Toyota 9100 Instruction Manual

■

TOYOTA COMPUTERIZED EMBROIDERY SYSTEM

TOYOTA

EXPERT

INSTRUCTION MANUAL

Before using the embroidery machine, please read through this manual carefully for proper use of the machine.

After reading the manual, keep it at a safe place near the machine so that you can consult it whenever it is necessary.

!E§'!P19100

NET

When you turn over the machine to somebody, make sure to attach this manual to the machine.

Since this is a business use machine, it should be operated by operators who are well versed in the basic operations.

AISIN

CONTENTS

SAFETY PRECAUTIONS (Make sure to read the following before use)

PART NAMES

CHECKING THE PARTS - - - - - - - - - - - - - - - - - - - - - - - 6 ACCESSORIES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7 EMBROIDERY MACHINE - - - - - - - - - - - - - - - - - - - - - - 8 OPERATION PANEL BOX - - - - - - - - - - - - - - - - - - - - - - 9 DIP SWITCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

PREPARATION

ASSEMBLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11 CARRYING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12 INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12 WIRING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13 CONNECTING THE USB FDD (FLOPPY DISK DRIVE) (to be purchased separately) - - - - - - - - - - - - - - - - - - - 14 SETTING THE UPPER THREAD - - - - - - - - - - - - - - - - 15 Upper Thread Setting Procedure - - - - - - - - - - - - - - - - 15 SETTING THE UNDER THREAD - - - - - - - - - - - - - - - - 17 SETTING THE FABRIC ON THE HOOP - - - - - - - - - - - 18

OPERATION PROCEDURE

《OPERATION BASICS》

STARTING AND STOPPING THE MACHINE - - - - - - - 24 STEPS TO START EMBRODIERY - - - - - - - - - - - - - - - 25 SCREENS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27

《FUNCTION MENU》

CHANGING DISPLAY - - - - - - - - - - - - - - - - - - - - - - - - 33 THREAD BREAK SENSOR - - - - - - - - - - - - - - - - - - - - 34 BOBBIN COUNTER (SET) - - - - - - - - - - - - - - - - - - - - - 35 BOBBIN COUNTER (COUNTER) - - - - - - - - - - - - - - - - 36 LOCK STITCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37 SATIN ADJUSTMENT - - - - - - - - - - - - - - - - - - - - - - - - 38 SLOW START - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39 TRIMMING IN JUMP - - - - - - - - - - - - - - - - - - - - - - - - - 40 JUMP LENGTH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41 TRIMMING LENGTH - - - - - - - - - - - - - - - - - - - - - - - - - 42 TRIMMING TIMING - - - - - - - - - - - - - - - - - - - - - - - - - - 43 BORING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44 CORDING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45

《HOOP MENU》

HOOP MODE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46 INITIALIZATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47 START POINT RETURN MODE - - - - - - - - - - - - - - - - - 48 MANUAL SPEED - - - - - - - - - - - - - - - - - - - - - - - - - - - 49 HOOP TIMING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50 OFFSET - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51 TRACE MODE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52

《EDIT》

SIZE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53 DESIGN ROTATION - - - - - - - - - - - - - - - - - - - - - - - - - 54 MIRROR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55 DESIGN REPEAT - - - - - - - - - - - - - - - - - - - - - - - - - - - 56

SETTING THE HOOP TO THE EMBROIDERY MACHINE - - - - - - - - - - - - - - - - - - - - - 19 ATTACHING THE TABLE - - - - - - - - - - - - - - - - - - - - - 20 WINDING THE UNDER THREAD - - - - - - - - - - - - - - - - 21 CHECKUPS BEFORE STARTING OPERATION - - - - - 22 CHECKING THE EMBROIDERY HEAD - - - - - - - - - - - 23

《COLOR CHANGE SETTING》

COLOR CHANGE MODE - - - - - - - - - - - - - - - - - - - - - - 59 NEEDLE BAR SETTING (INPUT) - - - - - - - - - - - - - - - - 60 NEEDLE BAR SETTING (CHANGE) - - - - - - - - - - - - - - 61 PAUSE SETTING - - - - - - - - - - - - - - - - - - - - - - - - - - - 62

《DATA SET MENU》

DATA INPUT (FLOPPY DISK) - - - - - - - - - - - - - - - - - - 63 DATA INPUT (PC) - - - - - - - - - - - - - - - - - - - - - - - - - - - 65 DATA INPUT (LAN) - - - - - - - - - - - - - - - - - - - - - - - - - - 67 DATA SELECT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69 DATA DELETION - - - - - - - - - - - - - - - - - - - - - - - - - - - 70 MEMORY MODE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71 MEMORY INITIALIZATION - - - - - - - - - - - - - - - - - - - - 72

《MANUAL OPERATION》

COLOR CHANGE - - - - - - - - - - - - - - - - - - - - - - - - - - - 73 START POINT RETURN MODE - - - - - - - - - - - - - - - - - 74 TRACE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75 OFFSET (POSITION SETTING) - - - - - - - - - - - - - - - - - 76 OFFSET (HOOP TRAVELING) - - - - - - - - - - - - - - - - - - 77 TRIMMING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78 HOOP FORWARD/BACK (TRAVEL UNITS) - - - - - - - - 79 HOOP FORWARD/BACK (n-STITCH FEED) - - - - - - - - 80 HOOP FORWARD - - - - - - - - - - - - - - - - - - - - - - - - - - - 81 HOOP BACK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82

