Toshiba RAS-M10EKCVP-E, RAS-M18EAV-E, RAS-M14EACV-E, RAS-B10EKVP-E, RAS-M13EKCVP-E User Manual

SERVICE MANUAL

AIR-CONDITIONER

RAS-B10EKVP-E, RAS-B13EKVP-E

FILE NO. A04-015

SPLIT TYPE

/RAS-M14EAV-E

RAS-M10EKCVP-E, RAS-M13EKCVP-E

/RAS-M14EA CV-E

RAS-B10EKVP-E, RAS-B13EKVP-E,

RAS-B16EKVP-E/RAS-M18EAV-E

RAS-M10EKCVP-E, RAS-M13EKCVP-E,

RAS-M16EKCVP-E/RAS-M18EA CV-E

CONTENTS

1. SAFETY PRECAUTIONS............................................................................ 3

2. SPECIFICATIONS........................................................................................ 5

3. REFRIGERANT R410A............................................................................. 12

4. CONSTRUCTION VIEWS ......................................................................... 20

5. WIRING DIAGRAM..................................................................................... 22

6. SPECIFICATIONS OF ELECTRICAL PARTS .......................................... 24

7. REFRIGERANT CYCLE DIAGRAM ......................................................... 26

8. CONTROL BLOCK DIAGRAM ................................................................. 31

9. OPERATION DESCRIPTION .................................................................... 34

10. INSTALLATION PROCEDURE............................................................... 60

11. HOW T O DIAGNOSE THE TROUBLE..................................................... 78

12. HOW TO REPLACE THE MAIN PARTS ................................................ 101

13. EXPLODED VIEWS AND PARTS LIST................................................ 122

14. APPENDIX ............................................................................... Appendix-1

– 2 –

1. SAFETY PRECAUTIONS

For general public use

Power supply cord of outdoor unit shall be more than 1.5 mm2 (H07RN-F or 245IEC66) polychloroprene sheathed flexible cord.

• Read this “SAFETY PRECAUTIONS” carefully before servicing.

• The precautions described below include the important items regarding safety. Observe them without fail.

• After the servicing work, perform a trial operation to check for any problem.

• Turn off the main power supply switch (or breaker) before the unit maintenance.

CAUTION

New Refrigerant Air Conditioner Installation

• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER.

R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into the new type refrigerant R410A air conditioner circuit. To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port on main unit and installation tools are different from those used for the conventional refrigerant units. Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new and clean piping materials with high pressure fittings made for R410A only , so that w ater and/or dust does not enter . Moreo v er, do not use the existing piping because there are some problems with pressure fittings and possible impurities in existing pipi

ng.

CAUTION

TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY

This appliance must be connected to the main power supply by a circuit breaker or a switch with a contact separation of at least 3 mm.

The installation fuse (25A D type ) must be used for the power supply line of this air conditioner

.

DANGER

• Ask an authorized dealer or qualified installation professional to install/maintain the air conditioner.

Inappropriate servicing may result in water leakage, electric shock or fire.

• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER

SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.

DANGER: HIGH VOLTAGE

The high voltage circuit is incorporated. Be careful to do the check service, as the electric shock may be caused in case of touching parts on the P.C. board by ha

• CORR ECTLY CONNECT THE CONNECTING CABLE. IF THE CONNECTING CABLE IS INCORRECTLY CONNECTED,

ELECTRIC PARTS MAY BE DAMAGED.

• CHECK THAT THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE SERVICE AND INSTALLATION.

FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.

• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS. FAILURE TO FOLLOW THIS

INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.

• TO PREVENT THE INDOOR UNIT FROM OVERHEATING AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL

AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTORS, FURNACE, STOVES, ETC.

• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLATION IN ANOTHER PLACE, BE VERY CAREFUL NOT TO

ALLOW THE SPECIFIED REFRIGERANT (R410A) TO BECOME MIXED WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CIRCUIT. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CIRCUIT WILL BECOME ABNORMALLY HIGH AND IT MAY RESULT IN THE PIPE BURSTING AND POSSIBLE PERSONNEL INJURIES.

• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE SERVICE WORK AND THE

INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED, SUCH AS BY FIRE, GENERATION OF POISONOUS GAS MAY RESULT

nd.

.

– 3 –

WARNING

• Never modify this unit by removing any of the safety guards or by-pass any of the safety interlock switches.

• Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.

• After the installation work, confirm that refrigerant gas does not leak. If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas may generate.

• The electrical work must be performed by a qualified electrician in accordance with the Installation Manual. Make

sure the air conditioner uses an exclusive circuit.

An insufficient circuit capacity or inappropriate installation may cause fire.

• When wiring, use the specified cables and connect the terminals securely to prevent external forces applied to the

cable from affecting the terminals.

• Be sure to provide grounding. Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.

• Conform to the regulations of the local electric company when wiring the power supply. Inappropriate grounding may cause electric shoc

k.

CAUTION

• Exposure of unit to water or other moisture before installation may result in an electrical short. Do not store in a wet basement or expose to rain or water.

• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where noise or discharged air might disturb neighbors.

• To avoid personal injury, be careful when handling parts with sharp edges.

• Perform the specified installation work to guard against an earthquake. If the air conditioner is not installed appropriately, accidents may occur due to the falling

unit.

For Reference:

If a heating operation would be continuously performed for a long time under the condition that the outdoor temperature is 0°C or lower, drainage of defrosted water may be difficult due to freezing of the bottom plate , resulting in a trouble of the cabinet or fan.

It is recommended to procure an anti freeze heater locally for a safety installation of the air conditioner. For details, contact the dealer.

– 4 –

2. SPECIFICATIONS

The indoor and outdoor units that can be used in combination are shown in the tables below.

Table of models that can be connected

Type Outdoor unit Indoor unit

RAS-B10EKVP–E RAS-B13EKVP–E

RAS-M14EAV–E

Heat pump

RAS-M18EAV–E

RAS-M14EACV–E

Cooling-only

RAS-M18EACV–E

Table of models that can be used in combination

Type Outdoor unit Combinations of indoor unit models that can be connected

Heat pump

Cooling-only

RAS-M14EAV–E 10+10, 10+13 RAS-M18EAV–E 10+10, 10+13, 10+16, 13+13 RAS-M14EACV–E 10+10 , 10+13 RAS-M18EACV–E 10+10 , 10+13, 10+16, 13+

RAS-M10UKV–E3 RAS-M13UKV–E3 RAS-M10YDV–E RAS-M13YD V–E RAS-B10EKVP–E RAS-B13EKVP–E RAS-B16EKVP–E RAS-M10UKV–E3 RAS-M13UKV–E3 RAS-M16UKV–E3 RAS-M10YDV–E RAS-M13YDV–E RAS-M16YDV–E RAS-M10EKCVP–E RAS-M13EKCVP–E RAS-M10UKCV–E3 RAS-M13UKCV–E3 RAS-M10YDCV–E RAS-M13YDCV–E RAS-M10EKCVP–E RAS-M13EKCVP–E RAS-M16EKCVP–E RAS-M10UKCV–E3 RAS-M13UKCV–E3 RAS-M16UKCV–E3 RAS-M10YDCV–E RAS-M13YDCV–E RAS-M16YDCV–E

13

NOTES

A 1-room connection is not an option for the indoor units (you cannot connect only one indoor unit). A 2-room connection must always be used for the indoor units (you must connect two indoor units). With the RAS-M14EAV-E and RAS-M14EACV-E outdoor unit models, the 13 + 13 combination is not an option. With the RAS-M18EAV-E and RAS-M18EACV-E outdoor unit models, the 13 + 16 or 16 + 16 combination is not an op

The contents noted in this service manual limit the indoor units to the RAS-B10EKVP-E, RAS-B13EKVP-E, RASB16EKVP-E, RAS-M10EKCVP-E, RAS-M13EKCVP-E and RAS-M16EKCVP-E. For other indoor units that can also be used in combination, see the service manual of each indoor unit.

