Toshiba RAS-M16GKV-E2, RAS-M13GKV-E2, RAS-M13GKCV-E2, RAS-M10GKV-E2, RAS-M10GKCV-E2 SERVICE MANUAL

...
SERVICE MANUAL
AIR-CONDITIONER
RAS-M10GKV-E2, RAS-M13GKV-E2, RAS-M16GKV-E2
FILE NO.SVM-06036
SUPPLEMENT
SPLIT TYPE
RAS-M10GKCV-E2, RAS-M13GKCV-E2, RAS-M16GKCV-E2
(This service manual provide information only on the indoor units.
For information on the outdoor unit please refer to the service manual
of the outdoor unit.)
R410A
CONTENTS
1. Specifications
2. Construction Views
3. Wiring Diagram
4. Specifications of Electrical Parts (Indoor unit only)
5. Control Block Diagram (Indoor unit only)
6. Operation Description
7. Installation Procedure
FILE NO. SVM-06036
8. How to Diagnose the trouble
9. How to Replace the main parts (Indoor unit only)
10. Exploded Views and Parts list (Indoor unit only)
– 1 –

1. SPECIFICATIONS

Specifications
RAS-M10GKV-E2, RAS-M13GKV-E2, RAS-M16GKV-E2
FILE NO. SVM-06036
Power supply
Electric Unit model
characteristice Running current (A)
Power consumption (W)
Power factor (%)
Operating High dB (A)
noise Medium dB (A)
Low dB (A)
Dimension Height (mm)
Width (mm)
Depth (mm)
Net weight (kg)
Fan motor output (W)
Air flow rate
(Cooling/Heating)
Piping Type
connection Liquid side
Gas side
Refrigerant
Wiring connection (Interconnection)
(m3/h) 570/610 590/620 650/660
220/230/240V, 1Ph, 50/60Hz
RAS-M10GKV-E2 RAS-M13GKV-E2 RAS-M16GKV-E2
0.15 0.15 0.15
303030
87 87 87
36/39
33/35
28/29
275 275275
790
218
10
20
6.35
9.52
4 wires : includes earth
39/40
35/35
28/29
Flare connection
6.35
9.52
R410A
790
218
10
20
42/42
39/39
33/33
790
218
10
30
6.35
12.7
RAS-M10GKCV-E2, RAS-M13GKCV-E2, RAS-M16GKCV-E2
Power supply
Electric Unit model
characteristice Running current (A)
Power consumption (W)
Power factor (%)
Operating High dB (A)
noise Medium dB (A)
Low dB (A)
Dimension Height (mm)
Width (mm)
Depth (mm)
Net weight (kg)
Fan motor output (W)
Air flow rate (m3/h)
Piping Type
connection Liquid side
Gas side
Refrigerant
Wiring connection (Interconnection)
220/230/240V, 1Ph, 50/60Hz
RAS-M10GKCV-E2 RAS-M13GKCV-E2 RAS-M16GKCV-E2
0.15 0.15 0.15
30 30 30
87 87 87
36 39 42
33 35 39
28 28 33
275 275 275
790 790 790
218 218 218
10 10 10
20 20 30
570 590 650
Flare connection
6.35
9.52 9.52 12.7
4 wires : includes earth
6.35 6.35
R410A
The specifications may be subject to change without notice for purpose of improvement.
– 2 –
Indoor Unit
FILE NO. SVM-06036

2. CONSTRUCTION VIEWS

Front panel
60
6
Knock out system
Air inlet
Air filter
Heat exchanger
790
275
Air outlet
64
120 80
590
Hanger
218
60
6
48
Knock out system
48
53
Drain hose (0.54m)
Hanger
45
Minimum distance to ceiling
275
170 or more
320
620
235 235
215 215
Minimum distance to ceiling
65 or more
Hanger
3
Connecting pipe (0.43m)
(Flare 6.35) Connecting pipe (0.33m) (For 10,13 series ; Flare 9.52
For 16 series ; Flare 12.7)
Hanger
For stud bolt (6)
Hanger
150150 160160 Installation plate outline
Center line
For stud bolt (8~10)
26
Minimum distance to ceiling
170 or more
32
9090
4519040
160
57 18
Wireless remote control
3-1. Indoor Unit (For 10k & 13k)
COLOR INDICATION
:
BROWN
BRW
:
RED
RED
:
WHITE
WHI
:
YELLOW
YEL
:
BLUE
BLU
:
BLACK
BLK
:
GRAY
GRY
:
PINK
PNK
:
ORANGE
ORN
:
GREEN & YELLOW
GRN&YEL
:
GREEN
GRN
BLK BLK
HEAT EXCHANGER
SENSOR
(TC)
THERMO SENSOR
RECEIVING AND
INFRARED RAYS
MCC-861
MCC-861
(TA)
INDICATING PARTS
CN25 (WH I)
1
2
3
4
5
6
7
8
9
10
11
BLK
BLK
BLU
1
BLU
2
BLU
3
BLU
4
BLU
5
BLU
6
BLU
7
BLU
8
BLU
9
BLU
10
WHI
11
1
CN01 (BLU)
1
2
CN03 (WHI)
1
2
CN13
(WHI)
1
2
3
4
5
6
7
8
9
10
11
4
TERMINAL
1
2
1
2
1
2
3
4
5
6
7
8
9
10
11
BLOCK
MAIN P.C. BOARD

3. WIRING DIAGRAM

1
2
BLK WHI RED
CN23
CN24
FUSE
F01
T3.15A
250VAC
WP-004
CN21
LINE
FILTER
R04
3
CN11 CN10
1
1
YEL
CN08
3
1
4
2
HA
JEM-A
Drive ci rcuit
2
3
3
2
GRY
1
1
150°C
Fan Motor
BRW
2
3
3
2
supply circ uit
+12 VDC
+5 VDC
4
5
4
5
INDOOR
UNIT
Power
3
5
5
3
BLK
WHI
6
6
FILE NO. SVM-06036
OUTDOOR
UNIT
5
CN07
(WH I)
WHI
1
1
1
2
2
3
3
4
4
5
5
1
6
1
RED
AC FAN MOTOR
1
YEL
2
2
YEL
3
3
YEL
4
4
YEL
5
5
LOUVER MOTOR
Simple Check for Failure Diagnosis
Chec k It em
Check to see if the OPERATION indicator goes on
OPERAT ION
1
INDICATOR
TERMINAL
2
3
4
5
6
(AC 220~24 0V)
and off when t he main s witch or b reaker is turned on. (Check the primary and secondary voltage of the transformer.)
Check the power supply voltage b etween and . (Refer to the name plate.) (Check the primary and secondary voltage of the transformer.)
BLOCK
Check the fluctuating voltage between and . (15~60VDC)
FUSE
Check to see if the fuse blows out.
3.15A
(Check the R04 of the varis tor.)
Check the voltage at the No.4 pin on CN13 connector of the infr ared receiver.
DC5V
(Check the transform er and the pow er supply ci rcuit of the rated voltage.)
Check the voltage at the white lead of the louver motor.
DC12V
(Check the transform er and the pow er supply ci rcuit of the rated voltage.)
Check the voltage at the No.1 pin on CN10 connecto r and CN24. (Check the F01)
Refer to the service data for the detailed failure diagnosis.
Diagnosis Result
1
2
2
3
4
3-2. Indoor Unit (For 16k)
COLOR INDICATION
:
BROWN
BRW
:
RED
RED
:
WHITE
WHI
:
YELL OW
YEL
:
BLUE
BLU
:
BLACK
BLK
:
GRAY
GRY
:
PINK
PNK
:
ORANGE
ORN
:
GREEN & YEL LOW
GRN&YEL
:
GREEN
GRN
HEAT EXCHANGER
SENSOR
(TC)
THERMO SENSOR
(TA)
CN25 (WHI)
1
2
3
4
5
6
7
8
9
RECEIVING AND
INFRARED RAYS
INDICATING PARTS
10
MCC-861
MCC-861
11
1
CN01 (BLU)
BLK
1
1
BLK
2
2
CN03 (WHI)
BLK
1
1
BLK
2
2
CN13
(WHI)
BLU
1
1
2
3
4
5
6
7
8
9
10
11
BLU BLU BLU BLU BLU BLU BLU BLU
BLU WHI
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
4
TERMINAL
BLOCK
FUSE
F01
T3.15A
250VAC
2
CN24
BLK
1
WHI
CN23
3
2
MAIN P.C. BOARD
MCC-867or MCC-5014
1
3
RED
R04
CN08
3
2
HA
JEM-A
CN21
FILTER
4
LINE
R05
DB01
~
-+ ~
C03
+
INDOOR
UNIT
DC5V DC12V
FILE NO. SVM-06036
OUTDOOR
UNIT
CN10
6
(WHI)
1
3
4
5
6
CN07
(WHI)
1
2
CIRCUIT
3
POWER SUPPLY
4
5
FAN MOTOR
RED
1
BLK
3
4
5
6
WHI YEL BLU
DC MOTOR
5
WHI
1
1
2
3
4
5
1
YEL
2
2
YEL
3
3
YEL
4
4
YEL
5
5
LOUVER MOTOR
Simple Check for Failure Diagnosis
Check Item
OPERATION
1
INDICATOR
TERMINAL
2
BLOCK
3
4
5
6
(DC310 340V)
DC12V
DC325V
~
Check to see if the OPERATION indicator goes on and off when the main switch or breaker is turned on. (Check the primary and secondary voltage of the transformer.)
Check the power supply voltage between 1 and (Refer to the name plate.) (Check the primary and secondary voltage of the transformer.) Check the fluctuating voltage between and . (15
60VDC)
~
Check to see if the fuse blows out.
FUSE
(Check the R04 of the varistor.)
3.15A
Check the voltage at the No.4 pin on CN13 connector of the infrared receiver.
DC5V
(Check the transformer and the power supply circuit of the rated voltage.)
Check the voltage at the white lead of the louver motor. (Check the transformer and the power supply circuit of the rated voltage.)
Check the voltage at the No.1 pin on CN10 connector. (Check the DB01, R05 and C03.)
Refer to the service data for the detailed failure diagnosis.
Diagnosis Result
2
2
.
3
5
FILE NO. SVM-06036

4. SPECIFICATIONS OF ELECTRICAL PARTS

RAS-M10GKV-E2, RAS-M13GKV-E2 RAS-M10GKCV-E2, RAS-M13GKCV-E2
No. Parts name Type Specifications
1 Fan motor (for indoor) SKF-220-20-4A-1 AC Motor with 150°C thermo fuse 2 Thermo. sensor (TA-sensor) ——— 10 k at 25°C 3 AC-AC transformer (T01) TT-10 187 276V, 6VA 4 Microcomputer 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) SS11V-06270 27 µH , AC 0.64A 7 Diode (DB01) KBP06M 1.5A, 420V 8 Capacitor (C50) 9 Fuse (F01) BET 3.15A 250VAC T3.15A, 250 V
10 Regulator IC (IC08) NJM7812 12VDC, 1.5A max
11 Regulator IC (IC11) NJM7805 5VDC, 1.5A max
12 Varistor (R21, R109) TND15G561K 560 V
µPD780024AGK
——— 10 k at 25°C
LXV35VB2200MJ20 2200 µF, 35V
13 Louver motor 24BYJ48 DC 12V
RAS-M16GKV-E2, RAS-M16GKCV-E2
No. Parts name Type Specifications
1 Fan motor (for indoor) ICF-340-30-2 DC 340 V, 30 W 2 Thermo. sensor (TA-sensor) ——— 10 k at 25°C 3 DC-DC transformer (T01) SWT-70 DC 390 V, Secondary DC 15 V, 12 V, 7 V 4 Microcomputer µPD780024AGK 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) SS11V-06270 27mH, AC 0.6A 7 Diode (DB01) D3SBA60 4A, 600 V 8 Capacitor (C03) KMH450VSSN120M25C 120µF, 450 V 9 Fuse (F01) FCU250V, 3.15A T3.15A, 250 V
10 Power supply IC (IC01) STR-L472 11 Varistor (R21, R109) TND15G561K 560 V
——— 10 k at 25°C
12 Resistor (R01) RF-5TK4R7 4.7, 5 W
13 Louver motor 24BYJ48 12VDC
6