《OUTLINE OF FUNCTIONS》

ROTATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83 MIRROR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83 REPEAT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84 OFFSET - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85 SATIN ADJUSTMENT - - - - - - - - - - - - - - - - - - - - - - - - 87 TRACE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88

SAFETY

PRECAUTIONS

PART

NAMES

PREPARATION

OPERATION

PROCEDURE

TROUBLESHOOTING AND MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89

DAILY MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89 PROGRAM INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93

《TEST MODE》

NETWORK SETTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 95 LANGUAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97 IF MACHINE OPERATION IS INTERRUPTED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98 IF MACHINE STOPS DUE TO OCCURRENCE OF A TROUBLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 101

SPECIFICATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -102 INDEX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -103

TROUBLESHOOTING

AND MAINTENANCE

SPECIFICATION

INDEX

SAFETY PRECAUTIONS (Make sure to read the following before use)

Safety precautions are provided to prevent risks and losses which could result from incorrect handling.

SAFETY

PRECAUTIONS

Please read carefully and comply strictly with them.

Meaning of " DANGER", " WARNING" and " CAUTION"

DANGER

WARNING

CAUTION

Meaning of Pictographs

! ! !

Indicates there could be imminent risk of situation resulting in fatal or serious injury from incorrect handling.

Indicates there could be possible accident of fatal or serious injury resulting from incorrect handling.

Indicates incorrect handling could cause physical injury or damage on goods.

Prohibition of touching

Prohibited action

Mandatory action

Disconnection of the power cord plug from receptacle

Caution on finger injury

Caution on high temperature

Caution on electric shock

DANGER

Do not open the power supply box. Otherwise, you may sustain electric shock.

WARNING

Carry the machine by two or more persons.

Falling the machine may cause injury as well as breakdown of the machine.

When carrying the machine, hold the machine at the positions specified by the label.

Falling the machine may cause injury as well as breakdown of the machine.

- 11

WARNIN G

CARRYING

f!,...L_

-----'

Carry the machine with at least two people. DO NOT hold it by parts other than those specified. Dropping may cause bodily injury and will damage the machine.

ATT EN TION

Il faut être au moins 2personnes pour porter la machine. Ne pas tenir la machine par une autre partie que celle indiquées. Une chute peut vous blesser et endommager la machine.

'~o

SAFETY

PRECAUTIONS

SAFETY

PRECAUTIONS

When installing the machine, make sure to place it on the attached vibration-preventive rubbers (H). Falling the machine may cause injury as well as breakdown of the machine.

Do not damage, modify, heat or apply undue force to the power cords and other connection

cables. Otherwise the cables may be damaged causing fire and electric shock.

Insert the power cord plug fully.

Incomplete insertion could cause fire or electric shock.

Keep away electric and electronic units from water and oils.

Exposure them to water or oils leads to short circuits, causing fire and electric shock. If water or oils enter the electric/electronic units, shut off the power by the power switch, shut off the source of power supply and contact your TOYOTA dealer.

When disconnecting the power cord from the receptacle, pull the cord while holding the plug.

Pulling the power cord by holding the cord may damage the cord and the plug, causing fire and electric shock.

The machine must be switched off at the mains switch on the power supply or by unplugging it from the incoming mains supply, when:

• Sewing implements (thread, needle, bobbin, etc.) have to be replaced or adjusted

• Threading a needle, bobbin, etc

• If the workplace is left unattended

• Maintenance work has to be performed

SAFETY

PRECAUTIONS

CAUTION

Do not use the machine in areas where strong electric field or magnetic field is generated by a high-power high-frequency motor generator or high-frequency welder. Otherwise the machine will malfunction to cause injury or machine trouble.

Place the machine on a sturdy base.

Otherwise the machine may fall to cause injury or machine trouble.

Ground the grounding wire of the power cord.

There is the danger of electric shock due to leak current if the machine is used without grounding.

Do not touch the parts ( ) of the machine that move during embroidery. Otherwise you will sustain injury.

SAFETY

PRECAUTIONS

Take care to attire properly for operations of the embroidery machine.

You could get hurt if you wear clothes likely being arrested by the embroidery machine.

Do not step on the embroidery machine.

Otherwise you will sustain injury.

Do not operate the machine without the take-up lever guard or the covers of the moving parts.

Otherwise you will sustain injury.

Locate the power supply box to turn the power ON and OFF easily.

Do not operate the machine with the rotary hook cover opened.

Otherwise you will sustain injury.

Positions and Contents of the Warning Labels

For abnormal conditions.

CAUTION

Fingers might be injured. Do not put your hand on hoop while in motion. Do not put your finger or hand inside thread tension cover or guard cover.

Les doigts peuvent être blessés. Ne pas mettre la main sur le cercle à brod er quand il est en mouvement. Ne pas mettre les doigts ou la main dans le couvercl e du système de tension ou le couvercle de protection.

