Toshiba SX 2000 User Manual

Safety Precautions

This manual contains important information for the operator to operate this product safely and cor rectly and avoid bodily injury and property damage.

Grasp the meanings of the following marks and their descriptions before reading this manual.

•Hazard Classifications

Indicates a potentially hazardous situation which, if not avoided, could result in

<^WARNING

/j\cAUTIQN

(Note) 1. Serious injury means loss of sight, injury, burns (high temperature, low temperature), electrical

shock, fracture, or intoxication which leaves aftereffects or requires hospitalization or need to go the hospital for a long time.

2. Injury means hurt, burn, or electric shock which does not require hospitalization orgoing to the hospital fora long time.

3. Property damage means extended breakdown of assets and materials.

serious injury or death.

Indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury, or property damage. It can also be used to alert against unsafe practices.

•Notation of Markings

Indicates a "may not" mark.

Q O

(Note) The descriptions of forbiddance, mandatory, and caution marks are subject to change,

depending on the labels on the main unit.

The concrete forbiddance is indicated with a pictograph or wording.

Indicate a mandatory action that you should never fail to do. The concrete content is indicated inside or near the circle with a pictograph or wording.

Indicates a caution. The concrete content is indicated inside or near the triangle.

6F8C0926

Make sure warning markings are attached on the model 2000. If any of them are missing or the wording is illegible, contact Toshiba’s Service Department.

[Warning Mark on the model 2000]

This is the warning mark for dangerous location. It is attached to the equipment at positions where there is a risk of electric shock and at positions where there is a risk of damage to the equipment through incorrect wiring.

(1) Keep hands away from terminals, especially the input terminal of the power supply while power is

on, to avoid the risk of electric shock. (2) Turn off power before installing or removing modules, terminal blocks, or wires. (3) Applying excess power voltage to the model 2000 can cause failure or malfunction. Apply power of

the specified ratings described in this manual. (4) Turn off the power of the tool (a personal computer, etc.) before connecting the connector to the tool

port. Afterwards, turn on power.

Avoid short-circuiting between the tool connector pins with the cover, etc.

Take the following precautions where this mark is found.

[Safety Label]

The safety label as shown on the left both in Japanese and English is attached to the power supply terminal of the model 2000. (exept the 24Vdc input power supply module)

Remove the mount paper before wiring

Peel off either of the Japanese and English labels from the mount paper and stick it to the model 2000 or near the power terminal where it can be readily seen.

In the event the seal is damaged, contact the dealer.

NOTE

Marks printed at pages in this manual should always be read carefully. Be sure to read them in handling your model 2000.

Sequence Controller S2T

2. Precautions on Installation

^WARNING

Mandatory

Be sure to ground the model 2000. The protective ground terminal of the model 2000 must be connected to an external protective earth. Operation without grounding may cause accidental fire or shock.

A CAUTION

Mandatory

Avoid the following locations when installing or storaging the model 2000.

• Locations where there is dust, salinity or ion particles

• Locations where there are corrosive gases (SO2, HjS) or flammable gases

• Locations where vibration or shock occurs beyond the allowance

• Locations where there is condensation due to sharp temperature variations

• Locations where the ambient temperature exceeds the allowance range

• Locations where the relative humidity exceeds the allowance range

• Locations where the model 2000 is exposed to direct sunlight

• Locations where strong electric radiation or magnetic field is generated

Mandatory

Improper the installation or wiring of the system can cause not only insufficient performance but also malfunction and failure of the model 2000. Installation in an unspecified direction or improper installation can cause fall-off, fire, interference, or malfunction of the model 2000.

Mandatory

Install the model 2000 at a place where maintenance and inspection are easy to do. Otherwise, recovery from failure may take much more time, leading to a serious accidents.

Forbidden

Do not cover the hole of the model 2000, and the ventilator/air inlet of the system. Otherwise, overheating, etc. can cause fire or malfunction.

Mandatory

Avoid entering wire scraps or other foreign debris into the model 2000, and related equipment. Otherwise, it can cause fire, failure or malfunction.

6F8C0926

III

3. Precautions on Wiring

<!>WARNING

Mandatory

Be sure to turn off power before wiring. Otherwise, it can cause electric shock or malfunction of the model 2000.

ACAUTION

Mandatory

Apply power of the specified ratings described in the manual. Applying excess power voltage to the model 2000 can cause explosion or fire.

Mandatory

Be sure to use crimp-style terminal with

insulating sheath or insulating tape to cover the conductive parts when wiring modules so that no conductive parts are exposed.

Handle the terminal cover with care so as not to fall off or get damaged.

