Toshiba RAS-13N2A-ES2, RAS-13GKP-ES2, RAS-13GA-ES2, RAS-13N2AH-ES2 SERVICE MANUAL

Page 1
SERVICE MANUAL
AIR CONDITIONER
RAS-13GKHP-ES2 / RAS-13GAH-ES2
RAS-13GKP-ES2 / RAS-13GA-ES2
RAS-13NKHP-AS2 / RAS-13N2AH-AS2
FILE NO. SVM-06027
SPLIT WALL TYPE
RAS-13NKP-AS2 / RAS-13N2A-AS2
Page 2
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit
2-2 Outdoor Unit
3. WIRING DIAGRAM
3-1 RAS-13GKHP-ES2 / RAS-13GAH-ES2 3-2 RAS-13GKP-ES2 / RAS-13GA-ES2 3-3 RAS-13NKHP-AS2 / RAS-13N2AH-AS2
3-4 RAS-13NKP-AS2 / RAS-13N2A-AS2
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit (RAS-13GKHP-ES2, RAS-13NKHP-AS2) 4-2 Outdoor Unit (RAS-13GAH-ES2,RAS-13N2AH-AS2) 4-3 Indoor Unit (RAS-13GKP-ES2,RAS-13NKP-AS2) 4-4 Outdoor Unit (RAS-13GA-ES2,RAS-13N2A-AS2)
5. REFRIGERATION CYCLE DIAGRAM
5-1 RAS-13GKHP-ES2 / RAS-13GAH-ES2
RAS-13NKHP-AS2 / RAS-13N2AH-AS2
5-2 RAS-13GKP-ES2 / RAS-13GA-ES2
RAS-13NKP-AS2 / RAS-13N2A-AS2
FILE NO. SVM-06027
6. CONTROL BLOCK DIAGRAM
6-1 RAS-13GKHP-ES2 / RAS-13GAH-ES2,
RAS-13NKHP-AS2 / RAS-13N2AH-AS2
6-2 RAS-13GKP-ES2 / RAS-13GA-ES2,
RAS-13NKP-AS2 / RAS-13N2A-AS2
7.
OPERATION DESCRIPTION
7-1
Outline of Air Conditioner Control 7-2 Description of Operation Circuit 7-3 Hi POWER Mode 7-4 High-Temperature Limit Control 7-5 Low-Temperature Limit Control
7-6 Defrost Operation 7-7 Current Limit Control 7-8 Auto Restart Function
7-9 Filter Check Lamp 7-10 Self-Cleaning function 7-11 QUIET Mode 7-12 COMFORT SLEEP mode
1
Page 3
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor Unit 8-6 How to Set Remote Control Selector Switch 8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 Troubleshooting Flowcharts 9-6 Troubleshooting for Remote Control (Including The Indoor P.C. Board)
10. PARTS REPLACEMENT
10-1 Indoor Unit 10-2 Outdoor Unit
FILE NO. SVM-06027
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy) (For RAS-13GKHP-ES2) 11-2 Indoor Unit (E-Parts Assy) (For RAS-13NKHP-AS2)
Indoor Unit (E-Parts Assy) (For RAS-13GKP-ES2)
11-3
Indoor Unit (E-Parts Assy) (For RAS-13NKP-AS2)
11-4
11-5 Indoor Unit
11-6 Outdoor Unit (RAS-13GAH-ES2,RAS-13N2AH-AS2)
11-7 Outdoor Unit (RAS-13GA-ES2,RAS-13N2A-AS2)
• This air conditioner is charged with
HFC (R410A) that doesn't deplete the Ozone layer.
• This air conditioner requires special
installation for the refrigerant R410A.
2
Page 4

1. SPECIFICATIONS

FILE NO. SVM-06027
MODEL
ITEM Cooling Heating Cooling
Capacity
Power source V 220 240
Power consumption kW 1.15 1.19 1.14 1.18 1.13 1.17 Power factor % 98 96 96 95 98 97
Running Indoor A 0.15
current Outdoor A 5.20 5.00 5.27 5.18 5.10 4.90 Starting current A 30
Moisture removal lit/h 2.0
Noise
Refrigerant
Refrigerant control
Interconnection
pipe
INDOOR UNIT
Dimensions Width mm 790
Net weight kg 10
Evaporator type Finned tube
Indoor fan type Cross flow fan
Airflow volume
Fan motor output W 20
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT
Dimensions Width mm 780
Net weight
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m3/h 2120 2200 2120 2200 2030 2150
Fan motor output W
Compressor
Safety device Fuse, Overload relay
Louver type Automatic louver
Usable outdoor temperature range °C 15 ~ 43 10 ~ 24 15 ~ 43
Indoor (H/M/L) dB 41/35/31
Outdoor (220-240V) dB 50 51 50 51
Name of refrigerant
Rated amount
Gas side size
Connection type Flare connection
Liquid side size mm ∅ 6.35
Connection type Flare connection
Maximum length (One way)
Maximum height difference
Height mm 275
Depth mm 218
High fan m3/h 630 650 630
Medium fan m3/h 520 550 520
Low fan m3/h 430 490 430
Height mm 550
Depth mm
Model PA150X2C-4FT
Output W 1100
kW 3.74 3.82 4.20 4.26 3.75 3.75
Phase 1
Hz 50
kg
mm
m
m
kg
RAS-13GKHP-ES2 / RAS-13GAH-ES2
RAS-13NKHP-AS2 / RAS-13N2AH-AS2
220V 240V 220V 240V 220V 240V
R410A
1.08
Capillary tube
12.7
1
15*
6
RAS-13NKHP-AS2
RAS-13GAH-ES2,RAS-13N2AH-AS2
290
39
42
RAS-13GKP-ES2 / RAS-13GA-ES2
RAS-13NKP-AS2 / RAS-13N2A-AS2
26
50
0.98
RAS-13GKP-ES2RAS-13GKHP-ES2 RAS-13NKP-AS2
RAS-13GA-ES2,RAS-13N2A-AS2
38
30
51
3
Page 5
Note : 1
Capacity is based on the following temperature conditions.
FILE NO. SVM-06027
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Note : 2
*1 No need to charge extra refrigerant.
Condition
Cooling Heating
(DB) 27°C 20°C
(WB) 19°C 15°C
(DB) 35°C 7°C
(WB) 24°C 6°C
JIS B8615-1
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2-1. Indoor Unit
Front panel
FILE NO. SVM-06027

2. CONSTRUCTION VIEWS

60
6
Knock out system
Air inlet
Air filter
Heat exchanger
790
275
Air outlet
120 80
590
Hanger
64
218
60
6
48
Knock out system
48
53
Drain hose (0.54m)
Hanger
45
Minimum distance to ceiling
275
1
7
0
o
r m
o
re
320
620
235 235
215 215
re
Minimum distance to ceiling
o r m
o 5 6
Hanger
5
Connecting pipe (0.43m) (Flare 6.35)
Connecting pipe (0.33m)
(Flare 12.7)
Hanger
Hanger
150150 160160
Installation plate outline
Center line
For stud bolt (8~10)
For stud bolt (6)
26
4519040
Minimum distance to ceiling
1
7
0
o
r m
o
re
32
9090
160
57 18
Wireless remote control
Page 7
2.2. Outdoor Unit
600
50
36
321
307
A detail Drawing (Back leg)
R5.5
R
Ø
15
6 hole
28
86
321
Ø
25 Drain outlet
FAN-GUARD
436
Ø
FILE NO. SVM-06027
A
109 124
307
321
Ø
2
-
Ø
11 x 14
(For 8 -
Ø
Hole
10 anchor bolt)
Ø
6 hole
11x14 hole
Ø
B Detail Drawing (Front leg)
36 50
R
15
COVER-PV
Z
290
550
275
321 342
Electrical part cover
Liquid side (Flare 6.35)
Ø
Gas side (Flare 12.7)
Ø
5
4
S
ervice port
Z View
9060090
69
129
84
100 or more
321
100 or more
Air outlel
600
Air intlel
600 or more
6
600 or more
4x 11 Long holes(For 8- 10 anchor bolt)
Ø
Ø
Ø
Page 8