CAUTION

ATTENT I O N

Do not operate without finger guard and safety devices. Before threading, changing bobbin and needle, cleaning etc. Switch off main switch.

Ne pas travailler sans protection aux doigts et aux mains et sans dispositif de sécurité. Avant d’enfiler, changer de canette ou d’aiguilles, nettoyer. Eteindre la machine.

ATTENTION

CAUTION

ATTENTION

Cover must be closed during operation.

Le couvercle doit être fermé durant l’utilisation.

It.

CAUTION

MACHINE

ATTENTION

CAUTION

i c

shock

open

cover.

should

the

operator.

ATTENTION

Risque electrique.

Ne ce

,t.

within

interrupteur

d'acces

Fingers might be injured. Do not put your hand on hoop while in motion. Do not put your finger or hand inside thread tension cover or guard cover.

Les doigts peuvent être blessés. Ne pas mettre la main sur le cercle à broder quand il est en mouvement. Ne pas mettre les doigts ou la main dans le couvercle du système de tension ou le couvercle de protection.

Riskof

ectr

e I Don't

this

Lt.CAUTION

This

switch

easy

reach

Immediately press the emergency suspension switch to stop the embroidering machine.

En cas de conditions anormales, pousser immédiatement sur le bouton d’arrêt d’urgence pour stopper la brodeuse.

dechoc

pas

ouvrir

couvercle.

ATTENTION

do,i~

etrefacile

pour

l'ut1l1sateur

WARNING

CARRYING

Carry the machine with at least two people. DO NOT hold it by parts other than those specifie d. Dropping may cause bodily injury and will damage the machine.

CAUTION

Fingers might be injured. Do not put your hand on hoop while in motion. Do not put your finger or hand inside thread tension cover or guard cover.

Les doigts peuvent être blessés. Ne pas mettre la main sur le cercle à broder quand il est en mouvement. Ne pas mettre les doigts ou la main dans le couvercle du système de tension ou le couvercle de protection.

ATTENTION

Fingers might be injured. Do not put your hand on hoop while in motion. Do not put your finger or hand inside thread tension cover or guard cover.

Les doigts peuvent être blessés. Ne pas mettre la main sur le cercle à broder quand il est en mouvement. Ne pas mettre les doigts ou la main dans le couvercle du système de tension ou le couvercle de protection.

ATT EN TION

Il faut être au moins 2personnes pour porter la machine. Ne pas tenir la machine par une autre partie que celle indiquées. Une chute peut vous blesser et endommager la machine.

CAUTION

ATTENTION

SAFETY

PRECAUTIONS

SAFETY

PRECAUTIONS

CAUTION

Fingers might be injured. Do not put your hand on hoop while in motion. Do not put your finger or hand inside thread tension cover or guard cover.

Les doigts peuvent être blessés. Ne pas mettre la main sur le cercle à broder quand il est en mouvement. Ne pas mettre les doigts ou la main dans le couvercl e du système de tension ou le couvercle de protection.

ATTENTION

CAUTION

ATT ENT IO N

While the machine is running, keep this cover closed.

Pendant que la machine tourne, gandez le couvercle fermé.

CAUTION

Fingers might be injured. Do not put your hand on hoop while in motion. Do not put your finger or hand inside thread tension cover or guard cover.

Les doigts peuvent être blessés. Ne pas mettre la main sur le cercle à broder quand il est en mouvement. Ne pas mettre les doigts ou la main dans le couvercle du système de tension ou le couvercle de protection.

ATTENTION

PART NAMES

CHECKING THE PARTS

After unpacking the machine, check to be sure that all of the items below have been delivered.

● Embroidery machine (1 set) ● Table (1 pc.)

PART

NAMES

● Power supply box (1 pc.)

● Embroidery hoop (2 pcs.) ● Spiral tube

● Power cord

AC power cord (1 pc.) DC power cord (1 pc.)

* An additional AC power cord and plug for 250 V

are included only for USA/Canada spec.

Small

Medium

Large

- - - - - - - - - - (5 pcs.)

- - - - - - - - - - (4 pcs.)

- - - - - - - - - - (6 pcs.)

ACCESSORIES

● Instruction manual

(1 copy) (This book)

NAMES

PART

INSTRUCTION

MANUAL

● Parts catalogue

(1 copy)

PAR TS

CATALOGUE

● Vibration-preventive

rubber (H)

* We reserve the right to

change the contents of this instruction manual without prior notice.

PART

NAMES

● To ol s

(1) Needle (#11) 10 pcs.

(2) Aluminum bobbin 2 pcs. (3) Bobbin case 1 pc. (4) Minus screwdriver (large)

1 pc.

(5) Minus screwdriver (small)

1 pc.

(9) Small pincers 1 pc. (10) Oiler 1 pc.

(6) Offset screwdriver

1 pc.

(14) Tool bag 1 pc. (15)Hexagonal wrench (3 mm)

(13) Allen wrench (4 mm)

1 pc.

(7) L-shaped screwdriver

(plus/minus) 1 pc.

(11) Threader 2 pcs. (12) L wrench (3 mm)

(8) Scissors

1 pc.

(15)Fuse 1 pc.

