Toshiba RAV-SM404SDT-E, RAV-SM1604UT-E User Manual

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Page 1

FILE NO. A07-003

Revised: Mar., 2008

Revised 2: Jun., 2008

SERVICE MANUAL

AIR-CONDITIONER

SPLIT TYPE

INDOOR UNIT

RAV-SM564UT-E RAV-SM404SDT-E RAV-SM804UT-E RAV-SM454SDT-E RAV-SM1104UT-E RAV-SM564SDT-E RAV-SM1404UT-E RAV-SM1604UT-E

OUTDOOR UNIT

RAV-SP404AT-E RAV-SP454AT-E RAV-SP404ATZ-E RAV-SP454ATZ-E RAV-SP404ATZG-E RAV-SP454ATZG-E

RAV-SP1104AT-E RAV-SP1404AT-E RAV-SP1104ATZ-E RAV-SP1404ATZ-E RAV-SP1104ATZG-E RAV-SP1404ATZG-E

R410A

PRINTED IN JAPAN, Jun., 2008 ToMo

Page 2

Adoption of New Refrigerant

This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer.

WARNING

Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be sure to have a service person do it. Do not attempt it yourself.

The cleaning diagram for the air filter is there for the ser vice person, and not for the customer.

CONTENTS

SAFETY CAUTION ............................................................................................ 4

1. SPECIFICATIONS ...................................................................................... 9

1-1. Indoor Unit........................................................................................................... 9

1-2. Outdoor Unit...................................................................................................... 25

1-3. Operation Characteristic Curve....................................................................... 27

2. CONSTRUCTION VIEWS (EXTERNAL VIEWS)....................................... 29

2-1. Indoor Unit......................................................................................................... 29

2-2. Outdoor Unit...................................................................................................... 33

3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM .............................. 36

3-1. Indoor Unit......................................................................................................... 36

3-2. Outdoor Unit...................................................................................................... 37

4. FAN CHARACTERISTICS ........................................................................ 39

4-1. Slim Duct (Filter Attached)............................................................................... 39

5. WIRING DIAGRAM ................................................................................... 40

5-1. Indoor Unit......................................................................................................... 40

5-2. Outdoor Unit...................................................................................................... 42

6. SPECIFICATIONS OF ELECTRICAL PARTS .......................................... 44

6-1. Indoor Unit......................................................................................................... 44

6-2. Outdoor Unit (Parts Ratings) ........................................................................... 45

6-3. Accessory Separate Sold Parts....................................................................... 45

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Page 3

7. REFRIGERANT R410A ............................................................................ 46

7-1. Safety During Installation / Servicing ............................................................. 46

7-2. Refrigerant Piping Installation....................................................................... 46

7-3. Tools .................................................................................................................. 50

7-4. Recharging of Refrigerant................................................................................ 50

7-5. Brazing of Pipes................................................................................................ 51

7-6. Instructions for Re-use Piping of R22 or R407C ............................................ 53

8. INDOOR CONTROL CIRCUIT.................................................................. 58

8-1. Indoor Controller Block Diagram..................................................................... 58

8-2. Control Specifications...................................................................................... 61

8-3. Optional Connector Specifications of Indoor P.C. Board.............................. 74

8-4. Indoor Print Circuit Board................................................................................ 75

9. CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS ........... 76

9-1. Outdoor Controls.............................................................................................. 76

9-2. Outline of Main Controls .................................................................................. 78

10. TROUBLESHOOTING .............................................................................. 87

10-1. Summary of Troubleshooting........................................................................... 87

10-2. Troubleshooting................................................................................................ 89

11. REPLACEMENT OF SERVICE P.C. BOARD.......................................... 141

11-1. Indoort Unit ..................................................................................................... 141

11-2. Outdoor Unit.................................................................................................... 146

12. SETUP AT LOCAL SITE AND OTHERS ................................................ 147

12-1. Indoor Unit....................................................................................................... 147

12-2. Setup at Local Site / Others ........................................................................... 158

12-3. Ho w to Set up Central Control Address Number ......................................... 160

12-4. Outdoor Unit.................................................................................................... 166

13. ADDRESS SETUP.................................................................................. 173

13-1. Address Setup Procedure.............................................................................. 173

13-2. Address Setup & Group Control.................................................................... 174

13-3. Remote Controller Wiring............................................................................... 177

13-4. Address Setup (Manual setting from remote controller)............................. 178

13-5. Confirmation of Indoor Unit No. Position ..................................................... 179

14. DETACHMENTS ..................................................................................... 181

14-1. Indoor Unit...................................................................................................... 181

14-2. Outdoor Unit.................................................................................................... 196

15. EXPLODED VIEWS AND PARTS LIST .................................................. 211

15-1. Indoor Unit....................................................................................................... 211

15-2. Outdoor Unit.................................................................................................... 219

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Page 4

SAFETY CAUTION

The important contents concerned to the saf ety are described on the product itself and on this Service Manual. Please read this Service Manual after understanding the described items thoroughly in the following contents

(Indications/Illustrated marks), and keep them.

[Explanation of indications]

Indication

DANGER

WARNING

CAUTION

∗ Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet

Indicates contents assumed that an imminent danger causing a death or serious injury of the repair engineers and the third parties when an incorrect work has been executed.

Indicates possibilities assumed that a danger causing a death or serious injury of the repair engineers, the third parties, and the users due to troubles of the product after work when an incorrect work has been executed.

Indicates contents assumed that an injury or proper ty damage (∗) may be caused on the repair engineers, the third parties, and the users due to troubles of the product after work when an incorrect work has been executed.

Explanation

[Explanation of illustrated marks]

Mark Explanation

Indicates prohibited items (Forbidden items to do) The sentences near an illustrated mark describe the concrete prohibited contents.

Indicates mandatory items (Compulsory items to do) The sentences near an illustrated mark describe the concrete mandatory contents.

Indicates cautions (Including danger/warning) The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.

[Confirmation of warning label on the main unit]

Confirm that labels are indicated on the specified positions (Refer to the Parts disassembly diagram (Outdoor unit).)

If removing the label during parts replace, stick it as the original.

DANGER

Turn “OFF” the breaker before removing the front panel and cabinet, otherwise an electric shock is caused by high voltage resulted in a death or injur y.

During operation, a high voltage with 400V or higher of circuit (∗) at secondary circuit of the high-voltage transformer is applied.

Turn off breaker.

Execute discharge

between terminals.

Prohibition

If touching a high voltage with the naked hands or body, an electric shock is caused even if using an electric insulator.

∗ : For details, refer to the electric wiring diagram.

When removing the front panel or cabinet, execute short-circuit and discharge between high-voltage capacitor terminals.

If discharge is not executed, an electric shock is caused by high voltage resulted in a death or injury. After turning off the breaker, high voltage also keeps to apply to the high-voltage capacitor.

Do not turn on the breaker under condition that the front panel and cabinet are removed.

An electric shock is caused by high voltage resulted in a death or injury.

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Page 5

Check earth wires.

Prohibition of modification.

Use specified parts.

Do not bring a child

close to the equipment.

Insulating measures

No fire

WARNING

Before troubleshooting or repair work, check the earth wire is connected to the earth terminals of the main unit, otherwise an electric shock is caused when a leak occurs.

If the earth wire is not correctly connected, contact an electric engineer for rework.

Do not modify the products.

Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury.

For spare parts, use those specified (

If unspecified parts are used, a fire or electric shock may be caused.

∗: For details, refer to the parts list.

Before troubleshooting or repair work, do not bring a third party (a child, etc.) except the repair engineers close to the equipment.

It causes an injury with tools or disassembled parts. Please inform the users so that the third party (a child, etc.) does not approach the equipment.

Connect the cut-off lead wires with crimp contact, etc, put the closed end side upward and then apply a water-cut method, otherwise a leak or production of fire is caused at the users’ side.

When repairing the refrigerating cycle, take the following measures.

1) Be attentive to fire around the cycle. When using a gas stove, etc, be sure to put out fire before work; otherwise the oil mixed with refrigerant gas may catch fire.

2) Do not use a welder in the closed room. When using it without ventilation, carbon monoxide poisoning may be caused.

3) Do not br ing inflammables close to the refr igerant cycle, otherwise fire of the welder may catch the inflammables.

∗∗

∗).

∗∗

Refrigerant

Check the used refrigerant name and use tools and materials of the parts which match with it.

For the products which use R410A refrigerant, the refrigerant name is indicated at a position on the outdoor unit where is easy to see. To prevent miss-charging, the route of the service por t is changed from one of the former R22.

For an air conditioner which uses R410A, never use other refrig erant than R410A. For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.

If different types of refrigerant are mixed, abnormal high pressure generates in the refrigerating cycle and an injury due to breakage may be caused.

Do not charge refrigerant additionally.

If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in the refrigerating cycle changes resulted in change of air conditioner characteristics or refrigerant over the specified standard amount is charged and an abnormal high pressure is applied to the inside of the refrigerating cycle resulted in cause of breakage or injury. Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute vacuuming, and then newly recharge the specified amount of liquid refrigerant. In this time, never charge the refrigerant over the specified amount.

When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant or air other than R410A into the specified refrigerant.

If air or others is mixed with the refrigerant, abnormal high pressure generates in the refrigerating cycle resulted in cause of injury due to breakage.

After installation work, check the refrigerant gas does not leak.

If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.

Never recover the refrigerant into the outdoor unit.

When the equipment is moved or repaired, be sure to recover the refrigerant with recovering device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious accident such as breakage or injury is caused.

Assembly/Cabling

After repair work, surely assemble the disassembled parts, and connect and lead the removed wires as before. Perform the work so that the cabinet or panel does not catch the inner wires.

If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is caused at user’s side.

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Page 6

Insulator check

Ventilation

Be attentive to

electric shock

Compulsion

Revised 2: Jun., 2008

WARNING

After the work has finished, be sure to use an insulation tester set (500V Megger) to check the resistance is 2MΩ or more between the charge section and the non-charge metal section (Earth position).

If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s side.

When the refrigerant gas leaks during work, execute ventilation.

If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the refrigerant and the closed room full with gas is dangerous because a shortage of oxygen occurs. Be sure to execute ventilation.

When checking the circuit inevitably under condition of the power-ON, use rubber gloves and others not to touch to the charging section.

If touching to the charging section, an electric shock may be caused.

When the refrigerant gas leaks, find up the leaked position and repair it surely.

If the leaked position cannot be found up and the repair work is interrupted, pump-down and tighten the service valve, otherwise the refrigerant gas may leak into the room. The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.

When installing equipment which includes a large amount of charged refrigerant such as a multi air conditioner in a sub-room, it is necessary that the density does not the limit even if the refrigerant leaks.

If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is caused.

For the installation/moving/reinstallation work, follow to the Installation Manual.

If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric shock or fire is caused.

Check after repair

Check after reinstallation

Put on gloves

Cooling check

After repair work has finished, check there is no trouble.

If check is not executed, a fire, electric shock or injury may be caused. For a check, turn off the power breaker.

After repair work (installation of front panel and cabinet) has finished, execute a test run to check there is no generation of smoke or abnormal sound.

If check is not executed, a fire or an electric shock is caused. Before test run, install the front panel and cabinet.

Check the following items after reinstallation.

1) The earth wire is correctly connected.

2) The power cord is not caught in the product.

3) There is no inclination or unsteadiness and the installation is stable. If check is not executed, a fire, an electric shock or an injury is caused.

CAUTION

Be sure to put on the gloves (∗) and a long sleeved shirt: otherwise an injury may be caused with the parts, etc.

(∗) Heavy gloves such as wor k gloves

When the power was turned on, start to work after the equipment has been sufficiently cooled.

As temperature of the compressor pipes and others became high due to cooling/heating operation, a burn may be caused.

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Page 7

• New Refrigerant (R410A)

This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.

1. Safety Caution Concerned to New Refrigerant

The pressure of R410A is high 1.6 times of that of the former refrigerant (R22). Accompanied with change of refrigerant, the refrigerating oil has been also changed. Therefore, be sure that water, dust, the for mer refr igerant or the former refrigerating oil is not mixed into the

refrigerating cycle of the air conditioner with new refrigerant during installation work or service work. If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident. Use the tools and materials exclusive to R410A to purpose a safe work.

2. Cautions on Installation/Service

1) Do not mix the other refrigerant or refrigerating oil. For the tools exclusive to R410A, shapes of all the joints including the service port differ from those of

the former refrigerant in order to prevent mixture of them.

2) As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools which are specified for R410A.

3) In the installation time, use clean pipe materials and work with great attention so that water and others do not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc.

Use the clean pipes. Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)

4) For the earth protection, use a vacuum pump for air purge.

5) R410A refrigerant is azeotropic mixture type refrigerant. Therefore use liquid type to charge the refrigerant. (If using gas for charging, composition of the

refrigerant changes and then characteristics of the air conditioner change.)

3. Pipe Materials

For the refrigerant pipes, copper pipe and joints are mainly used. It is necessary to select the most appropriate pipes to conform to the standard. Use clean material in which impurities adhere inside of pipe or joint to a minimum.

1) Copper pipe

The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type. When using a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe

without seam” and one with bonded oil amount 40mg/10m or less. Also do not use crushed, deformed, discolored (especially inside) pipes.

(Impurities cause clogging of expansion valves and capillar y tubes.)

Use the flare nuts which are attached to the air conditioner unit.

2) Joint

The flare joint and socket joint are used for joints of the copper pipe. The joints are rarely used for installation of the air conditioner. However clear impurities when using them.

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Page 8

Revised 2: Jun., 2008

4. Tools

1. Required T ools for R410A Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary,

etc. Accordingly, the tools to be used are classified into the following three types.

1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))

2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)

3) Tools commonly used for R410A and for conventional refrigerant (R22) The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

No.

Flare tool

Copper pipe gauge for

adjusting projection margin Torque wrench

Gauge manifold

Charge hose

V acuum pump adapter

Electronic balance for

refrigerant charging Refrigerant cylinder

Leakage detector

Used tool

Usage

Pipe flaring Flaring by conventional

flare tool Tightening of flare nut

Evacuating, refrigerant charge, run check, etc.

Vacuum evacuating

Refrigerant charge

Refrigerant charge Gas leakage check

air conditioner installation

R410A

Existence of Whether conven-

new equipment tional equipment

for R410A can be used

Yes *(Note)

Yes No

Yes Yes

Yes No Yes No

Conventional air

conditioner installation

Whether conventional

equipment can be used

Yes

*(Note)

Yes

(Note) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection

margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as the general tools.

1) Vacuum pump. Use vacuum pump by attaching vacuum pump adapter. 7) Screwdriver (+, –)

2) Torque wrench 8) Spanner or Monkey wrench

3) Pipe cutter 9) Hole core drill

4) Reamer 10) Hexagon wrench (Opposite side 4mm)

5) Pipe bender 11) Tape measure

6) Level vial 12) Metal saw

Also prepare the following equipments for other installation method and run check.

1) Clamp meter 3) Insulation resistance tester (Megger)

2) Thermometer 4) Electroscope

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Page 9

1. SPECIFICATIONS

1-1. Indoor Unit

1-1-1. 4-Way Air Discharge Cassette Type

Revised 2: Jun., 2008

Model

Cooling capacity (kW) Heating capacity (kW) Pow er supply

Electrical characteristics

Appearance

Outer dimension

Total weight

Heat exchanger

Fan unit Standard air flow H/M/L (m³/min.)

Air filter Controller (Sold separately) Sound pressure level H/M/L (dB•A) Sound power level H/M/L (dB•A)

Connecting pipe Liquid side (mm)

Indoor unit RA V-SM Outdoor unit RA V-SP

Running current (A) Power consumption (kW)

Cooling

Heating

Maximum current (A) Main unit

Ceiling panel (Sold separately)

Main unit Width (mm)

Ceiling panel (Sold separately)

Main unit (kg) Ceiling panel (Sold separately) (kg)

Fan

Motor (W)

Power factor (%) EER Energy efficiency class ∗ Energy rating ∗∗ Running current (A) Power consumption (kW) Power factor (%) COP Energy efficiency class ∗ Energy rating ∗∗

Model Panel color Height (mm)

Depth (mm) Height (mm) Width (mm) Depth (mm)

Gas side (mm)

Drain port (mm)

564UT-E 804UT-E 1104UT-E 1404UT-E

562A T(Z)(ZG)-E 802AT(Z)(ZG)-E 1104AT(Z)(ZG)-E 1404AT(Z)(ZG)-E

5.3 7.1 10.0 12.5

5.6 8.0 11.2 14.0 1 phase 230V (220 – 240V) 50Hz

7.17 – 6.57 8.95 – 8.21 10.36 – 9.49 14.66 – 13.44

1.53 1.93 2.21 3.16 97 98 97 98

3.46 3.68 4.52 3.96

AAAA

————

5.62 – 5.15 9.42 – 8.63 10.96 – 10.05 14.89 – 13.65

1.20 2.03 2.34 3.21 97 98 97 98

4.67 3.94 4.79 4.36

AAAA

————

15.33 15.33 20.50 20.50 Zinc hot dipping steel plate

RBC-U31PG (W, WS)-E, RBC-U31PGS (W, WS)-E

W: Moon-white (2.5GY 9.0/0.5), WS: Stripe-white (2.5GY 9.0/0.5, (Gray: 8B 3/0.3))

256 256 319 319 840 840 840 840 840 840 840 840

30 30 30 30 950 950 950 950 950 950 950 950

20 20 24 24

4.2 4.2 4.2 4.2 Finned tube

Turbo fan

17.5/14.5/13.0 20.5/16.0/13.5 33.5/24.0/19.5 35.0/24.0/20.5 14 20 68 72

Standard filter attached (Long life filter)

RBC-AMT32E, AMS41E, AS21E2, AX31U (W)-E 32 / 29 / 28 35 / 31 / 28 43 / 38 / 33 44 / 38 / 34 47 / 44 / 43 50 / 46 / 43 58 / 53 / 48 59 / 53 / 49

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5 VP25

– 9 –

∗ : IEC standard, ∗∗ : AS standard

Page 10

Revised 2: Jun., 2008

Model

Cooling capacity (kW) Heating capacity (kW) Pow er supply

Electrical characteristics

Appearance

Outer dimension

Total weight

Heat exchanger

Fan unit Standard air flow H/M/L (m³/min.)

Air filter Controller (Sold separately) Sound pressure level H/M/L (dB•A) Sound power level H/M/L (dB•A)

Connecting pipe Liquid side (mm)

Indoor unit RA VOutdoor unit RA V-

Running current (A) Power consumption (kW)

Cooling

Heating

Maximum current (A) Main unit

Ceiling panel (Sold separately)

Main unit Width (mm)

Ceiling panel (Sold separately)

Main unit (kg) Ceiling panel (Sold separately) (kg)

Fan

Motor (W)

Power factor (%) EER Energy efficiency class ∗ Energy rating ∗∗ Running current (A) Power consumption (kW) Power factor (%) COP Energy efficiency class ∗ Energy rating ∗∗

Model Panel color

Height (mm)

Depth (mm) Height (mm) Width (mm) Depth (mm)

Gas side (mm)

Drain port (mm)

SM564UT-E SM804UT-E SM1104UT-E SM1404UT -E SM1604UT-E

SM563AT-E SM803AT-E SM1103AT-E SM1403AT -E SM1603AT-E

5.3 6.7 10.0 12.0 14.0

5.6 8.0 11.2 14.0 16.0 1 phase 230V (220 – 240V) 50Hz

7.89 – 7.24 9.97 – 9.12 14.61 – 13.40 17.62 – 16.14 21.48 – 19.69

1.65 2.09 3.11 3.74 4.49 95 95 97 96 95

3.21 3.21 3.22 3.21 3.12

AAAAB

—————

6.89 – 6.32 10.83 – 9.90 13.38 – 12.38 17.88 – 15.87 21.20 – 19.43

1.44 2.21 2.93 3.80 4.43 95 93 99 98 95

3.89 3.62 3.82 3.68 3.61

AAAAA

—————

15.33 15.33 20.50 20.50 32.0 Zinc hot dipping steel plate

RBC-U31PG (W , WS)-E, RBC-U31PGS (W, WS)-E

W: Moon-white (2.5GY 9.0/0.5),

WS: Stripe-white (2.5GY 9.0/0.5, (Gray: 8B 3/0.3)) 256 256 319 319 319 840 840 840 840 840 840 840 840 840 840

30 30 30 30 30 950 950 950 950 950 950 950 950 950 950

20 20 24 24 24

4.2 4.2 4.2 4.2 4.2 Finned tube

Turbo fan

17.5/14.5/13.0 20.5/16.0/13.5 33.5/24.0/19.5 35.0/24.0/20.5 35.5/25.0/21.0 14 20 68 72 72

Standard filter attached (Long life filter)

RBC-AMT32E, AMS41E, AS21E2, AX31U (W)-E 32 / 29 / 28 35 / 31 / 28 43 / 38 / 33 44 / 38 / 34 45 / 40 / 36 47 / 44 / 43 50 / 46 / 43 58 / 53 / 48 59 / 53 / 49 60 / 55 / 51

12.7 15.9 15.9 15.9 15.9

6.4 9.5 9.5 9.5 9.5 VP25

– 10 –

∗ : IEC standard, ∗∗ : AS standard

Page 11

Revised 2: Jun., 2008

Indoor unit 1 RA V- SM564UT-E SM804UT-E

Model Indoor unit 2 RAV- SM564UT-E SM804UT-E

Outdoor unit RA V- SP1104AT(Z)(ZG)-E SP1404AT(Z)(ZG)-E

Cooling capacity (kW) 10.0 12.5 Heating capacity (kW) 11.2 14.0

Indoor unit

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Running current (A) 10.36 – 9.49 14.66 – 13.44 Po w er consumption (kW) 2.21 3.16

Cooling Power factor (%) 97 98

EER 4.52 3.96

Electrical characteristics

Heating Power factor (%) 97 98

Fan Turbo fan

Fan unit Standard air flow H/M/L (m³/min.) 17.5 / 14.5 / 13.0 20.5 / 16.0 / 13.5

Motor (W) 14 20 Sound pressure level H/M/L (dB•A) 32 / 29 / 28 35 / 31 / 28 Sound power level H/M/L (dB•A) 47 / 44 / 43 50 / 46 / 43

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Standard length (m) 7.5 7.5

Min. length (m) 3 3

Refrigerant pipe Refrigerant charging amount

Max. total length (m) 50 50

(Charge-less up to 30m)

Energy efficiency class ∗ AA Running current (A) 10.96 – 10.05 14.89 – 13.65 Po w er consumption (kW) 2.34 3.21

COP 4.79 4.36 Energy efficiency class ∗ AA

Outdoor unit

40g/m (31m to 50m)

Height

difference

Fan Propeller fan Fan unit Standard air flow volume (m³/min.) 101 103

Motor (W) 100 + 100 100 + 100

Gas side Connecting

pipe

Liquid side

Sound pressure level Cooling/Heating (dB•A) 49 / 50 51 / 52 Sound power level Cooling/Heating (dB•A) 66 / 67 68 / 69

Outdoor lower (m) 30 30 Outdoor higher (m) 30 30

Main (mm) 15.9 15.9 Sub (mm) 12.7 15.9 Main (mm) 9.5 9.5 Sub (mm) 6.4 9.5

∗ : IEC standard

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Page 12

Revised 2: Jun., 2008

Indoor unit 1 RA V- SM564UT-E SM804UT-E SM804UT -E Model Indoor unit 2 RAV- SM564UT-E SM804UT -E SM804UT-E

Outdoor unit RA V- SM1103AT-E SM1403AT-E SM1603A T-E

Cooling capacity (kW) 10.0 12.5 14.0 Heating capacity (kW) 11.2 14.0 16.0

Indoor unit

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Running current (A) 14.59 – 13.38 19.17 – 17.57 21.48 – 19.69 Po w er consumption (kW) 3.11 4.09 4.49

Cooling Power factor (%) 98 97 95

EER 3.22 3.06 3.12

Electrical characteristics

Heating Power factor (%) 99 97 95

Fan Turbo fan Fan unit Standard air flow H/M/L (m³/min.) 17.5 / 14.5 / 13.0 20.5 / 16.0 / 13.5 20.5 / 16.0 / 13.5

Motor (W) 14 20 20 Sound pressure level H/M/L (dB•A) 32 / 29 / 28 35 / 31 / 28 35 / 31 / 28 Sound power level H/M/L (dB•A) 47 / 44 / 43 50 / 46 / 43 50 / 46 / 43

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Standard length (m) 7.5 7.5 7.5

Min. length (m) 5 5 5

Refrigerant pipe

Max. total length (m) 50 50 50

Refrigerant charging amount

(Charge-less up to 30m)

Energy efficiency class ∗ A (B) (B) Running current (A) 13.36 – 12.36 18.74 – 17.18 21.20 – 19.43 Po w er consumption (kW) 2.93 4.00 4.43

COP 3.82 3.50 3.61 Energy efficiency class ∗ A (B) (A)

Outdoor unit

40g/m (31m to 50m)

