Toshiba RAS-13UKHP-AS2, RAS-13UKHP-ES2, RAS-13UA-ES2, RAS-18GKP-ES2, RAS-10UA-AS2 SERVICE MANUAL

...
SERVICE MANUAL
AIR CONDITIONER
RAS-13UKHP-ES2 / RAS-13UAH-ES2
RAS-13UKHP-AS2 / RAS-13UAH-AS2
RAS-10UKHP-ES2 / RAS-10UAH-ES2
FILE NO. SVM-03001
SPLIT WALL TYPE
RAS-10UKHP-AS2 / RAS-10UAH-AS2
RAS-13UKP-ES2 / RAS-13UA-ES2
RAS-10UKP-ES2 / RAS-10UA-ES2
Feb ., 2003
FILE NO. SVM-03001
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit 2-2 Outdoor Unit
3. WIRING DIAGRAM
3-1 RAS-13UKHP-ES2 / RAS-13UAH-ES2
RAS-13UKHP-AS2 / RAS-13UAH-AS2
3-2 RAS-10UKHP-ES2 / RAS-10UAH-ES2
RAS-10UKHP-AS2 / RAS-10UAH-AS2
3-3 RAS-13UKP-ES2 / RAS-13UA-ES2
RAS-13UKP-AS2 / RAS-13UA-AS2
3-4 RAS-10UKP-ES2 / RAS-10UA-ES2
RAS-10UKP-AS2 / RAS-10UA-AS2
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit (RAS-13UKHP-ES2, RAS-13UKHP-AS2, RAS-10UKHP-ES2,
RAS-10UKHP-AS2) 4-2 Outdoor Unit (RAS-13UAH-ES2, RAS-13UAH-AS2, RAS-13UA-ES2, RAS-13UA-AS2) 4-3 Outdoor Unit (RAS-10UAHP-ES2, RAS-10UAH-AS2) 4-4 Indoor Unit (RAS-13UKP-ES2, RAS-13UKP-AS2, RAS-10UKP-ES2, RAS-10UKP-AS2) 4-5 Outdoor Unit (RAS-10UA-ES2, RAS-10UA-AS2)
5. REFRIGERATION CYCLE DIAGRAM
5-1 RAS-13UKHP-ES2 / RAS-13UAH-ES2
RAS-13UKHP-AS2 / RAS-13UAH-AS2
5-2 RAS-10UKHP-ES2 / RAS-10UAH-ES2
RAS-10UKHP-AS2 / RAS-10UAH-AS2
5-3 RAS-13UKP-ES2 / RAS-13UA-ES2
RAS-13UKP-AS2 / RAS-13UA-AS2
5-4 RAS-10UKP-ES2 / RAS-10UA-ES2
RAS-10UKP-AS2 / RAS-10UA-AS2
6. CONTROL BLOCK DIAGRAM
6-1 RAS-13UKHP-ES2 / RAS-13UAH-ES2
RAS-13UKHP-AS2 / RAS-13UAH-AS2 RAS-10UKHP-ES2 / RAS-10UAH-ES2 RAS-10UKHP-AS2 / RAS-10UAH-AS2
6-2 RAS-13UKP-ES2 / RAS-13UA-ES2
RAS-13UKP-AS2 / RAS-13UA-AS2 RAS-10UKP-ES2 / RAS-10UA-ES2 RAS-10UKP-AS2 / RAS-10UA-AS2
– 1 –
7. OPERATION DESCRIPTION
7-1 Outline of Air Conditioner Control 7-2 Description of Operation Circuit 7-3 Hi POWER Mode 7-4 High-Temperature Limit Control 7-5 Low-Temperature Limit Control 7-6 Auto Restart Function 7-7 Filter Check Lamp
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor Unit 8-6 How to Set Remote Control Selector Switch 8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 Troubleshooting Flowcharts 9-6 Troubleshooting for Remote Control (Including The Indoor P.C. Board)
FILE NO. SVM-03001
10. PARTS REPLACEMENT
10-1 Indoor Unit 10-2 Outdoor Unit
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy) 11-2 Indoor Unit 11-3 Outdoor Unit (RAS-13UAH-ES2, RAS-13UAH-AS2) 11-4 Outdoor Unit (RAS-10UAH-ES2, RAS-10UAH-AS2) 11-5 Outdoor Unit (RAS-13UA-ES2, RAS-13UA-AS2) 11-6 Outdoor Unit (RAS-10UA-ES2, RAS-10UA-AS2)
This air conditioner is charged with HFC (R410A) that doesn’t deplete the Ozone layer.