EMBROIDERY MACHINE

Thread guide

Sub thread tension regulator

Spiral tube

Thread tension regulator

PART

NAMES

(For details, refer to Page 9.)

Color change motor

Thread take-up cover

Tension base

Operation panel box

Take-up lever

Thread hook motor

Jump motor

Needle bar case

X/Y-axis drive system

Needle plate

Adjuster foot

Table

Base

Tension base cover

Thread stand shaft

Thread stand stud

Under thread winder

X-axis drive motor

Main shaft motor

Y-axis drive motor Thread trimming motor

Drain port

USB connector

LAN connector

Serial connector

Power supply

connector

OPERATION PANEL BOX

Function menu key

Hoop menu key

NAMES

PART

Edit key

Color change key

Data set menu key

PART

NAMES

----\

Ten keys (numeric keys)

:Used for a

needle bar number of 10 or larger

Hoop forward key

Forward/Back

unit selection key

Thread trimming

Hoop back key

LED

Trace key

Offset key

key

Stop key

Start ke y

TOYOT

ATA

[Z][ID[ID[D]

A •- I

~=-

@[ID[§]

) [I)[2]raJ00 ~4

スピード

SLOW FAST

►

►►

►►►

非常停止

LCD screen

DIP switches

(For details, refer to

Page 10.)

Escape key

Clear key

Set key

Hoop travel key

Start point return key

Color change mode (automatic/manual) key

Manual lamp

Lights when manual color change is

( )

selected.

Needle bar case right-slide key Needle bar case left-slide key

[I] [I] [I] [I] [I] [I] [I] [I]

1 2 3 4 5 6 7 8

SPEED

Speed adjusting switch Buzzer Machine stop switch

MACHINE STOP

DIP SWITCHES

DIP switch ON or OFF is set as follows:

DSW 2

No. Function OFF ON

PART

NAMES

DSW2

DSW1

1■•

l■1■l■1■-

1■• 1■•

I■-

1■•

l■1■l■1■-

1■• 1■•

I■-

1 2 3 4 5 6 7 8

8 PC connection

7 PC connection * Normal operation Synchronous operation

6 Not used *Select OFF. −

5 Not used *Select OFF. −

Satin stitch width

adjustment

Satin stitch adjust-

ment mode selection

2 Not used *Select OFF. −

1 Installation mode *Normal mode

DSW 1

No. Function OFF ON

8 Not used *Select OFF. High speed

7 Not used *Select OFF. −

6 Cover sensor * Invalid Valid

5 Beam sesor * Invalid Valid

* Two-way communica-

tions (Standard)

*Adjustment for stitch

width of 1.5 mm or larger

*Collective adjustment

for X- and Y-axis

Older mode

Adjustment for stitch width of 0.6 mm or larger

Independent adjustment for X- and Y-axis

Installation mode if DSW1-1 is ON.

Hoop travel direction: Arrow symbols

and actual travel direction

3 Buzzer sounds *10 times 1 time

2 Not used *Select OFF. −

1 Test mode *Normal operation Test mode

After changing the setting of a DIP switch, turn the power switch off once and then

turn it back on.

*: Factory-setting made before shipping

*Same direction as indi-

cated by the arrow symbol

Opposite to the direction indicated by the arrow symbol

Access to the Embroidery Information

In the test mode, you can access to the following information:

● Accumulated number of embroidered pieces of cloth

● Accumulated number of stitches

● Accumulated number of error displays and others

Consult your TOYOTA dealer for more details.

PREPARATION

ASSEMBLING

● Preparation of the thread guide

1. Loosen the pair of set screws (3) for thread stand shaft (1) using an allen wrench and lift the thread guide (4) right above.

2. Securely tighten the pair of set screws (3) using an allen wrench, at the position where the top of thread stand shafts (1) and the position alignment line (5) of the thread stand shaft (2) is aligned.

Thread guide (4)

PREPARATION

[Enlarged view]

● Mounting the spiral tubes

1. Place the joint on the one end of spiral tube (large) in the U-shaped slot on the thread guide and fix it in the slot by pressing in the arrow direction. Set and fix the joint on the other end of spiral tube in the U-shaped slot on the tension base in the same way. Repeat the same steps on the U-shaped slots as numbered (1) to (3) and (13) to (15) in the figure shown at right.

Spiral tube (large): No. 1 to No. 30,

No. 13 to No. 15

2. In the similar manner, fit the spiral tube B (medium) into the U-shaped slots.

Spiral tube (medium): No. 4, No. 5,

No. 11, No. 12

3. In the similar manner, fit the spiral tube (small) into the U-shaped slots.

Spiral tube (small): No. 6 to No. 10

Thread stand shaft (2)

Position alignment line (5)

Set screw (3)

Thread stand shaft (1)

Tube joint

(1)

(2)

(1)

(2)

(3)

(4)

(3)

(5)

(4)

Tube joint

(5)

(12)

Spiral tube (large)

U-shaped slots

(12)

(13)

(14)

(15)

U-shaped slots

(13)

(14)

(15)

Thread guide

Tension base

CARRYING

As shown in the illustration below, hold the machine at the positions indicated in the label by two or more persons to carry the machine.

