracket on the radiator to the mounting
tabs on the radiator. Use included screws to mount
the bracket to the radiator. Use a T20 Torx driver.
Recommended torque is 20 in-lbs (2.5 N-m).
Fin Sensor InstalledSTEP 1
PRE-2008 4-STROKE KTM FAN KIT
INSTALLATION INSTRUCTIONS
STEP 4
Once bracket and fan are mounted to the radiator
install the Radiator Fin Temperature Sensor. TIP: To
Compensate for the influence of ambient air passing
across the sensor, apply thermal grease (included in
kit) into the gap between the fins of the radiator where
the sensor will be installed. It is important to place the
grease only in the gap. Grease on the surface of the
radiator will attract dirt and reduce function.
Pre-08 4-Stroke KTM Fan Kit
010-ELV-164
Tech Support: 360-687-4530
tech_support@trailtech.net
STEP 5
Install radiator back onto the bike and then plug the
power lead from the Fan into the power wire harness
that was installed in Step 1. Then install the Radiator
Fin Temp Sensor into the radiator fins using the
provided thermal paste.
STEP 6
Make sure all wiring is tied out of the way to keep from
being pinched or rubbed when seat, tank, and shrouds
are installed back on the bike. Reinstall the seat, gas
tank, and radiator shrouds back on the bike. Lastly
follow the included TTV Temperature Manual to set the
TTV meter to the designed activation temperature.
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