Height

difference

Fan Propeller fan Fan unit Standard air flow volume (m³/min.) 75 75 103

Motor (W) 63 100 100 + 100

Gas side Connecting

pipe

Liquid side

Sound pressure level Cooling/Heating (dB•A) 53 / 54 54 / 54 51 / 53 Sound power level Cooling/Heating (dB•A) 70 / 71 71 / 71 68 / 70

Outdoor lower (m) 30 30 30 Outdoor higher (m) 30 30 30

Main (mm) 15.9 15.9 15.9 Sub (mm) 12.7 15.9 15.9 Main (mm) 9.5 9.5 9.5 Sub (mm) 6.4 9.5 9.5

∗ : IEC standard

– 12 –

Page 13

1-1-2. Concealed Duct Type

Revised 2: Jun., 2008

Model

Cooling capacity (kW) Heating capacity (kW) Pow er supply

Electrical characteristics

Appearance

Outer dimension

Total weight

Heat exchanger

Fan unit

Air filter (Sold separately) TCB-

Controller (Sold separately) Sound pressure level H/M/L (dB•A) Sound power level H/M/L (dB•A)

Connecting pipe Liquid side (mm)

Indoor unit RA V-SM Outdoor unit RA V-SP

Running current (A) Power consumption (kW)

Cooling

Heating

Maximum current (A) Main unit

Ceiling panel (Sold separately)

Main unit Width (mm)

Ceiling panel (Sold separately)

Main unit (kg) Ceiling panel (Sold separately) (kg)

Fan Standard air flow H/M/L (m³/min.) Motor (W)

External static pressure

Power factor (%) EER Energy efficiency class ∗ Energy rating ∗∗ Running current (A) Power consumption (kW) Power factor (%) COP Energy efficiency class ∗ Energy rating ∗∗

Model Panel color Height (mm)

Depth (mm) Height (mm) Width (mm) Depth (mm)

Standard (at shipment)

Set up for tap e xchange

Gas side (mm)

Drain port (mm)

(Pa)

562BT-E 802BT-E 1102BT-E 1402BT-E

562A T(Z)(ZG)-E 802AT(Z)(ZG)-E 1104AT(Z)(ZG)-E 1404AT(Z)(ZG)-E

5.0 7.1 10.0 12.5

5.6 8.0 11.2 14.0 1 phase 230V (220 – 240V) 50Hz

6.51 – 5.97 9.74 – 8.93 13.78 – 12.63 17.76 – 16.28

1.39 2.10 2.94 3.83 97 98 97 98

3.60 3.38 3.40 3.26

AAAA

————

7.26 – 6.66 9.74 – 8.93 12.98 – 11.90 15.82 – 14.50

1.55 2.41 2.77 3.41 97 94 97 98

3.61 3.32 4.04 4.11

AAAA

————

15.86 16.30 21.73 22.13 Zinc hot dipping steel plate

—

— 320 320 320 320 700 1000 1350 1350 800 800 800 800

———— ———— ———— 30 39 54 54 ————

Finned tube

Centrifugal

13.0/11.9/9.8 19.0/16.2/13.3 27.0/23.0/18.9 33.0/28.0/23.1 120 120 120 120

20/40/70/100 20/40/65/90

UFM11BFCE UFM21BFCE UFM21BE UFM31BE UFM41BE UFM61BE UFM51BFCE UFM61BFCE

UFM71BE UFM81BE

RBC-AMT31E, AMS41E, AS21E2, AX21U(W)-E2 40 / 37 / 33 40 / 37 / 34 42 / 39 / 36 44 / 41 / 38 55 / 52 / 48 55 / 52 / 49 57 / 54 / 51 59 / 56 / 53

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5 VP25

– 13 –

∗ : IEC standard, ∗∗ : AS standard

Page 14

Revised 2: Jun., 2008

Indoor unit 1 RA V- SM562BT-E SM802BT-E

Model Indoor unit 2 RAV- SM562BT-E SM802BT-E

Outdoor unit RA V- SP1104AT(Z)(ZG)-E SP1404AT(Z)(ZG)-E

Cooling capacity (kW) 10.0 12.5 Heating capacity (kW) 11.2 14.0

Indoor unit

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Running current (A) 13.78 – 12.63 17.76 – 16.28 Po w er consumption (kW) 2.94 3.83

Cooling Power factor (%) 97 98

EER 3.4 3.26

Electrical characteristics

Heating Power factor (%) 97 98

Fan Centrifugal

Fan unit Standard air flow H/M/L (m³/min.) 13.0 / 11.9 / 9.8 19.0 / 16.2 / 13.3

Motor (W) 120 120 Sound pressure level H/M/L (dB•A) 40 / 37 / 33 40 / 37 / 34 Sound power level H/M/L (dB•A) 55 / 52 / 48 55 / 52 / 49

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Standard length (m) 7.5 7.5

Min. length (m) 3 3

Refrigerant pipe

Max. total length (m) 50 50

Refrigerant charging amount

(Charge-less up to 30m)

Energy efficiency class ∗ AA Running current (A) 12.98 – 11.90 15.82 – 14.50 Po w er consumption (kW) 2.77 3.41

COP 4.04 4.11 Energy efficiency class ∗ AA

Outdoor unit

40g/m (31m to 50m)

Height

difference

Fan Propeller fan Fan unit Standard air flow volume (m³/min.) 101 103

Motor (W) 100 + 100 100 + 100

Gas side Connecting

pipe

Liquid side

Sound pressure level Cooling/Heating (dB•A) 49 / 50 51 / 52 Sound power level Cooling/Heating (dB•A) 66 / 67 68 / 69

Outdoor lower (m) 30 30 Outdoor higher (m) 30 30

Main (mm) 15.9 15.9 Sub (mm) 12.7 15.9 Main (mm) 9.5 9.5 Sub (mm) 6.4 9.5

∗ : IEC standard

– 14 –

Page 15

1-1-3. Under Ceiling Type

Revised 2: Jun., 2008

Model

Cooling capacity (kW) Heating capacity (kW) Pow er supply

Electrical characteristics

Appearance

Outer dimension

Total weight

Heat exchanger

Fan unit Standard air flow H/M/L (m³/min.)

Air filter Controller (Sold separately) Sound pressure level H/M/L (dB•A) Sound power level H/M/L (dB•A)

Connecting pipe Liquid side (mm)

Indoor unit RA V-SM Outdoor unit RA V-SP

Running current (A) Power consumption (kW)

Cooling

Heating

Maximum current (A) Main unit

Ceiling panel (Sold separately)

Main unit Width (mm)

Ceiling panel (Sold separately)

Main unit (kg) Ceiling panel (Sold separately) (kg)

Fan

Motor (W)

Power factor (%) EER Energy efficiency class ∗ Energy rating ∗∗ Running current (A) Power consumption (kW) Power factor (%) COP Energy efficiency class ∗ Energy rating ∗∗

Model Panel color Height (mm)

Depth (mm) Height (mm) Width (mm) Depth (mm)

Gas side (mm)

Drain port (mm)

562CT-E 802CT-E 1102CT-E 1402CT-E

562A T(Z)(ZG)-E 802AT(Z)(ZG)-E 1104AT(Z)(ZG)-E 1404AT(Z)(ZG)-E

5.0 7.1 10.0 12.5

5.6 8.0 11.2 14.0 1 phase 230V (220 – 240V) 50Hz

6.61 – 6.06 9.47 – 8.93 12.51 – 11.47 17.30 – 15.86

1.41 2.1 2.67 3.73 97 98 97 98

3.55 3.38 3.75 3.35

AAAA

————

7.03 – 6.44 10.20 – 9.35 12.28 – 11.25 16.93 – 15.52

1.50 2.20 2.62 3.65 97 98 97 98

3.73 3.64 4.27 3.84

AAAA

————

15.48 15.90 21.35 21.35 Shine white

—

— 210 210 210 210 910 1180 1595 1595 680 680 680 680

———— ———— ———— 21 25 33 33 ————

Finned tube

Centrifugal

13.0/11.2/10.0 18.5/16.7/14.6 27.5/24.0/21.2 30.0/26.0/23.1 60 60 120 120

Attached main unit

RBC-AMT31E, AMS41E, AS21E2, TCB-SC642TLE2, AX21UCE2 36 / 33 / 30 38 / 36 / 33 41 / 38 / 36 43 / 40 / 37 51 / 48 / 45 53 / 51 / 48 56 / 53 / 50 58 / 55 / 52

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5 VP25

– 15 –

∗ : IEC standard, ∗∗ : AS standard

Page 16

Revised 2: Jun., 2008

Indoor unit 1 RA V- SM562CT-E SM802CT-E

Model Indoor unit 2 RAV- SM562CT-E SM802CT-E

Outdoor unit RA V- SP1104AT(Z)(ZG)-E SP1404A(Z)(ZG)-E

Cooling capacity (kW) 10.0 12.5 Heating capacity (kW) 11.2 14.0

Indoor unit

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Running current (A) 12.51 – 11.47 17.30 – 15.86 Po w er consumption (kW) 2.67 3.73

Cooling Power factor (%) 97 98

EER 3.75 3.35

Electrical characteristics

Heating Power factor (%) 97 98

Fan Centrifugal

Fan unit Standard air flow H/M/L (m³/min.) 13.0 / 11.2 / 10.0 18.5 / 16.7 / 14.6

Motor (W) 60 60 Sound pressure level H/M/L (dB•A) 36 / 33 / 30 38 / 36 / 33 Sound power level H/M/L (dB•A) 51 / 48 / 45 53 / 51 / 48

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Standard length (m) 7.5 7.5

Min. length (m) 3 3 Refrigerant

pipe

Max. total length (m) 50 50

Refrigerant charging amount 40g/m

(Charge-less up to 30m) (31m to 50m)

Energy efficiency class ∗ AA Running current (A) 12.28 – 11.25 16.93 – 15.52 Po w er consumption (kW) 2.62 3.65

COP 4.27 3.84 Energy efficiency class ∗ AA

Outdoor unit

Height

difference

Fan Propeller fan Fan unit Standard air flow volume (m³/min.) 101 103

Motor (W) 100 + 100 100 + 100

Gas side Connecting

pipe

Liquid side

Sound pressure level Cooling/Heating (dB•A) 49 / 50 51 / 52 Sound power level Cooling/Heating (dB•A) 66 / 67 68 / 69

Outdoor lower (m) 30 30 Outdoor higher (m) 30 30

Main (mm) 15.9 15.9 Sub (mm) 12.7 15.9 Main (mm) 9.5 9.5 Sub (mm) 6.4 9.5

∗ : IEC standard

– 16 –

Page 17

1-1-4. High Wall T ype

Revised 2: Jun., 2008

Model

Cooling capacity (kW) Heating capacity (kW) Pow er supply

Electrical characteristics

Appearance

Outer dimension

Total weight

Heat exchanger

Fan unit Standard air flow H/M/L (m³/min.)

Air filter

Controller (Sold separately)

Sound pressure level H/M/L (dB•A) Sound power level H/M/L (dB•A)

Connecting pipe Liquid side (mm)

Indoor unit RA VOutdoor unit RA V-

Running current (A) Power consumption (kW)

Cooling

Heating

Maximum current (A) Main unit

Ceiling panel (Sold separately)

Main unit Width (mm)

Ceiling panel (Sold separately)

Main unit (kg) Ceiling panel (Sold separately) (kg)

Fan

Motor (W)

Power factor (%) EER Energy efficiency class ∗ Energy rating ∗∗ Running current (A) Power consumption (kW) Power factor (%) COP Energy efficiency class ∗ Energy rating ∗∗

Model Panel color Height (mm)

Depth (mm) Height (mm) Width (mm) Depth (mm)

Gas side (mm)

Drain port (mm)

SM562KRT-E SM802KRT-E

SP562AT(Z)(ZG)-E SP802AT(Z)(ZG)-E

5.0 6.9

5.6 8.0 1 phase 230V (220 – 240V) 50Hz

8.33 – 7.63 13.15 – 12.05

1.39 2.4 95 94

3.60 2.88

——

8.14 – 7.46 12.91 – 11.84

1.55 2.4 95 94

3.61 3.33

——

15.34 15.47 Pure white

—

— 298 298 998 998 221 221

—— —— —— 12 12 ——

Finned tube

Cross flow fan Cross flow fan

14.0 / 12.5 / 10.7 18.5 / 14.6 / 12.2 30 30

Attached main unit

RBC-AMT31E, AMS41E, AS21E2, TCB-SC642TLE2, AX21UCE2

(FCU comes with WH-H2UE) 39 / 36 / 33 45 / 41 / 36 54 / 51 / 48 60 / 56 / 51

12.7 15.9

6.4 9.5 VP16

– 17 –

∗ : IEC standard, ∗∗ : AS standard

Page 18

Revised 2: Jun., 2008

Indoor unit 1 RAV- SM562KRT-E SM802KRT-E

Model Indoor unit 2 RAV- SM562KRT-E SM802KRT-E

Outdoor unit RA V- SP1104AT(Z)(ZG)-E SP1404AT(Z)(ZG)-E

Cooling capacity (kW) 10.0 12.3 Heating capacity (kW) 11.2 14.0

Indoor unit

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Running current (A) 12.98 – 11.90 18.00 – 16.50 Po w er consumption (kW) 2.77 3.88

Cooling Power factor (%) 97 98

EER 3.61 3.17

Electrical characteristics

Heating Power factor (%) 97 98

Fan Cross flow fan

Fan unit Standard air flow H/M/L (m³/min.) 14.0 / 12.5 / 10.7 18.5 / 14.6 / 12.2

Motor (W) 30 30 Sound pressure level H/M/L (dB•A) 39 / 36 / 33 45 / 41 / 36 Sound power level H/M/L (dB•A) 54 / 51 / 48 60 / 56 / 51

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Standard length (m) 7.5 7.5

Min. length (m) 3 3

Refrigerant pipe

Max. total length (m) 50 50

Refrigerant charging amount 40g/m

(Charge-less up to 30m) (31m to 50m)

Energy efficiency class ∗ AB Running current (A) 13.12 – 12.03 17.76 – 16.28 Po w er consumption (kW) 2.80 3.83

COP 4.00 3.66 Energy efficiency class ∗ AA

Outdoor unit

Height

difference

Fan Propeller fan Fan unit Standard air flow volume (m³/min.) 101 103

Motor (W) 100 + 100 100 + 100

Gas side Connecting

pipe

Liquid side

Sound pressure level Cooling/Heating (dB•A) 49 / 50 51 / 52 Sound power level Cooling/Heating (dB•A) 66 / 67 68 / 69

Outdoor lower (m) 30 30 Outdoor higher (m) 30 30

Main (mm) 15.9 15.9 Sub (mm) 12.7 15.9 Main (mm) 9.5 9.5 Sub (mm) 6.4 9.5

∗ : IEC standard

– 18 –

Page 19

1-1-5. Compact 4-Way Cassette (600 × 600) Type

Model

Cooling capacity (kW) Heating capacity (kW) Power supply

Electrical characteristics Running current (A)

Indoor unit Outdoor unit

Cooling

Heating

Running current (A) Power consumption (kW) Power factor (%) EER Energy efficiency class Energy rating

Power consumption (kW) Power factor (%) COP Energy efficiency class Energy rating

RAV-SM562MUT-E

RAV-SP562AT(Z)(ZG)-E

5.0

5.6

1 phase 230V (220 – 240V) 50Hz

6.6 – 7.15

1.53 97

3.27

4.5

6.62 – 7.21

1.54 97

3.64

4.5 Maximum current (A) Main unit

Appearance

Outer dimension

Total weight

Heat exchanger

Fan unit Standard air flow H/M/L (m³/min.)

Air filter

Ceiling panel (Sold separately)

Main unit Width (mm)

Ceiling panel (Sold separately)

Main unit (kg) Ceiling panel (Sold separately) (kg)

Fan

Motor (W)

Model Panel color Height (mm)

Depth (mm) Height (mm) Width (mm) Depth (mm)

15.53

Zinc hot dipping steel plate

RBC-UM11PG(W)-E

Moon-white (Muncel 2.5GY 9.0 / 0.5)

268 575 575

27 700 700

Finned tube

Turbo fan

13.3 / 11.2 / 9.1 60 —

Controller (Sold separately) Sound pressure level H/M/L (dB•A) Sound power level H/M/L (dB•A)

Gas side (mm)

Connecting pipe Liquid side (mm)

Drain port (mm)

– 19 –

As per enclosure

43 / 39 / 34 58 / 54 / 49

12.7

6.4

VP25

Page 20

Revised 2: Jun., 2008

Indoor unit 1 RA V- SM562MUT-E

Model Indoor unit 2 RAV - SM562MUT-E

Outdoor unit RA V- SP1104A T(Z)(ZG)-E

Cooling capacity (kW) 10.0 Heating capacity (kW) 11.2

Indoor unit

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Running current (A) 12.51 – 11.47 Po w er consumption (kW) 2.67

Cooling Power factor (%) 97

EER 3.75

Electrical characteristics

Heating Power factor (%) 97

Fan Turbo fan

Fan unit Standard air flow H/M/L (m³/min.) 13.3 / 11.2 / 9.1

Motor (W) 60 Sound pressure level H/M/L (dB•A) 43 / 39 / 34 Sound power lev el H/M/L (dB•A) 58 / 54 / 49

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Standard length (m) 7.5

Min. length (m) 3

Refrigerant pipe

Max. total length (m) 50

Refrigerant charging amount (Charge-less up to 30m) 40g/m (31m to 50m)

Energy efficiency class ∗ A Running current (A) 12.51 – 11.47 Po w er consumption (kW) 2.67

COP 4.19 Energy efficiency class ∗ A

Outdoor unit

Height difference

Fan Propeller fan Fan unit Standard air flow volume (m³/min.) 101

Motor (W) 100 + 100

Gas side Connecting pipe

Liquid side

Sound pressure level Cooling/Heating (dB•A) 49 / 50 Sound power lev el Cooling/Heating (dB•A) 66 / 67

Outdoor lower (m) 30 Outdoor higher (m) 30

Main (mm) 15.9 Sub (mm) 12.7 Main (mm) 9.5 Sub (mm) 6.4

– 20 –

∗ : IEC standard

Page 21

1-1-6. Slim Duct Type

Revised 2: Jun., 2008

Model

Cooling capacity (kW) Heating capacity (kW) Pow er supply

Electrical characteristics

Appearance

Outer dimension

Total weight

Heat exchanger

Fan unit Motor (W)

Air filter Controller (Sold separately)

Sound pressure level

Sound power lev el

Connecting pipe Liquid side (mm)

Indoor unit RAV -SM Outdoor unit RAV-SP

Running current (A) Power consumption (kW)

Cooling

Heating

Maximum current (A) Main unit

Ceiling panel (Sold separately)

Main unit Width (mm)

Ceiling panel (Sold separately)

Main unit (kg) Ceiling panel (Sold separately) (kg)

Fan Standard air flow H/M/L (m³/min.)

External static pressure

Under air inlet H/M/L (dB•A) Back air inlet H/M/L (dB•A) Under air inlet H/M/L (dB•A) Back air inlet H/M/L (dB•A)

Power factor (%) EER Energy efficiency class ∗ Energy rating ∗∗ Running current (A) Power consumption (kW) Power factor (%) COP Energy efficiency class ∗ Energy rating ∗∗

Model Panel color Height (mm)

Depth (mm) Height (mm) Width (mm) Depth (mm)

Standard (at shipment) (Pa) Set up for tap exchange (Pa)

Gas side (mm)

Drain port (mm)

404SDT-E 454SDT-E 564SDT-E

404AT(Z)(ZG)-E 454AT(Z)(ZG)-E 562AT(Z)(ZG)-E

3.6 4.0 5.0

4.0 4.5 5.6 1 phase 230V (220 – 240V) 50Hz

5.20 – 4.77 5.87 – 5.38 7.26 – 6.66

1.03 1.20 1.55 90 93 97

3.50 3.33 3.23

AAA

5.0 4.5 4.0

4.94 – 4.53 5.62 – 5.15 6.75 – 6.19

1.00 1.15 1.44 92 93 97

4.00 3.91 3.89

AAA

5.5 5.0 5.0

15.00 15.00 15.00 Zinc hot dipping steel plate

—

— 210 210 210 845 845 845 645 645 645

——— ——— ——— 22 22 22 ———

Finned tube

Centrifugal

11.5 / 10.0 / 8.7 11.5 / 10.0 / 8.7 13.0 / 11.3 / 9.7 60 60 60

10 / 20 / 35 / 50

Standard filter attached (Long life filter)

RBC-AMT32E, AMS41E, AS21E2 39 / 36 / 33 39 / 36 / 33 45 / 40 / 36 30 / 28 / 26 30 / 28 / 26 33 / 31 / 28 54 / 51 / 48 54 / 51 / 48 60 / 55 / 51 45 / 43 / 41 45 / 43 / 41 48 / 46 / 43

12.7 12.7 12.7

6.4 6.4 6.4 VP25

– 21 –

∗ : IEC standard, ∗∗ : AS standard

Page 22

Revised 2: Jun., 2008

Model

Cooling capacity (kW) Heating capacity (kW) Pow er supply

Electrical characteristics

Appearance

Outer dimension

Total weight

Heat exchanger

Fan unit Motor (W)

Air filter Controller (Sold separately)

Sound pressure level

Sound power lev el

Connecting pipe Liquid side (mm)

Indoor unit RAV -SM Outdoor unit RAV-SM

Running current (A) Power consumption (kW)

Cooling

Heating

Maximum current (A) Main unit

Ceiling panel (Sold separately)

Main unit Width (mm)

Ceiling panel (Sold separately)

Main unit (kg) Ceiling panel (Sold separately) (kg)

Fan Standard air flow H/M/L (m³/min.)

External static pressure

Under air inlet H/M/L (dB•A) Back air inlet H/M/L (dB•A) Under air inlet H/M/L (dB•A) Back air inlet H/M/L (dB•A)

Power factor (%) EER Energy efficiency class ∗ Energy rating ∗∗ Running current (A) Power consumption (kW) Power factor (%) COP Energy efficiency class ∗ Energy rating ∗∗

Model Panel color Height (mm)

Depth (mm) Height (mm) Width (mm) Depth (mm)

Standard (at shipment) (Pa) Set up for tap exchange (Pa)

Gas side (mm)

Drain port (mm)

564SDT-E

563AT -E

5.0

5.6

1 phase 230V (220 – 240V) 50Hz

7.94 – 7.28

1.66 95

3.01

3.5

7.61 – 6.97

1.59 95

3.52

4.0

15.00

Zinc hot dipping steel plate

— —

210 845 645

— — — 22 —

Finned tube

Centrifugal

13.0 / 11.3 / 9.7 60 10

10 / 20 / 35 / 50

Standard filter attached (Long life filter)

RBC-AMT32E, AMS41E, AS21E2

45 / 40 / 36 33 / 31 / 28 60 / 55 / 51 48 / 46 / 43

12.7

6.4

VP25

– 22 –

∗ : IEC standard, ∗∗ : AS standard

Page 23

Revised 2: Jun., 2008

Indoor unit 1 RAV-SM 564SDT-E 564SDT -E

Model Indoor unit 2 RAV-SM 564SDT-E 564SDT-E

Outdoor unit RA V-SP 1104AT(Z)(ZG)-E 1102AT(Z)(ZG)-E

Cooling capacity (kW) 10.0 10.0 Heating capacity (kW) 11.2 11.2

Indoor unit

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Running current (A) 12.98 –11.90 11.72 – 10.74 Pow er consumption (kW) 2.77 2.50

Cooling Power factor (%) 97 97

EER 3.61 4.00

Electrical characteristics

Heating P ower factor (%) 97 97

Fan Centrifugal

Fan unit Standard air flow H/M/L (m³/min.) 13.0 / 11.3 / 9.7 13.0 / 11.3 / 9.7

Motor (W) 60 60

Sound pressure level

Sound power lev el

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Refrigerant pipe

Fan unit Standard air flow volume (m³/min.) 101 125

Connecting pipe

Sound pressure level Cooling/Heating (dB•A) 49 / 50 49 / 51 Sound power lev el Cooling/Heating (dB•A) 66 / 67 66 / 68

Under air inlet H/M/L (dB•A) 45 / 40 / 36 45 / 40 / 36 Back air inlet H/M/L (dB•A) 33 / 31 / 28 33 / 31 / 28 Under air inlet H/M/L (dB•A) 60 / 55 / 51 60 / 55 / 51 Back air inlet H/M/L (dB•A) 48 / 46 / 43 48 / 46 / 43

Standard length (m) 7.5 7.5 Min. length (m) 3 5 Max. total length (m) 50 50 Refrigerant charging amount (Charge-less up to 30m)

Height difference

Fan Propeller fan

Motor (W) 100 + 100 63 + 63

Gas side

Liquid side

Energy efficiency class ∗ AA Running current (A) 12.51 – 11.47 11.95 – 10.95 Pow er consumption (kW) 2.67 2.55

COP 4.19 4.39 Energy efficiency class ∗ AA

Outdoor unit

40g/m (31m to 50m) Outdoor lower (m) 30 30 Outdoor higher (m) 30 30

Main (mm) 15.9 15.9 Sub (mm) 12.7 12.7 Main (mm) 9.5 9.5 Sub (mm) 6.4 6.4

– 23 –

∗ : IEC standard

Page 24

Indoor unit 1 RAV-SM 564SDT-E

Model Indoor unit 2 RAV-SM 564SDT-E

Outdoor unit RAV-SM 1103A T-E

Cooling capacity (kW) 10.0 Heating capacity (kW) 11.2

Indoor unit

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Running current (A) 16.47 – 15.09 Pow er consumption (kW) 3.55

Cooling Power factor (%) 98

EER 2.82

Electrical characteristics

Heating P ower factor (%) 98

Fan Centrifugal

Fan unit Standard air flow H/M/L (m³/min.) 13.0 / 11.3 / 9.7

Motor (W) 60

Sound pressure level

Sound power lev el

Po w er supply 1 phase 230V (220 – 240V) 50Hz

Outer dimension

Fan unit Standard air flow volume (m³/min.) 75

Connecting pipe

Sound pressure level Cooling/Heating (dB•A) 53 / 54 Sound power lev el Cooling/Heating (dB•A) 70 / 71

Under air inlet H/M/L (dB•A) 45 / 40 / 36 Back air inlet H/M/L (dB•A) 33 / 31 / 28 Under air inlet H/M/L (dB•A) 60 / 55 / 51 Back air inlet H/M/L (dB•A) 48 / 46 / 43

Standard length (m) 7.5 Min. length (m) 5 Max. total length (m) 50

Over 30m

Height difference

Fan Propeller fan

Motor (W) 100

Gas side

Liquid side

Energy efficiency class ∗ C Running current (A) 14.56 – 13.35 Pow er consumption (kW) 3.14

COP 3.57 Energy efficiency class ∗ B

Outdoor unit

40g/m

(31m to 50m) Outdoor lower (m) 30 Outdoor higher (m) 30

Main (mm) 15.9 Sub (mm) 12.7 Main (mm) 9.5 Sub (mm) 6.4

– 24 –

∗ : IEC standard

Page 25

1-2. Outdoor Unit

Revised 2: Jun., 2008

Model name Outdoor unit RAV-SP

Power supply

Type

Compressor Motor (kW)

Pole

Refrigerant charged (kg)

Refrigerant control

Standard length (m)

Max. total length (m)

Inter Additional refrigerant charge connecting pipe under long piping connector

Height difference

Height (mm)

Outdoor lower (m)

Outdoor higher (m)

562A T(Z)(ZG)-E 802AT(Z)(ZG)-E 1104AT(Z)(ZG)-E 1404AT(Z)(ZG)-E

1 phase 230V (220 – 240V) 50Hz

(Power exclusive to outdoor is required.)