PREPARATION

Machine holding position (indicated in the label)

INSTALLATION

Place the embroidery machine on a rugged base so that the table will be level.

At this time, make sure to place attached vibration-preventive rubbers (H) under the adjuster foot (1). The rubbers will effectively prevent the machine from moving on the table or vibrating.

If the machine is not stable or it is not level, adjust the level of the machine after loosening the nut (2) (4 places) of the adjuster foot (1). After adjusting the machine level, tighten the nut (2) to lock the adjuster foot.

WARNING

CARRYING

Carry the machine with at least two people. DO NOT hold it by parts other than those specified. Dropping may cause bodily injury and will damage the machine.

ATT EN TION

Il faut être au moins 2personnes pour porter la machine. Ne pas tenir la machine par une autre partie que celle indiquées. Une chute peut vous blesser et endommager la machine.

~x ~x

~'O

Machine holding position (indicated in the label)

PREPARATION

Table top face

Vibration-preventive rubber (H)

Nut (2)

Vibration-preventive rubber (H)

Base (must be level)

Adjuster foot (1)

WIRING

1. Make sure that the power switch (2) of the power supply box (1) is OFF.

2. Insert the plug (4) of the DC power cord (3) securely into the power supply connector (5) of the embroidery machine.

3. Insert the other plug (6) of the DC power cord (3) securely into the DC power supply connector (7) of the power supply box (1).

4. Insert the plug (9) of the AC power cord (8) securely into the AC power supply connector (10) of the power supply box.

5. Insert the plug (11) at the other end of the AC power cord (8) securely into the single-phase 100 to 240 V power supply.

WARNING

Connect the earth wire of the AC power cord to the earth terminal

It could cause electric shock unless the machine is grounded properly.

The mains plug must be accessible after it is connected to the supply socket, so that it can easily

be disconnected in an emergency.

PREPARATION

DC power cord (3)

AC power cord (8)

(5)

(4)

\\~

(9)

'-.....,:::::::

~ ~ ~

AC power source

(to the receptacle

with earth terminal)

Types of AC Power Cord

(10)

Embroidery machine

Power switch (2) (Switch: OFF position)

Power supply box (1)

(6)

(7)

Plug

Spec. USA and Canada EU

Voltage Rating 125 V 250 V

CONNECTING THE USB FDD (FLOPPY DISK DRIVE)

(TO BE PURCHASED SEPARATELY)

1. Remove the pair of cover set screws (1) and then remove the connector cover (2).

2. Insert the plug (3) of the FDD securely into the USB connector (4) of the embroidery machine.

Embroidery machine

(1)

PREPARATION

(2)

PREPARATION

(4)

(3)

Floppy disk drive

SETTING THE UPPER THREAD

Upper Thread Setting Procedure

1. Pass the thread from the spool (1) through the hole on the thread guide (1) just above the spool (1) and further pass it through thread guides at the middle and front rows.

2. Pass next the thread through the sub thread tension regulator (1).

3. For spools (4), (7), (10) and (13), set the thread in the same manner up to the sub thread tension regulators of the same number.

4. Pass the thread from the spool (2), at the middle row, through the hole on the thread guide (2) just above the spool (2) and further pass it through the thread guide at the front row.

5. Pass the thread through the sub thread tension regulator (2).

6. For spools (5), (8), (11) and (14), set the thread in the same manner up to the sub thread tension regulators of the same number.

7. Pass the thread from the spool (3), at the front row, through the hole on the thread guide (3) just above the spool (3).

8. Pass next the thread directly through the sub thread tension regulator (3).

9. For spools (6), (9), (12) and (15), set the thread in the same manner up to the sub thread tension regulators of the same number.

Fig. A Passing the Upper Thread:

Spool to Thread Guide

Tension base

Sub thread tension regulator (1)

Sub thread tension regulator (2)

Sub thread tension regulator (3)

(2)

(1)

(3)

(5)

(4)

(6)

(8)

(9)

Spool (1)

(6)

(9)

(12)

(15)

(7)

(12)

Thread guide

(11)

(5)

(8)

(11)

(14)

Thread guide

(10)

(13)

(14)

(15)

PREPARATION

Rear rowMiddle rowFront row

Spool (1)

Spool (2)

(4)

Spool (3)

(7)

(10)

(13)

10. Run the thread from the sub thread tension regulator (15) through the spiral tube (15).

11. Run the thread further through the thread guide (15)-1, thread tension regulator (15) rotary sensor (15) and thread guide (15)-2.

12. Open next the needle bar case cover.

13. Raise the thread holder lever (GL), hook the upper thread on the thread holder (15) from right to bottom and pass the thread through the hole of take-up lever (15) at the top.

14. After that, run the thread down and through the thread guide (15)-3, then through the hole of the needle (15) and finally through the hole in the presser foot (15).

15. Hook next the thread end on the thread holding spring.

16. Set the thread of spools (14) to (1) in the same manner. Finally, push down the thread holder lever (GL) down to finish the setting of upper thread.