5. CONTROL BLOCK DIAGRAM

FILE NO. SVM-06036
5-1. Indoor Unit
Heat Exchanger Sensor
Temperature Sensor
Infrared Rays Signal Receiver
Infrared
Rays
Remote
Control
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Noise Filter
Indoor Unit Control Panel
M.C.U.
Functions
Louver Control
3-minute Delay at Restart for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Outdoor unit
ON/OFF Signal
Louver ON/OFF Signal
Louver Driver
Operation
Display
Timer
Display
Filter Sign
Display
Fan Only
Sign Display
Indoor Fan
Motor
Louver Motor
From Outdoor Unit
REMOTE CONTROLLER
RAS-M10GKV-E2, RAS-M13GKV-E2, RAS-M16GKV-E2
(Heat pump model)
Infrared
Rays
Remote Controller
Operation ( )
Operation Mode Selection
AUTO, COOL, DRY, HEAT
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
Outdoor Unit
RAS-M10GKCV-E2, RAS-M13GKCV-E2, RAS-M16GKCV-E2
(Cooling only model)
Infrared
Rays
Remote Controller
Operation ( )
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
ECONO.
ECONO.
– 7 –

6. OPERATION DESCRIPTION

FILE NO. SVM-06036
6-1. Outline of Air Conditioner Control
This air conditioner is a capacity-variable type air conditioner. The capacity proportional control
compressor which can change the motor speed is mounted. The indoor unit motor drive circuit is mounted to the indoor unit. The compressor and the inverter to control outdoor unit motor are mounted to the outdoor unit. The entire air conditioner is mainly controlled by the indoor unit controller.
The indoor unit controller drives the indoor f an motor based upon command sent from the remote control­ler, and transfers the operation command to the outdoor unit controller.
The outdoor unit controller receives operation command from the indoor unit side, and controls the outdoor fan and the pulse modulating valve.
Besides, detecting rev olution position of the com­pressor motor, the outdoor unit controller controls speed of the compressor motor by controlling output voltage of the inverter and switching timing of the supply power (current transfer timing) so that motors drive according to the operation command. And then, the outdoor unit controller transfers reversely the operating status information of the outdoor unit to control the indoor unit controller.
As the compressor adopts four-pole brushless DC motor, the frequency of the supply power from inverter to compressor is two-times cycles of the actual number of revolution.
(1) Role of indoor unit controller
The indoor unit controller judges the operation commands from the remote controller and assumes the following functions.
Judgment of suction air temperature of the indoor heat exchanger by using the indoor temp. sensor .
Temperature setting of the indoor heat ex­changer by using heat exchanger sensor (Prevent-freezing control)
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation command signal (Serial signal) to the outdoor unit
Reception of information of operation status (Serial signal including outside temp. data) to the outdoor unit and judgment/display of error
(2) Role of outdoor unit controller
Receiving the operation command signal (Serial signal) from the indoor controller, the outdoor unit performs its role.
Compressor operation control
Operation control of outdoor fan motor
P.M.V. control
Detection of inverter input current and current release operation
Over-current detection and prevention opera­tion to transistor module (Compressor stop function)
Compressor and outdoor fan stop function when serial signal is off (when the serial signal does not reach the board assembly of outdoor control by trouble of the signal system)
Transferring of operation information (Serial signal) from outdoor unit to indoor unit
Detection of outdoor temperature and opera- tion rev olution control
Defrost control in heating operation (Temp. measurement by outdoor heat exchanger and control for 4-way valve and outdoor fan)
(3) Contents of operation command signal (Serial
signal) from indoor unit controller to outdoor unit controller
The following three types of signals are sent from the indoor unit controller.
Operation mode set on the remote controller
Compressor revolution command signal
defined by indoor temperature and set tem­perature (Correction along with variation of room temperature and correction of indoor heat exchanger temperature are added.)
For these two types of signals ( [Operation mode] and [Compressor revolution] ), the outdoor unit controller monitors the input current to the inverter, and performs the followed operation within the r ange that current does not exceed the allowable value.
Temperature of indoor heat exchanger by indoor heat exchanger sensor (Minimum rev olution control)
Operations followe d
to judgment of serial signal from
indoor side.
8
FILE NO. SVM-06036
(4) Contents of operation command signal (Serial
signal) from outdoor unit controller to indoor unit controller
The following signals are sent from the outdoor unit controller.
• The current operation mode
• The current compressor revolution
• Outdoor temperature
• Existence of protective circuit operation For transferring of these signals, the indoor unit
controller monitors the contents of signals, and judges existence of trouble occurrence.
Contents of judgment are described below.
• Whether distinction of the current operation
status meets to the operation command signal
• Whether protective circuit operates
When no signal is received from the outdoor unit controller, it is assumed as a trouble.
6-1-1. Capacity Control
The cooling capacity is varied by changing compres­sor motor speed. The inverter changes compressor motor speed by changing AC 220–240V power to DC once, and controls capacity by changing supply power status to the compressor with transis-tor module (includes 6 transistors). The outline of the control is as follows : The revolution position and revolution speed of the motor are detected by detecting winding electromotive force of the com pressor motor under operation, and the revolution speed is changed so that the motor drives based upon revolution speed of the operation command by changing timing (current transfer timing) to ex change inverter output voltage and supply power winding.
Detection of the revolution position for controlling is performed 12 times per 1 revolution of compressor.
The range of supply power frequency to the com pressor differs according to the operation status (COOL, DRY).
Table 6-1-1 Compressor revolution range
Operation
mode
COOL
No. of
operating
unit
1 unit
2 units
3 units
4 units
Combination
of indoor units
M10
M13
M16
*
*
*
Compressor
revolution
(rps)
20 to 28
20 to 43
20 to 53
20 to 66
31 to 69
31 to 69
* In case that any multiple indoor units are combined.
6-1-2. Current Release Control
The outdoor main circuit control section (Inverter assembly) detects the input current to the outdoor unit. If the current value with compressor motor speed instructed from indoor side exceeds the specified value, the outdoor main circuit control section controls compressor motor speed by reduc­ing motor speed so that value becomes closest to the command within the limited value.
Operation
mode
HEAT
No. of
operating
unit
1 unit
2 units
3 units
4 units
Combination
of indoor units
M10
M13
M16
*
*
*
Compressor
revolution
(rps)
15 to 52
15 to 63
15 to 67
15 to 90
17 to 90
22 to 90
6-1-3. Power Factor Improvement Control
Power factor improvement control is performed mainly aiming to reduce the current on much power consumption of cooling/heating operation. Control­ling starts from the time when input power has reached at a certain point. To be concrete, IGBT of the power factor improvement circuit is used, and the power factor is improved by keeping IGBT on for an arbitrary period to widen electro-angle of the input current.
9
FILE NO. SVM-06036
6-1-4. Prevent-Freezing Control
The indoor heat exchanger sensor detects refriger­ant vapor temperature in COOL/DRY operation. If the temperature is below the specified value, com­pressor motor speed is reduced so that operation is performed in temperature below the specified value to prevent-freezing of indoor heat exchanger.
6-1-5. P. M. V. (Pulse Modulating Valve)
Using P.M.V., refrigerant flow of refrigeration cycle is varied for the optimum temperature. Controlling each unit separately by four P.M.V. corresponds to difference of pipe length, fan speed, and unit tem­perature.
If an error occurs on cycle temperature when power source of the air conditioner has been turned on, and if start/stop times of the outdoor unit are 30 times, move the valve once until it hits on the stopper for positioning of the valve. In this case, ticktack sound may be heard.
6-1-6. Louver Control
(1) Vertical air flow louvers
Positions of vertical air flow louvers are automati­cally controlled according to the operation status (AUTO, COOL, DRY, HEAT). Besides, positions of vertical air flow louvers can be arbitrarily set by pressing the [FIX] button. The louver position which has been set by the [FIX] button is stored in micro­computer, and the louver is automatically set at the stored position in the next operation.
(2) Swing
If the [SWING] button is pressed during running operation, vertical air flow louvers start swinging. When the [SWING] button is pressed again, swinging stops.
6-1-7. Indoor Fan Control
The indoor fan is operated by motor speed non-step variable drive system motor. For flow rate, motor speed is controlled manually in five steps and with the unit of 10 rpm from upper limit to lower limit in AUTO mode as described in Table 6-1-2. It is not selected by relay, so selecting sound does not generate.
operation
mode
Cooling
and Fan
only
DRY
Heating
Table 6-1-2
Fan
mode
H M+
M
L+ L L­L+ L L-
UL
SUL
H M+
M
L+ L L-
Remote
Control
HIGH
MED+ MED LOW+
LOW
HIGH
MED+ MED LOW+
LOW
Motor speed
(rpm)
M10
Air flow rate
(m3/h)
1190
1120 1120 1050
980 930
910 850 930 910 850 720
660 1250 1200 1160 1060
1000
1050
940 930
570 530 530
490
440
420
410
370
420 410 370 290 260 610 570 550 490 460 490
420 420
Motor speed
(rpm)
1210
M13
Air flow rate
1130 1130 1050
980 930 910 850 930 910 850 750
700 1290 1280 1200 1100
1020 1050
940 930 420
(m3/h)
590 530 530 490 440 420
410 370 420
410 370 310 280
620
620
570 520 470 490
420
M16
Motor speed
(rpm)
Air flow rate
1350
1250 1250 1150
1070
1000
980 920 410
1000
980 920 920 800
1370
1360 1280 1180
1100
1150 1020
1000 460
(m3/h)
650 610 610 550 500 460
440
460 440
410 410 340
660 660 620
560 520 550
470
NOTE :
• UL : Ultra Low, SUL : Super Ultra Low
10
FILE NO. SVM-06036
6-1-7. Outdoor Fan Control (DC Fan Motor)
Although the outdoor fan motor drives the outdoor fan by non-step variable system of the revolution speed, the revolution speed is restricted to three steps on the convenience of controlling.
If a strong wind is lashing outside of the room, the operation may be continued as the outdoor fan stops in order to protect the outdoor fan motor.
If a fan lock occurred due to entering of foreign matter, the air conditioner stops and an alarm is displayed.
<COOL, DRY>
Table 6-1-3
Compressor revolution (rps)
Outdoor temp.
sensor
TO
ECONO.
operation
TO 38°C
TO < 38°C
TO 38°C
TO < 38°C
TO is abnormal
1 to 2 units 3 to 4 units
20.3
390 (rpm) 700 (rpm) 700 (rpm) 700 (rpm) 390 (rpm) 640 (rpm) 640 (rpm) 700 (rpm) 390 (rpm) 500 (rpm) 640 (rpm) 700 (rpm) 390 (rpm) 640 (rpm) 640 (rpm) 640 (rpm) 390 (rpm) 500 (rpm) 500 (rpm) 500 (rpm) 500 (rpm) 640 (rpm) 640 (rpm) 640 (rpm)
~ 50.3 ~ 62.8 63.4 ~
<HEAT>
Table 6-1-4
Compressor revolution (rps)
Outdoor temp. sensor TO 5°C
TO TO < 5°C
ECONO. operation
TO 5°C TO < 5°C
TO is abnormal
20.3 ~ 33.3 ~ 33.9
390 (rpm) 640 (rpm) 640 (rpm) 500 (rpm) 640 (rpm) 640 (rpm) 390 (rpm) 500 (rpm) 500 (rpm) 390 (rpm) 500 (rpm) 500 (rpm) 390 (rpm) 500 (rpm) 640 (rpm)
6-2. Description of Operation Circuit
• Turning [ON] the breaker flashes the operation lamp. This is the display of power-ON (or notification of po wer failure).
• When pushing [ ] button of the remote controller, receive sound is issued from the main unit, and the next operations are performed together with opening the vertical air flow louvers.
6-2-1. Fan Only Operation
(The Remote controller [MODE] Button is Set to the FAN ONLY Operation)
• This mode is only for the cooling only model.
• Once the setting is made, the operation mode is memorized in the microcomputer so that the same operation can be effected thereafter simply by pushing [ ] button.
• When the [FAN] button is set to the AUTO position, the indoor fan motor operates as shown in Fig. 6­2-1. When the [FAN] button is set to LOW, LOW MED, MED+, or HIGH, the motor operates with a constant air flow.
• ECONO, Hi POWER and COMFORT SLEEP
mode cannot be set.
+
11
˚C
+3 +2.5 +2 +1.5 +1 +0.5
(Room temp.) – (Set temp.)
Set temp.
0
(Set temp.) 25˚C
NOTE :
1: Calculated from difference in motor speed of M+
*
and L–, and controlled.
Fig. 6-2-1 Auto setting of air flow
M+ *1 *1 *1 L–
FILE NO. SVM-06036
6-2-2. Cooling Operation
(The Remote controller [MODE] Button is Set to the COOL Position)
Once the setting is made, the operation mode is memorized in the microcomputer so that the same operation can be effected thereafter simply by pushing [ ] button.
A cooling operation signal is transmitted to outdoor unit.
The indoor fan motor operates as shown in Fig.6­2-2 when [FAN] button is set to AUTO.
