Toshiba RAS-13SKH-E, RAS-13SAH-E SERVICE MANUAL

TO SH IB A
SERVICE M ANUAL
AIR-CONDITIONER
SPLIT W A LL TY PE
FILE NO. A00-9627
RAS-13SKH-E RAS-13SKHX
RAS-13SAH-E RAS-13SAHX
P R IN T E D IN JAP A N , D ec.,1996 T oM o
CONTENTS
1. SPECIFICATIONS............................................................................................................ 4
2. CONSTRUCTION VIEWS ................................................................................................ 6
2-1. Indoor Unit .................................................................................................................................. 6
2-2. Outdoor Unit ............................................................................................................................... 7
3. WIRING DIAGRAM .......................................................................................................... 8
4. SPECIFICATIONS OF ELECTRICAL PARTS ................................................................. 9
4-1. Indoor Unit .................................................................................................................................. 9
4-2. Outdoor Unit ............................................................................................................................... 9
5. REFRIGERANT CYCLE DIAGRAM .............................................................................. 10
6. MICRO-COMPUTER BLOCK DIAGRAM .......................................................................11
7. OPERATION DESCRIPTIONS....................................................................................... 12
7-1. FAN ONLY Operation ......................................................................................................... ...... 12
7-2. COOL Operation ....................................................................................................................... 12
7-2-1. Louver Control ......................................................................................................................................13
7-3. DRY Operation.......................................................................................................................... 13
7-4. HEAT Operation............................................................................................................. ........... 14
7-4-1. Louver Control ......................................................................................................................................14
7-4-2. Cool Airflow Control .............................................................................................................................14
7-5. AUTO Operation ............................................................................................................. .......... 15
7-5-1. T emporary Auto.....................................................................................................................................15
7-6. ECONO. Mode................................................................................................................ ........... 16
7-6-1. Cooling...................................................................................................................................................16
7-6-2. Heating .................................................................................................................. .................................16
7-7. Current Limit Control............................................................................................................... 16
7-8. High-Temperature Limit Control (Heating Operation) .......................................................... 17
7-9. Low-Temperature Limit Control (Cooling Operation) .......................................................... 17
7-10. Cool Airflow Prevention Control (Heating Operation) ......................................................... 17
7-11. Defrost Operation ......................................................................................................... ............ 1 8
7-11-1. Condition to Start the Defrost Operation............................................................................................18
7-11-2. Defrost Operation Time Control .......................................................................................................... 18
7-11-3. Ending Condition at Defrost Operation ..............................................................................................18
7-12. Auto Restart Function ..................................................................................................... ........ 19
7-12-1. How to Set the Auto Restart.................................................................................................................19
7-12-2. How to Cancel the Auto Restart ..........................................................................................................20
7-12-3. In Case of Power Failure during the Timer Operation.......................................................................20
8. INSTALLATION PROCEDURE...................................................................................... 21
8-1. Safety Cautions ............................................................................................................ ............ 21
8-2. Installation Diagram of Indoor and Outdoor Units ............................................................... 23
8-3. Installation ................................................................................................................................ 24
8-3-1. Optional Parts........................................................................................................................................24
8-3-2. Kit Parts .................................................................................................................................................25
– 2 –
8-4. Indoor Unit ................................................................................................................................ 26
8-4-1. Cutting a Hole and Mounting Installation Plate .................................................................................26
8-4-2. Electrical Work ......................................................................................................................................27
8-4-3. Wiring Connection ................................................................................................................................28
8-4-4. Piping and Drain Hose Installation......................................................................................................30
8-4-5. Indoor Unit Installation .........................................................................................................................31
8-4-6. Drainage.................................................................................................................................................31
8-5. Outdoor Unit ............................................................................................................................. 32
8-5-1. Refrigerant Piping Connection ............................................................................................................33
8-5-2. Vacuum Pumping .................................................................................................................................. 33
8-5-3. Wiring Connection ................................................................................................................................34
8-6. Others ........................................................................................................................................ 35
8-6-1. Gas Leak Test .................................................................................................................. ...................... 35
8-6-2. Test Operation .......................................................................................................................................35
8-6-3. Auto Restart Setting .............................................................................................................................35
9. TROUBLESHOOTING CHART...................................................................................... 36
9-1. What to be Prechecked First .................................................................................................. 36
9-1-1. Power Supply Voltage........................................................................................................................... 36
9-1-2. Incorrect Cable Connection between Indoor and Outdoor Units.....................................................36
9-1-3. Misleading but Good Operations.........................................................................................................37
9-2. Primary Judgement of Trouble Sources ............................................................................... 38
9-2-1. Role of Indoor Unit Controller..............................................................................................................38
9-2-2. Display of Abnormalities and Judgement of the Abnormal Spots...................................................38
9-3. Troubleshooting Flowcharts ................................................................................................... 42
9-3-1. Power can not be Turned on ................................................................................................................ 42
9-3-2. Power can not be Turned on after Replacing Indoor PC Board .......................................................43
9-3-3. Outdoor Unit does not Operate ...........................................................................................................43
9-3-4. Only Compressor does not Operate ...................................................................................................4 4
9-3-5. Only Outdoor Fan does not Operate ...................................................................................................45
9-3-6. Only 4-Way Valve does not Operate ....................................................................................................46
9-3-7. Only the Indoor Fan does not Operate................................................................................................47
9-4. How to Check the Remote Control (Including the Indoor PC Board) ................................ 48
9-4-1. How to Check the PC Board.................................................................................................................49
9-4-2. PC Board Layout ...................................................................................................................................5 1
9-4-3. How to Reduce the Operation Time of the Anti-Restart Timer .........................................................52
10. PART REPLACEMENT ................................................................................................. 53
10-1. Indoor Unit ................................................................................................................................ 53
10-2. Microcomputer ......................................................................................................................... 5 5
10-3. Outdoor Unit ............................................................................................................................. 56
11. CAUTIONS ON REPLACEMENT OF PC BOARD ASSEMBLY.................................... 57
12. EXPLODED VIEWS AND PARTS LIST......................................................................... 58
12-1. Indoor Unit (1)........................................................................................................... ................ 58
Indoor Unit (2)................................................................................................................ ........... 59
Indoor Unit (3)................................................................................................................ ........... 60
12-2. Outdoor Unit ............................................................................................................................. 61
– 3 –
1. SPECIFICATIONS
Item
Capacity
Power source
Power consumption Power factor
Running current Starting current
Moisture removal Noise
Refrigerant Refrigerant control
Interconnection pipe
Condensate drain pipe
INDOOR UNIT
Dimensions
Net weight Evaporator type Indoor fan type
Air volume
Fan motor output Air filter
OUTDOOR UNIT
Dimensions
Net weight Condenser type Outdoor fan type Airflow volume Fan motor output
Compressor Safety device
Auto louver Usable outdoor temperature range
Indoor (H/M/L) Outdoor (220/230/240V) Name of refrigerant Rated volume
Gas side size Connection type Liquid side size Connection type Maximum length (of one way) Maximum height difference
Indoor unit Outdoor unit
Outer diameter
Height Width Depth
High fan Medium fan Low fan
Height Width Depth
Model Output
Model
kW
*1
Phase V Hz kW % A Indoor/Outdoor A lit/h dB dB
kg
mm
mm
m *2
↑ ↓
m mm
mm mm mm kg
m3/h m3/h m3/h W
mm mm mm kg
m3/h W
W
°C
RAS-13SKH-E/13SAH-E, RAS-13SKHX/13SAHX
COOLING
220V
3.45
220V
0.15/5.70
230V
3.50
1.26/1.28/1.30 98/96/92
230V
0.15/5.66
Polypropylene net filter (Washable)
21 ~ 43
240V
3.50
220/230/240
240V
0.15/5.75
Capillary tube
Flare connection
Flare connection
RAS-13SKH-E/RAS-13SKHX
Finned tube
Cross flow fan
RAS-13SAH-E/RAS-13SAHX
Finned tube
PH170T2-4L2
Fuse, Overload relay
220V
4.00
Single
50
220V
0.15/5.54
25
2.0 44/39/36 49/50/51
R-22
0.88
12.7
6.35
15
6
16
265 790 174
8
650 560 510
19
538 780 300
42
Propeller
1710
28
1100
Yes
HEATING
230V
4.05
1.19/1.23/1.27 95/95/93
230V
0.15/5.48
– 5 ~ 21
240V
4.10
240V
0.15/5.54
Specifications are subject to change without notice.