PREPARATION

Fig. B Passing the Upper Thread:

Thread Guide to Needle

Sub thread tension regulator (15)

PREPARATION

Thread guide

Tension base

Needle bar case cover

Threader

Thread guide (15)-1

Spiral tube (15)

Take-up lever (15)

Thread tension regulator (15)

Rotary sensor (15)

Thread guide (15)-2

Thread holder (15)

TOYOTA

EXPERT ESP9100NET

Needle bar case

Thread holder spring

Thread holder lever

Thread guide (15)-3

Needle (15)

Presser foot (15)

(GL)

SETTING THE UNDER THREAD

1. Orient the bobbin (1) with its thread facing in the direction, specified by the arrow symbol, and put it in the bobbin case (2).

2. Route the thread through the thread groove (3) in the bobbin case, under the thread tension spring (4) and the thread guard (5).

3. Raise the "lever" (6) on the bobbin case and then install it in the rotary hook.

NOTE: The standard under thread tension is 25 to 30 g (0.25 to 0.3 N) for the carbonized yarn #120.

The thread tension can be adjusted with the tension adjusting screw of the bobbin case. Turning the screw clockwise tightens the thread and turning it counterclockwise loosens the thread tension.

For adjustment, suspend three 25-cent coins from the bobbin case by taping them to the thread as shown in the illustration below. If thread is pulled out slightly when the bobbin case is gently shaken up and down, the thread tension is between 25 and 30 g (0.25 and 0.3 N).

Thread groove (3)

PREPARATION

Tension adjusting screw

Bobbin case (2)

Lever (6)

CAUTION

Before setting or removing the bobbin, be sure to turn OFF the power switch. Otherwise, the embroidery machine may start causing injury of operators.

Bobbin (1)

Tension spring (4)

Thread guard (5)

SETTING THE FABRIC ON THE HOOP

1. Place the fabric (2) on the outer hoop (1) and press the inner hoop (3) into the outer hoop (1).

If the inner hoop (3) cannot be pressed into the outer hoop (1) smoothly, loosen the hoop set screw (4).

2. Check if the fabric is correctly set in the hoop by pressing the center of the fabric gently with the finger as shown in the illustration below. The fabric should be stretched so that it returns to the state as before when the finger is released.

Inner hoop (3)

Fabric (2)

PREPARATION

(Checking the setting of fabric)

Embroidery hoop set screw (4)

Make sure there is no hard item such as a button in the embroidery range. Otherwise, the needle may be broken causing injury of operators.

Outer hoop (1)

CAUTION

PREPARATION

SETTING THE HOOP TO THE EMBROIDERY MACHINE

1. Attach two holder bases (1) to the joint plate (2) in the direction indicated by symbol and secure them in place with screws (3).

Determine the holder base (1) attaching position meeting the size of the hoop.

2. Insert the right and left metallic tabs of the embroidery hoop set in the sections A and B in the direction of dashed

line arrows and fix the tabs by engaging the hoop presser springs (4) of the holder bases (1) in the tabs.

...

Screw (3)

Hoop presser spring (4)

Joint plate (2)

Right hoop metallic tab

Holder base (1)

Hoop presser spring (4)

Screw (3)

PREPARATION

Embroidery hoop set

Holder base (1)

Left hoop metallic tab

ATTACHING THE TABLE

1. Push in the table (1) till it hits the bottom with care to maintain equally at both right and left of top of the base cover (2) on the embroidery machine.

2. Tighten the right and left fixing screws (3). This completes the attaching of the table.

PREPARATION

Table (1)

Fixing screw (3)

Base

PREPARATION

Base cover (2)

Fixing screw (3)

WINDING THE UNDER THREAD

1. Set a bobbin (2) on the under thread winding shaft (1).

2. Place the spool (3) on the spool stand on the cover, pass the thread end through the thread tension regulator guide (4) and wind the thread round the bobbin (2).

3. Press the thread winder lever (5) to the right so that it touches the inner face of the bobbin (2).

4. Thread is wound on the bobbin as the machine operates and the lever automatically returns back (turning to the left) when a certain amount of thread is wound on the bobbin to stop winding of the under thread.

Thread tension regulator guide (4)

Under thread winding shaft (1)

Bobbin (2)

PREPARATION

Thread winder lever (5)

Spool stand

Spool (3)

Cover

Under thread may be used up during embroidery. In this case, set the under thread in the same manner as explained above.

CHECKUPS BEFORE STARTING OPERATION

Before starting the machine, carry out checkups as indicated below.

CAUTION

Turn the main switch OFF before checking the machine prior to starting the operation. If you check the machine without turning the main switch OFF, you could sustain injury.

PREPARATION

Check Point Description Action

Covers Check for disengagement. Install if disengaged.

Check for disengagement. Set if disengaged.

Thread

Check for breakage. Set if broken.

Check for bend. Replace if bent.

Needle

Check for breakage. Replace if broken.

Rotary hook rail

Check if appropriate amount of oil applied.

Lubricate as required.

PREPARATION

CHECKING THE EMBROIDERY HEAD

Check of the Color Change Device and Set Screw

The color change device selects needle bars. The machine will fail to operate if the color change cam is off the predetermined position (set screw is positioned right above or right below).

1. Turn the handle of the color change device to bring the set screw to the top position.

Color change cam will be set at the fixed position.