3. WIRING DIAGRAM

3-1. RAS-13GKHP-ES2 / RAS-13GAH-ES2
FILE NO. SVM-06027
BRW(L)
L
BLU(N)
N
GRN & YEL
SINGLE PHASE
220-240V~, 50Hz
BLK P04
T02
C.T.
131
CN27
73°Cx2
THERMAL FUSE
Louver
Motor
CN25
PNK
SG01
DSA
VARISTOR
BLK
R22
3
4
PNK
112
RY01
2
CN04
T6.3A 250VAC
FUSE F01
MAIN P.C. BOARD
YEL
54321
54321
C01
R21
VARISTOR
YEL
CN07
YEL
YEL
WHI
DC5V
L01
WP-003
RY04RY03
CR01
150°C
1 1
3
CN03
112
BLK
2
BLK
THERMO
SENSOR (TA)
CN01
112
HEAT EXCHANGER
2
SENSOR (TC)
BLK
BLK
CR02
2 2 3 3 4 4 5 5 6 6
INFRARED RAYS RECEIVE
AND INDICATION PARTS
345
1
2
345
1
2
BLU
BLU
BLU
345
2
345
2
Voltage
Regulator
IC03
BLU
R319
R26
BLU
1
1
C02
CR03
C15
5
CN10
BLK
5
GRY
YEL
BRW
RED
WHI
789
6
789
6
BLU
BLU
789
6
789
6
Micro
Power
Module
R25
R27
3 1 3 1
10
11
10
11
BLU
BLU
BLU
10
11
10
11
CN14
DC12V
+
DB01 C63
CN11
1 2 3 1 2 3
WHI
INDOOR TERMINAL BLOCK
OUTDOOR TERMINAL
BLOCK
COMPRESSOR
BLK
WHI
2
1 4
(L)2(N)
1
BLK
SOLENOID COIL
RED
RED
RED
PNK
WHI
CAPACITOR
BLU
CAPACITOR
RED
3
3
BLU
FAN MOTOR
BLU
4
WHI
AC FAN MOTOR
GRN&YEL
INDOOR
OUTDOOR
CHASSIS
BLK
7
Page 9
Heat Exchanger Sensor (TC)
Thermo Sensor (TA)
L
L N
N
SINGLE PHASE
220-240V~, 50Hz
3-2. RAS-13GKP-ES2 / RAS-13GA-ES2
Infrared rays receiver and indication parts.
BRW (L)
BLU (N)
GRN&YEL
CN01
121
CN03
121
CN25
CN14
2
2
1 1
BLU
1 1
2
BLU
2
43 432
BLU
BLU
432 43
F01
T6.3 A
250 VAC
R21 R22
5 5
BLU
5
C15
6 6
BLU
3
6 6587
8
7
10
9 11
8
7
10
11
9
BLU
BLU
BLU
BLU
WHI
8
7
10
11
9
10
11
9
4
RY01
SG01
L01
2
2
1
4
3
DSA
C01
BLK
P04
RED
TRANS (T T-10)
WHI
113
CN05 CN06
3
DB50
C50
+
IC03
R46
BLU
113
Regulator
circuit
R47
R48
FILE NO. SVM-06027
GRY
3
MCC-920
CR03
D38
DC 12 V
DC 5 V
C58
CN07 1 2 3 4 5
CN11
1 2 3
CN10
5
3
1
WHI
1
YEL YEL YEL YEL
1
2
2
3
3
4
4
5
5
1 2 3 4 5
Louver motor
YEL
1
GRY
2
BRW
3
WHI
5
BLK
3
RED
1
1
2
3
4
5
6 6
150 C 1 2 3 4 5
Indoor FAN motor
INDOOR TERMINAL
BLOCK
OUTDOOR
TERMINAL
BLOCK
BLK
BLK
CN31
BLK
1
1(L)
FAN MOTOR
RED
WHI
2(N)
112
2
PNK
TEMP FUSE
73 C
CN04
PNK
GRN&YEL
2
INDOOR
OUTDOOR
CHASSIS
RED
CAPACITOR
RED
WHI
COMPRESSOR
PNK WHI
CAPACITOR
8
Page 10
3-3. RAS-13NKHP-AS2 / RAS-13N2AH-AS2
FILE NO. SVM-06027
BRW(L) BLU(N)
GRN & YEL
SINGLE PHASE
220-240V~, 50Hz
BLK P04
T02
C.T.
131
CN27
73°Cx2
THERMAL FUSE
Louver
Motor
CN25
PNK
SG01
DSA
VARISTOR
BLK
R22
3
4
PNK
112
RY01
2
CN04
T6.3A 250VAC
FUSE F01
MAIN P.C. BOARD
YEL
54321
54321
C01
R21
VARISTOR
YEL
CN07
YEL
YEL
WHI
DC5V
L01
WP-003
RY04RY03
CR01
150°C
1 1
3
CN03
112
BLK
2
BLK
THERMO
SENSOR (TA)
CN01
112
HEAT EXCHANGER
2
SENSOR (TC)
BLK
BLK
CR02
2 2 3 3 4 4 5 5 6 6
INFRARED RAYS RECEIVE
AND INDICATION PARTS
345
1
2
345
1
2
BLU
BLU
BLU
345
2
345
2
Voltage
Regulator
IC03
BLU
R319
R26
BLU
1
1
C02
CR03
C15
5
CN10
BLK
5
GRY
YEL
BRW
RED
WHI
789
6
789
6
BLU
BLU
789
6
789
6
Micro
Power
Module
R25
R27
3 1 3 1
10
11
10
11
BLU
BLU
BLU
10
11
10
11
CN14
DC12V
+
DB01 C63
CN11
1 2 3 1 2 3
WHI
INDOOR TERMINAL BLOCK
OUTDOOR TERMINAL
BLOCK
COMPRESSOR
BLK
WHI
2
1 4
(L)2(N)
1
BLK
SOLENOID COIL
RED
RED
RED
PNK
WHI
CAPACITOR
BLU
CAPACITOR
RED
3
3
BLU
FAN MOTOR
BLU
4
WHI
AC FAN MOTOR
GRN&YEL
INDOOR
OUTDOOR
CHASSIS
BLK
9
Page 11
Heat Exchanger Sensor (TC)
Thermo Sensor (TA)
BRW (L) BLU (N) GRN&YEL
SINGLE PHASE
220-240V~, 50Hz
3-4. RAS-13NKP-AS2 / RAS-13N2A-AS2
Infrared rays receiver and indication parts.
CN01
121
CN03
121
CN25
CN14
2
2
2
1 1
BLU
BLU
BLU
1
2
1
250 VAC
INDOOR TERMINAL
BLOCK
43 432
BLU
432 43
F01
T6.3 A
R21 R22
5 5
BLU
5
C15
6 6
BLU
6 6587
3
CN31
BLK
8
7
10
9 11
8
7
10
11
9
BLU
BLU
BLU
BLU
WHI
8
7
10
11
9
10
9
RY01
L01
2
2
3
WHI
1
BLK
11
P04
4
SG01
DSA
1
C01
4
GRN&YEL
2
RED
TRANS (T T-10)
WHI
113
CN05 CN06
3
DB50
C50
+
IC03
BLU
R47
R46
R48
GRY
113
3
Regulator
circuit
D38
INDOOR
CN04
FILE NO. SVM-06027
MCC-920
CR03
112
PNK
DC 12 V
DC 5 V
2
PNK
CN07 1 2 3 4 5
CN11
1 2 3
CN10
C58
5
3
1
TEMP FUSE
73 C
WHI
1
YEL YEL YEL YEL
YEL
GRY BRW
WHI
BLK
RED
1
2
2
3
3
4
4
5
5
1 2 3 4 5
1 2 3
5
3
1
Louver motor
150 C
1
1 2
2 3
3 4
4
5
5
6 6
Indoor FAN motor
OUTDOOR
TERMINAL
BLOCK
BLK
BLK
1(L)
RED
FAN MOTOR
2(N)
RED
WHI
CHASSIS
RED
CAPACITOR
COMPRESSOR
PNK WHI
OUTDOOR
CAPACITOR
10
Page 12
FILE NO. SVM-06027
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit (
No. Parts name Type Specifications
1 Fan motor (for indoor) SKF-220-20-4A-1 AC Motor with 150 C thermo fuse 2 Thermo sensor (TA-sensor) 10k at 25 C 3 Micro Power Module (M01) 4 Microcontroller unit (IC30) TMP87CM40AN 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Bridge rectifier (DB01) D3SBA60 4A, 600 V 8 Capacitor (C63) KMH400VSSN47M22S 47mF, 400 V 9 Fuse (F01) BET 6.3A T6.3A, 250VAC
10 Varistor (R21, R22) TND15G561K 560 V 11 Resistor (R319) RF-2TK5R6 5.6 , 2 W 12 Louver motor MP24Z 12VDC 13 Relay (Comp., RY01) DI1U Rating 25A/AC250 V, 3-48VDC 14 Relay (Fan, RY03) G5NB-1A Rating 3A/AC250 V, 12VDC 15 Relay (Solenoide, RY04) G5NB-1A Rating 3A/AC250 V, 12VDC
RAS-13GKHP-ES2,
RAS-13NKHP-AS2)
µRM1260V
DC 390V, Secondary DC 12V
10k at 25 C
°
W
W
W
°
°
4-2. Outdoor Unit (RAS-13GAH-ES2, RAS-13N2AH-AS2)
No. Parts name
1 Compressor PA150X2C-4FT Winding resistance (Ω) C-R C-S
Fan motor
2
(for outdoor)
Running capacitor 3
(for fan motor)
Running capacitor 4
(for compressor)
Solenoid coil
(for 4-way valve)
5
(for Heat pump
model)
RS44B306U0214S AC 440V, 30µF
Type
Output (Rated) 1100W, 2poles, 1 phase, 220 240V, 50Hz
(at 20°C) 2.35 3.22
Output (Rated) 42W, 6poles, 1 phase, 220 240V, 50Hz
HF-240-42A or
WLF-240-42A
DS451155NPQB AC 450V, 1.5µF
STF-01AJ503H1
Winding resistance () Red-Black White-Black
(at 20°C) 176.2 or 188
AC 220 240V, 50Hz
Specifications
290.5 or 289
11
Page 13
FILE NO. SVM-06027
4-3. Indoor Unit (RAS-13GKP-ES2, RAS-13NKP-AS2)
No. Parts name Type Specifications
1 Fan motor (for indoor) SKF- 220-20-4A-1 AC Motor with 150 C thermo fuse 2 Thermo sensor (TA-sensor) 10k at 25 C 3 Transformer 4 Microcontroller unit (IC30) TMP87CM40AN 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) *SS11V-06270 27mH, 600mA 7 Bridge rectifier (DB50) KBP06M/51 1.5A, 600 V 8 Capacitor (C50) PF1E222MNN1625 2200mF, 25 V 9 Fuse (F01) BET6.3A T6.3A, 250VAC
10 Varistor (R21, R22)
11 Louver motor MP24Z 12VDC 12 Relay (Comp., RY01) DI1U Rating 25A/AC250 V, 3~48VDC
TT-10
TND15G561K
W
10k at 25 C
W
560 V
°
°
°
4-4. Outdoor Unit (RAS-13GA-ES2, RAS-13N2A-AS2)
No. Parts name Type Specifications
Output (Rated) 1100W, 2poles, 1 phase, 220 240V, 50Hz
1 Compressor
Fan motor
2
(for outdoor)
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
PA150X2C-4FT
WLF-240-30A
DS451155NPQB
RS44B306U0214S
Winding resistance (Ω) C-R C-S
(at 20°C)
Output (Rated) 30W, 6poles, 1 phase, 220 240V, 50Hz
Winding resistance (Ω) Red-Black White-Black
(at 20°C) 237
AC 450V, 1.5µF
AC 440V, 30µF
2.35
3.22
380
12
Page 14

5. REFRIGERATION CYCLE DIAGRAM

5-1. RAS-13GKHP-ES2 / RAS-13GAH-ES2
RAS-13NKHP-AS2 / RAS-13N2AH-AS2
FILE NO. SVM-06027
Indoor unit
Cooling
0.39m (Connecting pipe) 12.7
O.D.:12.7mm O.D.:6.35mm
Cooling
Heating
Heating
P
Packed valve
(12.7)
Heating
4-way valve
Cooling
Compressor
PA150X2C-4FT
Accumulator
Heat exchanger
Cross flow fan
T1
Capillary tube
1.5x1500l
0.49m
(Connecting pipe)
6.35
Packed valve
(6.35)
Capillary tube
1.0x400l
Heat exchanger
Refrigerant
R410A : 1.08 kg.
Cooling Heating
Propeller fan
Outdoor unit
Mark( )means check points of Gas Leak.
Ambient temp.
50Hz
Standar d
pressure
(MPaG)
P
Surface temp. of heat
exchanger inter changing
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 2.70 44.5 High 20/15 7/6
Heating Overload*1 3.12 ~ 3.77 52.0 ~ 56. 8 Low 27/ 24/18
Low temperature 2.20 35.0 High 20/− −10/10
Standard 0.90 10.0 High
27/19
35/24
Cooling Overload 0.99 14.0 High 32/23 43/26
Low temperature 0.65 2.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
*1  During heating overload operation, a value for the high temperature limit control operation is included.
13
Page 15
5-2. RAS-13GKP-ES2 / RAS-13GA-ES2
RAS-13NKP-AS2 / RAS-13N2A-AS2
FILE NO. SVM-06027
Indoor unit
Cooling
0.39m (Connecting pipe) 12.7
O.D.:12.7mm O.D.:6.35mm
Cooling
Packed valve
Cooling
P
(12.7)
Compressor
PA150X2C-4FT
Accumulator
Heat exchanger
Cross flow fan
T1
Packed valve
(6.35)
Capillary tube
1.7x700
0.49m (Connecting pipe) 6.35
l
Heat exchanger
Refrigerant
R410A : 0.98 kg.
Cooling
Propeller fan Outdoor unit
Mark( )means check points of Gas Leak.
Ambient temp.
50Hz
Standar d
pressure
(MPaG)
P
Surface temp. of heat
exchanger inter changing
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 0.80 10.0 High 27/19 35/24
Cooling Overload 1.04 15.0 High 32/23 43/26
Low temperature 0.72 2.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
14
Page 16

6. CONTROL BLOCK DIAGRAM

FILE NO. SVM-06027
6-1. RAS-13GKHP-ES2 / RAS-13GAH-ES2,
Main Unit Control Panel
Heat Exchange sensor
Thermo. Sensor
Current Sensor
(Compressor Current)
Infrared Rays Signal Reciver
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Compressor
RAS-13NKHP-AS2 / RAS-13N2AH-AS2
M.C.U.
Functions
 Louver Control
3-minutes Delay at Restart
for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
ON/OFF
Signal
Outdoor Fan
ON/OFF
Signal
4-Way Valve
ON/OFF
Signal
Louver
ON/OFF
Signal
Operation
Display
Timer
Display
Filter Sign
Display
Hi Power
Sign Display
PRE DEF.
Sign Display
Indoor Fan
Motor
220-240 V~, 50Hz
REMOTE CONTROL
Noise Filter Relay Driver, Louver Driver
Relay
RY01
Compressor 4-Way Valve
Remote Control
Operation ( )
Operation Mode Selection
AUTO, COOL, DRY, HEAT, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
Relay
RY03
Outdoor Fan Motor
Infrared Rays
Louver
Motor
Relay
RY04
ECO
Hi power
TIMER 1.3.5.9H
COMFORT SLEEP
QUIET
15
Page 17
FILE NO. SVM-06027
6-2. RAS-13GKP-ES2 / RAS-13GA-ES2,
Main Unit Control Panel M.C.U.
Heat Exchange sensor
Thermo. Sensor
Infrared Rays Signal Reciver
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
RAS-13NKP-AS2 / RAS-13N2A-AS2
Functions
 Louver Control
3-minutes Delay at Restart
for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Compressor
ON/OFF
Signal
ON/OFF
Operation
Display
Timer
Display
Filter Sign
Display
Hi Power
Sign Display
Fan Only
Sign Display
Indoor Fan
Motor
Louver
Signal
220-240 V~, 50Hz
REMOTE CONTROL
Noise Filter Relay Driver, Louver Driver
Relay
RY01
Compressor, Outdoor Fan Motor
Infrared Rays
Remote Control
Operation ( )
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
Louver
Motor
ECO
Hi power
TIMER 1.3.5.9H
COMFORT SLEEP
QUIET
− 16
Page 18