The motor operates with a constant air flow when the [FAN] button is set to LOW, LOW+, MED, MED+,
or HIGH.
The outdoor unit controls the outdoor fan relay
R01, R02 and R03, and the compressor motor speed according to the operation command signal
sent from the indoor unit.
˚C
+3
+2.5
+2
+1.5
+1
(Room temp.) – (Set temp.)
+0.5
Set temp.
0 –0,5
NOTE :
1: Calculated from difference in motor speed of M+
*
and L–, and controlled.
Fig. 6-2-2 Setting of air flow [Air Flow AUTO]
M+
*1
*1
*1 L–
In normal operation
(1) Cooling capacity control
• The cooling capacity and room temperature are controlled by changing the compressor motor speed according to both the difference between the temperature detected by the room temperature sensor and the temperature set by [TEMP] button and also any change in room temperature.
• When compressor has been activated or reactivated, it operates with Max. 33 rps for 2 minutes and with Max. 57 rps from 2 to 4 minutes passed.
• When room temperature is lower than set temperature and indoor fan motor is operated at fan speed L– as shown in Fig. 6-2-2 while the outdoor unit stops.
(2) Prevent-freezing control
If temperature of indoor heat exchanger detected by the indoor heat exchanger sensor is 5°C or lower, compressor motor speed is gradually lowered to pre vent freezing of the indoor heat exchanger. If temperature is 7°C or higher, return the operation to the above item (1).
(3) Current release control
The input current of compressor and outdoor fan motor (Precisely inverter main circuit control section) which occupy most of air conditioner input is detected by the outdoor current sensor , and compressor motor speed is gradually lowered so that current value does not exceed 11.5A if current value exceeds 11.5A. When the current value lowers to 11.0A, return the operation to the above item (1).
Comp. motor
14.2
13.7
Current value
Normal control
speed down
Comp. motor speed keep
Fig. 6-2-3
(4) Outdoor temperature release control
The outdoor temperature release is controlled by changing the current release points 14.2 and 13.7 in the above item according to temperature detected by the outdoor temperature sensor.
For example, if the outdoor temperature is 43°C, the value of current release points becomes 9.6A.
12
FILE NO. SVM-06036
(5) Limit for maximum compressor motor speed
by indoor fan speed
When outdoor temperature sensor detected 32°C or lower, and indoor heat exchanger sensor detected 17°C or lower, the maximum compressor motor speed is limited by the indoor fan speed.
For example, when 1 unit only operates, the compressor motor speed is limited as described in the table below.
Table 6-2-1
Air flow
rate
HIGH
M+
MED
L
L–
UL
SUL
M10 M13 M16
(rps) (rps) (rps)
32 48 54 29 42 46 24 28 38 20 20 30 20 20 30 20 20 20 20 20 20
(6) Louver control
The vertical air flow louvers are automatically set to horizontal or cool memory position.
When temperature of indoor heat exchanger becomes 5°C or lower by the prevent-freezing control and the compressor is turned off, the vertical air flow louvers close once and then return to the position of previous time.
(7) Discharge temperature control
The discharge temperature of refrigerant gas from the compressor is detected by the dis­charge temperature sensor, and controls operat­ing compressor motor speed.
1) Control 1 (A zone) : Normal operation zone
When TD detect value is 101°C or lower, the operation is performed with operating motor speed instructed by the serial signal.
2) Control 2 (B zone) : Slow-up zone of motor
speed When TD detect value is 101°C or higher,
operating motor speed is slowly up.
3) Control 3 (C zone) : Keep zone
When TD detect value is 108°C or higher, operating motor speed is not changed if raising operation speed.
4) Control 4 (D zone) : Slow down zone of motor
speed When TD detect value is 111°C or higher,
operating motor speed is slowly down.
5) Control 5 (E zone) : Normal down of motor
speed When TD detect value is 115°C or higher,
operating motor speed is down.
6) Control 6 (F zone) : Operation stop zone
If TD detect value exceeds 120°C during operation, stop the operation immediately.
Then, restart the operation when TD detect value becomes 108°C or lower.
TD
(˚C)
120
115
111
108
101
Zone
F
E
D
C
B
A
Operation stop zone
Normal down zone of motor speed
Slow down of motor speed
Keep zone : Motor speed is not changed.
Slow-up zone of motor speed
Normal operation zone
Fig. 6-2-4 Compressor motor speed control
13
Release of motor speed
FILE NO. SVM-06036
(8) ECONO operation control
When the [ECO] button is pushed, ECONO operation is performed by restraining air flow
and compressor motor speed. The set temperature is changed also.
1) The set temperature increased 0.5°C per hour up to 2°C starting from the set temperature when ECONO has been received.
2) Indoor air flow is controlled between L+ and UL. The compressor motor speed in control as shown in Fig. 6-2-5
(9) COMFORT SLEET operation control.
When the [COMFORT SLEEP] button is pushed, the ECONO operation activate together with the timer OFF function. Each
time of pressing [COMFORT SLEEP] button the off timer setting changes in the sequence of 1, 3, 5 or 9 hours.
Fig. 6-2-5
(10) Hi POWER operation control.
When the [Hi POWER] button is pushed
Hi Power operation is performed by change set temperature and air flow (display on the
remote control does not change).
1) Changing of set temperature.
Fig. 6-2-6
14
FILE NO. SVM-06036
–0.5
0
+0.5
+1.0
+1.5
+2.0
+2.5
*1
L–
SUL
(Room temp.) – (Set temp.)
Set temp.
2) Changing of air flow (Fan setting : AUTO) When the Hi POWER is started, the fan of the
indoor unit operates at higher air flow level than normal air flow AUTO (normal air flow AUTO is shown in Fig. 6-2-2). Because of the
difference between room temperature and set temperature are increased automatically.
3) Changing of air flow (Fan setting : One of 5 levels) When the Hi POWER is started, the fan of the
indoor unit operates at higher consecutive air
flow level. (Fan speed on the display of remote control does not change)
4) Changing of louver position If the room temperature is higher than setting temperature by 3.5 °C or more, the louver is
automatically set to the maximum air flow
position. If it is not, position of louver is not change. When room temperature is reach to
setting temperature. The louver moves back to set position.
(11) Quiet operation control.
When the [QUIET] button is pushed, the fan is
restricted the revolution speed at L- level until
the [QUIET] button is pushed once again
(cancel QUIET operation). Remarks :
QUIET operation is appropriate to work with less cooling load condition. Because of the fan speed L- may cause not enough the cooling capacity.
6-2-3. DRY Operation
(The Remote controller [MODE] Button is Set to the DRY Position)
Once the setting is made, the operation mode is
memorized in the microcomputer so that the same operation can be effected thereafter simply by pushing [ ] button.
Dry operation signal is transmitted to outdoor unit.
The Cooling operation giving priority to dehumidi-
fying, which restrains the indoor fan speed and compressor motor speed, is performed.
The indoor fan motor operates as shown in Fig. 6-2-7. (Fan speed is AUTO only.)
The outdoor unit controls the outdoor fan relay
R01, R02 and R03, and the compressor motor speed according to the operation command signal sent from the indoor unit.
NOTE :
1 : Middle motor speed between L– and SUL
*
Fig. 6-2-7 Setting of air flow
(1) Dehumidifying-preferential Cooling capacity
control
The cooling capacity and room temperature are controlled by changing the compressor motor speed according to both the difference between the temperature detected by the room temperature sensor and the temperature set by [TEMP] button and also any change in room temperature.
When the air conditioner operates in Dry mode, the maximum compressor motor speed is restricted.
M10 : Max. 20 rps M13 : Max. 20 rps M16 : Max. 22 rps
While multiple indoor units operate, compressor motor speed is calculated in the outdoor unit to operate.
When room temperature is lower than set tempera­ture, indoor fan motor is operated at f an speed SUL as shown in Fig. 6-2-7 while the outdoor unit stops.
ECONO Hi POWER, QUIET and COMFORT-
SLEEP mode cannot be set.
Other controls than the above-mentioned controls
are common to those of cooling operation.
15
6-2-4. Heating Operation
33
*
3
*
2
32
44 43
20 19
31 30
A
A
8
A + 4 A − 8
HIGH
SUL
SUL
FAN
AUTO
Starting of FAN Manual
Approximate revolution speed of HIGH and SUL linear by Tc.
Stop
( NOTE : *1)
Transferring of heating operation signal from indoor unit to outdoor unit starts.
The indoor fan motor operates by the room tempera­ture when selecting "AUTO" of "FAN" as shown in Fig. 6-2-8, and operates with a set air flow when selecting LOW to HIGH.
Howe ver, to prevent cold draft, revolution speed of the fan is restricted by indoor heat exchanger when air flow is AUTO (Fig.
6-2-9) and sta
rting of FAN
Manual.
[Basic control]
(3) SUL : Super ultra low
[In star ting and in stability]
In star ting
Until 12 minutes passed after operation start
FAN AUTO
When 12 to 25 minutes passed after operation start and room temp. is 3°C or lower than set temp.
FILE NO. SVM-06036
In stability
When 12 to 25 minutes passed after operation start and room temp. is higher than (set temp. --3°C)
When 25 minutes or more passed after operation start
Set temp.
(Room temp.)
1, *2 :Approximate revolution speed of M+ and L to
*
0.5
1
1.5
2
(Set temp.)
5.0
5.5
[FAN AUTO]
0
LOW
1
*
2
*
M+
HIGH
linear according to temperature.
Fig. 6-2-8 Setting of air flow
[Cold draft preventing control]
The upper limit of fan revolution speed is shown below.
FAN Manual
Room temp.≥  Set temp. 4°C
Room temp. > Set temp. 3,5°C
The outdoor unit controls the outdoor fan based upon the operation signal sent from the indoor unit, and also controls revolution speed of the compres­sor motor.
The power coupler (IC20) for four-way valve is turned on, and turned off in defrost operation.
(1) Heating capacity control
Calculate the difference between temperature detected by room temp . sensor every minute and the set temp. set on "Temp. indicator" and variation amount of room temp.
Then, obtain the correction amount of the command signal, and correct the current fre­quency command signal.
(2) High-temp. release control
If temperature of the indoor heat exchanger detected by the indoor heat exchanger sensor is 55°C or higher, compressor motor speed is gradually lowered to prevent over-temp. rising of compressed pressure.
If temperature becomes below 48°C, return to above item (1).
Fig. 6-2-9 Cold draft preventing control
NOTES : (1) Stops for 2 minutes after thermostat-OFF. (2) 24°C when the set temp. is 24°C or more
Set temp. when the set temp. is below 24°C
(3) Current release control
The input current of compressor and outdoor fan motor (Precisely inverter main circuit control section) which occupy most of air conditioner input is detected by the outdoor current sensor. The compressor motor speed is lowered gradu­ally according to the range of TO (outside air temp.) if the input current exceeds the current value determined in each zone as shown in Fig. 6-2-10 so that the input current does not exceed the set value.
In case that the current lowered by appro x. 0.3A to
0.5A than each set value, return to above item (1).
16
TO
16.0
15.5
11.0
10.5
Outside air temp. (°C)
(4) Defrost control
1) Detection of frost In heating operation, time duration while the
compressor operates is counted, and defrost operation starts by any condition described below.
a. The counted time is 28 minutes or more,
and status that temperature of the outdoor heat exchanger detected by the outdoor heat exchanger is 20°C or lower contin­ued for 3 minutes or more.
b. The counted time is 28 minutes or more,
and status that temperature of the outdoor heat exchanger detected by the outdoor heat exchanger is − 8°C or lower and temperature lowered by 2.5 °C than the minimum value of the outdoor heat ex­changer during 10 to 15-minutes count time continued for 3 minutes or more.
c. The counted time is 34 minutes or more,
and status that temperature of the outdoor heat exchanger detected by the outdoor heat exchanger is − 5°C or lower and temperature lowered by 3.0 °C than the minimum value of the outdoor heat ex­changer during 10 to 15 minutes count time continued for 3 minutes or more.
d. The counted time is 4 hours or more, and
status that temperature of the outdoor heat exchanger detected by the outdoor heat exchanger is 0°C or lower and temperature lowered by 1.0 °C than the minimum value of the outdoor heat exchanger during 10 to 15 minutes count time continued for 3 minutes or more.
e. If the following three conditions are satis-
fied, defrost operation (Timer defrost) starts after heating operation for 48 minutes.
1
Setting on remote control, HEAT
(mode), HIGH (Fan), 30°C (temp.).
2
Room temp. is 19°C to 24°C, and
outside air temp. is 5°C or lower.
Fig. 6-2-10
10.8A
10.3A
9.8A
FILE NO. SVM-06036
3
Defrost operation has been already performed once.
2) Defrost operation Operation of the compressor is stopped
once, turn off power coupler f or four-way valve after 10 seconds, and then exchange the four-wa y v alv e .
After 20 seconds, restart operation of the compressor. Turn off the outdoor fan just when the compressor stopped.