Be sure to fix the cover on the terminal block after wiring. An exposed conductive part can cause electrical shock.

Mandatory

It is assumed that the users have general knowledge of industrial electrical control systems.

Sequence Controller S2T

4. Precautions for Operation

^WARNING

Mandatory

Configure emergency stop interlocking circuit outside the model 2000. Otherwise, failure and malfunction of the model 2000 can cause human injury, machine damage or serious accidents.

ACAUTION

Forbidden

The power supply modules, the CPU modules, the direct I/O modules and the expansion interface are dedicated to the model 2000. Mount them on the bases of the model 2000. Do not use them by themselves for other purposes. Otherwise, it can cause electrical shock or injury or malfunction.

Mandatory

Be sure to keep the terminal block covers

closed during power ON. Do not touch the terminals. Otherwise, it can cause electrical shock or injury.

Mandatory

When you attempt to perform program change, forced output, RUN/HALT controls, etc during

operation, carefully check for safety.

Improper operation or negligence in checking

safety conditions can cause machine damage

or serious accidents.

Mandatory

Mount the modules on the base securely until they click, and fix them on the base with screws. Insufficient installation can cause failure or malfunction.

Mandatory

Sample programs and circuits described in this manual are provided for explaining the operations and applications of the S2T. You should test completely before using them as a part of your application system.

6F8C0926

Mandatory

Set the operating switches of the model 2000 according to this manual.

Improper setting can cause failure or

malufunction.

Mandatory

Install fuses suited to the load current capacity in the external circuits for the relay output module, preventing from overload. Otherwise it can cause machine damage or accidents.

Mandatory

Configure the external circuit to turn on power

according to the following sequence.

Turn on the power of model 2000 ^ Turn on the power for the I/O module and

external load power supplies Otherwise, it can cause machine damage, malfunction or accidents.

Mandatory

It is recommended to use an external power

supply that provides power for both the I/O module and the loads. If not possible, configure the external circuit so that the external power required for output modules and power to the loads are switched ON/OFF simultaneously. Also, be sure to turn off power to the loads before turning off power to the S2 T for system safety.

Forbidden

Turn off power immediately if the S2T or

related equipment emitting smoke or odor. Operation under such situation can cause f ire or electrical shock. Also unauhorized repairing will cause fire or serious accidents. Do not attempt to repair. Contact Toshiba for

repairing.

5. Safety Precautions on Maintenance and Inspection

<!>WARNING

Mandatory

Turn off power when removing any units, modules, terminal blocks or wired cables after installing. Otherwise exposed conductive pants of wire or on the rear of terminal blocks can cause electrical shock.

Forbidden

Do not disassemble or modify the S2T and

related equipment in hardware nor software. Otherwise it can cause failure, malfunction, electrical shock or injury.

(Sr

Forbidden

Be sure not to connect the opposite electrode of the battery or charge, the battery. Also, do not try to disassemble the battery or

make it short-circuited or throw it into fire or

use it in overheated condition. Otherwise it can cause fire or explosion.

Sequence Controller S2T

ACAUTION

Forbidden

Be careful not to hit or fall off the model 2000 by accident. Excess shock can cause failure.

Mandatory

Touch a grounded metal part to discharge the

static electricity on your body before touching

the model 2000.

Otherwise, charged static electricity on your body can cause malfunction or failure.

Mandatory

Use soft cloth to clean the model 2000. Use water-dipped and squeezed cloth to clean it if dirty. Leaving the model 2000 dirty can cause mistaking or malfunction.

Mandatory

Place any modules removed from the unit on a conductive mat or conductive bag (containing a spare board, etc.) on an grounded desk. Otherwise, static electricity can damage components of the module.

Forbidden

Do not apply benzene and thinner when cleaning the model 2000. Otherwise, it can cause deformity or descoloration the panel or case of the model

2000.

6.Safety Precautions on Replacing Components

<^WARNING

Mandatory

Turn off power of the model 2000 before

replacing the power fuse or warning fuse.

Otherwise, it can cause electrical shock or fire.

6F8C0926

Mandatory

Replace the fuse or battery with a new one specified. Otherwise, it may malfunction or cause fire.

VII

Mandatory

The relays used in the relay output module

have ON/OFF life mechanically. Use them within their mechanical life times is

described in this manual.

Replace the module if exceeded.

Acaution

Mandatory

In an annual average temperature of 30°C or less, replace the battery every four years; replace it every two years in an average annual temperature higher than 30°C. An exhausted battery can cause malfunction and lose data and programs stored in S2T, resulting in machine damage or accidents, depending on the application.