Indoor Unit

RAS-M10UKV-E3 RAS-M10UKCV-E3 RAS-M13UKV-E3 RAS-M13UKCV-E3 RAS-M16UKV-E3 RAS-M16UKCV-E3

RAS-M13YDV-E RAS-M13YDCV-E RAS-M16YDV-E RAS-M16YDCV-E

File No.

SVM-04015

A02-010RAS-M10YDV-E RAS-M10YDCV-E

tion.

– 5 –

2-1-1 Specifications

Heat pump models

Unit model Indoor RAS-B10EKVP-E, RAS-B13EKVP-E, RAS-B16EKVP-E

Cooling Capacity (kW) 4.0 5.2 Cooling Capacity range (kW) 1.4 - 4.5 1.4 - 6.2 Heating Capacity (kW) 4.4 6.7 Heating Capacity range (kW) Power supply 220~240V-1Ph-50Hz / 220V-1Ph-60Hz Electric

charactaristics

COP(Cooling/Heating) 3.70/4.36 3.25/3.62 Operating noise

dB(A)

Indoor unit Unit model RAS-B10EKVP-E RAS-B13EKVP-E RAS-B16EKVP-E(*1)

Outdoor unit Unit model RAS-M14EAV-E RAS-M18EAV-E

Piping connection

Wiring connection Power supply 3 Wires : includes earth

Usable temperature range (°C) Indoor

Accessory Indoor unit Unit model RAS-B10EKVP-E RAS-B13EKVP-E RAS-B16EKVP-E(*1)

Outdoor RAS-M14EAV-E RAS-M18EAV-E

0.9 - 5.2 0.9 - 8.5

Indoor (220V/230V/ 240V)

Outdoor (220V/230V/ 240V)

Indoor (Cooling/Heating)

Outdoor (Cooling/Heating)

Dimension (mm)

Net weight (kg) 9 9 9 Fan motor output (W) 30 30 30 Air fl ow rate (m

Dimension (mm)

Net weight (kg) 36 40 Compressor Motor output (W) 750 1100

Fan motor output (W) 43 43 Air flow rate (m Type Flare connection Flare connection Indoor unit Unit model RAS-B10EKVP-E RAS-B13EKVP-E RAS-B16EKVP-E (*1)

Outdoor unit Unit model RAS-M14EAV-E RAS-M18EAV-E

Maximum length (per unit) (m) 20 20 Maximum length (total) (m) 30 30 Maximum chargeless length(total) (m) 20 20 Maximum height difference (m) 10 10 Additional refrigerant 20g/m (pipe length 21m to 30m) 20g/m (pipe length 21m to 30m) Name of refrigerant R410A R410A Weight (kg) 0.90 1.20

Outdoor unit Unit model RAS-M14EAV-E RAS-M18EAV-E

Unit model RAS-B10EKVP-E RAS-B13EKVP-E RAS-B16EKVP-E(*1) Runnning Current (A) Power Consumption (W) 30 30 30 Power factor (%) 91/87/83 91/87/83 91/87/83 Unit model RAS-M14EAV-E RAS-M18EAV-E Operation mode Cooling Heating Cooling Heating Running current (A) Power Consumption (W) 1020 950 1540 1790 Power factor (%) 95 97 98 98 Starting current (A) 5.17/4.94/4.74 7.42/7.10/6.80

Unit model RAS-B10EKVP-E RAS-B13EKVP-E RAS-B16EKVP-E(*1) High 42/43 43/44 45/45 Medium 33/34 34/35 36/36 Low 27/27 27/27 29/29 Unit model RAS-M14EAV-E RAS-M18EAV-E 2 indoor units operating

Hight 250 250 250 Width Depth

3

/h) (Cooling/Heating) 550/610 560/640 640/660

Hight 550 550 Width 780 780 Depth 290 290

Type Twin rotary type with DC-inverter variable speed control Model DA111A1F-20F1 DA130A1F-25F

3

/h)

Liquid side Gas side

Liquid side/gas side

Interconnection 4 Wires : includes earth

(Cooling/Heating)

Outdoor

Installation plate 1 1 1 Wireless remote controller Batteries 2 2 2 Remote control holder 1 1 1 Zeolite-plus filter 1 1 1 Plasma Pure filter 1 1 1 Remote controller

holder mounting screw Owner’s manual 1 1 1 Mounting screw Installation manual 1 1 1

Installation manual 1 1 Specifi cations 1 1 Drain nipple

Water-proof rubber cap 2 2

0.15 0.15 0.15

4.87/4.64/4.44 4.43/4.23/4.04 7.12/6.80/6.50 8.28/7.91/7.57

46/48 48/50

790 790 790 215 215 215

1820 2100

∅6.35 ∅6.35 ∅6.35 ∅9.52 ∅9.52 ∅12.7

∅6.35 / 9.52 ∅6.35 / 9.52

21 to 32/0 to 27

5 to 43/-10 to 24

1

2 (∅3.1×16L) 2 (∅3.1×16L) 2 (∅3.1×16L)

6 (∅4×25L) 6 (∅4×25L) 6 (∅4×25L)

11

• (*1) The RAS-B16EKVP-E cannot be used in combination with the RAS-M14EAV-E.

• For performance when each indoor unit is combined with other unit, refer to the separate table.

• The specifications may be subject to change without notice for purpose of improvement.

– 6 –

2-1-2 Specifications

Cooling-only models

Unit model Indoor RAS-M10EKCVP-E, RAS-M13EKCVP-E, RAS-M16EKCVP-E

Cooling Capacity (kW) 4.0 5.2 Cooling Capacity range (kW) 1.4 - 4.5 1.4 - 6.2 Heating Capacity (kW) – – Heating Capacity range (kW) Power supply 220~240V-1Ph-50Hz / 220V-1Ph-60Hz Electric

charactaristics

COP(Cooling/Heating) 3.70/– 3.25/– Operating noise

dB(A)

Indoor unit Unit model RAS-M10EKCVP-E RAS-M13EKCVP-E RAS-M16EKCVP-E(*1)

Outdoor unit Unit model RAS-M14EACV-E RAS-M18EACV-E

Piping connection

Wiring connection Power supply 3 Wires : includes earth

Usable temperature range (°C) Indoor

Accessory Indoor unit Unit model RAS-M10EKCVP-E RAS-M13EKCVP-E RAS-M16EKCVP-E(*1)

Outdoor RAS-M14EACV-E RAS-M18EACV-E

––

Indoor (220V/230V/ 240V)

Outdoor (220V/230V/ 240V)

Indoor (Cooling/Heating)

Outdoor (Cooling/Heating)

Dimension (mm)

Net weight (kg) 9 9 9 Fan motor output (W) 30 30 30 Air fl ow rate (m

Dimension (mm)

Net weight (kg) 36 40 Compressor Motor output (W) 750 1100

Fan motor output (W) 43 43 Air fl ow rate (m Type Flare connection Flare connection Indoor unit Unit model RAS-M10EKCVP-E RAS-M13EKCVP-E RAS-M16EKCVP-E (*1)