7. OPERATION DESCRIPTION

FILE NO. SVM-06027
7-1. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses AC motor for an indoor fan. The AC motor drive circuit is mounted in the indoor unit. And electrical
parts which driving the compressor and the outdoor
fan motor, are mounted in the outdoor unit.
The air conditioner is controlled by the controller mounted in the indoor unit. The controller operates all components based on the commands transmitted from the remote control and the feedback data of the sensor is as follow:
The temperature measurement at the air inlet of the indoor heat exchanger by the indoor temperature sensor
The temperature measurement at the indoor heat exchanger by the indoor heat exchanger temperature sensor
Indoor fan motor operation control
Louver motor control
LED display control
Outdoor fan motor operation control
4-WAYS-VALVE operation control
(Heat pump model only)
Compressor operation control
Receiving the information of the operation
status and judging the information or the indication of errors
Table 7-1-1
7-1-1. Louver control
(1) Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcontroller, and the louver is automatically set at the stored position for the next operation.
(2) Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts
swinging. When [SWING] button is pressed again, it stops swinging.
7-1-2. Indoor fan control (AC Fan motor)
(1) The indoor fan is operated by the stepless speed
change AC motor.
(2) For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW
+
, MED, MED and HIGH). If AUTO mode is selected, the fan motor speed is automatically controlled by the difference between the preset temperature and the room temperature.
LOW
=
LOW+MED
+
2
MED+=
MED+HIGH
2
+
OPERATION
MODE
RAS-13GKP Series RAS-13NKP Series
Model
RAS-13GKHP Series RAS-13NKHP Series
FAN TAP
Cooling UH H M L L- UL SL
Fan only Dry
Heat UH H M L L- UL SL
rpm
Air flow volume (m3/h)
rpm
Air flow volume (m3/h)
1350
650
1350 1300 1150 1100 1050 1020 950 900 850 700
650 630 550 520 490 470 430 400 370 280
H M L L-
M L L- UL SL
1300 1150 1100 1050 1000 950 900 850
630 550 520 490 460 430 400 370
800
340
800
340
750
310
17
700
280
550 190
Page 19
FILE NO. SVM-06027
7-2. Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power supply is on.
(2) When pressing [ ] button on the remote control,
receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcontroller so that the previous operation can be effected thereafter simply by pressing [ ] button.
7-2-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When [FAN] button is set to LOW, LOW HIGH, the motor operates with a constant air flow.
°C
+3 +2.5 +2
-
+1.5 +1 +0.5
(Room temp.) (Preset temp.)
Preset temp.
0
(Preset temp.: 22°C)
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L-.
(2) The Hi POWER, ECO and COMFORT SLEEP
operation cannot be set.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
+
, MED, MED+ or
M+
*1 *1 *1
-
L
7-2-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-2.
°C
ON ON
OFF OFFOFF ON
4-way valve
Compressor
Outdoor fan
OPERATION
-
(Room temp.) (Preset temp.)
Preset temp.
0.5
0
Fig. 7-2-2
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When [FAN] button is set to LOW, LOW
+
, MED, MED+ or
HIGH, the motor operates with a constant air flow.
°C
(Preset temp.)
(Room temp.)
Preset temp.
+3 +2.5 +2 +1.5 +1
+0.5
0
-0.5
M+
*1
*1 *1
L
-
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L-.
display
- 18-
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
Page 20
FILE NO. SVM-06027
7-2-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display on the remote control are controlled as shown in Fig. 7-2-4.
°C
ON:6min.
-
(Room temp.) (Preset temp.)
Preset temp.
+3
+2
+1
ON:6min.
OFF:4min.
ON:5min.
OFF:5min.
OFF
0
Compressor
OFF
ON:5min.
OFF
4-way valve
OFF:4min.
OFF:5min.
Outdoor fan
Fig. 7-2-4
7-2-4. Heating operation *Heat pump model only
(1) The compressor, 4-way valve, outdoor fan and
ON
display
OPERATION
([MODE] button on the remote control is set to the heating operation.)
operation display on the remote control are controlled as shown in Fig. 7-2-6.
°C
Preset temp.
0
-0.5
-
(Room temp.) (Preset temp.)
ON
OFF
ON
Compressor
4-way valve
Fig. 7-2-6
ON
OFF
ON
Outdoor fan
display
OPERATION
(2) The microcontroller turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-2-5.
Room temp.
Preset temp.+1 Preset temp.
Compressor Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L *SL SLLL SL L
*
Super Low
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-7. When [FAN] button is set to LOW, LOW
+
, MED, MED+ or
HIGH, the motor operates with a constant air flow.
Preset
temp.
°C
0
-0.5
-1
-1.5
-2
-
-5.0
-5.5
[FAN AUTO]
(Room temp.) (Preset temp.)
L *1
*2
+
M
H
*1, *2 : The values marked with *1 and *2 are
calculated and controlled by the difference in motor speed between M+ and L.
Fig. 7-2-7 Setting of air flow [FAN:AUTO]
(4) The Hi POWER, ECO, COMFORT SLEEP and
QUIET operations cannot be set.
- 19 -
Page 21
FILE NO. SVM-06027
(3) The indoor heat exchanger restricts revolving
speed of the fan motor to prevent a cold draft. The upper limit of the revolving speed is shown in Fig. 7-2-8 and Table 7-2-1.
°C
453434
33
323121
20
*2
A+8
A+8
A− 4
A− 4
*6 *5
Indoor heat exchanger temperature
AUTO
*4
*3
SL
SL*1
Stop
Manual (One of 5 steps)
-
H (Up to
L seting speed)
Fig. 7-2-8 Cold draft preventing control
NOTES :
*1: The fan stops for 2 minutes after thermostat-OFF *2: A is 24°C when the preset temperature is 24°C or
more and A is the preset temperature when it is
under 24°C. *3: SL means Super Low. *4: Calculated from difference in motor speed
between SL and H.
7-2-5. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 3 operations (Cooling, Fan only or Heating)
is selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-2-9. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the [RESET] button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-2-9.
°C
Cooling operation
The louver moves to the position same as Hi POWER operation.
+4
Cooling operation
0
Fan only operation
-
1
-
*5 and *6:
Fan *5 *6 speed Starting period Stabilized period
·
AUTO Up until 12 minutes
Manual Room temperature (L H) < Preset temperature
-
·
passed after starting the unit
·
From 12 to 25 minutes passed after starting the unit and room temperature is 3°C lower than preset temperature
·
·
 From 12 to 25 minutes
passed after starting the unit and room temperature is between preset temperature and 3°C lower than preset temperature
 25 minutes or more
·
passed after starting the unit
 Room temperature
·
Preset temperature
-
4°C
Table 7-2-1
-
3.5°C
Heating operation
Heating model
(Room temp.) (Preset temp.)
Cooling model
.
Fig. 7-2-9
-
20
-
Page 22
FILE NO. SVM-06027
7-3. Hi POWER Mode
([Hi POWER] button on the remote control is pressed.)
When [Hi POWER] button is pressed while the indoor unit is in Auto, Cooling or Heating operation, Hi POWER mark is indicated on the display of the remote control and the unit operates as follows.
(1) Automatic operation
The indoor unit operates in according to the
·
current operation.
(2) Cooling operation
The setting temperature drops 3°C. (The value of the setting temperature on the remote control does not change.)
If the room temperature is higher than the setting temperature by 3.5°C or more, the horizontal louver moves to the Hi POWER position automatically. Then when the room temperature is 1°C less than the setting temperature the horizontal louver returns automatically.
FAN speed : [AUTO] If the room temperature is higher than the setting temperature by 3.5°C or more, the air conditioner operates at maximum airflow level. If the room temperature is higher than the setting temperature by less than 3.5°C, the air conditioner operates at normal airflow level.
FAN speed : One of 5 levels If the room temperature is higher than the setting temperature by 3.5°C or more, the air conditioner operates at higher consecutive airflow level. If the room temperature is higher than the setting temperature by less than 3.5°C, the air conditioner operates at normal airflow level.
7-4. High-Temperature Limit Control
*Heat pump model only
The microcontroller detects the indoor heat exchanger temperature to prevent pressure of a refrigerating cycle from increasing excessively. The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-1.
Compressor
OFF
ON
ON
Outdoor fan
OFF
OFF
ON
Heat exchanger temp.
(°C) 60
53
52
Fig. 7-4-1
7-5. Low-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent the indoor heat exchanger from freezing. The compressor and outdoor fan motor are controlled as shown in Fig. 7-5-1
Heat exchanger temperature
(°C)
6
2
Compressor Outdoor fan
ON
Less than 2°C continues
for 5 minutes
OFF
(3) Heating operation (Heat pump model)
The preset temperature increases 2°C,
·
(The value of the preset temperature on the remote control does not change.) The indoor unit operates in normal heating
·
mode except the preset temperature is higher (+2°C).
(4) The Hi POWER mode can not be set in Dry or Fan
only operation.
-
21
Fig. 7-5-1
-
Page 23
FILE NO. SVM-06027
7-6. Defrost Operation *Heat pump model only
During the heating operation, the outdoor heat exchanger temperature goes down and sometimes it is frozen. In this case, the air conditioner stops the heating operation and starts the defrost operation to melt ice.
7-6-1. Condition to start the defrost operation
The defrost operation starts whichever below conditions are satisfied.
(1) When the cumulative compressor operating time is
longer than 40 or 90 minutes and difference between the indoor heat exchanger temperature and the room temperature is less than the specified value. (This value is decided by the microprocessor.) (Control example is shown in Fig. 7-6-1. In case of B or C, the defrost operation starts.)
(2) When the current limit control or the high
temperature limit control is performed for total of 90 minutes.
D
<In case of C>
(1) The heating operation is performed for at least 90
minutes.
(2) The defrost operating time is 10 minutes.
7-6-3. Ending condition at defrost operation
(1) When the compressor current becomes 7.5A or
more during defrost operation, the defrost operation stops and the heating operation restarts. (The current sensor detects the compressor current.)
(2) The defrost operation continues for at most
6 minutes or 10 minutes.
DEFROST LAMP :
·
During defrost operation, the PRE-DEF. lamp is on and the indoor and outdoor fans are off.
·