This air conditioner requires special installation for the refrigerant R410A.
– 2 –
FILE NO. SVM-03001
1. SPECIFICATIONS
MODEL RAS-13UKHP-ES2, AS2 RAS-13UKP-ES2, AS2
RAS-13UAH-ES2, AS2 RAS-13UA-ES2, AS2
ITEM Cooling Heating Cooling
Capacity
Power source V 220 – 240
Pow er consumption kW 1.10 1.12 1.14 1.18 1.13 1.17 Pow er factor % 98 97 97 96 98 97 Running Indoor A 0.15 current Outdoor A 4.95 4.65 5.20 4.95 5.10 4.90 Starting current A 27 28 Moisture removal lit/h 2.0
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection pipe
INDOOR UNIT RAS-13UKHP-ES2, AS2 RAS-13UKP-ES2, AS2
Dimensions Width mm 790
Net weight kg 10 Evaporator type Finned tube Indoor fan type Cross flow fan
Air volume Medium fan m3/h 520 550 520
Fan motor output W 20 Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-13UAH-ES2, AS2 RAS-13UA-ES2, AS2
Dimensions Width mm 780
Net weight kg 40 37 Condenser type Finned tube Outdoor fan type Propeller fan Airflow volume m3/h 2120 2200 2120 2200 2120 2200 Fan motor output W 42
Compressor
Safety device Fuse, Overload relay Louver type Automatic louver Usable outdoor temperature range °C 15 ~ 43 –10 ~ 24 15 ~ 43
Indoor (H/M/L) dB 41/35/31 Outdoor (220-240V) dB 49 51 49 51 49 50 Name of refrigerant R410A Rated amount kg 1.00 0.97
Gas side size mm ∅12.7 Connection type Flare connection Liquid side size mm ∅6.35 Connection type Flare connection Maximum length
(One way) Maximum height
difference
Height mm 275
Depth mm 208
High fan m3/h 630 650 630
Low fan m3/h 430 490 430
Height mm 550
Depth mm 270
Model PA150X2T-4FM1 Output W 1100
kW 3.60 3.60 4.20 4.26 3.75 3.75
Phase 1
Hz 50
m15*
m6
220V 240V 220V 240V 220V 240V
1
– 3 –
FILE NO. SVM-03001
MODEL RAS-10UKHP-ES2, AS2 RAS-10UKP-ES2, AS2
RAS-10UAH-ES2, AS2 RAS-10UA-ES2, AS2
ITEM Cooling Heating Cooling
Capacity
Power source V 220 – 240
Power consumption kW 0.82 0.84 0.78 0.82 0.82 0.84 Power factor % 98 97 97 96 98 97 Running Indoor A 0.15 current Outdoor A 3.65 3.45 3.50 3.40 3.80 3.60 Starting current A 18 Moisture removal lit/h 1.2
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection pipe
INDOOR UNIT RAS-10UKHP-ES2, AS2 RAS-10UKP-ES2, AS2
Dimensions Width mm 790
Net weight kg 10 Evaporator type Finned tube Indoor fan type Cross flow fan
Air volume Medium fan m3/h 460 520 490
Fan motor output W 20 Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-10UAH-ES2, AS2 RAS-10UA-ES2, AS2
Dimensions Width mm 780
Net weight kg 35 30 Condenser type Finned tube Outdoor fan type Propeller fan Airflow volume m3/h 2030 2150 2030 2150 1740 1850 Fan motor output W 30 20
Compressor
Safety device Fuse, Overload relay Louver type Automatic louver Usable outdoor temperature range °C 15 ~ 43 –10 ~ 24 15 ~ 43
Indoor (H/M/L) dB 39/33/26 Outdoor (220-240V) dB 47 49 47 49 46 47 Name of refrigerant R410A Rated amount kg 0.72 0.65
Gas side size mm ∅9.52 Connection type Flare connection Liquid side size mm ∅6.35 Connection type Flare connection Maximum length
(One way) Maximum height
difference
Height mm 275
Depth mm 208
High fan m3/h 570 610 630
Low fan m3/h 340 400 370
Height mm 550
Depth mm 270
Model PA108X1T-4FZ1 Output W 750
kW 2.70 2.70 2.90 2.96 2.70 2.70
Phase 1
Hz 50
m 10*
m5
220V 240V 220V 240V 220V 240V
1
– 4 –
Note : 1
Capacity is based on the following temperature conditions.