Outdoor unit Unit model RAS-M14EACV-E RAS-M18EACV-E

Maximum length (per unit) (m) 20 20 Maximum length (total) (m) 30 30 Maximum chargeless length(total) (m) 20 20 Maximum height difference (m) 10 10 Additional refrigerant 20g/m (pipe length 21m to 30m) 20g/m (pipe length 21m to 30m) Name of refrigerant R410A R410A Weight (kg) 0.90 1.20

Outdoor unit Unit model RAS-M14EACV-E RAS-M18EACV-E

Unit model RAS-M10EKCVP-E RAS-M13EKCVP-E RAS-M16EKCVP-E(*1) Runnning Current (A) Power Consumption (W) 30 30 30 Power factor (%) 91/87/83 91/87/83 91/87/83 Unit model RAS-M14EACV-E RAS-M18EACV-E Operation mode Cooling Heating Cooling Heating Running current (A) Power Consumption (W) 1020 – 1540 – Power factor (%) 95 – 98 – Starting current (A) 5.17/4.94/4.74 7.42/7.10/6.80

Unit model RAS-M10EKCVP-E RAS-M13EKCVP-E RAS-M16EKCVP-E(*1) High 42/– 43/– 45/– Medium 33/– 34/– 36/– Low 27/– 27/– 29/– Unit model RAS-M14EACV-E RAS-M18EACV-E 2 indoor units operating

Hight 250 250 250 Width Depth

3

/h) (Cooling/Heating) 550/– 560/– 640/–

Hight 550 550 Width 780 780 Depth 290 290

Type Twin rotary type with DC-inverter variable speed control Model DA111A1F-20F1 DA130A1F-25F

3

/h)

Liquid side Gas side

Liquid side/gas side

Interconnection 4 Wires : includes earth

(Cooling/Heating)

Outdoor

Installation plate 1 1 1 Wireless remote controller Batteries 2 2 2 Remote control holder 1 1 1 Zeolite-plus filter 1 1 1 Plasma Pure filter 1 1 1 Remote controller

holder mounting screw Owner’s manual 1 1 1 Mounting screw Installation manual 1 1 1

Installation manual 1 1 Specifications 1 1 Drain nipple

Water-proof rubber cap 0 0

0.15 0.15 0.15

4.87/4.64/4.44 – 7.12/6.80/6.50 –

46/– 48/–

790 790 790 215 215 215

1820 2100

∅6.35 ∅6.35 ∅6.35 ∅9.52 ∅9.52 ∅12.7

∅6.35 / 9.52 ∅6.35 / 9.52

21 to 32/0 to 27

5 to 43/-10 to 24

1

2 (∅3.1×16L) 2 (∅3.1×16L) 2 (∅3.1×16L)

6 (∅4×25L) 6 ( ∅4×25L) 6 (∅4×25L)

0

11

0

• (*1) The RAS-M16EKCVP-E cannot be used in combination with the RAS-M14EACV -E.

• For performance when each indoor unit is combined with other unit, refer to the separate table.

• The specifications may be subject to change without notice for purpose of improvement.

– 7 –

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5.5

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2-2 Performance specifications combinations of indoor unit

Cooling>

peratio

Mo

oolin

Heating>RAS-M14EAV-

eratio

eatin

AS-M14EAV-E, RAS-M14EACV-

olt

VA

240

olt

o

VA

peration

tatu

1 unit

2 unit

1 unit

2 unit

1

nit

2 unit

eration

tatu

1 unit

2 unit

1 unit

2 unit

1 unit

2 unit

peratingndoor unit

10

3

10

3

3 10 2.3

Operatingndoor unit

3 10 2.50

10 2.15 2.15 4.3

3

1

nit capacitykW

.

. .95 .

.

.5 .95 .

2.5 .5

.

nit capacity

. .

.

. .

.

.95 3.9

.67 4.0

kW

.90 4.4

apacitykW

1.1 to 3.2

1.1 to 3.8

1.4 to 4.4

7

.0

1.4 to 4.5

1.1 to 3.2

3.5

1.1 to 3.8

1.4 to 4.4

.0

1.4 to 4.5

.5

1.1 to 3.2

3.5

1.1 to 3.8

1.4 to 4.4

1.4 to 4.5

apacitykW

0.5 to 4.4

0.5 to 4.7

0.9 to 5.1

0.9 to 5.2

0.5 to 4.4

0.5 to 4.7

0.9 to 5.1

.4

0.9 to 5.2

0.5 to 4.4

4.2

0.5 to 4.7

0.9 to 5.1

0.9 to 5.2

unningcurren

.051.10 to 4.30 .261.10 to 6.06

.12

1.49 to 6.11)1070

.17

1.49 to 6.16 .921.06 to 4.11 .03

1.06 to 5.80)1100

4.90

1.43 to 5.84)1070 .941.43 to 5.89

2.79

1.01 to 3.94)570

4.82

1.01 to 5.56)1100 .691.37 to 5.60

1.37 to 5.64)1080

unningcurren

.07

0.84 to 6.00 .860.84 to 6.33

.591.10 to 5.76

4.731.10 to 5.86)1010 .890.81 to 5.74 .600.81 to 6.05

4.39

1.06 to 5.51 .531.06 to 5.60 .730.77 to 5.50 .37

0.77 to 5.80)1250 .211.01 to 5.28

4.34

1.01 to 5.37)1010

oweronsumptio

70

owerConsumptio

80

W

170 to 880 170 to 1280

230 to 1290 230 to 1300 170 to 880 170 to 1280 230 to 1290 230 to 1300 170 to 880 170 to 1280 230 to 1290 230 to 1300

W

130 to 1280

130 to 1350

170 to 1230

170 to 1250

130 to 1280

130 to 1350

170 to 1230

170 to 1250

130 to 1280

130 to 1350

170 to 1230

170 to 1250

The above specification values are those under the conditions Cooling Indoor: DB/WB=27/19°C

Outdoor: DB=35°C

Heating Indoor: DB=20°C

Outdoor: DB/WB=7/6°C

– 8 –

ooling> RAS-M18EAV-E , RAS-M18EACV-

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54.5

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02.552.55

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550

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60.60.2

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0.25.95

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600

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5.5

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51.19

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5.5

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0.25.25.5

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35.35

)

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0.0

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51.19

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8

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peration

o

ooling

Volt

220

24

Operation

tatu

1

2 unit

1 unit

2 unit

1 unit

2 unit

Operating indoo

nit

3132.60 2.60 5.2

3 10 2.85 2.35 5.2

3132.60 2.60 5.2

3

3 10 2.85 2.35 5.2

unit

nit capacity (kW

2.7 .7

.

10 2.55 2.55 5.1

.

10 3.25

.7 .7 .5

.

.7 .

1

.