The compressor start protection timer is inter­looked with the PRE-DEF. lamp. So the PRE-DEF. Lamp is off (the fans stop) for about 3 minutes after the [ ] button is turned on. When the compressor is turned on, the PRE-DEF. lamp comes on. After the heat ex-changer is preheated to about 24 goes off, and the indoor fan starts.
°C or higher
, the PRE-DEF. Lamp
xchanger temp
Indoor heat e
- Room temp
A
B
C
Cumulative compressor operating time
Fig. 7-6-1 (Indoor fan speed : M)
7-6-2. Defrost operation time control
<In case of B>
(1) The heating operation is performed for at least
40 minutes.
(2) The maximum defrost operating time is 6 minutes.
The defrost operating time for the 4th cycle is 10 minutes. (When the outdoor temperature is very low, however, the defrost operating time is 10 minutes.)
minutes
40
Heating
minutes
40
Defrost
Heating
minutes
40
Defrost
Heating
minutes
40
Defrost
Heating
Defrost
Max 6 minutes
1 cycle
Fig. 7-6-2
10 minutes
-
22
-
Page 24
7-7. Current Limit Control *Heat pump model
only
The microcontroller detects the input current so as to prevent it exceeds a specified value by means of controlling the outdoor fan control as described in (1) and (2).
(1) Current limit control (Cooling operation)
Control is performed as shown below by detecting the compressor operating current with a current sensor (C.T).
Input current
11A I4
10A I3
FILE NO. SVM-06027
Compressor Outdoor fan More than I4 continues for 3 seconds
OFF
More than I3 continues for 5 minutes
OFF
ON
(2) Current limit control (Heating operation)
Control is performed as shown in Fig. 7-7-2
Input current
11A I4
10A I3
6A I2
5A I1
Remark :
This function is available only for heat pump model (Cooling models have no a current sensor (C.T.)).
Fig. 7-7-1
Compressor Outdoor fan
More than I4 continues for 3 seconds
OFF
More than I3 continues for 5 minutes
OFF
ON OFF
ON
Fig. 7-7-2
-
23
-
Page 25
FILE NO. SVM-06027
7-8. Auto Restart Function
The indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the event of power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored. This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
7-8-1. How to set auto restart function
To set the auto restart function, proceed as follows: The power supply to the unit must be on; the function will not set if the power is off. Push the [RESET] button located in the center of the front panel continuously for three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
When the unit is on standby (Not operating)
Operation Motions
Push [RESET] button for more The unit is on standby. than three seconds.
¯
The unit starts to operate. The green lamp is on.
¯
RESET
0
The unit beeps three times The lamp changes from and continues to operate. green to orange.
3S
If the unit is not required to operate at this time, push [RESET]
RESET button
button once more or use the remote control to turn it off.
After approx. three seconds,
When the unit is in operation
Operation Motions
Push [RESET] button for more The unit is in operation. The green lamp is on. than three seconds.
¯
The unit stops operating. The green lamp is turned off.
After approx. three seconds,
¯
RESET
0
The unit beeps three times
3S
If the unit is required to operate at this time, push [RESET]
RESET button
While this function is being set, if the unit is in
·
operation, the orange lamp is on.
·
This function can not be set if the timer operation has been selected.
·
When the unit is turned on by this function, the
button once more or use the remote control to turn it on.
·
While the filter check lamp is on, the [RESET] button has the function of filter reset button.
louver will not swing even though it was swinging automatically before shutting down.
-
24
-
Page 26
7-8-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows: Repeat the setting prodedure: the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote control after the main power supply is turned off.
When the unit is on standby (Not operating)
Operation Motions
Push [RESET button for more The unit is on standby. than three seconds.
¯
The unit starts to operate. The orange lamp is on.
¯
RESET
0
The unit beeps three times The lamp changes from and continues to operate. orange to green.
3S
¯
FILE NO. SVM-06027
After approx. three seconds,
RESET button
button once more or use the remote control to turn it off.
When the unit is in operation
Operation Motions
Push [RESET] button for more The unit is in operation. The orange lamp is on.
If the unit is not required to operate at this time, push [RESET]
than three seconds.
¯
The unit stops operating. The orange lamp is turned off.
After approx. three seconds,
¯
RESET
0
The unit beeps three times
3S
If the unit is required to operate at this time, push [RESET]
RESET button
·
While this function is being set, if the unit is in
button once more or use the remote control to turn it on.
7-9. Filter Check Lamp
operation, the orange lamp is on.
When the elapsed time reaches 1000 hours, the filter
7-8-3. Power failure during timer operation
check lamp indicates. After cleaning the filters, turn off the filter check lamp.
When the unit is in Timer operation, if it is turned off because of power failure, the timer operation is
7-9-1. How to turn off filter check lamp
cancelled. Therefore, set the timer operation again.
Push [RESET] button on the indoor unit.
Note:
If [RESET] button is pushed while the filter check lamp is not indicating, the indoor unit will start the Automatic Operation.
- 25-
Page 27
FILE NO. SVM-06027
7-10. Self-Cleaning function
Self-Cleaning function is designed to reduce humidity that causes mold to form inside the air conditioning unit. This advanced, efficient system reduces moisture in the coil. When air conditioner is turned off, the internal fan activates and dries the moisture in the coil for 20 minutes, then it turns off automatically.
Operation display ON OFF OFF
FCU fan
FCU louver OPEN CLOSE CLOSE
Timer display
Compressor
CDU fan ON or OFF
rpm is depend on presetting. rpm is SL speed.
depend on presetting of timer function. depend on presetting of timer function.
depend on presetting per room temperature.
depend on presetting per room temperature.
Cool mode or dry mode
operation more than 10 mins.
ON ON
ON or OFF
ON or OFF
8
Self-Cleaning mode
operate 20 mins.
Turn off by remote controller or
timer-off function.
ON
OFF OFF
OFF OFF
8
Automatically turn-off.
The Self-Cleaning function is set as default at ex-factory.
Self-Cleaning operation can stop manually by press [
7-
10-1. How to cancel Self-Cleaning function
To cancel the Self-Cleaning function, proceed as follows:
• Press [
RESET] button one time or use remote control to turn on air conditioner. The OPERATION display will show in orange color (When AUTO­RESTART is ON) or green color (When AUTO­RESTART is OFF).
• Hold down the [
RESET] button for more than 20 seconds. (The air conditioner will stop suddenly when the [
RESET] button is pressed but keep holding it continue. Then will beep 3 times in the first 3 seconds but it is not related to Self-Cleaning function)
After holding about 20 seconds, the air conditioner will beep 5 times without any blinking of display.
The Self-Cleaning Operation had been cancelled.
] button of the remote control two more time.
10-2. How to set Self-Cleaning function.
7-
To set the Self-Cleaning function, proceed as follows.
• Press [
RESET] button one time or use remote control to turn on air conditioner. The OPERATION display will show in orange color (When AUTO­RESET is ON) or green color (When AUTO­RESTART is OFF).
• Hold down the [
RESET] button for more than 20 seconds. (The air conditioner will stop suddenly when the [ holding it
RESET] button is pressed but keep
continue. Then will beep 3 times is the first 3 seconds but it is not related to Self-Cleaning function)
After holding about 20 seconds, the air conditioner will beep 5 times and OPERATION display blinks 5 times.
The Self-Cleaning function had been set.
OFF
ON or OFF
-
Operation time
Remarks
Per setting of Self-Cleaning function above, AUTO­RESTART function had been cancelled. To set AUTO-RESTART again, please follow item 7-
8-1.
R ES E T
Remarks
Per setting of Self-Cleaning function above, AUTO­RESTART function had been cancelled. To set AUTO-RESTART again, please follow item 7-
26
8-1.
Page 28
FILE NO. SVM-06027
7-11. QUIET Mode
Quiet mode is the system which, control the revolving speed of indoor fan to work constantly
at lower than speed L. In addition, noise level of indoor unit is less than usual.
When the [QUIET] button is pressed, the fan of the indoor unit will be restricted the revolving speed at
speed L
again (cancel Quiet mode). Remarks :
1. Quiet mode is unable to work in dry mode.
2. Quiet mode is appropriate to work with less
-
until the [QUIET] button is pressed once
cooling load and less heating load condition. Because of the fan speed L- may cause not enough the cooling capacity or heating capacity.
7-12. COMFORT SLEEP mode
The principles of comfort sleep mode are:
Quietness for more comfortable.
Save energy by changing room temperature
automatically.
The air condition can shut down by itself
automatically.
7-12-1. Cooling mode
The fan speed of indoor unit operates automatically,
it relates with the compressor's operation.
Compressor’s Operation Fan Speed
ON L
OFF SL
The preset temperature will increase 1°C after the
Comfort sleep mode has operated for 1 hour and the temperature will increase another 1°C after the comfort sleep mode has operated for 2 hour. (The value of the preset temperature on the remote control
does not change.)
Press the [COMFORT SLEEP] button to choose the
operating hours. Repeat pressing to select the hours. (1hr, 3hr, 5hr or 9hr)
If the [COMFORT SLEEP] button is pressed again
means cancel comfort sleep mode.
7-12-2. Heating mode
The fan speed of indoor unit operates automatically,
it relates with the compressor's operation.
Compressor’s Operation Fan Speed
ON L
OFF SL
-
-
Remarks:
1. Comfort sleep mode will not operate in dry mode
and fan only mode.
2. Comfort sleep mode is appropriate to work with less
cooling load and less heating load condition.
Because of the fan speed L- may cause not enough the cooling capacity or heating capacity.
The preset temperature will drop down 1°C after the
comfort sleep mode has operated for 1 hour and the temperature will decrease another 1°C after the comfort sleep mode has operated for 2 hour. (The
value of the preset temperature on the remote control. dose not change.)
Press the [COMFORT SLEEP] button to choose the
operating hours. Repeat pressing to select the hours. (1hr, 3hr, 5hr or 9 hr)
If the [COMFORT SLEEP] button is pressed again
means cancel comfort sleep mode.
-
27
-
Page 29
FILE NO. SVM-06027

8. INSTALLATION PROCEDURE

8-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be at least polychloroprene sheathed flexible cord (design H07 RN-F), or cord designation 245 IEC66.
CAUTION
THIS AIR CONDITIONER USES THE NEW HFC REFRGERANT (R410A), WHICH DOES NOT DESTROY THE OZONE LAYER.
R410A refrigerant is apt to be affected by impurity such as water, oxidizing membranes, and oils because the pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. As well as the adoption of this new refrigerant, refrigerating machine oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating machine oil does not enter into the refrigerating cycle of a new-refrigerant air conditioner. To avoid mixing refrigerant and refrigerating machine oil, the sizes of charging port connecting sections on the main unit are different from those for the conventional refrigerant, and different size tools are also required. Accordingly, special tools are required for the new refrigerant (R410A) as shown below. For connecting pipes, use new and clean piping materials with high-pressure withstand capabilities, designed for R410A only, and ensure that water or dust does not enter. Moreover, do not use any existing piping as its pressure withstand may be insufficient, and may contain impurities.
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm. If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
New Refrigerant Air conditioner Installation
To Disconnect the Appliance from the Main Power Supply
28
Page 30
FILE NO. SVM-06027
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R410A) WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord. Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations. If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important instruc-
tions for proper installation.
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier before installation. If you experience any problems, or if the installation is not accepted by the supplier, the service agency will take adequate countermeasures.
Remark per EMC Directive 89/336/EEC
To prevent flicker impressions during the start of the compressor (technical process) following installation conditions do apply.
1. The power connection for the air conditioner has to be done at the main power distribution. This distribution has to be of an impedance. Normally the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
29
Page 31
8-2.Installation Diagram of Indoor and Outdoor Units
170 m
m
or m
ore
Hook
65 mm or more
1 Installation
plate
FILE NO. SVM-06027
For the rear left and left piping
Wall
ore installing the
Bef
wireless remote control
With the remote control cover open, load the batteries supplied correctly, observing their polarity.
2
Wireless remote control
Cover
3
Batteries
(A
tta
c
h
to
4Sasa-Zeolite
Vitamin C filter
2
Wireless remote control
A
ir
f
ilt
e
th
e
fr
o
n
t p
a
n
6Bio-enzyme &
Gingko filter
H
r
e
l.)
8
Pan head wood screw
4
Remote control holder
o
o
k
170 mm or more
Insert the cushion between the indoor unit and wall, and tilt the indoor unit for better operation.
Shield pipe
Do not allow the drain hose to get slack.
Cut the piping hole sloped slightly
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected the left, rear left, rear right, right, bottom right or bottom left.
100 mm or more
o
m
m
0
0
6
e
r
o
m
r
Vinyl tape Apply after carrying out a drainage test.
100 mm or more
600 mm or more
Saddle
Extension drain hose
(Not available, provided by installer)
600 mm or more
Right
Rear right
Rear left
Bottom right
Bottom left
Insulate the refrigerant pipes separately with insulation, not together.
6 mm thick heat resisting polyethylene foam
Left
30
Page 32
8-3. Installation
8-3-1. Optional installation parts
FILE NO. SVM-06027
Part
Code
Parts name
Refrigerant piping Liquid side : 6.35 mm
A
Gas side 12.7 mm
:
Pipe insulating material
B
(polyethylene foam, 6 mm thick)
Putty, PVC tapes
C
<Fixing bolt arrangement of outdoor unit>
320 mm
32.5 mm
7 mm
108 mm
86 mm
Air outlet
3
600 mm
0
125 mm
Air inlet
102 mm
90 mm
Drain outlet
Q'ty
One
each
1
One
each
Fig. 8-3-1
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
Use8 mm or10 mm anchor bolts and nuts.
If it is necessary to drain the defrost water, attach 9 drain nipple and 10 cap water proof to the
bottom plate of the outdoor unit before installing it.
31 −
Page 33
8-3-2. Accessory and installation parts
FILE NO. SVM-06027
Part
No.
Part name (Q'ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Owner’s manual
Installation manual
Name
Part
No.
Part name (Q'ty)
4
Remote control holder x 1
5
Sasa
-Zeolite Vitamin C filter x 1
6
Bio-enzyme & Gingko filter x 1
Part
No.
Part name (Q'ty)
7
Mounting screw
8
Pan head wood screw 3.1 x 16 s x 2
9
Drain nipple* x 1
!
Cap water proof* x 2
(For Heat pump model only)
The part marked with asterisk ( outdoor unit.
4 x 25 s x 6
(For Heat pump model only)
*) is packaged with the
32 −
Page 34
FILE NO. SVM-06027
8-3-3. Installation/Servicing tools
<Changes in the product and components>
In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged accidentally, the service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)
 In order to increase the pressure
size of opposite side of flare nuts have been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R410A Applicable to R22 model Changes
Gauge manifold As pressure is high, it is impossible to measure by
Charge hose In order to increase pressure withstand strength,
Electronic balance As pressure is high and gasification speed is fast, for refrigerant charging it is difficult to read the indicated value by means
withstand
strength of the refrigerant piping, flare processing diameter and
means of conventional gauge. In order to prevent any other refrigerant from being charged, each port diameter has been changed.
hose materials and port size have been changed (to 1/2 UNF 20 threads per inch). When purchasing a charge hose, be sure to confirm the port size.
of a charging cylinder, as air bubbles occur.
Torque wrench (nominal dia. 1/2, 5/8) Incidentally, a common wrench is used for nominal
Flare tool By increasing the clamp bar's receiving hole, (clutch type) strength of spring in the tool has been improved.
Gauge for projection Used when flare is made with a conventional flare adjustment tool.
Vacuum pump adapter Connected to conventional vacuum pump. It is
Gas leakage detector Exclusive for HFC refrigerant.
 Incidentally, the "refrigerant cylinder" comes with the refrigerant designation (R410A) and protector coating in the U. S ARI specified rose color (ARI color code: PMS 507).
 Also, the "charge port and packing for refrigerant cylinder" require 1/2 UNF 20 threads per inch corresponding to the port size of the charge hose.
The size of opposing flare nuts has been increased.
diameters 1/4 and 3/8.
necessary to use an adapter to prevent vacuum pump oil from flowing back to the charge hose. The charge hose connecting part has two ports: one for conventional refrigerant (7/16 UNF 20 threads per inch) and one for R410A. If the vacuum pump mineral oil mixes with R410A, a sludge may occur and damage the equipment.
33
Page 35
62
85
82.5
170
FILE NO. SVM-06027
8-4. Indoor Unit
8-4-1. Installation place
A place which provides the spaces around the indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet and outlet.
A place that allows easy installation of the piping to the outdoor unit.
A place which allows the front panel to be opened.
CAUTION
Direct sunlight to the indoor unit's wireless
receiver should be avoided.
The microprocessor in the indoor unit should not
be too close to RF noise sources. (For details, see the owner's manual.)
<Remote control>
A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be determined as shown below.
8-4-2. Cutting a hole and mounting installation
plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
Pipe hole
65 mm
The center of the pipe hole is above the arrow.
100 mm
Fig. 8-4-2
1. After determining the pipe hole position on the mounting plate (A), drill the pipe hole (65 mm) at a slight downward slant to the outdoor side.
NOTE
When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the installation plate>
Thread
Hook
Weight
Hook
Pipe hole
7 Mounting screw
1
Installation plate
Indoor unit
(Side view)
7 m
°
75
Reception range
Remote control
(Top view) Indoor unit
Reception range
* : Axial distance
Fig. 8-4-1
5 m
45
°
5 m
°
45
Remote control
7 m
*
Pipe hole
Hook
Indoor unit
Fig. 8-4-3
34
Page 36
FILE NO. SVM-06027
<When the installation plate is directly mounted on the wall>
1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2. To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Installation plate <Keep horizontal direction>
Anchor bolt
Projection
5 mm dia. hole
15 mm or less
77
7 Mounting
77
screw 4 x 25
ss
s
ss
8-4-3. Electrical work
1. The supply voltage must be the same as the rated voltage of the air conditioner.
2. Prepare the power source for exclusive use with the air conditioner.
CAUTION
This appliance can be connected to the mains in either of the following two ways. (1) Connection to fixed wiring:
A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or switches must used.
(2) Connection with power supply plug:
Attach power supply plug with power cord and plug it into wall outlet. An approved power supply cord and plug must be used.
NOTE
Ensure all wiring is used within its electrical rating.
RAS-13GKHP-ES2
Model
RAS-13GKP-ES2
RAS-13NKHP-AS2
RAS-13NKP-AS2
Clip anchor (local parts)
Fig. 8-4-4
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate 7 mounting screws.
NOTE
Secure four corners and lower parts of the installation plate with 4 to 6 mounting screws to install it.
Power source 50 Hz, 220 240 V Single phase
Maximum running current
Plug socket &
fuse rating
Power cord 1.3 mm2 or more
12A
16A
35
Page 37
1
2
3
4
1
2
FILE NO. SVM-06027
<How to connect the connecting cable>
Wiring of the connecting cable can be carried out without removing the front panel.
1. Remove the air inlet grille. Open the air inlet grille upward and pull it toward you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable slot on the rear panel so that it protrudes about 15 cm from the front.
5. Insert the connecting cable fully into the terminal block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air inlet grille on the indoor unit.
CAUTION
Be sure to refer to the wiring system diagram
labeled inside the front panel.
Check local electrical cords and also any specific
wiring instructions or limitations.
For Cooling
Connecting cable
about 15 cm
Screw
Cord clamp
Screw
1
2
Connecting cable
Screw
Terminal cover
Fig. 8-4-7
Earth line
60 mm
10 mm
10 mm
50 mm
Stripping length of the connecting cable
Terminal block
Earth line
For Heat pump
Connecting
cable
about 15 cm
Screw
Stripping length of the connecting cable
Terminal
cover
Screw
10 mm
Cord clamp
Screw
Fig. 8-4-5
80 mm
70 mm
10 mm
0 mm
1
1
2
50 mm
4
3
Connecting cable
Earth line
Terminal block
Earth line
Fig. 8-4-8
NOTE
Use stranded wire only.
Wire type : H07 RN-F or more
<How to install the air inlet grille on the indoor unit>
When attaching the air inlet grille, the contrary of the removed operation is performed.
Fig. 8-4-9
Fig. 8-4-6
36 −
Page 38
FILE NO. SVM-06027
8-4-4. Piping and drain hose installation <Piping and drain hose forming>
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
Rear right
Rear left
Bottom left
Changing
Left Bottom right Right
Die-cutting
Front panel slit
drain hose
Piping preparation
1. Die-cutting Front panel slit
For leftward connection, cut out slit on the left side of the front panel. (A knife will produce splinters, so use nippers.)
2. Changing drain hose
For leftward connection, bottom leftward connection and rear leftward connection’s piping, it is necessary to change the drain hose and drain cap.
How to remove the drains cap
Clip drain cap by needle-nose plier, and pull out.
How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center head.
4 mm
Fig. 8-4-12
2) Firmly insert drains cap.
No gap
Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap. Application causes deterioration
Insert a hexagon wrench (4 mm)
and drain leakage of the plug.
Fig. 8-4-13
CAUTION
Firmly insert the drain hose and drain cap; otherwise, water may leak.
<In case of right or left piping>
Fig. 8-4-10
How to install the drain hose
Firmly insert drain hose connecting part until hitting on a heat insulator.
Heat insulator
Drain hose
Fig. 8-4-11
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
Fig. 8-4-14
<In case of bottom right or bottom left piping>
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
37
Fig. 8-4-15
Page 39
FILE NO. SVM-06027
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
270 mm
170 mm
R 30 mm (Use polisin (polyethylene)
43 mm
core or the like for bending pipe.)
0
8
Liquid side
Gas side
Outward form of indoor unit
Use the handle of screwdriver, etc.
Fig. 8-4-16
8-4-5. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1 Installation
plate
Press
(unhook)
Fig. 8-4-17
For detaching the indoor unit from the installation
plate, pull the indoor unit toward you while pushing
its bottom up at the specified parts.
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
CAUTION
Bind the auxiliary pipes (two) and connecting cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, carefully do it, not to crush it.
Connecting cable
PushPush
Fig. 8-4-18
38
Page 40
FILE NO. SVM-06027
8-4-6. Drainage
1. Run the drain hose sloped downwards.
NOTE
Hole should be made at a slight downward slant on
the outdoor side.
Do not form the Do not rise the drain hose.
50 mm or more
Do not put the drain hose end into water.
Fig. 8-4-
drain hose into
a wavy shape.
19
Do not put the drain hose end in the drainage ditch.
2. Put water in the drain pan and make sure that the
water is drained out of doors.
3. When connecting extension drain hose, insulate the
connecting part of extension drain hose with shield pipe.
Shield pipe
Drain hose
Inside the room
Fig. 8-4-
Extension drain hose
20
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
8-5. Outdoor Unit
8-5-1. Installation place
A place which provides the spaces around the
outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor
unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged
air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up to 15m
An allowable height level is up to 6m.
A place where the drain water does not raise any
problem.
CAUTION
1. Install the outdoor unit without anything blocking
the air discharging.
2. When the outdoor unit is installed in a place
exposed always exposed to strong wind like a coast or on a high storey of a building, secure the normal fan operation using a duct or a wind shield.
3. In particularly windy areas, install the unit such
as to avoid admission of wind.
4. Installation in the following places may result in
trouble. Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment, welders, and medical equipment.
Space for pipes
Fig. 8-4-
21
Wall
Drain guide
39
Strong
wind
Fig. 8-5-1
Page 41
FILE NO. SVM-06027
8-5-2. Refrigerant piping connection
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness Warp
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Rigid (Clutch type)
Outer dia. R410A Conventional
of copper pipe tool used tool used
(Unit : N·m)
Outer dia.
6.35
16 to 18 (1.6 to 1.8 kgf·m)
12.70 50 to 62 (5.0 to 6.2 kgf·m)
Tightening torque
Tightening torque of flare pipe connections
The operating pressure of R410A is higher than that of R22. (Approx. 1.6 times). It is therefore necessary to firmly tighten the flare pipe connecting sections (which connect the indoor and outdoor units) up to the specified tightening torque. Incorrect connections may cause not only a gas leakage, but also damage to the refrigerant cycle.
Flare at indoor unit side
6.35 0 to 0.5 1.0 to 1.5
12.70 0 to 0.5 1.0 to 1.5
Imperial (wing nut type, conventional tool)
Outer dia.
of copper pipe
R410A
6.35 1.5 to 2.0
12.70 2.0 to 2.5
<Tightening connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
Externally threaded side
Use a wrench to secure.
CAUTION
Flare at outdoor unit side
Fig. 8-5-4
Mark line
Fig. 8-5-5
Flare nutHalf union
Internally threaded side
Use a torque wrench to tighten.
Fig. 8-5-6
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.)
(2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP.
(4) Check gas leak (connected points)
40
Page 42
FILE NO. SVM-06027
8-5-3. Evacuating
After the piping has been connected to the indoor unit, you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using a vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops. (If oil inside of the vacuum pump enters into the air conditioner, which use R410A, refrigeration cycle trouble may result.)
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start evacuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (assuming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is 101 kPa (76 cmHg).
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
<Packed valve handling precautions>
 Open the valve stem all the way out; but do not try to open it beyond the stopper.
 Securely tighten the valve stem cap with torque in the following table:
Gas side (12.70 mm)
50 to 62 N·m (5.0 to 6.2 kgf·m)
Liquid side 16 to 18 N·m (6.35 mm) (1.6 to 1.8 kgf·m)
Service port
9 to 10 N·m (0.9 to 1.0 kgf·m)
Hexagonal wrench is required.
mm
4
Fig. 8-5-8
Compound pressure gauge
-101kPa (-76cmHg)
Handle Lo
Charge hose
(For R410A only)
Connecting pipe
Packed valve at gas side
Service port (Valve core (Setting pin))
Packed valve at liquid side
Fig. 8-5-7
Pressure gauge
Manifold valve
Handle Hi (Keep full closed)
Charge hose (For R410A only)
Vacuum pump adapter for counter-flow prevention (For R410A only)
Vacuum
pump
41
Page 43
Selector Switch
LED Assembly
FILE NO. SVM-06027
8-5-4. Wiring connection
1. Remove the valve cover from the outdoor unit.
2. Connect the connecting cable to the terminal as
identified with their respective matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the
outdoor unit terminal, make a loop as shown in the installation diagram of indoor and outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any
water coming in the outdoor unit. Proceed them so that they do not touch any electrical or metal parts.
<Stripping length of connecting cable> For RAS-13GAH-ES2, RAS-13N2AH-AS2
Terminal block
Terminal
screw
Connecting cable
Screw
2(N)
1(L)
3
4
Cord clamp
10 mm
100 mm
Earth line
10 mm
50 mm
Fig. 8-5-9
Earth
line
8-6. How to Set Remote Control Selector
Switch
When two indoor units ae installed in seperated rooms, there is no need to change the selector switch.
<Remote control selector switch>
When two indoor units are installed in the same room or the adjacent two rooms, they may be controlled simultaneously with a single remote control. To prevent this, set either unit and its remote control to B setting. (Both units are set to A setting before shipment.)
The remote control signal is not recived when the indoor unit setting is different from the remote control one.
1. Set the remote control selector switch with the indoor unit.
1) Turn the circuit breaker of the main power switch off before setting the selector switch.
2) Remove the Air inlet grille and Front panel. (Refer to page 59, 10-1)
3) Select the terminal of selector switch from [A position] to [B position].
For RAS-13GA-ES2, RA-S13N2A-AS2
Terminal block
10 mm
100 mm
Earth line
10 mm
4
0 mm
Terminal screw
Connecting cable
Screw
1(L) 2(N)
Cord clamp
Fig. 8-5-10
CAUTION
Wrong wiring connection may cause some
electrical parts burn out.
Be sure to comply with local codes on running
the wire from indoor unit to outdoor unit (size of wire and wiring method etc.)
Every wire must be connected firmly.
Earth line
Fig. 8-6-1
NOTE
Wire type: H07 RN-F or 245 IEC66 (2.0 mm
more)
2
or
42
Page 44
FILE NO. SVM-06027
2. Set the remote control selector switch with the remote control
[B] is indicated on the liquid crystal display when setting remote control selector switch to B. [A] is not indicated on the display even if the selector switch is set to A.
1) Load the remote control with the batteries.
2) Press the [CHECK] button using something with sharp point. (The preset temperature on the remote control changes to [00].)
3) Press the [MODE] button while pressing the [CHECK] button, [B] is indicted at the right of the present temperature display.
To reset the switch to the [A] setting, press the [MODE] button again while pressing the [CHECK] button.
8-7. Others
8-7-1. Gas leak test
Valve cover
Valve stem cap connection
Service cap connection
Fig. 8-7-1
Check the flare nut connections, valve stem cap
connections and service port cap connections for gas leak with a leak detector or soap water.
8-7-2. Test operation
To switch the TEST RUN (COOL) mode, press RESET button for 10 sec. (The beeper will make a short beep.)
[MODE] button
[CHK] button
Fig. 8-6-2
3. Confirm that the indoor unit can operate with the new setting.
RESET
RESET button
Fig. 8-7-2
8-7-3. Auto restart setting
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
Information
The product was shipped with Auto Restart function in the off position. Turn it on as required.
<How to set the auto restart>
Press and hold the RESET button for about
3 seconds. After 3 seconds, the electronic beeper makes three short beeps to tell you the Auto Restart has been selected.
To cancel the Auto Restart, follow the steps
described in the section Auto Restart Function of the Owner’s Manual.
 − 43
Page 45