7. Safety Precautions in Daily Operation

C^WARNING

Mandatory

Apply power of the specified ratings (voltage fluction range, frequency, output rating, etc.) described in this manual.

Otherwise, it can cause malfunction, machine damage or fire due to overheat.

Mandatory

Turn off power immediately if the ambient

temperature or internal temperature exceeds

beyond normal range or if failure is occurred in

the model 2000.

Contact Toshiba for repairing. Operation under such situation can cause fire or electrical schock.

Vili

Sequence Controller S2T

ACAUTION

Forbidden

Do not touch any components, terminals, connectors or printed circuit boards in the module. Otherwise, it can cause the 1C or LSI or the

like to be broken by static electricity, resulting

in failure or malfunction. Also, the edge of components can cause

injury.

Forbidden

Do not disassemble or modify the S2T and

related equipment. Otherwise, it can cause malfunction or failure.

Forbidden

Do not forcibly bend or pull or distort the power cord and other cables. Otherwise, they can be cut off or cause overheat.

Forbidden

Do not enter wire scraps or other foreign debris into the S2T and related equipment.

Also, do not insert metal parts into them.

They can cause fire or accidents.

8. Safety Precautions on Disposal

^WARNING

Forbidden

Do not throw lithium batteries into fire. Otherwise, they can explode.

ACAUTION

Mandatory

Observe local regulations for disposal of the lithium batteries or the model 2000.

6F8C0926

Limitation of Appiications

■ The model 2000 has been designed and manufactured for use in an industrial environment. However, the model 2000 is not intended to be used for systems which can endanger human life (note 1).

■ Consult Toshiba if you intend to use the model 2000 for a special application which involves human life and has great influence on the maintenance of the public function (note 2). This is why such application requires special care on the operation, maintenance, and control of the system (note 3).

(Note 1) The systems which can endanger human life are life maintenance systems, equip

ment installed in the surgery, and other medical equipment.

(Note 2) The systems which involve human life and have great influence on the maintenance

of the public function mean the main control system of a nuclear power plant, safety

and protection system of a nuclear power facility, transport operation and control sys tems for mass transportation, control systems of aviation and space systems, and other systems and subsystems where safety is critical.

(Note 3) "Special care" means to build a safety system (foolproof design, fail safe design,

redundancy design, etc.) in full consultation with Toshiba’s engineers.

Immunity

Toshiba is not liable for any loss caused by fire, earthquake, action by a third party, or other accidents, or the operator’s intentional or accidental misuse, incorrect use, or use under abnormal condition. Toshiba is not liable for any incidental loss caused by the use or non-use of this product, such as loss of business profits, suspension of business, or loss or change of data on memory. Toshiba is not liable for the loss caused by an operation contradictory to any of the instructions stated in this manual. Toshiba is not liable for the loss caused by an incorrect operation in combination with other equipment. Toshiba is not liable for the loss caused by a malfunction in combination with an application program made by the customer.

NOTE:

Use cellular phones and PHSs at least one meter away from the working the model 2000 transmission cables, and I/O bus cable. Otherwise, the system can malfunction.

Sequence Controller S2T

About this manual

This manual describes an overview, specification, and installation, operation, and

maintenance and inspection of the hardware of Toshiba’s sequence controller S2T for the Integrated Controller Vseries model 2000 (hereinafter called "S2T," which is also called "model 2000" or the "equipment" when no distinction is needed).

The following types of S2T are available to realize cost-performance suited to your

application.

• PU662T: CPU station module, 32K-steps, 90 ns/basic instruction, RS485 port

• PU672T: CPU station module, 64K-steps, 90 ns/basic instruction, RS485 port, 1MB memory

At first, be sure to read "Safety Precautions" before operating the model 2000. Read this manual throughly before using the S2T. Also, keep this manual and

related manuals so that you can read anytime while the S2T is in operation.

This manual has been written for users who are familiar with Programmable Control

lers and industrial control equipment. Contact Toshiba if you have any questions

about this manual.

6F8C0926

The S2T Related Manual

The following documents are available for S2T .

S2T User’s Manual - Basic Hardware (6F8C0926) Describes the S2T system configuration, and explains the specifications, installa tion, wiring, maintenance and troubleshooting for the S2T’s basic hardware.

S2T Use’s Manual - Functions (6F8C0928) Provides the information for designing S2T user program, such as S2T internal operation, memory configuration, I/O allocation.

T Series Instruction Set (Ladder, SFC) (UM-TS03***-E004) Detailed explanations of ladder and SFC programming, two of the languages of the S2T/T3H/T3/T2N/T2E/T2/T1S/T1 programmable controllers.