1

.95 5.2

4.5

3.7

apacity

kW

.7

1.1 to 3.2

.7

1.1 to 4.2

1.1 to 4.9

1.4 to 6.1

1.4 to 6.2)7.42(1.69 to 10.06

1.4 to 6.2

1.4 to 6.2)7.42

.7

1.1 to 3.2

.7

1.1 to 4.2

1.1 to 4.9

1.4 to 6.1

1.4 to 6.2

1.1 to 3.2

1.1 to 4.2

1.1 to 4.9)

.1

1.4 to 6.1

1.4 to 6.2

.2

1.4 to 6.2

unning curren

3.03

1.43 to 3.83

.101.43 to 6.49 .961.43 to 7.88)1 .19

1.69 to 9.97)1550

1.69 to 10.06)1600

.901.37 to 3.66

4.881.37 to 6.21)1100

6.65

1.37 to 7.54)1500 .881.61 to 9.54 .10

1.61 to 9.63)1600 .10

1.61 to 9.63)1600 .101.61 to 9.63

2.78

1.31 to 3.51

4.68

1.31 to 5.95)1100 .381.31 to 7.23 .591.55 to 9.14)1

6.80

1.55 to 9.23)1600 .801.55 to 9.23 .801.55 to 9.23)1

ower Consumptio

00

220 to 800 220 to 1400

220 to 1700 260 to 2150 260 to 2170 260 to 2170 260 to 2170 220 to 800) 220 to 1400 220 to 1700 260 to 2150 260 to 2170 260 to 2170 260 to 2170

00

220 to 800 220 to 1400 220 to 1700 260 to 2150 260 to 2170 260 to 2170 260 to 2170

Heating>RAS-M18EAV-

eration

o

olt

2

240

eration

tatu

1 unit

2

nit

1 unit

2 un

1

2 unit

nit

Operating indoo

3133.35

3

3 10 3.5

3133.35

unit

1

10 3.8

10 3.25

10 3.8

nit capacity (kW)

. .

. . .

.35 6.7

.

5.0 .

.19 6.7

.

2.82 6.7 .0 .

5.5 .25 6.5

.

.35 6.7

2.82 6.7

apacity

kW

0.7 to 5.2

0.7 to 6.5

0.7 to 6.9)8.81

0.9 to 8.2

.7

0.9 to 8.5

0.9 to 8.5)8.58

.7

0.9 to 8.5

0.7 to 5.2

5.0

0.7 to 6.5)7.99

0.7 to 6.9

0.9 to 8.2)7.991.24 to 10.60)1

0.9 to 8.5)8.21

.7

0.9 to 8.5

0.9 to 8.5)8.21

4.0

0.7 to 5.2

0.7 to 6.5)7.65(1.01 to 10.76

5.5

0.7 to 6.9)8.08

0.9 to 8.2)7.65

.7

0.9 to 8.5)7.87 (1.19 to 10.42

0.9 to 8.5)7.87

unning curren

.571.10 to 7.88

.351.10 to 11.73

1.10 to 11.73)1900 .351.30 to 11.09 .581.30 to 11.36

1.30 to 11.36)1850 .58(1.30 to 11.36

.32

1.06 to 7.54)1200

1.06 to 11.22)1800 .43(1.06 to 11.22

1.24 to 10.87)1850 .21(1.24 to 10.87

1.24 to 10.87)1850

.10

1.01 to 7.23)1200

1.01 to 10.76)1900

1.19 to 10.16)1800

1.19 to 10.42)1850

ower Consumptio

170 to 1700 170 to 2530 170 to 2530) 200 to 2390 200 to 2450 200 to 2450 200 to 2450 170 to 1700 170 to 2530 170 to 2530) 200 to 2390 200 to 2450 200 to 2450 200 to 2450 170 to 1700 170 to 2530 170 to 2530 200 to 2390 200 to 2450 200 to 2450 200 to 2450

The above specification values are those under the conditions Cooling Indoor: DB/WB=27/19°C

Outdoor: DB=35°C

Heating Indoor: DB=20°C

Outdoor: DB/WB=7/6°C

– 9 –

2-2-1. Operation Characteristic Curve

<Cooling> RAS-M14EAV-E, RAS-M14EACV-E <Heating> RAS-M14EAV-E

8

7

6

5

4

Current (A)

3

2

1

0

0102030405060708090

• Conditions Indoor : DB 27˚C/WB 19˚C Outdoor : DB 35˚C Air flow : High Pipe length : 7.5m x 2 2 units operating 230V

7

6

5

4

Current (A)

3

2

1

0

0102030405060708090

Compressor speed (rps)

2-2-2. Capacity Variation Ratio According to Temperature

• Conditions Indoor : DB 20˚C Outdoor : DB 7˚C/WB 6˚C Air flow : High Pipe length : 7.5m x 2 2 units operating 230V

Compressor speed (rps)

RAS-M14EAV-E, RAS-M14EACV-E <Cooling> <Cooling>

115

• Conditions

110

105

Indoor : DB 27˚C Outdoor : DB 35˚C Indoor air flow : High Pipe length : 7.5m x 2 2 units operating

100

95

Capacity ratio (%)

90

85

0

14 16 18 20 22 24

Indoor air wet bulb temp. (˚C)

105 100

95 90 85 80 75

Capacity ratio (%)

70 65 60 55 50

32 33 3534 3736 38 39 40 41 42 43

• Conditions Indoor : DB 27˚C/WB 19˚C Indoor air flow : High Pipe length : 7.5m x 2 2 units operating

Outdoor temp. (˚C)

Capacity ratio : 100% = 4.0 kW

*

– 10 –

2-2-3. Operation Characteristic Curve

<Cooling> RAS-M18EAV-E, RAS-M18EACV-E <Heating> RAS-M18EAV-E

12

12 11 10

9 8 7 6 5

Current (A)

4 3 2 1 0

• Conditions Indoor : DB 27˚C/WB 19˚C Outdoor : DB 35˚C Air flow : High Pipe length : 7.5m x 2 2 units operating 230V

0102030405060708090

11

10

9 8 7 6 5

Current (A)

4 3 2 1 0

020406080100120140

Compressor speed (rps)

2-2-4. Capacity Variation Ratio According to Temperature

• Conditions Indoor : DB 20˚C Outdoor : DB 7˚C/WB 6˚C Air flow : High Pipe length : 7.5m x 2 2 units operating 230V

Compressor speed (rps)

RAS-M18EAV-E, RAS-M18EACV-E <Cooling> <Cooling>

115

• Conditions

110

105

Indoor : DB 27˚C Outdoor : DB 35˚C Indoor air flow : High Pipe length : 7.5m x 2 2 units operating

100

95

Capacity ratio (%)

90

85

0

14 16 18 20 22 24

Indoor air wet bulb temp. (˚C)

105 100

95 90 85 80 75

Capacity ratio (%)

70 65 60 55 50

32 33 3534 3736 38 39 40 41 42 43

• Conditions Indoor : DB 27˚C/WB 19˚C Indoor air flow : High Pipe length : 7.5m x 2 2 units operating

Outdoor temp. (˚C)

Capacity ratio : 100% = 5.2 kW

*

– 11 –

3. REFRIGERANT R410A

This air conditioner adopts the new refrigerant HFC (R410A) which does not damage the ozone layer.

The working pressure of the new refrigerant R410A is

1.6 times higher than conventional refrigerant (R22). The refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water, dust, and existing refrigerant or refrigerating oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time.

The next section describes the precautions for air conditioner using the new refrigerant. Conforming to contents of the next section together with the general cautions included in this manual, perform the correct and safe work.

3-1. Safety During Installation/Servicing

As R410A’s pressure is about 1.6 times higher than that of R22, improper installation/servicing may cause a serious trouble. By using tools and materials exclusive for R410A, it is necessary to carry out installation/servicing safely while taking the following precautions into consideration.

(1 ) Never use refrigerant other than R410A in an air

conditioner which is designed to operate with R410A.

If other refrigerant than R410A is mixed, pressure in the refrigeration cycle becomes abnormally high, and it may cause personal injury, etc. by a rupture.

(2 ) Confirm the used refrigerant name, and use tools

and materials exclusive for the refrigerant R410A.

The refrigerant name R410A is indicated on the visible place of the outdoor unit of the air conditioner using R410A as refrigerant. To pre v ent mischarging, the diameter of the service port differs from that of R22.