9. TROUBLESHOOTING CHART

FILE NO. SVM-06027
9-1. Troubleshooting Procedure
Follow the details of 9-2. Basic Check Items.
If there is no troub le corresponding to 9-2, check whether or not there are faulty parts following 9-4. Self-Diagnosis by Remote Control.
9-2. Basic Check Items
9-2-1. Power supply voltage
The line voltage must be AC 220 240V. If it is not within this range, the air conditioner may not operate normally.
9-2-2. Incorrect cable connection between Indoor
and outdoor units
The indoor unit is connected to the outdoor unit with 5 cables (Heat pump model) or 3 cables (Cooling Only model). Check that the indoor and outdoor units have been properly connected with terminals assigned the same numbers. If the connectors are not properly connected, the outdoor unit will not operate normally, or OPERATION lamp and TIMER lamp will blink (5Hz).
9-2-3. Program control
The microcontroller operates as shown in Table 9-2-1 to control the air conditioner. If there are any opera­tional problems, check whether or not the problems correspond to Table 9-2-1. If they correspond to the Table, they are not problems with the air conditioner, but they are indispensable operations to control and maintain the air conditioner properly.
Table 9-2-1
No. Operation of air conditioner Descriptions
1 When the main power supply is turned on,
the OPERATION lamp on the indoor unit blinks.
2 The indoor fan motor speed does not change
in the Dry operation.
The OPERATION lamp blinks to indicate that power is turned on.
If the [ ]
The indoor fan motor speed is automatically controlled in the Dry operation.
button is pressed, the lamp stops b
linking.
3 The compressor is not turned off even though
the room temperature is in the range that the compressor is turned off.
4 The compressor is not turned on and off even
though the thermo control is operated in the Dry operation.
5 The PRE-DEF. lamp is indicated when the
Heating operation starts.
6 The outdoor fan motor stops in the Heating
operation.
7 The compressor is not turned on even though
the room temperature is in the range that the compressor is turned on.
8 The operation mode changes in the
Automatic operation.
9 The Fan only operation continues in the
Automatic operation.
10 The Hi-POWER operation does not work.
The compressor has a function that it is not turned off for 3 minutes after it is turned on even though the room temperature is in the range that the compressor is turned off.
In the Dry operation, the compressor is turned on and off automatically at the regular intervals, independent of the thermo control.
The PRE-DEF. lamp is indicated during the Defrosting operation or if the indoor heat exchanger temperature is low when the Heating operation starts. At this time, the indoor fan motor stops to prevent cold air from blowing in the room.
When the indoor heat exchanger temperature is high, the outdoor fan motor is stopped by the high-temperature limit control operation.
The compressor is not turned on in the restart delay timer (3-minutes timer) operation. It is also not turned on after the power supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detected all time for control fan speed and the operation mode is changed every 15 minutes according to difference between the room temperature and the preset temperature.
When the room temperature is in the range (Preset temperature ± 1°C), the Fan only operation is selected.
This operation does not work when the unit is in the Dry operation or Fan only operation.
44
Page 46

9-3. Primary Judgement

9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air outlet of the
indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by
the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the outdoor
unit
Table 9-3-1
Lamps Self-diagnosis
FILE NO. SVM-06027
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and indicates the information of the self-diagnosis with the lamps on the display panel of the indoor unit.
A OPERATION lamp is blinking. (1Hz)
B OPERATION lamp is blinking. (5Hz)
C OPERATION lamp is blinking. (5Hz)
D OPERATION lamp is blinking. (5Hz)
E OPERATION lamp is blinking. (5Hz)
F OPERATION and TIMER lamps are blinking.
(5Hz)
G OPERATION, TIMER and PRE-DEF.
(or FAN ONLY for cooling only model) lamps are blinking.
Table 9-3-2 Diagnosis by detective operation
Symptom Check Primary judgement
The remote control does not work.
The outdoor fan does not rotate.
Turn off the power supply once, then turn it on. Try to operate the remote control.
The compressor operates.
The compressor does not operate.
Power failure (when the power supply is turning on)
Thermo sensor (TA) short or break
Heat exchanger sensor (TC) short or break
Indoor fan motor lock or failure
Indoor P.C. board failure
Wrong wiring of connecting cable
Cycle failure
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
The remote control still does not work.
The remote control works.
The indoor unit (and/or remote control) is/are defective.
OK.
The outdoor unit (Outdoor fan motor) is defective.
An internal part of the compressor or PCB is defective.
45
Page 47

9-4. Self-Diagnosis by Remote Control

(Check Code)
(1) If the lamps are indicated as shown B to G in Table
9-3-1, exchanger the self-diagnosis by the remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the operation condition and indicate the information of the self-diagnosis on the display of the remote control with the check codes. If a fault is detected, all lamps on the indoor unit will blink at 5Hz and it
will beep for 10 seconds (Pi, Pi, Pi....). The timer
lamp usually blinks (5Hz) during the self-diagnosis.
9-4-1. How to use remote control in service mode
FILE NO. SVM-06027
(1) Press [CHK] button with a tip of pencil to set the
remote control to the service mode.
“00” is indicated on the display of the remote control.
The timer lamp on the indoor unit blinks continuously. (5 times per 1 sec.)
(2) Press [TIMER 8] button.
If there is no fault with a code, the indoor unit will beep once (Pi) and the display of the remote control will change as follows:
00
01
Check the unit with all 35 check codes (00 to 22). as shown in Table 9-4-1.
Press [TIMER 9] button to change the check code backwards.
If there is a fault, the indoor unit will beep for 10 seconds (Pi, Pi, Pi...). Note the check code on the display of the remote control.
2-digits alphanumeric will be indicated on the display.
All lamps on the indoor unit will blink. (5 times per 1 sec.)
(3) Press [CLR] button. After service finish for clear
service code in memory.
“7F” is indicated on the display of the remote control.
1d
02
1E
22
Alphanumeric characters are used for the check code.
is 5. is 6. is A. is B. is C. is D.
* This illustration in only for Heat pump model.
For Cooling only model, there is not the ( ) symbol.
(4) Press [ ] button to release the service
mode.
The display of the remote control returns to as it was before service mode was engaged.
46
Page 48
Block level Diagnosis function
Check Check
code
Block
Indoor P.C. board
code
Symptom Conditioner Condition
Thermo. sensor short/break.
Table 9-4-1
Continued operation.
Air
status
Indicated when detected abnormal
FILE NO. SVM-06027
Judgement and action
1.Check thermo sensor.
2.If it is OK, check P.C. board.
Cable connection/ Thermal fuse Refrigerant system
Heat exchanger sensor short/break.
Indoor fan lock, abnormality of indoor fan or thermal fuse break.
Abnormality of other indoor unit P.C. board.
1) Wrong wiring or disconnection of connective cable.
2) Terminal fuse cut off.
Continued operation.
All off
All off
All off
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
1.Check heat exchanger sensor.
2.If it is OK, check P.C. board.
1.Check heat thermal fuse is blow or not? (Terminal block part.)
2.If the thermal fuse is not blow, check indoor fan motor. (Refer to trouble shooting flow charts.)
Replace P.C. borad.
1.Check connective cable correct if wiring is wrong.
2.Check thermal fuse and Terminal blocks.
3.If it is OK, check P.C. board.
Other parts (including compressor)
1) Overload relay or thermostat for compressor
All off
Indicated when detected abnormal
1.If overload relay and
break.
2.If refrigerant cycle is
3. If heat exchanger
Content detected by the check codes "
" o " t " are stored in memory of the microcomputer even if the
power supply is turned off. Therefore, contents of operations in the past are all displayed.
47
themostat for compres­sor are OK, check refrigerant cycle.
OK, check P.C. board.
sensor is OK, check overload relay and themostat for compressor.
Page 49