Hermetic compressor

2 2 3.75 3.75

4444

1.5 2.1 3.1 3.1

Pulse motor valve

7.5 7.5 7.5 7.5

50 50 75 75

20g/m 40g/m 40g/m 40g/m

(21m to 50m) (31m to 50m) (31m to 75m) (31m to 75m)

30 30 30 30

795 795 1340 1340

Outer dimension Width (mm)

Depth (mm)

Appearance

Total weight (kg)

Heat exchanger

Fan

Fan unit Standard air flow (m³/min.)

Motor (W)

Gas side (mm)

Connecting pipe

Liquid side (mm)

Sound pressure level Cooling/Heating (dB•A)

Sound power level Cooling/Heating (dB•A)

Outside air temperature, Cooling (°C)

Outside air temperature, Heating (°C)

900 900 900 900

320 320 320 320

Silky shade (Muncel 1Y8.5/0.5)

55 62 93 93

Finned tube

Propeller fan

57 57 101 103

63 63 100 + 100 100 + 100

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5

46 / 47 47 / 49 49 / 50 51 / 52

63 / 64 64 / 66 66 / 67 68 / 69

43 to –15°C

15 to –15°C 15 to –20°C

– 25 –

Page 26

Model name Outdoor unit RAV-SP

404AT(Z)(ZG)-E 454AT(Z)(ZG)-E

Power supply

Type

Compressor Motor (kW)

Pole

Refrigerant charged (kg)

Refrigerant control

Standard length (m)

Max. total length (m)

Inter Additional refrigerant charge connecting pipe under long piping connector

Height difference

Height (mm)

Outer dimension Width (mm)

Outdoor lower (m)

Outdoor higher (m)

1 phase 230V (220 – 240V) 50Hz

(Power exclusive to outdoor is required.)

Hermetic compressor

1.1 1.1

1.0 1.0

Pulse motor valve

7.5 7.5

30 30

20g/m (21m to 30m)

30 30

550 550

780 780

Depth (mm)

Appearance

Total weight (kg)

Heat exchanger

Fan

Fan unit Standard air flow (m³/min.)

Motor (W)

Gas side (mm)

Connecting pipe

Liquid side (mm)

Sound pressure level Cooling/Heating (dB•A)

Sound power level Cooling/Heating (dB•A)

Outside air temperature, Cooling (°C)

Outside air temperature, Heating (°C)

290 290

Silky shade (Muncel 1Y8.5/0.5)

40 40

Finned tube

Propeller fan

40 40

43 43

12.7 12.7

6.4 6.4

45 / 47 45 / 47

62 / 64 62 / 64

43 to –15°C

15 to –15°C

– 26 –

Page 27

1-3. Operation Characteristic Curve

• Operation characteristic curve <Super Digital Inverter>

RAV-SP1104A T-E, RAV -SP1104ATZ-E, RAV-SP1104ATZG-E RAV-SP1404A T-E, RAV-SP1404ATZ-E, RAV-SP1404ATZG-E

SP140

Current (A)

SP110

020406080

• Conditions Indoor : DB27˚C/WB19˚C Outdoor : DB35˚C Air flow : High Pipe length : 7.5m 230V

Compressor speed (rps)

SP110

SP140

Current (A)

020406080

• Conditions Indoor : DB20˚C Outdoor : DB7˚C/WB6˚C Air flow : High Pipe length : 7.5m 230V

Compressor speed (rps)

RAV-SP404A T-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E

SP45

Current (A)

0 20 405060708090100

SP45

• Conditions Indoor : DB27˚C/WB19˚C Outdoor : DB35˚C Air flow : High Pipe length : 7.5m 230V

SP40

Current (A)

0 2040608090100120

SP40

SP45

• Conditions Indoor : DB20˚C Outdoor : DB7˚C/WB6˚C Air flow : High Pipe length : 7.5m 230V

Compressor speed (rps)

– 27 –

Page 28

• Capacity variation ratio according to temperature

RAV-SP404A T-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E RAV-SP1104A T-E, RAV-SP1104ATZ-E, RAV-SP1104ATZG-E RAV-SP1404A T-E, RAV-SP1404ATZ-E, RAV-SP1404ATZG-E

105

100

Capacity ratio (%)

32 33 34 35 36 37 38 39

Outdoor temp. (˚C)

• Conditions Indoor : DB27˚C/WB19˚C Indoor air flow : High Pipe length : 7.5m

41 42 43

120 110 100

90 80 70 60 50

Capacity ratio (%)

40 30 20 10

-14-16-18-20 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10

• Conditions Indoor : DB20˚C Indoor air flow : High Pipe length : 7.5m

Outdoor temp. (˚C)

– 28 –

Page 29

2-1. Indoor Unit

RAV-SM564UT-E

2. CONSTRUCTION VIEWS (EXTERNAL VIEWS)

860 to 910 Ceiling open dimension

15 or more

1000 or more

15 or more

The space that is necessary

for equipping and service

860 to 910 Ceiling open dimension

1000 or more

An obstacle

1000 or more

Take-in port of wiring

112

172

Refrigerant pipe connecting port Ø6.4 (Liquid side)

Refrigerant pipe connecting port Ø12.7 (Gas side)

Bottom face of ceiling

129 77

105 74

Ø162

240

Electric parts box

408

135105207.5 105 287.5

840 Unit external dimension

105 74

397.5

157

106.5

263

72 241.5

950 Panel external dimension

780 Hanging bolt pitch

105 337.5

For branch duct knockout square hole Ø150

323

300

Bottom face of ceiling

129

189

Drain pipe connecting port (Meterial : PP)

Hanging bolt M10 or Ø3/8(procured by locally)

416.5

690 ± 20 Hanging bolt pitch

45˚

950 Panel external dimension

Drain upstanding size

256

105 77

105

384 351

Bottom face of ceilingIndoor unit

132

129

16.5

Standing

661 or less

Standing

850 or less

For branch duct knockout square hole Ø150

Ceiling panel (sold separately)

105

Ø162

For branch duct knockout square hole Ø150 (2 positions)

For branch duct knockout square hole Ø150

Bottom face of ceiling

269

840 Unit external dimension

362.5 105 372.5

7477

105

129

– 29 –

28.5

187

155

Indoor unit

Bottom face of ceiling

Bottom face

of ceiling

Knockout for simple 0A for Ø100

Bottom face of ceiling

Z view

Unit : mm

Page 30

RAV-SM804UT-E

Take-in port of wiring Bottom face of ceiling

112

172

Refrigerant pipe connecting port Ø9.5 (Liquid side)

Refrigerant pipe connecting port Ø15.9 (Gas side)

Bottom face of ceiling

129 77

105 74

Ø162

860 to 910 Ceiling open dimension

157

106.5

72 241.5

Electric parts box

74 105

397.5

950 Panel external dimension

780 Hanging bolt pitch

105 337.5

263

For branch duct knockout square hole Ø150

323

1000 or more

15 or more

1000 or more

15 or more

1000 or more

The space that is necessary

for equipping and service

860 to 910 Ceiling open dimension

129

189

Drain pipe connecting port (Meterial : PP)

Hanging bolt M10 or Ø3/8 (procured by locally)

300

Bottom face of ceilingIndoor unit

Drain upstanding size

256

132

An obstacle

Standing

661 or less

Standing

850 or less

240

105

Ø162

For branch duct knockout square hole Ø150 (2 positions)

For branch duct knockout square hole Ø150

Bottom face of ceiling

408

135105207.5 105 287.5

840 Unit external dimension

269

840 Unit external dimension

362.5 105 372.5

7477

105

129

416.5

105

690 ± 20 Hanging bolt pitch

45˚

950 Panel external dimension

28.5

187

Indoor unit

384 351

155

Bottom face of ceiling

129

For branch duct

105 77

Knockout for simple 0A for Ø100

knockout square hole Ø150

16.5

Ceiling panel (sold separately)

Bottom face of ceiling

Z view

– 30 –

Bottom face of ceiling

Unit : mm

Page 31

RAV-SM1104UT-E, RAV-SM1404UT-E, RAV-SM1604UT-E

860 to 910 Ceiling open dimension

129

189

105

105384 351

137

16.5

129

132

319

397.5

157

106.5

72 241.5

263

105 337.5

Bottom face of ceiling

For branch duct knockout square hole Ø150

Ceiling panel (sold separately)

Bottom face of ceiling

240

135105207.5 105 287.5

840 Unit external dimension

129

105 137

Hanging bolt M10 or Ø3/8 (procured by locally)

For branch duct knockout square hole Ø150

Drain pipe connecting port (Meterial : PP)

137 105

Bottom face of ceiling

112

172

Take-in port of wiring

Refrigerant pipe connecting port Ø9.5 (Liquid side)

Refrigerant pipe connecting port Ø15.9 (Gas side)

For branch duct knockout square hole Ø150 (2 positions)

An obstacle

Standing

850 or less

300

Standing

661 or less

The space that is necessary

for equipping and service

Drain upstanding size

1000 or more

15 or more

1000 or more

Bottom face of ceilingIndoor unit

Unit : mm

Knockout for simple 0A for Ø100

Bottom face of ceiling

Indoor unit

155

28.5

187

Z view

Ø162

105

950 Panel external dimension

780 Hanging bolt pitch

323

269

950 Panel external dimension

690 ± 20 Hanging bolt pitch

416.5

45˚

408

Electric parts box

840 Unit external dimension

362.5 105 372.5

105

137

For branch duct knockout square hole Ø150

Bottom face of ceiling

129

Revised 2: Jun., 2008

– 31 –

Page 32

RAV-SM404SDT-E, RAV-SM454SDT-E, RAV-SM564SDT-E

Ø92

4-Ø4

168

(inside)

168

120

845

803 (inside)

Air filter

805 910

511

210

645

Refrigerant piping

103

163

359

372

422

502

Fresh air inlet (knock-out hole)

Drain-up port

Hung-up plate

– 32 –

Page 33

365 17.5

17.5

Drain hole (Ø28 × 88)

128

118

Air inlet port

380

200 60

Air inlet

port

Air outlet port

383

150 600

Drain hole (Ø25)

170

A legs

B legs

39 96

Mounting bolt hole (Ø12 × 17 long hole)

Details of A legs Details of B legs

Name Note

Refrigerant piping hole

Indoor/Outdoor unit connecting wire inlet hole

Power supply inlet hole Ø38 Kockout hole

Mounting bolt hole (Ø12 × 17 U-shape hole)

——

2-2. Outdoor Unit

RAV-SP1104A T(Z)(ZG)-E, RAV-SP1404AT(Z)(ZG)-E

– 33 –

121 53453485

655

360

70 74581 581

60 68 518 135 151 12

83 7

178

327 400

900

550

Refrigerant pipe connecting port (Ø9.5 flare at liquid side)

Refrigerant pipe connecting port (Ø15.9 flare at gas side)

605

613

155

55 95

178 178 80 18 8018

1 1

95 55

320

1340

55 95

Z views

65 7

Knockout for downward piping

Unit : mm

Page 34

RAVSP404AT(Z)(ZG)-E, RAV-SP454AT(Z)(ZG)-E

Drain hole (2-Ø20 × 88 long hole)

69.5 147

320

306

Ø6 hole pitch

For anchor bolt)

(Long hole pitch

550

290

A legs

48335

B legs

44952

Drain hole (Ø25)

600

108 125

2-Ø11 × L14 long hole (For Ø8-Ø10 anchor bolts)

483 257

108

2-Ø11-14 U-shape hole

(For Ø8-Ø10 anchor bolts)

Connecting pipe port (Gas flare side: Ø12.7)

Connecting pipe port (Liquid flare side: Ø6.4)

8-Ø6 hole (For fixing outdoor unit)

25 22

157 79

145

31 143

Space required for service

2-Ø11 × 14 U-shape holes (For Ø8–Ø10 anchor bolt)

500

780

Discharge guard

Discharge guide mounting hole (4-Ø4.5 embossing)

600

Suction port

150

or more

150 or more

320

Discharge port

500 or more

600

54 38

R15

320

Ø11 × 14 U-shape hole

Details of A legs Details of B legs

2-Ø6 hole

Product external line

Discharge port

Ø11 × 14 U-shape holes

320

137

300 or more

(Minimum distance up to wall)

2-Ø11 × 14 long hole (For Ø8–Ø10 anchor bolt)

2-Ø6 hole

Product external line

R15

38 54

600

Charge port

342

Earth

terminal

– 34 –

Page 35

RAV-TWP30E2, RAV-TWP50E2 (Simultaneous Twin)

Inner diameter Ø C

Inner

diameter Ø D

TWP30E2

TWP50E2

Model (RBC-)

Liquid side Gas side Liquid side Gas side

Inner

diameter Ø D

ABCD

36 14 Ø9.5 Ø6.4 43 23 Ø15.9 Ø12.7 34 14 Ø9.5 Ø9.5 44 21 Ø15.9 Ø15.9

– 35 –

Page 36

3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM

3-1. Indoor Unit

• Single type (Combination of 1 indoor unit and 1 outdoor unit)

Revised 2: Jun., 2008

Distributor (Strainer incorporated)

TC sensor

Refrigerant pipe at liquid side (Outer dia : ØB)

To outdoor unit

Dimension table

Indoor unit

SM80, 110, 140, 160

type

(Indoor unit)

TCJ sensor

Air heat

exchanger

Outer diameter of refrigerant pipe

Gas side ØA Liquid side ØB

15.9 9.5

Strainer

Refrigerant pipe at gas side (Outer dia : ØA)

To outdoor unit

Heating Cooling

Capillary tube specifications

Model

RAV-SM∗∗∗UT

SM56 type

SM80 type

SM110, 140 , 160

type

Model

RAV-SM∗∗∗SDT

SM40, 45, 56 type

Inner dia. × Length × Q’ty

Ø2 × 250 × 2, Ø2 × 350 × 1 Ø2 × 700 × 1

Ø2 × 250 × 3, Ø2 × 500 × 1 Ø2 × 200 × 1, Ø2 × 300 × 2

Ø2 × 350 × 2, Ø2 × 700 × 1

Inner dia. × Length × Q’ty

Ø2 × 200 × 2, Ø2 × 350 × 1

• Twin type (Combination of 2 indoor units and 1 outdoor unit)

Distributor (Strainer incorporated)

TC sensor

Refrigerant pipe at liquid side (Outer dia : ØA)

Branch pipe

To outdoor unit

Indoor unit

SM56 × 2 SM80 × 2

(Indoor unit A)

TCJ sensor

Air heat

exchanger

Refrigerant pipe at gas side (Outer dia : ØB)

Refrigerant pipe at liquid side (Outer dia : ØC)

Branch pipe RBC-

TWP30E2 TWP50E2

Distributor (Strainer incorporated)

Strainer

TC sensor

Refrigerant pipe at liquid side (Outer dia : ØA)

Branch pipe

ABCD

6.4 12.7 9.5 15.9

9.5 15.9 9.5 15.9

(Indoor unit B)

TCJ sensor

Air heat

exchanger

Refrigerant pipe at liquid side (Outer dia : ØD)

To outdoor unit

Heating Cooling

Strainer

Refrigerant pipe at gas side (Outer dia : ØB)

– 36 –

Page 37

3-2. Outdoor Unit

RAV-SP1104AT-E, SP1104ATZ-E, SP1104ATZG-E, RAV-SP1404AT-E, SP1404ATZ-E, SP1404ATZG-E

Accumulator

(2500cc)

TS sensor

Check joint

Cooling: High pressure Heating: Low pressure

TD sensor

Rotary compressor

(DA422A3F-25M)

MufflerMuffler

Ø25 × L210

TO sensor

TL sensor

Heat exchanger

Ø8, 2 rows, 52 stages

FP1.45, flat fin

In cooling operation In heating operation

Ø25 × L180

TE sensor

Distributor

Strainer

PMV

Strainer

Capillary Ø4 ×Ø3 (6 pcs.)

Refrigerant pipe at liquid side Ø9.5 Packed valve

Refrigerant pipe at gas side Ø15.9 Ball valve

Cooling: Low pressure Heating: High pressure

RAV-SP1104A T-E, RAV-SP1104ATZ-E, RAV-SP1104ATZG-E

Pressure

(MPa) (kg/cm²g)

Pd Ps Pd Ps

Standard

Cooling Overload

Low load Standard

Heating Overload

Low load

This compressor has 4-pole motor. The value when compressor frequency (Hz) is measured by a clamp

meter becomes 2 times of No. of compressor revolutions (rps).

2.57 0.99 26.2 10.1

3.30 1.09 33.7 11.1

1.74 0.75 17.8 7.7

2.32 0.73 23.7 7.4

3.22 1.17 32.9 11.9

2.17 0.30 22.1 3.1

Discharge Suction

Pipe surface temperature (°C)

Indoor heat Outdoor heat

exchanger exchanger

(TD) (TS) (TC) (TL) (TE)

66 14 12 44 38 78 9 13 49 43 46 7 5 32 25 65 3 39 2 3 73 19 54 14 15 87 –15 38 –14 –13

Compressor

drive revolution

frequency

(rps)

38 53 21 43 26 71

Indoor

fan

HIGH HIGH

LOW

HIGH

LOW

HIGH

Indoor/Outdoor

temp. conditions

(DB/WB) (°C)

Indoor Outdoor

27/19 35/– 32/24 43/–

18/15.5 –5/–

20/– 7/6 30/– 24/18 15/––15/–

RAV-SP1404A T-E, RAV-SP1404ATZ-E, RAV-SP1404ATZG-E

Standard

Cooling Overload

Low load Standard

Heating Overload

Low load

Pressure

(MPa) (kg/cm²g)

Pd Ps Pd Ps

2.72 0.90 27.8 9.2

3.34 1.07 34.1 10.9

1.75 0.76 17.9 7.8

2.59 0.69 26.4 7.0

3.13 1.05 31.9 10.7

2.40 0.21 24.5 2.1

Discharge Suction

Pipe surface temperature (°C)

Indoor heat Outdoor heat

exchanger exchanger

(TD) (TS) (TC) (TL) (TE)

73 12 10 46 38 80 9 13 51 45 47 8 6 33 25 75 3 43 2 2 72 16 53 12 13 97 –22 42 –19 –18

Compressor

drive revolution

frequency

(rps)

51 55 21 53 26 90

Indoor

fan

HIGH HIGH

LOW

HIGH

LOW

HIGH

Indoor/Outdoor

temp. conditions

(DB/WB) (°C)

Indoor Outdoor

27/19 35/– 32/24 43/–

18/15.5 –5/–

20/– 7/6 30/– 24/18 15/––15/–

This compressor has 4-pole motor. The value when compressor frequency (Hz) is measured by a clamp

meter becomes two times of No. of compressor revolutions (rps).

– 37 –

Page 38

RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E

Revised 2: Jun., 2008

TS sensor

TD sensor

4-way valve

(STF-0108Z)

Rotary compressor

(DA150A1F-20F)

2-step muffler

Ø19.05 × 200L

Muffler

Ø19 × L160

Packed valve Outer dia. ØA

TO sensor

Heat exchanger Ø8 ripple, 2 rows, 14 steps FP1.3 flat fin

Packed valve Outer dia. ØB

PMV (Pulse Motor Valve) (CAM-B30YGTF-2)

Strainer

TE sensor

Distributor

R410A 1.0 kg

Cooling Heating

RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E

Pressure

(MPa) (kg/cm²g)

Pd Ps Pd Ps

Standard

Cooling Overload

Low load Standard

Heating Overload

Low load

This compressor has 4-pole motor. The value when compressor frequency (Hz) is measured by a clamp

meter becomes 2 times of No. of compressor revolutions (rps).

2.68 0.94 27.3 9.6

3.23 1.16 32.9 11.8

1.34 0.70 13.7 7.1

2.38 0.70 24.3 7.1

3.39 1.03 34.6 10.5

1.95 0.26 19.9 2.7

Discharge Suction

Pipe surface temperature (°C)

Indoor heat Outdoor heat

exchanger exchanger

(TD) (TS) (TC) (TE)

61 12 11 43 77 14 15 50 36 4 2 8 65 7 39 4 83 20 54 16 90 –17 32 –19

Compressor

drive revolution

frequency

(rps)

47 50 44 49 49 90

Indoor

fan

HIGH HIGH

LOW

HIGH

LOW

HIGH

Indoor/Outdoor

temp. conditions

(DB/WB) (°C)

Indoor Outdoor

27/19 35/– 32/24 43/–

18/15.5 –5/–

20/– 7/6 30/– 24/18 15/––15/–

RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E

Standard

Cooling Overload

Low load Standard

Heating Overload

Low load

Pressure

(MPa) (kg/cm²g)

Pd Ps Pd Ps

2.81 0.89 28.7 9.1

3.24 1.16 33.0 11.8

1.34 0.70 13.7 7.1

2.53 0.68 25.8 6.9

3.39 1.03 34.6 10.5

2.00 0.25 20.4 2.6

Discharge Suction

Pipe surface temperature (°C)

Indoor heat Outdoor heat

exchanger exchanger

(TD) (TS) (TC) (TE)

68 11 10 41 78 14 15 51 36 4 2 8 70 7 41 4 83 20 54 16 92 –17 33 –19

Compressor

drive revolution

frequency

(rps)

53 53 44 56 49 98

Indoor

fan

HIGH HIGH

LOW

HIGH

LOW

HIGH

Indoor/Outdoor

temp. conditions

(DB/WB) (°C)

Indoor Outdoor

27/19 35/– 32/24 43/–

18/15.5 –5/–

20/– 7/6 30/– 24/18 15/––15/–

This compressor has 4-pole motor. The value when compressor frequency (Hz) is measured by a clamp

meter becomes two times of No. of compressor revolutions (rps).

