Toyota 250-4204 User Manual

1990 TOYOTA CELICA STWITH 1.6 L ENGINE
THROTTLE LEVER ADAPTOR PACKAG~
250-4204 .
1)
Remove the throttle shaft nut and lock washer from the throttle shaft. Install the Bracket - Throttle Lever. Reinstall the lock washer and hex nut, and torque the nut to 84 in-lb (7 ft-lb). Note: Start the nut by hand to prevent cross-threading. Do not over tighten.
1/8. of cable MUST
be exposed \
Snap-In
Adaptor
Bead Chain
Connector
Bracket-Cable
Bead Chain
Connector Cove,\ "
,
~
/..
/
Bead Chain ---w --
.~
,
FI{'; URE 1
Loosen This Nut
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! r R R~ I
-I \.~ I
~
A--"\
~
ONLY
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-
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I
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.:'~Jml
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I II " II
11' '.' II Ii
2)
3'
4)
5)
Bracket- Throttle
Lever
\
Washer-#10 Plain
INST ALLEQ VIEW
\ .",
Bead Chain Eyelet
Connector
,
"
,
Pin-Self Locking
Loosen the accerator cable bracket jam nut. Loosen only the nut shown in Figure I.
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Install Bracket-Cable between the accelerator cable bracket and the jam nut previously loosened and retighten the jam nut.
Remove the Snap-In Adaptor from the Cruise Control Kit.
Remove the Adjustable Sleeve from the Cruise Control Module Cable.
@ Dana Corporation 1990
All Rights Reserved
Printed in the United States of America
Form #2310
6)
To use the Snap-In Adaptor, it will be necessary to form threads on the end of the Cruise Control Module Cable. This is accomplished by placing the 1/4" -20 Nut and Washer Assembly on the end of the Cruise Control Module Cable With your fingers, then use a 7/16"
box end wrench and turn clockwise, until the desired amount of threads have been formed as shown in Figure 2.
Before Threading Cable
01143
7)
8)
9)
,~
,
f
"""
NuLand Washer
~;embly 114 -20
\
\
Cruise Control Module
/ Cable
\
I
~/
~
After Threading Cable
FIGURE 2
After the threads have been formed screw the Snap-In Adaptor onto the Cruise Control Module Cable and snap into the BracKet-Cable as shown i~ Figure 1.
Install the Bead Chain Eyelet Connector, with the Bead Chain and Bead Chain Connector Cover in place, and the Wash~- #10 Plain to the Bracket- Throttle Lever and install the Pin- Self Locking as shown in Figure 1.
Connect the Bead Chain with the Bead Chain Connector (Double Ended)j to the Cruise Control Module Cable, with no slack in Bead Chain, and install a Bead Chain Connector Cover as shown in Figure 1.
01150
10)
Be sure that the throttle is not being held open by the Cruise Control Cable. Adjust cable by releasing Snap-in Adaptor from Bracket-Cable and threading in or out to adjust cable to
proper length. Snap Adaptor b~ck into-jli--a&et.
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