9-5. Troubleshooting Flowcharts

9-5-1. Power can not be turned on (No operation at all)
<Preliminary checks>
(1) Is the supply voltage normal? (2) Is the connection to the AC output OK.?
Heat pump Model
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-06027
Operation
Check Items
Main cause
Countermeasure
Symptom
Does the thermal
(Under PF. Terminal)
Is the indication voltage
NO
(DC12V or 5V) of main
P.C. board correct?
Is the voltage
across C63 measured
DC310V ~ 340V?
YES
NO
Does the fuse
(F01) blow?
fuse blow?
NO
Does the OPERATION
lamp blink?
Does the power turn on
by pushing the [ ]
button of the remote
NO
NO
YES
Refer to the paragraph
"Pre-check", or defective circuit
before power P.C. board block.
control?
YES
YES
YES
YES
NO NO
(No problem)
Parts (R21, R22, SG01,
C01, DB01, C02, C63,
M01) are defective.
Wrong wiring of
AC cord or connecting
cable is defective.
Does the CN14
connector the wrong
connecting?
YES
Does the transmission
indicator of remote
control flash normally
and transmit certainly?
YES
NO
P.C. board is
defective.
Remote control is
defective.
Replace the remote
control.
Replace the
thermal fuse set.
Check connection.
Replace the main
P.C. board.
Re-wiring the cable.
Is the voltage
across C66
measured DC12V?
YES YES
* Be sure to disconnect the motor connector CN10 after shut off the power supply , or it will be a cause of damage of the motor.
Shut off the power
NO NO
supply once, and
disconnecting the motor
connector CN11*.
Check Resistance
of Pin 1 and 3
of Fan-motor
= 162Ω .
Replace Fan-motor
and P.C. board.
Replace P.C. board
48
Page 50
Cooling Model
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-06027
Operation
Check Items
Main cause
Countermeasure
Symptom
Does the thermal
(Under PF. Terminal)
Is the indication voltage
NO
(DC12V or 5V) of main
P.C. board correct?
Is the voltage
across C50 measured
DC12V ~ 15V?
YES
NO
Does the fuse
(F01) blow?
fuse blow?
NO
Does the OPERATION
lamp blink?
Does the power turn on
by pushing the [ ]
button of the remote
control?
NO
NO
YES
Refer to the paragraph
"Pre-check", or defective circuit
before power P.C. board block.
YES
YES
YES
NO NO
YES
Parts (R21, R22, SG01,
C15, C01, DB01, C50,
TT-10) are defective.
Wrong wiring of
AC cord or connecting
cable is defective.
Does the CN14
connector the wrong
connecting?
Does the transmission
indicator of remote
control flash normally
and transmit certainly?
(No problem)
YES
NO
YES
P.C. board is
defective.
Remote control is
defective.
Replace the remote
control.
Replace the
thermal fuse set.
Check connection.
Replace the main
P.C. board.
Re-wiring the cable.
Is the secondary
voltage of
transformer (TT-10)
measured DC10~16V?
YES YES
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
Shut off the power
supply once, and turn
NO NO
it on again after
disconnecting the motor
connector CN10*.
Is the secondary
voltage of
transformer
measured DC10~16V,?
transformer (TT-10)
for power supply is
defective.
Replace the main
Motor is defective.
49
P.C. board.
Page 51
9-5-2. Power can not be turned on after replacing indoor P.C. board
<Checking Procedure>
Connect the AC
Power supply
FILE NO. SVM-06027
Does the OPERATION
lamp blink?
YES
Heat pump Model
Indoor Terminal Block
NO NO
Is it wired as shown
in Figure below?
YES
Brown
L
Blue
N
Green & Yellow
CN31
Return the wiring of the
power relay is returned to
the normal procedure.
To the paragraph of
"No Power turns on".
RY01
Black
1
White
2
Red
3
Blue
4
Green & yellow
T02
PC Board
50
Page 52
Cooling Model
Black
White
Green / Yellow
2
1
Indooe Terminal Block
Green / Yellow
L
N
9-5-3. Outdoor unit does not operate
FILE NO. SVM-06027
RY01
CN31
Brown
Blue
PC Board
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
Does the OPERATION lamp blink?
YES
Does the power turn on by pushing
the [ ] button of the remote control?
YES
Is AC 220-240V supplied between
terminal block 1 -
Is cable connection between indoor
and outdoor units correct?
Check items as following procedure
in 9-5-4, 9-5-5, 9-5-6
YES
YES
2
?
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY01) or (IC31 : Cooling only model,
Q16 : Heat pump only model)or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Replace the
P.C. board.
51
Page 53
9-5-4. Only compressor does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
FILE NO. SVM-06027
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 1 - 2 ) AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 1 - 2 ) AC 220-240V?
YES
Are all the cords for compressor normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY01) or IC31
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor and
outdoor units are defective.
Re-wire or replace the defective cords.
Replace the
P.C. board.
Is the compressor motor winding normal?
(Check the winding resistor.)
YES
Is the capacitor for compressor normal.
YES
Is the overload relay normal?
YES
Does the compressor start?
YES
Compressor starts but
it stops after a while?
YES
Is the gas quantity normal?
(Check the pressure)
YES
Compressor is defective
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leakage)
52
Page 54
9-5-5. Only outdoor fan does not operate
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-06027
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 2 - 4 : Heat pump model, 1 - 2 :
Cooling only model) AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the terminal
( 2 - 4 : Heat pump model, 1 - 2 :
Cooling only model) AC 220-240V?
YES
Are all the cords for outdoor
fan motor normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY03) or IC31
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor
and outdoor units are defective.
Correct the wire or
replace the defective cords.
Replace the
P.C. board.
Is the outdoor fan motor winding normal?
(Check the winding resistance)
YES
Is the capacitor for compressor normal?
YES
Outdoor fan motor is defective.
NO
NO
Outdoor fan motor is defective.
Capacitor for outdoor
fan motor is defective.
53
Page 55
9-5-6. Only 4-Way valve does not operate (During heating operation)
Heat Pump Model
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
FILE NO. SVM-06027
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 2 - 3 ) 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 2 - 3 ) 220-240V?
YES
Is the wiring of solenoid coil for
4-way valve normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY04) or IC31
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor
and outddor units are defective.
Solenoid coil is defective.
Replace the P.C.
board.
4-way valve is defective.
54
Page 56
9-5-7. Only the indoor fan does not operate
<Check procedure>
Heat Pump Model
Shut off the
power supply once.
Turn the power supply.
FILE NO. SVM-06027
Does the fan stop in
no operating status?
YES
Start the operation
with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to high fan.
Does the fan speed
become higher?
YES
NO
NO
NO
Control P.C. board is defective.
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow
fan rotate normally?
YES
Turn on the power supply.
Operation
stops
NO
NO
Replace the P.C. board.
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
YES
Repair the bearing of
the fan.
Motor control circuit failure
(IC30, IC03, D38, R25, R26, Q17)
or 12V power circuit failure.
Replace the P.C. board.
of incompleted connecting.
NO
Thermal fuse operated
due to prevent
temperature rising cause
Normal
Is the rotation signal (DC+5V-0V)
output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
connector (CN11) when rotating the cross flow fan by hand in no
operating status? (1 pulse/one turn)
YES
Replace the control
P.C. board.
55
NO
Replace the fan motor
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
Page 57
Cooling Model
Shut off the
power supply once.
Turn the power supply.
FILE NO. SVM-06027
Does the fan stop in no operating status?
YES
Start the operation
with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to hight fan.
Does the fan speed
become higher?
YES
NO
NO
NO
Control P.C. board is defective.
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow
fan rotate normally?
YES
Turn on the power supply.
Operation
stops
NO
NO
Replace the P.C. board.
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
YES
Repair the bearing of
the fan.
Motor control circuit failure
(IC30, IC03, IC31, TT-10) or 12V
power circuit failire.
Replace the P.C. board.
temperature rising cause
of incompleted connecting.
NO
Thermal fuse operated
due to prevent
Normal
Is the rotation signal (DC+5V-0V)
output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
connector (CN11) when rotating the cross flow fan by hand in no
operating status? (1 pulse/one turn)
YES
Replace the control
P.C. board.
56
NO
Replace the fan motor
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
Page 58
FILE NO. SVM-06027
9-6. Troubleshooting for Remote Control (Including the Indoor P.C. Board)
There is no been from
Push the [ ] button.
the indoor unit. The operation lamp of the air conditioner main unit does not light.
Is there direct
sunlight on the
receptor of the air
conditioner?
YES
NO
Is there any
thyristor
fluorescent light
near by?
YES
NO
YES
NO NO
Is operation possible
when setting the
temporary switch of the
air conditioner main unit
to "TEST RUN" or
"TEMPORARY AUTO"?
Does the transmission
indicator blink?
Is operation
possible when the
transmitter is moved
nearer to the infrared
signal receiver of the
air conditioner?
YES
Battery life
NO
Reset the remote control
by use the tip pencil push
in the RESET hole
Push the [ ]
button
Dose the
transmission
indicator light?
YES
NO
Avoid direct
sunlight.
Keep the air
conditioner away
from thyristor
fluorescent light.
YES
Can any signal tone
be heard in a trasistor
radio when transmitting
within 5 cm distance
from the radio?
YES
P.C. board is failure.
Replace
P.C. board
NO
Replace the
batteries
NO
Normal
Is there any
beep and
operation?
YES
Remote control
is failure.
Replace remote
control.
57
Page 59
FILE NO. SVM-06027
9-6-1 How to check the P.C. board
(1) Operating precautions
1) When removing the front panel or the P.C. board, be sure to shut off the power supply.
2) When removing the P.C. board, hold the edge of the P.C. board and do not apply force to the parts.
3) When connecting or disconnecting the connec­tors on the P.C. board, hold the Whole housing. Do not pull at the lead wire.
(2) Inspection procedres
1) When a P.C. board is judged to be defective, check for disconnection, burning, or discolora­tion of the copper foil pattern or this P.C. board.
2) The P.C. board consists of the following 2 parts
a. Main P.C. board part:
power relay, indoor fan motor drive circuit and control circuit, C.P.U. and peripheral circuits, buzzer drive circuit and buzzer.
b. Infrared rays receive and indication parts:
Infrared rays receiver unit and LED.
58
Page 60
FILE NO. SVM-06027
10. PART REPLACEMENT
10-1. Indoor Unit
No. Part name Procedures Remarks
1 Front panel
2 Electrical part
How to remove the front panel
1) Stop the operation of the air conditioner and turn off its main power supply.
2) Pull the air inlet grille toward you to open it and remove the air inlet grille. Then remove the 4 screws fixing the front panel.
3) First open the horizontal louver, and then remove the front panel from the back body by pulling it toward you.
How to mount the front panel
Push the front panel back in and make sure all hooks are locked.
How to remove the electrical part.
1) Remove the front panel with procedure 1 .
2) Remove the screw holding the electrical part cover.
3) Disconnect the 2 connectors (3P) for the fan motor and the connector (5P) for the louver motor from the P.C. board assembly.
4) Pull out the TC sensor from the sensor holder.
5) Remove the screw for the ground connection, remove the 2 screws for the electrical part box and remove the screw from the LED unit. Then remove the LED unit and the electrical part box from the main unit.
How to mount the electrical part.
1) To put back the electrical part box, lock it to the upper hook of the back body.
2)
Tighten the screws on the electrical part box.
3) Connect the 3 connectors and arrange the wiring same as original condition and then tighten the screw from the LED unit to the back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Assemble the drain guide (the TC sensor wire should be covered by the drain guide).
7) Tighten the screw on the electrical part cover.
2
2
2 4-Screws
3
4 TC Sensor
5
Screw
3-Connectors
6 Screw
2
2 Screws
3
3 Horizontal
louver
1) Remove the front panel and the electrical part following procedure 2.
2) Remove the center shaft of the horizontal louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the back body.
59 −
3 Left shaft
2 Center shaft
Page 61
FILE NO. SVM-06027
No. Part name Procedures Remarks
4 Heat exchanger
5 Cross flow fan
1) Remove the front panel, electrical part and the horizontal louver following procedure 3.
2) Remove the pipe holder at the rear side of main unit.
3) Remove the 2 screws on the heat exchanger at the base bearing.
4) Remove the 2 screws on the heat exchanger at the 2 fixed plates (upper and lower) from the back body, and then pull out the upper side of the heat exchanger slowly.
1) Remove the front panel, electrical part, horizontal louver and the heat exchanger following procedure 4.
2) Remove the 2 screws on the band motor (L) and remove the 2 screws on the band motor (R) and then remove the cross flow fan.
3) Loosen the set screw of the cross flow fan then separate the fan and the fan motor.
Notice To assemble cross flow fan and fan motor to the unit, please turn the fan motor unit the center of its terminal meets the lowest point of band motor (R) (point A). Fix the cross flow fan with the set screw at the position where the gap between the back body and the right surface of the cross flow fan is 6 mm.
2 Pipe holder
3
2-Screws
4
2-Screws
2
2-Screws
(R)
2 2-Screws (L)
6 mm
6 Set screw
Middle of the fan motor terminal
6 Base bearing
1) Remove the front panel, electrical part, horizontal louver, heat exchanger and the cross flow fan following procedure 5.
2) Remove the 2 screws fixing the base bearing.
3) Remove the bearing from the base bearing. If the housing protrudes from the base bearing, put the housing in position and attach the bearing to the base bearing.
60
2
2-Screws
Page 62
FILE NO. SVM-06027
10-2. Outdoor Unit
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of air-conditioner, and disconnect the power cord from the AC supply.
2) Remove packed valve cover and Electric parts cover. (2-Screws 4 x 10L)
3) Remove the cord clamp (2-Screws 4 x 16L) and disconnect the connecting cable.
4) Remove the upper cabinet (5-Screws 4 x 10L) Pulling out upword.
5) Remove the front cabinet. (3-Screws 4 x 10L) Pull the front right portion toward you, and remove it pulling out upward.
Cord clamp
2-Screws Ø4 x 16L
Packed valve cover
2-Screws Ø4 x10L
Upper cabinet
2 Capacitor for
compressor
3 Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wires.
61
Front cabinet
Screws 4 x 10L
Capacitor
Capacitor band
for fan motor
Capacitor
for compressor
Screws Ø4 x10L
Page 63