Color change cam

Color change device

When the set screw of the handle is at the top position, an odd-numbered needle bar is selected.

Check of Needle Lowered Position

Check the needle lowered position only after checking the set screw position.

1. Turn the main shaft handle counterclockwise while pressing it against the arm.

2. When the needle enters the needle hole, check the needle location.

Needle

Set screw

PREPARATION

Handle

Needle hole

Handle

3. Make sure that the needle is located at the center of the needle hole.

If the needle is not positioned at the center, the needle could be bent. Replace it if necessary.

OPERATION PROCEDURE

《OPERATION BASICS》

STARTING AND STOPPING THE MACHINE

Power Switch

The power switch is provided on the power supply box.

Press the power switch at "O" side to turn the power OFF or at "I" to turn the power ON.

OFF

When reapplying the power, turn

the switch OFF and then turn it back ON after several seconds.

PROCEDURE

OPERATION

Power switch

MACHINE STOP Switch

Use the MACHINE STOP switch to stop the machine in an emergency. When the MACHINE STOP switch is pressed, the main shaft stops rotating and the MACHINE STOP switch is locked in the pressed state.

Turn the switch in the arrow direction to release the lock.

START and STOP Keys

The START key, when pressed, starts machine operation and the STOP key, when pressed, stops the machine.

The needle bar stops at the upper dead point when the STOP key is pressed.

START key STOP key

START

STOP

STEPS TO START EMBRODIERY

Example: To input the design data using the flat hoop from USB FDD

(to be purchased separately)

1 Turn ON the power switch at the power supply box.

2 Select "FLAT" for "HOOP" using and (hoop travel keys).

◄

3 Select "ON" for "INITIAL" using and (hoop travel keys).

4 Press the SET key.

== ESP9000 series ==

HOOP FLAT I N I T I A L O N < D >

: I

◄ ►

►

Press .

•

5 The screen displays "EMB START". Press the DATA set menu key.

===== EMB START ==== AISIN 123.10O 1 0/ 1027

01/15: 23-456789A<D>

I I

6 For "INPUT DATA", select "USB" using and (hoop travel

keys).

7 Press the SET key.

===== DATA MENU ====

1.INPUT DATA USB

2.SELECT DATA

3.DELETE DATA

8 Set the floppy disk in which the design data is stored to the FDD.

9 Select the design data using and (hoop travel keys).

Example: AISIN123

◄

Press .

◄

Press .

►

OPERATION

PROCEDURE

10 Press the SET key.

==== SELECT FILE === 1 AISIN123.10O STITCH 10713 ST MEMORY 180876 ST

Press .

11 Input the needle numbers in the order of needle change using the

numeric keys.

12 Press the SET key.

=== COLOR CHANGE === MODE AUTO

01/04:

I : I

Press .

•

13 The screen will display the information as shown below when the

design data setting is completed.

===== EMB START ==== AISIN 123.10O 1 0/ 2451

01/04: 573 <D>

I I * I

14 Set the fabric in the embroidery hoop.

PROCEDURE

OPERATION

15 Set the embroidery hoop in the embroidery machine.

16 Set the upper and under threads.

17 Press the TRACE key to check if the range of embroidery fits the size

and position of the embroidery hoop.

18 If the hoop position does not fit the range of embroidery, adjust the

position of the hoop using the hoop travel keys and repeat step 17 again. If the hoop size does not fit the range of embroidery, change the hoop (to be purchased separately) to the one that fits the range of embroidery.

Various kinds of setting can be

made after completing the setting of design data.

19 After confirming that the hoop is set in the correct position, press the

START key.

Embroidering starts up.

SCREENS

234

The LCD screen displays variety of information to navigate the operation.

The information displayed on the LCD screen is briefly explained below.

● Basic Menu

Hoop mode (FLAT / CAP / SLEEVE / BORDER / X-PANT)

•

Change the selection with the hoop travel keys and .

Start point return motion and initializing at the power switch

•

"ON" (ON: Operated / OFF: Not)

Power ON

Change the selection with the hoop travel keys and .

* In automatic color change mode:

Use to change the color change mode between

automatic and manual.

File name

•

Forward/Back travel unit (1/10/100/C/n-ST)

•

Present number of stitches / Total number of stitches

•

Present step / Total number of steps:

•

Needle bar numbers in the order of color change <Current needle bar number>

◄ ►

◄

►

==== ESP9100NET ====

HOOP FLAT INITIAL ON <D>

===== EMB START ==== AISIN 123.10O 1 0/ 1027

01/15: 23-456789A<D>

➔

.....

..,

OPERATION

PROCEDURE

* In manual color change mode:

Use to change the color change mode between auto-

At the Start of Embroidery

matic and manual.

Needle bar No.

•

Change the selection with the hoop travel keys and .

Present number of stitches / Total number of stitches (ST)

•

Present number of stitches / Maximum speed (RPM)

Set for "1. SCREEN" of FUNCTION MENU.

During Embroidering

Stop due to pause code

•

Insert "-" : Pause in the needle bar setting.

Needle bar No.

•

During Machine Stop

If "MANUAL" is selected for color change, the machine stops at

each color change operation.