FILE NO. SVM-03001
Condition
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Note : 2
Charge refrigerant according to the table below.
RAS-13UKHP-ES2 / RAS-13UAH-ES2 RAS-10UKHP-ES2 / RAS-10UAH-ES2
Refrigerant
*1 No need to charge
extra refrigerant
RAS-13UKHP-AS2 / RAS-13UAH-AS2 RAS-10UKHP-AS2 / RAS-10UAH-AS2
RAS-13UKP-ES2 / RAS-13UA-ES2 RAS-10UKP-ES2 / RAS-10UA-ES2
RAS-13UKP-AS2 / RAS-13UA-AS2 RAS-10UKP-AS2 / RAS-10UA-AS2
(DB) 27°C 20°C
(WB) 19°C 15°C
(DB) 35°C 7°C
(WB) 24°C 6°C
15m or less 10m or less
JIS C9612-1994
Cooling Heating
– 5 –
2-1. Indoor Unit
FILE NO. SVM-03001
2. CONSTRUCTION VIEWS
Front panel
Back body
660
Knock out system
Air inlet
Air filter
790
Heat exchanger
275
Air outlet
120 80
590
Hanger
64
53
48
208
48
Knock out system
660
Drain hose (0.54m)
Hanger
45
Minimum distance to ceiling
275
1
7
0
o
r m
o
re
320
620
235 235
215 215
re
Minimum distance to ceiling
o r m
o
5
6
Hanger
– 6 –
Connecting pipe (0.43m) (Flare 6.35)
Connecting pipe (0.33m)
(For 13 series ; Flare 12.7 For 10 series ; Flare 9.52)
Hanger
Hanger
150150 160160
Installation plate outline
Center line
For stud bolt (8~10)
For stud bolt (6)
26
4519040
Minimum distance to ceiling
1
7
0
o
r m
o
re
32
9090
160
57 18
Wireless remote control
2-2.Outdoor Unit
FILE NO. SVM-03001
A
A Detail Drawing (Back Leg)
600
52
310
36
302
270
6 Hole
R15
R5.5
32.5
310
302
30 Drain outlet
436
530
265
FAN GUARD
115 125
2-11x14 Hole (For 8-10 anchor bolt)
600 90 780 62
102
6 Hole
11x14 Hole
B
B Detail Drawing (Front Leg)
310
302
36
52
310 330
R15
COVER PV
Z
Electrical part cover
Installation dimension
B or more
325
100 or more
ZView
Air outlet
600
Air inlet
A or more
600 or more
120
54
75
Service port
13 Series A 600 mm 400 mm
B 100 mm 45 mm
4x11 Long holes (For 8-10 anchor bolt)
10 Series
Liquid side (Flare 6.35)
Gas side (Flare 9.52) 10 Series
Gas side (Flare 12.7) 13 Series
– 7 –

3. WIRING DIAGRAM

3-1.RAS-13UKHP-ES2 / RAS-13UAH-ES2
RAS-13UKHP-AS2 / RAS-13UAH-AS2
PNK
PNK
1
2
1
2
CN04
BLK
GRN&YEL
POWER TERMINAL BLOCK
L N
GRN&YEL
POWER SUPPLY SINGLE PHASE 220-240V , 50 Hz
WHI
SG01
P04
DSA
BRW BLU
CN27
1 3
INDOOR TERMINAL BLOCK
OUTDOOR TERMINAL BLOCK
BLK
T02 C.T
VARISTOR
RY03
BLK
R22
BLK
1
(L)2(N)
1
T6.3A 250V
3
4
RY04
WHI
2
F01
RY01
CR01
CR02
BLU
RED
3
3
C15
BLU
R21 VARISTOR
L01
1
2
3
1
2
3
GRY
BRW
YEL
BLU
GRN&YEL
4
4
Louver motor
YEL
YEL
YEL
YEL
3
2 1
5
4
3
2 1
5
4
CN07
C01 R01
CR03
C58
135
5 5
BLK
24
1
24
1
CN11
AC FAN MOTOR
INDOOR
OUTDOOR
CHASSIS
CN25
WHI
MAIN P.C. BOARD
MCC-862
R47
R46
D38
R48
3
1
CN10
3
1
WHI
RED
6
35
6
35
FILE NO. SVM-03001
INFRARED RAYS RECEIVE AND INDICATION PARTS
3
1
4 5 6 7 8 9
2
3
4 5 6 7 8 9
1
2
BLU
BLU
BLU
BLU
3
4 5 6 7 8 9
1
2
CN13
DB01
C02
DC 12V DC 5V
IC03
112
BLK
THERMO SENSOR
(TA)
BLU
2
BLK
10 11 10 11
BLU
BLU
BLU
BLU
BLU
10 11
POWER SUPPLY CIRCUIT
112
BLK
HEAT
EXCHANGER
SENSOR
(TC)
WHI
2
BLK
CN01CN03
COMPRESSOR
PNK WHI
RED
SOLENOID COIL
CAPACITOR
RED
RED
CAPACITOR
FAN MOTOR
– 8 –
WHI BLK
COLOR IDENTIFICATION
:
BROWN
BRW
:
RED
RED
:
WHITE
WHI
:
YEL
YELLOW
:
BLUE
BLU
:
BLK
BLACK
:
GRAY
GRY
:
PINK
PNK
:
ORN
ORANGE
GRN&YEL
:
GREEN &
:
GREENGRN
YELLOW
3-2.RAS-10UKHP-ES2 / RAS-10UAH-ES2
RAS-10UKHP-AS2 / RAS-10UAH-AS2
PNK
PNK
1
2
1
2
CN04
BLK
GRN&YEL
POWER TERMINAL BLOCK
L N
GRN&YEL
POWER SUPPLY SINGLE PHASE 220-240V , 50 Hz
WHI
P04
BRW BLU
CN27
1 3
INDOOR TERMINAL BLOCK
OUTDOOR TERMINAL BLOCK
SG01
DSA
BLK
T02 C.T
R22
VARISTOR
T6.3A 250V
3
4
RY03
BLK
RY04
BLK
WHI
2
1 4
(L)2(N)
1
F01
RY01
CR01
CR02
BLK
RED
3
3
C15
BLK
R21 VARISTOR
L01
1
2
3
1
2
3
GRY
BRW
YEL
BLU
GRN&YEL
4
Louver motor
YEL
YEL
YEL
YEL
3
2 1
5
4
3
2 1
5
4
CN07
C01 R01
CR03
C58
135
5 5
BLK
24
1
24
1
CN11
AC FAN MOTOR
INDOOR
OUTDOOR
CHASSIS
CN25
WHI
MAIN P.C. BOARD
MCC-862
R47
R46
D38
R48
3
1
CN10
3
1
WHI
RED
6
35
6
35
FILE NO. SVM-03001
INFRARED RAYS RECEIVE AND INDICATION PARTS
3
1
4 5 6 7 8 9
2
3
1
4 5 6 7 8 9
2
BLU
BLU
BLU
BLU
3
1
4 5 6 7 8 9
2
CN13
DB01
C02
DC 12V DC 5V
IC03
112
BLK
THERMO SENSOR
(TA)
BLU
2
BLK
10 11 10 11
BLU
BLU
BLU
BLU
BLU
10 11
POWER SUPPLY CIRCUIT
112
BLK
HEAT
EXCHANGER
SENSOR
(TC)
WHI
2
BLK
CN01CN03
COMPRESSOR
PNK WHI
RED
SOLENOID COIL
RED
RED
CAPACITOR
CAPACITOR
FAN MOTOR
– 9 –
WHI BLK
COLOR IDENTIFICATION
GRN&YEL
BRW
RED
WHI YEL BLU
BLK GRY PNK
ORN
:
BROWN
:
RED
:
WHITE
:
YELLOW
:
BLUE
:
BLACK
:
GRAY
:
PINK
:
ORANGE
:
GREEN &
:
GREENGRN
YELLOW
3-3.RAS-13UKP-ES2 / RAS-13UA-ES2
RAS-13UKP-AS2 / RAS-13UA-AS2
PNK
PNK
1
2
1
2
CN04
BLK
GRN&YEL
POWER TERMINAL BLOCK
L N
GRN&YEL
POWER SUPPLY SINGLE PHASE 220-240V , 50 Hz
P04
BRW BLU
SG01
DSA
R22
VARISTOR
T6.3A 250V
3
4
F01
RY01
R21 VARISTOR
C15
Louver motor
YEL
5 5
L01
YEL
YEL
YEL
WHI
3
2 1
4
3
2 1
4
CN07
MAIN P.C. BOARD
C01 R01
R47
CR03
D38
INFRARED RAYS RECEIVE AND INDICATION PARTS
1
CN25
1
BLU
1
MCC-862
DB01
DC 12V DC 5V
R46
IC03
R48
FILE NO. SVM-03001
3
4 5 6 7 8 9
2
3
4 5 6 7 8 9
2
BLU
BLU
BLU
3
4 5 6 7 8 9
2
C02
BLU
CN13
BLU
BLU
10 11 10 11
BLU
BLU
10 11
POWER SUPPLY CIRCUIT
BLU
WHI
WHI
INDOOR TERMINAL BLOCK
OUTDOOR TERMINAL BLOCK
BLK BLK
BLK
1 2
(L)
1
RED
FAN MOTOR
COMPRESSOR
WHI
(N)
2
GRN&YEL
CAPACITOR
RED WHI
1
3
2
1
3
2
YEL
GRY
BRW
CHASSIS
RED
PNK WHI
C58
5 5
BLK
35
24
1
35
24
1
135
AC FAN MOTOR
INDOOR
OUTDOOR
CAPACITOR
3
1
CN10CN11
3
1
WHI
RED
6 6
THERMO
SENSOR
COLOR IDENTIFICATION
:
BROWN
BRW
:
RED
RED
:
WHITE
WHI
:
YEL
YELLOW
:
BLUE
BLU
:
BLK
BLACK
:
GRAY
GRY
:
PINK
PNK
:
ORN
ORANGE
GRN&YEL
:
GREEN &
:
GREENGRN
112
BLK
(TA)
2
BLK
EXCHANGER
YELLOW
112
2
BLK
BLK
HEAT
SENSOR
(TC)
CN01CN03
– 10 –
3-4.RAS-10UKP-ES2 / RAS-10UA-ES2
RAS-10UKP-AS2 / RAS-10UA-AS2
PNK
PNK
1
2
1
2
CN04
BLK
GRN&YEL
POWER TERMINAL BLOCK
L N
GRN&YEL
POWER SUPPLY SINGLE PHASE 220-240V , 50 Hz
P04
BRW BLU
SG01
DSA
R22
VARISTOR
T6.3A 250V
3
4
F01
RY01
R21 VARISTOR
C15
Louver motor
YEL
5 5
L01
YEL
YEL
YEL
WHI
3
2 1
4
3
2 1
4
CN07
MAIN P.C. BOARD
C01 R01
R47
CR03
D38
INFRARED RAYS RECEIVE AND INDICATION PARTS
1
CN25
1
BLU
1
MCC-862
DB01
DC 12V DC 5V
R46
IC03
R48
FILE NO. SVM-03001
3
4 5 6 7 8 9
2
3
4 5 6 7 8 9
2
BLU
BLU
BLU
3
4 5 6 7 8 9
2
C02
BLU
CN13
BLU
BLU
10 11 10 11
BLU
BLU
10 11
POWER SUPPLY CIRCUIT
BLU
WHI
WHI
INDOOR TERMINAL BLOCK
OUTDOOR TERMINAL BLOCK
BLK BLK
BLK
1 2
(L)
1
RED
FAN MOTOR
COMPRESSOR
WHI
(N)
2
GRN&YEL
CAPACITOR
RED WHI
1
3
2
1
3
2
YEL
GRY
BRW
CHASSIS
RED
PNK WHI
C58
5 5
BLK
35
24
1
35
24
1
135
AC FAN MOTOR
INDOOR
OUTDOOR
CAPACITOR
3
1
CN10CN11
3
1
WHI
RED
6 6
THERMO
SENSOR
COLOR IDENTIFICATION
:
BROWN
BRW
:
RED
RED
:
WHITE
WHI
:
YEL
YELLOW
:
BLUE
BLU
:
BLK
BLACK
:
GRAY
GRY
:
PINK
PNK
:
ORN
ORANGE
GRN&YEL
:
GREEN &
:
GREENGRN
112
BLK
(TA)
2
BLK
YELLOW
112
CN01CN03
2
BLK
BLK
HEAT
EXCHANGER
SENSOR
(TC)
– 11 –
FILE NO. SVM-03001
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit (RAS-13UKHP-ES2, RAS-13UKHP-AS2, RAS-10UKHP-ES2,
RAS-10UKHP-AS2)
No. Parts name Type Specifications
1 Fan motor (for indoor) MMF-240-20-4A-1 AC Motor with 135°C thermo fuse 2 Thermo sensor (TA-sensor) ——— 10k at 25°C 3 Switching transformer (T01) SWT-47 4 Microcontroller unit (IC30) TMP87CM40AN 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Bridge rectifier (DB01) D3SBA60 4A, 600V 8 Capacitor (C02) KMH400VSSN47M22S 47µF, 400V 9 Fuse (F01) TSCR6.3A T6.3A, 250VAC
10 Varistor (R21, R22) 15G561K 560V 11 Resistor (R01) RF-2TK5R6 5.6, 2W 12 Louver motor MP24GA 12VDC 13 Relay (Comp., RY01) DI12D1 Rating 20A/AC250V, 12VDC 14 Relay (Fan, RY03) G5N-1A Rating 3A/AC250V, 12VDC 15 Relay (Solenoide, RY04) G5N-1A Rating 3A/AC250V, 12VDC
——— 10k at 25°C
4-2. Outdoor Unit (RAS-13UAH-ES2, RAS-13UAH-AS2, RAS-13UA-ES2, RAS-13UA-AS2)
No. Parts name Type Specifications
Output (Rated) 1100W, 2poles, 1 phase, 220 – 240V, 50Hz
1 Compressor PA150X2T-4FM1 Winding resistance (Ω) C-R C-S
(at 20°C) 2.49 3.95 Output (Rated) 42W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) HF-240-42B Winding resistance (Ω) Red-Black White-Black
(at 20°C) 176.2 290.5
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
Solenoid coil 5 (for 4-way valve) VHV-01AJ503C1 AC 220 – 240V, 50Hz
(for Heat pump model)
DS45115CBPQC AC 450V, 1.5µF
DS371306CPN AC 370V, 30µF
– 12 –
FILE NO. SVM-03001
4-3. Outdoor Unit (RAS-10UAH-ES2, RAS-10UAH-AS2)
No. Parts name Type Specifications
Output (Rated) 750W, 2poles, 1 phase, 220 – 240V, 50Hz
1 Compressor PA108X1T-4FZ1 Winding resistance (Ω) C-R C-S
(at 20°C) 3.89 4.51 Output (Rated) 30W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) HF-240-30B Winding resistance (Ω) Red-Black White-Black
(at 20°C) 245 388.3
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
Solenoid coil
5
(for 4-way valve)
DS451155BPQC AC 450V, 1.5µF
DS371256CPNB AC 370V, 25µF
SQ-373 AC 220 – 240V
4-4. Indoor Unit (RAS-13UKP-ES2, RAS-13UKP-AS2, RAS-10UKP-ES2,
RAS-10UKP-AS2)
No. Parts name Type Specifications
1 Fan motor (for indoor) MMF-240-20-4A-1 AC Motor with 135°C thermo fuse 2 Thermo sensor (TA-sensor) ——— 10k at 25°C 3 Switching transformer (T01) SWT-47 4 Microcontroller unit (IC30) TMP87CM40AN-2C67 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Bridge rectifier (DB01) D3SBA60 4A, 600V 8 Capacitor (C02) KMH400VSSN47M22S 47µF, 400V 9 Fuse (F01) TSCR6.3A T6.3A, 250VAC
10 Varistor (R21, R22) 15G561K 560V 11 Resistor (R01) RF-2TK5R6 5.6, 2W 12 Louver motor MP24GA 12VDC 13 Relay (Comp., RY01) DI12D1 Rating 20A/AC250V, 12VDC
——— 10k at 25°C
– 13 –
FILE NO. SVM-03001
4-5. Outdoor Unit (RAS-10UA-ES2, RAS-10UA-AS2)
No. Parts name Type Specifications
Output (Rated) 750W, 2poles, 1 phase, 220 – 240V, 50Hz
1 Compressor PA108X1T-4FZ1 Winding resistance (Ω) C-R C-S
(at 20°C) 3.89 4.51 Output (Rated) 20W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) HF-240-20B Winding resistance (Ω) Red-Black White-Black
(at 20°C) 387.3 466.2
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
DS451155BPQC AC 450V, 1.5µF
DS371256CPNB AC 370V, 25µF
– 14 –
5. REFRIGERATION CYCLE DIAGRAM
5-1.RAS-13UKHP-ES2 / RAS-13UAH-ES2
RAS-13UKHP-AS2 / RAS-13UAH-AS2
FILE NO. SVM-03001
Indoor unit
Cooling
0.39m (Connecting pipe) 12.7
O.D.:12.7mm O.D.:6.35mm
Cooling
Heating
Heating
P
Packed valve
(12.7)
Heating
4-way valve
Cooling
Compressor
PA150X2T-4FM1
Accumulator
Evaporator
Cross flow fan
T1
Capillary tube
1.5x1200s
0.49m
(Connecting pipe)
6.35
Packed valve
(6.35)
Capillary tube
1.2x1600s
Condenser
Refrigerant R410A : 1.00 kg.
Cooling Heating
Propeller fan Outdoor unit
Mark( )means check points of Gas Leak.
Ambient temp.
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Standard
pressure
(MPaG)
P
Standard 2.75 44.0 High 20/15 7/6
Heating Overload*1 3.20 ~ 3.70 52.0 ~ 59.0 Low 27/– 24/18
Low temperature 2.20 35.0 High 20/– –10/–10 Standard 0.90 10.0 High 27/19 35/24
Cooling Overload 1.10 14.0 High 32/23 43/26
Low temperature 0.70 2.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
*1 • During heating overload operation, a value for the high temperature limit control operation is included.
– 15 –
5-2.RAS-10UKHP-ES2 / RAS-10UAH-ES2
RAS-10UKHP-AS2 / RAS-10UAH-AS2
FILE NO. SVM-03001
Indoor unit
Cooling
0.39m (Connecting pipe) 9.52
O.D.:9.52mm O.D.:6.35mm
Cooling
Heating
Heating
P
Packed valve
(9.52)
Heating
4-way valve
Cooling
Compressor
PA108X1T-4FZ1
Accumulator
Evaporator
Cross flow fan
T1
Capillary tube
1.2x800s
0.49m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
1.0x800s
Condenser
Refrigerant R410A : 0.72 kg.
Cooling Heating
Propeller fan Outdoor unit
Mark( )means check points of Gas Leak.
Ambient temp.
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Standard
pressure
(MPaG)
P
Standard 2.70 42.0 High 20/15 7/6
Heating Overload 3.00 50.0 Low 27/– 24/18
Low temperature 2.20 35.0 High 20/– –10/–10 Standard 0.95 12.0 High 27/19 35/24
Cooling Overload 1.15 16.0 High 32/23 43/26
Low temperature 0.85 5.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
– 16 –
5-3.RAS-13UKP-ES2 / RAS-13UA-ES2
RAS-13UKP-AS2 / RAS-13UA-AS2
FILE NO. SVM-03001
Indoor unit
Cooling
0.39m (Connecting pipe) 12.7
O.D.:12.7mm O.D.:6.35mm
Cooling
Packed valve
Cooling
P
(12.7)
Compressor
PA150X2T-4FM1
Heat exchanger
Cross flow fan
T1
0.49m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
1.5x500S
Condenser
Refrigerant R410A : 0.97 kg.
Cooling
Propeller fan
Outdoor unit
Mark( )means check points of Gas Leak.
Ambient temp.
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Standard
pressure
(MPaG)
P
Standard 0.90 9.0 High 27/19 35/24
Cooling Overload 1.10 13.0 High 32/23 43/26
Low temperature 0.70 2.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
17
5-4.RAS-10UKP-ES2 / RAS-10UA-ES2
RAS-10UKP-AS2 / RAS-10UA-AS2
FILE NO. SVM-03001
Indoor unit
Cooling
0.39m (Connecting pipe) 9.52
O.D.:9.52mm O.D.:6.35mm
Cooling
Packed valve
Cooling
P
(9.52)
Compressor
PA108X1T-4FZ1
Evaporator
Cross flow fan
T1
0.49m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
1.5x1100S
Condenser
Refrigerant R410A : 0.65 kg.
Cooling
Propeller fan Outdoor unit
Mark( )means check points of Gas Leak.
Ambient temp.
