Toshiba RAS-13JKCVP, RAS-13JACVP, RAS-10JKCVP, RAS-10JACVP SERVICE MANUAL

FILE NO. A03-001
Revised:5/July/2004
SPLIT TYPE
RAS-10JKCVP
RAS-10J A CVP
RAS-13JKCVP
RAS-13J A CVP
PRINTED IN JAPAN, Jul.,2004 ToMo
CONTENTS
2. REFRIGERANT R410A ............................................................................. 5
3. CONSTRUCTION VIEWS ........................................................................ 13
4. WIRING DIAGRAM.................................................................................. 15
5. SPECIFICATIONS OF ELECTRICAL PARTS ......................................... 16
6. REFRIGERANT CYCLE DIAGRAM ........................................................ 17
7. CONTROL BLOCK DIAGRAM................................................................ 18
8. OPERATION DESCRIPTION................................................................... 20
9. INSTALLATION PROCEDURE................................................................ 36
10. HO W T O DIA GNOSE THE TROUBLE...................................................... 47
11. HOW TO REPLACE THE MAIN PARTS................................................... 68
12. EXPLODED VIEWS AND PARTS LIST................................................... 81
– 2 –
1. SPECIFICATIONS
1-1. Specifications
RAS-10JKCVP/RAS-10JACVP, RAS-13JKCVP/RAS-13JACVP
Unit model
Cooling capacity (kW) 2.5 3.5 Cooling capacity range (kW) 0.6–3.4 0.6–4.2 Power supply 1Ph/50Hz/220–240 V, 1Ph/60Hz/220 V Electric
characteristics
COP (Cooling) 4.39 3.68 Operating
noise
Indoor unit
Outdoor unit
Piping connection
connection
Accessory Indoor unit
Indoor Outdoor
Indoor
Outdoor
Indoor
Outdoor (Cooling) (dBA) 45 48 Unit model Dimension
Net weight (kg) 10 10 Fan motor output (W) 30 30 Air flow rate (Cooling) (m³/h) 550 560 Unit model Dimension
Net weight (kg) 33 33 Compressor
Fan motor output (W) 43 43 Air flow rate (Cooling) (m³/h) 2150 2410 Type Flare connection Flare connection
Maximum length (m) 25 25 Maximum chargeless length (m) 15 15 Maximum height difference (m) 10 10 Name of refrigerant R410A R410ARefrigerant Weight (kg) 0.9 0.9 Power supply 3 Wires : includes earth (Outdoor) 3 Wires : includes earth (Outdoor)Wiring Interconnection 4 Wires : includes earth 4 Wires : includes eart h
Operation mode Running current (A) 0.15 0.15 Power cons um ption (W) 30 30 Power factor (%) 87 87 Operation mode Running current (A) 2.73/2.60/2.49 4.65/4.44/4.25 Power cons um ption (W) 540 920 Power factor (%) 90 90 Starting current (A) 2.88/2.75/2.64 4.80/4.59/4.40
High (Cooling) (dBA) 42 43 Medium (Cooling) (dBA) 33 34 Low (Cooling) (dBA) 25 26
Height (mm) 250 250 Width (mm) 790 790 Depth (mm) 208 208
Height (mm) 550 550 Width (mm) 780 780 Depth (mm) 270 270
Motor output (W) 750 750 Type Twin rotary type with DC-i nvert er variable speed control Model DA91A1F-45F DA91A1F-45F
Liquid side Ø6.35 Ø6.35Indoor unit Gas side Ø9.52 Ø9.52 Liquid side Ø6.35 Ø6.35Outdoor unit Gas side Ø9.52 Ø9.52
Indoor (Cooling) (°C) 21–32 21–32Usable temperature range Outdoor (Cooling) (°C) 10–46 10–46 Installation plate 1 1 Wireless remote controller 1 1 Batteries 2 2 Remote controller holder 1 1 Zeolite-plus filter 1 1 Zeolite-3G filter 1 1 Mounting screw 6 (Ø4 x 25L) 6 (Ø4 x 25L) Flat head wood screw 2 (Ø3. 1 x 16L) 2 (Ø3.1 x 16L) Dust collect i n g un it 1 1 Installation manual 1 1 Owner’s manual 1 1 Pattern 1 1
RAS-10JKCVP RAS-13JKCVP RAS-10JACVP RAS-13JACVP
Cooling
Cooling
RAS-10JKCVP RAS-13JKCVP
RAS-10JACVP RAS-13JACVP
• The specifications may be subject to change without notice for purpose of improvement.
– 3 –
1-2. Operation Characteristic Curve
<Cooling>
8 7 6 5 4
Current (A)
3 2 1 0
0 20406080 120100
RAS-10JKCVP RAS-13JKCVP
Conditions Indoor : DB 27˚C/WB 19˚C Outdoor : DB 35˚C Air flow : High Pipe length : 5m Voltage : 230V
Compressor speed (rps)
1-3. Capacity Variation Ratio According to Temperature
<Cooling>
110
100
90
80
70
Capacity ratio (%)
60
50
32 34 36 38 40 4233 35 37 39 41 43 44 45 46
RAS-10JKCVP RAS-13JKCVP
Outdoor temp. (˚C)
1-4. Pipe Length-Capacity Characterisitic
<Cooling>
120
110
100
90
80
Capacity (%)
70
RAS-10JKCVP RAS-13JKCVP
• Conditions Indoor : DB27˚C/WB19˚C Indoor air flow : High Pipe length : 5m
Capacity ratio : 100% =
*
3.5 kW (RAS-13JKCVP)
2.5 kW (RAS-10JKCVP)
20g/m is added for 15m or more.
*
60
50
0 5 10 15 20 25 30
Pipe length (m)
– 4 –
Capacity ratio : 100% =
*
3.5 kW (RAS-13JKCVP)
2.5 kW (RAS-10JKCVP)
2. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC (R410A) which does not damage the ozone layer.
The working pressure of the new refrigerant R410A is 1.6 times higher than conventional refrigerant (R22). The refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water, dust, and existing refrigerant or refrigerat­ing oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time.
The next section describes the precautions for air conditioner using the new refrigerant. Conforming to contents of the next section together with the general cautions included in this manual, perform the correct and safe work.