◄ ►

===== EMB START ==== AISIN 123.10O 1 0/ 1027 01/15: NO.2

=== EMBROIDERING === AISIN 123.10O 1 66/ 900 rpm

01/15: 23-456789A<D>

===== EMB PAUSE ==== AISIN 123.10O 1 159/ 1027 01/15:123 456789A<D>

===== EMB PAUSE ==== AISIN 123.10O 1 159/ 1027 01/15: NO.4

.....

..,

.....

..,

.....

..,

.....

..,

● Function Menu: Pressing in "EMB START" mode.

ABC

Screen (ST: Stitch / rpm: Speed)

•

Change the selection with the hoop travel keys and .

Thread breakage sensor (OFF / 1 - 5)

◄

•

Change the selection with the hoop travel keys and .

Bobbin counter

◄

•

to set the bobbin counter.

Counter data (Actual accumulated value): Max. 999999

•

stitches

►

=== FUNCTION MENU == 1 SCREEN ST

2.THREAD SNS 2

3.BOBBIN CNT [SET]

=== BOBBIN COUNTER ==

➔

2 3

(Can be cleared)

Preset data (Preset accumrated value): Max. 999999

•

stitches by Numeric keys

PROCEDURE

OPERATION

Lock stitch (So: Yes at start / S-: No at start; Eo : Yes at end /

•

E-: No at end)

Change the selection with the hoop travel keys and .

Function Menu

Satin stitch adjustment

•

(-: No adjustment / 1 - 5: Adjustment in 0.1 mm units)

Change the selection with the hoop travel keys and .

Slow start (2 - 9 stitches)

◄

►

COUNTER 1278 ST PRESET 30000 ST

=== FUNCTION MENU ==

4.LOCK ST. So Eo

5.SATIN ADJ. 2

6.SLOW START 2 ST

➔

a b

4 5 6

•

Change the selection with the hoop travel keys and .

Trimming in jump (0 - 9 stitches)

◄

►

•

Change the selection with the hoop travel keys and .

Jump length (OFF / 4.0 - 9.9 mm)

•

Change the selection with the hoop travel keys and .

Trimming length (1 - 17)

•

Change the selection with the hoop travel keys and .

Trimming timing (–10 - +10)

•

Change the selection with the hoop travel keys and .

Boring (OFF / 1 - 2)

•

Change the selection with the hoop travel keys and .

Cording (OFF / ON)

•

Function Menu

Change the selection with the hoop travel keys and .

Sequin

•

Press the SET key .

◄

◄ ➔ ►

◄

►

=== FUNCTION MENU ==

7.TRIM JUMP 3 ST

8.JUMP LNGTH 6.0mm

9.TRIM LNGTH 3

=== FUNCTION MENU == A.TRIM TMNG +0 B.BORING OFF C.CORDING OFF

=== FUNCTION MENU == D.SEQUIN [SET]

➔

7 8 9

A B

•

● Hoop Menu: Pressing in "EMB START" mode.

456

Hoop type (FLAT / CAP / SLEEVE / BORDER / X-PANT)

•

Change the selection with the hoop travel keys and .

Initialization (ON / OFF)

•

Change the selection with the hoop travel keys and .

Start point return after embroidering (AUTO / MANUAL)

•

Change the selection with the hoop travel keys and .

_____

Hoop travel speeds (1 - 3) in the manual mode

Hoop Menu

Change the selection with the hoop travel keys and .

Hoop drive start timing (AUTO / 250

° )

_:◄~

•

Change the selection with the hoop travel keys and .

Offset (AUTO / MANUAL)

•

Change the selection with the hoop travel keys and .

◄

►

◄

►

===== HOOP MENU ==== 1 HOOP *FLAT

2.INITIALIZE ON

I I

3.START PNT AUTO

===== HOOP MENU ==== 4 MANUAL SPD 1

5.HOOP TMNG AUTO

6.OFFSET AUTO

1 2 3

4 5

OPERATION

PROCEDURE

● Edit Menu: Pressing in "EMB START" mode.

Size X

•

Change the selection with the hoop travel keys and .

Size Y

•

Change the selection with the hoop travel keys and .

Rotation (45

° units)

•

Change the selection with the hoop travel keys and .

Mirror (OFF / X (X-axis mirror) / Y (Y-axis mirror))

•

Change the selection with the hoop travel keys and .

Repeat

Edit Menu

• •

* Repeat setting

Direction of repeat (HORIZONTAL / VERTICAL)

•

Change the selection with the hoop travel keys and .

Number of repetition times (01 - 99)

•

Change the selection with the hoop travel keys and .

Repeat space (0 - 255 mm)

•

Change the selection with the hoop travel keys and .

◄

►

◄ ►

◄

►

◄ ►

===== EDIT MENU ====

1 SIZE X 100%

2.SIZE Y 100%

I I

3.ROTATE 270

===== EDIT MENU ====

4 MIRROR OFF

5.REPEAT [SET]

I I

== REPEAT SETTING == PRIOR HORIZONTAL X TIMES 1 Y TIMES 1

➔

1 2

4 5

a b c

+ 74 hidden pages

Toyota 9100 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual