Toyota 250-4211 User Manual
91/92 TOYOTA TERCEL WITH 1.5L FOUR CYLINDER
ENGINE THROTTLE
LEVER ADAPTOR PACKAGE
250-4211
1)
Remove the throttle shaft nut and lock washer from the throttle shaft. Install the Bracket- ThroUle
Lever on the throttle shaft. Reinstall the lock washer and hex nut, and torque the nut to 60- 72 In/
Lbs (5-6 Ft./Lbs), See Figure 1.
NOTE: START NUT BY HAND FIRST TO PREVENT CROSS THREADING. DO NOT
OVERTIGHTEN HEX NUT.
Th ttl B dPln-Self ro e o y
Locking" Bracke~- Throttle Pulley Assembly
'\\ Lever -I
(
Washer
Plain #10
Bead Chain
~
Bead Chain Eyelet
Connector
Bead Chain
Connector Covers
v
Accelerator
Cable Bracket
~
.
,
Loosen This
, Nut.Qnly
Adaptor
2)
3)
4)
5)
1/8" of Cable
Must Be Exposed
Bracket-Cable
Figure 1
Exploded View
Loosen the accelerator cable bracket jam nut. Loosen only the nut shown in Figure 1.
Install Bracket-Cable between the cable bracket and the jam nut previously loosened.
Retighten jam nut ensuring that Bracket-Cable is held securly in place.
Remove the Snap-In Adaptor from the Cruise Control kit.
Remove the Adjustable Sleeve from the Cruise Control Module Cable and discard.
~
6)
T o use the Snap-In Adaptor, it will be necessary to form threads on the end of the Cruise Control
Module Cable. This is accomptished by placing the 114"-20 Nut and Washer Assembly on the
end of the Cruise Control Module Cable with your fingers, then use a 7116" box end wrench and
turn clockwise, until the desired amount of threads have been formed as shown in Figure 2.
Before Threading Cable
7116" Box End Wrench
7)
After the threads have been formed thread the Snap-In Adaptor onto the Cruise Control Module
C-~61e.andsnap in16~aCJ(et;;CaDTe~as shown in FIgtire 1. ---~ ~
;-;
O:s::s::
Nut and Washer Assembly
1/4-20
.
After Threading Cable
FIGURE 2
---~
, iI
01143
Cruise Control Module
Cable
01150
8)
9)
10)
Connect the Bead Chain Eyelet Connector, to the Bead Chain with the Bead Chain Connector
Cover in place. Install Bead Chain Eyelet Connector with Bead Chain, Washer-#1 O Plain on the
Bracket- Throttle leve:r, and secure in place with Pln-Self Locking as shown in Figure 1.
Connect Bead Chain with Bead Chain Connector (Double Ended), to the Cruise Control Module
Cable, with no slack in the Bead Chain, and install a Bead Chain Connector Cover as shown in
Figure 1.
Be sure that the throttle is not being held open by the Cruise Control Module Cable. Adjust Cruise
Control Module Cable by releasing Snap-In Adaptor from Bracket-Cable and threading in or
out to adjust Cruise Control Module Cable to proper length. Snap, Snap-In Adaptor back into
Bracket-Cable.
Rostra Precision Controls, Inc. 1991
Printed In the United States of America
Form #2433
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