Toshiba RAV-163SH-PE, RAV-162AH-PE, RAV-263SH-PE, RAV-262AH, AH8-PE Service Manual

SERVICE MANUAL
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AIR-CONDITIONER
SPLIT FLOOR LOW WALL TYPE, HEAT PUMP
RAV-163SH-PE/RAV-162AH-PE RAV-263SH-PE/RAV-262AH/AH8-PE
PRINTED IN U.K. Jan. 1996
CONTENTS
Heronhill - for all your Toshiba requirements
Tel: 01823 665660
www.heronhill.co.uk
Fax: 01823 665807
1. SPECIFICATIONS.................................................................................................................................................. 3
2. CONSTRUCTION VIEWS .................................................................................................................................... ..5
3. WIRING DIAGRAMS............................................................................................................................................. ..7
4. SPECIFICATIONS OF ELECTRICAL PARTS......................................................................................................... 11
5. REFRIGERANT PIPING DIAGRAM........................................................................................................................ 14
6. PERFORMANCE CHARACTERISTICS................................................................................................................. 16
7. EXPLODED VIEWS AND PARTS LISTS ............................................................................................................... 18
SUMMARY
The units referred to within this manual conform with the protection requirements of Directives 89/336/EEC Electromagnetic Compatibility and 73/23/EEC Low Voltage.
Operating conditions of units are as follows:
TEMPERATURE
OUTDOOR TEMPERATURE -2 TO 43°C (COOL)
-10 TO 21°C (HEAT)
ROOM TEMPERATURE 18 TO 32°C (COOL)
15 TO 29°C (HEAT)
ROOM HUMIDITY LESS THAN 80% (COOL)
Note 1 : Cooling Capacity is based on the following temperature conditions:
Indoor air inlet temperature 27°C DB, 19°C WB. Outdoor air inlet temperature 35°C DB.
Note 2: Heating Capacity is based on the following temperature conditions:
Indoor air inlet temperature 20°C DB. Outdoor air inlet temperature 7°C DB, 6°C WB.
Note 3: For details on Remote Controller (SH models) and Control Circuits, refer to Service Manual A90-9503.
For details on the Infra-red Remote (SHR models), refer to Service Manual A90-9715.
Note 4: Metric / Imperial pipe conversion.
Diameter (mm) 6.4 9.5 12.7 15.9 19 22 Nominal Diameter (inch) 1/4 3/8 1/2 5/8 3/4 7/8
-2-
1. SPECIFICATIONS
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Tel: 01823 665660
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ITEM
Heating capacity 5.0kW
Power source
Power consumption Power factor 90 90 Running current Starting current
Operating noise (SPL)
Refrigerant
Refrigerant control
Interconnection pipe
Condensate drain pipe diameter mm INDOOR UNIT Model Appearance colour Silky mist
Dimensions
Net weight kg 24 Heat exchanger type
Indoor fan type Air volume m3/h
Fan motor output Air filter OUTDOOR UNIT Model RAV-162AH-PE
Appearance colour
Dimensions
Net weight Heat exchanger type Outdoor fan type Propeller fan Air flow volume m3/h 2,700 Fan motor output
Compressor
Protective device High pressure switch, Fuse, Crankcase heater, Overload relay, Bimetal thermostat
Indoor unit (High, Med, Low) Outdoor unit Name of refrigerant Charge volume Add. volume (20-30m)
Larger side size Coupler style Smaller side size Coupler style Standard length Maximum length
(of one way) *1 m Maximum height difference
If indoor unit higher m 15 If outdoor unit higher m 30
Height mm 640
Depth mm 188
Height mm Width mm Depth mm
Model Output
V 220-240 Hz
kW % A A dB(A)
dB(A)
kg g/m
mm
mm
m
W 34
kg
W
kW
MODEL
2.3
11.1 10.6
RAV-163SH/SHR-PE
4.5Cooling capacity kW
1Phase
50
HEATINGCOOLING
2.2
60
45/42/40
50
R-22
1.6 35
Capillary tube & Expansion valve
Ø12.7
Flare
Ø 6.4
Flare
7.5 30
Ø 20 (ID)
RAV-163SH/SHR-PE
1,030Width mm
Finned tube
Multi-blade fan
780
Washable
Bronze white (Munsell 6Y7.5/1)
740 880
310
61
Finned tube
39
PH250X3-4LS
1.5
Specifications are subject to change without notice.
* Note 1 : These mean actual length.