T-PDS for Windows Basic Operation Manual (UM-TS03***-E038)

Installation and basic key operations of the T-series Program Development System

(T-PDS) software for windows.

T series Computer Link Function User’s Manual (UM-TS03***-E008) Describes the Tseries computer link configuration, and explains the protocol, soft ware procedure, wiring to communicate between the Tseries PCs.

High Function Analog Mdule User’s Manual (6F8C0860) Describes the specifications and operation of high function Analog Mudule (AD668/DA664/TC618/RT614).

Pulse Input Module Manual (PI632/PI672) (6F8C0841) Describes the specifications and operation of Pulse Input Module (PI632/PI672).

Communication Interface Module Manual (CF611) (6F8C0843) Describes the specifications and operation of Communication Interface Module (CF611).

2-Axis Positioning Controller Manual (MC612) (6F8C0842) Describes the specifications and operation of 2-Axis Positioning Module(MC612).

XII

TOSLINE-S20 User’s Manual (6F8C0890) Describes the system configuration, and explains the functions, performance and operation of TOSLINE-S20.

Sequence Controller S2T

TOSLINE-F10 User’s Manual (6F8C0844) Describes the system configuration, and the specifications, wiring and operationg of remote I/O data link system TOSLINE-F10.

DeviceNet Scanner Module Manual (6F8C0845) Describes the system configuration,and explains the specifications, installation, wiring of Device Net.

Ethernet Module Operation Manual (6F8C0879) Describes the specifications, wiring and operating of Ethernet Module (EN611/ EN631/EN651)

6F8C0926

XIII

CONTENTS

Safety Precautions.......................................................................i

Limitation of Applications............................................................x

Immunity.....................................................................................X

About this manual..................................................................................xi

The S2T Related Manual......................................................................xii

Chapti System Configuration

1.1 S2T configuration as Station Module

1.1.1 S2T basic configuration............................................................2

1.1.2 S2T System configuration

1.1.3 Unit configuration......................................................................5

1.2 S2T CPU Module

1.2.1 Overview.................................................................................10

1.2.2 Status display LEDs...............................................................11

1.2.3 Operation Mode Switch..........................................................11

1.2.4 Setting Switches of Operation Mode

1.2.5 Programmer port of RS232C..................................................13

1.2.6 LINK port of RS485................................................................ 14

1.3 Computer link mode

1.3.1 Computer link function............................................................18

............................................................

........................................................

.........................

................................

......................................

XIV

1.3.2 System configuration..............................................................19

1.3.3 Setup procedure

1.3.4 RS-485 cable connection.......................................................21

1.3.5 RS-232C cable connection.....................................................23

1.3.6 Mode setting...........................................................................23

1.3.7 Communication parameter setting

1.3.8 Computer link protocol............................................................25

.....................................................................

.........................................

1.4 Free ASCII mode.............................................................27

1.4.1 Free ASCII communication function.......................................27

1.4.2 System configuration..............................................................29

1.4.3 Setup procedure

1.4.4 RS-485 cable connection.......................................................31

1.4.5 Mode setting...........................................................................32

1.4.6 Communication parameter setting

.....................................................................

.........................................

Sequence Controller S2T

------------

1.4.7 Message format......................................................................34

1.4.8 Programming..........................................................................35

1.4.9 Related instruction..................................................................40

CONTENTS

1.4.10 Sample programs

1.5 Units................................................................................51

1.5.1 Bases

1.5.2 Expansion interface................................................................53

1.5.3 Expansion cables

1.6 Power Supply Module......................................................54

1.6.1 Power Supply Module.............................................................54

1.6.2 Power capacity consideration.................................................57

1.7 I/O Modules.....................................................................60

1.8 Network Modules

.....................................................................................

Chapt2 Specifications

2.1 General Specifications

2.2 External dimensions........................................................68

...................................................................

............................................................

.................................

....................................................

2.3 I/O Module Specification

.................................................

ChaptS Precautions for I/O Modules..........111

3.1 Precautions for DC Input Modules

3.2 Precautions for AC Input Modules.................................115

3.3 Precautions for DC Output Modules..............................117

3.4 Precautions for AC Output Modules..............................120

3.5 Precautions for Relay Output Modules

3.6 Precautions for Analog Input Modules

3.7 Precautions for Analog Output Modules........................123

...................................

.........................

..........................

121

Ill

122

Chapt4 Installation and Wiring..................125

4.1 Operating environment..................................................125

4.2 Installing bases

.............................................................

126

6F8C0926

4.3 Mounting the Modules...................................................127

CONTENTS-------------

4.3.1 Basic procedure for mounting/removing the modules. . . 127

4.3.2 Installing/removing of the module cover

4.4 Connecting expansion units

4.5 Grounding......................................................................133

4.5.1 Check points for grounding...................................................133

4.5.2 Grounding methods..............................................................134

4.6 Wiring of the power supply

4.7 I/O wiring.......................................................................139

4.8 Wiring of the computer link

4.9 Power up/down sequence

4.10 Safety circuit..................................................................144

..........................................

............................................

...........................................

.............................................

ChaptS Maintenance and Checking

5.1 Daily checking items......................................................145

5.2 Periodical checking items..............................................146

..............................

............

131

132

136

141

143

145

5.3 Maintenance parts.........................................................147

5.4 Battery Replacement.....................................................148

Disposal of the battery 150

5.5 Fuse Replacement........................................................151

Chapt6 Troubleshooting

6.1 Troubleshooting procedure

6.2 Checking the power supply

6.3 Checking the S2T CPU

6.4 Checking user program

6.5 Checking input...............................................................158

6.6 Checking output

6.7 Troubles due to external factors

............................................................

.............................

..........................................

...........................................

.................................................

....................................

153

153 155 156 157

159 160

XVI

Sequence Controller S2T

Chapt.1 System Configuration

The Integrated Controller Vseries has some features as mentioned before. The Sta tion Module with station bus (internal high-speed data bus) interface can perform to exchange common data between them on real time.

• Station Module The Station Module is shown as below table. These can be mounted on the dedi

cated basic base and perform complex control combining each functionality.

Table1-1 S2TCPU

Description Specification

Sequence Controller

Table1-2 Station Module

Item Description Specification

Controller

Network

*1: underdevelopment *2: The above modules are performed on the main base with station bus. Please refer to Section 1.1 or 1.3 for details of the ^stem configuration.

Sequence Controller

Compute Ethernet 10BASE5 EN611

TC-netIO 16KW, 10Mbps,co-axial CN611

TC-net20

32K-step 64K-step

32K-step 64K-step WIndows-NT HDD

10BASE2 100BASE-TX, 10BASE-T

16KW, 10Mbps,co-axial. Double bus

16KW, 20Mbps,optical,Double Loop bus

PU662T PU672T

Type

PU662T 1 PU672T 1 C2PU35

EN631

EN651

CN612

CN623*''

Type Remarks

No. of

Occupied slot

2 1 1

1 1 1

6F8C0926

Chapt.1 System Configuration

1.1 S2T configuration as Station Module

1.1.1 S2T basic configuration

According to variety of industrial applications, a basic unit or with expansion units are selected.

The basic unit is composed of a main base, a power supply module, station modules and direct I/O modules, and an expansion interface is added using expansion units.

The expansion unit is composed of an expansion base, a power supply module, direct I/O modules and an expansion interface.

Each expansion interface modules are connected with expansion cables. Up to three expansion units can be connected in the S2T. The S2T accesses direct I/O modules via the G2-bus in the model 2000.

Basic unit

*4: The digital / analog I/O modules can be mounted in the *4 slots in place of the station modules.

Fig.1-1-1 An example of S2T basic configuration as station module

Expansion unit

Sequence Controller S2T

1.1.2 S2T System configuration

The S2T provide a functional, economical and compact solution to user applications in automotive, machine control and process control, by using station modules and direct I/O modules.

1.1 S2T configuration as Station Module

*5: DeviceNet is a registered trademark of the Open DeviceNet Vender Association, Inc.

Fig.1-1-2 An example of S2T system configuration as station module

6F8C0926

Chapt.1 System Configuration

• Basic configuration

Base Main base

Expansion base

Power supply module 100, 200Vac input PS691

100-240Vac input PS693 100-240Vac input

24Vdc input

tOOVdc input

S2T CPU module 32k-step

64k-step

Expansion interface Standard IF661

Optional Space module SP600 Unit cover SP601

Expansion cable for standard

0.3m

0.5m

0.7m CS6R7

1.2m

BU648E BU643D

BU668 BU666 BU664

PS694 PS632

PS652

PU662T PU672T

CS6R3 CS6R5

CS6*1

• station Module

Control module Computer

Network module TOSLINE-S20 SN625

TC-net10 CN611

TC-net20

Open Network module Ethernet EN611

Serial, CompactFash interface Serial, Compact

flash interface

C2PU35

SN626 SN627

CN612 CN623*''