(3 ) If a refrigeration gas leakage occurs during

installation/servicing, be sure to ventilate fully. If the refrigerant gas comes into contact with fire,

a poisonous gas may occur .

(4 ) When installing or removing an air conditioner , do

not allow air or moisture to remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture or personal injury may be caused.

(5) After completion of installation work, check to

make sure that there is no refrigeration gas leakage.

If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.

(6) When an air conditioning system charged with a

large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, even when refrigerant leaks, its concentration does not exceed the marginal level.

If the refrigerant gas leakage occurs and its concentration exceeds the marginal level, an oxygen starvation accident may result.

(7) Be sure to carry out installation or removal

according to the installation manual. Improper installation may cause refrigeration

trouble, water leakage, electric shock, fire, etc.

(8 ) Unauthorized modifications to the air conditioner

may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician.

Improper repair’s ma y result in water leakage , electric shock and fire, etc.

3-2. Refrigerant Piping Installation

3-2-1. Piping Materials and Joints Used

For the refrigerant piping installation, copper pipes and joints are mainly used. Copper pipes and joints suitable for the refrigerant must be chosen and installed. Furthermore, it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by contaminants.

(1 ) Copper Pipes

It is necessary to use seamless copper pipes which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or discolored portion (especially on the interior surface).

Otherwise, the expansion valve or capillary tube may become blocked with contaminants.

As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate materials.

Thicknesses of copper pipes used with R410A are as shown in Table 3-2-1. Never use copper pipes thinner than 0.8 mm even when it is available on the market.

– 12 –

T ab le 3-2-1 Thicknesses of annealed copper pipes

Thickness (mm)

Nominal diameter

1/4 3/8 1/2 5/8

(2) Joints

For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.

a) Flare Joints

Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm. In such a case, socket joints can be used.

Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-26 below .

Outer diameter (mm)

6.35

9.52

12.70

15.88

R410A R22

0.80 0.80

1.00 1.00

b) Socket Joints

Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose diameter is larger than 20 mm.

Thicknesses of socket joints are as shown in T able 3-2-2.

T ab le 3-2-2 Minim um thicknesses of soc ket joints

Nominal diameter

1/4 3/8 1/2 5/8

Reference outer diameter of

copper pipe jointed (mm)

3-2-2. Processing of Piping Materials

When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not enter the pipe interior, that no other oil other than lubricating oils used in the installed air conditioner is used, and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any other cover .

Minimum joint thickness

(mm)

6.35

9.52

12.70

15.88

(1 ) Flare Processing Procedures and Precautions

a) Cutting the Pipe

By means of a pipe cutter, slo wly cut the pipe so that it is not deformed.

b) Removing Burrs and Chips

If the flared section has chips or burrs, refrigerant leakage may occur. Carefully remove all burrs and clean the cut surface before installation.

c) Insertion of Flare Nut

0.50

0.60

0.70

0.80

– 13 –

d) Flare Processing

Make certain that a clamp bar and copper pipe have been cleaned.

By means of the clamp bar, perform the flare processing correctly.

Use either a flare tool for R410A or conventional flare tool.

Flare processing dimensions differ according to the type of flare tool. When using a conventional flare tool, be sure to secure “dimension A” by using a gauge for size adjustment.

T able 3-2-3 Dimensions related to flare pr ocessing f or R410A

ØD

A

Fig. 3-2-1 Flare processing dimensions

Nominal

diameter

1/4 3/8 1/2 5/8

Nominal

diameter

1/4 3/8

Outer

diameter

(mm)

6.35

9.52

12.70

15.88

Thickness

(mm)

0.8

1.0

Flare tool for R410A

clutch type

0 to 0.5 1.0 to 1.5 1.5 to 2.0 0 to 0.5 1.0 to 1.5 1.5 to 2.0 0 to 0.5 1.0 to 1.5 2.0 to 2.5 0 to 0.5 1.0 to 1.5 2.0 to 2.5

T able 3-2-4 Dimensions related to flare pr ocessing f or R22

Outer

diameter

(mm)

6.35

9.52

Thickness

(mm)

0.8

Flare tool for R410A

clutch type

0 to 0.5 0.5 to 1.0 1.0 to 1.5 0 to 0.5 0.5 to 1.0 1.0 to 1.5

A (mm)

Conventional flare tool

Clutch type Wing nut type

A (mm)

Conventional flare tool

Clutch type Wing nut type

1/2 5/8

Nominal

diameter

1/4 3/8 1/2 5/8

12.70

15.88

T ab le 3-2-5 Flare and flare nut dimensions f or R410A

Outer

diameter

(mm)

6.35

9.52

12.70

15.88

0.8

1.0

Thickness

(mm)

0.8

1.0

0 to 0.5 0.5 to 1.0 1.5 to 2.0 0 to 0.5 0.5 to 1.0 1.5 to 2.0

Dimension (mm)

ABCD

9.1 9.2 6.5 13

13.2 13.5 9.7 20

16.6 16.0 12.9 23

19.7 19.0 16.0 25

– 14 –

Flare nut

width

(mm)

17 22 26 29

T ab le 3-2-6 Flare and flare nut dimensions f or R22

Nominal

diameter

1/4 3/8 1/2 5/8 3/4

Outer

diameter

(mm)

6.35

9.52

12.70

15.88

19.05

Thickness

(mm)

0.8

1.0

45˚ to 46˚

B A

Dimension (mm)

ABCD

9.0 9.2 6.5 13

13.0 13.5 9.7 20

16.2 16.0 12.9 20

19.7 19.0 16.0 23

23.3 24.0 19.2 34

D

C

Flare nut

width

(mm)

17 22 24 27 36

Fig. 3-2-2 Relations between flare nut and flare seal surface

(2 ) Flare Connecting Procedures and Precautions

a) Make sure that the flare and union portions do

not have any scar or dust, etc.

b) Correctly align the processed flare surface

with the union axis.

c) Tighten the flare with designated torque by

means of a torque wrench. The tightening torque for R410A is the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur .

T able 3-2-7 Tightening torque of flare for R410A [Reference values]

Nominal

diameter

Outer

diameter

(mm)

Tightening torque

N•m (kgf•cm)

43˚ to 45˚

When it is strong, the flare nut may crack and may be made non-remova ble . When choosing the tightening torque, comply with values designated by manufacturers. Table 3-2-7 shows reference values.

NOTE :

When applying oil to the flare surface, be sure to use oil designated by the manufacturer. If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.

Tightening torque of torque

wrenches available on the market

N•m (kgf•cm)

1/4 3/8 1/2 5/8

6.35

9.52

12.70

15.88

14 to 18 (140 to 180) 33 to 42 (330 to 420) 50 to 62 (500 to 620) 63 to 77 (630 to 770)

– 15 –

16 (160), 18 (180)

42 (420) 55 (550) 65 (650)

3-3. Tools

3-3-1. Required T ools

The service port diameter of packed valv e of the outdoor unit in the air conditioner using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.

The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.

(1) Tools exclusive for R410A (Those which cannot be used for con ventional refrigerant (R22)) (2) Tools exclusiv e for R410A, but can be also used for con v entional refrigerant (R22) (3 ) Tools commonly used for R410A and for conv entional refrigerant (R22) The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

Conventional air

conditioner installation

Whether new equipment can be used with conventional refrigerant

!

(Note 1)

*

X

!

X

!

X

No.