2-1. Safety During Installation/Servicing
As R410A’s pressure is about 1.6 times higher than that of R22, improper installation/servicing may cause a serious trouble. By using tools and materi­als exclusiv e for R410A, it is necessary to carry out installation/servicing safely while taking the following precautions into consideration.
(1) Nev er use refriger ant other than R410A in an air
conditioner which is designed to operate with R410A.
If other refrigerant than R410A is mixed, pres­sure in the refrigeration cycle becomes abnor­mally high, and it may cause personal injury, etc. by a rupture.
(2) Confirm the used refrigerant name, and use
tools and materials exclusiv e for the refrigerant R410A.
The refrigerant name R410A is indicated on the visible place of the outdoor unit of the air condi­tioner using R410A as refrigerant. To prevent mischarging, the diameter of the service port differs from that of R22.
(3) If a refrigeration gas leakage occurs during
installation/servicing, be sure to ventilate fully. If the refrigerant gas comes into contact with fire,
a poisonous gas may occur.
(4) When installing or removing an air conditioner,
do not allow air or moisture to remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture or personal injury may be caused.
(5) After completion of installation work, check to
make sure that there is no refrigeration gas leakage.
If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.
(6) When an air conditioning system charged with a
large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, even when refrigerant leaks , its concentration does not exceed the marginal level.
If the refrigerant gas leakage occurs and its concentration exceeds the marginal level, an oxygen starvation accident may result.
(7) Be sure to carry out installation or removal
according to the installation manual. Improper installation may cause refrigeration
trouble, water leakage, electric shock, fire, etc.
(8) Unauthorized modifications to the air conditioner
may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician.
Improper repair’s may result in water leakage, electric shock and fire, etc.
2-2. Refrigerant Piping Installation
2-2-1. Piping Materials and Joints Used
For the refrigerant piping installation, copper pipes and joints are mainly used. Copper pipes and joints suitable for the refrigerant must be chosen and installed. Furthermore, it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by contaminants.
(1) Copper Pipes
It is necessary to use seamless copper pipes which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or discol­ored portion (especially on the interior surface).
Otherwise, the expansion valve or capillary tube may become blocked with contaminants.
As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate materials.
Thicknesses of copper pipes used with R410A are as shown in Table 2-2-1. Never use copper pipes thinner than 0.8 mm even when it is available on the market.
– 5 –
Table 2-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
Nominal diameter
1/4 3/8 1/2 5/8
(2) Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all con­taminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 2-2-3 to 2­2-6 below .
Outer diameter (mm)
6.35
9.52
12.70
15.88
R410A R22
0.80 0.80
0.80 0.80
0.80 0.80
1.00 1.00
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly f or thick pipings whose diameter is larger than 20 mm.
Thicknesses of socket joints are as shown in Table 2-2-2.
Table 2-2-2 Minimum thicknesses of socket joints
Nominal diameter
1/4 3/8 1/2 5/8
Reference outer diameter of
copper pipe jointed (mm)
2-2-2. Processing of Piping Materials
When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not enter the pipe interior, that no other oil other than lubricating oils used in the installed air conditioner is used, and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any other cover.
Minimum joint thickness
(mm)
6.35
9.52
12.70
15.88
(1) Flare Processing Procedures and Precautions
a) Cutting the Pipe
By means of a pipe cutter, slowly cut the pipe so that it is not deformed.
b) Removing Burrs and Chips
If the flared section has chips or burrs, refrigerant leakage may occur. Carefully remove all b urrs and clean the cut surface before installation.
c) Insertion of Flare Nut
0.50
0.60
0.70
0.80
– 6 –
d) Flare Processing
Make certain that a clamp bar and copper pipe have been cleaned.
By means of the clamp bar, perform the flare processing correctly.
Use either a flare tool for R410A or conven­tional flare tool.
Flare processing dimensions differ according to the type of flare tool. When using a conventional flare tool, be sure to secure “dimension A” by using a gauge for size adjustment.
Table 2-2-3 Dimensions related to flare processing for R410A
ØD
A
Fig. 2-2-1 Flare processing dimensions
Nominal
diameter
1/4 3/8 1/2 5/8
Nominal
diameter
1/4 3/8
Outer
diameter
(mm)
6.35
9.52
12.70
15.88
Thickness
(mm)
0.8
0.8
0.8
1.0
Flare tool for R410A
clutch type
0 to 0.5 1.0 to 1.5 1.5 to 2.0 0 to 0.5 1.0 to 1.5 1.5 to 2.0 0 to 0.5 1.0 to 1.5 2.0 to 2.5 0 to 0.5 1.0 to 1.5 2.0 to 2.5
Table 2-2-4 Dimensions related to flare processing for R22
A (mm)
A (mm)
Outer
diameter
(mm)
6.35
9.52
Thickness
(mm)
0.8
0.8
Flare tool for R410A
clutch type
0 to 0.5 0.5 to 1.0 1.0 to 1.5 0 to 0.5 0.5 to 1.0 1.0 to 1.5
Conventional flare tool
Clutch type Wing nut type
Conventional flare tool
Clutch type Wing nut type
1/2 5/8
Nominal
diameter
1/4 3/8 1/2 5/8
12.70
15.88
0.8
1.0
0 to 0.5 0.5 to 1.0 1.5 to 2.0 0 to 0.5 0.5 to 1.0 1.5 to 2.0
Table 2-2-5 Flare and flare nut dimensions for R410A
Outer
diameter
(mm)
6.35
9.52
12.70
15.88
Thickness
(mm)
0.8
0.8
0.8
1.0
ABCD
9.1 9.2 6.5 13
13.2 13.5 9.7 20
16.6 16.0 12.9 23
19.7 19.0 16.0 25
Dimension (mm)
– 7 –
Flare nut
width
(mm)
17 22 26 29
Table 2-2-6 Flare and flare nut dimensions for R22
Nominal
diameter
1/4 3/8 1/2 5/8 3/4
Outer
diameter
(mm)
6.35
9.52
12.70
15.88
19.05
Thickness
(mm)
0.8
0.8
0.8
1.0
1.0
45˚ to 46
Dimension (mm)
Flare nut
width
ABCD
9.0 9.2 6.5 13
13.0 13.5 9.7 20
16.2 16.0 12.9 20
19.7 19.0 16.0 23
23.3 24.0 19.2 34
˚
B A
D
C
(mm)
17 22 24 27 36
Fig. 2-2-2 Relations between flare nut and flare seal surface
(2) Flare Connecting Procedures and Precautions
a) Make sure that the flare and union portions
do not have any scar or dust, etc.
b) Correctly align the processed flare surface
with the union axis.
c) Tighten the flare with designated torque by
means of a torque wrench. The tightening torque for R410A is the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur.