– 4 –
Note : *1
• Capacity is based on the following temperature conditions.
JIS C9612-1994Condition
Temperature
(DB)
Indoor unit inlet air temperature
(WB)
(DB)
Outdoor unit inlet air temperature
(WB)
Notes : *2 CHARGELESS
• No additional refrigerant required.
• This air conditioner accepts a connection piping length of up to 15m and a head of up to 6m.
• There is no need to add the refrigerant as long as the total length of the connection piping is up to 15m.
Cooling
27°C 19°C 35°C 24°C
Heating
20°C
— 7°C 6°C
– 5 –
2-1. Indoor Unit
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RAS-13SKH-E RAS-13SKHX
Air inlet
2. CONSTRUCTION VIEWS
Air filter
790
Heat exchanger
174
265
Air outlet
232 326 232
Drain hose (0.54m)
Hanger
Connecting pipe (0.39m)
(Flare ø12.7)
790
Hanger
321
1800
13SKH-E:Without power cord 13SKHX:With power cord
Connecting pipe (0.49m) (Flare ø6.35)
Front panel
Back body
47
Knock out system
47
50
10
Knock out system
50
10
65965.5 450
Hanger
326
66 or more
Minimum distance
2.5
46
Minimum distance
17 20
265
to wall
120 or more 120 or more
3.5
40.5
Center line
to ceiling
Installation plate outline
HangerHanger
790
– 6 –
12626931976
65.5 Hanger
For stud bolt (ø8~ø10)
For stud bolt (ø6)
Minimum distance to wall
20 2037
40.5
60.5
Wireless remote control
Remote control holder
55
136
16
112.8
559.6
2-2. Outdoor Unit
RAS-13SAH-E RAS-13SAHX
Detail Drawing
A
325
301
ø11x14 hole
Handle
300
50 36
600
R10
ø6 hole
A
120
52.5
538
325
Fan guard
ø420
ø25Drain outlet
6-ø11x14 hole (for ø8-ø10 anchor bolt)
600 780
90
23
Gas side (Flare ø12.7)
Liquid side (Flare ø6.35)
8-ø6 hole ( (for fixing outdoor unit)
Electric Parts cover
65.5
27
130
100
(8.5)
54
325 (pitch)
342
Z
61
Service Port
(8.5)
Installation dimension
100 or more
325
100 or more
Air outlet
Z
– 7 –
View
600
Air inlet
600 or more
600 or more
4xø11x14 Long holes (for ø8-ø10 anchor bolt)
3. WIRING DIAGRAM
Model Section A
RAS-13SKH-E/13SAH-E
220/230/240V ~
50Hz
RAS-13SKHX/13SAHX
220/230/240V ~
50Hz
GRN&YEL
Section A
L N
POWER
TERMINAL
BLOCK
BLK
L N
P04
BRW
BLU
44
CN27
11 2 3
THERMAL FUSE
L
N
SG01
DSA
3
RY02
4
T02 C.T.