1

2

3 4

5 6

7 8

9

10

Used tool

Flare tool Copper pipe gauge for

adjusting projection margin

Torque wrench (For Ø12.7)

Gauge manifold Charge hose

Vacuum pump adapter Electronic balance for

refrigerant charging Refrigerant cylinder Leakage detector Charging cylinder

Usage

Pipe flaring Flaring by

conventional flare tool

Connection of flare nut

Evacuating, refrigerant charge, run check, etc.

Vacuum evacuating Refrigerant charge

Refrigerant charge Gas leakage check Refrigerant charge

Yes

Yes Yes

R410A

Whether conventional equipment can be used

(Note 1)

*

(Note 1)

*

air conditioner installation

Existence of new equipment for R410A

(Note 2)

X

X X

X X X

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection

margin is necessary . For this adjustment, a copper pipe gauge, etc. are necessary.

(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as the general tools.

(1) Vacuum pump

Use vacuum pump by

attaching vacuum pump adapter. (2) Torque wrench (For Ø6.35, Ø9.52) (3) Pipe cutter (4) Reamer

(5) Pipe bender (6) Level vial (7) Screwdriver (+, –) (8) Spanner or Monkey wrench (9) Hole core drill (Ø65)

(10) Hexagon wrench

(Opposite side 4mm)

(11) Tape measure (12) Metal saw

Also prepare the following equipments for other installation method and run check.

(1) Clamp meter (2) Thermometer

(3) Insulation resistance tester (4) Electroscope

– 16 –

3-4. Recharging of Refrigerant

When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps.

Recover the refrigerant, and check no refrigerant remains in the equipment.

Connect the charge hose to packed valve service port at the outdoor unit’s gas side.

Connect the charge hose to the vacuum pump adapter.

Open fully both packed valves at liquid and gas sides.

When the compound gauge’s pointer has indicated –0.1 Mpa (–76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump’s power switch.

Keep the status as it is for 1 to 2 minutes, and ensure that the compound gauge’s pointer does not return.

Set the refrigerant cylinder to the electronic balance, connect the connecting hose to the cylinder and the connecting port of the electronic balance, and charge liquid refrigerant.

Place the handle of the gauge manifold Low in the fully opened position, and turn on the vacuum pump’s power switch. Then, evacuating the refrigerant in the cycle.

(For refrigerant charging, see the figure below.)

(1 ) Never charge refrigerant exceeding the specified amount. (2) If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode. (3 ) Do not carry out additional charging.

When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and may cause a rupture or personal injury .

(INDOOR unit)

(Liquid side)

(OUTDOOR unit)

Opened

Refrigerant cylinder

(With siphon pipe)

Check valve

Open/Close valve

for charging

Electronic balance for refrigerant charging

Fig. 3-4-1 Configuration of refrigerant charging

(Gas side)

Opened

Service port

– 17 –

(1) Be sure to make setting so that liquid can be charged. (2 ) When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.

It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon.

[ Cylinder with siphon ] [ Cylinder without siphon ]

Gauge manifold

OUTDOOR unit

Refrigerant

cylinder

Gauge manifold

OUTDOOR unit

cylinder

Refrigerant

Electronic

balance

R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas, the composition of the charged refrigerant changes and the characteristics of the equipment varies.

3-5. Brazing of Pipes

3-5-1. Materi a ls f or B r az i ng

(1) Silver brazing filler

Silver brazing filler is an alloy mainly composed of silver and copper. It is used to join iron, copper or copper alloy, and is relatively expensive though it excels in solderability.

Electronic

balance

Siphon

Fig. 3-4-2

(1) Phosphor bronze brazing filler tends to react

with sulfur and produce a fragile compound water solution, which may cause a gas leakage. Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.

(2 ) When performing brazing again at time of

servicing, use the same type of brazing filler.

(2) Phosphor bronze brazing filler

Phosphor bronze brazing filler is generally used to join copper or copper alloy.

(3 ) Low temperature brazing filler

Low temperature brazing filler is generally called solder, and is an alloy of tin and lead. Since it is weak in adhesive strength, do not use it for refrigerant pipes.

3-5-2. Flux

(1 ) Reason why flux is necessary

• By removing the oxide film and any foreign matter on the metal surface, it assists the flow of brazing filler.

• In the brazing process, it prevents the metal surface from being oxidized.

• By reducing the brazing filler’s surface tension, the brazing filler adheres better to the treated metal.

– 18 –

(2 ) Characteristics required for flux

Nitrogen gas

cylinder

Pipe

Flow meter

M

Stop valve

From Nitrogen cylinder

Nitrogen gas

Rubber plug

• Activated temperature of flux coincides with the brazing temperature.

• Due to a wide effective temperature range, flux is hard to carbonize.

• It is easy to remove slag after brazing.

• The corrosive action to the treated metal and brazing filler is minimum.

• It excels in coating performance and is harmless to the human body.

As the flux works in a complicated manner as described above, it is necessary to select an adequate type of flux according to the type and shape of treated metal, type of brazing filler and brazing method, etc.

(3 ) T ypes of flux

• Noncorrosive flux

Generally, it is a compound of borax and boric acid. It is effective in case where the brazing temperature is higher than 800°C.

• Activated flux

Most of fluxes generally used for silver brazing are this type. It features an increased oxide film removing capability due to the addition of compounds such as potassium fluoride, potassium chloride and sodium fluoride to the borax-boric acid compound.

(4) Piping materials for brazing and used brazing

filler/flux

3-5-3. Brazing

As brazing work requires sophisticated techniques, experiences based upon a theoretical knowledge, it must be performed by a person qualified.

In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry Nitrogen gas (N2) flow.

Never use gas other than Nitrogen gas.

(1 ) Brazing method to prevent oxidation

1) Attach a reducing valve and a flow-meter to the Nitrogen gas cylinder.

2) Use a copper pipe to direct the piping material, and attach a flow-meter to the cylinder.

3) Apply a seal onto the clearance between the piping material and inserted copper pipe for Nitrogen in order to prevent backflow of the Nitrogen gas.

4) When the Nitrogen gas is flowing, be sure to keep the piping end open.

5) Adjust the flow rate of Nitrogen gas so that it is lower than 0.05 m3/Hr or 0.02 MPa (0.2kgf/cm2) by means of the reducing valve.

6) After performing the steps above, keep the Nitrogen gas flowing until the pipe cools down to a certain extent (temperature at which pipes are touchable with hands).

7) Remove the flux completely after brazing.

Copper - Copper

(1) Do not enter flux into the refrigeration cycle. (2) When chlorine contained in the flux remains

(3) When adding water to the flux, use water

(4) Remove the flux after brazing.

Piping

material

Used brazing Used

filler flux

Phosphor copper Do not use

Copper - Iron

Iron - Iron

Silver Paste flux Silver Vapor flux

within the pipe, the lubricating oil deteriorates. Therefore, use a flux which does not contain chlorine.

which does not contain chlorine (e.g. distilled water or ion-exchange water).