11. EXPLODED VIEWS AND PARTS LIST

11-1. Indoor Unit (E-Parts Assy)
(RAS-13GKHP-ES2)
FILE NO. SVM-06027
Location Part Location Part
No. No. No. No.
401 43T60001 TERMINAL 405 43T69079 PC BOARD ASSY;WRS-LED 402 43T60002 TERMINAL BLOCK; 3P 406 43T60077 FUSE, TEMPERATURE, 73C 403 43T69004 SENSOR;HEAT EXCHANGER 410 43T62003 CORD CLAMP 404 43T69005 SENSOR;THERMOSTAT 411 43T69568 PC BORD
Description Description
62
Page 64
11-2. Indoor Unit (E-Parts Assy)
(RAS-13NKHP-AS2)
FILE NO. SVM-06027
Location Part Location Part
No. No. No. No.
401 43T60001 TERMINAL 405 43T69079 PC BOARD ASSY;WRS-LED 402 43T60002 TERMINAL BLOCK; 3P 406 43T69364 FUSE,TEMPERATURE 403 43T69004 SENSOR;HEAT EXCHANGER 407 43T60371 POWER CORD (AS) 404 43T69005 SENSOR;THERMOSTAT 410 43T62003 CORD CLAMP
Description Description
411 43T69432 PC BOARD
63
Page 65
11-3. Indoor Unit (E-Parts Assy)
(RAS-13GKP-ES2)
FILE NO. SVM-06027
Location Part Location Part
No. No. No. No.
402 43T60002 TERMINAL BLOCK; 3P 406 43T60077 FUSE, TEMPERATURE, 73C 403 43T69004 SENSOR;HEAT EXCHANGER 410 43T62003 CORD CLAMP 404 43T69005 SENSOR;THERMOSTAT 411 43T69567 PC BORD
405 43T69079 PC BOARD ASSY;WRS-LED 412 43T69361 TRANSFORMER(TT-10)
Description Description
64
Page 66
11-4. Indoor Unit (E-Parts Assy)
(RAS-13NKP-AS2)
FILE NO. SVM-06027
Location Part Location Part
No. No. No. No.
402 43T60002 TERMINAL BLOCK; 3P 407 43T60374 POWER CORD (AS) 403 43T69004 SENSOR;HEAT EXCHANGER 407 43T60374 POWER CORD (AS) 404 43T69005 SENSOR;THERMOSTAT 410 43T62003 CORD CLAMP 405 43T69079 PC BOARD ASSY;WRS-LED 411 43T69367 PC BOARD 406 43T69364 FUSE,TEMPERATURE 412 43T69361 TRANSFORMER(TT-10)
Description Description
65
Page 67
11-5. Indoor Unit
(
)
(
)
FILE NO. SVM-06027
Location Part Location Part
No. No. No. No.
201 43T00435 FRONT PANEL ASSY 216 43T49331 PLATE OF EVA SEAL
(RAS-13GKHP-ES2,RAS-13NKHP-AS2) 217 43T49006 HOLDER FOR PLATE
201 43T00430 FRONT PANEL ASSY 218 43T22308 ASM-M-BEARING
(RAS-13GKP-ES2,RAS-13NKP-AS2) 219 43T39301 BASE; BEARING 202 43T09387 INLET GRILLE ASSY 220 43T20321 ASSY-CROSS FLOW FAN 203 43T03341 BACK BODY ASSY 221 43T39302 BAND MOTOR-L 204 43T80311 AIR-FILTER(R) 222 43T21322 MOTOR; FAN 205 43T80310 AIR FILTER (L) 223 43T39303 BAND MOTOR-R 206 43T09328 HORIZONTAL LOUVER 224 43T69421 WIRELESS-REMOCO 207 43T70310 DRAIN-HOSE 208 43T79301 CAP-DRAIN 224 43T69422 WIRELESS-REMOCO 209 43T21372 MOTOR; STEPPING 210 43T44384 REFRIGERATION CYCLE ASSY 225 43T83003 HOLDER; REMOTE CONTROLLER
(RAS-13GKHP-ES2,RAS-13NKHP-AS2) 226 43T62302 TERMINAL COVER 210 43T44385 REFRIGERATION CYCLE ASSY 227 43T60317 CORD MOTOR LOUVER
(RAS-13GKP-ES2,RAS-13NKP-AS2) 228 43T07303 HOLDER PIPE 211 43T47352 PIPE; DELIVERY 229 43T82310 PLATE; INSTALLATION 212 43T47353 PIPE; SUCTION 230 43T60359 CORD-FM 213 43T49330 SPRING 214 43T11302 PIPE-SHIELD 215 43T19302 HOLDER SENSOR
Description Description
RAS-13GKHP-ES2,RAS-13NKHP-AS2
RAS-13GKP-ES2,RAS-13NKP-AS2
66
Page 68

11-6. Outdoor Unit (RAS-13GAH-ES2, RAS-13N2AH-AS2)

FILE NO. SVM-06027
Location Part Location Part
No. No. No. No.
1 43T42328 BASE PLATE ASSEMBLY 19 43T04301 PARTITION 2 43T41380 COMPRESSOR(Made in China) 20 43T39322 MOTOR BASE CONNECTION PLATE 3 43T49008 CUSHION,RUBBER 21 43T39318 MOTOR BASE 4 43T97307 COMPRESSOR BOLT (M6) 22 43T19330 PACKED VALVE COVER 5 43T43383 CONDENSER ASSEMBLY 23 43T00460 UPPER CABINER ASSEMBLY 6 43T00448 FIXING PLATE VALVE 24 43T96305 BUSHING 7 43T46332 VALVE;PACKED 6.35 DIA 25 43T62325 ELECTRIC PART COVER 8 43T46335 VALVE;PACKED 12.7 DIA (H4) 26 43T19331 FIN GUARD
9 43T47331 BONNET, 6.35 DIA 28 43T61308 ELECTRIC PARTS BASE 10 43T47333 BONNET, 12.70 DIA 29 43T55339 CAPACITOR,PLASTIC FILM 11 43T47008 CAPILLARY TUBE; 1.5 DIA 30 43T55325 CAPACITOR; PLASTIC-FILM 12 43T00468 FRONT CABINET 31 43T60373 TERMINAL-4P 13 43T00459 LEFT CABINET 32 43T46337 4 WAY VALVE 14 43T00451 RIGHT CABINET ASSEMBLY 33 43T46339 COIL;V-4WAY;AC220-240V 50Hz 15 43T21362 FAN MOTOR(Made in China) 34 43T79305 DRAIN NIPPLE 16 43T20319 PROPELLER FAN 35 43T47308 CAPILLARY TUBE; 1.0 DIA 17 43T47001 NUT FLANGE 18 43T19329 FAN GUARD
Description Description
67
Page 69

11-7. Outdoor Unit (RAS-13GA-ES2, RAS-13N2A-AS2)

FILE NO. SVM-06027
Location Part Location Part
No. No. No. No.
1 43T42328 BASE PLATE ASSEMBLY 16 43T20319 PROPELLER FAN 2 43T41380 COMPRESSOR(Made in China) 17 43T47001 NUT FLANGE 3 43T49008 CUSHION,RUBBER 18 43T19329 FAN GUARD 4 43T97307 COMPRESSOR BOLT (M6) 19 43T04301 PARTITION 5 43T43382 CONDENSER ASSEMBLY 20 43T39322 MOTOR BASE 6 43T00448 FIXING PLATE VALVE 7 43T46332 VALVE;PACKED 6.35 DIA 21 43T39318 MOTOR BASE 8 43T46335 VALVE;PACKED 12.7 DIA (H4) 22 43T19330 PACKED VALVE COVER
9 43T47331 BONNET, 6.35 DIA 23 43T00460 UPPER CABINER ASSEMBLY 10 43T47333 BONNET, 12.70 DIA 24 43T96305 BUSHING 11 43T47014 CAPILLARY TUBE; 1.7DIA 25 43T62325 ELECTRIC PART COVER 12 43T00468 FRONT CABINET 26 43T19331 FIN GUARD 13 43T00459 LEFT CABINET 28 43T61308 ELECTRIC PARTS BASE 14 43T00451 RIGHT CABINET ASSEMBLY 29 43T55339 CAPACITOR,PLASTIC FILM 15 43T21361 FAN-MOTOR 30 43T55325 CAPACITOR; PLASTIC-FILM
Description Description
CONNECTION PLATE
31 43T60367 TERMINAL-2P
68
Page 70
FILE NO. SVM-03001(1)
TOSHIBA CARRIER (THAILAND) CO.,LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000,THAILAND.
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