EN631 EN651

CF612

•Software tool

Programming tool T-PDS Windows-NT/98

(Japanese) Windows-NT/98

(English)

TOSLINE-S20tool S-LS Windows-/NT/98

(Japanese) Windows-/NT/98

(English)

MW33J2

MW33E2

MW23J*

MW23E*

■1

• Direct I/O module

Digital input/output module 24Vdc input

100-120Vac input IN653 200-240Vac input IN663

Transistor output

(source type)

Triac output AC663 Relay output

Changect detect CD633

Analog input/output module Analog input

Analog output

Serial interface Serial interface CF611

DI632D DI633 DI634 DI635

DI635H DI653

D0633 D0634 D0635 D0633P

R0662S R0663

AD624 AD674 AD628S AD638S AD668

RT614

TC618

DA622 DA672 DA664

*1: underdevelopment *4: function limited

DDE server soft Japanese Edition English Edition PV33E2

Connecting cable 5m

PV33J2

CJ905

Network module TOSLINE-S20

TOSLINE-F10 UN611

Network module DeviceNet FL-net FL611

Intelligent I/O module Pulse input

Positioning control MC612

SN621*'’ SN622*“’

UN612

DN611A

FL612

PI632 PI672

MC614*''

Sequence Controller S2T

1.1.3 Unitconfiguration

Some examples of minimum/maximum configuration are shown as below.

Basic unit

The main base dedicated for station module is used. The control module S2T should be mounted on SO that is the left end slot of the base. Other station modules are mounted on from S1 to S4 (BU648E) where two connectors are.

The digital/analog input/output module can be mounted on slots for station module. These modules should be mounted on the right slot of station modules.

Table1-1-1 Main base

1.1 S2T configuration as Station Module

Type

BU648E For

Basic unit

BU643D For

Basic unit

Description

Slot No.

for station Module

5 4 3 6 2 7 1 4 3 2 2 1

Slot No.

for Direct I/O Module

Expansion unit

Table1-1-2 Expansion base

Type

BU668 BU666 0 6 BU664

Description

For

Expansion unit

Space slot No.

Slot No.

for Direct I/O Module

Remarks

4 5

8 0 1

Remarks

6F8C0926

Module implementation from base view

Tablel-1 -3 Basic unit Module implementation

Slot

PIF BU648E BU643D

PS 0

- -

- - CPU

CPU

Tablel-1-4 Expansion unit Module implementation

PIF

BU668 - - X 10 10 10 10 10 10 10 10 BU666 BU664

- -

PS 0

lO 10 10 10 10 10 lO 10 10 10

1 2 ALL ALL ALL ALL ALL ALL ALL

1 2

Slot

5 6

10 10 10 10

5 6

Chapt.1 System Configuration

PIF:Slot for expansion interface IF661 PS:Slot for power supply module

0 to 8:Slot number of base

CPU:Slot for CPU module S2T IO:Slot for I/O module

AlhSlot for Station module,I/O module

Module implementation from each module view

Tablet-1-5 CPU module

NOTE

One module

occupied slot PU672T 1 PU662T 1 C2PU35

BU648E BU643D

0 0 0 0 X X X

1 ''-3

S2T(PU672T,PU662T) used in Basic unit slot number "0".

Tablet-1-6 expansion interface

BU648E BU643D

IF661

Tablet-1-7 Network module

BU648E BU643D EN651 EN611 EN631 SN625 SN626 SN627 UN611 UN612 DN611A FL611 FL612

1 ~ 4 1 ~ 4 1 ~ 4 1 ~ 4 1 ~ 4 1 ~ 4

5~8 5 ~ 8 1 ~ 8

1 ~8 1 ~ 8

1 ~3 1 ~3 1 ~3 1 ~3 1 ~3 1 ~3

Slot

BU668 BU666

X X X

1 '^2

Slot

BU668 BU666

PIF

Slot

BU668 BU666

X X X

1 ~8 0 ~ 5 0~3 1 ~ 8 0 ~ 5 0 ~ 3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~8 0 ~ 5 0~3 1 ~ 8 0 ~ 5 0 ~ 3

X X X

BU664

Sequence Controller S2T

Table1-1-8 Direct I/O module, others

BU648E BU643D DI632D DI633 DI653 DI634 DI635 DI635H I N653 I N663 D0633 D0633P D0634 D0635 AC663 R0662S R0663

CD633 *■' AD624L AD634L

AD624 AD674 AD628S AD638S AD668 TC618 RT614 DA622L DA622 DA672 DA664

PI632 *■' PI672 *■'

MC612 CF611

1 ~8 1 ~ 8 1 ~ 8

1 ~8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8

1 ~8 1 ~ 8

1 ~8

1 ~8 1 ~ 8

1 ~8

1 ~8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8 1 ~ 8

5~8 5~8 5~8

5 ~ 8

1.1 S2T configuration as Station Module

Slot

BU668 BU666

1 ~

3 1 ~8 0 ~ 5 0~3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~8 0 ~ 5 0~3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~8 0 ~ 5 0~3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~8 0 ~ 5 0~3

1 ~

3 1 ~8 0 ~ 5 0~3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~8 0 ~ 5 0~3

1 ~

3 1 ~8 0 ~ 5 0~3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~

3 1 ~ 8 0 ~ 5 0 ~ 3

1 ~8 0 ~ 5 0~3 1 ~8 0 ~ 5 0~3 1 ~8 0 ~ 5 0~3

1 ~ 8 0 ~ 5 0 ~ 3

BU664

6F8C0926

*1: When you use CD633, PI632, PI672 with interrupt function, implement in the Basic

unit in which S2T exists.

Chapt.1 System Configuration

(1) Minimum Configuration

• Exampies of BU648E

so S1 S2 S3 S4 S5 S6 S7 S8 SO S1 S2 S3 S4 S5 S6 S7 S8

’

p T

0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7

E E T 1 1 1 1 N N

/ / / /

0 0 0 0

E T 1 1 1 1 1 1

p T p

2 N

/ / / / / /

0 0 0 0 0 0

Main unit with 5 station moduies

and 4 i/0 moduies

UC*: unit cover

Exampies of BU643D

so SI S2 S3

P s

0 u

w p

e p

s 2 L 2 N

r 1

0 1 2 0 1 2

Using high performance CPU, 4 siots

Main unit with 3 station moduies and 6 i/0 moduies

so SI S2 S3

P s

w p

e p

2 L L /

r 1

T F 1

S 2 0

Using high performance CPU, 2 siots

Sequence Controller S2T

(2) Maximum Configuration

1.1 S2T configuration as Station Module

Number of I/O points (using 64-point I/O module)

SO S1 S2 S3 S4 S5 S6 S7 S8

Basic unit

Expansion unit

384 points/BU648E

896 points/BU668

1,280 points/BU666

Expansion unit #3

0 12 3

1,536 points/BU664

NOTE

IV.

The expansion interface should be mounted on each unit. Two expansion connectors are fitted on the expansion interface. The upper side connector is

for input from previous unit and the lower side connector is for output to the next unit. V. Up to a maximum of 3 expansion units can be connected. vi. There is no limit on combinations of the types of the rack. vii. Using BU668, the SO slot can’t be used and a space module SP600 should be mounted on SO.

The space module SP600 should be mounted on other vacant slots to avoid the risk of electri

cal shock.

6F8C0926

Chapt.1 System Configuration

1.2 S2T CPU Module

1.2.1 Overview

The S2T CPU module performs user program, reading input data from the direct I/O module and writing output data to the direct I/O module.

The S2T has two types of CPU modules.

Type

PU662T PU672T

Program

language

Ladder +

SFC

Program Capacity

32KS 64KS

Battery Memory

Built-in

RAM +

FlashROM

Expanded

memory

—

1MB

Link port

RS485 Built-in

When user program and parameter data are kept in the built-in flash ROM of the S2T, user system will come back to be well quickly if any trouble occurs.

The S2T has the built-in two communication ports, one Programmer port and one LINK port which is equipped for variety of peripherals, displays and PCs etc.

The front view of the S2T is shown as below. The operation mode switch, setting switches of operation mode, status display LEDs are provided on the front panel.

Operation Mode Switch (HALT, RUN)

Setting Switches of Operation mode

PU672T

□ □

■ □ □

Status display LEDs (RUN, FauLT, BATtery)

■ LINK port

Battery module cover

Programmer port

PROG

Fig.1-2-1 S2T CPU front view

Sequence Controller S2T

1.2.2 Status display LEDs

These LEDs show operation states of the S2T.

Status display LEDs

1.2 S2T CPU Module

Name Display States

RUN (Green)

FLT (Red) Lit CPU abnormal or I/O abnormal

BAT (Green)

Lit

Blink HOLD Mode

Out Stopped state (HALT Mode) or Error Mode

Blink

Out Normal

Lit

Blink Battery caution

Out

1.2.3 Operation Mode Switch

The Operation Mode Switch is provided on the CPU module. This switch controls S2T operation (RUN/HALT).

HALT-----------------Stop user program execution (HALT mode)

RUN -Start user program execution (RUN mode)

Remark

Operating state (RUN Mode)

CPU abnormal

Battery normal

Battery abnormal or no battery

CPU status is shown below after power up or after the operation mode is changed to RUN from H

Setting

Position

HALT SW-1=OFF

RUN SW-1=OFF

ALT mode.

SW-1=ON

Initial Load Program

exe: executed

-: not executed exe

exe

Operation

mode

HALT

RUN

Operation Mode

Change by the

Programming tool

Not available

available

As shown the above table, initial load (user program transfer from Flash ROM to RAM) performs when setting SW-1 to OFF.

NOTE

i. The operation mode switch is set to HALT at the factory. ii. Normally the programming is activated in the HALT mode, ill. For details of the operation mode, see "S2T user's manual". iv. The RAM is back-up by both internal capacitor and built-in battery of the S2T. When they go

down and the S2T can't keep retentive area in the RAM, CPU checks user program BCC. CPU registers error if error is occurred.

6F8C0926 11

Chapt.1 System Configuration

1.2.4 Setting Switches of Operation Mode

These switches are provided under the battery cover on the CPU front panei. They controi the foiiowing fanctions. (SW-1 is ON, SW2, 3, 4 are set to OFF at the factory.)

SW-1 ROM/RAM Switch

Setting

Position

SW-1

OFF

ON RAM

Function

ROM Starts up after the content of the Flash ROM has been transferred to

the RAM. (Initial Load) Starts up on the content of the RAM.

(No program transfer)

SW-2 RUN/Stand-by Switch

Setting

Position

SW-2

OFF

Function

Automatic

RUN

Stand-by

. ROM/RAM Switch

_RUN/Stand-by Switch

•Programmer Port Parity :CPU reads this status oniy when power

Reserved (fixed to OFF)

at power up and at the beginning of the RUN mode

Operation

Mode

Switch

HALT HALT

RUN RUN

HALT HALT

RUN

Mode after

power up

:CPU reads this status when power is

changed from OFF to ON or when operation mode is changed to RUN.

:CPU reads this status oniy when power

turns to ON.

CPU operation

Remarks

Automatic RUN start occurs.

Starts up in the HALT mode. Ready to start operation by an operate command from the programming tool or by shifting the operation mode switch.(^^LT^RUN)

is OFF, mode is set to Automatic RUN.

SW-3 Programmer Port Parity

Setting

Position

SW-3

OFF

Odd Parity 8 bit Data, 9600bps, Data length is libit. No Parity 8 bit Data, 9600bps, Data length is lObit.

Function

Remarks

<J>CAUTION

Mandatory

Set the switches of the CPU and I/O modules according to each instructions. Mis-setting can cause malfunction or system accidents.

12 Sequence Controller S2T

1.2.5 Programmer port of RS232C

The programmer (T-PDS) is connected to this programmer port. Connector type of CPU side is female , 9-pin D-SUB connector.

The S2T’s RS232C programmer port can accept the computer link protocol (data read/write). This results in easy connection to a higher level computer, an operator interface unit, etc. directly.

General specifications and the connector pin assignment of programmer port are shown below.

For details of T-series computer link protocol, see T-series User’s manual

- Computer Link (UM-TS03***-E008).

General specifications

1.2 S2T CPU Module

Item

Interface Conforms to RS232C Configuration Transmission distance 15m max. Transmission speed

Frame format Start bit 1 bit

Supported command DR (Data Read)

One to One

9600bps (fixed)

Data 8bit Parity odd/none (selected by SW.3)

stop bit 1 bit

DW (Data Write) ST (Status read) TS (Test text)

Pin assignment of programmer port

Signals No. of pins Symbols

Transmission data

Receive data

Signal ground 5 SO

Request To Send

Clear To Send 8 CTS

3 2 RXD S2T ^ Host

TXD S2T ^ Host

RTS

Specifications

Direction

S2T - Host S2T ^ Host S2T ^ Host

6F8C0926

NOTE

Other pins except the above table should not be connected.

+ 151 hidden pages

Toshiba SX 2000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

About this manual

The S2T Related Manual

Chapt.1 System Configuration

1.1 S2T configuration as Station Module

1.1.1 S2T basic configuration

1.1.2 S2T System configuration

1.1.3 Unitconfiguration

Basic unit

Expansion unit

Module implementation from base view

Module implementation from each module view

1.2.1 Overview

1.2.2 Status display LEDs

1.2.3 Operation Mode Switch

1.2.4 Setting Switches of Operation Mode

Mandatory

1.2.5 Programmer port of RS232C