-3-
ITEM MODEL RAV-263SH/SHR-PE RAV-263SH/SHR-PE
Heronhill - for all your Toshiba requirements
Tel: 01823 665660
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Fax: 01823 665807
Heating capacity
Power source
Power consumption kW Power factor % Running current A Starting current
Operating noise (SPL)
Refrigerant
Refrigerant control
Interconnection pipe
Condensate drain pipe diameter ø 20 (ID) INDOOR UNIT Model RAV-263SH/SHR-PE Appearance colour
Dimensions
Net weight kg Heat exchanger type
Indoor fan type Air volume m3/h 1,200
Fan motor output Air filter
OUTDOOR UNIT Model Appearance colour
Dimensions
Net weight Heat exchanger type
Outdoor fan type Air flow volume Fan motor output
Compressor
Safety device
Indoor unit Outdoor unit
Name of refrigerant Charge volume
Add. volume (20-30m) g/m
Larger side size Coupler style Flare Smaller side size mm ø 9.5 Coupler style
Standard length m 7.5 Maximum length
(of one way) *1 m Maximum height difference
If indoor unit higher Outdoor unit heightmm
Maximum height Indoor unit height Height Width Depth
Height mm Width Depth mm
Model Output
kW 7.1Cooling capacity kW 7.9 Phase V
Hz
COOLING HEATING COOLING HEATING
3.0 2.75 2.8 2.7 88 87 86 85
A dB (A)
dB (A)
kg
mm ø 15.9
mm
mm 640 mm 1,230 mm
W
mm
kg
m3/h W
kW
14.8
High pressure switch, Fuse, Bimetal thermostat, Crankcase heater, Inner overload relay
1 3
220-240 380-415
50
13.8
80
46/43/40
53
R-22
2.35 60
Capillary tube & Expansion valve
Flare
30
15 30
Silky mist
188
28
Finned tube
Multi-blade fan
34
Washable
RAV-262AH-PE RAV-262AH8-PE
Bronze white (Munsell 6Y7.5/1)
790 880
310
80
Finned tube
Propeller fan
3,000
63
PH330X3-4MS YH330X3-MS
2.2 2.2
4.7 25
High pressure switch, Fuse, Overcurrent relay, Crankcase heater, Thermostat, Return-Lock
4.6
Specifications are subject to change without notice.
* Note 1 : These mean actual length.
-4-
2.1 Indoor unit
Drain piping joint
Hard vinyl chloride pipe
Space required for service and installation
Heronhill - for all your Toshiba requirements
Tel: 01823 665660
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RAV-163SH-PE RAV-163SHR-PE RAV-263SH-PE RAV-263SHR-PE
2. CONSTRUCTION VIEWS
Hanging plate
(Left)
Hanging bolt Less than 40
40
Outer hanging bolt pitch
E
Hanging bolt Less than 40
Inner hanging bolt pitch
B
RAV-263SH-PE
RAV-263SHR-PE
D
130
A
Hanging plate
(Right)
RAV-163SH-PE
RAV-163SHR-PE
Model
Hanging bolt pitch
B
(Hanging bolt pitch)
Air filter
640
250
170
30
Hanging bolt hole
4 - (12x25) Slot
Knock out for
fresh air ducts
Knock - out holes for
piping and wiring
100
10
130
piping and wiring
50
150
180
C
200
120
85 12
140
Right - side panel
knock - out for
50
Minimum
85
30
78
150
62
Alternative
Knock - out hole
for drain piping
inner dia. 20mm
Refrigerant piping
joint (Liquid øF)
12
80
145
80
34
Refrigerant
piping joint
(Gas øG)
1,230
1,120
540
188
1,220
9.5
15.9
1,030
920
1,020
6.4
12.7
Air inlet
A
Remote controller SH
83.5
B
Location slots
C
14
D
Remote controller and holder SHR
120
160
2-(4.5x9)
E
Minimum
150
Greater than 400
Greater than 500
F
72
Location holes
2 - ø2.5
G
30
101
-5-
2.2 Outdoor unit
Heronhill - for all your Toshiba requirements
Tel: 01823 665660
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RAV-162AH-PE RAV-262AH-PE RAV-262AH8-PE
Knock - out hole for drain
(2-20 x 60 long hole)
12
340
Hole for drain
(2-ø19 hole)
165
117
40
70
30
360
280
Refrigerant piping joint
(Gas ø D)
50 70
Refrigerant piping joint
(Liquid ø C)
B
12
45
37
104
500
50
Anchor bolt hole
(4-12 x 18 long hole)
320
566
790
880
Air outlet
Blow out guide mounting hole
(4-ø3 embossing)
45
Carrying handle
(Both sides)
90
88
Electric parts box
310
364
Earth screw (M6)
Terminal cover
A
18
100
Outlet (Space for wiring
When installed with the inlet faced to the wall side
Model
RAV-162AH-PE RAV-262AH-PE
RAV-262AH8-PE
Space required for service
500
100
and piping)
A
740 790
790
B
380 430
430
-6-
(Space for wiring and piping)
100
300
500
Outlet
When installed with the outlet faced to the wall side
C
6.4
9.5
9.5
D
12.7
15.9
15.9
(Unit: mm)
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