– 38 –

Page 39

4. FAN CHARACTERISTICS

4-1. Slim Duct (Filter Attached)

RAV-SM404SDT-E, RAV-SM454SDT-E

Upper limit of external static pressure(50Pa)

Upper limit of external static pressure(35Pa)

Upper limit of

external static pressure (20Pa)

Low (50Pa)

Low (35Pa)

External static pressure(Pa)

Upper limit of external static pressure(10Pa)

Low (10Pa)

400

500 600 700 800

Air volume (m³/h)

Low (20Pa)

Standard air volume : 690m³/h

High (50Pa)

High (35Pa)

Standard filte pressure loss

High (20Pa)

High (10Pa)

Lower limit of external static pressure (50Pa)

Lower limit of external static pressure (35Pa)

Lower limit of external static pressure (20Pa)

RAV-SM564SDT-E

Upper limit of external static pressure(50Pa)

Upper limit of external static pressure(35Pa)

Upper limit of external static pressure (20Pa)

External static pressure(Pa)

Upper limit of external static pressure(10Pa)

Low (10Pa)

0 400

500 600 700 900800

Air volume (m³/h)

Low (50Pa)

Low (35Pa)

Low (20Pa)

Standard filte pressure loss

Standard air volume : 780m³/h

High (50Pa)

Lower limit of external static

High (35Pa)

High (10Pa)

pressure (50Pa)

Lower limit of external static pressure (35Pa)

High (20Pa)

Lower limit of external static pressure (20Pa)

– 39 –

Page 40

Revised 2: Jun., 2008

5. WIRING DIAGRAM

5-1. Indoor Unit

5-1-1. 4-Way Air Discharge Cassette Type

RAV-SM564UT-E, RAV-SM804UT-E, RAV-SM1104UT-E, RAV-SM1404UT-E, RAV-SM1604UT-E

LM1 LM3 LM2 LM4

1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

Indoor unit

earth screw

2 31

RED

WHI BLK

Serial signal

1 3 5 1 3

CN334

(WHI)

Fuse, F01

T6.3A, 250V~

CN67 (BLK)

P01

BLK

CN66

(WHI)

remote controller

(BLU)

CN333

(WHI)

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 1 2 1 2 1 2 3 1 2 1 2 34 5

(WHI)

(RED)

CN510

(WHI)

Motor drive

circuit

Fuse, F02

T3.15A, 250V~

–

Control P.C. Board

for Indoor Unit

MCC-1570

CN41 (BLU)

CN32

(T10)

CN61 (YEL)

(WHI)

(Fan drive)

CN309

(YEL)

BLKBLK

CN60 (WHI)

A B

Wired

wireless remote controller

CN001

(WHI)

Adapter for

(BLK)

Power

supply

circuit

DC20V DC15V DC12V DC7V

CN50 (WHI)

5 643215 6432131321

CN51

(RED)

321

P.C. board

MCC-1440

Terminal

for central

U3 U4

remote controller

Connection interface

(Option)

CN504

(WHI)

54321 54321

54321 54

21 21

CN34

(RED)

CN104

(YEL)

CN102

(RED)

CN101

(BLK)

CN519

(WHI)

CN508

(RED)

CN80

(GRN)

CN73

(RED)

CN70 (WHI)

CN20 (BLU)

34 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 2 2

TCJ

1 1 2

1 2 3 4

1 2

1 2 3

(EXCT)

1 2

54321

Signal phase 220–240V~, 50Hz

Outdoor unit

earth screw

Color

Identification

BLK : BLACK BLU : BLUE RED : RED GRN : GREEN WHI : WHITE YEL : YELLOW

– 40 –

Symbol

TC, TCJ

LM1, LM2, LM3, LM4

Parts name

Fan Motor

Indoor temp. sensor

Temp. sensor Louver motor

Drain pump Motor

Float Switch

Page 41

5-1-2. Slim Duct Type

RAV-SM404SDT-E, RAV-SM454SDT-E, RAV-SM564SDT-E

Indoor unit

earth screw

2 31

RED

WHI BLK

Serial signal

1 3 5 1 3

CN334

(WHI)

Fuse, F01

T6.3A, 250V~

CN67 (BLK)

P01

BLK

CN66

(WHI)

remote controller

CN333

(WHI)

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 1 2 1 2 34 5

CN510

(WHI)

Motor drive

circuit

Fuse, F02

T3.15A, 250V~

–

Control P.C. Board

for Indoor Unit

MCC-1570

CN41 (BLU)

CN32

(T10)

CN61 (YEL)

(WHI)

(Fan drive)

CN309

(YEL)

BLKBLK

CN60

(WHI)

A B

Wired

wireless remote controller

CN001

(WHI)

Adapter for

Power supply

circuit

DC20V DC15V DC12V DC7V

CN50 (WHI)

5 643215 6432131321

CN51

(RED)

54321 54321

54321 54

321

P.C. board

MCC-1440

21 21

Terminal

for central

U3 U4

remote controller

Connection interface

(Option)

1 2 1 2

CN504

(WHI)

CN34

(RED)

CN104

(YEL)

CN102

(RED)

CN101

(BLK)

CN519

(WHI)

CN508

(RED)

CN80

(GRN)

CN73

(RED)

CN70

(WHI)

CN20 (BLU)

1 1 2 2

TCJ

1 1 2

1 2 3 4

1 2

1 2 3

(EXCT)

1 2

54321

Signal phase 220–240V~, 50Hz

Outdoor unit

earth screw

Color

Identification

BLK : BLACK BLU : BLUE RED : RED GRN : GREEN WHI : WHITE YEL : YELLOW

– 41 –

Symbol

TC, TCJ

DM FS

Parts name

Fan Motor

Indoor temp. sensor

Temp. sensor

Drain pump Motor

Float Switch

Page 42

5-2. Outdoor Unit

RAV-SP1104AT-E, SP1104ATZ-E, 1104ATZG-E RAV-SP1404AT-E, SP1404ATZ-E, 1404ATZG-E

Reactor Reactor

(GRY) (GRY) (WHI) U(WHI)

(RED) (WHI) (BLK)

V W

FM01

FM02

49C

1 1 2 2

1 1

3 3 1 1

2 2 1 1

2 2

1 2 3 4 5 6

CN400

(WHI)

CN300

(WHI)

CN609

(BLU)

CN610

(YEL)

CN604

(WHI)

CN603

(WHI)

CN602

(YEL)

CN601

(WHI)

P04 P05 P06 P07

SW804 SW801 SW800

2 3 4 1

Control P.C. Board

SW803

SW802

2 3 4

2 3 41 1

MCC-1570

RY704

CN201 CN202CN200

L/F

Fuse, F01

T25A, 250V~

(BLK)

P09

Fuse, F03

T10A, 250V~

1 1

CN600

Symbol

FM01, 02

PMV

TD TS TE TL

20SF

49C

RY L/F

(WHI)

3 3

CN710

(WHI)

Discharge pipe temp. sensor

Suction pipe temp. sensor Heat exchanger temp. sensor 1 Heat exchanger temp. sensor 2

Compressor case thermostat

1 2 3 4 5 6 1 2 3

Parts name

Compressor

Fan Motor

Pulse Motor Valve

Outside temp. sensor

4-way valve coil

Relay

Line Filter

CN704

(BLU)

1 341 4

Outdoor unit Indoor unit

CN701

(WHI)

1 4

20SFPMW

Earth

screw

Earth

screw

CN04 (WHI)

1 7

(GRY)

1. indicates the terminal block. Alphanumeric characters in the cycle indicate the terminal No.

2. The two-dot chain line indicates the wiring procured locally.

3. indicates the P.C. board.

4. For the indoor unit circuit, refer to the wiring diagram of the indoor unit.

3 5

(WHI)

1 2 3

(RED)

P02P01

716

(RED) (WHI)

(BLK)

Earth

screw

L N1 2 3

Power supply

220–240V~, 50Hz

Color

Identification

BLK : BLACK BLU : BLUE RED : RED GRY : GRAY WHI : WHITE YEL : YELLOW

– 42 –

Page 43

RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E

RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E

ORN

CN500

Compressor

RED WHI BLK

P25 P24

P23 P22

P21 P20

P35 P34

P19

P18 P11

P08

P04 P05 P06

DB01

Q404

RED

WHI

BLK

223

SW802

MCC-1530

Sub P.C. Board

BLK

Q200~205 IGBT

Power

relay

DB02

R221

R220

R219

L03 C13

Relay

PUR

P.C. Board

(MCC-5009)

F03 Fuse T3.15A AC250V

C12 C14

112

Reactor

CN701

Q300~305 MOS-FET

R321

R320

R319

Varistor

L01

Surge absorber

Varistor

F01 Fuse T25A AC250V

P03

P10

ORN

WHI

BLK

ORN

RED

P7P32P33

1 1

BLKP30P31CN605

Coil for 4-WAY VALVE

Fuse 250V~

T6.3A

Reactor

RED

212 3 3

YEL

BRN

CAUTION : HIGH VOLTAGE

The high voltage circuit is incorporated. Be careful to do the check service, as the electric shock may be caused in case of touching parts on the P.C. board by hand

YEL

– 43 –

The 4-way valve coil is turned on while the cooling operation

NOTE

CM : Compressor PMV : Pulse Motor Valve FM : Fan Motor TE : Heat Exchanger Temp. Sensor

Reactor

ORN

212

CN300

CN700

For optional P.C. Board

WHI

BLK

WHI

212

3 2 1

6 5 4 3 2 1

CN603

CN602

CN601

CN600

P02 WHI CN806

GRN/YEL

ORN

BLK

WHI

RED

6 5 4 3 2 1

4 52 31223

49C

Fan motor

PMV

Pulse motor valve

3 2 131

(Suction pipe

temp. sensor)

(Outdoor temp. sensor)

(Discharge pipe temp. sensor)

(Condenser pipe temp. sensor)

212

3 2 131

212

TD : Discharge Temp . Sensor TO : Outdoor T emp . Sensor TS : Suction Temp. Sensor IGBT: Insulated Gate Bipolar Transistor DB : Rectifier CT : Curreut Transf ormer 49C : Compressor Case Thermostat

Color Identification

BLK

BLACK

BLU

BLUE

RED

GRY

GRAY

PNK

PINK

WHI BRN ORN YEL PUR

WHITE

BROWN

ORANGE

YELLOW

PURPLE

To indoor Power supply

NL321

220-240V~ 50Hz

Page 44

6. SPECIFICATIONS OF ELECTRICAL PARTS

6-1. Indoor Unit

RAV-SM564UT-E, RAV-SM804UT-E

Revised 2: Jun., 2008

No.

Fan motor (for indoor)

Thermo. sensor (TA-sensor)

Heat exchanger sensor (TCJ-sensor)

Heat exchanger sensor (TC-sensor)

Float switch

Drain pump motor

Parts name

RAV-SM1104UT-E, RAV-SM1404UT-E, RAV-SM1604UT-E

No.

Fan motor

Thermo. sensor (TA-sensor)

Heat exchanger sensor (TCJ-sensor)

Heat exchanger sensor (TC-sensor)

Float switch

Drain pump motor

Parts name

Type

SWF-230-60-2R

328 mm

Ø6 mm, 1000 mm

Ø6 mm, 950 mm

FS-0218-102

MDP-1401

Type

ICF-280-150-1

328 mm

Ø6 mm, 1000 mm

Ø6 mm, 950 mm

FS-0218-102

MDP-1401

Specifications

Output (Rated) 60 W 10 kΩ at 25°C 10 kΩ at 25°C 10 kΩ at 25°C

— —

Specifications

Output (Rated) 90 W 10 kΩ at 25°C 10 kΩ at 25°C 10 kΩ at 25°C

— —

RAV-SM404SDT-E, RAV-SM454SDT-E, RAV-SM564SDT-E

No.

Fan motor

Drain pump motor

Float switch

TA sensor

TC sensor

TCJ sensor

Parts name

Lead wire length : 328mm Ø6 size lead wire length : 1200mm Vinyl tube (Black) Ø6 size lead wire length : 1200mm Vinyl tube (Red)

Type

SWF-280-60-3

MDP-1401

FS-0218-102

Specifications

— —

— 10 kΩ at 25°C 10 kΩ at 25°C 10 kΩ at 25°C

– 44 –

Page 45

6-2. Outdoor Unit (Parts Ratings)

RAV-SP1104A T-E, RAV-SP1104ATZ-E, RAV-SP1104ATZG-E RAV-SP1404A T-E, RAV-SP1404ATZ-E, RAV-SP1404ATZG-E

Revised 2: Jun., 2008

No.

Compressor

Outdoor fan motor

Reactor

4-way valve coil

PMV coil

P.C. board

Fuse (Mounted on P.C. board)

Outdoor temp. sensor (TO sensor)

Heat exchanger sensor (Te sensor)

Discharge temp. sensor (Td sensor)

Heat exchanger mid. Temp sensor (TL sensor)

Compressor thermo. (Protection)

Parts name

DA422A3F-25M ICF-280-A100-1

VHV-01AP552B1

RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E

Type

CH-62

UKV-A038

MCC-1571

— — — — — — —

US-622

Specifications

—

Output 100W

5.7mH, 18.5A AC240V DC12V AC220 – 240V AC250V, 25A AC250V, 10A AC250V, 3.15A 10 kΩ at 25°C 10 kΩ at 25°C 50 kΩ at 25°C 10 kΩ at 25°C OFF: 125 ± 4°C, ON: 90 ± 5°C

No.

Fan motor

Compressor

Reactor

Outdoor temp. sensor (To sensor)

Heat exchanger sensor (Te sensor)

Suction temp. sensor (Ts sensor)

Discharge temp. sensor (Td sensor)

Fuse (Switching power (Protect))

Fuse (Inverter, input (Current protect))

4-way valve solenoid coil

Compressor thermo. (Protection)

Coil (Pulse Motor Valve)

Parts name

Type

ICF-140-43-4R DA150A1F-20F

CH-57

— — — — — —

STF-01AJ502E1

US-622

CAM-MD12TF-6

Specifications

Output (Rated) 43W 3 phase, 4P, 1100W 10mH, 16A 10 kΩ at 25°C 10 kΩ at 25°C 10 kΩ at 25°C 50 kΩ at 25°C T3.15A, AC 250V AC240V

—

OFF: 125 ± 4°C, ON: 90 ± 5°C

—

6-3. Accessory Separate Sold Parts

RBC-U31PG (W, WS)-E (Ceiling panel), RBC-U31PGS (W, WS)-E (Ceiling panel) RAV-SM564UT-E, RAV-SM804UT-E, RAV-SM1104UT-E, RAV-SM1404UT-E, RAV-SM1604UT-E

No.

1 2

Motor-louver

Parts name

– 45 –

Type

MP24ZN3N

Specifications

DC 12 V

Page 46

7. REFRIGERANT R410A

This air conditioner adopts the new refrigerant HFC (R410A) which does not damage the ozone layer.

The working pressure of the new refrigerant R410A is 1.6 times higher than conventional refrigerant (R22). The refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water, dust, and existing refrigerant or refrigerating oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time.

The next section describes the precautions for air conditioner using the new refrigerant.

Conforming to contents of the next section together with the general cautions included in this manual, perform the correct and safe work.

7-1. Safety During Installation/Servicing

As R410A’s pressure is about 1.6 times higher than that of R22, improper installation/servicing may cause a serious trouble. By using tools and materials exclusive for R410A, it is necessar y to carry out installation/servicing safely while taking the following precautions into consideration.

1. Never use refrigerant other than R410A in an air conditioner which is designed to operate with R410A.

If other refrigerant than R410A is mixed, pressure in the refrigeration cycle becomes abnormally high, and it may cause personal injury, etc. by a rupture.

2. Confirm the used refrigerant name, and use tools and materials exclusive for the refrigerant R410A.

The refrigerant name R410A is indicated on the visible place of the outdoor unit of the air conditioner using R410A as refrigerant.

To prevent mischarging, the diameter of the service port differs from that of R22.

3. If a refrigeration gas leakage occurs during installation/servicing, be sure to ventilate fully.

If the refrigerant gas comes into contact with fire, a poisonous gas may occur.

4. When installing or removing an air conditioner, do not allow air or moisture to remain in the refrigeration cycle.

Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture or personal injury may be caused.

5. After completion of installation work, check to make sure that there is no refrigeration gas leakage.

If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.

6. When an air conditioning system charged with a large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, even when refrigerant leaks, its concentration does not exceed the marginal level.

If the refrigerant gas leakage occurs and its concentration exceeds the marginal level, an oxygen starvation accident may result.

7. Be sure to carry out installation or removal according to the installation manual.

Improper installation may cause refrigeration trouble, water leakage, electric shock, fire, etc.

8. Unauthor ized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician.

Improper repair may result in water leakage, electric shock and fire, etc.

7-2. Refrigerant Piping Installation

7-2-1. Piping Materials and Joints Used

For the refrigerant piping installation, copper pipes and joints are mainly used.

Copper pipes and joints suitable for the refrigerant must be chosen and installed.

Further more, it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by contaminants.

1. Copper Pipes It is necessary to use seamless copper pipes

which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg/10 m.

Do not use copper pipes having a collapsed, deformed or discolored portion (especially on the interior surface).

Otherwise, the expansion valve or capillary tube may become blocked with contaminants.

As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate materials.

Thicknesses of copper pipes used with R410A are as shown in Table 7-2-1. Never use copper pipes thinner than 0.8mm even when it is available on the market.

NOTE:

Refer to the “7-6. Instructions for Re-use Piping of R22 or R407C”.

– 46 –

Page 47

Table 7-2-1 Thicknesses of annealed copper pipes

Thickness (mm)

Nominal diameter

1/4 3/8 1/2 5/8

1. Joints For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants. a) Flare Joints

Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm. In such a case, socket joints can be used.

Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 7-2-3 to 7-2-5 below.

b) Socket Joints

Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose diameter is larger than 20 mm. Thicknesses of socket joints are as shown in Table 7-2-2.

Outer diameter (mm)

6.4

9.5

12.7

15.9

Table 7-2-2 Minimum thicknesses of socket joints

R410A R22

0.80 0.80

1.00 1.00

Nominal diameter

1/4 3/8 1/2 5/8

Reference outer diameter of

copper pipe jointed (mm)

6.4

9.5

12.7

15.9

Minimum joint thickness

(mm)

0.50

0.60

0.70

0.80

7-2-2. Processing of Piping Materials

When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not enter the pipe interior, that no other oil other than lubricating oils used in the installed air conditioner is used, and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any other cover.

1. Flare Processing Procedures and Precautions a) Cutting the Pipe

By means of a pipe cutter, slowly cut the pipe so that it is not deformed.

b) Removing Burrs and Chips

If the flared section has chips or burrs, refrigerant leakage may occur. Carefully remove all burrs and clean the cut surface before installation.

– 47 –

Page 48

c) Insertion of Flare Nut d) Flare Processing

Make certain that a clamp bar and copper pipe have been cleaned. By means of the clamp bar, perform the flare processing correctly. Use either a flare tool for R410A or conventional flare tool. Flare processing dimensions differ according

to the type of flare tool. When using a conventional flare tool, be sure

to secure “dimension A” by using a gauge for size adjustment.

Table 7-2-3 Dimensions related to flare processing for R410A / R22

Nominal

diameter

Outer

diameter

(mm)

Thickness

(mm)

Flare tool for

R410A, R22

clutch type

Conventional flare tool

Clutch type Wing nut type

ØD

Fig. 7-2-1 Flare processing dimensions

A (mm)

Conventional flare tool

(R410A)

Clutch type Wing nut type

(R22)

1/4 3/8 1/2 5/8

Nominal

diameter

1/4 3/8 1/2 5/8

6.4

9.5

12.7

15.9

Outer diameter

(mm)

6.4

9.5

12.7

15.9

0.8

1.0

0 to 0.5 0 to 0.5 0 to 0.5 0 to 0.5

1.0 to 1.5 1.5 to 2.0

1.0 to 1.5 2.0 to 2.5

Table 7-2-4 Flare and flare nut dimensions for R410A

Thickness

(mm)

0.8

1.0

ABCD

9.1 9.2 6.5 13 17

13.2 13.5 9.7 20 22

16.6 16.0 12.9 23 26

19.7 19.0 16.0 25 29

Dimension (mm)

0.5 to 1.0 1.0 to 1.5

0.5 to 1.0 1.5 to 2.0

Flare nut width

(mm)

Nominal

diameter

1/4 3/8 1/2 5/8 3/4

Table 7-2-5 Flare and flare nut dimensions for R22

Outer diameter

(mm)

6.4

9.5

12.7

15.9

19.0

Thickness

(mm)

0.8

1.0

Dimension (mm)

ABCD

9.1 9.2 6.5 13 17

13.0 13.5 9.7 20 22

16.2 16.0 12.9 20 24

19.4 19.0 16.0 23 27

23.3 24.0 19.2 34 36

– 48 –

Flare nut width

(mm)

Page 49

45˚to 46˚

B A

43˚to 45˚

Fig. 7-2-2 Relations between flare nut and flare seal surface

2. Flare Connecting Procedures and Precautions a) Make sure that the flare and union portions do not have any scar or dust, etc. b) Correctly align the processed flare surface with the union axis. c) Tighten the flare with designated torque by means of a torque wrench.

The tightening torque for R410A is the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur. When it is strong, the flare nut may crack and may be made non-removable. When choosing the tightening torque, comply with values designated by manufacturers. Table 7-2-6 shows reference values.

NOTE:

When applying oil to the flare surface, be sure to use oil designated by the manufacturer. If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.

Nominal

diameter

1/4 3/8 1/2 5/8

Table 7-2-6 Tightening torque of flare for R410A [Reference values]

Outer diameter

(mm)

6.4

9.5

12.7

15.9

Tightening torque

N•m (kgf•m)

14 to 18 (1.4 to 1.8) 33 to 42 (3.3 to 4.2) 50 to 62 (5.0 to 6.2) 63 to 77 (6.3 to 7.7)

Tightening torque of torque

wrenches available on the market

N•m (kgf•m)

16 (1.6), 18 (1.8)

42 (4.2) 55 (5.5) 65 (6.5)

– 49 –

Page 50

7-3. Tools

7-3-1. Required T ools

Refer to the “4. T ools” (Page 8)

7-4. Recharging of Refrigerant

When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps.

Recover the refrigerant, and check no refrigerant remains in the equipment.

Connect the charge hose to packed valve service port at the outdoor unit’s gas side.

When the compound gauge’s pointer has indicated –0.1 Mpa (–76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump’s power switch.

Connect the charge hose of the vacuum pump adapter.

Open fully both packed valves at liquid and gas sides.

Place the handle of the gauge manifold Low in the fully opened position, and turn on the vacuum pump’s power switch. Then, evacuating the refrigerant in the cycle.

Keep the status as it is for 1 to 2 minutes, and ensure that the compound gauge’s pointer does not return.

Set the refrigerant cylinder to the electronic balance, connect the connecting hose to the cylinder and the connecting port of the electronic balance, and charge

liquid refrigerant.

(For refrigerant charging, see the figure below.)

1) Never charge refrigerant exceeding the specified amount.

2) If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.

3) Do not carry out additional charging. When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and may cause a rupture or personal injury.

(INDOOR unit)

Refrigerant cylinder

(With siphon pipe)

Check valve

Open/Close valve

for charging

Electronic balance for refrigerant charging

Fig. 7-4-1 Configuration of refrigerant charging

(Liquid side)

(Gas side)

– 50 –

(OUTDOOR unit)

Opened

Closed

Service port

Page 51

1) Be sure to make setting so that liquid can be charged.

2) When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.

It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the

cylinder upside down if cylinder is not equipped with siphon.

[ Cylinder with siphon ] [ Cylinder without siphon ]

Refrigerant

cylinder

Gauge manifold

OUTDOOR unit

cylinder

Refrigerant

Gauge manifold

OUTDOOR unit

Electronic

balance

R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas, the

composition of the charged refrigerant changes and the characteristics of the equipment varies.

7-5. Brazing of Pipes

7-5-1. Materials for Brazing

1. Silver brazing filler

Silver brazing filler is an alloy mainly composed of silver and copper.

It is used to join iron, copper or copper alloy, and is relatively expensive though it excels in solderability.

Fig. 7-4-2

Electronic

balance

Siphon

1) Phosphor bronze brazing filler tends to react with sulfur and produce a fragile compound water solution, which may cause a gas leakage. Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.

2) When performing brazing again at time of servicing, use the same type of brazing filler.

2. Phosphor bronze brazing filler

Phosphor bronze brazing filler is generally used to join copper or copper alloy.

3. Low temperature brazing filler

Low temperature brazing filler is generally called solder, and is an alloy of tin and lead.

Since it is weak in adhesive strength, do not use it for refrigerant pipes.

7-5-2. Flux

1. Reason why flux is necessary

• By removing the oxide film and any foreign matter on the metal surface, it assists the flow of brazing filler.

• In the brazing process, it prevents the metal surface from being oxidized.

• By reducing the brazing filler's surface tension, the brazing filler adheres better to the treated metal.

– 51 –

Page 52

2. Characteristics required for flux

• Activated temperature of flux coincides with the brazing temperature.

• Due to a wide effective temperature range, flux is hard to carbonize.

• It is easy to remove slag after brazing.

• The corrosive action to the treated metal and brazing filler is minimum.

• It excels in coating performance and is harmless to the human body.

As the flux works in a complicated manner as described above, it is necessary to select an adequate type of flux according to the type and shape of treated metal, type of brazing filler and brazing method, etc.

3. Types of flux

• Noncorrosive flux

Generally, it is a compound of borax and boric acid.

It is effective in case where the brazing temperature is higher than 800°C.

• Activated flux

Most of fluxes generally used for silver brazing are this type.

It features an increased oxide film removing capability due to the addition of compounds such as potassium fluoride, potassium chloride and sodium fluoride to the borax-boric acid compound.

4. Piping materials for brazing and used brazing filler/flux

7-5-3. Brazing

As brazing work requires sophisticated techniques, experiences based upon a theoretical knowledge, it must be performed by a person qualified.