If temperature of the indoor heat exchanger lowered than 38°C, stop the indoor fan.
3) Defrost reset Resetting operation from defrost to heating is
performed when any one of the following conditions is satisfied.
a. Temperature of the outdoor heat ex-
changer rose to +8°C or higher.
b. A status that temperature of the outdoor
heat exchanger is +5°C or higher contin­ued for 80 seconds.
c. Defrost operation continued for 10 min-
utes.
In resetting defrost operation, the compressor stops for 50 seconds if defrost has started under condition a. to d. in item 1), but the compressor is reset to heating operation keeping operated if defrost has started under condition e. in item 1).
(5) Louver control
The vertical air flow louvers are automatically set to heating position or heat memory position.
When the compressor is turned off by high­temp. release control, the vertical air flow
louvers close once and then return to the position of previous time.
(6) ECONO operation control.
When the [ECO] button is pushed, ECONO operation is performed by restraining air flow and
compressor moter speed.
1) The indoor fan speed is controlled within L­as maximum speed.
2) Compressor motor speed is controlled by the difference value of room temperature and set
temperature as shown in Fig. 6-2-11 The different value of room temperature and
set temperature are separated to A, B and C zone. Then compressor motor speed in each zone are controlled by different speed.
17
After 30 minutes passed, the different value of
room temperature and set temperature is separated zone again by more different value
than before. Then compressor motor speed
after 30 minute passed is lower than before by the same different value of room temperature and set temperature.
FILE NO. SVM-06036
Fig. 6-2-11
(7) COMFORT SLEEP operation control.
When the [COMFORT SLEEP] button is pushed, the ECONO operation actrvate together with the
timer OFF function. Each time of pressing [COMFORT SLEEP] button the off timer setting
changes in the sequence of 1, 3, 5 or 9 hours.
(8) Hi POWER operation control.
When the [Hi POWER] button is pushed Hi Power operation is performed by changing setting
temperature and air flow (display on the remote control does not change).
1) Changing of setting temperature.
2) Changing of air flow (Fan setting : AUTO)
When the Hi POWER is started, the fan of the
indoor unit operates at higher air flow level than
normal air flow AUTO (normal air flow AUTO is shown in Fig. 6-2-8). Because of the difference between room temperature and setting temperature are increased automatically.
3) Changing of air flow (Fan setting : One of 5 levels)
When the Hi POWER is started, the fan of the
indoor unit operates at higher consecutive air
flow level. (Fan speed on the display of remote control does not change)
(9) QUIET operation control.
When the [QUIET] button is pushed, the fan is
restricted the revolution speed at L- level until
the [QUIET] button is pushed once again (cancel QUIET operation).
Remarks :
QUIET operation is appropriate to work with less heating load condition. Because of the fan
speed L- may cause not enough the heating capacity.
Fig. 6-2-12
18
FILE NO. SVM-06036
6-2-5. Auto Operation
(1)
As shown in Fig. 6-2-13, the operation mode (COOL, DRY, HEAT) is selected according to the Preset temperature and room temperature when the operation has started.
If room temperature is higher than 1°C of perset temperature. "Cooling" operation is performed.
If room temperture is within 1°C of perset
temperature. "Fan only" operation is performed. (at UL speed).
If room temperture is lower than 1°C of perset temperture. "Heating operation is performed.
Ta
Cool Operation
Ts+1 Ts Ts-1
(2) After selecting the operation mode (COOL or
HEAT), select an operation mode again when a status that the compressor was turned off by the room temperature continues for 15 minutes.
Fan Only
Heat Operation
Fig. 6-2-13
6-3. Temporary Operation
Temporary Auto operation, existence of Auto Restart, and Temporary Cooling operation can be set by the [RESET] button of the indoor controller.
RESET
Fig. 6-3-1
[RESET] button Control
OFF→ ON Temporary Auto operation start
After pushing button
for 3 seconds
After pushing button Temporary Cooling
for 10 seconds operation start
6-3-1. Temporary Auto Operation
When the [RESET] button is pushed, the Auto operation with set temperature fixed at 24°C starts. Controlling is same as that of Auto opera­tion by the remote controller.
When the [RESET] button is pushed again, the operation stops.
During Temporary Auto operation, operation by the remote controller is accepted.
Using the Auto Restart function, the Temporary Auto operation starts when power failure is reset.
Auto Restart control select
6-3-2. Temporary Cooling Operation
When the [RESET] button keeps pushed for 10 seconds, Cooling operation of which compressor motor speed and the indoor fan speed are fixed starts.
Compressor motor speed : 24.5 rps Indoor fan speed : Low
When the [RESET] button is pushed again, the operation stops.
Auto Restart function is unavailable.
19
FILE NO. SVM-06036
6-4. Auto Restart Function
The indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the event of power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored. This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
6-4-1. How to set auto restart function
To set the auto restart function, proceed as follows: The power supply to the unit must be on; the function will not set if the power is off. Push the [RESET] button located in the center of the front panel continuously for three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
When the unit is on standby (Not operating)
Operation Motions
Push [RESET] button for more The unit is on standby. than three seconds.
¯
The unit starts to operate. The green lamp is on.
¯
RESET
0
3S
The unit beeps three times The lamp changes from and continues to operate. green to orange.
If the unit is not required to operate at this time, push [RESET] button once more or use the remote control to turn it off.
After approx. three seconds,
When the unit is in operation
Operation Motions
Push [RESET] button for more The unit is in operation. The green lamp is on. than three seconds.
¯
The unit stops operating. The green lamp is turned off.
After approx. three seconds,
¯
RESET
0
3S
The unit beeps three times If the unit is required to operate at this time, push [RESET]
button once more or use the remote control to turn it on.
·
While this function is being set, if the unit is in
·
operation, the orange lamp is on.
·
This function can not be set if the timer operation
has been selected.
·
When the unit is turned on by this function, the
While the filter check lamp is on, the [RESET] button has the function of filter reset button.
louver will not swing even though it was swinging automatically before shutting down.
-
20
-
6-4-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows: Repeat the setting prodedure: the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote control after the main power supply is turned off.
When the unit is on standby (Not operating)
Operation Motions
Push [RESET] button for more The unit is on standby. than three seconds.
¯
The unit starts to operate. The orange lamp is on.
¯
RESET
0
3S
The unit beeps three times The lamp changes from and continues to operate. orange to green.
¯
If the unit is not required to operate at this time, push [RESET] button once more or use the remote control to turn it off.
FILE NO. SVM-06036
After approx. three seconds,
When the unit is in operation
Operation Motions
Push [RESET] button for more The unit is in operation. The orange lamp is on. than three seconds.
¯
The unit stops operating. The orange lamp is turned off.
After approx. three seconds,
¯
RESET
0
3S
The unit beeps three times If the unit is required to operate at this time, push [RESET]
button once more or use the remote control to turn it on.
·
While this function is being set, if the unit is in
6-5. Filter Check Lamp
operation, the orange lamp is on.
When the elapsed time reaches 1000 hours, the filter
6-4-3. Power failure during timer operation
check lamp indicates. After cleaning the filters, turn off the filter check lamp.
When the unit is in Timer operation, if it is turned off because of power failure, the timer operation is
6-5-1. How to turn off filter check lamp
cancelled. Therefore, set the timer operation again.
Push [RESET] button on the indoor unit.
Note:
If [RESET] button is pushed while the filter check lamp is not indicating, the indoor unit will start the Automatic Operation.
- 21 -
6-6. Remote control
6-6-1. Remote control and its functions
RAS-M10UKCV, RAS-M13UKCV, RAS-M16UKCV
11
Infrared signal emitter
1
11
Transmits a signal to the indoor unit.
22
START/STOP button [ ]
2
22
Push the button to start operation. (A receiving beep is heard.) Push the button again to stop operation. (A receiving beep is heard.) If no receiving sound is heard from the indoor unit, push the button twice.
33
Mode select button [MODE]
3
33
Push this button to select a mode. Each time you push the button, a mode is selected in a sequence that goes from A : Auto changeover control,
: Heat,
(A receiving beep is heard.)
33
33
4
Temperature butto
.......
c d
.......
5
Fan speed button [FAN ]
Push this button to select fan speed. When you select AUTO, the fan speed is automatically adjusted according to the room temperature. You can also manually select the desired fan speed from among five settings. (LOW
MED
(A receiving beep is heard.)
6
Auto louver button [SWING]
Push this button to swing the louver. (A receiving beep is heard.) Push the button again to stop the louver swinging. (A receiving beep is heard.)
7
Set louver button [FIX]
Push this button to adjust the air flow direction. (A receiving beep is heard.)
8
On timer button [ON]
Push this button to set the ON timer.
9
Off timer button [OFF]
Push this button to set the OFF timer.
10
Reserve button [SET]
Push this button to reserve setting of time, ON timer or OFF timer. (A receiving beep is heard.)
11
Cancel button [CLR]
Push this button to cancel ON timer and OFF timer. (A receiving beep is heard.)
12
Sleep timer button [SLEEP]
Push this button to set the OFF timer. (1, 3, 5 or 9 hours) (A receiving beep is heard)
13
High power button [Hi POWER]
Push this button to start the high power operation. (A receiving beep is heard.)
: Fan only, and back to A.
The set temperature is increased up to 30°C. The set temperature is dropped down to 17°C.
(A receiving beep is heard.)
, LOW
+
+
, HIGH
: Cool,
n [TEMP.]
, MED
: Dry,
,
)
FILE NO. SVM-06036
14
ECO timer button [ECO]
Push this button to start the ECO operation. (A receiving been is heard)
15
Quiet button [QUIET]
Push this button to start the quiet operation. (A receiving been is heard)
16
Comfort sleep button [COMFORT SLEET]
Push this button to start the comfort sleep operation. OFF timer neccessary to set together (1, 3, 5 or 9 hours). (A receiving been
is heard)
17
PRESET button
Push this button to operate the air conditioner according to settings memorized. (A receiving
been is heard) Or push the button for more than 4 seconds
to memorize the setting indicated on the remote control and
Automatic operation button [AUTO]
18
Push this button to operate the air conditioner automatically. (A receiving beep is heard.)
mark is indicated.
1
17 18
2
15
6 7
8
12
5 4 3
16 13
14
11
9
10
22
FILE NO. SVM-06036
6-6-2. Names and functions of indications on remote control Display
All indications, except for clock time indication, are indicated by push the [ ] button.
1
Transmission mark
11
1
This transmission mark ( ) indicates when the remote control transmits signals to the indoor unit.
22
Mode display
2
22
Indicates the current operation mode. (AUTO : Automatic control, A : Auto changeover control, : Cool,
: Dry, : Heat,
Temperature display
3
Indicates the temperature setting (17°C to 30°C). When you set the operating mode to
setting is indicated.
4
Louver operation display
4
44
Indicates the louver operation. ( : Fix, : Swing ).
FAN speed display
5
Indicates the selected fan speed. AUTO or one of five fan speed levels (LOW
, LOW
+
can be indicated. Indicates AUTO when the operating mode is either AUTO or
6
TIMER and clock time display
The time set for timer operation or clock time is indicated. The present time is always indicated except for TIMER operation.
7
Hi POWER display
Indicates when the Hi POWER operation starts. Push the [Hi POWER] button to start and push it again to stop the operation.
PRESET display
8
Flashes for 4 seconds when the [PRESET] button is pushed and hold to memorize.
mark is indicated when [PRESET] button is pushed than 4 seconds. Push another button to turn off the mark.
ECO display
9
Indicates when the ECO is in operation.
COMFORT SLEEP display
10
Indicates when the COMFORT SLEEP is in operation. Each time you push the [COMFORT SLEEP] button, the display
changes in the sequence of 1, 3, 5 or 9h.
11
QUIET display
Indicates when the QUIET is in operation.
c
: Fan only)
, MED
: Fan only, no temperature
, MED
+
, HIGH
: Dry.
10
3
1
)
11
7
In the illustration, all indications
are indicated for explanation. During operation, only the relevant indications will be indicated on the remote control.
8
2
9
4
5
6
23
FILE NO. SVM-06036