Fig. 3-5-1 Prevention of oxidation during brazing

– 19 –

4-1. Indoor Unit

RAS-B10EKVP-E RAS-B13EKVP-E RAS-B16EKVP-E RAS-M10EKCVP-E RAS-M13EKCVP-E RAS-M16EKCVP-E

4. CONSTRUCTION VIEWS

– 20 –

Parts name of remote control

WH-H03JE (Heat pump model)

WC-H03JE (Cooling-only model)

4-2. Outdoor Unit

RAS-M14EAV-E, RAS-M18EAV-E (Heat pump models) RAS-M14EACV-E, RAS-M18EACV-E (Cooling-only models)

– 21 –

5. WIRING DIAGRAM

5-1. Indoor Unit

RAS-B10EKVP-E, RAS-B13EKVP-E, RAS-B16EKVP-E (Heat pump models) RAS-M10EKCVP, RAS-M13EKCVP-E, RAS-M16EKCVP-E (Cooling-only models)

Micro SW

12345 12345

WHI

YEL

12345 12345

CN07

(WHI)

POWER SUPPLY

CIRCUIT

DC5V

DC12V

Heat

exchanger

GRN & YEL

BRW

CN21

1 1

BLU

2 2

(RED)

CN34

FAN MOTOR

RED

CN10

(WHI)

DC MOTOR

BLK

WHI

YEL

BLU

1

345

1

345

66

YEL

LOUVER MOTOR

To outdoor unit

Color

Identification

RED

:

RED

WHITE

:

WHI

BLACK

:

BLK

BLUE

:

BLU

BROWN

:

BRW

ORANGE

:

ORN

PURPUL

:

PUR

YELLOW

:

YEL

GRAY

:

GRY

PINK

:

PNK

GREEN&

GRN&

:

YELLOW

YEL

Air purifier

Electrode

High-voltage

Power supply

12345

BLK

12345

BLK

3 21

BLOCK

INDOOR

TERMINAL

6 6

BRW BRW BRW RED

1 2 3 4

RED

CN23

3 1

BLK WHI

CN22

Ion electrode

CN33

(WHI)

1 2 3 4

CN01

(BLU)

F01

FUSE

AC 250V

1

2

1

2

BLK

HEAT EXCHANGER

T3.15A

1

2

1

(WHI)

BLK

2

BLK

THERMO SENSOR

CN03

SENSOR (TC)

LINE

987654321 987654321

CN13

(WHI)

BLU

123456789 123456789

(WHI)

CN100

(TA)

Wireless Unit Assembly

DB01

FILTER

BLU

TNR

BLU

CN08 (WHI)

(MCC-5020)

MAIN P.C. BOARD

BLU

WHI

10 10

MCC-899

21 43

– 22 –

5-2. Outdoor Unit

RAS-M14EAV-E, RAS-M18EAV-E (Heat pump models) RAS-M14EACV-E, RAS-M18EACV-E (Cooling-only models)

– 23 –

6. SPECIFICATIONS OF ELECTRICAL PARTS

6-1. Indoor Unit

RAS-B16EKVP-E, RAS-B13EKVP-E, RAS-B10EKVP-E RAS-M16EKCVP-E, RAS-M13EKCVP-E, RAS-M10EKCVP-E

No.

1

Fan motor (for indoor)

Room temp. sensor

2

(TA-sensor)

Heat exchanger temp. sensor

3

(TC-sensor)

4

Louver motor

Parts name

Type

MF-280-30-5

( – )

MP24GA

Specifications

DC280–340V , 30W

10kΩ at 25°C

Output (Rated) 1W , 16poles, 1phase DC12V

– 24 –

6-2. Outdoor Unit

RAS-M14EAV-E, RAS-M14EACV-E, RAS-M18EAV-E, RAS-M18EACV-E

No.

SC coil (Noise filter) (L03)

1

SC coil (Noise filter) (L01)

DC-DC transformer

2

3

Outside fan motor

*1

4

Relay (4-way valve)

5

Relay (Po w er rela y)

6

Discharge temp. sensor (TD-sensor)

Outside air temp. sensor

7

(TO-sensor)

8

TGa-sensor (Heat pump models)

9

TGb-sensor (Heat pump models)

10

TGa-sensor (Cooling-only models)

Parts name

ADR2520-R15TB or SC-20-01J-A

ADR25H-200R8TB

SWT-72 or SWT -83

ICF-140-43-4

G5N-1A

DI12D1-O or G4A-1A-PE

(Inverter attached)

Model name

AC 250V, 20A, 0.15mH

AC 250V, 20A, 0.88mH

Primary side DC 280VSecondary side:

7.5V x 1, 13V x 126.5V x 3, 16V x 1, 15V x 1

DC 140V , 43W

Coil: DC 12V, Contact: 2A, AC250V

Coil: DC 12V, Contact: 20A, A C250V

64kΩ (20°C)

10kΩ (25°C)

64kΩ (25°C)

10kΩ (25°C)

Rating

11

TGb-sensor (Cooling-only models)

*1

Evaporator temp. sensor

12

(TE-sensor)

13

Suction temp. sensor (TS-sensor)

14

Terminal block (9P)

15

Fuse

16

Electrolytic capacitor

17

IGBT (Q200~Q205)

18

Compressor (M18)

19

Compressor (M14)

20

Compressor thermo.

21

Rectifier (DB01, DB02)

(Inverter attached)

—

For protection of switching power source (F03)

For protection of inverter input overcurrent

For protection of power source

LLQ2G761KHU

GT20J321

DA130A1F-25F

DA111A1F-20F1

US622KXTMQO

D25 X B60

10kΩ (25°C)

20A, AC 250V

3.15A, AC 250V

25A, AC 25V

6.3A, AC 250V

DC 400V , 760µF

600V , 20A

3 phases, 4 poles, 1,100W

3 phases, 4 poles, 750W

OFF: 125±4°C, ON: 90±5°C

Diode: 600V, 25A

22

IGBT (Q404)

23

Reactor (Main)

24

Reactor (Sub)

NOTE: *1 Heat pump models only.

GT40Q321 or GT30J121

CH-57

CH-43-Z-K

– 25 –

IGBT: 600V, 40A

L = 10mH, 16A

L = 10mH, 1A

7. REFRIGERANT CYCLE DIAGRAM

7-1. Refrigerant Cycle Diagram

RAS-B13EKVP-E, RAS-B10EKVP-E RAS-M14EAV-E

To B room To B room

P

Pressure measurement Gauge attaching port

Vacuum pump connecting port

Deoxidized copper pipe Both A and B rooms

Outer dia. : 9.52mm Thickness : 0.8mm

*1

INDOOR UNIT

Indoor heat

exchanger

Indoor fan

Deoxidized copper pipe Both A and B rooms Outer dia. : 6.35mm Thickness : 0.8mm

Sectional shape of heat insulator

T1Tca

Temp. measurement

Per 1 unit

Ta

Allowable height

Max.: 20m Total: 30m Chargeless = 20m Charge = 20g/m (21 to 30m)

difference : 10m

Allowable pipe length

Muffler

TGaTGb

4-way valve (STF-0108Z)

Muffler

Td

Compressor DA111A1F-20F1

TS

Outdoor heat

exchanger

Temp. measurement

T2

Propeller fan

OUTDOOR UNIT

*1 The TC sensor is at the center of the indoor unit’s heat exchanger.

TO

TE

NOTE :

Capillary Ø2.2 x 200

Strainer

Pulse motor valve at liquid side (CAM-B22YGTF-2)

Capillary Ø2.2 x 200

Refrigerant amount : 0.90kg

Gas leak check position Refrigerant flow (Cooling) Refrigerant flow (Heating)

NOTE :

• The maximum pipe length of this air conditioner is 30m. When the pipe length e xceeds 20m, the additional charge of refrigerant, 20g per 1m for the part of pipe exceeded 20m is required (Max. 200g)

– 26 –

RAS-M13EKCVP-E, RAS-M10EKCVP-E RAS- M14EACV-E

To B room To B room

P

Pressure measurement Gauge attaching port

Vacuum pump connecting port Deoxidized copper pipe

Both A and B rooms

Outer dia. : 9.52mm Thickness : 0.8mm

*1

INDOOR UNIT

Indoor heat

exchanger

Indoor fan

Deoxidized copper pipe Both A and B rooms Outer dia. : 6.35mm Thickness : 0.8mm

Sectional shape of heat insulator

TGaTGb

T1Tca

Temp. measurement

Per 1 unit

Ta

Allowable height

Capillary Ø2.2 x 200

Max.: 20m Total: 30m Chargeless = 20m Charge = 20g/m (21 to 30m)

difference : 10m

Allowable pipe length

Muffler

Td

Compressor DA111A1F-20F1

TS

Outdoor heat

exchanger

Temp. measurement

T2

Propeller fan

OUTDOOR UNIT

*1 The TC sensor is at the center of the indoor unit’s heat exchanger.