In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry Nitrogen gas flow.

Never use gas other than Nitrogen gas.

1. Brazing method to prevent oxidation

1) Attach a reducing valve and a flow-meter to the Nitrogen gas cylinder.

2) Use a copper pipe to direct the piping material, and attach a flow-meter to the cylinder.

3) Apply a seal onto the clearance between the piping material and inserted copper pipe for Nitrogen in order to prevent backflow of the Nitrogen gas.

4) When the Nitrogen gas is flowing, be sure to keep the piping end open.

5) Adjust the flow rate of Nitrogen gas so that it is lower than 0.05 m³/Hr or 0.02 MPa (0.2kgf/cm²) by means of the reducing valve.

6) After performing the steps above, keep the Nitrogen gas flowing until the pipe cools down to a certain extent (temperature at which pipes are touchable with hands).

7) Remove the flux completely after brazing.

Piping

material

Copper - Copper

Copper - Iron

Iron - Iron

Used brazing

filler

Phosphor copper

Silver Silver

Used

flux

Do not use

Paste flux

Vapor flux

1) Do not enter flux into the refrigeration cycle.

2) When chlorine contained in the flux remains within the pipe, the lubricating oil deteriorates.

Therefore, use a flux which does not contain chlorine.

3) When adding water to the flux, use water which does not contain chlorine (e.g. distilled water or ion-exchange water).

4) Remove the flux after brazing.

Flow meter

Stop valve

Nitrogen gas

cylinder

From Nitrogen cylinder

Pipe

Nitrogen gas

Rubber plug

Fig. 7-5-1 Pre vention of oxidation during brazing

– 52 –

Page 53

7-6. Instructions for Re-use Piping of R22 or R407C

Instruction of Works: The existing R22 and R407C piping can be reused for our digital inverter R410A products installations.

NOTE)

Confirmation of existence of scratch or dent of the former pipes to be applied and also confirmation of reliability of the pipe strength are conventionally referred to the local site.

If the definite conditions can be cleared, it is possible to update the existing R22 and R407C pipes to those for R410A models.

7-6-1. Basic Conditions Needed to Reuse the

Existing Pipe

Check and observe three conditions of the refrigerant piping works.

1. Dry (There is no moisture inside of the pipes.)

2. Clean (There is no dust inside of the pipes.)

3. Tight (There is no refrigerant leak.)

7-6-2. Restricted Items to Use the Existing Pipes

In the following cases, the existing pipes cannot be reused as they are. Clean the existing pipes or exchange them with new pipes.

1. When a scratch or dent is heavy, be sure to use the new pipes for the wor ks.

2. When the thickness of the existing pipe is thinner than the specified “Pipe diameter and thickness” be sure to use the new pipes for the wor ks.

• The operating pressure of R410A is high

(1.6 times of R22 and R407C). If there is a scratch or dent on the pipe or thinner pipe is used, the pressure strength is poor and may cause breakage of the pipe at the worst.

∗ Pipe diameter and thickness (mm)

Pipe outer diameter

R410A

Thickness

• In case that the pipe diameter is Ø12.7 mm or less

and the thickness is less than 0.7 mm, be sure to use the new pipes for works.

3. The pipes are left as coming out or gas leaks. (Poor refrigerant)

• There is possibility that rain water or air including

moisture enters in the pipe.

4. Refrigerant recovery is impossible. (Refrigerant recovery by the pump-down operation on the existing air conditioner)

R22

(R407C)

Ø6.4 Ø9.5 Ø12.7 Ø15.9 Ø19.0

0.8 0.8 0.8 1.0 1.0

• There is possibility that a large quantity of poor

oil or moisture remains inside of the pipe.

5. A dryer on the market is attached to the existing pipes.

• There is possibility that copper green rust

generated.

6. Check the oil when the existing air conditioner was removed after refrigerant had been recovered. In this case, if the oil is judged as clearly different compared with normal oil

• The refrigerator oil is copper rust green :

There is possibility that moisture is mixed with the oil and rust generates inside of the pipe.

• There is discolored oil, a large quantity of the

remains, or bad smell.

• A large quantity of sparkle remained wear-out

powder is observed in the refrigerator oil.

7. The air conditioner which compressor was exchanged due to a faulty compressor. When the discolored oil, a large quantity of the remains, mixture of foreign matter, or a large quantity of sparkle remained wear-out powder is observed, the cause of trouble will occur.

8. Installation and removal of the air conditioner are repeated with temporary installation by lease and etc.

9. In case that type of the refrigerator oil of the existing air conditioner is other than the following oil (Mineral oil), Suniso, Freol-S, MS (Synthetic oil), alkyl benzene (HAB, Barrel-freeze), ester series, PVE only of ether series.

• Winding-insulation of the compressor may

become inferior.

NOTE)

The above descriptions are results of confirmation by our company and they are views on our air conditioners, but they do not guarantee the use of the existing pipes of the air conditioner that adopted R410A in other companies.

7-6-3. Branching Pipe for Simultaneous

Operation System

• In the concurrent twin system, when TOSHIBA-

specified branching pipe is used, it can be reused. Branching pipe model name: RBC-TWP30E-2, RBC-TWP50E-2 On the existing air conditioner for simultaneous operation system (twin system), there is a case of using branch pipe that has insufficient compressive strength. In this case please change it to the branch pipe for R410A.

7-6-4. Curing of Pipes

When removing and opening the indoor unit or outdoor unit for a long time, cure the pipes as follows:

• Otherwise rust may generate when moisture or

foreign matter due to dewing enters in the pipes.

• The rust cannot be removed by cleaning, and a new

piping work is necessary.

Place position

Outdoors

Indoors

Term

1 month or more

Less than 1 month

Every time

Curing manner

Pinching

Pinching or taping

– 53 –

Page 54

7-6-5. Final Installation Checks

Revised 2: Jun., 2008

Is there no scratch or dent on the existing pipes?

Is it possible to operate the existing air conditioner?

YES

∗ After the existing air conditioner operated in cooling mode for approx. 30 minutes or longer*, recover the refrigerant.

∗ For cooling the pipes and recovering of oil

• Refrigerant recovery: Pump down method

∗ Remove the existing air conditioner from the piping and carry out flashing (nitrogen pressure 0.5 Mpa) to remove the remains inside of the pipe.

Note] In case of twin, also be sure to flash the branching pipe.

Was not largely discolored oil or

a large quantity of remains discharged?

(When the oil deteriorates, the color of the

oil changes to muddy and black color.)

YES

Existing pipe: NO * Use a new pipes.

Nitrogen gas pressure 0.5 Mpa

(If there is discharge of remains, it is judged that there is a large quantity of remains.)

Clean the pipes or use the new pipes.

If you are in trouble of pipe cleaning, please contact us.

 Connect the indoor/outdoor units to the existing pipe.

• Use a flare nut attached to the main unit for the indoor/outdoor units. (Do not use the flare nut of the existing pipe.)

• Re-machine the flare machining size to size for R410A.

 In case that the gas pipe Ø19 mm is used for the outdoor unit of SM803 (3 HP) or higher: (Gas pipe size of our R410A model 3 to 6 HP is Ø15.9 mm)

→ Turn the existing pipe switch on the cycle control P.C board of the outdoor unit to ON side. At shipment from factory OFF → ON for existing pipe (Refer to the table below.) (Be sure to set the contents in the table below in order to restrict the refrigerating cycle pressure of the equipment in the pipe standard.)

Existing pipe SW

Switch

1.5, 1.7, 3 HP 4, 5 HP

6 HP

Bit 3 of SW801 → ON Bit 3 of SW802 → ON Bit 5 of SW801 → ON

∗ (Airtight test), Vacuum dry, Refrigerant charge, Gas leak check

Piping necessary to change the flare nut/ machining size due to pipe compression.

1) Flare nut width: H

Copper pipe outer dia.

For R410A

For R22

Ø6.4

Same as above

Ø9.5

Ø12.7

2) Flare machining size: A

Copper pipe outer dia.

For R410A

For R22

Becomes large a little for R410A

Do not apply the refrigerator oil to the flare surface.

Ø6.4

9.1

Ø9.5

13.2

Ø12.7

16.6

Ø15.9

2724

Ø15.9

19.7

(mm)

Ø19.0

Same

as above

(mm)

Ø19.0

24.0

23.319.416.213.09.0

Trial run

– 54 –

Page 55

Revised 2: Jun., 2008

7-6-6. Handling of Existing Pipe

When using the existing pipe, carefully check it for the following:

• Wall thickness (within the specified range)

• Scratches and dents

• Water, oil, dirt, or dust in the pipe

• Flare looseness and leakage from welds

• Deterioration of copper pipe and heat insulator

Cautions for using existing pipe

• Do not reuse the flare to prevent gas leak. Replace it with the supplied flare nut and then

process it to a flare.

• Blow nitrogen gas or use an appropriate means to keep the inside of the pipe clean.

If discolored oil or much residue is discharged, wash the pipe.

• Check welds, if any, on the pipe for gas leak. When the pipe corresponds to any of the following,

do not use it. Install a new pipe instead.

• The pipe has been open (disconnected from indoor unit or outdoor unit) for a long period.

• The pipe has been connected to an outdoor unit that does not use refrigerant R22, R410A or R407C.

• The existing pipe must have a wall thickness equal to or larger than the following thickness.

RAV-SP1104A T-E, RAV -SP1404AT-E

• To use an existing Ø19.1 mm pipe, set bit 3 of SW802 (switch for existing pipe) on the P.C. board of the outdoor unit to ON.

In this case, the heating performance may be reduced depending on the outside air temperature and room temperature.

SW802

When shipped from factory When using existing pipe

1234

RAV-SM1603AT-E

• To use an existing Ø19.1 mm pipe, set bit 5 of SW801 (switch for existing pipe) on the P.C. board of the outdoor unit to ON.

In this case, the heating performance may be reduced depending on the outside air temperature and room temperature.

SW801 No.5

Reference outside diameter

(mm)

Ø9.5 Ø15.9 Ø19.1

Wall thickness

(mm)

0.8

1.0

• Never use any pipe with a wall thickness less than these thicknesses due to insufficient pressure capacity.

432651

– 55 –

Page 56

7-6-7. Recovery Method of Refrigerant

Revised 2: Jun., 2008

RAV-SP1104A T-E, RAV -SP1404AT-E

• Use the refrigerant recovery switch SW801 on the P.C. board of the outdoor unit to recover refrigerant when the indoor unit or outdoor unit is moved.

Procedure

1. Turn on the power of the air conditioner.

2. Select the FAN mode for indoor unit operation

with the remote controller.

3. Set SW804 on the P.C. board of the outdoor unit

to all OFF, and then push SW801 for one second or more.

The air conditioner enters the forced cooling mode for up to 10 minutes.

Operation or handling the valve to recover refrigerant during this time period.

4. Upon completion of refrigerant recover y, close

the valve and push SW801 for at least one second to stop operation.

5. Turn off the power.

Refrigerant recovery switch SW801

Optional connector CN610

Special operation select switch SW804

Existing pipe switch SW802

P.C. board

1234

RAV-SM1603AT-E

• Use the refrigerant recovery switch SW802 on the P.C. board of the outdoor unit to recover refrigerant when the indoor unit or outdoor unit is moved.

Procedure

1. Tur n on the power of the air conditioner.

2. Select the FAN mode for indoor unit operation

with the remote controller.

3. Push the refr igerant recovery switch SW802 on

the P.C. board of the outdoor unit to drive the air conditioner into the forced cooling mode for up to 10 minutes.

Open the valve to start refrigerant recovery.

4. Upon completion of refrigerant recover y, close

the valve and push SW802 for at least one second to stop operation.

5. Turn off the power.

Outdoor unit P.C. board

SW802 for refrigerant recovery

123456

SW801 for existing pipes

DANGER

Take care for an electric shock because the P.C. board is electrified.

– 56 –

Page 57

7-6-8. Recovery method of refrigerant for

RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E

• When recovering refrigerant in case of reinstallation of the indoor or outdoor unit, etc., use the refrigerant recovery switch on the terminal block of the outdoor unit.

Procedure

1. Set FAN operation to the indoor unit.

2. Push the refr igerant recovery switch (SW802) of

the outdoor unit (Keep pushing it for approx. 2 seconds.).

The cooling operation starts. (This operation continues for 10 minutes.)

3. After operation for 3 minutes or more, close the

valve at liquid side.

4. After finish of the refr igerant recovery, close the

valve at gas side.

5. When keeping pushed the refrigerant recovery

SW again for approx. 2 seconds, the outdoor unit stops.

6. Stop the indoor unit and then turn off the power

supply.

Sub switch SW801

123LN

SUB SW P.C. board

Refrigerant recovery

2 31

SW802

SW801

Refrigerant recovery switch

D ANGER

Take care for an electric shock because the control P.C. board is electrified.

Cooling-only

select

Power save

Existing

piping

– 57 –

Page 58

8. INDOOR CONTROL CIRCUIT

8-1. Indoor Controller Block Diagram

8-1-1. Connection of Main (Sub) Remote Controller

Main (sub) master remote controller (Max. 2 units) Weekly timer

Indoor unit #1 (Master)

× 4

Louver

motor

Drain pump

Indoor

fan motor

DC280V

Display LCD Function setup

Display LED

Remote controller

communication circuit

Indoor control P.C. board (MCC-1570)

Power circuit

DC20V

DC5V

DC12V

Humidifier output

Fan motor

control circuit

Remote controller

communication circuit

MCU

Driver

Outside output

Run

Warning

Defrost

Thermo. ON

COOL

HEAT

FAN

Key switch

DC5V

Power circuit

MCU

synchronous

signal input circuit

CN2

CN1

∗3

EEPROM

TA sensor

TC sensor

TCJ sensor

Float input

Auto grille

panel

Serial send/

receive circuit

Display LCD LCD driver

MCU

DC5V

Secondary

battery

(Follower)

A B

Same as left

∗2

Power

circuit

Function setup

Key switch

(Follower)

A B

Same as left

321

∗2

321

* Case of TCC-LINK adapter

TCC-LINK

Central controller

(Option)

U3 U4

Case of TCC-LINK adapter

(Option)

TCC-LINK

adapter P.C. board

(MCC-1440)

TCC-LINK

communication circuit

– 58 –

321

Outdoor unit

Up to 8 units are connectable. ∗1 ∗1 However Max.7 units are connectable in

case of mounting network adapter when two main (sub) remote controllers are connected.

∗2 The network adapter is mounted to only 1 unit.

TCC-LINK adapter is mounted to the master unit.

∗3 Connection of the weekly timer to the sub

remote controller is unavailable.

Outdoor unit

Page 59

8-1-2. Connection of Wireless Remote Controller Kit

Indoor unit #1 (Master)

Wireless remote controller kit

Receiver P.C. board (MCC-1504)

Display LED

Receive circuit Function setup SW

× 4

Louver

motor

Drain pump

Indoor

fan motor

DC280V

Buzzer

DC5V

Power circuit

Indoor control P.C. board (MCC-1570)

DC20V

DC5V

DC12V

Humidifier output

Fan motor

Power circuit

control circuit

Remote controller

communication circuit

Remote controller

communication circuit

MCU

Driver

Outside output

Run

Warning

Defrost

Thermo. ON

COOL

HEAT

FAN

Grille up/down SW

Temporary

operation SW

MCU

synchronous

signal input circuit

EEPROM

TA sensor

TC sensor

TCJ sensor

Float input

Auto grille

panel

Serial send/

receive circuit

(Follower)

A B

Same as left

∗2

(Follower)

A B

Same as left

321

∗2

321

* Case of TCC-LINK adapter

TCC-LINK

Central controller

(Option)

U3 U4

Case of TCC-LINK adapter

(Option)

TCC-LINK

adapter P.C. board

(MCC-1440)

TCC-LINK

communication circuit

– 59 –

321

Outdoor unit

Up to 8 units are connectable. ∗1 ∗1 However Max.7 units are connectable in

case of mounting network adapter when two main (sub) remote controllers are connected.

∗2 The network adapter is mounted to only 1 unit.

TCC-LINK adapter is mounted to the master unit.

Outdoor unit

Page 60

8-1-3. Connection of Both Main (Sub) Remote Controller and Wireless Remote Controller Kit

Indoor unit #1 (Master)

Receive

circuit

Buzzer

DC5V

Power circuit

Display LED

MCU

Remote controller

communication circuit

Receiver P.C. board (MCC-1504)

Function setup SW

Grille up/down SW

Temporary

operation SW

Main (sub) master remote controller

communication circuit

(Max. 2 units)

Display

LCD

Display

LED

Remote controller

ABAB

MCU

Function

setup

Key

switch

DC5V

Power

circuit

CN2 CN1

∗3

Display

LCD

DC5V

Power circuit

Weekly timerWireless remote controller kit

LCD

driver

Function

MCU

setup

Key

switch

Secondary

battery

× 4

Louver

motor

Drain pump

Indoor

fan motor

DC280V

Indoor control P.C. board (MCC-1570)

Power circuit

DC20V

DC5V

DC12V

Humidifier output

control circuit

Remote controller

communication circuit

MCU

Fan motor

Driver

Outside output

Run

Warning

Defrost

Thermo. ON

COOL

HEAT

FAN

MCU

synchronous

signal input circuit

321

EEPROM

TA sensor

TC sensor

TCJ sensor

Float input

Auto grille

panel

Serial send/

receive circuit

(Follower)

A B

Same as left

∗2

Outdoor unit

(Follower)

A B

Same as left

321

Outdoor unit

∗2

* Case of TCC-LINK adapter

TCC-LINK

Central controller

(Option)

U3 U4

Case of TCC-LINK adapter

(Option)

TCC-LINK

adapter P.C. board

(MCC-1440)

TCC-LINK

communication circuit

– 60 –

321

Outdoor unit

Up to 8 units are connectable. ∗1 ∗1 However Max.7 units are connectable in case of

mounting network adapter. ∗2 The network adapter is mounted to only 1 unit.

TCC-LINK adapter is mounted to the master unit. ∗3 Connection of the weekly timer to the sub remote

controller is unavailable. ∗4 In the left system, set the wireless remote

controller side as the follower remote controller when using the main (sub) wired remote controller as the master remote controller.

Page 61

8-2. Control Specifications

No.

When power supply is reset

Operation mode selection

Item

Outline of specifications

1) Distinction of outdoor unit When the power supply is reset, the outdoors are distin-

guished and the control is selected according to the distinguished result.

2) Setting of indoor fan speed and existence of air direction adjustment

Based on EEPROM data, select setting of the indoor fan speed and the existence of air direction adjustment.

1) Based on the operation mode selecting command from the remote controller, the operation mode is selected.

Remote controller

command

STOP

FAN

COOL

DRY

HEAT

AUTO

Air conditioner stops. Fan operation Cooling operation Dry operation Heating operation

• COOL/HEAT operation mode is automatically selected by Ta, Ts and To for operation.

• The operation is performed as shown in the following figure according to Ta value at the first time only. (In the range of Ts +

Control outline

α –1 < T a < Ts + α + 1, Cooling

thermo. OFF (Fan)/Setup air volume operation continues.)

Remarks

Air speed (rpm)/ Air direction adjustment

Ta: Room temp. Ts: Setup temp. To: Outside temp.

Room temp. control

Cooling

+1.0

Ts +

(˚C)

•

α is corrected according to the outside temperature.

Outside temp.

No T o

To ≥ 24°C

24 > To ≥ 18°C

To < 18°C

To error

-1.0

operation

Cooling thermo. OFF (Fan)

• Setup air volume

Heating operation

Correction value (

–1K

+1K

αα

α)

αα

1) Adjustment range: Remote controller setup temperature (°C)

Wired type

Wireless type

COOL/DRY

18 to 29 18 to 30

HEAT

18 to 29 16 to 30

AUTO

18 to 29 17 to 27

k = deg

– 61 –

Page 62

No.

Room temp. control (Continued)

Automatic capacity control

(GA control)

Item

Outline of specifications

2) Using the Item code 06, the setup temperature in heating operation can be corrected.

Setup data

Setup temp. correction

0246

+0°C+2°C+4°C+6°C

Setting at shipment

Setup data 2

1) Based on the difference between Ta and Ts, the operation frequency is instructed to the outdoor unit.

2) Cooling operation Every 90 seconds, the room temperature difference

between temperature detected by Ta and Ts and the varied room temperature value are calculated to obtain the correction value of the frequency command and then the present frequency command is corrected.

Ta (n) – Ts (n) : Room temp. difference n : Counts of detection Ta (n-1) – Ts (n) : Varied room temp. value n – 1:

Counts of detection of 90 seconds before

3) Heating operation Every 1 minute (60 sec.), the room temperature differ-

ence between temperature detected by Ta and Ts and the varied room temperature value are calculated to obtain the correction value of the frequency command and then the present frequency command is corrected.

Ts (n) – Ta (n) : Room temp. difference n : Counts of detection Ta (n) – T a (n – 1): Var ied room temp. value n – 1 : Counts of detection of 1 minute before

4) Dry operation The frequency correction control is same as those of the

cooling operation. However the maximum frequency is limited to approxi-

mately “S6”.

Note) When LOW is set up, the maximum frequency is

limited to approximately “SB”.

Remarks

Shift of suction temperature in heating operation

Automatic cooling/heating control

1) The judgment of selecting COOL/HEAT is carried out as shown below. When +1.5 exceeds against Tsh 10 minutes and after thermo.-OFF, heating operation (Thermo. OFF) exchanges to cooling operation. Description in the parentheses shows an example of cooling ON/OFF.

Cooling

(˚C)

+1.5

Tsc

Tsh

-1.5

(Cooling OFF)

(Cooling ON)

Heating

When –1.5 lowers against Tsc 10 minutes and after thermo. OFF, cooling operation (Thermo. OFF) exchanges to heating operation.

2) For the automatic capacity control after judgment of cooling/heating, see Item 4.

3) For temperature correction of room temp. control in automatic heating, see Item 3.

– 62 –

Tsc: Setup temp. in

cooling operation

Tsh: Setup temp. in

heating operation + temp. correction of room temp. control

Page 63

No.

Air speed selection

Item

Outline of specifications

1) Operation with (HH), (H), (L) or [AUTO] mode is carr ied

out by the command from the remote controller.

2) When the air speed mode [AUTO] is selected, the air

speed varies by the difference between Ta and Ts.

Remarks

HH > H+ > H > L+ > L > UL

<COOL>

Ta (˚C)

+3.0 +2.5 +2.0 +1.5 +1.0 +0.5

Tsc

–0.5

HH (HH)

H+ (HH) H (HH) L+ (H+) L (H) L (H) L (L+)

A B C

F G

• Controlling operation in case when thermo of remote

controller works is same as a case when thermo of the body works.

• If the air speed has been changed once, it is not changed

for 3 minutes. However when the air volume is exchanged, the air speed changes.

• When cooling operation has started, select a downward

slope for the air speed, that is, the high position.

• If the temperature is just on the difference boundary, the

air speed does not change.

• Mode in the parentheses indicates one in automatic

cooling operation.

<HEAT>

Ta (˚C)

(–0.5) –1.0

(0) Tsh

(+0.5) +1.0

(+1.0) +2.0 (+1.5) +3.0 (+2.0) +4.0

L (L+) L+ (H) H (H+)

H+ (HH)

HH (HH)

C B A

Value in the parentheses indicates one when thermostat of the remote controller works.

Value without parentheses indicates one when thermostat of the body works.

• If the air speed has been changed once, it is not changed

for 1 minute. However when the air speed I exchanged, the air speed changes.

• When heating operation has started, select an upward

slope for the air speed, that is, the high position.

• If the temperature is just on the difference boundary, the

air speed does not change.

• Mode in the parentheses indicates one in automatic

heating operation.

• In Tc ≥ 60°C, the air speed increases by 1 step.

Tc: Indoor heat

exchanger sensor temperature

– 63 –

Page 64

Revised 2: Jun., 2008

No.

Air speed selection (Continued): In case of 4-way Discharge Cassette type

Item

Item code

[5d]

SW501 (1)/(2)

Tap

F1 F2

F3 F4

F5 F6 F7 F8 F9 FA FB FC FD

Tap

F1 F2 F3 F4 F5 F6 F7 F8 F9 FA FB FC FD

Outline of specifications

Standard Type 1 Type 3 Type 6

0136

OFF/OFF ON/OFF OFF/ON ON/ON

HEAT COOL HEAT COOL HEA T COOL HEAT COOL

HH HH HH HH

HH HH

H+ H+, H H+, H

H+

HH H

HH H L+ L+

H+ H+ L L

HL+

HL+L

L+ L

UL UL UL UL

SM56 SM80 SM110 SM140 SM160

Revolution speed (rpm)

610 630 700 700 700 550 590 670 670 670 500 530 660 660 660 450 470 640 650 650 400 450 620 640 640 390 440 610 630 630 370 410 550 560 580 350 380 490 490 530 340 370 480 480 520 330 350 450 460 490 320 330 400 430 450 310 320 400 420 440 250 250 300 300 300

H+, H H+, H

L+, L L+, L

Remarks

Selection of high ceiling type

Item code: [5d] or selection of high ceiling on P.C. board SW501

3) In heating operation, the mode changes to [UL] if thermostat is turned off.