Table 2-2-7 Tightening torque of flare for R410A [Reference values]
Nominal
diameter
Outer
diameter
(mm)
Tightening torque
N•m (kgf•cm)
43˚ to 45
˚
When it is strong, the flare nut may crack and may be made non-removable. When choos­ing the tightening torque, comply with values designated by manufacturers. Table 2-2-7 shows reference v alues.
NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manuf acturer. If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.
Tightening torque of torque
wrenches available on the market
N•m (kgf•cm)
1/4 3/8 1/2 5/8
6.35
9.52
12.70
15.88
14 to 18 (140 to 180) 33 to 42 (330 to 420) 50 to 62 (500 to 620) 63 to 77 (630 to 770)
– 8 –
16 (160), 18 (180)
42 (420) 55 (550) 65 (650)
2-3. Tools
2-3-1. Required T ools
The service port diameter of packed valve of the outdoor unit in the air conditioner using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the follo wing three types.
(1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22)) (2) Tools exclusiv e for R410A, but can be also used for con ventional refrigerant (R22) (3) Tools commonly used for R410A and for conventional refrigerant (R22) The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
Conventional air
conditioner installation
Whether new equipment can be used with conventional refrigerant
¡
(Note 1)
*
X
X
¡
¡
X
¡
X
No.
1
2
3 4
5 6
7 8
9
10
Used tool
Flare tool Copper pipe gauge for
adjusting projection margin
Torque wrench (For Ø12.7)
Gauge manifold Charge hose
Vacuum pump adapter Electronic balance for
refrigerant charging Refrigerant cylinder Leakage detector Charging cylinder
Usage
Pipe flaring Flaring by
conventional flare tool
Connection of flare nut
Evacuating, refrigerant charge, run check, etc.
Vacuum evacuating Refrigerant charge
Refrigerant charge Gas leakage check Refrigerant charge
Yes
Yes
Yes
Yes
Yes Yes
Yes Yes
R410A
Whether conventional equipment can be used
(Note 1)
*
(Note 1)
*
air conditioner installation
Existence of new equipment for R410A
(Note 2)
X
X
X X
X X X
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
General tools (Conventional tools can be used.)
In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as the general tools.
(1) Vacuum pump
Use vacuum pump by
attaching vacuum pump adapter. (2) Torque wrench (For Ø6.35, Ø9.52) (3) Pipe cutter (4) Reamer
(5) Pipe bender (6) Level vial (7) Screwdriver (+, –) (8) Spanner or Monkey wrench (9) Hole core drill (Ø65)
(10) Hexagon wrench
(Opposite side 4mm)
(11) Tape measure (12) Metal saw
Also prepare the following equipments for other installation method and run check.
(1) Clamp meter (2) Thermometer
(3) Insulation resistance tester (4) Electroscope
– 9 –
2-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps .
Recover the refrigerant, and check no refrigerant remains in the equipment.
Connect the charge hose to packed valve service port at the outdoor units gas side.
Connect the charge hose to the vacuum pump adapter.
Open fully both packed valves at liquid and gas sides.
When the compound gauge’s pointer has indicated –0.1 Mpa (–76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump’s power switch.
Keep the status as it is for 1 to 2 minutes, and ensure that the compound gauges pointer does not return.
Set the refrigerant cylinder to the electronic balance, connect the connecting hose to the cylinder and the connecting port of the electronic balance, and charge liquid refrigerant.
Place the handle of the gauge manifold Low in the fully opened position, and turn on the vacuum pumps power switch. Then, evacuating the refrigerant in the cycle.
(For refrigerant charging, see the figure below.)
(1) Nev er charge refrigerant exceeding the specified amount. (2) If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode. (3) Do not carry out additional charging.
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and may cause a rupture or personal injury.
(INDOOR unit)
(Liquid side)
(OUTDOOR unit)
Opened
Refrigerant cylinder
(With siphon pipe)
Check valve
Open/Close valve
for charging
Electronic balance for refrigerant charging
Fig. 2-4-1 Configuration of refrigerant charging
(Gas side)
Closed
Service port
– 10 –
(1) Be sure to make setting so that liquid can be charged. (2) When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon.
[ Cylinder with siphon ] [ Cylinder without siphon ]
Gauge manifold
OUTDOOR unit
Refrigerant
cylinder
Gauge manifold
OUTDOOR unit
cylinder
Refrigerant
Electronic
balance
R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas , the composi­tion of the charged refrigerant changes and the characteristics of the equipment varies.
2-5. Brazing of Pipes
2-5-1. Materials for Brazing
(1) Silver brazing filler
Silver brazing filler is an alloy mainly composed of silver and copper. It is used to join iron, copper or copper alloy, and is relatively expen­sive though it excels in solderability.
Electronic
balance
Siphon
Fig. 2-4-2
(1) Phosphor bronze brazing filler tends to react
with sulfur and produce a fragile compound water solution, which may cause a gas leakage. Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.
(2) When performing brazing again at time of
servicing, use the same type of brazing filler.
(2) Phosphor bronze brazing filler
Phosphor bronze brazing filler is generally used to join copper or copper alloy.
(3) Low temperature brazing filler
Low temperature brazing filler is generally called solder, and is an alloy of tin and lead. Since it is weak in adhesive strength, do not use it for refrigerant pipes.
2-5-2. Flux
(1) Reason why flux is necessary
By removing the oxide film and any foreign matter on the metal surface, it assists the flo w of brazing filler.
In the brazing process, it prevents the metal surface from being oxidized.
By reducing the brazing fillers surface tension, the brazing filler adheres better to the treated metal.
– 11 –
(2) Characteristics required for flux
Nitrogen gas
cylinder
Pipe
Flow meter
M
Stop valve
From Nitrogen cylinder
Nitrogen gas
Rubber plug
Activated temperature of flux coincides with the brazing temperature.
Due to a wide effective temperature range, flux is hard to carbonize.
It is easy to remove slag after brazing.
The corrosive action to the treated metal and
brazing filler is minimum.
It excels in coating performance and is harm­less to the human body.
As the flux works in a complicated manner as described above, it is necessary to select an adequate type of flux according to the type and shape of treated metal, type of brazing filler and brazing method, etc.
(3) Types of flux
Noncorrosive flux
Generally, it is a compound of borax and boric acid. It is effective in case where the br azing tem­perature is higher than 800°C.
Activated flux
Most of fluxes generally used for silver brazing are this type. It features an increased oxide film removing capability due to the addition of compounds such as potassium fluoride, potassium chloride and sodium fluoride to the borax-boric acid compound.
(4) Piping materials for brazing and used braz-
ing filler/flux
2-5-3. Brazing
As brazing work requires sophisticated techniques, experiences based upon a theoretical knowledge, it must be performed by a person qualified.
In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry Nitrogen gas (N2) flow.
Never use gas other than Nitrogen gas.
(1) Brazing method to prevent oxidation
1) Attach a reducing valve and a flow-meter to the Nitrogen gas cylinder.
2) Use a copper pipe to direct the piping mate­rial, and attach a flow-meter to the cylinder.
3) Apply a seal onto the clearance between the piping material and inserted copper pipe for Nitrogen in order to prevent backflow of the Nitrogen gas.
4) When the Nitrogen gas is flowing, be sure to keep the piping end open.
5) Adjust the flow rate of Nitrogen gas so that it is lower than 0.05 m3/Hr or 0.02 MPa (0.2kgf/cm2) by means of the reducing valve.
6) After performing the steps above, keep the Nitrogen gas flowing until the pipe cools down to a certain extent (temperature at which pipes are touchable with hands).
7) Remove the flux completely after brazing.
Copper - Copper
(1) Do not enter flux into the refrigeration cycle. (2) When chlorine contained in the flux remains
(3) When adding water to the flux, use water
(4) Remove the flux after brazing.
Piping
material
Used brazing Used
filler flux
Phosphor copper Do not use
Copper - Iron
Iron - Iron
Silver Paste flux Silver Vapor flux
within the pipe, the lubricating oil deterio­rates. Therefore, use a flux which does not contain chlorine.
which does not contain chlorine (e.g. distilled water or ion-exchange water).
Fig. 2-5-1 Prevention of oxidation during brazing
12
3-1. Indoor Unit
RAS-10JKCVP, RAS-13JKCVP
3. CONSTRUCTION VIEWS
Front panel
760
48
Knockout system
Indoor air suction port
Suction grille
48
Plasma air purifying unit
54.5
60
Air filter
Indoor heat exchanger
790 208
Air ionizer
54.5
60
790
Installation plate hanging section
607
48
Knockout system
48
46164
250
38
(Outside length: 0.54m)
19
(Minimum
distance to wall)
140 or more
2
Drain hose
Installation plate hanging section
10 10
7
Lower part hanging section
91 304 304
Hanging section
Center line of main unit
Center line of installation plate
290
608 9191 450
288
(Minimum distance to ceiling)
67 or more
Outline of installation plate
Auxiliary hose (Outside length: 0.45m) Flare Ø6.35
Auxiliary hose (Outside length: 0.36m) Flare Ø9.52
Stud bolt hole For Ø6
10 10
140 or more
Stud bolt hole For Ø8 to Ø10
(Minimum distance to wall)
40
91
790
– 13 –
3-2. Outdoor Unit
RAS-10JACVP, RAS-13JACVP
Hanger
A leg part
310
296
(ø6 hole pitch)
(Anchor bolt long hole pitch)
B leg part
Ø4.5 embossing (Ø4STS used) (For sunshade roof attaching)
14749,5
21
540
548
270
Fan guard
600
Ø25 drain hole
115
76
90
50
Ø11 x 17U-shape hole (For Ø8-Ø10 anchor bolt)
8-Ø6 hole (For fixing outdoor unit)
16
Ø11 x 17 long hole
(For Ø8-Ø10 anchor bolt)
115.5
Valve cover
Charging port
157
59
21
54
Z
Connecting pipe port
(Pipe dia.Ø6.35)
Connecting pipe port
(Pipe dia.Ø9.52)
4 x Ø11 x 17U-shape hole (For Ø8-Ø10 anchor bolt)
Intake
100 or
C
310
more
200 or more
8
Mounting dimensions of anchor bolt
600
50 or
more
D
Intake