TO

NOTE :

Strainer

Pulse motor valve at liquid side (CAM-B22YGTF-2)

Capillary Ø2.2 x 200

Refrigerant amount : 0.90kg

Gas leak check position Refrigerant flow

NOTE :

• The maximum pipe length of this air conditioner is 30m. When the pipe length e xceeds 20m, the additional charge of refrigerant, 20g per 1m for the part of pipe exceeded 20m is required (Max. 200g)

– 27 –

RAS-B16EKVP-E, RAS-B13EKVP-E, RAS-B10KVP-E RAS-M18EAV-E

*1

INDOOR UNIT

Indoor heat

exchanger

Indoor fan

Deoxidized copper pipe Both A and B rooms Outer dia. : 6.35mm Thickness : 0.8mm

Sectional shape of heat insulator

P

Pressure measurement Gauge attaching port

Vacuum pump connecting port

Deoxidized copper pipe Both A and B rooms

Outer dia. : 9.52mm (10,13) Thickness : 0.8mm

: 12.7mm (16)

To B room To B room

T1Tca

Temp. measurement

Per 1 unit

Ta

Allowable height

Max.: 20m Total: 30m Chargeless = 20m Charge = 20g/m (21 to 30m)

difference : 10m

Allowable pipe length

Muffler

TGaTGb

4-way valve (STF-0108Z)

Muffler

Td

Compressor DA130A1F-25F

TS

Outdoor heat

exchanger

Temp. measurement

T2

Propeller fan

OUTDOOR UNIT

*1 The TC sensor is at the center of the indoor unit’s heat exchanger.

TO

TE

NOTE :

Capillary Ø2.2 x 200

Strainer

Pulse motor valve at liquid side (CAM-B22YGTF-2)

Capillary Ø2.2 x 200

Refrigerant amount : 1.20kg

Gas leak check position Refrigerant flow (Cooling) Refrigerant flow (Heating)

NOTE :

• The maximum pipe length of this air conditioner is 30m. When the pipe length e xceeds 20m, the additional charge of refrigerant, 20g per 1m for the part of pipe exceeded 20m is required (Max. 200g)

– 28 –

RAS-M16EKCVP-E, RAS-M13EKCVP-E, RAS-M10EKCVP-E RAS-M18EACV-E

*1

INDOOR UNIT

Indoor heat

exchanger

Indoor fan

Deoxidized copper pipe Both A and B rooms Outer dia. : 6.35mm Thickness : 0.8mm

Sectional shape of heat insulator

Ta

P

Pressure measurement Gauge attaching port

Vacuum pump connecting port

Deoxidized copper pipe Both A and B rooms

Outer dia. : 9.52mm (10,13) Thickness: 0.8mm

: 12.7mm (16)

To B room To B room

TGaTGb

T1Tca

Temp. measurement

Capillary Ø2.2 x 200

Allowable height

difference : 10m

Allowable pipe length

Per 1 unit Max.: 20m Total: 30m Chargeless = 20m Charge = 20g/m (21 to 30m)

Muffler

Td

Compressor DA130A1F-25F

TS

Outdoor heat

exchanger

Temp. measurement

T2

Propeller fan

OUTDOOR UNIT

*1 The TC sensor is at the center of the indoor unit’s heat exchanger.

TO

NOTE :

Strainer

Pulse motor valve at liquid side (CAM-B22YGTF-2)

Capillary Ø2.2 x 200

Refrigerant amount : 1.20kg

Gas leak check position Refrigerant flow

NOTE :

• The maximum pipe length of this air conditioner is 30m. When the pipe length e xceeds 20m, the additional charge of refrigerant, 20g per 1m for the part of pipe exceeded 20m is required (Max. 200g)

– 29 –

7-2. Operation Data

E

Temp

dition

g

s

)

-

a

fan

)

r

A

T

9 /

it

9

13

45

h

m

1

11

49

h

m

s

1

16

49

pm

0.9

6

9

pm

Temp

dition

g

s

)

-

a

fan

)

r

A

T1T

/6

it

4

h

m

7

43

1

h

m

s

1

32

1

h

pm

1

32

1

pm

E

T

n

s

)

f

fan

)

r

t

3

pm

5

0

pm

0

gh

m

s

h

m

1

13

50

h

m

1

13

50

h

pm

1

13

50

pm

T

n

s

)

-

fa

fan

)

r

(

T2 (

/

it

4

m

6

gh

m

1

6

3

2

h

m

s

8

39

1

h

m

8

40

1

h

pm

3.6

8

0

1

pm

0

1

pm

:

(

)

s

ooling> RAS-M14EAV-E, RAS-M14EACV-

erature

con

indoor outdoo

27 / 1

–

Heating> RAS-M14EAV-E

erature

con

ndoor outdoo

20/–

Cooling> RAS-M18EAV-E, RAS-M18EACV-

emperature

onditio

ndoor outdoo

27/19

.of

peratin

t

un

unit

.of

peratin

t

un

unit

N

.of

perating

n

t

uni

unit

perating combination

Unit

BT1

1

Unit

0

Unit

0 0.9 to 1.1 3 0.8 to 1. 6 0.8 to 1.

0100.9 to 1.1

tandard

pressure

Mpa

.7 to 0. .9 to 1. .9 to 1.

to 1.1

tandard

pressure

Mpa)

.2 to 2. .5 to 2. .9 to 2. .9 to 2.

tandard

ure

Mpa

.9 to 1. .9 to 1. .9 to 1.

eat exchanger

to

4 to 1

eat exchanger

6 to 38

to to to

Heat exchanger

1 to 13 41 to 4

to 1 7 to 9 47 to 49 1 to 13 48 to 50

to to to

e temp.

pipe temp.

2

to 7 to 7 to

47 to 4

2

to 2

to to to

45 to 47

to

In

oor

f

In

oor

f

oor an

ut

n

ig ig

n

ig ig ig

i ig ig ig

oor

rp 50rp 50r 50r

ut

oor

50rp 50rp 50r 50r

ut

oor

00r 50r 50rp 50rp 50rp 50r 50r

compressor

volution

rps

compressor

volution

(rps

60

evolution

rps

3

Heating> RAS-M18EAV-E

emperature

onditio

ndoor outdoo

20/–

6

N

.of

perating

t

un

unit

perating combination

Unit

0 3.2 to 3. 3 3.4 to 3.

1

610.6 to 2.8

pressure

tandard

Mpa

.4 to 3. .6 to 2. .6 to 2.

to 2.

Heat exchanger

4 to 46

7 to

to to 4

8 to 4

e temp.

to 2 to 2 to

to

to 1 to 1 to

T1

50 to 53 51 to 5

NOTES

1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bent. Thermistor thermometer

(2) Connecting piping condition : 7.5meters

unit

n

oor

n

i ig ig ig

ut

oor

50rp 50rp 50rp 50rp 50r 50r 50r

evolution

rps

62 8

101 101

– 30 –