4) If T a ≥ 25°C when heating operation has started and when defrost operation has been cleared, the air conditioner operates with (H) mode or higher mode for 1 minute after Tc entered in E zone of cool air discharge preventive control (Item 7).

5) In automatic cooling/heating operation, the revolution frequency of (HH) is set larger than that in the standard cooling/heating operation.

(˚C)

F4F5

However the revolution frequency is restricted in the automatic heating operation as shown in the following figure.

6) Self-clean operation When performing self-clean operation after stopping the

cooling operation, the mode becomes [UL] (210 rpm).

However only when the high ceiling selection is set to [Standard]

[Self-clean

] is

displayed.

– 64 –

Page 65

No.

Air speed selection (Continued): In case of Slim Duct Type

Item

Slim Duct Type

Item code

[5d]

SW501 (1)/(2)

Tap

F1 F2 F3 F4 F5 F6 F7 F8 F9 FA FB FC FD

HEAT COOL HEAT COOL HEA T COOL HEAT COOL

Slim Duct Type

Outline of specifications

Standard Type 1 Type 3 Type 6

0136

OFF/OFF ON/OFF OFF/ON ON/ON

HH HH

HH HH H+ H+

H H L+ L+

HH HH H+ H+

H H L+ L+

H+ H+

H H L+ L+

L+ L+

LL LL LL LL LL LL LL LL

Remarks

Selection of high static pressure type

Item code: [5d] or selection of high static pressure on P.C. board SW501

Tap

F1 F2 F3 F4 F5 F6 F7 F8 F9 FA FB FC FD

SM40 SM45 SM56

Revolution speed (rpm)

1260 1260 1320 1180 1180 1220 1120 1120 1220 1040 1040 1220 1020 1020 1180

990 990 1180 960 960 1180 950 950 1040 910 910 990 870 870 990 840 840 880 790 790 820 550 550 550

3) In heating operation, the mode changes to [UL] if thermostat is turned off.

– 65 –

Page 66

No.

Cool air discharge

Item

preventive control

Freeze preventive control (Low temperature release)

Outline of specifications

1) In heating operation, the indoor fan is controlled based on the detected temperature of Tc sensor or Tcj sensor. As shown below, the upper limit of the revolution frequency is restricted.

However B zone is assumed as C zone for 6 minutes and after when the compressor activated.

In defrost operation, the control value of Tc is shifted by 6°C.

(˚C)

Tcj

32 30 28 26

20 16

OFF

E zone D zone

C zone B zone

A zone

1) The cooling operation (including Dry operation) is performed as follows based on the detected temperature of Tc sensor or Tcj sensor.

When [J] zone is detected for 6 minutes (Following figure), the commanded frequency is decreased from the real operation frequency.

After then the commanded frequency changes every 30 seconds while operation is perfor med in [J] zone.

In [K] zone, time counting is interrupted and the operation is held.

When [ I ] zone is detected, the timer is cleared and the operation returns to the normal operation.

If the commanded frequency becomes S0 because the operation continues in [J] zone, the return temperature A is raised from 5°C to 12°C until [ I ] zone is detected and the indoor fan operates with [L] mode.

Remarks

In D and E zones, the priority is given to air volume selection setup of remote controller.

In A zone while thermo is ON, [PRE-HEAT (Heating ready)] is displayed.

Tcj: Indoor heat exchanger

sensor temperature

(˚C)

In heating operation, the freeze-preventive control works if 4-way valve is not exchanged and the following conditions are satisfied. (However the temperature for J zone dashing control is changed from 2°C to –5°C.)

• When

or R is established 5 minutes after

activation.

Tcn ≤ Tc (n – 1) – 5

Tcn < Tc (n – 1) – 1 and Tcn ≤ Ta < 5°C

– 66 –

Tcn:

Tc temperature when 5 minutes elapsed after activation

Tc (n – 1):

Tc temperature at start time

Page 67

No.

High-temp. release control

Item

Outline of specifications

1) The heating operation is performed as follows based on the detected temperature of Tc sensor or Tcj sensor.

• When [M] zone is detected, the commanded frequency is

decreased from the real operation frequency. After then the commanded frequency changes every 30 seconds while operation is performed in [M] zone.

• In [N] zone, the commanded frequency is held.

• When [L] zone is detected, the commanded frequency is

returned to the original value by approx. 6Hz every 60 seconds.

Remarks

However this control is ignored in case of the follower unit of the twin.

Drain pump control

Setup at shipment

Control temp. (°C)

56 (54) 52 (52)

Tcj

(˚C)Tc

M N

NOTE:

When the operation has started or when Tc or Tcj < 30°C at start of the operation or after operation star t, temperature is controlled between values in parentheses of A and B.

1) In cooling operation (including Dr y operation), the drain pump is usually operated.

2) If the float switch works while drain pump drives, the compressor stops, the drain pump continues the operation, and a check code is output.

3) If the float switch works while drain pump stops, the compressor stops and the drain pump operates. If the float switch keeps operating for approx. 4 minutes, a check code is output.

Same status as that when “thermostat-OFF” (status that the air conditioner enters in the room temp. monitor mode when the temperature reached the setup temperature on the remote controller)

Check code [P10]

After-heat elimination

When heating operation stops, in some cases, the indoor fan operates with (L) for approx. 30 seconds.

– 67 –

is displayed.

Page 68

No.

Louver control: In case of 4-way Discharge Cassette type

Item

Outline of specifications

1) Louver position setup

• When the louver position is changed, the position moves necessarily to downward discharge position once to return to the set position.

The louver position can be set up in the f ollowing oper ation range .

•

In cooling/dry operation In heating/fan operation

• In group twin/triple operation, the louver positions can be set up collectively or individually.

2) Swing setup

• [SWING] is displayed and the following display is repeated.

In all operations

(Repeats)

• In group twin operation, the louver positions can be set up collectively or individually.

3) When the unit stopped or the warning was output, the louver is automatically set to full closed position.

4) When PRE-HEAT

(Heating ready) is displayed (Heating operation started or defrost operation is performed), heating thermo is off or self-cleaning is performed, the louver is automatically set to horizontal discharge position.

∗ The louver which air direction is individually set or the locked

louver closes fully when the unit stops and the louver is automatically set to horizontal discharge position when PRE-HEAT

(Heating ready) is displayed, heating thermo is

off or self-cleaning is performed.

Remarks

The louver position at horizontal discharge position at under SM80 differs from that at over SM110.

The swinging louver moves usually up to the ceiling side from the louver position of the set time.

<<Individual air direction setup>>

• Pushing

UNIT LOUVER

Louver select button enables every discharge

port to set up the air direction.

• In case of no input (key oper ation) for approx. 5 seconds during setting of individual air direction (during displaying of louver No. on the remote controller screen), the remote controller screen returns to the normal display screen.

• For the air direction illustration during normal operation, the air direction of the least No. among the louvers which are block-set is displayed.

• While individual air direction is being set, the remote controller operation (Illustration of air direction) and operation of the real machine are linked.

• When selecting a case, pushed or louver No. is not

UNIT LOUVER

Louver select button is not

[02]

displayed, the air directions of all the louvers are collectively set up.

E-boxE-box

Setup from the remote controller without

UNIT LOUVER

but-

ton is unavailable. For the setup

operation, refer to “How to set up louver individually” of Item “Setup at local site/Others”.

Using same as the present 4-way Air Discharge Cassette Type is possible

[01][03]

Refrigerant pipe Drain pipe

[04]

– 68 –

Page 69

No.

Louver control (Continued): In case of 4-way Discharge Cassette type

Item

Outline of specifications

<<Selection of Swing mode>>

• For the Swing mode , the following three types of modes are selectable and settable by k eeping Swing/Direction

SWING/FIX

button pushed for 4 seconds or more on the remote controller.

Standard (4 pieces: same phase) swing

→ Data: [0001 (At shipment)] When Swing operation is selected, four louvers align at the

horizontal discharge position and then start the Swing operation at the same time.

Dual swing → Data: [0002]

When operation is selected, the louvers of louver No. [01] and [03] move to the horizontal discharge position, the louvers of louver No. [02] and [04] move to the downward discharge position and then start the Swing operation at the same time.

Cycle swing → Data: [0003]

When operation is selected, the louver No. [01] moves to the horizontal discharge position, [03] to the downward discharge position, [02] and [04] to the middle position and then start the Swing operation at the same time.

• Three types of the swing modes can be also selected and set by the setup data of Item code (DN) [F0].

• In case of selecting the Swing mode, “Dual swing” or “Cycle swing”, the following numerals is displayed at the center of the remote controller screen for approx. 3 seconds when

SWING/FIX

button was pushed to select [SWING].

(No display for the standard swing)

Remarks

On the remote controller before the wired remote controller (RBC-AMT31E), the mode cannot be moved to the select mode even if pushing

SWING/FIX

button for a long time. Carry out setting

operation during stop of the unit; otherwise the unit stops operation.

The standard swing performs the same swing operation as the present operation (2 series).

For the setting operation, refer to [How to set up type of the swings] in Item “Setup at local site/Others”.

On the remote controller before the wired remote controller (RBC-AMT31E), flashing showing the Swing mode is not indicated.

Alternate lighting

(0.5 sec.)

Alternate lighting

(0.5 sec.)

Dual swing Cycle swing

<<Louver lock (Louver fix)>>

• For the air direction setup for each discharge por t, the louver position can be locked during the normal operation.

• An arbitrary air direction of an arbitrary louver can be registered and set by keeping

UNIT LOUVER

button pushed for

4 seconds or more on the remote controller.

• The louver lock can be set by registering the setup data to Item code (DN) [F1] to [F4] according to the following table.

Item code

Objective louver No.

F1 F2 F3 F4

01 02 03 04

Setup data

0000: Release (At shipment) 0001: Horizontal discharge position

0005: Downw ard discharge position

On the remote controller before the wired remote controller (RBC-AMT31E),

UNIT LOUVER

button is not

provided. Carry out setting

operation during stop of the unit; otherwise the unit stops operation.

– 69 –

Page 70

Revised 2: Jun., 2008

No.

Louver control (Continued): In case of 4-way Discharge Cassette type

HA control

Item

Outline of specifications

• If there is the locked louver in the unit, [ ] goes on the remote controller screen.

• While the following controls are performed, the louvers operate even if executing the louver lock.

Control which ignores lock

When heating operation started

R S T U V

Operation stop

Heating thermo. OFF

During defrost operation

Initialize operation

Self-clean operation

Objective louver No.

Full-close position Horizontal discharge position Horizontal discharge position Horizontal discharge position

Full-close position Horizontal discharge position

• The real louver corresponding to the louver No. displayed on the remote controller screen during setting of louver lock operates swinging.

1) This control is connected to TV control or remote start/stop

I/F, etc, and start/stop are available by HA signal input from the remote position.

2) This control outputs start/stop status to HA output terminal.

3) I/O specifications conform to JEMA regulations.

This control outputs [Operation OFF (STOP) signal] to HA output terminal while self-cleaning works. How e ver selection of [Operation ON (Operating) signal] is possible by changing [0000 (At shipment)] of Item code (DN) [CC] to [0001]. In this case, if HA is input during self-clean operation during operation of the air conditioner, the self-clean oper ation is not perf ormed. (Unit stops.)

Remarks

For the setting operation, refer to [How to set louver lock] of Installation Manual.

It is position check operation and it does not link with the real louver and air direction setup (Illustration on the remote controller screen).

In the group operation, use this control by connecting to either master or follower indoor unit.

Frequency fixed operation (Test run)

15 Filter sign display

(Except wireless type)

∗ It is provided on

the separately sold type TCB-AX21E2.

1) When pushing [CHK] button for 4 seconds or more, [TEST]

is displayed on the display screen and the mode enters in Test run mode.

2) Push [ON/OFF] button.

3) Using [MODE] button, set the mode to [COOL] or [HEAT].

• Do not use other mode than [COOL]/[HEAT] mode.

• During test run operation, the temperature cannot be adjusted.

• An error is detected as usual.

• A frequency fixed operation is performed.

4) After the test run, push [ON/OFF] button to stop the operation. (Display in the displa y part is same as the procedure in Item 1.)

5) Push [CHK] button to clear the test run mode. ([TEST] display in the display part disappears and the status returns to the normal stop status.)

The operation time of the indoor fan is calculated, the filter reset signal is sent to the remote controller when the specified time (2500H) has passed, and it is displayed on LCD.

2) When the filter reset signal has been received from the remote controller, time of the calculation timer is cleared.

In this case, the measurement time is reset if the specified time has passed, and display on LCD disappears.

Command frequency is approximately [S7]

[FILTER ] goes on.

– 70 –

Page 71

No.

Central control mode

Item

selection

Outline of specifications

1) Setting at the centerl controller side enables to select the contents which can be operated on the remote controller at indoor unit side.

2) Setup contents

• 64 line central controller (TCB-SC642TLE2)

[Individual]: Operated on the remote controller

(Priority to second pushing)

[Central 1]: ON/OFF operation cannot be operated on

the remote controller.

[Central 2]: ON/OFF, mode selection, temp. setup

operations cannot be operated on the remote controller.

[Central 3]: Mode selection and temp. setup operations

cannot be operated on the remote controller.

[Central 4]: Mode selection cannot be operated on the

remote controller.

∗ In case of the wireless type, the display lamp does not

change but the contents are same. If operating an item which is prohibited by the central control mode from the remote controller, it is notified with the receive sound, Pi, Pi, Pi, Pi, Pi (5 times).

Remarks

Display at remote controller side (No display)

[Central ] goes on

[Central

] goes on

Energy-saving control

Max. frequency cut control

1) Selecting [AUTO] mode enables an energy-saving to be operated.

2) The setup temperature is shifted (corrected) in the range not to lose the comfort ability according to input values of various sensors.

3) Data (Input value room temp. Ta, Outside temp. To, Air volume, Indoor heat exchanger sensor temp. Tc) for 20 minutes are taken the average to calculate correction value of the setup temperature.

4) The setup temperature is shifted every 20 minutes, and the shifted range is as follows.

In cooling time: +1.5 to – 1.0K In heating time: –1.5 to +1.0K

1) This control is operated by selecting [AUTO] operation mode.

2) COOL operation mode: It is controlled according to the following figure if To < 28°C.

Ta(˚C)

+4 +3

Tsc

Normal control

Max. frequency is restricted to approximately the rated cooling frequency

3) HEAT operation mode: It is controlled according to the following figure if To > 15°C.

Max. frequency is

Ta(˚C)

Tsh

–3 –4

Normal control

restricted to approximately the rated heating frequency

– 71 –

Page 72

No.

DC motor

Self-clean operation (Dry operation): In case of 4-way Discharge Cassette type

Item

Outline of specifications

Remarks

1) When the fan operation has started, positioning of the stator and the rotor are performed. (Moves slightly with tap sound)

2) The motor operates according to the command from the indoor controller.

Notes)

• When the fan rotates while the air conditioner stops due to

entering of outside air, etc, the air conditioner may operate while the fan motor stops.

• When a fan lock is found, the air conditioner stops, and an

Check code [P12]

error is displayed.

1) When cooling operation mode (AUTO COOL, COOL, DRY) stopped, the following three self-clean operations are performed.

Compressor

ON period

0 to 10 min. 10 to 60 min.

60 min. to

Self-clean

operation period

None

1 hour

2 hours

FAN

Fan (UL)

Drain pump

STOP

Louver

Horizontal discharge position

Save operation

2) During operation of self-clean,

lights on the wired remote controller screen. However the operation lamp (Green LED) goes off.

3) To stop the self-clean operation, push twice the [ON/OFF] button on the remote controller continuously. (Stop the operation as compressor ON time in the table above: 10 minutes or below.)

4) When the follower unit executes self-clean operation in the group connection, the segment of

is displayed on the

wired remote controller screen via master unit. ∗ If self-clean operation is not used, set invalidity

(does not use) of the self-clean operation by changing [0001 (At shipment) of Item code (DN) [D3] to [0000].

∗ To erase the

display during operation of self-clean, change Item code [D4] from [0000: Display (At shipment)] to [0001: Non-display].

1) Turn on

2) During operation of save operation,

SAVE

button on the remote controller.

SAVE

lights on the

wired remote controller.

3) During save operation, the current release control is performed with the restriction ratio set in EEPROM on the outdoor unit.

4) The restriction ratio can be set by keeping

SAVE

button

pushed for 4 seconds or more on the remote controller.

5) When validating the save operation, the next operation starts with save operation valid because contents are held even when operation stops, operation mode changes or power supply is reset.

6) The restriction ratio can be set by changing the setup data of Item code (DN) [C2] in the range of 50 to 100% (every 1%, Setting at shipment: 75%).

On the remote controller before the wired remote controller (RBC-AMT31E), Self-clean operation display is not output. And it is not also on the wireless remote controller.

It is recognized as [STOP] from the remote monitor side.

Operation and display also are unavailab le on the wired remote controller RBCAMT31E and before.

Carry out setting operation during stop of the unit; otherwise the unit stops operation.

For the setup operation, refer to “How to set up contents of save operation” of Installation Manual.

– 72 –

Page 73

No.

8°C heating/ Frost protective operation

Item

Outline of specifications

1) This functional is intended for the cold latitudes and performs objective heating operation (8°C heating oper ation).

2) This function is valid only for combination with the outdoor units (Super Digital Inverter (SDI) 4-series outdoor units).

3) Using the indoor DN code [D1] (1 bit), Valid/Invalid of this function is set up at the customer’s side.

∗ The setup by DN code is Invalid [0]/Valid [1] and Invalid [0]

has been set at the shipment.

4) This operation is the heating operation which sets 8°C as the setup temperature of the target.

5) This function starts operation by pushing temperature button

reached the minimum set temperature.

6) To stop/release this operation, select and execute one from the following operations.

Push button: Heating operation (18°C setting)

continues. Push [START/STOP] button: Air conditioner stops.

(Heating 18°C operation at the next start) Push

operation continues.

7) As the setup temperature is 8°C and the human heating is not targeted, the cold air discharge prev entive control (Item 7) is made invalid to suppress the intermittent operation.

8) The settings of the air direction and air volume are changeable during this operation.

9) The indoor fan stops to protect the compressor for 2 minutes after start of heating operation (Thermo-ON) by this function.

during heating operation; besides by pushing

button for 4 seconds or more after temperature

MODE

: Other operation mode is selected and the

Remarks

In a group connection, if there is even one combination with other unit, “This function is not provided.” is displayed.

The setup temperature jumps from [18] to [8].

– 73 –

Page 74

Function

Humidifier output (∗)

ntilation output

Option output

Connector No.

CN66

CN32

CN61

CN60

– 74 –

Outside error input

AUT O up/down grille (∗)

FILTER Option error / Humidifier setting (∗)

CHK Operation check

DISP Exhibition mode

EXCT Demand

CN80

CN20

CN70

CN71

CN72

CN73

Pin No.

1 2 1 2

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 1 2 3 4 5

2 1

2 1 2 1 2

DC12V Output (Open collector) DC12V Output (Open collector)

ON/OFF input 0V Remote controller prohibited input Operation output (Open collector) DC12V Warning output (Open collector) DC12V Defrost output (Open collector) Thermostat ON output (Open collector) Cooling output (Open collector) Heating output (Open collector) Fan output (Open collector) DC12V NC Outside error input DC12V Panel operation input Panel up output (Open collector) Panel down output (Open collector) 0V

0V Demand input 0V

Specifications

Remarks

Humidifier output is ON when heating operation is performed, when thermostat is on, when the fan is on. ∗ The setting of Humidifier provided + Drain pump ON is performed by short-circuit of CN70 or from the

remote controller. (DN [40] = 0001)

Setting at shipment: Interlock of ON b y indoor unit oper ation, with OFF by stop operation ∗ The single operation setting by F AN b utton on the remote controller is performed on the remote

controller (DN [31] = 0000 → 0001)

HA ON/OFF input (J01: YES/NO=Pulse (At shipment from factory) /Static input selection)

Permission/Prohibition of remote controller operation stop is performed by input. Operation ON (Answer bac k of HA)

Warning output ON

ON when outdoor unit is defrosted ON when real thermostat is on. (Compressor ON) ON when operation mode is cooling system (COOL, DRY, Cooling/Heating automatic cooling) ON when operation mode is heating system (HEAT, Cooling/Heating automatic heating) ON when indoor fan is on. (When air cleaner is used) OFF while clean operation is performed.

Generate the warning code “L30” (continuously for 1 minute) and stop the operation forcibly.

The grille is controlled according to up/down operation from the remote controller. ∗ Setting of automatic up/down grille provided is performed on the remote controller.

(DN [30] = 0000 → 0001)

Selection of option error input (Protective operation display of device attached to outside) or Humidifier setting input (Vaporizing + Drain pump ON) Humidifier is set at shipment from factory. ∗ Setting of option error input is performed on the remote controller. (DN [2A] = 0002 → 0001)

This check is used to check indoor operation. (Performs operation of indoor fan “H”, Louver horizontal and Drain pump ON without communication with outdoor and remote controller)

Communication is availab le by indoor unit and remote controller only.

Indoor unit forced thermostat OFF operation

8-3. Optional Connector Specifications of Indoor P.C. Board

* This option is not provided to oversea models.

Page 75

8-4. Indoor Print Circuit Board

<MCC-1570>

Serial send LED D15 (Green)

Optional power supply CN309 (Yellow), AC230V

Indoor/Outdoor inter-unit cable CN67 (Black), AC230V

Serial receive LED D14 (Orange)

DC fan output CN333 (White)

DC fan return CN334 (White)

– 75 –

Sub bus communication LED D504 (Green)

HA (T10) CN61 (Yellow), DC12V

Remote controller CN41 (Blue), DC20V

Micro computer operation LED D501 (Red)

Louver CN510 (White), DC12V

High ceiling select switch SW501

Optional output CN60 (White), DC12

Humidifier CN66 (White), DC12V

Fan drive CN32 (White), DC12V

TC sensor CN101 (Black), DC5V

TA sensor CN104 (Yellow), DC5V

TCJ sensor CN102 (Red), DC5V

Filter CN70 (White), DC5V

Float switch CN34 (Red), DC12V

Drain pump CN504 (White), DC12V

Remote controller power supply LED D403 (Red)

Main bus communication LED D503 (Yellow)

CHK CN71 (White), DC5V

TCC-LINK adapter CN50 (White), DC12V, 5V

DISP CN72 (White), DC5V

Outside error input CN80 (Green), DC12V

EXCT CN73 (Red), DC5V

Automatic up/down grille CN20 (Blue), DC12V

Page 76

9. CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS

9-1. Outdoor Controls

9-1-1. Print Circuit Board <Viewed from parts of P.C board>

RAV-SP1104A T-E, RAV -SP1404AT-E RAV -SP1104ATZ-E, RAV-SP1404ATZ-E RAV-SP1104A TZG-E, RAV-SP1404ATZG-E

<MCC-1571>

Case thermostat connector CN609 (Blue)

Power supply circuit protective fuse F100 250V, 3.15A, Plastic case)

4-way valve connector CN701 (White)

Compressor ON output connector CN704 (Blue)

Heater output connector CN610 (Gray)

Outside input connector CN610 (Yellow)

Specific operation switch SW801 SW804

Display select switch SW800 SW803

Fan motor output (Lower side) CN300 (White)

Fan motor output (Upper side) CN400 (White)

Compressor output terminal CN202 CN201 CN200

Electrolytic condenser

Lead wire

Lead wire for grounding

for grounding P09 (Black)

P09 (Black)

Temp. sensor connector TL CN604 (White) TD CN603 (White) TO CN602 (Yellow) TE CN601 (White) TS CN600 (White)

Power-ON, error display LED D800 to 804 (Yellow) D805 (Green)

PMV connector CN710 (White)

Initial setting switch SW802

Indoor/Outdoor communication signal LED D503 (Green, Outdoor → Indoor) D502 (Orange, Indoor → Outdoor)

Connector

for reactor

Inter-unit cable connector CN04 (White)

4-way valve protective fuse F700 (250V, 3.15A, Plastic case)

Inter-unit cable protective fuse F03 (250V, 25A)

Connector

for reactor

Power supply protective fuse F01 (250V, 25A)

Lead wire for connection of power supply P01 (Red) P02 (White)

– 76 –

Page 77

RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E

RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E

<MCC-5009>

F01, 02, 25A fuse P.C. board earth lead

L-phase power supply lead (Black)

N-phase power supply lead (White)

Serial lead (Orange) Reactor lead connector

(White) CN701:

4-way valve connector

– 77 –

RY701: 4-way valve relay

CN300: Fan motor connector

CN602: Outdoor temperature (TO) sensor connector

CN806: Optional connector

(Black)

C12, 13, 14

electrolytic capacitor

12V12V

GNDGND

DB02: High power factor diode

Q404: High power factor circuit IGBT

5V5V

F03: 3.15A fuse

DB01:

Single-phase rectifier diode

Comp. lead (Red) (White) (Black)

CN600: Heat exchange temperature (TE) sensor connector

CN603: Suction temperature (TS) sensor connector

CN601: Discharge temperature (TD) sensor connector

CN700: PMV connector

CN500: Case thermo connector

CN605: Sub SW board connector

Fan drive circuit Q300 to Q305: FET (QTY: 6P)

IC800: MCU

J800 to 803, 806 Model switch jumper line

Comp. drive circuit Q200 to Q205: IGBT (QTY: 6P) IC200: Drive IG (QTY: 1P)

Page 78

9-2. Outline of Main Controls

1. PMV (Pulse Motor V alve) control

1) PMV is controlled between 30 and 500 pulsed during operation.