Outside line of product
Outlet
B
780 61
Z
view
A
250 or more
(Minimum distance from wall)
4 x Ø11 × 17 long hole (For Ø8-Ø10 anchor bolt)
332
Earth terminal
Detailed A leg part
50 36
11
310
296
R5.5
11
310
296
36 50
Detailed B leg part
600
2-Ø6 hole
2-Ø6 hole
600
R15
Outside line of product
Outside line of product
R15
R5.5
– 14 –
4-1. Outdoor Unit
RAS-10JACVP, RAS-13JACVP
Q200
IGBT MODULE
BLU
BZ
P17
COMPRESSOR
FAN MOTOR
FM
P18
P23
P22
P21
BLK
WHI
RED
33221
1
CM
CN300
RED
1
WHI
2
BLK
3
YEL
1
PNK
4
GRY
5
CN301
IGBT : Insulated Gate Bipolar Transistor
BYBXEWBWEVBVEU
P.C. BOARD
(MCC-813)
Q300
1 2 3
1 2 3 4 5
4-2. Indoor Unit
RAS-10JKCVP, RAS-13JKCVP
BLK
1 2 3 4 1 2 3 4
RED
BRW
BRW
BRW
1 2 3 4 1 2 3 4
CN33 (WHI)
2
2
9 8 7 6 5 4 3 2
MAIN P.C. BOARD
1
(MCC-891)
BLK BLK
HEAT EXCHANGER
SENSOR (TC)
BLK BLK
THERMO SENSOR
(TA)
CN100
(WHI)
BLU
1
1
BLU
2
2
BLU
3
3
BLU
4
4
BLU
5
5
BLU
6
6
BLU
7
7
BLU
8
8
Wireless Unit Assembly
MCC-900
WHI
9
9
CN01 (BLU)
121
CN03 (WHI)
121
CN13 (WHI)
9 8 7 6 5 4 3 2 1
4. WIRING DIAGRAM
DB01
CONVERTER MODULE
BRW
BU
P19P20
P14
BLK
1 2 3 4 5 6
FUSE
F01
AC 250V
T3.15A
ELECTRONIC ST ARTER
F04 FUSE T3.15A
P13 P12 P11
PUR YEL
1 2 3 4 5
High-voltage
Power supply
6
Ion electrode
CN08
21 43
Air purifier
TNR
GEA
C12 C13 C14
Electrode
FILTER
ORN
POWER RELA Y
INDOOR
TERMINAL
BLOCK
CN22
LINE
REACTOR
CT
P02 WHI
1
21
BLK WHI
3 1
CN23
DB01
221
1
P03 ORN
3
RED
CN500
121
2
P07P08P09P10
P06
SURGE ABSORBER
VARISTOR
F01
FUSE
T25A
P01 BLK
NL32
POWER SUPPLY 220-240V/50Hz 220V/60Hz
Heat
exchanger
GRN & YEL
CN21
CN34
DC5V
DC12V
POWER SUPPLY
THERMOSTAT FOR COMPRESSOR
CN601
TD
11 2 2 33
CN602
TO
121
2
CN603
TS
11 2 2 33
BLK
WHI
11
YEL
22
ORN
33
BLU
44 55 66
CN703
PMV
RED GRY
Identification
RED WHI BLK BLU BRW ORN PUR YEL GRY PNK GRN& YEL
BRW
121
2
RED
1
1
BLK
3
3
WHI
4
4
YEL
5
5
BLU
66
WHI
1
1
YEL
2
2
YEL
3
3
YEL
4
4
YEL
5
5
LOUVER MOTOR
BLU
(RED)
CN10 (WHI)
CN07 (WHI)
CIRCUIT
PULSE MODULATING VALVE
Color
RED
:
WHITE
:
BLACK
:
BLUE
:
BROWN
:
ORANGE
:
PURPUL
:
YELLOW
:
GRAY
:
PINK
:
GREEN&
:
YELLOW
Micro SW
FAN MOTOR
DC MOTOR
1
1
2
2
3
3
4
4
5
5
– 15 –
5. SPECIFICATIONS OF ELECTRICAL PARTS
5-1. Indoor Unit
RAS-10JKCVP, RAS-13JKCVP
No.
1
Fan motor (for indoor)
Room temp. sensor
2
(TA-sensor)
Heat exchanger temp. sensor
3
(TC-sensor)
4
Louver motor
Parts name
5-2. Outdoor Unit
RAS-10JACVP, RAS-13JACVP
No.
1
Reactor
2
Outside fan motor
Suction temp. sensor
3
(TS sensor)
Parts name
Type
MF-280-30-1
( – )
( – )
MP24GA
Model name
CH-57
ICF-140-43-1
(Inverter attached)
Specifications
DC280–340V, 30W
10k at 25°C
10k at 25°C
Output (Rated) 1W, 16poles, 1phase DC12V
Rating
L=10mH, 16A
DC140V, 43W
10k (25°C)
Discharge temp. sensor
4
(TD sensor)
Outside air temp. sensor
5
(TO sensor)
6
Terminal block (6P)
7
Compressor
8
Compressor thermo.
9
Coil for PMV
(Inverter attached)
(Inverter attached)
——
DA91A1F-45F
US-622KXTMQO-SS
C12A
62k (20°C)
10k (25°C)
20A, AC250V
3-phases 4-poles 750W
OFF: 125 ± 4°C, ON: 90 ± 5° C
DC12V
– 16 –
6. REFRIGERANT CYCLE DIAGRAM
6-1. Refrigerant Cycle Diagram
RAS-10JKCVP/RAS-10JACVP RAS-13JKCVP/RAS-13JACVP
P
Pressure measurement Gauge attaching port
Vacuum pump connecting port Deoxidized copper pipe
Outer dia. : 9.52mm Thickness : 0.8mm
TS
TD
Muffler
INDOOR UNIT
Cross flow fan
Deoxidized copper pipe Outer dia. : 6.35mm Thickness : 0.8mm
Sectional shape of heat insulator
Compressor DA91A1F-45F
Outdoor heat
exchanger
Indoor heat
exchanger
TO
Split capillary
T1
Ø1.5 x 200
Temp. measurement
Allowable height
Strainer
Pulse modulating valve at liquid side (SEV16RC3)
Max. : 25m Chargeless : 15m Charge : 20g/m (16 to 25m)
difference : 10m
Allowable pipe length
Temp. measurement
T2
Propeller fan
OUTDOOR UNIT
Ø1.5 x 200
NOTE :
Refrigerant amount : 0.9kg
Gas leak check position Refrigerant flow (Cooling)
NOTE :
The maximum pipe length of this air conditioner is 25 m. When the pipe length exceeds 15m, the additional charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 200g)
6-2. Operation Data
<Cooling>
Temperature
condition (°C)
Indoor Outdoor
27/19 35/–
Model
name RAS-
10JKCVP 13JKCVP
Standard pressure
P (MPa)
0.9 to 1.1
0.8 to 1.0
Heat exchanger
pipe temp.
T1 (°C) T2 (°C)
12 to 14 43 to 45 10 to 12 47 to 48
Indoor fan
mode
High High
Outdoor fan
mode
High High
Compressor
revolution
(rps)
45 70
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bent.
(Thermistor themometer)
(2) Connecting piping condition : 5 m
– 17 –
7. CONTROL BLOCK DIAGRAM
7-1. Indoor Unit
RAS-10JKCVP, RAS-13JKCVP
Heat Exchanger Sensor(Tc)
Room Temperature Sensor(Ta)
Infrared Rays Signal Receiver
and Indication
Initializing Circuit
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Converter
(D.C circuit)
Noise Filter
M.C.U
Functions
3-minute Delay at Restart for Compressor
Fan Motor Starting Control
Processing
(Temperature Processing)
Timer
Serial Signal Communication
Serial Signal Transmitter/Receiver
Indoor Unit Control Unit
Louver
Motor
Louver Motor Drive Control
Indoor Fan
Motor Control
Indoor
Fan Motor
Air purifier
unit
Micro Switch
From Outdoor Unit
220-240V/50Hz
220V/60Hz
REMOTE CONTROLLER
Serial Signal Communication
(Operation Command and Information)
Remote Controller
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, FAN only
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
ECO
Hi-POWER
Infrared Rays, 36.7kHz
– 18 –
Air Purifier
SLEEP
For INDOOR UNIT
220–240 V/50Hz 220 V/60Hz
MICRO-COMPUTER BLOCK DIAGRAM
MCC813 (P.C.B) OUTDOOR UNIT
RAS-10JACVP, RAS-13JACVP
7-2. Outdoor Unit (In verter Assembly)
Indoor unit
send/receive
circuit
M.C.U
PWM synthesis function
Input current release control
Discharge
temp. sensor
Outdoor air
temp. sensor
– 19 –
Suction temp.
sensor
IGBT over-current detect control
Outdoor fan control
High power factor correction control
Inverter output frequency control
A/D converter function
P.M.V. control
Discharge temp. control
Signal communication to indoor unit
Clock
frequency
16MHz
Converter
(AC DC)
Noise
Filter
High Power
factor Correction
circuit
Input current
sensor
Driver circuit
of P.M.V.
Rotor position
detect circuit
Rotor position
detect circuit
Over current detect circuit
Over current detect circuit
Over current
Over current
sensor
sensor
Gate drive
circuit
Gate drive
circuit
Inverter
(DC
AC)
Inverter
(DC AC)
Outdoor
Fan motor
Compressor
P.M.V.
P.M.V : Pulse Modulating Valve M.C.U : Micro Control Unit
8. OPERATION DESCRIPTION
8-1. Outline of Air Conditioner Control
This air conditioner is a capacity-variable type air conditioner, which uses DC motor for the indoor fan motor and the outdoor fan motor. And the capacity­proportional control compressor which can change the motor speed in the range from 13 to 88 rps is mounted. The DC motor drive circuit is mounted to the indoor unit. The compressor and the inverter to control fan motor are mounted to the outdoor unit.
The entire air conditioner is mainly controlled by the indoor unit controller.
The indoor unit controller drives the indoor fan motor based upon command sent from the remote control­ler, and transfers the operation command to the outdoor unit controller.
The outdoor unit controller receives operation command from the indoor unit side, and controls the outdoor fan and the pulse modulating valve. (P.M.V) Besides, detecting revolution position of the com­pressor motor, the outdoor unit controller controls speed of the compressor motor by controlling output voltage of the inverter and switching timing of the supply power (current transf er timing) so that motors drive according to the operation command. And then, the outdoor unit controller transfers reversely the operating status information of the outdoor unit to control the indoor unit controller.
As the compressor adopts four -pole brushless DC motor, the frequency of the supply power from inverter to compressor is two-times cyc les of the actual number of revolution.
(1) Role of indoor unit controller
The indoor unit controller judges the operation commands from the remote controller and assumes the following functions .
Judgment of suction air temperature of the indoor heat exchanger by using the indoor temp. sensor. (TA sensor)
Judgment of the indoor heat exchanger tem­perature by using heat exchanger sensor (TC sensor) (Prevent-freezing control, etc.)
Louver motor control
Indoor fan motor operation control
LED (Light Emitting Diode) display control
Transferring of operation command signal
(Serial signal) to the outdoor unit
Reception of information of operation status (Serial signal including outside temp. data) to the outdoor unit and judgment/display of error
Air purifier operation control
(2) Role of outdoor unit controller
Receiving the operation command signal (Serial signal) from the indoor unit controller, the outdoor unit performs its role.
Compressor operation control
Operation control of outdoor
fan motor
P.M.V. control
Operations followed to judgment of serial signal
from indoor side.
Detection of inverter input current and current release operation
Over-current detection and prevention operation to IGBT module (Compressor stop function)
Compressor and outdoor fan stop function when serial signal is off (when the serial signal does not reach the board assembly of outdoor control by trouble of the signal system)
Transferring of operation information (Serial signal) from outdoor unit controller to indoor unit controller
Detection of outdoor temperature and operation rev olution control
(3) Contents of operation command signal (Serial
signal) from indoor unit controller to outdoor unit controller
The following three types of signals are sent from the indoor unit controller.
Operation mode set on the remote control
Compressor revolution command signal defined
by indoor temperature and set temperature (Correction along with variation of room tem­perature and correction of indoor heat ex­changer temperature are added.)
Temperature of indoor heat exchanger
For these signals ([Operation mode] and
[Compressor rev olution] indoor heat exchanger temperature), the outdoor unit controller monitors the input current to the inverter , and performs the follo wed operation within the range that current does not exceed the allow­able value.
(4) Contents of operation command signal (Serial
signal) from outdoor unit controller to indoor unit controller
The following signals are sent from the outdoor unit controller.
The current operation mode
The current compressor revolution
Outdoor temperature
Existence of protective circuit operation
For transferring of these signals, the indoor unit controller monitors the contents of signals, and judges existence of trouble occurrence.
Contents of judgment are described below.
Whether distinction of the current operation
status meets to the operation command signal
Whether protective circuit operates
When no signal is received from the outdoor unit controller, it is assumed as a trouble.
– 20 –
8-2. Operation Description
Item
1. Basic operation
Operation flow and applicable data, etc.
1) Operation control Receiving the users operation condition setup, the opera-
tion statuses of indoor/outdoor units are controlled.
Remote controller
Selection
of operation
conditions
ON/OFF
Signal
receiving
Indoor unit
control
Operation
command
Serial signal send/receive
Control contents of remote controller
ON/OFF (Air conditioner/Air purifier)
Operation select
(AUTO/COOL/DRY/FAN ONLY)
Temperature setup
Air direction
Swing
Air volume select
(AUTO/LOW/LOW+/MED/MED+/HIGH)
ECO
ON timer setup
OFF timer setup
High power
Indoor unit
Indoor unit control
Command signal generating function of indoor unit operation
Calculation function (temperature calculation)
Activation compensation function of indoor fan
Timer function
Indoor heat exchanger
release control
Description
1) The operation conditions are selected by the remote controller as shown in the left.
2) A signal is sent by ON button of the remote controller.
3) The signal is received by a sensor of the indoor unit and processed by the indoor controllers as shown in the left.
4) The indoor controller controls the indoor fan motor and louver motor.
5) The indoor controller sends the operation command to the outdoor controller, and sends/receives the control status with a serial signal.
6) The outdoor controller controls the operation as shown in the left, and also controls the compressor, outdoor fan motor, pulse modulating valve.
Indoor fan motor
Louver motor
Outdoor unit
Serial signal send/receive
Outdoor unit
control
Outdoor unit control
Frequency control of inverter output
Waveform composite function
Calculation function
(Temperature calculation)
AD conversion function
Delay function of compressor reactivation
Current release function
GTr over-current preventive function
2) Cooling operation The operations are performed in the following parts by
controls according to cooling conditions.
Operation ON
Indoor unit
control
Sending of
operation
command signal
Outdoor unit
control
Setup of remote controller
Indoor fan motor control Louver control
Compressor revolution control Outdoor fan motor control Pulse modulating valve control
~
Inverter
1) Receiving the operation ON signal of
2) At the indoor unit side, the indoor fan
3) The outdoor unit controls the
Compressor
Outdoor fan motor
Pulse modulating valve (PMV)
the remote controller, the cooling operation signal starts being transferred for m the indoor controller to the outdoor unit.
is operated according to the con­tents of 2. Indoor fan motor control and the louver according to the contents of 9. Louver control”, respectively.
outdoor fan motor, compressor, pulse modulating valve according to the operation signal sent from the indoor unit.
– 21 –
Item
Operation flow and applicable data, etc.
Description
1. Basic operation
3) AUTO operation Selection of operation mode As shown in the following figure, the operation starts by
selecting automatically the status of room temperature (Ta) when starting AUTO operation.
Ta
Cooling operation
Ts + 1
Monitoring (Fan)
Ts
*1. When reselecting the operation mode, the fan speed is
controlled by the previous operation mode.
1) Detects the room temperature (Ta) when the operation started.
2) Selects an operation mode from Ta in the left figure.
3) Fan operation continues until an operation mode is selected.
4) If the status of compressor-OFF continues for 15 minutes the room temperature after selecting an operation mode, reselect an operation mode.
4) DRY operation DRY operation is perfor med according to the difference
between room temperature and the setup temperature as shown below.
In DRY operation, fan speed is controlled in order to prevent lowering of the room temperature and to avoid air flow from blowing directly to persons.
[˚C]
Ta
L– (W5)
+
+
1.0
0.5
(W5+W3) / 2
SL (W3)
Tsc
Fan speed
1) Detects the room temperature (Ta) when the DRY operation started.
2) Starts operation under conditions in the left figure according to the temperature difference between the room temperature and the setup temperature (Tsc). Setup temperature (Tsc) = Set temperature on remote controller (Ts) + (0.0 to 1.0)
3) When the room temperature is lower 1°C or less than the setup temperature, turn off the com­pressor.
– 22 –
Item
Operation flow and applicable data, etc.
Description
2. Indoor fan motor control
<In cooling operation>
(This operation controls the fan speed at indoor unit side.) The indoor fan (cross flow fan) is operated by the phase-
control induction motor. The fan rotates in 5 stages in MANUAL mode, and in 5 stages in AUTO mode, respec­tively. (Table 1)
COOL ON
Fan speed setup
MANUAL
(Fig. 1)
AUTO
Indication Fan speed
L L+ M M+ H
W6
(L + M) / 2
W9
(M + H) / 2
WC
(Fig. 2)
Ta
[˚C]
+2.5 +2.0
+1.5 +1.0
+0.5
Tsc
a
b
c
d
e
Fan speed AUTO
M+(WB)
*3
*4
*5
L(W6)
*3 : Fan speed =
(M + –L) x 3/4 + L
*4 : Fan speed =
(M + –L) x 2/4 + L
*5 : Fan speed =
(M + –L) x 1/4 + L
(Linear approximation from M+ and L)
* Symbols
UH : Ultra High H : High M+ : Medium+ M : Medium L+ : Low+ L: Low L- : Low– UL : Ultra Low SUL : Super Ultra Low
* The fan speed broadly varies due
to position of the louver, etc. The described value indicates one under condition of inclining downward blowing.
1) When setting the fan speed to L, L+, M, M+ or H on the remote controller, the operation is performed with the constant speed shown in Fig. 1.
2) When setting the fan speed to AUTO on the remote controller, revolution of the fan motor is controlled to the fan speed level shown in Fig. 2 and Table 1 according to the setup tempera­ture, room temperature, and heat exchanger temperature.
Fan speed
level
WF WE WD WC WB WA
W9 W8 W7 W6 W5 W4 W3 W2 W1
COOL
UH
H
M+
M
L+
L
L–
UL
SUL
(Table 1) Indoor fan air flow rate
DRY
L+
L
L–
UL
SUL
Fan speed
(rpm)
1630 1480 1400 1350 1200 1110 980 830 810 810 780 700 550 400 400
Air flow rate
23
(m3/h)
684 609 569 544 468 423 358 283 273 273 257 217
142 67 67
RAS-13JKCVPRAS-10JKCVP
Fan speed
(rpm)
1650 1530 1440 1390 1240 1150 1010 860 810 810 780 700 550 400 400
Air flow rate
(m3/h)
694 634 589 564 488 443 373 298 273 273 257 217 142 67 67
Item
Operation flow and applicable data, etc.
Description
3. Outdoor fan motor control
The blowing air volume at the outdoor unit side is controlled. Receiving the operation command from the controller of
indoor unit, the controller of outdoor unit controls fan speed. * For the fan motor, a DC motor with non-stage variable
speed system is used. However, it is limited to 8 stages for reasons of controlling.
Air conditioner ON
(Remote controller)
Indoor unit controller
1) Outdoor unit operation command (Outdoor fan control)
2) Fan speed 400
when the motor stopped.
NO
Fan motor ON
3) Fan lock NO
YES
YES
OFF status of
fan motor continues.
Air conditioner
OFF
Alarm
display
1) The operation command sent from the remote controller is processed by the indoor unit controller and transferred to the controller of the outdoor unit.
2) When strong wind blows at outdoor side, the operation of air conditioner continues with the fan motor stopped.
3) Whether the fan is locked or not is detected, and the operation of air conditioner stops and an alarm is displayed if the fan is locked.
4) According to each operation mode, by the conditions of outdoor temperature(To) and compressor revolution, the speed of the outdoor fan shown in the table is selected.
4) Motor operates as shown in the table below.
In cooling operation
Compressor speed (rps)
To
During
ECO mode
When To is abnormal
38˚C
To To < 38˚C To < 15˚C To
38˚C To < 38˚C To < 15˚C
~13.8 ~34.7
f 7 f 4 f 3 f 7 f 5 f 4 f 8 f 8 f 8 f 7 f 5 f 4 f 7 f 7 f 5 f 8 f 8 f 8 f 5 f 5 f 4
Outdoor fan speed (rpm)
Tap
f 1 f 2 f 3 f 4 f 5 f 6 f 7 f 8
RAS-10JACVP
— —
750 750 700 650 390 390
RAS-13JACVP
35.4~ MAX
— —
840 840 700 650 390 390
– 24 –
Item
Operation flow and applicable data, etc.
Description
4. Capacity control
The cooling capacity depending on the load is adjusted. According to difference between the setup value of tempera-
ture and the room temperature, the capacity is adjusted by the compressor revolution.
Remote controller Indoor unit
Set temp. (Ts) Room temp. (Ta)
Ts –Ta
Correction of Hz signal
Detection of electromotive force
of compressor motor winding
Detection of motor speed
and rotor position
Correction value of Hz
signal Operating Hz
Inverter output change
Commutation timing change
1) The difference between set temperature on remote controller (Ts) and room temperature (Ta) is calculated.
2) According to the temperature difference, the correction value of Hz signal which determines the compressor speed is set up.
3) The rotating position and speed of the motor are detected by the electromotive force occurred on the motor winding with operation of the compressor.
4) According to the difference resulted from comparison of the correction value of Hz signal with the present operation Hz, the inverter output and the commuta­tion timing are varied.
5) Change the compressor motor speed by outputting power to the compressor.
* The contents of control opera-
tion are same in cooling operation and heating opera­tion
5. Current release control
Change of compressor speed
This function prevents troubles on the electronic parts of the compressor driving inverter.
This function also controls drive circuit of the compressor speed so that electric power of the compressor drive circuit does not exceed the specified value.
Outdoor unit inverter main
circuit control current
Operating current
Setup value
Low
Capacity control continues.
Outdoor temp.
45˚C 40˚C44˚C 16˚C39˚C 11˚C 15.5˚C
10.5˚C
High
Outdoor temp. To
Setup of current release point
Reduce compressor speed
Current decrease
Cooling current release value
5.62A
9.00A
1) The input current of the outdoor unit is detected in the inverter section of the outdoor unit.
2) According to the detected outdoor temperature, the specified value of the current is selected.
3) Whether the current value exceeds the specified value or not is judged.
4) If the current value exceeds the specified value, this function reduces the compressor speed and controls speed up to the closest one commanded from the indoor unit within the range which does not exceed the specified value.
– 25 –
Item
Operation flow and applicable data, etc.
Description
6. Release protective control by temperature of indoor heat exchanger
7. Louver control
1) Louver position
<In cooling/dry operation>
(Prevent-freezing control for indoor heat exchanger) In cooling/dry operation, the sensor of indoor heat exchanger detects
evaporation temperature and controls the compressor speed so that temperature of the heat exchanger does not exceed the specified value.
Usual cooling capacity control
R
When the value is in Q zone, the
Q
compressor speed is kept.
P
Indoor heat exchanger temperature
7˚C
6˚C
5˚C
Reduction of compressor speed
This function controls the air direction of the indoor unit.
The position is automatically controlled according to the operation mode (COOL).
The set louver position is stored in memory by the microcomputer, and the louver returns to the stored position when the next opera­tion is performed. (Cooling memory position)
The angle of the louver is indicated as the horizontal angle is 0°. When the louver closes fully, it directs approx. 49° upward.
1) When temperature of the indoor heat exchanger drops below 5°C, the compressor speed is reduced. (P zone)
2) When temperature of the indoor heat exchanger rises in the range from 6°C to under 7°C, the compressor speed is kept. (Q zone)
3) When temperature of the indoor heat exchanger rises to 7°C or higher, the capacity control opera­tion returns to the usual control in cooling operation. (R zone)
2) Air direction adjustment
1) Louver position in cooling operation
Cooling operation/
AUTO (COOL)/Dry
Initial setting of Cooling storage position Louver : Directs downward (9˚)
Horizontal
blowing
Inclined blowing
Room temp. (Ta) <
Set temp. (Tsc) + 3.5
Initial setting of Cooling storage position Louver : Directs downward (9˚)
Air direction
Blowing
downward
Louver angle
Powerful
Room temp. (Ta)
Set temp. (Tsc) + 3.5
Inclined blowing Louver : Directs downward (14˚)
Inclined
blowing
Horizontal (0˚)
Horizontal
blowing
Cooling/AUTO
(COOL)/DRY
operation
Cooling memory position
YES NO
NO
YES
Inclined blowing
Room temp. Set temp. +3.5
Powerful
operation
YES
Room temp.
Set temp. +3.5
NO
Cooling
memory
position
The louver position can be arbitrarily set up by pushing [FIX] button.
3) Swing
Swing operation is performed in width 35° with the stop position as the center.
If the stop position exceeds either upper or lower limit position, swing operation is perfor med in width 35° from the limit which the stop position exceeded.
26
Swing
When pushing [SWING] button during operation, the louver starts swinging.
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