WHI
77˚C × 2
R109
VARISTOR
F01 FUSE
BLK
RY03
RY04
T3.15A
250V
3
RY01
4
CR01
CR02
GRY
1 1
R21
LOUVER
MOTOR
GRY
3 3
CN04
CN07
BLU
6 6
R116
IC04
C15
L01
4
23
BLU
2 2
3 3
56789
BLU
BLU
BLU
4
56789
4
56789
BLU
1
BLU
1 1
INFRARED RAYS RECEIVE
AND INDICATION PARTS
PNK
5 5
R01
C01
PNK
YEL
4 4
BLK
ORN
RED
3
2
3
2
DB01
CN13
WHI
CN25
BRW
1 1
C02
FAN MOTOR
DC
MOTOR
BLK
BLU
YEL
WHI
5 5
RED
4
3
2
1
4
3
2
1
CN10
MAIN P.C. BOARD
MCC-713
T01
C06
IC
IC01
2
1
CN03 CN01
2
1
BLK
BLK
THERMO SENSOR
(TA)
EXCHANGER
DC 35V
DC 12V
DC 7V
DC 0V
IC02
2
1
2
1
BLK
BLK
HEAT
SENSOR
(TC)
OVER LOAD RELAY THERMOSTAT FOR
COMPRESSOR
COMPRESSOR
INDOOR
TERMINAL
BLOCK
TERMINALS
BLK BLK
BLK
RED
CAPACITOR
PNK
WHI
BLK
1
1
BRW
BRW
SOLENOID
COIL
RED
RED
BLU
WHI
2
3
4
2
3
4
CAPACITOR
RED
FAN MOTOR
GRN&YEL
GRN & YEL
CHASSIS
WHI
BLK
INDOOR
OUTDOOR
– 8 –
DSA : Surge absorbor C.T : Current trans
COLOR IDENTIFICATION
:
BRW
:
RED
:
WHI
:
YEL
:
BLU
:
BLK
:
GRY
:
PNK
:
ORN
GRN&YEL
:
BROWN RED WHITE YELLOW BLUE BLACK GRAY PINK ORANGE GREEN &
YELLOW
4-1. Indoor Unit
RAS-13SKH-E RAS-13SKHX
4. SPECIFICATIONS OF ELECTRICAL PARTS
No.
1
Fan motor (for indoor)
Thermo sensor
2
(TA-sensor) DC-DC transformer (T01)
3 4
Microcomputer Power relay (RY01), Com-
5
mon relay (RY02) Heat exchanger sensor
6
(TC-sensor)
7
Line filter (L01)
8
Diode (DB01)
9
Capacitor (C02) Fuse (F01)
10
Relay (for outdoor fan motor,
11
solenoid coil) (RY03, RY04)
12
Power supply IC (IC01)
13
Varistor (R21, R109)
14
Resistor (R01)
15
Current trans (T02)
16
Louver motor
Parts name
Type
ICF-35-19-3
or
TICF-35-19-3
(microprocessor)
SWT-34
TMP87CK40F
DI1U
(microprocessor)
RF-103YOR6
RBV-406
CEAUF2W101M20
MT3
AJQ1341
MA2830-FJ
15G561K
ERF-5TK5R6
CT422920S-01
MP35EA7
Specifications
DC 35V, 19W
10k at 25°C DC390V, Secondar y DC35V, 12V, 7V
Coil : DC12V 75mA, Rated AC250V 20A
10k at 25°C 10mH, AC 0.6A
4A, 600V 100µF, 450V T3.15A, 250V
Coil DC12V, 33mA, Rated 1A 250V AC 4A, 600V
560V
5.6 , 5W
Output (Rated) 2W, 10poles, 1phase DC 12V
4-2. Outdoor Unit
RAS-13SAH-E RAS-13SAHX
No.
1
Compressor
2
Fan motor (for outdoor)
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor) Solenoid coil
5
(for 4-way valve)
6
Overload relay
7
Thermostat for Compressor
Parts name
Type
PH170T2-4L2
AF-230-28P
SK-50FMP
SK-40CMP35U1
LB60012
J-MRA99257-9200
CS-7
Specifications
Output (Rated) 1,100W, 2pole, 1phase, 220/230/240V, 50Hz Winding resistance (Ω)
(at 20°C) Output (Rated) 28W, 6pole, 1phase, 220/230/240V, 50Hz
Winding resistance (Ω) (at 20°C)
500V AC, 1.5µF
400V AC, 35µF
AC : 200/240V UT 8.0A (80°C), OPEN 145±5°C, CLOSE 75±11°C
130°C OFF, 70°C ON
Red-Black
2.22
Red-Black
198
White-Black
White-Black
– 9 –
3.04
160
5. REFRIGERANT CYCLE DIAGRAM
RAS-13SKH-E / RAS-13SAH-E RAS-13SKHX / RAS-13SAHX
Cooling
Indoor unit
Heat exchanger
T1
(Note) Maximum pipe length is 15m Maximum pipe head is 6m
0.49m (Connecting pipe) ø12.7
O.D.:12.7mm O.D.:6.35mm
Cooling
Heating
Heating
P
Packed valve
(ø12.7)
Gas container connection (Reinstall etc.)
Heating
4-way valve
Cooling
Cooling Heating
Compressor
Accumulator
PH170T2-4L2
Condenser
Propeller fan Outdoor unit
Cross flow fan
Packed valve
(ø6.35)
Capillary tube
ø0.6x1500
Capillary tube
ø1.7x400
Mark ( ) means check points of Gas Leak
Capillary tube
ø1.2x400
Refrigerant R-22 0.88kg
0.39m (Connecting pipe) ø6.35
Fig. 5-1
Table 5-1
Heating
Cooling
50Hz
Standard High temperature*1 Low temperature Standard High temperature Low temperature
Standard pressure
P
(kg/cm²G)
13SKH-E
13SKHX
15.0
19 ~ 23
12.5
5.0
6.0
4.0
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
13SKH-E
13SKHX
43.0
52.0 ~ 59.0
35.0
10.0
14.0
2.0
Fan speed
(indoor)
High Low High High High Low
Note :
• Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
1 • During heating overload, the high temperature limit control operation is included.
*
– 10 –
Ambient temp.
conditions DB/WB
(°C)
Indoor
20/– 27/–
20/– 27/19 32/23 21/15
Outdoor
7/6
21/15
–10/–10
35/24 43/26 21/15
6. MICRO-COMPUTER BLOCK DIAGRAM
Operation
C. P. U
Timer
Display
Functions
• Louver Control
Display
ECONO.
Sign Display
• 3-minute Delay at Restart for Compressor
PRE-DEF.
Sign Display
• Motor Revolution Control
Indoor
Fan Motor
• Processing
(Temperature Processing)
• Timer
Louver
ON/OFF Signal
4-Way Valve
ON/OFF Signal
Outdoor Fan
ON/OFF Signal
Compressor
ON/OFF Signal
Motor
Louver
Relay
RelayRelay
RY01 RY03 RY04
Relay Driver, Louver Driver
4-Way ValveOutdoor Fan MotorCompressor
RY02
Relay
Main Unit Control Panel
Current Sensor
Thermo Sensor
Heat Exchanger Sensor
Initializing Circuit
Infrared
(Compressor Current)
Infrared Rays Signal Receiver
Oscillator Circuit
Clock Frequency
Rays
Remote Control
Operation (START/STOP)
Circuit
Power Supply
Thermo Setting
Operation Mode Selection
AUTO, COOL, DRY, HEAT, FAN ONLY
Noise Filter
ON TIMER Setting
Fan Speed Selection
OFF TIMER Setting
– 11 –
ECONO.
Louver AUTO Swing
Louver Direction Setting
AC220/230/240V ~
50Hz
7. OPERATION DESCRIPTIONS
7-1. FAN ONLY Operation
(MODE of the remote control : FAN ONLY) (1) During this mode, the relay R Y01 is always turned
off so that only the indoor fan is operated. RY02 is always turnd on.
1) When the FAN is set to AUTO, the indoor fan motor operates as shown in Fig 7-1-1.
2) When the FAN is set to LOW, MED, or HIGH, the indoor fan motor operates with a constant in volume as listed in Table 7-1-1.
28 27
Room temp.
26 25 24
Fig. 7-1-1 Auto setting of air volume
Table 7-1-1 Manual setting of FAN SPEED
Indication of
FAN SPEED
HIGH
MED LOW(+)
LOW
LOW
HIGH Air volume
(m3/h)
7-2. COOL Operation
(MODE of the remote control : COOL) (1) Compressor, 4-way valve, outdoor fan and
operation display are controlled as shown in Fig. 7-2-1.
+1
(Room temp. – Set temp.)
Set
0
temp.
ON
ON ON
OFF
(RY01)
Compressor
Fig. 7-2-1
(2) Relays R Y01 and R Y02 are turned on to energize
the outdoor unit, and a cool operation is carried out.
1) When the FAN is set to AUTO, the indoor fan motor operates as shown in Fig 7-2-2.
2) When the FAN is set to LOW, MED, or HIGH, the indoor fan motor operates with a constant in volume as listed in Table 7-1-1.
ON
OFF
OFF
(RY02)
(RY04)
4-way valve
Common relay
Outdoor fan
(RY03)
OPERATION
display
LOW MED
HIGH
510 560 650
(2) Once the setting is made, the operation mode is
memorized in the microcomputer so that the same operation can be effected thereafter simply by pushing the START/STOP button.
– 12 –
FAN
Manual
According to the set
position
+4 +3 +2 +1
(Room temp. – Set temp.)
Set
0
temp.
RY01
OFF
AUTO
HIGH
MED
LOW(+)
LOW LOW
(continuous)
Fig. 7-2-2
(3) Once the setting is made, the operation mode is
memorized in the microcomputer so that the same operation can be effected thereafter simply by pushing the START/STOP button.
7-2-1. Louver Control
(1) By pushing the SET button of the remote control
during the operation, the louver can be set to the desired position.
And the louver position is stored in the microcom­puter, the louvers will be set to the position automatically at the next operation.
(2) When the AUT O b utton is pushed, the louv er v er-
tically swings within range of 25deg.
7-3. DRY Operation
(MODE of the remote control : DRY) (1) Compressor, 4-way valve, outdoor fan and
operation display are controlled as shown in Fig. 7-3-1.
ON:6min.
+3
ON:6min.
OFF:4min.
OFF:4min.
+2
+1
(Room temp. – Set temp.)
Set
0
temp.
ON
ON:5min.
OFF:5min.
OFF
(RY01)
(RY02)
Compressor
Common relay
OFF
ON
ON:5min.
OFF:5min.
OFF
(RY04)
(RY03)
4-way valve
Outdoor fan
OPERATION
Fig. 7-3-1
The microprocessor turns the compressor on and off at regular intervals (4 to 6 minutes on and/or off). During the compressor off, the indoor fan will operate in the super low position.
• The indoor fan will operate in the AUTO position.
(2) The pattern of operation depending on the relation
between room temperature and set temperature is shown below:
display
– 13 –
Room temp.
Set temp.+1 Set temp.
Compressor Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L.*S.L. S.L.L. L. S.L. L.
*
Super Low
Fig. 7-3-2
7-4. HEAT Operation
(MODE of the remote control : HEAT) (1) Compressor, 4-way valve, outdoor fan and op-
eration display are controlled as shown in Fig. 7-4-1.
0
OFF
ON
ON
(RY04)
(RY02)
Common relay
(RY03)
4-way valve
Outdoor fan
OPERATION
–1
(Room temp. – Set temp.)
Fig. 7-4-1
OFF
ON ON
ON
(RY01)
Compressor
display
7-4-1. Louver Control
(1) By pushing the SET button of the remote control
during the operation, the louver can be set to the desired position.
(2) When the AUT O b utton is pushed, the louv er v er-
tically swings within range of 25deg. And the louver position is stored in the microcom-
puter, and at the next operation, the louvers will be set to the stored position automatically at the next operation.
7-4-2. Cool Airflow Control
(1) If the indoor heat-exchanger temperature detected
by the indoor heat-exchanger sensor is 20°C or below , the indoor fan stops and if the temperature rises to 25°C or above, the fan is restarted.
Details are in 7-10.
(2) Relays R Y01 and R Y02 are turned on to energize
the outdoor unit, and a heat operation is carried out. The indoor fan motor operates as shown in Fig. 7-4-2, when the FAN is set to AUTO.
The motor operates with a constant air volume as listed in Table 7-1-1, when the F AN is set to LOW, MED, or HIGH.
RY01 OFF
Set
0
temp.
-1
-2
-3
-4
(Room temp. – Set temp.)
AUTO
LOW LOW(+) MED(-)
MED
FAN
Manual
According to the set position
Fig. 7-4-2
(3) Once the setting is made, the operation mode is
memorized in the microcomputer so that the same operation can be effected thereafter simply by pushing the START/STOP button.
– 14 –
7-5. AUTO Operation
(MODE of the remote control : AUTO) (1) One of the 3 modes, Cooling, Fan only and Heat-
ing is selected according to room temperature at which operation is to start, as shown in Fig. 7-5-1. The Fan mode will continue until room tempera­ture reaches a level at which another mode is selected.
7-5-1. Temporary Au to
When the TEMPORARY button is pushed, the set temperature is fixed at 24°C and controlled in accor­dance with the chart shown in Fig. 7-5-1.
Cooling mode
+4
Cooling mode
+1
Fan only mode
–1
Heating mode
(Room temp. – Set temp.)
(The same cooling mode as the room temperature control is set at set temp. –1˚C) The Louver moved downward.
(The same cooling mode as the room temperature control is set at set temp. –1˚C)
(Only the indoor fan operates at Low speed)
(The same heating mode as the room temperature control is set at set temp. +1˚C)
Fig. 7-5-1
– 15 –
7-6. ECONO. Mode
7-7. Current Limit Control
When the ECONO. button is pushed, during COOL, HEAT and AUTO operation, the OPERATION display is turned off and the ECONO. display is lit and the indoor unit operates quietly and mildly with controlling airflow .
7-6-1. Cooling
(1) In the ECONO. mode, the set temp. by the remote
control is changed automatically as shown in Fig. 7-6-1.
(2) Fan speed LOW
(˚C)
Set temp. is changed
+2
Set temp. is changed
+1
Set temp.
ECONO. button is pushed
1H 2H TIME0H
The microprocessor detects the input current so as to prevent it exceeds a specified value by means of controlling the outdoor fan control as described in (1) and (2).
(1) Current limit control (Cooling)
Control is performed as shown below by detect­ing the compressor operation current with a cur­rent sensor (C.T).
Compressor Outdoor fan
4
Input current
13.5A I
12.5A I
More than I
4
3
More than I3 continues for 5 minutes
continues for 3 seconds
OFF
OFF
ON
Fig. 7-7-1
(2) Current limit control (Heating)
Control is performed as shown in Fig. 7-7-2.
Fig. 7-6-1
7-6-2. Heating
(1) In the ECONO. mode, the set temp. by the remote
control is changed automatically as shown in Fig. 7-6-2.
(2) Fan speed LOW
ECONO. button is pushed
1H 2H TIME0H
Set temp.
-1 Set temp.
is changed
-2
Set temp. is changed
(˚C)
Input current
13.5A I
12.5A I
10A I
9A I
Compressor Outdoor fan
More than I
4
3
2
1
More than I3 continues for 5 minutes
4
continues for 3 seconds
OFF
OFF
ON OFF
ON
Fig. 7-7-2
Fig. 7-6-2
– 16 –
7-8. High-Temperature Limit Control
(Heating Operation)
7-10. Cool Airflow Prevention Control
(Heating Operation)
The microprocessor detects the indoor heat exchanger temperature so as to prevent exceeding the condensate pressure.
Control is performed as shown in Fig. 7-8-1.
Heat exchanger temperature
(˚C)
60
*
1
53
52
*
1 ····· Only outdoor fan is turned off.
Compressor,
Outdoor fan
OFF
ON
Fig. 7-8-1
7-9. Low-Temperature Limit Control
(Cooling Operation)
(1) During the heating operation, the indoor fan speed
is controlled automatically in accordance with the indoor heat exchanger temperature to prevent blowing the cool air.
Control is performed as shown in Fig. 7-10-1.
Heat exchanger temperature
(˚C)
35 32 30 20
Indoor fan speed
According to the
set position
U.L. (Ultra Low)
Room temp.
<
Set temp.
OFF
Room temp.
>
Set temp.
S.L (Super Low)
Fig. 7-10-1
(2) As soon as the defrost operation starts, the indoor
fan stops.
The microprocessor detects the indoor heat exchanger temperature so as to prevent freezing up the indoor heat exchanger.
Control is performed as shown in Fig. 7-9-1.
Heat exchanger temperature
(˚C)
6 2
Compressor
Less than 2˚C continues
Outdoor fan
ON
for 5 minutes
OFF
Fig. 7-9-1
– 17 –
7-11. Defrost Operation
minutes40minutes40minutes40minutes
40
Max 6 minutes 10 minutes
1 cycle
Heating
Heating
Heating
Heating
Defrost
Defrost
Defrost
Defrost
(
)
During the heating operation, the outdoor heat exchanger temperature goes down and sometimes it is frozen.
In this case, the air conditioner stops the heating operation and starts the defrost operation to melt ice.
7-11-1. Condition to Start the Defrost
Operation
The defrost operation starts whichever below conditions are specified.
(1) When the cumulative compressor operation time
is longer than 40 or 90 minutes and difference between the indoor heat exchanger temperature and the room temperature is less than the specified value. (This value is decided by the microprocessor.) (Control e xample is shown in Fig. 7-11-1. In case of B or C, the defrost operation starts.)
(2) When the current limit control or the high
temperature limit control is performed for total of 90 minutes.
(˚C)
D
19
Fig. 7-11-2
<In case of C>
(1) The heating operation is performed for at least 90
minutes.
(2) The defrost operation time is 10 minutes.
7-11-3. Ending Condition at Defrost
Operation
(1) When the compressor current becomes 7.5A or
more during defrost operation, the defrost opera­tion stops and the heat operation restarts. (The current sensor detects the compressor current.)
(2) The defrost operation continues for at most 6
minutes or 10 minutes.
10
Indoor heat exchanger temp.
–Room temp.
A
40 90
B
Fig. 7-11-1 (Indoor fan speed : M)
7-11-2. Defrost Operation Time Control
<In case of B>
(1) The heating operation is performed for at least 40
minutes.
(2) The maximum defrost operation time is 6 minutes.
The defrost operation time for the 4th cycle is 10 minutes. (When the outdoor temperature is very low, however, the defrost operation time is 10 minutes.)
C
min.
Cumulative compressor operation time
– 18 –
DEFROST LAMP :
• During defrost operation, the PRE-DEF. lamp is on and the indoor and outdoor fans are off.
• The compressor start protection timer is inter­locked with the PRE-DEF. lamp. So the PRE­DEF. lamp is off (the fans stop) f or about 3 min­utes after the START/STOP button is turned on. When the compressor is turned on, the PRE-DEF. lamp comes on. After the heat ex­changer is preheated to about 30°C or higher, the PRE-DEF. lamp goes off, and the indoor fan starts.
7-12. Auto Restart Function
This unit is equipped with an Automatic restarting facility which allows the unit to restart and resume the set operating conditions in the event of a power supply shutdown without the use of the hand control.
The operation will resume without warning three minutes after the power is restored.
The Auto Restart function is set not to work on shipment from the factory, and so it is necessary to set it to function as required.
• When the system is stand-by (not running)
7-12-1. How to Set the Auto Restart
To set the Auto Restart function, proceed as follows: Access the TEMPORARY button located in the lower
right hand corner beneath the hinged front panel of the indoor unit (please refer to section on PARTS NAME). The power supply to the unit must be on ­the function will not be set if the power is off.
To enable the Auto Restart function, press the TEMPORARY button contin uously f or three seconds.
The unit will acknowledge the setting and beep three times. The system will now restart automatically.
The above A uto Restart settings can be carried out:
OPERATION
Press the TEMPORARY button continuously more than three seconds.
0
TEMPORARY
• When the system is operating
OPERATION
Press the TEMPORARY button continuously more than three seconds.
0
TEMPORARY
MOTION
Stand-by
The system starts to operate. The green light will be lit.
about three seconds after
3S
The unit beeps three times. The orange light will be lit.
The system is operating. The orange light is lighting. If the system is not required to run at this time, press the TEMPORARY
button once more or use the remote control and the unit will stop.
MOTION
Operating The green light is lit.
The system stops to operate. The green light is turned off.
about three seconds after
3S
The unit beeps three times.
The system stops. If the system is not required to stop at this time, use the remote control
and to restart.
During subsequent operation, the orange light is lit.
• The Auto Restart function will not accept an instruction if timer operation with the remote control is selected.
(Please refer to the section on setting the timer or setting the louver.)
• During louver swing (A UTO) oper ation, after restart by the Auto Restart function the louver swing stops.
– 19 –
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