2) In cooling operation, PMV is usually controlled with the temperature difference between TS sensor and TC sensor aiming 1 to 4K as the target value.

3) In heating operation, PMV is usually controlled with the temperature difference between TS sensor and TE sensor aiming –1 to 4K as the target value.

4) When the cycle excessively heated in both cooling and heating operation, PMV is controlled by TD sensor. The target value is usually 91°C in cooling operation and 96°C in heating operation.

REQUIREMENT

A sensor trouble may cause a liquid back-flow or abnormal overheat resulting in excessive shortening of the compressor life. In a case of trouble on the compressor, be sure to check there is no error in the resistance value or the refrigerating cycle of each sensor after repair and then start the operation.

2. Discharge temperature release control

1) When the discharge temperature did not fall or the discharge temperature rapidly went up by PMV control, this control lowers the operation frequency. It subdivides the frequency control up to 0.6Hz to stabilize the cycle.

2) When the discharge temperature detected an abnormal stop zone, the compressor stops and then restarts after 2 minutes 30 seconds.

The error counting is cleared when the operation continued for 10 minutes. If the error is detected by 4 times without clearing, the error is determined and restarting is not performed.

∗ The cause is considered as excessively little amount of refrigerant, PMV error or clogging of the cycle.

3) For displayed contents of error, confirm on the check code list.

TD [˚C]

111

109

106

103

Abnormal stop

Frequency normal down

Frequency slow down

Frequency hold

Frequency slow up

(Up to command)

As command is

– 78 –

Page 79

3. Outdoor fan control

W1 W2 W3 W4 W5 W6 W7 W8 W9 WA WB WC WD WE

SP110 SP140

Down

3-1) Cooling fan control

The outdoor fan is controlled by TL sensor, TO sensor and the operation frequency.



The outdoor fan is controlled by every 1 tap of DC fan control (14 taps). Only for 60 seconds after the operation has started, the maximum fan tap corresponding to the



zone in the following table is fixed and then the fan is controlled by temperature of TL sensor.

200 240 240 260 320 380 480 500 530 610 640 660 720 780

——200 280 360 400 500 520 550 630 660 700 740 820

Revolution frequency allocation of fan taps [rpm]

TL [˚C]

58 55

38 35

revolution frequency of each zone

Revolution frequency hold

revolution frequency of each zone

WE tap

+1 tap / 20 sec

Up to the maximum

–1 tap / 20 sec

Up to the minimum

3-2) Heating fan control

The outdoor fan is controlled by TE sensor, TO sensor and the operation frequency.



(Control from minimum W1 to maximum (according to the following table)) For 3 minutes after the operation has started, the maximum fan tap corresponding to the zone in



the following table is fixed and then the fan is controlled by temperature of TE sensor.

TE [˚C]

–2 taps / 20 sec. (Up to W1)

(Up to the maximum tap of each zone)

Stop timer count

–2 taps / 20 sec. (Up to W1)

–1 tap / 20 sec. (Up to W1)

Revolution frequency hold

+1 tap / 20 sec

20 Hz 20Hz 45Hz

Temp. range

38°C ≤ TO 29°C ≤ TO < 38°C 15°C ≤ TO < 29°C

5°C ≤ TO < 15°C

0°C ≤ TO < 5°C

–4°C ≤ TO < 0°C

TO < –4°C

TO error

When TE ≥ 24°C continues for 5 minutes, the



or lower to 45Hz or higher

Min. Max. Min. Max. Min. Max.

W6 WC W8 WC WA WD W5 WB W7 WC∗ W9 WC W4 W8 W6 WA W8 WC W3 W6 W5 W8 W7 WA W2 W4 W4 W6 W5 W8 W2 W3 W3 W5 W4 W6 W1 W2 W1 W4 W2 W6 W1 WC W1 WC W2 WD

* : WB for SP110

compressor stops. It is the same status as the normal thermostatOFF without error display.

The compressor restarts after approx. 2 minutes 30 seconds and this intermittent operation is not abnormal.

In case that the status in item  generates



frequently, stain on filter of the suction part of the indoor unit is considered.

Clean the filter and then restart the operation.

Temp. range

10°C ≤ TO 5°C ≤ TO < 10°C –3°C ≤ TO < 5°C

–10°C ≤ TO < –3°C

TO < –10°C

TO error

Object: SP140 Object: SP110

20 Hz 20Hz 45Hz

or lower to 45Hz or higher

Max. Max. Max.

W7 W8 W9

W9 WA WB WB WB WC WC WC WC WD WD WD WD WD WD

Temp. range

10°C ≤ TO 5°C ≤ TO < 10°C –3°C ≤ TO < 5°C

–10°C ≤ TO < –3°C

TO < –10°C

TO error

20 Hz 20Hz 45Hz

or lower to 45Hz or higher

Max. Max. Max.

W7 W8 W9 W9 WA WA WA WA WB

WB WB WB WD WD WD WD WD WD

– 79 –

Page 80

4. Coil heating control

1) This control function heats the compressor by turning on the stopped compressor instead of a case heater. It purposes to prevent stagnation of the refrigerant inside of the compressor.

2) As usual, turn on power of the compressor for the specified time before a test r un after installation; otherwise a trouble of the compressor may be caused.

As same as a test run, it is recommended to turn on power of the compressor beforehand when starting operation after power of the compressor has been interrupted and left as it is for a long time.

3) A judgment for electricity is performed by TD and TO sensors. If TO sensor is defective, a backup control is automatically performed by TE sensor. For a case of defective TO sensor, judge it with outdoor LED display.

4) For every model, the power is turned off when TD is 30°C or more.

(Normal time) (In defective TO sensor)

No power Intermittent power-ON

10 minutes: ON / 5 minutes: OFF Output [40W or equivalent]

Continuous power-ON Output [40W or equivalent]

• Power-ON condition TD < 30˚C

20˚C

18˚C

12˚C

10˚C

No power Intermittent power-ON

10 minutes: ON / 5 minutes: OFF Output [40W or equivalent]

Continuous power-ON Output [40W or equivalent]

• Power-ON condition TD<30˚C

18˚C

15˚C

10˚C

8˚C

REQUIREMENT

While heating the coil, the power sound may be heard. However it is not a trouble.

5. Short intermittent operation preventive control

1) For 3 to 10 minutes after operation start, in some cases, the compressor does not stop to protect the compressor even if receiving the thermostat-OFF signal from indoor.

However it is not abnormal status. (The operation continuance differs according to the operation status.)

2) When the operation stops by the remote controller, the operation does not continue.

6. Current release control

No. of revolutions of the compressor is controlled by AC current value detected by T620 on the outdoor P.C. board so that the input current of the inverter does not exceed the specified value.

Current [A]

1–1.0

Frequency down

Objective model

Hold Hold

Normal operation

11 value [A]

– 80 –

SP110 / SP140

COOL HEAT

20.0 20.0

Page 81

7. Current release value shift control

Current release control value (11)

1) This control purposes to prevent troubles of the electronic parts such as the compressor driving elements and the compressor during cooling operation.

2) The current release control value (11) is selected from the following table according to TO sensor value.

Temperature range

44°C ≤ To

39°C ≤ To < 44°C

To < 39°C

TO error

SP110, SP140

15.0

17.7

20.0

15.0

8. Over-current protective control

1) When the over-current protective circuit detected an abnor mal current, stop the compressor.

2) The compressor restarts after 2 minutes 30 seconds setting [1] as an error count.

3) When the error count [8] was found, determine an error and restart operation is not performed.

4) For the error display contents, confirm on the check code list.

9. High-pressure release control

1) The operation frequency is controlled to restrain abnormal rising of high pressure by TL sensor in cooling operation and TC sensor in heating operation.

2) When TL sensor in cooling operation or TC sensor in heating operation detects abnormal temperature of the stop zone, stop the compressor and the error count becomes +1.

3) When the compressor stopped with 2), the operation restarts from the point of the normal operation zone (e point or lower) where it returned after 2 minutes 30 seconds.

4) The error count when the compressor stopped with 2) is cleared after the operation continued for 10 minutes.

If the error count becomes [10] without clearing, the error is determined and reactivation is not performed.

5) For the error display contents, confirm on the check code list.

[A]

HEAT TC / COOL TL

[˚C]

a b

c d e

Abnormal stop

Frequency normal down

Frequency slow down

Frequency hold

Abnormal stop

Frequency slow up (Up to command)

As command is

– 81 –

HEAT COOL

TC TL

a b c d e

62°C63°C 57°C62°C 55°C60°C 53°C58°C 49°C54°C

Page 82

10. Defrost control

A z

one

B z

one

C z

one

D z

one

1) In heating operation, defrost operation is performed when TE sensor satisfies any condition in A zone to D zone.

2) During defrosting operation, it finishes if TE sensor continued 12°C or higher for 3 seconds or continued 7°C ≤ TE < 12°C f or 1 minute.

The defrost operation also finishes when it continued for 10 minutes even if TE sensor temperature was 7°C or lower.

3) After defrost operation was reset, the compressor stopped for approx. 40 seconds and then the heating operation starts.

Start of heating operation

TE [˚C]

0 10 15 39 45 55 d

[min.]

–2 –5

A z

one

A zone

–10

B zone

B z

one

D z

one

D zone

–23

C zone

C z

∗

one

∗ The minimum TE value and To value between 10 and 15 minutes after heating operation has started

are stored in memory as TE0 and To0, respectively.

In normal To In abnormal To

A zone

B zone C zone

D zone

When status (TE0 – TE) – (To0 – To) ≥ 3°C When status (TE0 – TE) ≥ 3°C

continued for 20 seconds continued for 20 seconds

When status (TE0 – TE) – (To0 – To) ≥ 2°C When status (TE0 – TE) ≥ 2°C

continued for 20 seconds continued for 20 seconds

When status (TE ≤ –23°C) continued for 20 seconds

When compressor operation status of TE < –2°C is calculated by d portion

4) The time of above d can be changed by exchanging jumper [J805] and [J806] of the outdoor control P.C. board. (Setting at shipment: 150 minutes)

– 82 –

J805 J806

¡¡

××

: Short circuit, × : Open

150 minutes

Setting at shipment

90 minutes 60 minutes 30 minutes

Page 83

1. Pulse Motor Valve (PMV) control

1) For PMV with 50 to 500 pulses during operation, respectively.

2) In cooling operation, PMV is controlled with the temperature difference between TS sensor and TC sensor .

3) In heating operation, PMV is controlled with the temperature difference between TS sensor and TE sensor.

4) For the temperature difference in items 2) and 3), 1 to 5K is aimed as the target in both cooling and heating operations.

5) When the cycle excessively rose in both cooling and heating operations, PMV is controlled b y TD sensor. The aimed value is usually 106°C in both cooling and heating operations.

REQUIREMENT

A sensor trouble may cause a liquid back-flow or abnormal overheat resulting in excessive shortening of the compressor life. In a case of trouble on the compressor, be sure to check there is no error in the resistance value an the refrigerating cycle of each sensor after repair and then start the operation.

2. Discharge temperature release control

1) This function controls the operation frequency, that is, lowers the operation frequency when the discharge temperature has not lower or the discharge temperature has rapidly risen during PMV control.

It subdivides the frequency control up to a unit of 0.6 Hz to stabilize the cycle.

2) When the discharge temperature is detected in an abnormal stop zone, the unit stops the compressor and restarts after 2 minutes 30 seconds.

The error counter is cleared when it has continued the operation for 6 minutes.

If the abnormal stop zone has been detected by 8 times without clearing of counter, an error “P03” is displayed.

∗ The cause is considered as excessively

little amount of refrigerant, defective PMV, or clogging of cycle.

TD [˚C]

117 107 103 100

Error stop (“P03” display with 8 times error count)

Frequency down Frequency slow-down Frequency holding

Frequency slow-up (Up to command)

As command is

3. Current release control

The output frequency and the output voltage are controlled by AC current value detected by T02 on the outdoor P.C. board so that input current of the inverter does not exceed the specified value.

Objective model

I1 value [A]

SP40, SP45

COOL HEAT

10.13 10.50

– 83 –

Current [A]

I1–0.5

Frequency down

Hold

Normal operation

Page 84

4. Outdoor fan control

W1 W2 W3 W4 W5 W6 W7 W8 W9 WA WB WC WD WE WF

Allocations of fan tap revolutions [rpm]

SP40, SP45

200 300 350 410 480 500 560 640 670 700 750 800 800 840 840

1) Cooling fan control

The outdoor fan is controlled by TE, TD, and TO sensors and also revolution frequency of the operation.



The outdoor is controlled by ever y 1 tap of DC fan control (15 taps). Only during 60 seconds after the operation has started, the fan is fixed with the maximum fan tap



which corresponds to the zone in the following table. After then the fan is controlled by TE sensor temperature. Considering a case that TE sensor has come out of the holder, the fan is controlled so that revolution



frequency of the fan increases regardless of TE if temperature of TD sensor has risen.

TE [˚C]

+1 tap/20 seconds

rpm hold

TD [˚C]

Operation with WE

“WF”

Operation with

maximum tap in

each zone

–1 tap/20 seconds

Temp. range

38°C ≤ TO

32 ≤ TO < 38°C 15 ≤ TO < 32°C

5 ≤ TO < 15°C 1 ≤ TO < 5°C

–5 ≤ TO < 1°C

TO < –5°C

TO error

Usual fan control

f < 34.1Hz 34.1Hz

Min. Max. Min. Max. Min. Max.

W6 WB W8 WD WA WF W5 WA W7 WC W9 WF W3 W7 W5 W9 W7 WB W2 W5 W4 W7 W6 W9 W1 W3 W3 W5 W4 W7 W1 W2 W2 W4 W3 W5

OFF OFF W3 W1 W4

W1 WF W1 WF W1 WF

≤≤

≤ f < 58.6Hz 58.6Hz

≤≤

≤ f

≤≤

– 84 –

Page 85

2) Heating fan control

–2 tap/20 seconds –1 tap/20 seconds

rpm hold

+1 tap/20 seconds

–2 tap/20 seconds

STOP timer count

24 21 18 15

TE [˚C]

The outdoor fan is controlled by TE sensor, TO sensor and the operation frequency.



(From Min. W1 to Max. are controlled according to the following table.) During 3 minutes after start-up, the fan is fixed



with the maximum fan tap corresponding to zone in the following tabl e.

After then the fan is controlled by temperature of TE sensor.

If status, TE > 24°C continues for 5 minutes, the



operation stops. This status is same to the usual Thermo-OFF

which has no alarm display, and the fan restarts after 2 minutes and 30 seconds.

This intermittent operation is not abnor mal. When the above status  occurs frequently, it is



considered that the filter of suction part of the indoor unit is stain.

Clean the filter and then restart the operation.

Maximum

Temp. range

10°C ≤ TO

5 ≤ TO < 10°C

–5 ≤ TO < 5°C

TO < –5°C

TO error

f < 38.9Hz 38.9Hz

W7 W8 W9

WA WB WD WE WF WF WE WF WF WE WF WF

≤≤

≤ f < 67.6Hz 67.6Hz

≤≤

≤ f

≤≤

5. Coil heating control

1) This control function heats the compressor by turning on the stopped compressor instead of a case heater. It purposes to prevent slackness of the refrigerant inside of the compressor.

2) As usual, turn on power of the compressor for the specified time before a test run after installation, otherwise a trouble of the compressor may be caused.

As same as a test run, it is recommended to turn on power of the compressor beforehand when starting operation after power of the compressor has been interrupted for a long time.

3) Coil heating is controlled by TD and TE sensor.

4) The power is turned off when TD is 30°C or more.

TE [˚C]

–1 –6 –7

No power-ON

Continuous ON (L)

Continuous ON (H)

– 85 –

SP40, SP45

L H

10W and equivalent 30W and equivalent

Page 86

6. Defrost control

A z

one

C z

one

D z

one

B z

one

In heating operation, defrost operation is performed when TE sensor temperature satisfies any condition



in A zone to C zone. The defrost operation is immediately finished if TE sensor temperature has become 12°C or more, or it



also is finished when condition of 5°C < TE < 12°C has continued for 80 seconds. The defrost operation is also finished when defrost operation has continued for 15 minutes even if TE

sensor temperature has become 5°C or lower. After defrost operation has finished, the compressor and the outdoor fan start heating operation after



stopped for approx. 40 seconds.

Start of heating operation

0 10 15 29 35 [min.]

TE [˚C]

–4 –6

A z

one

A zone

–10

B z

one

B zone

D z

one

–25

* The minimum TE value between 10 and 15 minutes after heating operation has started is stored in memory as TE0.

A zone B zone C zone

Defrost operation is performed in this zone when TE0-TE > 2.5 continued for 20 seconds. Defrost operation is performed in this zone when TE0-TE > 3 continued for 20 seconds. Defrost operation is performed when this zone continued for 20 seconds.

C z

one

C zone

– 86 –

Page 87

10. TROUBLESHOOTING

10-1. Summary of Troubleshooting

1. Before troub leshooting

1) Required tools/instruments

• + and – screwdrivers, spanners, radio cutting pliers, nippers, push pins for reset switch

• Tester, thermometer, pressure gauge, etc.

2) Confirmation points before check a) The following operations are normal.

1. Compressor does not operate.

• Is not 3-minutes delay (3 minutes after compressor OFF)?

• Is not the outdoor unit in standby status though the remote controller reached the setup temperature?

• Does not timer operate during fan operation?

• Is not an overflow error detected on the indoor unit?

• Is not outside high-temperature operation controlled in heating operation?

2. Indoor fan does not rotate.

• Does not cool air discharge preventive control work in heating operation?

3. Outdoor fan does not rotate or air volume changes.

• Does not high-temperature release operation control work in heating operation?

• Does not outside low-temperature operation control work in cooling operation?

• Is not defrost operation performed?

4. ON/OFF operation cannot be performed from remote controller.

• Is not the control operation performed from outside/remote side?

• Is not automatic address being set up? (When the power is turned on at the first time or when indoor unit address setting is changed, the operation cannot be performed for maximum approx. 5 minutes after power-ON.)

• Is not being carried out a test run by operation of the outdoor controller?

b) Did you return the cabling to the initial positions? c) Are connecting cables of indoor unit and remote controller correct?

2. Troubleshooting procedure

When a trouble occurred, check the parts along with the following procedure.

Trouble Confirmation of check code display Check defective position and parts.

NOTE :

For cause of a trouble, power conditions or malfunction/erroneous diagnosis of microcomputer due to outer noise is considered except the items to be checked. If there is any noise source, change the cables of the remote controller to shield cables.

→→

– 87 –

Page 88

1. Before troub leshooting

1) Required tools/instruments

•+ and – screwdrivers, spanners, radio cutting pliers, nippers, etc.

• Tester, thermometer, pressure gauge, etc.

2) Confirmation points before check a) The following operations are normal.

1. Compressor does not operate.

• Is not 3-minutes delay (3 minutes after compressor OFF)?

• Is not the outdoor unit in standby status though the remote controller reached the setup temperature?

• Does not timer operate during fan operation?

• Is not an overflow error detected on the indoor unit?

• Is not outside high-temperature operation controlled in heating operation?

2. Indoor fan does not rotate.

• Does not cool air discharge preventive control work in heating operation?

3) Outdoor fan does not rotate or air volume changes.

• Does not high-temperature release operation control work in heating operation?

• Does not outside low-temperature operation control work in cooling operation?

• Is not defrost operation performed?

4) ON/OFF operation cannot be performed from remote controller.

• Is not forced operation performed?

• Is not the control operation performed from outside/remote side?

• Is not automatic address being set up?

• Is not being carried out a test run by operation of the outdoor controller? a) Did you return the cabling to the initial positions? b) Are connecting cables between indoor unit and receiving unit correct?

2. Troubleshooting procedure

(When the power is turned on at the first time or when indoor unit address setting is changed, the operation cannot be performed for maximum approx. 5 minutes after power-ON.)

When a trouble occurred, check the parts along with the following procedure.

Confirmation of lamp display

Trouble

1) Outline of judgment The primary judgment to check where a trouble occurred in indoor unit or outdoor unit is performed with

the following method.

→→

(When 4-way air discharge cassette type wireless remote controller is connected)

Method to judge the erroneous position by flashing indication on the display part of indoor unit (sensors of the receiving unit)

The indoor unit monitors operating status of the air conditioner, and the blocked contents of self-diagnosis are displayed restricted to the following cases if a protective circuit works.

Check defective position and parts.

– 88 –

Page 89

10-2. Troubleshooting

10-2-1. Outline of judgment

The primary judgment to check whether a trouble occurred in the indoor unit or outdoor unit is carried out with the following method.

Method to judge the erroneous position by flashing indication on the display part of the indoor unit (sensors of the receiving part)

The indoor unit monitors the operating status of the air conditioner, and the blocked contents of self-diagnosis are displayed restricted to the following cases if a protective circuit works.

: Go off, : Go on, : Flash (0.5 sec.)

Lamp indication

Operation

No indication at all

Operation

Flash

Operation

Timer Ready

Flash

Timer Ready

Alternate flash

Check code

—

E01 E02 E03 E08 E09 E10

E18

E04

P10

P12

Cause of trouble occurrence

Po wer supply OFF or miswiring between receiving unit and indoor unit

Receiving error Sending error

Communication stop

Duplicated indoor unit No. Duplicated master units of remote controller

Communication error between CPUs on indoor unit P.C. board Wire connection error between indoor units, Indoor power OFF

(Communication stop between indoor master and follow er or betw een main and sub indoor twin)

Miswiring between indoor unit and outdoor unit or connection erorr (Communication stop between indoor and outdoor units)

Overflow was detected. Indoor DC fan error

 

Receiving unit



  

 

Miswiring or wire connection error



between receiving unit and indoor unit

 



Setup error

 

Protective device of indoor unit worked.

Operation

Timer Ready

Alternate flash

P03 P04 P05 P07 P15 P19 P20 P22 P26 P29

P31

Outdoor unit discharge temp. error Outdoor high pressure system error

Negative phase detection error Heat sink overheat error Outdoor unit error Gas leak detection error

4-way valve system error (Indoor or outdoor unit judged.) Outdoor unit high pressure protection

Outdoor unit: Outdoor unit error Outdoor unit: Inverter Idc operation ∗1 Outdoor unit: Position detection error

Stopped because of error of other indoor unit in a group (Check codes of E03/L03/L07/L08)



Protective device of



outdoor unit worked.



    

 

Protective device of



outdoor unit worked.

 

∗1

∗1: These are representative examples and the check code differs according to the outdoor unit to be combined.

– 89 –

Page 90

Lamp indication

Operation

Alternate flash

Operation

Alternate flash

Operation

Timer Ready

Check code

F01 F02 P10 F04 F06 F07 F08 F12 F13 F15

Cause of trouble occurrence

Heat exchanger sensor (TCJ) error Heat exchanger sensor (TC) error Indoor unit sensor error Heat exchanger sensor (TA) error

Discharge temp. sensor (TD) error Temp. sensor (TE) error Temp. sensor (TL) error Temp. sensor (TO) error Sensor error of outdoor unit ∗1 Temp. sensor (TS) error Temp. sensor (TH) error Temp. Sensor miswiring (TE, TS)

    

        

Simultaneous flash

Operation

Timer Ready

Simultaneous flash

Operation

Timer Ready

Flash

Operation

Timer Ready

Simultaneous flash

Operation

Timer Ready

Simultaneous flash

F29

F31

H01 H02 H03 H04 H06

L03

L07

L08

L09 L10

L20 L29 L30 L31

Indoor EEPROM error

Outdoor EEPROM error

Compressor break down Compressor lock Current detection circuit error Outdoor compressor system error ∗1 Case thermostat worked.

    

Outdoor unit low pressure system error

Duplicated master indoor units There is indoor unit of group connection → AUTO address

in individual indoor unit. Unsetting of group address

   

* If group construction and



address are not normal Missed setting when power supply turned on, (Unset indoor capacity) automatically goes to address

setup mode.

Unset model type (Service board) Duplicated indoor central addresses Outdoor unit and other error Others Outside interlock error Negative phase error

        

∗1: These are representative examples and the check code differs according to the outdoor unit to be combined.