7. INSTALLATION PROCEDURE

7-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be more than polychloroprene sheathed flexible cord (design H07RN-F), or cord designation 245IEC66. (1.5 mm
2
or more)
CAUTION
THIS AIR CONDTIONER ADOPTS THE NEW HFC REFRIGERANT (R-410A) WHICH DOES NOT DESTROY OZONE LAYER.
R-410A refrigerant is apt to be affected by impurity such as water , oxidizing membrane, and oils because pressure of R-410A refrigerant is approx. 1,6 times of refrigerant R-22. Accompanied with adoption of the new refrigerant, refrigerating machine oil has been also changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating machine oil does not enter into the refrigerating cycle or new-refrigerant air coditioner. To prevent mixin of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port of the main unit or installation tools are different from those for the coventional refrigerant. Accordingly, the exclusive tools are required for the new refrigerant (R-410A) as shown below. For conecting pipes, use new and clean piping materials with high pressure-tight force, which were made fro R-410A only, so that water or dust does not enter. Moreover, do not use the existing piping because there are problems about pressure-tight forec and inner impurity in the existing piping.
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm.
The installation fuse (25A ) must be used for the power supply line of this air conditioner.
New Refrigerant Air Conditioner Installation
TO DISCONNECT THE APPLIANCE FROM THE MAIN PO WER SUPPLY.
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL W ORK. MAKE SURE ALL POWER SWITCHES ARE OFF.
FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED BY WRONG WAY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or by by-passing any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord. And, make sure the equipment to be earthed.
Appliance shall be installed in accordance with national wiring regulations. If you detect any damage, do not install the unit. Contact your Toshiba dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation will result in an electrical short. Do not store in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where
noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important instructions for proper installation.
24
FILE NO. SVM-06036
7-1-1. Installation/Servicing Tools
Changes in the product and components
In the case of an air condition using R-410A, in order to prevent any other refrigerant from being charged accidentally, the service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)
In order to increase the pressure resisting strength of the refrigerant piping, flare processing diameter and size of opposite side of flare nuts has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R-410A
New tools for R-410A Applicable to R-22 model Changes
As pressure is high, it is impossible to measure by means of conventional gauge .
Gauge manifold
Charge hose
Electronic balance for refrigerant charging
Torque wrench (nominal diam. 1/2, 5/8)
Flare tool (clutch type)
Gauge for projection adjustment
Vacuum pump adapter
Gas leakage detector
In order to prevent any other refrigerant from being charged, each port diameter has been changed.
In order to increase pressure resisting strength, hose materials and port size have been changed (to 1/2 UNF 20 threads per inch). When purchasing a charge hose, be sure to confirm the port size.
As pressure is high and gasification speed is fast, it is difficult to read the indicated value by means of charging cylinder, as air bubbles occur.
The size of opposite sides of flare nuts have been increased. Incidentally, a common wrench is used for nominal diameters 1/4 and 3/8.
By increasing the clamp bar's receiving hole, strength of spring in the tool has been improved.
Used when flare is made by using conventional flare tool. Connected to conventional vacuum pump. It is necessary to use an adapter to
prevent vacuum pump oil from flowing back to the charge hose. The charge hose connecting part has two ports-one for conventional refrigerant (7/16 UNF 20 threads per inch) and one for R410A. If the vacuum pump oil (mineral) mixes with R-410A a sludge may occur and damage the equipment.
Exclusive for HFC refrigerant.
Incidentally, the refrigerant cylinder comes with the refrigerant designation (R-410A) and protector coating in the U.S's ARI specified rose color (ARI color code: PMS 507).
Also, the charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to the charge hose's port size.
25
7-2. Installation Diagram of Indoor Units
170 m
m
or m
ore
Hook
65 mm or more
1 Installation
plate
FILE NO. SVM-06036
For the rear left and left piping
Wall
Before installing the wireless remote control
With the remote control cover open, load the batteries supplied correctly, observing their polarity.
22
2 Wireless remote control
22
Cover
33
3 Batteries
33
(A
tta
c
h
to
5 Sasa-Zeolite
Vitamin C filter
2
Wireless remote control
A
ir
f
ilt
e
th
e
fr
o
n
t p
a
n
6Bio-enzyme &
Gingko filter
H
o
o
k
r
e
l.)
8
Pan head wood screw
4
Remote control holder
Insulate the refrigerant pipes separately with insulation, not together.
6 mm thick heat resisting polyethylene foam
170 mm or more
Shield pipe
Insert the cushion between the indoor unit and wall, and tilt the indoor unit for better operation.
Do not allow the drain hose to get slack.
Cut the piping hole sloped slightly
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected the left, rear left, rear right, right, bottom right or bottom left.
Right
Rear right
Rear left
Bottom right
Bottom left
Left
26
7-3-2. Accessory and installation parts
FILE NO. SVM-06036
Part
No.
Part name (Q’ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Owner’s manual
Installation manual
Name
Part
No.
Part name (Q’ty)
4
Remote control holder x 1
5
Sasa-Zeolite Vitamin C filter x 1
6
Bio-enzyme & Gingko filter x 1
Part
No.
Part name (Q’ty)
7
Mounting screw ∅4 x 25 x 6
8
Pan head wood screw
3.1 x 16 x 2
l
9
B Label x 1
l
B
This model is not equipped with an extension drain hose.
Option :
For the extension drain hose, use an optionally available RB-821SW or commercially available one.
27
65 mm
100 mm
FILE NO. SVM-06036
7-2-2. Installation Place
A place which provides the spaces around the indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet and outlet.
A place which allows easy installation of the piping to the outdoor unit.
A place which allows the front panel to be opened.
The indoor unit shall be installed as top of the indoor unit comes to at least 2m height. Also it must be avoided to put anything on the top of the indoor unit.
CAUTION
Direct sunlight to the indoor unit wireless receiver should be
avoided.
The microprocessor in the indoor unit should not be too close to
r-f noise sources. (For details, see the owner's manual.)
Remote controller
A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be determined as shown below.
Remote
control
(Top view)
Indoor unit
Reception range
* : Axial distance
Fig. 7-2-1
5 m
45°
5 m
45°
Remote control
* 7 m
(Side view)
7 m
Indoor unit
75°
Reception range
7-2-3. Cutting a Hole and Mounting Installation Plate
Cutting a Hole
When install the refrigerant pipes from the rear.
Mounting the Installation Plate
Anchor bolt holes
62
82.5
1
Installation plate
170
85
Pipe hole
Indoor unit
Hook
Hook
Thread
Weight
Hook
7
Mounting screw
Pipe hole
Fig. 7-2-3
When the installation plate is directly mounted on the wall
1.Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2.To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Anchor bolt
5 mm dia. hole
Clip anchor (local parts)
7 Mounting
screw 4 x 25 s
Fig. 7-2-4
Projection 15 mm or less
2 m or more from floor
Pipe hole
The center of the pipe hole is above the arrow.
Fig. 7-2-2
1.After determining the pipe hole position on the mounting plate (A) drill the pipe hole (65 mm) at a slight downward slant to the outdoor side.
NOTE
When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls , make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate 7 mounting screws.
NOTE
Install the installation plate using 4 to 6 pieces of mounting screw securing four corners with screws.
7-2-4. Electrical Work
1.The supply voltage must be the same as the rated voltage of the air conditioner.
2.Prepare the power source for exclusive use with the air conditioner.
NOTE
Wire type : More than H07RN-F or 245IEC66 (1.0 mm2 or more)
28
CAUTION
This appliance can be connected to the mains in either of the following two ways. (1) Connection to fixed wiring :
A switch or circuit breake which disconnects all poles and has a contact separation of at least 3 mm must be incorpo­rate in the fixed wiring. An approved circuit breaker or switches must used.
(2) Connection with power supply plug :
Attach power supply plug with power cord and plug it into wall outlet. An approved power supply cord and plug must be used.
NOTE
Perform wiring works so as to allow a generous wiring capacity.
7-2-5. Wiring Connection
How to connect the connecting cable
Wiring of the connecting cable can be carried out without removing the front panel.
1.Remove the air inlet grille. Open the air inlet grille upward and pull it toward you.
2.Remove the terminal cover and cord clamp.
3.Insert the connecting cable (according to the local cords) into the pipe hole on the wall.
4.Take out the connecting cable through the cable slot on the rear panel so that it protrudes about 15 cm from the front.
5.Insert the connecting cable fully into the terminal block and secure it tightly with screws.
6.Tightening torque :1.2 N·m (0.12 kgf·m)
7.Secure the connecting cable with the cord clamp.
8.Fix the terminal cover, rear plate bushing and air inlet grille on the indoor unit.
FILE NO. SVM-06036
-2-6 Piping and Drain Hose Installation
7
Piping and Drain Hose Forming
* Since dewing results in a machine trouble, make sure to insulate both
the connecting pipes. (Use polyethylene foam as insulating material.)
Rear right
Rear left
Bottom left
Changing
Left
Bottom right
Die-cutting
Right
Front panel slit
1. Die-cutting Front panel slit
Cut out the slit on the left or right side of the front panel for the left or right connection and the slit on the bottom left or right side of the front panel for the bottom left or right connection with a pair of nippers.
2. Changing drain hose
For left connection, left-bottom connection and rear-left connection’s piping, it is necessary to change the drain hose and drain cap.
How to remove the Drain Cap
Clip drain cap by needle-nose plier, and pull out.
drain hose
Piping preparation
CAUTION
Be sure to refer to the wiring system diagram labeled inside the
front panel.
Check local electrical cords and also any specific wiring instruc-
tions or limitations.
NOTE
Use stranded wire only.
Wire type : H07RN-F or more.
Fig. 7-2-5
Fig. 7-2-6
How to install the Drain Hose
Firmly insert drain hose connecting part until hitting on a heat insulator.
Heat insulator
Drain hose
Fig. 7-2-7
How to fix the Drains Cap
1)Insert hexagonal wrench (4 mm) in a center head.
4 mm
Fig. 7-2-8
2)Firmly insert drains cap.
No gap
Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap. Application causes deterioration and drain leakage of the plug.
Insert a hexagon wrench (4 mm)
Fig. 7-2-9
CAUTION
Firmly insert the drain hose and drain cap; otherwise, water may leak.
29
FILE NO. SVM-06036
In case of right or left piping
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
Fig. 7-2-10
In case of bottom right or bottom left piping
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
Fig. 7-2-11
Left-hand connection with piping
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm (Ø6.35) 40 mm (Ø9.52).
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
270 mm
170 mm
R30 or less (Ø6.35) R40 or less (Ø9.52) (Use polisin (polyethylene core or the like for bending pipe.)
43 mm
Liquid side
Gas side
Outward form of indoor unit
7-2-6 Indoor Unit Fixing
1.Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2.Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3.While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1
Installation plate
Press
(unhook)
Fig. 7-2-14
For detaching the indoor unit from the installation plate pull the indoor unit toward you while pushing its bottom up at the specified parts.
Push
Push
Fig. 7-2-15
7-2-7 Drainage
1.Run the drain hose sloped downwards.
NOTE
Hole should be made at a slight downward slant on the outdoor side.
Do not rise the drain hose.
Do not form the drain hose into the waved shape.
°
0
Use the handle of screwdriver, etc.
8
Fig. 7-2-12
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
CAUTION
Bind the auxiliary pipes (two) and connecting cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Fig. 7-2-13
Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, carefully do it not to crush it.
Connecting cable
50 mm or more
Do not put the drain hose end into water.
Do not put the drain hose end in the drainage ditch.
Fig. 7-2-16
2.Put water in the drain pan and make sure that the water is drained out of doors.
3.When connecting extension drain hose, insulate the connecting part of extension drain hose with shield pipe.
Shield pipe
Inside the roomDrain hose
Extension drain hose
Fig. 7-2-17
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
Space for pipes
Fig. 7-2-18
Wall
Drain guide
30
FILE NO. SVM-06036
7-2-8. Setting of Remote Controller Selector
Switch
When two indoor units are installed in the separated rooms, there is no need to change the select switches.
Remote Controller Selector Switch
When two indoor units are installed in the same room or adjacent two rooms, if operating a unit, two units may receive the remote controller signal simultaneously and operate. In this case, the operation can be preserved by setting either one indoor unit and remote controller to B setting (Both are set to A setting in factory shipment).
The remote control signal is not received when the settings of indoor unit and remote controller are different.
There is no relation between A setting/B setting and A room/B room when connecting the piping and cables.
(1) Stop the operation of the air conditioner and turn
turn off its main power supply.
(2) Pull the air inlet grille toward you to open it and remove the air inlet grille.
(3) First open the horizontal louver and then remove
the front panel from the back body by pulling it toward you.
Position of Remote Control Selector Switch
1. Setting of remote controller switch at the indoor unit side
How to remove the front cabinet
Hooks of front panel (4 points )
Screws
Push
Air filter
Screws
Terminal cover
Fig. 7-2-20
How to mount the front panel
Push the front panel back in and make sure all hook are locked.
Adhesion of B label (When setting to [B])
Be sure to affix the B label on the front panel same as the below figure.
Fig. 7-2-19
Fig. 7-2-21
31
FILE NO. SVM-06036
2. Setting of remote controller selector at the remote controller side
[B] of the remote controller is displayed with liquid crystal only when it is set to [B].
There is no display of [A].
Enter the batter.
Push the [CHK] button by something with thin
edge. ([00] is displayed.)
If [MODE] button is pushed while pushing [CHK]
button, the small [B] is displayed at the right of the setting temperature indication section.
To reset [A] setting, push the [MODE] button
*
again while pusing the [CHK] button.
3. Confirm the indoor unit can operate with the changed setting of the remote control­ler.
7-2-9. Check and Test Operation
1. Check the unit is firmly hooked up on the installation plate.
2. Check the connecting pipes tightened securely.
Confirm that there is no gas leakage.
3. Confirm that all connecting cables are secured and correct.
4. Check the pipes insulation.
5. Check the drainage.
6. Connection of the grounding wire.
7. To switch the TEST RUN (COOL) mode, turn the switch on.
To switch the TEST RUN (COOL) mode, press TEMPORARY button for 10 sec. (The beeper will make a short beep.)
[MODE] button
[CHK] button
RESET
Fig. 7-2-23
8. Operate the unit at cooling operation mode for fifteen minutes or more .
Measure the temperature of the intake and discharge air. Ensure the difference between the intake temperature and the discharge one is more, than 8°C.
NOTE: Three-minutes protection feature
A protection feature prevents the air conditioner from being activated for about 3 minutes when it is restarted immediately after operation or when the power switch is turned on.
9. Check the remote controller operation.
When finished the check and test operation, make sure to return to REMOTE CONTROLLER. (Push the temporary switch with once again.)
32
10. Explain to the customer on the correct usage of air conditioner simple laymans terms.
FILE NO. SVM-06036

8. HOW TO DIAGNOSE THE TROUBLE

The pulse modulating circuits are mounted to both indoor and outdoor units. Therefore, diagnose troubles according to the trouble diagnosis procedure as described below. (Refer to the chec k points in servicing written on the wiring diagrams attached to the indoor/outdoor units.)
8-1. First Confirmation
8-1-1. Confirmation of Power Supply
Confirm that the power breaker operates (ON) nor­mally.
8-1-2. Confirmation of Power Voltage
Confirm that power voltage is AC 220 − 240V ± 10%. If power voltage is not in this range, the unit may not operate normally.
Table 8-1-1
No.
1
2
Operation of air conditioner
When power breaker is turned "ON", the operation lamp (Green) of the indoor unit flashes.
Compressor may not operate even if the room temperature is within range of compressor-ON.
8-1-3. Operation Which is not a Trouble
(Program Operation)
For controlling the air conditioner , the prog r am operations are built in the microcomputer as de­scribed in the following tab le. If a claim is made for running operation, check whether or not it meets to the contents in the following table. When it does , we inform you that it is not trouble of equipment, but it is indispensable for controlling and maintaining of air conditioner.
Description
The OPERATION lamp of the indoor unit flashes when power source is turned on. If [ ] button is operated
once, flashing stops. (Flashes also in power failure)
The compressor does not operate while compressor restart delay timer (3-minutes timer) operates. The same phenomenon is found after power source has been turned on because 3-minutes timer operates.
3
In DRY and ECONO. mode, FAN (air flo w) display does not change even though FAN (air flow select) button is operated.
4
Increasing of compressor motor speed stops approx. 30 seconds after operation started, and then compressor motor speed increases again approx. 30 seconds after.
5
The set value of the remote control should be below the room temperature.
The air flow indication is fixed to [AUTO].
For smooth operation of the compressor, the compressor motor speed is restricted to Max. 33 rps for 2 minutes and Max. 57 rps for 2 minutes to 4 minutes, respectively after the operation has started.
If the set value is above the room temperature, Cooling operation is not performed. And check whether battery of the remote control is consumed or not.
8-2. Primary Judgment
To diagnose the troubles, use the following methods. (1) Judgment by flashing LED of indoor unit (2) Self-diagnosis by service check remote controller (3) Judgment of trouble by every symptom
Firstly use the method (1) for diagnosis. Then, use the method (2) or (3) to diagnose the details of troubles. For any trouble occurred at the outdoor unit side, detailed diagnosis is possible by 5-serial LED on the inverter
P.C. board.
33
FILE NO. SVM-06036
8-3. Judgment by Flashing LED of Indoor Unit
While the indoor unit monitors the operation status of the air conditioner, if the protective circuit operates, the contents of self-diagnosis are displayed with block on the indoor unit indication section.
Table 8-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz) B OPERATION lamp is blinking. (5Hz) C OPERATION lamp is blinking. (5Hz) D OPERATION lamp is blinking. (5Hz) E OPERATION lamp is blinking. (5Hz) F OPERATION and TIMER lamps are blinking.
(5Hz)
G OPERATION, TIMER and FAN ONLY lamps
are blinking.
H OPERATION, TIMER and FAN ONLY lamps
are blinking.
Power failure (when the power supply is turning on) Thermo sensor (TA) short or break Heat exchanger sensor (TC) short or break Indoor fan motor lock or failure Indoor P.C. board failure Wrong wiring of connecting cable
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
Cycle failure
NOTES:
(1) The contents of items B and C and a part of item E are displayed when air conditioner operates. (2)
When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
(3) The check codes can be confirmed on the remote controller for servicing.
(4) When connecting the changing kit, first-push priority control is executed. The secondary operation lamp
continues flashing. For details, refer to the section 10. Changing Kit.
34
8-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to G in Table
9-3-1, exchanger the self-diagnosis by the remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the operation condition and indicate the information of the self-diagnosis on the display of the remote control with the check codes. If a fault is detected, all lamps on the indoor unit will blink at 5Hz and it
will beep for 10 seconds (Pi, Pi, Pi....). The timer
lamp usually blinks (5Hz) during the self-diagnosis.
8-4-1. How to use remote control in service mode
FILE NO. SVM-06036
(1) Press [CHK] button with a tip of pencil to set the
remote control to the service mode.
“00” is indicated on the display of the remote control.
The timer lamp on the indoor unit blinks continuously. (5 times per 1 sec.)
(2) Press [TIMER 8] button.
If there is no fault with a code, the indoor unit will beep once (Pi) and the display of the remote control will change as follows:
00
01
Check the unit with all 35 check codes (00 to 22). as shown in Table 9-4-1.
Press [TIMER 9] button to change the check code backwards.
If there is a fault, the indoor unit will beep for 10 seconds (Pi, Pi, Pi...). Note the check code on the display of the remote control.
2-digits alphanumeric will be indicated on the display.
All lamps on the indoor unit will blink. (5 times per 1 sec.)
(3) Press [CLR] button. After service finish for clear
service code in memory.
“7F” is indicated on the display of the remote control.
1d
02
1E
22
Alphanumeric characters are used for the check code.
is 5. is 6. is A. is B. is C. is D.
* This illustration in only for Heat pump model.
For Cooling only model, there is not the ( ) symbol.
(4) Press [ ] button to release the service
mode.
The display of the remote control returns to as it was before service mode was engaged.
35
FILE NO. SVM-06036
8-4-2. Caution at Servicing
(1) After servicing, push the [ ] button to return to the normal mode. (2) After servicing by the check code, turn off breaker of the power supply, and turn on breaker of the pow er
supply again so that memory in the microcomputer returns the initial status. However, the check codes are not deleted even if the power supply is turned off because they are stored in the fixed memory.
Table 10-4-1
Block distinction
Check
code
Block
Indoor P.C. board etc.
Not displayed
Connecting cable and serial signal
Check
code
Operation of diagnosis function
Cause of operation
Short-circuit or disconnec­tion of the room tempera­ture sensor (TA sensor).
Coming-off, disconnection, short-circuit, or migration of heat exchanger sensor (TC sensor)
Lock of indoor fan or trouble on the indoor fan circuit
Trouble on other indoor P.C. boards
Return serial signal is not sent to indoor side from operation started. (1) Defective wiring of
connecting cable
(2) Operation of
compressor thermo. Gas shortage Gas leak
Air
conditioner
status
Operation continues.
Operation continues.
All off
Operation continues.
Operation continues.
Condition
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Flashes when trouble is detected on Return serial signal, and normal status when signal is reset.
Judgment and action
1. Check the room temp. sensor.
2. When the room temp. sensor is normal, check P.C. board.
1. Check heat exchanger sensor.
2. When heat exchanger sensor is normal, check P.C. board.
1. Check P.C. board.
2. When P.C. board is normal, check the motor.
Replace P.C. board.
1. When the outdoor unit never operate:
(1) Check connecting cable, and
correct if defective wiring.
(2) Check 25A ( or 30A) fuse (F01)
of outdoor main P.C. board.
(3) Check 3.15A fuse (F04) of
outdoor main P.C. board.
2. To display [Other] block during operation, check compressor thermo. operation and supply gas (check gas leak also).
3. Unit operates normally dur ing check. If Return serial signal does not stop between indoor terminal board 2 and 3, replace inverter P.C. board. If signal stops between indoor terminal board 2 and 3, replace indoor P.C. board.
Operation command signal is not sent to outdoor side.
Operation continues.
36
Flashes when trouble is detected on Operation command signal, and normal status when signal is reset.
If Operation command signal does not stop between indoor terminal board 2 and 3, replace inverter P.C. board. If signal stops between indoor terminal board 2 and 3, replace indoor P.C. board.
FILE NO. SVM-06036
Block distinction
Check
Block
code
Outdoor P.C. board
Check
code
Operation of diagnosis function
Cause of operation
Inverter over-current protective circuit operates. (Short time)
Position-detect circuit error or short-circuit between windings of compressor
Current-detect circuit error
Being out of place, disconnection or short­circuit of outdoor temp. sensor
Disconnection or short­circuit of discharge temp. sensor
Air
conditioner
status
All off
All off
All off
All off
All off
Remarkes
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Judgment and action
Even if trying operation again, all operations stop immediately. : Replace P.C. board.
1. Even if connecting lead wire of compressor is removed, position­detect circuit error occurred. : Replace P.C. board.
2. Measure resistance between wires of compressor, and perform short­circuit. : Replace compressor.
Even if trying operation again, all operations stop immediately. : Replace P.C. board.
Check 5-serial LED.
1. Check P.C. board.
1. Check discharge temp. sensor (TD).
2. Check P.C. board.
Not displayed
Outdoor P.C. board
Others (including compressor)
Outdoor fan drive system error
Outdoor temp. sensor error
Compressor drive output error, Compressor error (lock, missing, etc.), Break down
Error exclusive for multiple type
Compressor does not rotate. (Current protective circuit does not operate when a specified time passed after compressor had been activated.)
Discharge temp. ex­ceeded 120°C.
All off
Operation continues.
All off
All off
All off
All off
Displayed when error is detected.
——
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Displayed when error is detected.
Position-detect error, over-current protective operation of outdoor fan drive system, fan lock, etc. : Replace P.C. board or fan motor.
1. Check outdoor temp. sensor (TO).
2. Check P.C. board.
Check 5-serial LED. When 20 seconds passed after start-up, position-detect circuit error occurred. : Replace compressor.
Check 5-serial LED.
1. Miswiring of connecting wire of A/B/ C/D rooms in indoor/outdoor units
2. Check gas leakage.
3. Check disconnection of sensor.
4. Electronic control valve error
1. Trouble on compressor
2. Trouble on wiring of compressor (Missed phase)
1. Check dischage temp. sensor (TD).
2. Degassing
3. Trouble on P.M.V.
Break down of compressor
All off
37
Displayed when error is detected.
1. Check power voltage. (220–240 V ±10%)
2. Overload operation of refrigeration cycle Check installation condition (Short-circuit of outdoor diffuser).
8-5. Judgement of Trouble by Every Symptom
8-5-1. Indoor unit (Including remote controller)
(1) Power is not turned on (Does not operate entirely)
For 10/13k
Turn off power
supply once, and 5
second later, turn it
on again.
NO
Is OPERATION
lamp blinking?
YES
Is fuse (F01)
of indoor control
board blown?
NO
Is it possible to
turn on power
supply by
pressing
[ ] button
on remote
control?
YES
YES
(R04, C01,
DB01, C50, IC08
IC11 and T01)
are defective.
NO
Parts
transmission
mark on remote control flash normally,
and is its signal
transmitted
properly?
Does
YES
NO
Does
fan motor
connector
between 1
3
and
short-circuit?
FILE NO. SVM-06036
Remote control is
defective.
Refer to (5)
"Troubleshooting for
Remote Control.
YES
"
Operation
Check item
Conceivable principle
cause
Measure
Item by symptoms
Unit operates
normally.
Is voltage
(DC 12V or 5V)
NO
Is the
voltage
14~31.4V DC
at C50?
YES
Are DC 5V,
DC 12V
supplied
to main
P.C. board?
YES YES
NO
NO
indicated on rear of indoor control board
normal?
Refer to
<Primary check>
or this problem
is one step short
of power P.C.
board block.
Turn off breaker once and turn it
on again after
removing motor.
YES
Are DC 5V,
or DC 12V
supplied
to main
P.C. board?
NO
NO
Microcomputer
is defective.
Regulator IC (IC08, IC11)
are defective
Replace main
P.C. board.
Replace motor
Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
.
38
(2) Power is not turned on though Indoor P.C. board is replaced <Confirmation procedure>
Turn on power supply.
FILE NO. SVM-06036
Does operation lamp flash?
YES YES
NO NO
Is wired correctly to white and black
lead wires of terminal board?
Correct wiring.
To item of
Power is not turned on”.
39
(3) Only the indoor fan does not operate.
(For 10/13k)
<Check procedure>
Shut off the
power supply once.
Turn the power supply.
FILE NO. SVM-06036
Does the fan stop in
no operating status?
YES
Start the operation
with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to high fan.
Does the fan speed
become higher?
NO
NO
NO
Control P.C. board is defective.
Does AC 120 V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow fan rotate normally?
YES
Turn on the power supply.
Operation
stops
Replace the P.C. board.
Does connecting
terminal, connecting
NO NO
NO
cable or power supply
cord completely?
Does not found the short
wire about connecting cable and power cord?
Repair the
bearing of
the fan.
Motor control circuit failure
(IC05, D38) or 12 V
power circuit failure (IC08).
YES
Thermal fuse operated
due to prevent
temperature rising cause
of incompleted connecting.
YES
Normal
Is the rotation signal (DC+5 V output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
connector (CN11) when rotating the
cross flow fan by hand in no operating
status? (1 pulse/one turn)
YES
Replace the control
P.C. board.
0 V)
40
NO
Replace the P.C. board.
Replace the fan motor.
Replace connecting the
cable (or power cord),
thermal fuse and
terminal block.
FILE NO. SVM-06036
(For 16k)
<Preliminary check>
1 Is it possible to detect the power supply voltage (200 – 240V) between 1 and 2 on the terminal block? 2 Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for
approximately 5 minutes after it is turned on, to prevent a cold air from blowing in.)
Turn off power
supply once, and
turn it on again.
Operation
Check item
Conceivable principle
cause
Measure
Item by symptoms
Does
compressor
continue to
operate?
NO
Start to operate
indoor unit in
cooling operation
at airflow
level “LOW”.
Does indoor fan operate?
YES
Change airflow
level to “High”.
Is it possible to
change airflow
level to “High”?
YES
YES
NO
NO
Is it possible to detect
DC 1V or more between
and 3dof motor
5
e
connector (CN10).
YES
Is it possible to detect DC
310 – 340V between
and 3d of motor
1
e
connector (CN10).
YES
(Motor connection condition)
Is it possible to detect DC 15V
between 4
motor connector (CN10).
Start to operate the indoor unit. At this time, is it possible to detect DC 1V or
more between 5e and 3d
of motor connector (CN10)?
Is it possible to rotate cross-
flow fan by hand properly?
and 3d of
e
YES
NO
NO
NO
NO
NO
Turn off indoor unit
and remove connector
from motor. Then press
[ ] button
on remote control to
stop blinking lamp on
indoor unit.
Is it possible to detect
DC 15V between 4
and 3d of motor
connector (CN10).
Turn off indoor unit
and remove connector
from motor.
Then start to operate
indoor unit with remote control.
e
NO
Replace indoor
fan motor.
Replace main
P.C. board.
Fan motor
operates normally.
Turn off indoor unit and rotate
cross-flow fan by hand when the
unit is on standby. At this time,
is it possible to detect DC 1V or
more between 5e and 3
of motor connector (CN10).
YES
d
NO
41
Start to operate the indoor
unit in except heating
operation. At this time, is it
possible to detect DC 1V
or more between 5e and
3d of motor connector
(CN10)? (Check this
condition within 15 seconds
after starting unit.)
YES
NO
Replace bearing.
FILE NO. SVM-06036
(4) Indoor fan motor starts rotating by turning on power supply alone. (For 16k)
<Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to the inside of the motor. If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning
on power supply.
<Confirmation procedure>
(1) Rem (2) Remove cover of the fan motor lead wires. (3) Check DC voltage with CN10 connector while the fan rotating.
NOTE :
Do not disconnect the connector while the fan rotates.
Use a thin tester rod.
Indoor fan starts rotating when power supply breaker is turned ON.
ove the front panel.(Remove 4 screws.)
P.C. board
CN10
(Check output voltage (DC) of the fan motor on P.C. board.)
Measure the voltage of the motor connector
CN10 pin 2 (GND : Black) and pin 5 (V line : Yellow)
under condition that the indoor fan rotates.
Above DC 0.4V
P.C. board is defective.
Below DC 0.4V
Motor is defective.
Yellow
Black
DC
6 (Blue)
5 (Yellow)
4 (Blue) 3 (Yellow)
2 —
1 (Red)
42
FILE NO. SVM-06036
8-8. How to Check Simply the Main
Parts
8-8-1. How to Check the P.C. Board
(Indoor Unit)
(1) Operating precautions
1) When removing the front panel or the P.C. board, be sure to shut off the power supply breaker.
2) When removing the P.C. board, hold the edge of the P.C. board and do not apply force to the parts.
3) When connecting or disconnecting the connectors on the P.C. board, hold the whole housing. Do not pull at the lead wire.
(2) Inspection procedures
1) When a P.C. board is judged to be defectiv e, check for disconnection, burning, or discol­oration of the copper foil pattern or this P.C. board.
2) The P.C. board consists of the following 2 parts
a. Main P.C. board part :
DC power supply circuit (5V, 12V, 35V), Indoor fan motor control circuit, CPU and peripheral circuits, buzzer, and Driving circuit of top/bottom louvers
b. Indication unit of infrared ray receiving
Infrared ray receiving circuit, LED :
To check defect of the P.C. board, follow the procedure described below.
– 43 –
(3) Checking procedure.
(For 10/13k)
FILE NO. SVM-06036
Table 8-6-1
No.
1
Shut off the power supply and remove the P.C. board assembly from the electronic parts base. Remove the connecting cable from the terminal block.
2
Remove the connector for the motor, and turn the power on. If the OPERATION lamp blinks (0.5 sec. : ON, 0.5 sec. : OFF) when the power turning on, the checking points described as 1-4 of right column are not necessary to perform.
3
Start the operation with the system which the time of the restart delay timer is shortened.
4
Make the operation status by pressing once the [
1.The time of the restart delay timer is shortened.
2.Cool operation
3.Air volume [AUTO]
4.Make the setting temperature lower enough than room temperature.
5.Continuous operation.
Procedure
] button.
Check Point (Symptom)
1.Is the fuse blown?
Voltage check
1.Between F01 and CN23 (AC 220 ~ 240 V)
2.Between + and of C50 (DC14 ~ 31V)
3.Between
4.Between 12V and GND
1.All indicators light for 3 sec..
2.Indicators do not indicate normally after approximate 3 sec..
1.Compressor does not operate.
2.OPERATION lamp blinks.
5V and GND
Causes
1. Application of shock voltage. Overload by short-circuit of the parts.
1. AC power cord is defective. Poor contact of the terminal plate.
2. Capacitor (C01, C15) is defective . Line filter (L01) is defective. Capacitor (C50) is defective. Diode (DB01) is defective.
3. T01, IC08, IC11 are defective.
Defective indicator, or poor
}
housing assembly. (CN13)
1.The temperature of the indoor
heat exchanger is abnormally lower.
2.Poor contact of the heat
exchanger sensor. (The connector is disconnected.) (CN01)
3.Heat exchanger sensor, main
P.C. board are defective. (Refer to
4.Main P.C. board is defective.
5
The status of No. 4 is continued, and make the following condition.
1.Heat operation
2.Make the setting temperature higher enough than room temperature.
6
Turn the power on after connecting the motor connector. Start the operation with the following condition.
1.Operation [Cooling]
2.Airflow [High fan]
3.Continuous operation
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Motor does not rotate. (The key operation is accepted.)
2.The Motor rotates, but it vibrates too much.
1.The temperature of the heat exchanger is abnormally high.
2.The heat exchanger sensor connector has short-circuit. (CN01)
3.The heat exchanger sensor is defective.
4.P.C. board is defective.
1.Poor contact of the motor connector.
2.Fan motor is defective
44
(For 16k)
FILE NO. SVM-06036
Table 8-8-1
No.
Shut off the power supply and
1
remove the P.C. board assembly from the electronic parts base.
Remove the connecting cable from the terminal block.
Remove the connector for the
2 Voltage check
motor, and turn the power on. If the OPERATION lamp flashes
(0.5 sec. : ON, 0.5 sec. : OFF) when the power turning on, the checking points described as 1-3 of right column are not necessary to perform.
Start the operation with the system
3
which the time of the restart delay timer is shortened.
Procedure
Check point (Symptom)
1.Is the fuse blown?
1.Between TP1 and TP2 (220–240V AC)
2. Between + and - of C03 (310 to 340V DC)
3.
Between 15V and GND
4.
Between 12V and GND
5.
Between 5 V and GND
1.All indicators light for 3 sec.
2. Indicators do not indicate normally after approximate 3 sec.
Causes
1.*Application of shock voltage. Overload by short-circuit of the
*
parts.
1.*AC power cord is defective. Poor contact of the terminal plate.
*
Miss wiring of the power relay.
*
2.
Capacitor (C01) is defective.
*
Line filter (L01) is defective.
*
Resistor (R05) is defective.
*
Diode (DB01) is defective.
*
3. Q14, IC08, T01 are defective.
4. IC01, D16, T01, F02 are defective.
5. IC01, IC11, T01, F03 are defective.
Defective indicator, or poor
housing assembly. (CN13)
Make the operation status by pressing
4 1.The temperature of the indoor heat
once the [ ] button.
1.The time of the restart delay timer is shortened.
2.Cool operation
3.Air volume [AUTO]
4. Make the setting temperature lower enough than room temperature.
5.Continuous operation.
Turn the power on after connecting
5
the motor connector. Start the operation with the following
condition.
1.Operation [Cooling]
2.Airflow [High fan]
3.Continuous operation
1.Compressor does not operate.
2. OPERATION lamp flashes.
1. Motor does not rotate. (The key operation is accepted.)
2. The motor rotate much.
s, but it vibrates too
exchanger is abnormally low.
2.Poor contact of the heat exchanger sensor. (The connector is disconnected.) (CN01)
3.Heat exchanger sensor, main P.C. board are defective.
4.Main P.C. board is defective.
1.Poor contact of the motor connector.
2
. Indoor fan motor is defective.
45
<Sensor characteristic table>
100
90
FILE NO. SVM-06036
80 70 60 50 40 30
Resistance value (k )
20 10
0
0102030 4050
Temperature (˚C)
TD
TA, TC, TO, TGa, TGb, TGc, TGd
TD : Discharge temp. sensor TA : Room temp. sensor TC : Heat exchanger temp. sensor TO : Outdoor temp. sensor TGa : Gas side temp. sensor TGb : Gas side temp. sensor TGc : Gas side temp. sensor TGd : Gas side temp. sensor
46
8-8-3. Indoor Unit (Other Parts)
FILE NO. SVM-06036
No.
1
Room temp. (TA) sensor
Part name
Heat exchanger (TC) sensor
2
Remote controller
3
Louver motor MP-24GA
4
Indoor fan motor
Checking procedure
Disconnect the connector and measure the resistance value with tester. (Normal temp.)
Temperature
Sensor
TA, TC (kΩ)
10°C 20°C 25°C 30°C 40°C
20.7 12.6 10.0 7.9 4.5
To item of How to judge whether remote control is good or bad of the Judgment of trouble by symptom.
Measure the resistance value of each winding coil by using the tester. (Under normal temp. 25°C)
Position Resistance value
1
White
Yellow
Yellow Yellow Yellow
2 3 4 5
1 to 4 1 to 6 2 to 3 2 to 5
380 ± 10
Since judgment of motor is difficult on the single motor, refer to 8-5.
47
2 4-Screws
2
2 2
5
Screws
FILE NO. SVM-06036

9. HOW TO REPLACE THE MAIN PARTS

9-1. Indoor Unit
No. Part name Procedures Remarks
1 Front panel
2 Electrical part
How to remove the front panel
1) Stop operation of the air conditioner and turn off its main power supply.
2) Pull the air inlet grille toward you to open it and remove the air inlet grille. Then remove the 4 screws fixing the front panel.
3) First open the horizontal louver, and then remove the front panel from the back body by pulling it toward you.
How to mount the front panel
Push the front panel back in and make sure all hooks are locked.
How to remove the electrical part.
1) Remove the front panel with procedure 1 .
2) Remove the screw holding the electrical part cover.
3) Disconnect the 2 connectors (3P) for the fan motor and the connector (5P) for the louver motor from the P.C. board assembly.
4) Pull out the TC sensor from the sensor holder.
5) Remove the screw for the ground connection, remove the screw for the electrical part box and remove the screw from the LED unit. Then remove the LED unit and the electrical part box from the main unit.
3
2 Screws
4 TC Sensor
3 Horizontal
louver
How to mount the electrical part.
1) To put back the electrical part box, lock it to the upper hook of the back body.
2) Tighten the screw on the electrical part box.
3) Connect the 3 connectors and arrange the wiring same as original condition and then tighten the screw from the LED unit to the back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Assemble the drain guide (the TC sensor wire should be covered by the drain guide).
7)
Tighten the screw on the electrical part cover.
1) Remove the front panel and the electrical part following procedure 2.
2) Remove the center shaft of the horizontal louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the back body.
48
5
Screws
3 Left shaft
3-Connector
2 Center shaft
3
3 2-Screws
FILE NO. SVM-06036
No. Part name Procedures Remarks
4 Heat exchanger
5 Cross flow fan
1) Remove the front panel, electrical part and the horizontal louver following procedure 3.
2) Remove the pipe holder at the rear side of main unit.
3) Remove the 2 screws on the heat exchanger at the base bearing.
4) Remove the 2 screws on the heat exchanger at the 2 fixed plates (upper and lower) from the back body, and then pull out the upper side of the heat exchanger slowly.
1) Remove the front panel, electrical part, horizontal louver and the heat exchanger following procedure 4.
2) Remove the 2 screws on the band motor (L) and remove the 2 screws on the band motor (R) and then remove the cross flow fan.
3) Loosen the set screw of the cross flow fan then separate the fan and the fan motor.
2 Pipe holder
4 2-Screws
2 2-Screws (R)
2 2-Screws (L)
5 mm
6 Base bearing
Notice
To assemb le cross flow fan and fan motor to the unit, please turn the fan motor unit the center of its terminal meets the lowest point of band motor (R) (point A). Fix the cross flow fan with the set screw at the position where the gap between the back body and the right surface of the cross flow fan is 4 mm.
1) Remove the front panel, electrical part, horizontal louver, heat exchanger and the cross flow fan following procedure 5.
2) Remove the 2 screws fixing the base bearing.
3) Remove the bearing from the base bearing. If the housing protrudes from the base bearing, put the housing in position and attach the bearing to the base bearing.
3 Set screws
Middle of the fan motor terminal
2 2-Screws
49
9-2. Microcomputer
FILE NO. SVM-06036
No.
Part name
Common procedure
Procedure
1) Turn the power supply off to stop the operation of air-conditioner.
2) Remove the front panel.
Remove the two fixing screws. (Ø4 x 14
3) Remove the electrical part base.
)
Remarks
Replace the thermal fuse, terminal block, microcomputer assy and the P.C. board ass’y.
– 50 –

10. EXPLODED VIEWS AND PARTS LIST

10-1. Indoor Unit (E-Parts Assy)
FILE NO. SVM-06036
Location Part Location Part
No. No. No. No.
401 43T 69319 TEMPERATURE SENSOR 406 43T69335 PC BORD (FOR RAS-M16GKCV-E2) 402 43T 60002 TERMINAL BLOCK; 3P 406 43T 69576 PC BORD (FOR RAS-M13GKCV-E2) 403 43T 69320 TEMPERATURE SENSOR 406 43T69577 PC BORD (FOR RAS-M10GKV-E2) 404 43T 62003 CORD CLAMP 406 43T 69578 PC BORD (FOR RAS-M13GKV-E2) 405 43T 69079 PC BOARD ASSY;WRS-LED 406 43T69579 PC BORD (FOR RAS-M10GKCV-E2) 406 43T 69332 PC BORD (FOR RAS-M16GKV-E2)
Description Description
51
10-2. Indoor Unit
-E2
E
217
216
FILE NO. SVM-06036
217
214
215
210
218
220 206
219
213
208
203
229
228
207
221
211
212
201
205
222
209
227
202
226
204
Electric Parts Assembly
224
230
225
Location Part Location Part
No. No. No. No.
201 43T 00469 FRONT PANEL ASSY 215 43T19302 HOLDER SENSOR
(FOR RAS-M10,M13,M16GKV-E2) 216 43T 49302 PLATE OF EVA SEAL
201 43T 00470 FRONT PANEL ASSY 217 43T49006 HOLDER FOR PLATE
(FOR RAS-M10,M13,M16GKCV-E2) 218 43T22002 ASM-M-BEARING 202 43T09387 INLET GRILLE ASSY 219 43T39301 BASE; BEARING 203 43T 03341 BACK BODY ASSY 220 43T 20322 ASSY-CROSS FLOW FAN 204 43T80311 AIR-FILTER(R) 221 43T39302 BAND MOTOR-L 205 43T80310 AIR FILTER (L) 222 43T21322 MOTOR; FAN (MMF-240-20-4A-1) 206 43T09328 HORIZONTAL LOUVER (FOR RAS-M10,M13GKV-E2 & GKCV 207 43T70310 DRAIN-HOSE 222 43T21384 MOTOR; FAN (ICF-340-30-2) 208 43T 79301 CAP-DRAIN (FOR RAS-M16GKV-E2 & GKCV-E2) 209 43T21372 MOTOR; STEPPING 223 43T39303 BAND MOTOR-R 210 43T 44392 REFRIGERATION CYCLE ASSY 224 43T69422 WIRELESS-REMOCO (WC-H01EE)
(FOR RAS-M10,M13GKV-E2 & GKCV-E2) (FOR RAS-M10,M13,M16GKCV-E2) 210 43T 44393 REFRIGERATION CYCLE ASSY 224 43T69471 WIRELESS-REMOCO (WC-H02EE)
(FOR RAS-M16GKV-E2 & GKCV-E2) (FOR RAS-M10,M13,M16GKV-E2) 211 43T47006 PIPE; DELIVERY 225 43T83003 HOLDER; REMOTE CONTROLLER 212 43T 47005 PIPE; SUCTION 226 43T 62302 TERMINAL COVER
(FOR RAS-M10,M13GKV-E2 & GKCV­212 43T 47016 PIPE; SUCTION 228 43T 07303 HOLDER PIPE
(FOR RAS-M16GKV-E2 & GKCV-E2) 229 43T82310 PLATE; INSTALLATION 213 43T49009 SPRING 230 43T60359 CORD-FM 214 43T 11301 PIPE SHIELD
Description Description
227 43T60317 CORD MOTOR LOUVER
223
52
TOSHIBA CARRIER (THAILAND) CO.,LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.
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