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Standard
pressure
(MPaG)
P
Standard 0.95 11.0 High 27/19 35/24
Cooling Overload 1.15 15.0 High 32/23 43/26
Low temperature 0.85 5.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
18
FILE NO. SVM-03001
6. CONTROL BLOCK DIAGRAM
6-1.RAS-13UKHP-ES2 / RAS-13U AH-ES2, RAS-13UKHP-AS2 / RAS-13U AH-AS2,
RAS-10UKHP-ES2 / RAS-10UAH-ES2, RAS-10UKHP-AS2 / RAS-10UAH-AS2
Heat Exchange sensor
Thermo. Sensor
Current Sensor
(Compressor Current)
Infrared Rays Signal Reciver
Main Unit Control Panel
Functions
Louver Control
3-minutes Delay at Restart
for Compressor
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Noise Filter Relay Driver, Louver Driver
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Compressor
ON/OFF
Signal
Outdoor Fan
M.C.U.
ON/OFF
Signal
4-Way Valve
ON/OFF
Signal
Operation
Display
Timer
Display
Filter Sign
Display
Hi Power
Sign Display
PRE DEF.
Sign Display
Indoor Fan
Motor
Louver
ON/OFF
Signal
Louver
Motor
220-240 V~, 50Hz
REMOTE CONTROL
Relay
RY01
Compressor 4-Way Valve
Remote Control
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Outdoor Fan Motor
Relay
RY03
Infrared Rays
Relay
RY04
Hi power
Filter Reset
– 19 –
FILE NO. SVM-03001
6-2.RAS-13UKP-ES2 / RAS-13UA-ES2, RAS-13UKP-AS2 / RAS-13UA-AS2,
RAS-10UKP-ES2 / RAS-10UA-ES2, RAS-10UKP-AS2 / RAS-10UA-AS2
Main Unit Control Panel M.C.U.
Heat Exchange sensor
Thermo. Sensor
Infrared Rays Signal Reciver
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Functions
Louver Control
3-minutes Delay at Restart
for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Operation
Display
Timer
Display
Filter Sign
Display
Hi Power
Sign Display
Fan Only
Sign Display
Indoor Fan
Motor
220-240 V~, 50Hz
REMOTE CONTROL
Power Supply
Circuit
Noise Filter Relay Driver, Louver Driver
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Compressor
ON/OFF
Signal
Relay
RY01
Compressor, Outdoor Fan Motor
Infrared Rays
Remote Control
Temperature Setting
Louver
ON/OFF
Signal
Louver
Motor
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
Filter Reset
– 20 –
7. OPERATION DESCRIPTION
FILE NO. SVM-03001
7-1.Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses a AC motor for an indoor fan. The AC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit controller. The outdoor unit controller receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
7-1-1. Louver control
(1) Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcontroller, and the louver is automatically set at the stored position for the next operation.
(2) Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [FIX] button is pressed, it stops swinging.
The indoor unit controller receives the operation
commands from the remote control and executes them.
Temperature measurement at the air inlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the
outdoor unit
Receiving of information of the operation status and judging of the information or indication of error
7-1-2. Indoor fan control (AC Fan motor)
(1) The indoor fan is operated by the stepless speed
change AC motor.
(2) For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW+, MED, MED and HIGH). If AUTO mode is selected, the fan motor speed is automatically controlled by the difference between the preset temperature and the room temperature.
LOW
=
LOW+MED
+
2
MED+=
MED+HIGH
2
Table 7-1-1
RAS-13UKHP-ES2 RAS-10UKHP-ES2
Model
HIGH 1,300 630 1,200 570 Cooling MED+ 1,200 570 1,100 520 and MED 1,100 520 1,000 460 Fan only LO W+ 1,020 470 900 400
LOW 950 430 800 340
HIGH 1,350 650 1,250 610
MED+ 1,250 610 1,170 560
Heating MED 1,150 550 1,100 520
LOW+ 1,100 520 1,000 460
LOW 1,050 490 900 400
Model
HIGH 1,300 630 1,300 630 Cooling MED+ 1,200 570 1,180 560 and MED 1,100 520 1,050 490 Fan only LO W+ 1,020 470 950 430
LOW 950 430 850 370
RAS-13UKHP-AS2 RAS-10UKHP-AS2
Motor speed Air flow level Motor speed Air flow level
(rpm) (m3/h) (rpm) (m3/h)
RAS-13UKP-ES2 RAS-10UKP-ES2
RAS-13UKP-AS2 RAS-10UKP-AS2
– 21 –
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