– 90 –

Page 91

10-2-2. Others (Other than Check Code)

Lamp indication

Operation

Simultaneous flash

Operation

Timer Ready

Alternate flash

Check code

—

Cause of trouble occurrence

During test run

Disagreement of cool/heat (Automatic cool/heat setting to automatic cool/heat prohibited model, or setting of heating to cooling-only model)

– 91 –

Page 92

– 92 –

10-2-3. Check Code List (Indoor)

: Go on, ¥ : Flash, l : Go off ALT (Alternate): Alternate flashing when there are two flashing LED SIM (Simultaneous): Simultaneous flashing when there are two flashing LED

(Indoor unit detected)

Check code indication

TCC-LINK central &

Wired remote contr oller

E03 E04

E08 E10

E18 F01

F02 F10 F29

L03 L07 L08 L09 L20

L30 P01 P10 P12 P19 P31

When this warning was detected before group construction/address check finish at pow er supply was turned on, the mode shifts automatically to AUTO address setup mode.

(Remote controller detected)

Check code indication

Wired remote contr oller

E01 E02 E09

Sensor lamp indication

Block indication

Operation

Timer Ready Flash

¥ ¥

¥ ¥¥

¥¥ ¥¥ ¥¥ ¥ ¥ ¥ ¥

ll ll

l l l l

¥¡¥ ¥¡¥

¥¥

¥ ¥

Sensor lamp indication

Block indication

Operation

Timer Ready Flash

¥ ¥ ¥

ll ll ll

Representative defective position

Regular communication error between indoor and remote controller

Indoor/Outdoor serial error Duplicated indoor addresses Communication error between indoor MCU Regular communication error between

indoor master and follower units

ALT

Indoor unit, Heat exchanger (TCJ) error

ALT

Indoor unit, Heat exchanger (TC) error

ALT

Indoor unit, Room temp. sensor (TA) error

SIM

Indoor unit, other indoor P.C. board error

SIM

Duplicated setting of indoor group master unit

SIM

There is group cable in individual indoor unit.

SIM

Unset indoor group address

SIM

Unset indoor capacity

SIM

Duplicated central control system address

SIM

Outside error input to indoor unit (Interlock)

ALT

Indoor unit, AC fan error

ALT

Indoor unit, overflow detection

ALT

Indoor unit, DC fan error

ALT

4-way valve system error

ALT

Other indoor unit error

Representative defective position

No master remote controller, Remote controller communication (Receive) error

Remote controller communication (Send) error Duplicated master remote controller

Explanation of error contents

No communication from remote controller and network adapter (Also no communication from central control system)

There is error on serial communication between indoor and outdoor units Same address as yours was detected.

MCU communication error between main motor and micro computer Regular communication between indoor master and follower units is impossible,

Communication between twin master (main) and follow er (sub) units is impossib l e. Open/short was detected on heat exchanger (TCJ). Open/short was detected on heat exchanger (TC). Open/short was detected on room temp. sensor (TA). EEPROM error (Other error may be detected. If no error, automatic address is repeated. There are multiple master units in a group.

When even one group connection indoor unit exists in individual indoor unit.

Indoor group address is unset.

Capacity of indoor unit is unset. Duplicated setting of central control system address Abnormal stop by outside error (CN80) input An error of indoor AC fan was detected. (Fan motor thermal relay worked.) Float switch worked. Indoor DC fan error (Over-current/Lock, etc.) w as detected. In heating operation, an error was detected by temp. down of indoor heat exchanger sensor. Follower unit in group cannot operate by warning from [E03/L03/L07/L08] of master unit.

Explanation of error contents

Signal cannot be received from indoor unit. Master remote controller was not set. (including 2 remote controllers)

Signal cannot be sent to indoor unit. In 2-remote controller control, both were set as master. (Indoor master unit stops warning

and follower unit continues oper ation.)

Air conditioner operation

Automatic Operation

reset

continuation

¡ × ¡ ×

×× ×× ×× ×× ××

×× ×× ×× ××

¡ × ¡ ×

Air conditioner operation

Automatic Operation

reset

continuation

—— ——

(Central control devices detected)

Check code indication

TCC-LINK central

C05 C06 C12

P30

NOTE: Even for the same contents of error such as communication error, the display of check code may differ according to detection device.

When remote controller or central controller detects an error, it is not necessarily related to operation of the air conditioner. In this list, the check codes that outdoor unit detects are not described.

Sensor lamp indication

Block indication

Operation

Timer Ready Flash

Is not displayed. (Common use of

remote controller, etc.)

—

By warning unit

(Above-mentioned)

Representative defective position

Central control system communication (send) error Central control system communication (receive) error General-purpose device control interface batched warning

Group follower unit is def ective.

Explanation of error contents

Signal sending operation of central control system is impossible. There are multiple same central devices. (AI-NET)

Signal receiving operation of central control system is impossible. An error on device connected to general-purpose device control interface of exclusive to

TCC-LINK/AI-NET Group follower unit is def ective.

(For remote controller , abo ve-mentioned [∗∗∗] details are displayed with unit No.

Air conditioner operation

Automatic Operation

reset

continuation

—— —— ——

——

Page 93

Check Code List (Outdoor)

: Go on, ¥ : Flash, l : Go off

ALT (Alternate): Alternate flashing when there are two flashing LED SIM (Simultaneous): Simultaneous flashing when there are two flashing LED

Remote

controller

indication

F04 F06 F08

F07 F12 F13 F15

F31 H01 H02

H03 H04

L10

L29

– 93 –

P03 P04 P05

P07 P15 P20 P22 P26 P29

E01 E02 E03

E04 E08

E09 E10 E18

L03

L07

L08

L09

L30 P19

Sensor lamp part

Block indication

Operation

Timer Ready Flash

¥¥¡ ¥¥¡ ¥¥¡

¥¥¡ ¥¥¡ ¥¥¡ ¥¥¡ ¥¥¡

l l

¥¡¥

¥ ¥ ¥

¥ ¥ ¥ ¥ ¥ ¥

¥ ¥ ¥ ¥ ¥

¥ ¥ ¥

l ll

ll ll

ll ll ll ll

¥¡¥ ¥

Representative defective position

ALT

Outdoor unit Discharge temp. sensor (TD) error

ALT

Outdoor unit Temp. sensor (TE, TS , TL) error

ALT

Outdoor unit Outside temp. sensor (TO) error

ALT

Outdoor unit Temp. sensor (TL) error

ALT

Outdoor unit Temp. sensor (TS) error

ALT

Outdoor unit Temp. sensor (TH) error

ALT

Outdoor unit Misconnection of temp. sensor (TE, TS)

SIM

Outdoor unit EEPROM error Outdoor unit Compressor break down Outdoor unit Compressor lock

Outdoor unit Current detection circuit error Outdoor unit Case thermostat operation

SIM

Outdoor unit Setting error of service P.C. board type

SIM

Outdoor unit Other outdoor unit error

ALT

Outdoor unit Discharge temp. error Outdoor unit

ALT

High pressure system error, Power supply voltage error

ALT

Power supply error

ALT

Outdoor unit Heat sink overheat

ALT

Gas leak detection

ALT

Outdoor unit High pressure system error

ALT

Outdoor unit Outdoor fan error

ALT

Outdoor unit Inverter Idc operation

ALT

Outdoor unit Position detection error No remote controller master unit

Remote controller communication error Remote controller send error Regular communication error between indoor and

remote controller Indoor/Outdoor serial error Duplicated indoor addresses

Duplicated main remote controllers Communication error between CPU

Regular communication error between master and follower indoor units

SIM

Duplicated indoor master units

SIM

There is group cable in individual indoor unit.

SIM

Unset indoor group address

SIM

Unset indoor capacity

SIM

Outside error input to indoor unit (Interlock)

ALT

4-way valv e inverse error

² ² ²

Detection

Outdoor Outdoor Outdoor

Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor

Outdoor Outdoor Outdoor Outdoor

Outdoor Outdoor

Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor

Remote

controller

Remote

controller

Indoor Indoor

Indoor

Remote

controller

Indoor Indoor Indoor

Indoor Indoor Indoor Indoor Indoor

Outdoor

Explanation of error contents

Open/Short of discharge temp. sensor was detected. Open/Short of heat exchanger temp. sensor was detected.

Miswiring between TE sensor and TS sensor Open/Short of outside temp. sensor was detected. Open/Short of heat exchanger temp. sensor was detected. Open/Short of suction temp. sensor was detected. Open/Short of heat sink temp. sensor (Board installed) was detected. Misconnection of outdoor heat exchanger temp. sensor and suction temp. sensor was detected. Outdoor P.C. board part (EEPROM) error was detected. When reached min-Hz by current release control, short-circuited current (Idc) after

DC excitation was detected. Compressor lock was detected. Current detection circuit error Case thermostat operation was detected. When outdoor service P.C. board was used, model type select jumper setting was inappropriate.

1) Defective parts on outdoor P.C. board (MCU communication, EEPR OM, TH sensor error)

2) When outdoor service P.C. board was used, model type selection was inappropriate.

3) Other error (Heat sink abnormal overheat, gas leak, 4-way valve inverse error) was detected. Error was detected by discharge temp. release control. When case thermostat worked, error was detected by high release control from indoor/

outdoor heat exchanger temp. sensor. Power supply voltage error Power supply voltage error Abnormal overheat was detected by outdoor heat sink temp . sensor. Abnormal overheat of discharge temp. or suction temp. was detected. Error was detected by high release control from indoor/outdoor heat exchanger temp . sensor. Error (Over-current, lock, etc.) was detected on outdoor fan drive circuit. Short-circuited protective operation of compressor drive circuit element (G-Tr /IGBT) worked. Position detection error of compressor motor was detected. Signal was not received from indoor unit.

Main remote controller was not set. (including 2 remote controllers) Signal cannot be sent to indoor unit.

No communication from remote controller and network adapter Serial communication error between indoor and outdoor

Same address as yours was detected. In 2-remote controller control, both were set as master.

(Indoor master unit stops warning and follower unit continues operation.) MCU communication error between main motor and micro computer Regular communication was impossible between master and follower indoor units.

Communication between twin master (Main unit) and follow er (sub unit) was impossible. There are multiple master units in a group. When even one group connection indoor unit exists in individual indoor unit Indoor address group was unset. Capacity of indoor unit was unset. Abnormal stop by CN80 outside error input

In heating operation, error was detected by temp. down of indoor heat exchanger or temp. up ofTE, TS.

Automatic Operation

reset

continuation

×× ××

¡¡

×× ×× ×× ×× ××

×× ××

×× ×× ××

×× ××

×× ×× ×× ×× ×× ××

—— ——

¡ × ¡ ×

××

¡ ×

×× ×× ×× ×× ××

¡ ×

When this warning was detected before group construction/address check finish at power supply was turned on, the mode shifts automatically to AUTO address setup mode.

Page 94

: Go on, ¥ : Flash, l : Go off

Automatic Operation

reset

continuation

¡ × ¡ × ¡ ×

×× ×× ×× ××

¡ ×

——

¡¡

¡ ×

¡¡

Remote

controller

indication

F01

F02

F10

F29 P01 P10 P12 P31

— —

L20

—

Sensor lamp part

Block indication

Operation

Timer Ready Flash

¥¥ ¥¥ ¥¥ ¥¥

l l l

By unit with warning No. ALT

l l l l

¥¥ ¥¥ ¥¥

—

¥¡¥

—

Representative defective position

ALT

Indoor unit Heat exchanger sensor (TCJ) error

ALT

Indoor unit Heat exchanger sensor (TC) error

ALT

Indoor unit Room temp. sensor (TA) error

SIM

Indoor unit Other indoor P.C. board error

ALT

Indoor unit Indoor fan error

ALT

Indoor unit Overflow detection

ALT

Indoor unit Indoor fan error

ALT

Other indoor unit error Error in indoor group

LAN system communication error

SIM

LAN system communication error There are multiple communication adapters.

ALT (Alternate): Alternate flashing when there are two flashing LED SIM (Simultaneous): Simultaneous flashing when there are two flashing LED

Detection

Indoor Indoor Indoor Indoor Indoor Indoor Indoor Indoor

Network adapter

Network adapter/

Center

Network adapter/

Center

Network adapter

Open/Short of heat exchanger (TCJ) was detected. Open/Short of heat exchanger (TC) was detected. Open/Short of room temp. (TA) was detected. EEPROM error (Other error may be detected. If no error, automatic address is repeated. Indoor AC fan error was detected. (Fan thermal relay worked.) Float switch worked. Indoor fan error (Over-current / Lock, etc.) w as detected. Other indoor under condition of warning in group. E03/L07/L03/L08 w arning Sub remote controller error in a group

(Details of remote controller are displayed with unit No. Only central control side is displayed.) Communication error of central control system signal

∗ Is not displayed on the remote controller Duplicated indoor address of central control system communication There are multiple communication adapters on remote controller communication line.

Explanation of error contents

– 94 –

Page 95

Error mode detected by indoor unit

Operation of diagnostic function

Check

code

No communication from remote controller (including wireless) and

E03

communication adapter

The serial signal is not output from outdoor unit to indoor unit.

• Miswiring of inter-unit wire

E04

• Defective serial sending circuit on

• Defective serial receiving circuit on

Duplicated indoor unit address

E08

Duplicated indoor master unit

L03

There is group wire in individual indoor

L07

unit. Unset indoor group address

L08

L09

Unset indoor capacity

Abnormal input of outside interlock

L30

Float switch operation

P10

• Float circuit, Disconnection,

P12

Indoor DC fan error

4-way valve system error

P19

• After heating operation has started,

Own unit stops while warning is output

P31

to other indoor units.

Coming-off, disconnection or short of

F01

indoor heat exchanger temp. sensor (TCJ)

Coming-off, disconnection or short of

F02

indoor heat exchanger temp. sensor (TC)

Coming-off, disconnection or short of

F10

indoor heat exchanger temp. sensor (TA)

Indoor EEPROM error

F29

• EEPROM access error Communication error between indoor

MCU

E10

• Communication error between fan

Regular communication error between indoor aster and follower units and

E18

between main and sub units

Cause of operation

outdoor P.C. board

indoor P.C. board

Coming-off, Float switch contact error

indoor heat exchangers temp. is down.

driving MCU and main MCU

Status of

air conditioner

(Automatic reset)

(Follower unit)

(Automatic reset)

Stop

Condition

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Judgment and measures

1. Check cables of remote controller and communication adapters.

• Remote controller LCD display OFF (Disconnection)

• Central remote controller [97] check code

1. Outdoor unit does not completely operate.

• Inter-unit wire check, correction of miswiring

• Check outdoor P.C. board. Correct wiring of P.C. board.

2. When outdoor unit normally operates Check P.C. board (Indoor receiving / Outdoor sending).

1. Check whether remote controller connection (Group/Individual) was changed or not after power supply turned on (Finish of group construction/Address check).

* If group construction and address are not normal when the

power has been turned on, the mode automatically shifts to address setup mode. (Resetting of address)

1. Set indoor capacity (DN=11)

1. Check outside devices.

2. Check indoor P.C. board.

1. Trouble of drain pump

2. Clogging of drain pump

3. Check float switch.

4. Check indoor P.C. board.

1. Position detection error

2. Over-current protective circuit of indoor fan driving unit operated.

3. Indoor fan locked.

4. Check indoor P.C. board.

1. Check 4-way valve.

2. Check 2-way valve and check valve.

3. Check indoor heat exchanger (TC/TCJ).

4. Check indoor P.C. board.

1. Judge follow er unit while master unit is [E03], [L03], [L07] or [L08].

2. Check indoor P.C. board.

1. Check indoor heat exchanger temp. sensor (TCJ).

2. Check indoor P.C. board.

1. Check indoor heat exchanger temp. sensor (TC).

2. Check indoor P.C. board.

1. Check indoor heat exchanger temp. sensor (TA).

2. Check indoor P.C. board.

1. Check indoor EEPROM. (including socket insertion)

2. Check indoor P.C. board.

1. Check indoor P.C. board.

1. Check remote controller wiring.

2. Check indoor power supply wiring.

3. Check indoor P.C. board.

– 95 –

Page 96

Error mode detected by remote controller or central controller (TCC-LINK)

Operation of diagnostic function

Check code

Not displayed at all (Operation on remote controller is impossible.)

E01

∗2

E02

E09

L20

Central controller

L20

— ∗3

Central controller

(Send)

C05

(Receive)

C06

—

Central controller

P30

Cause of operation

No communication with master indoor unit

• Remote controller wiring is not correct.

• Power of indoor unit is not turned on.

• Automatic address cannot be completed.

No communication with master indoor unit

• Disconnection of inter-unit wire between remote controller and master indoor unit (Detected by remote controller side)

Signal send error to indoor unit (Detected by remote controller side)

There are multiple main remote controllers. (Detected by remote controller side)

Duplicated indoor central addresses on communication of central control system (Detected by indoor/central controller side)

Communication circuit error of central control system (Detected by central controller side)

Indoor Gr sub unit error (Detected by central controller side)

Status of

air conditioner

Stop

(Automatic reset)

∗ If center exists,

operation continues.

Stop

(Automatic reset)

∗ If center exists,

operation continues.

Stop

(Sub unit

continues operation.)

Stop

(Automatic reset)

Continues

(By remote controller)

Continuation/Stop

(According

to each case)

Condition

—

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Power supply error of remote controller, Indoor EEPROM error

1. Check remote controller inter-unit wiring.

2. Check remote controller.

3. Check indoor power wiring.

4. Check indoor P.C. board.

5. Check indoor EEPROM. (including socket insertion)

→ Automatic address repeating phenom-

enon generates.

Receiving error from remote controller

1. Check remote controller inter-unit wiring.

2. Check remote controller.

3. Check indoor power wiring.

4. Check indoor P.C. board.

Sending error of remote controller

1. Check sending circuit inside of remote controller.

→ Replace remote controller.

1. In 2-remote controllers (including wireless), there are multiple main units.

Check that there are 1 main remote controller and other sub remote controllers.

1. Check setting of central control system network address. (Network adapter SW01)

2. Check network adapter P.C. board.

1. Check communication wire / miswiring

2. Check communication (U3, U4 terminals)

3. Check network adapter P.C. board.

4. Check central controller (such as central control remote controller, etc.)

5. Check terminal resistance. (TCC-LINK)

Check the check code of the corresponding unit from remote controller.

Judgment and measures

∗2 The check code cannot be displayed by the wired remote controller.

(Usual operation of air conditioner becomes unavailable.) For the wireless models, an error is notified with indication lamp.

∗3 This trouble is related to communication of remote controller (A, B), central system (TCC-LINK U3, U4), and

[E01], [E02], [E03], [E09] or [E18] is displayed or no check display on the remote controller according to the contents.

– 96 –

Page 97

Error mode detected by outdoor unit

The check code has been ramified from 4 series and after. The ramified check code is displayed only when both the indoor unit and the outdoor unit are 4 series and after.

(Ex. Combination of RAV-SM1404UT-E with RAV-SP1404AT-E)

When the indoor unit is 3 series and before, the conventional check code is displayed.

(Ex. Combination of RAV-SM1402BT-E and RAV-SP1404AT-E: Outdoor unit only is 4 series.)

Operation of diagnostic function

Check code

Indoor unit

before after

3 series 4 series

F04 F04

F06 F06

F07

F12

F15

F08 F08

L29 F13

F31

L10

L29

P07

P15

P19

H01 H01

H02 H02

H03 H03

Cause of operation

Disconnection, short of discharge temp. sensor (TD)

Disconnection, short of outdoor temp. sensor (TE)

Disconnection, short of outdoor temp. sensor (TL)

Disconnection, short of suction temp. sensor (TS)

Miss-mounting of outdoor temp. sensor (TE, TS)

Disconnection, short of outside temp. sensor (TO)

Disconnection, short of heat sink temp. sensor (TH)

Outdoor P.C. EEPROM error

Unset jumper of service P.C. board

Communication error between outdoor P.C. board MCU

Heat sink overheat error ∗ Heat sink temp. sensor detected

over specified temperature.

Detection of gas leak ∗ Discharge temp. sensor (TD),

Suction temp. sensor (TS) detected temperature over specified temp.

4-way val ve inverse error ∗ After heating operation has started,

indoor heat exchanger temp. lowers under the specified temp.

∗ After heating operation has started,

outdoor heat exchanger / suction temp. rises over the specified temp.

Compressor break down ∗ Although operation has started,

operation frequency decreases and operation stops.

Compressor lock * Over-current detection after

compressor start-up

Current detection circuit error

Status of

air conditioner

Stop

Continue

Stop

Condition

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

1. Check discharge temp. sensor (TD).

2. Check outdoor P.C. board.

1. Check temp. sensor (TE).

2. Check outdoor P.C. board.

1. Check temp. sensor (TL).

2. Check outdoor P.C. board.

1. Check suction temp. sensor (TS).

2. Check outdoor P.C. board.

1. Check temp. sensor (TE, TS).

2. Check outdoor P.C. board.

1. Check outside temp. sensor (TO).

2. Check outdoor P.C. board.

1. Check outdoor P.C. board.

1. Outdoor service P.C. board Check model type setting jumper wire.

1. Check outdoor P.C. board.

1. Check screw tightening between PC. Board and heat sink and check radiator grease.

2. Check heat sink blast path.

1. Check gas leak, recharge

2. Check full open of service valve.

3. Check PMV (Pulse Motor Valve).

4. Check broken pipe.

5. Check discharge temp. sensor (TD), suction temp. sensor (TS).

1. Check operation of 4-way valve.

2. Check outdoor heat exchanger (TE), suction temp. sensor (TS).

3. Check indoor heat exchanger sensor (TC).

4. Check 4-way valve coil.

5. Check PMV (Pulse Motor Valve).

1. Check power supply voltage. (AC198 to 264V)

2. Overload operation of refrigerating cycle

1. Trouble of compressor (Lock, etc.): Replace compressor.

2. Wiring error of compressor (Open phase)

1. Check outdoor P.C. board. (AC current detection circuit)

Judgment and measures

– 97 –

Page 98

Check code

Indoor unit

before after

3 series 4 series

P03 P03

P04 H04

P05

P20

P22 P22

P26 P26

P29 P29

Operation of diagnostic function

Cause of operation

Discharge temp. error ∗ Discharge temp. (TD) over specified

value was detected.

Case thermostat operation ∗ Abnormal overheat of compressor

Pow er supply voltage error

High pressure protective operation

• During cooling operation, outdoor temp. sensor (TL) detected temperature over specified temp.

• During heating operation, indoor temp. sensor (TC, TCJ) detected temperature over specified temp.

Outdoor fan system error

Short-circuit error of compressor driving element

Position detection circuit error

Status of

air conditioner

Stop

Condition

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Judgment and measures

1. Check refrigerating cycle (Gas leak)

2. Trouble of electronic expansion valve

3. Check discharge temp. sensor (TD).

1. Check case thermostat and connector.

2. Check gas leak, recharge

3. Check full open of service valve.

4. Check PMV (Pulse Motor Valve).

5. Check broken pipe.

1. Check power supply voltage. AC198 to 264V

1. Check outdoor heat exchanger sensor (TL).

2. Check indoor heat exchanger sensor (TC, TCJ).

3. Check full open of service valve.

4. Check indoor/outdoor fan.

5. Check PMV (Pulse Motor Valve).

6. Check clogging and short circuit of indoor/outdoor heat exchanger.

7. Overcharge of refrigerant. Recharge

1. Check lock of fan motor.

2. Check power supply voltage. AC198 to 264V

3. Check outdoor P.C. board.

1. When performing operation while taking-off compressor wire, P26 error occurs. Check control P.C. board.

2. When performing operation while taking-off compressor wire, an error does not occur. (Compressor rare short)

1. Check control P.C. board.

– 98 –

Page 99

10-2-4. Diagnostic Procedure for Each Check Code (Indoor Unit) Check code

[E01 error]

Is inter-unit cable of A and B normal?

YES

Is there no disconnection or

contact error of connector on harness

from terminal block of indoor unit?

Is group control operation?

YES

Is power of all indoor units turned on?

YES

Is power supplied to remote controller?

AB terminal: Approx. DC18V

YES

Correct inter-unit cable

of remote controller

Correct connection of connector.

Check circuit wiring.

Check power connection of indoor unit.

(Turn on power again.)

Check indoor P.C. board (MCC-1570).

Defect → Replace

[E09 error]

Are 2 remote controllers set

without master unit?

Are 2 master units set in

2 remote controllers?

YES

Correct a master unit/a follower unit.

(Remote controller address connector)

Check remote controller P.C. board.

Defect → Replace

Correct as a master unit

and a follower unit.

Check remote controller P.C. board.

Defect → Replace

– 99 –

Page 100

[E04 error]

Does outdoor operate?

YES

Check indoor P.C. board.

Defect → Replace

Is group address setup of remote controller correct?

YES

Are wiring in indoor unit and

1, 2, 3 inter-unit cables correct?

YES

Are wirings of terminal blocks

(1, 2, 3) wired to CN04 normal?

YES

Does D502 (Orange LED) flash

after power supply turned on again?

YES

Check outdoor P.C. board.

Defect → Replace

Check Item code [14].

Correct wiring and

inter-unit cables.

Correct wiring of connector

and terminal blocks.

Check indoor P.C. board.

Defect → Replace

[E10 error]

Is there no disorder of power supply?

Check indoor control P.C. board

(MCC-1570).

Defect → Replace

YES

Check power supply voltage.

Correct lines.

Check and eliminate noise, etc.

– 100 –

Toshiba RAV-SM404SDT-E, RAV-SM1604UT-E User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual