Toshiba RAS-16PAVP-E, RAS-10PAVP-E, RAS-07PAVP-E, RAS-13PAVP-E, RAS-16PKVP-E User Manual

...
SERVICE MANUAL
Model name:
FILE NO. A08-010
Indoor Unit
<High Wall, Heat Pump Type>
(Standard Type)
RAS-07PKVP-E RAS-10PKVP-E RAS-13PKVP-E RAS-16PKVP-E RAS-18PKVP-E
(North Europe Type)
RAS-07PKVP-ND RAS-10PKVP-ND RAS-13PKVP-ND RAS-16PKVP-ND
Outdoor Unit
<Heat Pump Type>
(Standard Type)
RAS-07PAVP-E RAS-10PAVP-E RAS-13PAVP-E RAS-16PAVP-E RAS-18PAVP-E
(North Europe Type)
RAS-07PAVP-ND RAS-10PAVP-ND RAS-13PAVP-ND RAS-16PAVP-ND
RAS-18PKVP-ND
RAS-18PAVP-ND
High Wall, Heat Pump Type
Service Manual
Contents
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 REFRIGERANT R410A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 CONSTRUCTION VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5 SPECIFICATIONS OF ELECTRICAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6 REFRIGERANT CYCLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7 CONTROL BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8 OPERATION DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8-1. Outline of Air Conditioner Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8-1-1. Role of Indoor Unit Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8-1-2. Role of outdoor unit controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8-1-3. Contents of Operation Command Signal (Serial Signal) . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8-2. Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8-2-1. Operation Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8-2-2. Cooling/Heating Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8-2-3. AUTO Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8-2-4. DRY Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8-3. Indoor Fan Motor Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8-3-1. In Cooling Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8-3-2. In Heating Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8-4. Outdoor Fan Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8-5. Capacity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8-6. Current Release Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8-7. Release Protective control by Temperature of Indoor Heat Exchanger . . . . . . . . . . . . . . . . . . . . . 39
8-7-1. In Cooling/Dry Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8-7-2. In heating operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8-8. Defrost Control (Only in Heating Operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8-8-1. Defrost Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8-8-2. Finish of Defrost Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8-8-3. Returning from defrost operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8-9. Louver Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8-9-1. Louver Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8-9-2. Air Direction Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8-9-3. Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8-10. SLEEP MODE Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
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High Wall, Heat Pump Type
8-10-1. Cooling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8-10-2. Heating Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8-11. Temporary Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8-12. Air Purifying Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8-12-1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8-12-2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8-12-3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8-13. Discharge Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8-13-1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8-13-2. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8-14. Pulse Motor Valve (PMV) Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8-15. Clean Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8-15-1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8-15-2. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8-15-3. Setting the Clean Operation Cancel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8-15-4. Setting the Clean Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8-16. Select Switch on Remote Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Service Manual
8-16-1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8-16-2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8-16-3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8-16-4. Setting the Remote Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8-17. Set Temperature Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8-17-1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8-17-2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8-18. Outdoor Quiet Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8-18-1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8-18-2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8-18-3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8-19. 8°C HEAT Operation (-ND Model Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8-19-1. Start 8°C HEAT Operation When the Air Conditioner is Stopped . . . . . . . . . . . . . . . . . . . 50
8-19-2. Start 8°C HEAT Operation When the Air Conditioner is Operating . . . . . . . . . . . . . . . . . . 50
8-19-3. Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8-19-4. Indoor Fan Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8-19-5. Compressor Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8-20. Cord Heater Control (-ND Model Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8-20-1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8-20-2. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8-21. Auto Restart Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8-21-1. Setting the Auto Restart Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8-21-2. Cancelling the Auto Restart Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8-21-3. Power Failure During Timer Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8-22. Remote Controller and Its Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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High Wall, Heat Pump Type
8-22-1. Parts Name of Remote Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8-22-2. Name and Functions of Indications on Remote Controller. . . . . . . . . . . . . . . . . . . . . . . . . 55
8-23. Hi POWER Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8-23-1. In Automatic Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8-23-2. In Cooling Operation (Manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8-23-3. In Heating operation (Manual) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Service Manual
9 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
11 REPLACING THE MAIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
12 EXPLODED VIEWS AND PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
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High Wall, Heat Pump Type
Service Manual
SAFETY PRECAUTIONS
The important contents concerned to the safety are described on the product itself and on this Service Manual. Please read this Service Manual after understanding the described items thoroughly in the following contents (Indications/Illustrated marks), and keep them.
[Explanation of indications]
Indication Explanation
DANGER
WARNING
CAUTION
* Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet
Indicates contents assumed that an imminent danger causing a death or serious injury of the repair engineers and the third parties when an incorrect work has been executed.
Indicates possibilities assumed that a danger causing a death or serious injury of the repair engineers, the third parties, and the users due to troubles of the product after work when an incorrect work has been executed.
Indicates contents assumed that an injury or property damage (*) may be caused on the repair engineers, the third parties, and the users due to troubles of the product after work when an incorrect work has been executed.
[Explanation of illustrated marks]
Mark Explanation
Indicates prohibited items (Forbidden items to do) The sentences near an illustrated mark describe the concrete prohibited contents.
Indicates mandatory items (Compulsory items to do) The sentences near an illustrated mark describe the concrete mandatory contents.
Indicates cautions (including danger/warning) The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.
For general public use
Power supply cord of outdoor unit shall be 1.5 mm ² (H07RN-F or 60245IEC66) polychloroprene sheathed flexible cord.
• Read this “SAFETY PRECAUTIONS” carefully before servicing.
• The precautions described below include the important items regarding safety. Observe them without fail.
• After the servicing work, perform a trial operation to check for any problem.
• Turn off the main power supply switch (or breaker) before the unit maintenance.
CAUTION
New Refrigerant Air Conditioner Installation
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER.
R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into the new type refrigerant R410A air conditioner circuit. To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port on main unit and installation tools are different from those used for the conventional refrigerant units. Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new and clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings and possible impurities in existing piping.
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High Wall, Heat Pump Type
Service Manual
CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY
A switch or circuit breaker that can disconnect all poles must be included in the fixed wiring. Be sure to use an approved circuit breaker or switch.
DANGER
• ASK AN AUTHORIZED DEALER OR QUALIFIED INSTALLATION PROFESSIONAL TO INSTALL/ MAINTAIN THE AIR CONDITIONER. INAPPROPRIATE SERVICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
HIGH VOLTAGE
The high voltage circuit is incorporated. Be careful to do the check service, as the electric shock may be caused in case of touching parts on the P.C. board by hand.
• CORRECTLY CONNECT THE CONNECTING CABLE. IF THE CONNECTING CABLE IS INCORRECTLY CONNECTED, ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THAT THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE SERVICE AND INSTALLATION. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS. FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT THE INDOOR UNIT FROM OVERHEATING AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTORS, FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLATION IN ANOTHER PLACE, BE VERY CAREFUL NOT TO ALLOW THE SPECIFIED REFRIGERANT (R410A) TO BECOME MIXED WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CIRCUIT. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CIRCUIT WILL BECOME ABNORMALLY HIGH AND IT MAY RESULT IN THE PIPE BURSTING AND POSSIBLE PERSONNEL INJURIES.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE SERVICE WORK AND THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED, SUCH AS BY FIRE, GENERATION OF POISONOUS GAS MAY RESULT.
WARNING
Never modify this unit by removing any of the safety guards or bypass any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result
if the unit falls.
After the installation work, confirm that refrigerant gas does not leak. If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas may generate.
The electrical work must be performed by a qualified electrician in accordance with the Installation Manual. Make
sure the air conditioner uses an exclusive circuit.
An insufficient circuit capacity or inappropriate installation may cause fire.
When wiring, use the specified cables and connect the terminals securely to prevent external forces applied to the
cable from affecting the terminals.
Be sure to provide grounding. Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.
Conform to the regulations of the local electric company when wiring the power supply. Inappropriate grounding may cause electric shock.
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High Wall, Heat Pump Type
Service Manual
CAUTION
• Exposure of unit to water or other moisture before installation may result in an electrical short. Do not store in a wet basement or expose to rain or water.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where noise or discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Perform the specified installation work to guard against an earthquake. If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
For Reference: RAS-∗∗ PAVP-E model
If a heating operation would be continuously performed for a long time under the condition that the outdoor temperature is 0°C or lower, drainage of defrosted water may be difficult due to freezing of the bottom plate, resulting in a trouble of the cabinet or fan. It is recommended to procure an antifreeze heater locally for a safe installation of the air conditioner. For details, contact the dealer. (RAS-
∗∗ PAVP-ND model has a heater on the bottom plate of the outdoor unit.)
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High Wall, Heat Pump Type
Service Manual
1 SPECIFICATIONS
1-1. Specifications
RAS-07PKVP-E/RAS-10PKVP-E/RAS-13PKVP-E, RAS-07PAVP-E/RAS-10PAVP-E/RAS-13PAVP-E RAS-07PKVP-ND/RAS-10PKVP-ND/RAS-13PKVP-ND, RAS-07PAVP-ND/RAS-10PAVP-ND/
RAS-13PAVP-ND
Unit model
Cooling capacity (kW) 2.0 2.5 3.5
Cooling capacity range (kW) 0.3-3.0 0.3-3.5 0.3-4.5
Heating capacity (kW) 2.5 3.0 4.0
Heating capacity range (kW) 0.3-5.0 0.3-5.8 0.3-6.1
Power supply 1 Ph/50Hz/220–240 V, 1 Ph/60Hz/220-230 V
Electric characteristics
COP (Cooling/Heating) 5.63/5.68 5.26/5.36 4.55/4.76
Operating noise
Indoor unit
Outdoor unit
Piping connection
Refrigerant
Wiring connection
Usable temperature range
Accessory
• The specifications may be subject to change without notice for purpose of improvement.
Indoor RAS-07PKVP-E(-ND) RAS-10PKVP-E(-ND) RAS-13PKVP-E(-ND)
Outdoor RAS-07PAVP-E(-ND) RAS-10PAVP-E(-ND) RAS-13PAVP-E(-ND)
Indoor
Outdoor
Starting current(220/230/240V) (A) 2.56/2.45/2.34 2.77/2.65/2.54 4.01/3.84/3.68
Indoor
Outdoor (Cooling/Heating) (dB-A) 46/46 48/48 50/50
Unit model RAS-07PKVP-E (-ND) RAS-10PKVP-E (-ND) RAS-13PKVP-E (-ND)
Dimension
Net weight (kg) 12
Fan motor output (W) 30
Air flow rate (Cooling/Heating)
Unit model RAS-07PAVP-E (-ND) RAS-10PAVP-E (-ND) RAS-13PAVP-E (-ND)
Dimension
Net weight (kg) 39 40
Compressor
Fan motor output (W) 43
Air flow rate (Cooling/Heating)
Type Flare connection
Indoor unit
Outdoor unit
Maximum length (m) 20
Maximum chargeless length (m) 15
Maximum height difference (m) 10
Name of refrigerant R410A
Weight (kg) 1.12 1.15
Power cord 3 Wires : includes earth line (Outdoor)
Connecting cable 4 Wires : includes earth line
Indoor (Cooling/Heating) (°C) 21–32/0–28
Outdoor (Cooling/Heating) (°C) –10–46/–15–24
Indoor unit
Outdoor unit
Operation mode Cooling Heating Cooling Heating Cooling Heating
Running current (220/230/240V)
Power consumption (W) 25 30
Power factor (220/230/240V) (%) 54/54/55 57
Operation mode Cooling Heating Cooling Heating Cooling Heating
Running current (220/230/240V)
Power consumption (220/230/240V)
Power factor (%)81809395 98
High (Cooling/Heating) (dB-A) 42/42 43/43 45/45
Medium (Cooling/Heating) (dB-A) 34/34 35/35 36/36
Low (Cooling/Heating) (dB-A) 26/26 27/27
Height (mm) 295
Width (mm) 790
Depth (mm) 242
Height (mm) 550
Width (mm) 780
Depth (mm) 290
Motor output (W) 750
Type Twin rotary type (Variable Cylinder Management)
Model DA 111A1 FD -21 F
Liquid side Ø6.35
Gas side Ø9.52
Liquid side Ø6.35
Gas side Ø9.52
Installation plate 1
Wireless remote controller 1
Batteries 2
Remote controller holder 1
Mounting screw 7 (Ø4 × 25L)
Remote controller holder mounting screw
Installation manual 1
Owner’s manual 1
Drain nipple 1
Water-proof rubber cap 2
(A) 0.21/0.20/0.19 0.24/0.23/0.22
(A) 1.86/1.78/1.70 2.35/2.25/2.15 2.19/2.10/2.01 2.56/2.45/2.35 3.44/3.29/3.15 3.77/3.61/3.46
(W) 330 415 450 535 740 810
(m³/min.)
(m³/min.)
10.2/10.8 10.4/11.1 11.6/11.6
27.7/25.5 30.0/27.7 37.2/34.8
2 (Ø3.1 × 16L)
8
High Wall, Heat Pump Type
RAS-16PKVP-E/RAS-18PKVP-E, RAS-16PAVP-E/RAS-18PAVP-E RAS-16PKVP-ND/RAS-18PKVP-ND, RAS-16PAVP-ND/RAS-18PAVP-ND
Unit model
Cooling capacity (kW) 4.5 5.0
Cooling capacity range (kW) 0.3-5.0 0.3-5.5
Heating capacity (kW) 5.5 6.0
Heating capacity range (kW) 0.3-6.5 0.3-6.7
Power supply 1 Ph/50Hz/220–240 V, 1 Ph/60Hz/220-230 V
Electric characteristics
COP (Cooling/Heating) 3.69/4.10 3.36/3.90
Operating noise
Indoor unit
Outdoor unit
Piping connection
Refrigerant
Wiring connection
Usable temperature range
Accessory
• The specifications may be subject to change without notice for purpose of improvement.
Indoor RAS-16PKVP-E(-ND) RAS-18PKVP-E(-ND)
Outdoor RAS-16PAVP-E(-ND) RAS-18PAVP-E(-ND)
Operation mode Cooling Heating Cooling Heating
Indoor
Outdoor
Starting current(220/230/240V) (A) 6.24/5.97/5.72 7.16/6.85/6.57
Indoor
Outdoor (Cooling/Heating) (dB-A) 50/50 52/52
Unit model RAS-16PKVP-E (-ND) RAS-18PKVP-E (-ND)
Dimension
Net weight (kg) 12
Fan motor output (W) 30
Air flow rate (Cooling/Heating)
Unit model RAS-16PAVP-E (-ND) RAS-18PAVP-E (-ND)
Dimension
Net weight (kg) 40
Compressor
Fan motor output (W) 43
Air flow rate (Cooling/Heating)
Type Flare connection
Indoor unit
Outdoor unit
Maximum length (m) 20
Maximum chargeless length (m) 15
Maximum height difference (m) 10
Name of refrigerant R410A
Weight (kg) 1. 15
Power cord 3 Wires : includes earth line (Outdoor)
Connecting cable 4 Wires : includes earth line
Indoor (Cooling/Heating) (°C) 21–32/0–28
Outdoor (Cooling/Heating) (°C) –10–46/–15–24
Indoor unit
Outdoor unit
Running current(220/230/240V)
Power consumption (W) 35 40
Power factor (220/230/240V) (%) 59/59/58 61/60/60
Operation mode Cooling Heating Cooling Heating
Running current (220/230/240V)
Power consumption (W) 1195 1305 1450 1500
Power factor (%) 98 99
High (Cooling/Heating) (dB-A) 47/47 49/49
Medium (Cooling/Heating) (dB-A) 38/38 41/41
Low (Cooling/Heating) (dB-A) 30/30 31/31
Height (mm) 295
Width (mm) 790
Depth (mm) 242
Height (mm) 550
Width (mm) 780
Depth (mm) 290
Motor output (W) 750
Type Twin rotary type (Variable Cylinder Management)
Model DA111A1FD-21F
Liquid side Ø6.35
Gas side Ø12.7
Liquid side Ø6.35
Gas side Ø12.7
Installation plate 1
Wireless remote controller 1
Batteries 2
Remote controller holder 1
Mounting screw 7 (Ø4 × 25L)
Remote controller holder mounting screw
Installation manual 1
Owner’s manual 1
Drain nipple 1
Water-proof rubber cap 2
(A) 0.27/0.26/0.25 0.30/0.29/0.28
(A) 5.54/5.30/5.08 5.97/5.71/5.47 6.68/6.39/6.12 6.86/6.56/6.29
(m³/min.)
(m³/min.)
12.4/12.4 13.4/13.4
37.2/34.8 39.5/37.2
2 (Ø3.1 × 16L)
Service Manual
9
High Wall, Heat Pump Type
0
0
0
0
0
0
1-2. Operation Characteristic Curve
RAS-07PKVP-E(-ND) Cooling Heating
9
Conditions
Indoor: DB27°C/WB19°C
8
Outdoor: DB35°C
7
Airflow: High Pipe length: 5m
6
5
4
Current (A)
3
2
1
0
2 cylinder operation
10 20 30 40 50 60 70 8009011
Compressor speed (rps)
220V 230V 240V
220V 230V 240V
1 cylinder operation
100
9
8
7
6
5
4
Current (A)
3
2
1
0
Service Manual
Conditions
Indoor: DB20°C Outdoor: DB7°C/WB6°C Airflow: High Pipe length: 5m
2 cylinder operation
220V 230V 240V
1 cylinder operation
10 20 30 40 50 60 70 8009011
Compressor speed (rps)
220V 230V 240V
100
RAS-10PKVP-E(-ND) Cooling Heating
9
Conditions
Indoor: DB27°C/WB19°C
8
Outdoor: DB35°C
7
Airflow: High Pipe length: 5m
6
5
4
Current (A)
3
2
1
0
2 cylinder operation
1 cylinder operation
10 20 30 40 50 60 70 8009011
Compressor speed (rps)
220V 230V 240V
220V 230V 240V
Current (A)
100
RAS-13PKVP-E(-ND) Cooling Heating
9
Conditions
Indoor: DB27°C/WB19°C
8
Outdoor: DB35°C
7
Airflow: High Pipe length: 5m
6
5
220V 230V 240V
9
Conditions
Indoor: DB20°C
8
Outdoor: DB7°C/WB6°C
7
Airflow: High Pipe length: 5m
6
5
4
3
2
1
0
9
8
7
6
5
2 cylinder operation
220V 230V 240V
1 cylinder operation
10 20 30 40 50 60 70 8009011
Compressor speed (rps)
Conditions
Indoor: DB20°C Outdoor: DB7°C/WB6°C Airflow: High Pipe length: 5m
220V 230V 240V
100
220V 230V 240V
4
Current (A)
3
2
1
0
2 cylinder operation
220V 230V 240V
1 cylinder operation
10 20 30 40 50 60 70 8009011
Compressor speed (rps)
100
4
Current (A)
3
2
1
0
10
2 cylinder operation
220V 230V 240V
1 cylinder operation
10 20 30 40 50 60 70 8009011
Compressor speed (rps)
100
High Wall, Heat Pump Type
0
0
RAS-16PKVP-E(-ND) Cooling Heating
9
Conditions
Indoor: DB27°C/WB19°C
8
Outdoor: DB35°C
7
Airflow: High Pipe length: 5m
6
220V 230V 240V
9
Conditions
Indoor: DB20°C
8
Outdoor: DB7°C/WB6°C
7
Airflow: High Pipe length: 5m
6
Service Manual
220V 230V 240V
5
4
Current (A)
3
2
1
0
2 cylinder operation
220V 230V 240V
1 cylinder operation
10 20 30 40 50 60 70 8009011
Compressor speed (rps)
100
Current (A)
RAS-18PKVP-E(-ND) Cooling Heating
9
Conditions
Indoor: DB27°C/WB19°C
8
Outdoor: DB35°C
7
Airflow: High Pipe length: 5m
6
5
4
Current (A)
3
2
1
0
2 cylinder operation
220V 230V 240V
1 cylinder operation
10 20 30 40 50 60 70 8009011
Compressor speed (rps)
220V 230V 240V
Current (A)
100
5
4
3
2
1
0
9
8
7
6
5
4
3
2
1
0
2 cylinder operation
220V 230V 240V
1 cylinder operation
10 20 30 40 50 60 70 80090110100
Compressor speed (rps)
Conditions
Indoor: DB20°C Outdoor: DB7°C/WB6°C Airflow: High Pipe length: 5m
2 cylinder operation
220V 230V 240V
1 cylinder operation
10 20 30 40 50 60 70 80090110100
Compressor speed (rps)
220V 230V 240V
11
High Wall, Heat Pump Type
Service Manual
1-3. Capacity Variation Ratio According to Temperature
RAS-07PKVP-E(-ND), RAS-10PKVP-E(-ND), RAS-13PKVP-E(-ND) Cooling Heating
120
120
110
100
90
80
70
Capacity ratio (%)
Conditions
60
Indoor: DB27°C/WB19°C Indoor air flow: High
50
Pipe length: 5m
40
25 30 35 40 4520
Outdoor temperature (°C)
110
100
Capacity ratio (%)
RAS-16PKVP-E(-ND) Cooling Heating
120
110
100
90
80
70
Capacity ratio (%)
Conditions
60
Indoor: DB27°C/WB19°C Indoor air flow: High
50
Pipe length: 5m
40
25 30 35 40 4520
Outdoor temperature (°C)
120
110
100
Capacity ratio (%)
90
80
70
60
50
40
90
80
70
60
50
40
Conditions
Indoor: DB20°C Indoor air flow: High Pipe length: 5m
-10 -5 0 5 10-15 Outdoor temperature (°C)
Conditions
Indoor: DB20°C Indoor air flow: High Pipe length: 5m
-10 -5 0 5 10-15 Outdoor temperature (°C)
RAS-18PKVP-E(-ND) Cooling Heating
120
110
100
90
80
70
Capacity ratio (%)
Conditions
60
Indoor: DB27°C/WB19°C Indoor air flow: High
50
Pipe length: 5m
40
25 30 35 40 4520
Outdoor temperature (°C)
120
110
100
Capacity ratio (%)
12
90
80
70
60
50
40
Conditions
Indoor: DB20°C Indoor air flow: High Pipe length: 5m
-10 -5 0 5 10-15 Outdoor temperature (°C)
High Wall, Heat Pump Type
Service Manual
2 REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC (R410A) which does not damage the ozone layer. The working pressure of the new refrigerant R410A is 1.6 times higher than conventional refrigerant (R22). The
refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water, dust, and existing refrigerant or refrigerating oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time. The next section describes the precautions for air conditioner using the new refrigerant. Conforming to contents of the next section together with the general cautions included in this manual, perform the correct and safe work.
2-1. Safety During Installation/Servicing
As R410A’s pressure is about 1.6 times higher than that of R22, improper installation/servicing may cause a serious trouble. By using tools and materials exclusive for R410A, it is necessary to carry out installation/servicing safely while taking the following precautions into consideration.
• Never use refrigerant other than R410A in an air conditioner which is designed to operate with R410A. If other refrigerant than R410A is mixed, pressure in the refrigeration cycle becomes abnormally high, and it may cause personal injury, etc. by a rupture.
• Confirm the used refrigerant name, and use tools and materials exclusive for the refrigerant R410A. The refrigerant name R410A is indicated on the visible place of the outdoor unit of the air conditioner using R410A as refrigerant. To prevent mischarging, the diameter of the service port differs from that of R22.
• If a refrigeration gas leakage occurs during installation/servicing, be sure to ventilate fully. If the refrigerant gas comes into contact with fire, a poisonous gas may occur.
• When installing or removing an air conditioner, do not allow air or moisture to remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture or personal injury may be caused.
• After completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.
• When an air conditioning system charged with a large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, even when refrigerant leaks, its concentration does not exceed the marginal level. If the refrigerant gas leakage occurs and its concentration exceeds the marginal level, an oxygen starvation accident may result.
• Be sure to carry out installation or removal according to the installation manual. Improper installation may cause refrigeration trouble, water leakage, electric shock, fire, etc.
• Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician. Improper repair’s may result in water leakage, electric shock and fire, etc.
13
High Wall, Heat Pump Type
Service Manual
2-2. Refrigerant Piping Installation
2-2-1. Piping Materials and Joints Used
For the refrigerant piping installation, copper pipes and joints are mainly used. Copper pipes and joints suitable for the refrigerant must be chosen and installed. Furthermore, it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by
contaminants.
Copper Pipes
It is necessary to use seamless copper pipes which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg/10 m.
Do not use copper pipes having a collapsed, deformed or discoloured portion (especially on the interior surface). Otherwise, the expansion valve or capillary tube may become blocked with contaminants. As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate
materials. Thicknesses of copper pipes used with R410A are as shown in Table 2-2-1. Never use copper pipes thinner than
0.8 mm even when it is available on the market.
Table 2-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
Nominal diameter Outer diameter (mm) R410A R22
1/4 6.35 0.80 0.80
3/8 9.52 0.80 0.80
1/2 12.70 0.80 0.80
5/8 15.88 1.00 1.00
Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
Flare Joints Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm. In such a case, socket joints can be used. Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 2-2-3 to 2-2-6 below.
Socket Joints Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose diameter is larger than 20 mm. Thicknesses of socket joints are as shown in Table 2-2-2.
Table 2-2-2 Minimum thicknesses of socket joints
Nominal diameter
1/4 6.35 0.50
3/8 9.52 0.60
1/2 12.70 0.70
5/8 15.88 0.80
Reference outer diameter of
copper pipe jointed (mm)
Minimum joint thickness
(mm)
2-2-2. Processing of Piping Materials
When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not enter the pipe interior, that no other oil than lubricating oils used in the installed air-water heat pump is used, and that refrigerant does not leak.
When using lubricating oils in the piping processing, use such lubricating oils whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any other cover.
14
High Wall, Heat Pump Type
Flare processing procedures and precautions
1) Cutting the Pipe By means of a pipe cutter, slowly cut the pipe so that it is not deformed.
2) Removing Burrs and Chips If the flared section has chips or burrs, refrigerant leakage may occur. Carefully remove all burrs and clean the cut surface before installation.
3) Insertion of Flare Nut
4) Flare Processing Make certain that a clamp bar and copper pipe have been cleaned. By means of the clamp bar, perform the flare processing correctly. Use either a flare tool for R410A or conventional flare tool. Flare processing dimensions differ according to the type of flare tool. When using a conventional flare tool, be sure to secure “dimension A” by using a gauge for size adjustment.
Table 2-2-3 Dimensions related to flare processing for R410A
Nominal
diameter
1/4 6.35 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0
3/8 9.52 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0
1/2 12.70 0.8 0 to 0.5 1.0 to 1.5 2.0 to 2.5
5/8 15.88 1.0 0 to 0.5 1.0 to 1.5 2.0 to 2.5
Outer
diameter
(mm)
Thickness
(mm)
Flare tool for R410A
clutch type
Service Manual
Fig. 2-2-1 Flare processing dimensions
ØD
A
A (mm)
Conventional flare tool
Clutch type Wing nut type
Table 2-2-4 Dimensions related to flare processing for R22
Nominal
diameter
1/4 6.35 0.8 0 to 0.5 0.5 to 1.0 1.0 to 1.5
3/8 9.52 0.8 0 to 0.5 0.5 to 1.0 1.0 to 1.5
1/2 12.70 0.8 0 to 0.5 0.5 to 1.0 1.5 to 2.0
5/8 15.88 1.0 0 to 0.5 0.5 to 1.0 1.5 to 2.0
Outer
diameter
(mm)
Thickness
(mm)
Flare tool for R22
clutch type
Table 2-2-5 Flare and flare nut dimensions for R410A
Nominal
diameter
1/4 6.35 0.8 9.1 9.2 6.5 13 17
3/8 9.52 0.8 13.2 13.5 9.7 20 22
1/2 12.70 0.8 16.6 16.0 12.9 23 26
5/8 15.88 1.0 19.7 19.0 16.0 25 29
Outer diameter
(mm)
Thickness
(mm)
ABCD
A (mm)
Clutch type Wing nut type
Dimension (mm)
Conventional flare tool
Flare nut width
(mm)
15
High Wall, Heat Pump Type
Table 2-2-6 Flare and flare nut dimensions for R22
Nominal
diameter
1/4 6.35 0.8 9.0 9.2 6.5 13 17
3/8 9.52 0.8 13.0 13.5 9.7 20 22
1/2 12.70 0.8 16.2 16.0 12.9 20 24
5/8 15.88 1.0 19.4 19.0 16.0 23 27
3/4 19.05 1.0 23.3 24.0 19.2 34 36
Outer diameter
(mm)
Thickness
(mm)
ABCD
Dimension (mm)
Fig. 2-2-2 Relations between flare nut and flare seal surface
45° to 46°
Service Manual
Flare nut width
(mm)
B A
43° to 45°
D
C
Flare Connecting Procedures and Precautions
1) Make sure that the flare and union portions do not have any scar or dust, etc.
2) Correctly align the processed flare surface with the union axis.
3) Tighten the flare with designated torque by means of a torque wrench. The tightening torque for R410A is the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur. When it is strong, the flare nut may crack and may be made non-removable. When choosing the tightening torque, comply with values designated by manufacturers. Table 3-2-7 shows reference values.
NOTE
When applying oil to the flare surface, be sure to use oil designated by the manufacturer. If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.
Table 2-2-7 Tightening torque of flare for R410A [Reference values]
Nominal
diameter
1/4 6.35 14 to 18 (140 to 180) 16 (160), 18 (180)
3/8 9.52 33 to 42 (330 to 420) 42 (420)
1/2 12.70 50 to 62 (500 to 620) 55 (550)
5/8 15.88 63 to 77 (630 to 770) 65 (650)
Outer diameter
(mm)
Tightening torque
N•m (kgf•cm)
Tightening torque of torque
wrenches available on the market
N•m (kgf•cm)
16
High Wall, Heat Pump Type
Service Manual
2-3. Tools
2-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
• Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
• Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
• Tools commonly used for R410A and for conventional refrigerant (R22) The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
air-water heat pump installation
No. Used tool Usage
1 Flare tool Pipe flaring Yes *(Note 1) Yes
2
3
4 Gauge manifold
5 Charge hose
6 Vacuum pump adapter Vacuum evacuating Yes No Yes
7
8 Refrigerant cylinder Refrigerant charge Yes No No
9 Leakage detector Gas leakage check Yes No Yes
10 Charging cylinder Refrigerant charge *(Note 2) No No
Copper pipe gauge for
adjusting projection margin
Torque wrench
(For Ø12.7)
Electronic balance for
refrigerant charging
Flaring by conventional
flare tool
Connection of flare nut Yes No No
Evacuating, refrigerant charge, run check, etc.
Refrigerant charge Yes Yes Yes
Existence of new
equipment for
R410A
Yes *(Note 1) *(Note 1)
Yes No No
R410A
Whether conventional
equipment can be
used
Conventional air-water heat pump installation
Whether new equipment
can be used with
conventional refrigerant
* (Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection margin
is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
* (Note 2) Charging cylinder for R410A is being currently developed.
General tools (Conventional tools can be used.)
In addition to the above exclusive tools, the following equipment which serve also for R22 are necessary as the general tools.
1. Vacuum pump Use vacuum pump by attaching vacuum pump adapter.
2. Torque wrench (For Ø6.35, Ø9.52) 7. Screwdriver (+, –) 11. Tape measure
3. Pipe cutter 8. Spanner or Monkey wrench 12. Metal saw
Also prepare the following equipment for other installation method and run check.
1. Clamp meter 3. Insulation resistance tester
2. Thermometer 4. Electroscope
4. Reamer 9. Hole core drill (Ø65)
5. Pipe bender 10. Hexagon wrench Opposite side 4mm)6. Level vial
17
High Wall, Heat Pump Type
Service Manual
2-4. Recharging Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps.
Recover the refrigerant, and check no refrigerant remains in the equipment.
Connect the charge hose to packed valve service port at the outdoor unit’s gas side.
Connect the charge hose to the vacuum pump adapter.
Open fully both packed valves at liquid and gas sides.
When the compound gauge’s pointer has indicated –0.1 Mpa (–76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump’s power switch.
Keep the status as it is for 1 to 2 minutes, and ensure that the compound gauge’s pointer does not return.
Set the refrigerant cylinder to the electronic balance, connect the connecting hose to the cylinder and the connecting port of the electronic balance, and charge liquid refrigerant.
Place the handle of the gauge manifold Low in the fully opened position, and turn on the vacuum pump’s power switch. Then, evacuating the refrigerant in the cycle.
(For refrigerant charging, see the figure below.)
CAUTION
• Never charge refrigerant exceeding the specified amount.
• If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
• Do not carry out additional charging. When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and may cause a rupture or personal injury.
Fig. 2-4-1 Configuration of refrigerant charging
(Water heat exchanger unit)
(Outdoor unit)
Refrigerant cylinder
(with siphon)
Check valve
Opened Open/close valve for charging
Electronic balance for refrigerant charging
Opened
Opened
Closed
Service port
18
High Wall, Heat Pump Type
Service Manual
NOTE
• Be sure to make setting so that liquid can be charged.
• When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon.
Fig. 2-4-2 Cylinder with siphon
Gauge manifold
OUTDOOR unit
NOTE
R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas, the composition of the charged refrigerant changes and the characteristics of the equipment varies.
Refrigerant
cylinder
Electronic
balance
Siphon
Fig. 2-4-3 Cylinder without siphon
Gauge manifold
OUTDOOR unit
Refrigerant
cylinder
Electronic
balance
19
High Wall, Heat Pump Type
Service Manual
2-5. Brazing of Pipes
2-5-1. Materials for Brazing
Silver brazing filler
Silver brazing filler is an alloy mainly composed of silver and copper. It is used to join iron, copper or copper alloy, and is relatively expensive though it excels in solder ability.
Phosphor bronze brazing filler
Phosphor bronze brazing filler is generally used to join copper or copper alloy.
Low temperature brazing filler
Low temperature brazing filler is generally called solder, and is an alloy of tin and lead. Since it is weak in adhesive strength, do not use it for refrigerant pipes.
REQUIREMENT
• Phosphor bronze brazing filler tends to react with sulfur and produce a fragile compound water solution, which may cause a gas leakage. Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.
• When performing brazing again at time of servicing, use the same type of brazing filler.
2-5-2. Flux
Reason why flux is necessary
• By removing the oxide film and any foreign matter on the metal surface, it assists the flow of brazing filler.
• In the brazing process, it prevents the metal surface from being oxidized.
• By reducing the brazing filler’s surface tension, the brazing filler adheres better to the treated metal.
Characteristics required for flux
• Activated temperature of flux coincides with the brazing temperature.
• Due to a wide effective temperature range, flux is hard to carbonize.
• It is easy to remove slag after brazing.
• The corrosive action to the treated metal and brazing filler is minimum.
• It excels in coating performance and is harmless to the human body. As the flux works in a complicated manner as described above, it is necessary to select an adequate type of flux according to the type and shape of treated metal, type of brazing filler and brazing method, etc.
Types of flux
Non corrosive flux Generally, it is a compound of borax and boric acid. It is effective in case where the brazing temperature is higher than 800°C.
Activated flux Most of fluxes generally used for silver brazing are this type. It features an increased oxide film removing capability due to the addition of compounds such as potassium fluoride, potassium chloride and sodium fluoride to the borax-boric acid compound.
Piping materials for brazing and used brazing filler/flux
Piping material Used brazing filler Used flux
Copper - Copper Phosphor copper Do not use
Copper - Iron Silver Paste flux
Iron - Iron Silver Vapour flux
NOTE
• Do not enter flux into the refrigeration cycle.
• When chlorine contained in the flux remains within the pipe, the lubricating oil deteriorates. Therefore, use a flux which does not contain chlorine.
• When adding water to the flux, use water which does not contain chlorine (e.g. distilled water or ion­exchange water).
• Remove the flux after brazing.
2-5-3. Brazing
As brazing work requires sophisticated techniques, experiences based upon a theoretical knowledge, it must be performed by a person qualified. In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry Nitrogen gas (N2) flow.
CAUTION
Never use gas other than Nitrogen gas.
20
High Wall, Heat Pump Type
r
Brazing method to prevent oxidation
1) Attach a reducing valve and a flow-meter to the Nitrogen gas cylinder.
2) Use a copper pipe to direct the piping material, and attach a flow-meter to the cylinder.
3) Apply a seal onto the clearance between the piping material and inserted copper pipe for Nitrogen in order to prevent backflow of the Nitrogen gas.
4) When the Nitrogen gas is flowing, be sure to keep the piping end open.
5) Adjust the flow rate of Nitrogen gas so that it is lower than 0.05 m by means of the reducing valve.
6) After performing the steps above, keep the Nitrogen gas flowing until the pipe cools down to a certain extent (temperature at which pipes are touchable with hands).
7) Remove the flux completely after brazing.
3
/Hr or 0.02 MPa (0.2kgf/cm2)
Service Manual
Fig. 2-5-1 Prevention of oxidation during brazing
M
Flow meter
Stop valve
Nitrogen gas cylinder
From Nitrogen cylinde
Pipe
Rubber plug
Nitrogen gas
21
High Wall, Heat Pump Type
3 CONSTRUCTION VIEWS
3-1. Indoor Unit
RAS-07PKVP-E, RAS-10PKVP-E, RAS-13PKVP-E, RAS-16PKVP-E, RAS-18PKVP-E RAS-07PKVP-ND, RAS-10PKVP-ND, RAS-13PKVP-ND, RAS-16PKVP-ND, RAS-18PKVP-ND
(At the time of operation)
9
790
296.2
Service Manual
Front panel
77
8
left/right sides
Piping port from
62
(Knockout system)
18 77
Refrigerant pipe connecting port Gas side
Flare dia. 9.52 (16,18PKVP-E (-ND) :dia. 12.7) Outside length 0.35m
Installation plate
Stud bolt hole
For dia.8 to 10
53(dia.80)
45.5(dia.65)
Plasma ion charger
Moving panel
790
Air filter
Guard wire
62
Installation plate
hanging section
100
Name Plate
hanging section
312
590
77
Refrigerant pipe connecting port Liquid side
Flare dia. 6.35 Outside length 0.4m
Drain hose VP16 Outside length 0.54mm
100
450 312
Hanging
section
Minimum
12
46
Minimum distance to wall
130 or more
Recommend 180 or more 180 or more
distance to ceiling
55 or more
Recommend
70 or more
For dia.8 to dia.10
Minimum distance to wall
130 or more
Recommend
(At the time of a stop)
242
62
Piping port from
left/right sides
(Knockout system)
From wall to air outlet length
100
64 34
dia.4.2
37
74.5
Remote controller holder
58
Wireless remote controller
Model RAS-**PKVP-E Series RAS-**PKVP-ND Series
Stud bolt hole
Remote controller
WH-H06JE WH-H07JE
Heat insulation
dia.28
(Drain hose detail)
19
8 77
4.5
19
163
Inner
dia.14
295
125.5
dia.16
diameter
Outer
diameter
dia.80
dia.65
installation plate
Lower part hanging section
Center line
of main unit
Center line of
330 330
790
Lower part hanging section
Shape line installation plate
22
dia.65
dia.80
53(dia.80)
45.5(dia.65)
High Wall, Heat Pump Type
3-2. Outdoor Unit
RAS-07PAVP-E, RAS-10PAVP-E RAS-07PAVP-ND, RAS-10PAVP-ND
[A] leg part
dia.11-14 U-shape hole (For dia.8-10 anchor bolt)
600
Service Manual
90
290
26
14769.5 21
8
dia.436
449
550
52
35 483 6
Drain long hole
28
Fan guard
32
88
20
Drain hole
166 448
Dia.11 ×14 long hole
(For dia.8-10 anchor bolt)
C
483
108
500
780
dia.25
60
L
125108
88
257
4-dia.4.5 embossment
20
30
Drain long hole
Charging port
306
320
dia.7 hole pitch
Anchor bolt long hole pitch
8-dia.7 hole (For fixing outdoor unit)
[B] leg part
69
145
79
157
54
31 143
342
54
38
320
R5.5
Detailed [A] leg part
11
320
R5.5
38
54
600
21
Packed valve cover
Connecting pipe port
(Pipe dia.6.35)
Connecting pipe port
(Pipe dia.9.52)
137
93
600
R15
2-dia.7 hole
Outside line
11
of product
2-dia.7 hole
Outside line of product
R15
Detailed [B] leg part
25
Mounting dimensions of anchor bolt
2-dia.1
1 × 14 U-shape hole
(for dia.8-10 anchor bolt)
320
100 or more
[C]
200 or more
501
22
Fin guard
When installing the outdoor unit,
600
Intake
50 or more
[D]
leave open in at least two of
directions [A], [B], [C] and [D]
shown in the figure belo
250 or more
w.
[A]
Outside line of product
[B]
Outlet
2-dia. 1 × 14 long hole (for dia.8-10 anchor bolt)
Minimum distance
( )
from wall
1
23
High Wall, Heat Pump Type
RAS-13PAVP-E, RAS-16PAVP-E, RAS-18PAVP-E RAS-13PAVP-ND, RAS-16PAVP-ND, RAS-18PAVP-ND
dia.11-14U-shape hole
[A] leg part
(For dia.8-10 anchor bolt)
Service Manual
90600
69.5
147
29026
1
dia. 1x14 long hole
(For dia.8-10 anchor bolt)
C
L
550
dia.436
6
449
35 483
32 500
52
Drain long hole
88
20
28
Drain hole
166
21
8
dia.25
60
108
108
780
125
448
88
Drain long hole
20
257483
Fan guard
30
4-dia.4.5 embossment
306
320
dia.7 hole pitch
8-dia.7 hole (For fixing outdoor unit)
[B] leg part
69
Charging port
Anchor bolt long hole pitch
145
79
157
21
Packed valve cover
Connecting pipe port
(Pipe dia.6.35)
54
93
31
143
Connecting pipe port
(Pipe dia.9.52 : 13PAVP-E (-ND)) (Pipe dia.12.7 : 16PAVP-E (-ND)) (Pipe dia.12.7 : 18PAVP-E (-ND))
600 54
38
R15
2-dia.7 hole
320
R5.5
1
1
Outside line of product
Detailed [A] leg part
1
1
2-dia.7 hole
320
R5.5
600
Outside line of product
R15
38
54
137
Detailed [B] leg part
22
25
Mounting dimensions of anchor bolt
2-dia. 1 × 14 U-shape hole
1
(for dia.8-10 anchor bolt)
Intake
320
100 or more
[C]
200 or more
[D]
50 or more
[B]
Outlet
Fin guard
600
Intake
Outside line of product
When installing the outdoor unit, leave open in at least two of
directions [A], [B], [C] and [D] shown in the figure below.
250 or more
[A]
Minimum distance
( )
from wall
2-dia. 1 × 14 long hole
1
(for dia.8-10 anchor bolt)
24
501
High Wall, Heat Pump Type
4 WIRING DIAGRAM
RAS-07PAVP-E, RAS-10PAVP-E, RAS-13PAVP-E, RAS-16PAVP-E, RAS-18PAVP-E RAS-07PKVP-E, RAS-10PKVP-E, RAS-13PKVP-E, RAS-16PKVP-E, RAS-18PKVP-E RAS-07PAVP-ND, RAS-10PAVP-ND, RAS-13PAVP-ND, RAS-16PAVP-ND, RAS-18PAVP-ND RAS-07PKVP-ND, RAS-10PKVP-ND, RAS-13PKVP-ND, RAS-16PKVP-ND, RAS-18PKVP-ND
PULSE
BLK
3 3
CN300
~
DIODE BLOCK
F04 FUSE
~
250V
15A
P06 P05 P04
COMPRESSOR
MOTOR VALVE
PMV
5
3
4
6
5
3
6
4
CN700
SURGE ABSORBER
VARISTOR
DB02
1
1
22
CM
33
4WAY VALVE
CN704
(WHI)
CN705
(RED)
~
COIL FOR SWITCHING COOLING AND HEATING
YEL
2
2
1
1
RED
YEL
2
2
1
1
RED
4WAY VALVE COIL FOR SWITCHING CYLINDERS
1
2
REACTOR
1
P07
P17
Q404
IGBT
2
WHI
WHI
P16
CT
F01 FUSE 250V T25A
12 12
RELAY
P01
CN703
FUSE 250V T3.15A
3
1
3
1
FUSE 250V
~
T3.15A
2
1 12
FUSE
~
250V
T6.3A
P02
BLK
WHI
3
2
3
2
DIODE BLOCK
1 2
REACTOR
DB01
YEL
1 2
YEL
P15 P14
P35 P25
+ ~ ~
-
P21
P32
TE TD
2
1
TEMP. SENSOR)
2
1
(CONDENSER PIPE
CN600 CN601
THERMISTOR
3
1
TEMP. SENSOR)
3
1
(DISCHARGE PIPE
PTC
C09
POWER RELAY
P.C.BOARD
MCC-5070
TO
2
1
TEMP. SENSOR)
2
1
(OUTDOOR
CN602
C08
++
P11
TS
3
1
TEMP. SENSOR)
3
1
(SUCTION PIPE
CN603
C10
F03 FUSE
-+--
250V T3.15A
POWER
MODULE
IC200
P10
FAN MOTOR
FM
WHI
RED
2
1
2
1
MOSFET Q300
Q305
~
RED WHI BLK
Service Manual
P03
ORN
1 1
Outdoor Unit
Indoor Unit
Heat Exchanger Sensor
(TC)
Heat Exchanger Sensor
(TCj)
Indoor Terminal Block
Thermo Sensor (TA)
Humidity Sensor
1 2
CN212
3 4
BLK BLK
BLK BLK
BLK BLK
BLK BLK
CN801
312
4
CN501
1
1
CN602
2
2
(BLU)
1
1
CN603
2
2
(YEL)
1
1
CN601
2
2
(WHI)
CN604
1
1
2
2
(RED)
Main P.C Board
CN383
5
6
123
WHI 1235445
Moving Panel
1
3
2
BLK
WHI
RED
GRN&YEL
CN03 CN01
MCC-5068A
(WHI)
3124545
CN261 (WHI)
YEL
YEL
YEL
YEL
321
CN221
(WHI)
Heat Exchanger
Varistor
R01
89105467
9
10
BLU
BLU
BLU
889
10
897
10
Wireless Unit
Assembly
MCC-5068B
T3.15A 250VAC
Fuse F01
7
546
BLU
BLU
BLU
7
6
5 546
SHEET METAL
CN21
Line Filter
32
BLU
BLU
BLU
4
Air purifier
Electrode
High-voltage Power Supply
BLK
CN402
(WHI)
CN301(WHI)
132
WHI
1132 132
-ND model only
4
132
BLU
RED
BRW
RED
RED
3124
4
132
CN401
DC5V DC12V DC29V
~
-
+
+
~
5
4
6
31
5
6
4
31
BLK
WHI
YEL
BLU
43521
DC Motor
Fan Motor
HEATER FOR ANTI FREEZE
Micro SW
21 21
24
(RED)
23 22 21 20
191819 18 17
16
16 15
14
14 13
12
12 11
10
10
989
8
Power Supply Circuit
77
6
6
5
5
4
4
3
3
2
2
1
1
Louver Motor Horizontal
RED
BRW
CN382
(WHI)
Louver Motor right
RED RED
4
RED
3
RED
2
WHI
1
Louver Motor left
YEL
5
YEL
4
YEL
3
YEL WHI
1
WHI
5
WHI
4
WHI
3
WHI
2
RED
1
3
2
1
55 4 3 2 1
5 4 3 22 1
5 4 3 2 1
N
L
POWER SUPPLY
220-240V ~ ,50Hz 220-230V ~ ,60Hz
25
High Wall, Heat Pump Type
Service Manual
5 SPECIFICATIONS OF ELECTRICAL PARTS
5-1. Indoor Unit
RAS-07PKVP-E, RAS-10PKVP-E, RAS-13PKVP-E, RAS-16PKVP-E, RAS-18PKVP-E RAS-07PKVP-ND, RAS-10PKVP-ND, RAS-13PKVP-ND, RAS-16PKVP-ND, RAS-18PKVP-ND
No. Parts name Type Specifications
Fan motor (for Indoor Unit)
1
Room temp. sensor (TA-sensor) ( – ) 10kΩ at 25°C
2
Heat exchanger temp. sensor (TC-sensor) ( – ) 10kΩ at 25°C
3
Heat exchanger temp. sensor (TCj-sensor) ( – ) 10kΩ at 25°C
4
Humidity sensor C7-M3R-TC2 31kΩ 60%RH
5
Louver motor (right, left, Horizontal) MP24Z3N Output (Rated) 1W, 16 poles, DC12V
6
Louver motor (Moving panel) MP24Z4N Output (Rated) 1W, 16 poles, DC12V
7
5-2. Outdoor Unit
E:ICF-340-30-4
ND:ICF-340-30-4A
DC280–340V, 30W
RAS-07PAVP-E, RAS-10PAVP-E, RAS-13PAVP-E, RAS-16PAVP-E, RAS-18PAVP-E RAS-07PAVP-ND, RAS-10PAVP-ND, RAS-13PAVP-ND, RAS-16PAVP-ND, RAS-18PAVP-ND
No. Parts name Model name Rating
Reactor CH-57 L = 10mH, 16A
1
Fan motor (for Outdoor Unit) ICF-140-43-4R DC140V, 43W
2
Suction temp. sensor (TS sensor) (Inverter attached) 10kΩ (25°C)
3
Discharge temp. sensor (TD sensor) (Inverter attached) 1,905kΩ (120°C)
4
Outside air temp. sensor (TO sensor) (Inverter attached) 10kΩ (25°C)
5
Heat exchanger temp. sensor (TE sensor) (Inverter attached) 10kΩ (25°C)
6
Terminal block (6P) JXO-6B 20A, AC250V
7
Compressor DA111A1FD-21F 3-phases 4 poses 750W
8
Coil for P.M.V. C12A-80A DC12V
9 10 11 12 13
Coil for 4-way valve (Cooling/heating switching) VHV-01AZ535A1 DC12V
Coil for 4-way valve (Comp. cylinder switching) VHV-01AZ535B1 DC12V
Cord heater assembly (-ND model only) CSC-2 AC230V, 75W
Heater fuse assembly (-ND model only) AC250V, 3.15A
26
High Wall, Heat Pump Type
6 REFRIGERANT CYCLE DIAGRAM
6-1. Refrigerant Cycle Diagram
TA
P
Pressure measurement Gauge attaching port
Vacuum pump connecting portV
Deoxidized copper pipe
Outer dia.: 07PAVP-E(-ND) : 9.52mm 10PAVP-E(-ND) : 9.52mm 13PAVP-E(-ND) : 9.52mm 16PAVP-E(-ND) : 12.7mm 18PAVP-E(-ND) : 12.7mm Thickness : 0.8mm
INDOOR UNIT
Indoor heat
exchanger
Cross flow fan
Deoxidized copper pipe Outer dia. : 6.35mm Thickness : 0.8mm
Sectional shape of heat insulator
TC
T1
Temp. measurement
TCj
Allowable height
Max. : 20m Min. : 2m Chargeless : 15m Charge : 20g/m (16 to 20m)
difference : 10m
Allowable pipe length
Service Manual
4-way valve
a
(STF-0218G)
TS
Muffler
TD
Compressor (DA111A1FD-21F)
Muffler
Outdoor heat
exchanger
Propeller fan
OUTDOOR UNIT
TO
T1
T1
4-Way valve (STF-0125G)
2
1
2
1
Capillary Ø1.2x80
Distributor
TE
Temp. measurement
T2
Gas leak check position Refrigerant flow (Cooling) Refrigerant flow (Heating)
1
Refrigerant flow (Comp. 1 cylinder operation) Refrigerant flow (Comp. 2 cylinder operation)
2
Temp. Sensor
Strainer
Pulse motor valve (SEV16RCC)
Refrigerant amount :
07PAVP-E(-ND) : 1.12kg 10PAVP-E(-ND) : 1.12kg 13PAVP-E(-ND) : 1.15kg 16PAVP-E(-ND) : 1.15kg 18PAVP-E(-ND) : 1.15kg
NOTE
The maximum pipe length of this air conditioner is 20 m. When the pipe length exceeds 15m, the additional charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 100g)
27
High Wall, Heat Pump Type
6-2. Operation Data
Cooling
Service Manual
Temperature
condition (°C)
Indoor Outdoor T1 (°C) T2 (°C)
27/19 35/–
Model name
RAS-
07PKVP-E
07PKVP-ND
10PKVP-E
10PKVP-ND
10PKVP-E
10PKVP-ND
16PKVP-E
16PKVP-ND
18PKVP-E
18PKVP-ND
Standard pressure
P (MPa)
1.0 to 1.2 14 to 16 39 to 42 High High 26
1.0 to 1.2 13 to 15 40 to 43 High High 34
0.9 to 1.1 10 to 13 42 to 45 High High 54
0.8 to 1.0 8 to 11 44 to 47 High High 77
0.8 to 1.0 7 to 10 45 to 48 High High 90
Heat exchanger
pipe temp.
Heating
Temperature
condition (°C)
Indoor Outdoor T1 (°C) T2 (°C)
20/– 7/6
Model name
RAS-
07PKVP-E
07PKVP-ND
10PKVP-E
10PKVP-ND
13PKVP-E
13PKVP-ND
16PKVP-E
16PKVP-ND
18PKVP-E
18PKVP-ND
Standard pressure
P (MPa)
1.8 to 2.0 32 to 34 2 to 4 High High 35
2.0 to 2.2 35 to 37 2 to 4 High High 45
2.2 to 2.4 38 to 41 2 to 4 High High 60
2.5 to 2.7 43 to 46 1 to 3 High High 85
2.6 to 2.8 44 to 47 1 to 3 High High 93
Heat exchanger
pipe temp.
Indoor
fan mode
Indoor
fan mode
Outdoor
fan mode
Outdoor
fan mode
Compressor
revolution
(rps)
Compressor
revolution
(rps)
NOTE
• Measure surface temperature of heat exchanger pipe around centre of heat exchanger path U bent. (Thermistor thermometer)
• Connecting piping condition : 5 m
28
High Wall, Heat Pump Type
7 CONTROL BLOCK DIAGRAM
7-1. Indoor Unit
RAS-07PKVP-E, RAS-10PKVP-E, RAS-13PKVP-E, RAS-16PKVP-E, RAS-18PKVP-E RAS-07PKVP-ND, RAS-10PKVP-ND, RAS-13PKVP-ND, RAS-16PKVP-ND, RAS-18PKVP-ND
Service Manual
Humidity Sensor
Heat Exchanger Sensor (TCj)
Heat Exchanger Sensor (TC)
Room Temperature Sensor (TA)
Infrared Rays Signal Receiver
and Indication
Initializing Circuit
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Converter
(D.C circuit)
Noise Filter
From Outdoor Unit 220-240V 220-230V
~ ~
50Hz 60Hz
M.C.U.
Functions
• Cold draft preventing Function
• 3-minute Delay at Restart for Compressor
• Fan Motor Starting Control
• Processing (Temperature Processing)
• Timer
• Serial Signal Communication
• Clean Function
Serial Signal Transmitter/Receiver
Serial Signal Communication
(Operation Command and Information)
Indoor Unit Control Unit
Louver
Motor
Louver Motor Drive Control
Indoor Fan
Motor Control
Indoor
Fan Motor
Air purifier
unit
Micro Switch
Remote Controller
Remote Controller
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, HEAT
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
SLEEP MODE
Hi POWER
Air Purifier
8°C (-ND model only)
Infrared Rays, 36.7kHz
29
High Wall, Heat Pump Type
Service Manual
7-2. Outdoor Unit (Inverter Assembly)
RAS-07PAVP-E, RAS-10PAVP-E, RAS-13PAVP-E, RAS-16PAVP-E, RAS-18PAVP-E RAS-07PAVP-ND, RAS-10PAVP-ND, RAS-13PAVP-ND, RAS-16PAVP-ND, RAS-18PAVP-ND
Compressor
Outdoor
Fan motor
Inverter
(DC AC)
P.M.V. : Pulse Motor Valve
M.C.U. : Micro Control Unit
MICRO-COMPUTER BLOCK DIAGRAM
MCC5070 (P.C.B) OUTDOOR UNIT
Indoor unit
send/receive circuit
detect
Current
circuit
Gate drive
detect
Current
M.C.U
• PWM synthesis function
• Input current release control
• IGBT over-current detect control
• Outdoor fan control
• High power factor correction control
• Inverter output frequency control
• A/D converter function
• P.M.V. control
circuit
Gate drive
7MHz
Clock
frequency
• Discharge temp. control
• 4-way valve control
• Signal communication to indoor unit
High Power
factor Correction
circuit
Converter
(AC DC)
sensor
Input current
Filter
Noise
Inverter
(DC AC)
Relay
circuit
of P.M.V.
Driver circuit
Relay
circuit
valve
4-way
valve
4-way
P.M.V.
heater
Freeze
prevention
switching
Comp. cylinder
switching
Cooling/heating
(-ND model only)
220-240 V ~ 50Hz
For INDOOR UNIT
220-230 V ~ 60Hz
Outdoor air temp.
Discharge temp.
sensor (TO)
sensor (TD)
Heat exchanger
Suction temp.
temp.sensor (TE)
sensor (TS)
30
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