Toshiba RAS-10SKHP-E, RAS-07S2AH-E, RAS-10S2AH-E Service Manual

SERVICE MANUAL
AIR CONDITIONER
SPLIT WALL TYPE
RAS-07SKHP-E / RAS-07S2AH-E RAS-10SKHP-E / RAS-10S2AH-E
FILE NO. SVM-07023-1
Revised May, 2007
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit
2-2 Outdoor Unit (RAS-10S2AH-E)
2-3 Outdoor Unit (RAS-07S2AH-E)
3. WIRING DIAGRAM
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit (RAS-10SKHP-E, RAS-07SKHP-E) 4-2 Outdoor Unit (RAS-10S2AH-E) 4-3 Outdoor Unit (RAS-07S2AH-E)
5. REFRIGERATION CYCLE DIAGRAM
5-1 RAS-10SKHP-E / RAS-10S2AH-E 5-2 RAS-07SKHP-E / RAS-07S2AH-E
6. CONTROL BLOCK DIAGRAM
7. OPERATION DESCRIPTION
7-1 Remote control 7-2 Outline of Air Conditioner Control 7-3 Description of Operation Mode 7-4 High-Temperature Limit Control 7-5 Low-Temperature Limit Control 7-6 Defrost Operation 7-7 Current Limit Control 7-8 One-Touch Comfort 7-9 Hi POWER Mode 7-10 QUIET Mode 7-11 ECO Operation
7-12 COMFORT SLEEP mode 7-13 Auto Restart Function 7-14 Self-Cleaning Function
- 1 -
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor Unit 8-6 How to Set Remote Control Selector Switch 8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 Troubleshooting Flowcharts
9-6 Troubleshooting for Remote Control
10. PART REPLACEMENT
10-1 Indoor Unit 10-2 Outdoor Unit
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E-Parts Assy) 11-2 Indoor Unit
11-3 Outdoor Unit (RAS-10S2AH-E) 11-4 Outdoor Unit (RAS-07S2AH-E)
- 2 -
1. SPECIFICATIONS
FILE NO. SVM-07023
MODEL
RAS-10SKHP-E / RAS-10S2AH-E
RAS-07SKHP-E / RAS-07S2AH-E
ITEM Cooling Heating Cooling Heating
Capacity
Phase 1
Power source V 220 240
Power consumption kW 0.77 0.81 0.74 0.76 0.61 0.68 0.54 0.59 Power factor % 97 94 94 91 98 96 98 96
Running Indoor A 0.15 current Outdoor A 3.45 3.43 3.30 3.23 2.69 2.77 2.35 2.40 Starting current A 19 15 Moisture removal lit/h 1.2 Noise Indoor (H/M/L) dB 40/36/32 38/33/28
Outdoor (220-240V) dB
Refrigerant
Refrigerant control Capillary tube
Interconnection
pipe
Name of refrigerant R-22 Rated amount kg 0.75 0.64
Gas side size mm 9.52
Connection type Flare connection
Liquid side size mm 6.35
Connection type Flare connection
Maximum length (One way)
Maximum height difference
220V 240V 220V 240V 220V 240V 220V 240V
kW 2.50 2.55 2.70 2.72 2.30 2.50 2.30 2.50
Hz 50
47
m 10*
m 5
49 48
50
1
46 47
47
48
INDOOR UNIT RAS-10SKHP-E RAS-07SKHP-E
Height mm 250
Dimensions Width mm 740
Depth mm 195
Net weight kg 8
Evaporator type Finned tube
Indoor fan type Cross flow fan
High fan m3/h 540 560 540
Airflow volume Medium fan m3/h 460 500 470
Low fan m3/h 390 400 370
Fan motor output W 20
Air filter Honeycomb woven filter with PP frame
540 440 350
OUTDOOR UNIT RAS-10S2AH-E RAS-07S2AH-E
Height mm 550 530
Dimensions Width mm 780 660
Depth mm 290 240
Net weight kg 32 25
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m3/h 1740 1850 1740 1850 1640 1720 1640 1720
Fan motor output W 20
Compressor
Safety device Fuse, Overload relay
Louver type Automatic louver Usable outdoor temperature range °C 15 ~ 43 −10 ~ 24 21 ~ 43
Model PH150X1C-4DZDN3 Output W 750
PH108X1C-4DZDN2
605
15 ~ 43
3
Note : 1
·
Capacity is based on the following temperature conditions.
FILE NO. SVM-07023
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Condition
Cooling Heating
(DB) 27°C20°C
(WB) 19°C15°C
(DB) 35°C7°C
(WB) 24°C6°C
JIS C9612
- 4 -
2-1. Indoor Unit
FILE NO. SVM-07023
2. CONSTRUCTION VIEWS
Front panel
60
8
Knock out system
Air inlet
250
50
55 60
105 135
Air filter
740
Air outlet
500
Heat exchanger
60 55
Knock out system
50
195
58
52
8
Drain hose (0.5m)
45
250
Hanger
13590
235
215
Hanger
145
290
605
5
235
215
Hanger
Hanger
145
135 90
Installation plate outline
Center line
Connecting pipe (0.37m)
6.35)(Flare
Connecting pipe (0.37m
(Flare 9.52)
For stud bold ( 6)
26
40 165 45
38
)
8~
10)For stud bold (
56
Wireless remote control
19
157
2.2. Outdoor Unit (RAS-10S2AH-E)
A
30
600
50
36
320
306
A detail Drawing (Back leg)
R5.5
R
Ø
15
6 hole
86
320
Ø
25 Drain outlet
FAN-GUARD
436
Ø
108 125
2
-
Ø
11 x 14
(For 8 -
Ø
Ø
Hole
10 anchor bolt)
FILE NO. SVM-07023
306
320
Ø
6 hole
11x14 hole
Ø
B Detail Drawing (Front leg)
36 50
R
15
COVER-PV
Z
290
550
45 or more
275
321 342
Electrical part cover
Liquid side (Flare 6.35)
Ø
Gas side (Flare 9.52)
Ø
5
4
S
ervice port
-Ø 10 anchor bolt)
Ø
Z View
600
Air intlel
9060090
69
129
84
2
-R5- 5x17L UShape (For 8
320
100 or more
Air outlel
400 or more
Installation dimension
6
600 or more
2- 11x14 Long holes(For 8 - 10 anchor bolt)
Ø
Ø
Ø
2-3. Outdoor Unit (RAS-07S2AH-E)
FILE NO. SVM-07023
C
L
C
L
- 7 -
3. WIRING DIAGRAM
RAS-10SKHP-E / RAS-10S2AH-E RAS-07SKHP-E / RAS-07S2AH-E
BRW
L
BLU
N
GRN & YEL
SINGLE PHASE 220-240V 50/60Hz
BLK
WHI
BLK P04
CN31
T02
C.T.
1 1
3 3
CN27
CN03
1 1
BLK
2
THERMO
2
BLK
SENSOR (TA)
SG01
DSA
BLK
PINK
1 1
R22
VARISTOR
3
4
RY03
73 C x2
THERMAL FUSE
PINK
2
CN04
2
T6.3A 250VAC
RY01
CN01
2
1
HEAT EXCHANGER
2
1
BLK
BLK
SENSOR (TC)
RY04
CR02
CR01
LOUVER MOTOR
YEL
5 5
R
1
STO
C01
R2
VARI
MAIN P.C. BOARD WP-015
INFRARED RAYS RECEIVE
AND INDICATION PARTS
CN25
BLU
WHI
YEL
YEL
YEL
34
2
1
34
2
1
CN07
DC5V
Voltage Regulator
C02
L01
145 C
1 1 2 2 3 3 4 4 5 5
AC FAN MOTOR
BLU
IC35
CN10
66
321 321
BLU
321 321
C15
BLK GRY YEL
BRW
RED
WHI
54 8 54 8
BLU
BLU
54 8 54 8
R319
5 5
6
7
6
7
WHI
BLU
BLU
6
7
CN14
6
7
Micro Power Module
DC12V
+
C63
DB01
3 3
CN11
21 3
1
21 3
1
INDOOR TERMINAL BLOCK
OUTDOOR TERMINAL BLOCK
OVER LOAD RELAY
COMPRESSOR
BLK
BLK
PNK
WHI
BLK
1
(L)2(N)
1
RED
WHI
2
BLK
SOLENOID COIL
RED
RED
CAPACITOR
RED
3
3
BLK
CAPACITOR
FAN MOTOR
BLU
4
4
WHI BLK
8
INDOOR
OUTDOOR
CHASSIS
4. SPECIFICATION OF ELECTRICAL PARTS
4-1. Indoor Unit (RAS-10SKHP-E, RAS-07SKHP-E)
No. Parts name Type Specifications
1 Fan motor (for indoor) AFS-220-20-4AR AC Motor with 145 °C thermo fuse 2 Thermo sensor (TA-sensor) 10k at 25 C 3 Micro power module (M01) RM1260V 4 Microcontroller unit (IC30) TMP87CM40AFG-6P69 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) LC*SS11V-06270 27mH, 600mA 7 Bridge rectifier (DB01) DB105G 1A, 600 V
8 Capacitor (C63) EKMH401VSN470MP20S 47mF, 400 V
9 Fuse (F01) BET6.3A 6.3A, 250VAC
10 Varistor (R21, R22) TND15G-561KB0SLAA0 560 V 11 Resistor (R319) RF-2TK5R6 5.6 , 2 W 12 Louver motor 24BYJ48 12VDC 13 Relay (Comp., RY01) G4A-1A-E-CA Rating 20A/AC250 V, 12VDC 14 Relay (Fan, RY03) G5NB-1A Rating 3A/AC250 V, 12VDC 15 Relay (Solenoide, RY04) G5NB-1A Rating 3A/AC250 V, 12VDC
m
W
W
10k at 25 C
W
°
°
4-2. Outdoor Unit (RAS-10S2AH-E)
No.
1 Compressor PH180X1C-4DZDN3 Winding resistance ( ) C-R C-S
2 Fan motor (for outdoor) Winding resistance ( ) Red-Black White-Black
3
4
5 Overload relay JMRA99269-9103 U/T : 7.3A (80°
Parts name Type Specifications
Output (Rated) 1000 W, 2 poles, 1 phase, 220 - 240 V, 50Hz
W
°
(at 20 C) 3.33 3.78 Output (Rated) 20 W, 6 poles, 1 phase, 220 - 240 V, 50Hz
W
C), OPEN :
Running capacitor (for fan motor)
Running capacitor (for compressor)
SKF-240-20B
(at 20°C
DS451155NPQB AC 450 V ~, 1.5mF
RS44B256U0214S AC 440 V ~, 30mF
235.2 260.1
135±5°C, CLOSE : 69±11°C
- 9 -
4-3. Outdoor Unit (RAS-07S2AH-E)
No. Parts name Type Specifications
Output (Rated) 605W, 2poles, 1 phase, 220 240V, 50Hz
1 Compressor PH108X1C-4DZDN2 Winding resistance () C-R C-S
(at 20°C) 4.84 4.40 Output (Rated) 20W, 6poles, 1 phase, 220 240V, 50Hz
2 Fan motor (for outdoor)
Running capacitor
3
(for fan motor) Running capacitor
4
(for compressor)
5 Overload relay
DS451155NPQB AC 450V~, 1.5 F
JMRA99208-9102
SKF-240-20B
RS44B256U0213S AC 440V~, 25 F
Winding resistance () Red-Black White-Black (at 20°C)
m
m
U/T: 4.2A (80°C), OPEN: 135±5°C, CLOSE: 69±11°C
235.2
260.1
- 10 -
5. REFRIGERATION CYCLE DIAGRAM
5-1. RAS-10SKHP-E / RAS-10S2AH-E
FILE NO. SVM-07023
Indoor unit
Cooling
0.39 m (Connecting pipe)
Æ9.52
O.D.:9.52 mm O.D.:6.35 mm
Cooling
Heating
Heating
P
Packed valve
(Æ9.52)
Heating
4-way valve
Cooling
Compressor
PH150X1C-4DZDN3
Accumulator
Heat exchanger
Cross flow fan
T1
Capillary tube
Æ1.2 x 500l
0.49 m (Connecting pipe) Æ6.35
Packed valve
(Æ6.35)
Capillary tube
Æ0.8 x 700l
Heat exchanger
Refrigerant R22 : 0.75 kg.
Cooling Heating
Propeller fan Outdoor unit
Mark ( ) means check points of Gas Leak.
Ambient temp.
50Hz
Standar d
pressure
(MPaG)
P
Surface temp. of heat
exchanger inter changing
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
Standard 1.59 41.0 High 20/15 7/6
Heating Overload*1 2.14 ~ 2.36 50.0 ~ 58.0 Low 27/- 24/18
Low temperature 1.30 32.0 High 20/-
-10/-10
Standard 0.52 12.0 High 27/19 35/24
Cooling Overload 0.62 16.0 High 32/23 43/26
Low temperature 0.44 5.0 Low 21/15 21/15
Note
· Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
*1 · During heating overload operation, a value for the high temperature limit control operation is included.
- 11 -
5-2. RAS-07SKHP-E / RAS-07S2AH-E
FILE NO. SVM-07023
Indoor unit
Cooling
0.39m (Connecting pipe) 9.52
O.D.:9.52mm O.D.:6.35mm
Cooling
Heating
Heating
P
Packed valve
(9.52)
Heating
4-way valve
Cooling
Compressor
PH108X1C-4DZDN2
Accumulator
Heat exchanger
Cross flow fan
T1
0.49m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
1.0x1000S
(2 pcs.)
Heat exchanger
Refrigerant R-22 : 0.64 kg.
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(°C)
Indoor Outdoor
Cooling Heating
50Hz
Propeller fan Outdoor unit
Standard
pressure P
(MPaG)
Mark( )means check points of Gas Leak.
Surface temp. of heat
exchanger interchanging
pipe T1 (°C)
Standard 1.32 35.0 High 20/– 7/6
Heating Overload 1.93 50.0 Low 27/– 24/18
Low temperature 1.14 30.0 High 20/––10/–10 Standard 0.52 13.0 High 27/19 35/24
Cooling Overload 0.68 18.0 High 32/23 43/26
Low temperature 0.32 7.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
12
6. CONTROL BLOCK DIAGRAM
RAS-10SKHP-E / RAS-10S2AH-E, RAS-07SKHP-E / RAS-07S2AH-E
FILE NO. SVM-07023
Heat Exchange sensor
Thermo. Sensor
Current Sensor
(Compressor Current)
Infrared Rays Signal Reciver
Main Unit Control Panel
Functions
 Louver Control
3-minutes Delay at Restart
for Compressor
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Noise Filter Relay Driver, Louver Driver
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Compressor
ON/OFF
Signal
Outdoor Fan
M.C.U.
ON/OFF
Signal
4-Way Valve
ON/OFF
Signal
Operation
Display
Timer
Display
Indoor Fan
Motor
Louver
ON/OFF
Signal
Louver
Motor
220-240 V~, 50Hz
REMOTE CONTROL
Relay
RY01
Compressor 4-Way Valve
Remote Control
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, HEAT, FAN ONLY
Temperature Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Relay
Outdoor Fan Motor
RY03
Infrared Rays
Relay
RY04
Hi power
Filter Reset
13
7. OPERATION DESCRIPTION
7-1. Remote control
7-1-1. Function of Push Putton
11 Infrared signal emitter
1
11
2
Start/Stop button
3
Mode select button (MODE)
4
Temperature button (TEMP)
5
Fan speed button (FAN)
6
Swing louver button (SWING)
7
Set louver button (FIX)
8
On timer button (ON) Off timer button (OFF)
9
18
10
Sleep timer button (SLEEP)
19
Timer setup button (SET)
11 12
20
Timer clear button (CLR)
13
Memory and Preset button (PRESET)
14
One Touch button (ONE-TOUCH)
15
High power button (Hi-POWER)
16
Economy button (ECO)
17
Quiet button (QUIET)
18
Comfort sleep button (COMFORT SLEEP)
19
Filter reset button (FILTER)
Clock Reset button (CLOCK)
20 21
Check button (CHK)
13
14
17
10 21
19
1
TOSHIBA
PRESET
ONE-TOUCH
2
QUIET
SWING
FIX Hi-POWER ECO
6 7
8
TIMER
SLEEP
CHK
ON
FILTER
TEMP
OFF
COMFORT
CLOCK
FAN
MODE
SLEEP
5
4
3
18
15 16
CLR
SET
12
9
11
20
14
7-1-2. Display of Remote Control
All indications, except for the clock time indicator, are displayed by pressing the button.
1. Transmission mark
This transmission mark remote controller transmits signals to the indoor unit.
indicates when the
2. Mode indicator
Indicates the current operation mode. (AUTO : Automatic control, A : Auto changeover control,
: Cool, : Dry, : Heat, : Fan only)
3. Temperature indicator
Indicates the temperature setting. (17°C to 30°C)
4. FAN speed indicator
Indicates the selected fan speed. AUTO or five fan speed levels
(
LOW , LOW+ , MED , MED+ , HIGH ) can be shown. Indicates AUTO when the operating mode is
either AUTO or
: Dry.
5. TIMER and clock time indicator
The time setting for timer operation or the clock time is indicated.
The current time is always indicated except during TIMER oper ation.
6. Hi-POWER indicator
Indicates when the Hi-POWER operation starts. Press the Hi-POWER button to start and press it
again to stop the operation.
7. (PRESET) indicator
Flashes for 3 seconds when the PRESET button is pressed during operation.
The button for more than 3 seconds while the mark is
flashing. Press another button to turn off the mark.
mark is shown when holding down the
8. ECO indicator
Indicates when the ECO is in activated. Press the ECO button to start and press it again
to stop operation.
9. A, B change indicator remote controller
When the remote controller switching function is set, “B” appears in the remote controller display. (When the remote controller setting is “A”, there is no indication at this position.)
11
10
10. Comfort sleep
Indicates when comfort sleep is activaled. Press comfort sleep bu
9
15
1
2
13
11. Quiet
Indicates when quiet is activated. Press quiet button to start and press it again to stop operation.
tton to selectter
12. One-Touch
Indicates when one touch comfort is activated. Press one-touch button to start the operation.
13. Swing
Indicates when louver is swing. Press swing button to start the swing operation and press it again to stop the swing operation.
8
6
3
7
4
5
15
7-2. Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses a AC motor for an indoor fan. The AC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit controller. The outdoor unit receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air inlet of the
indoor heat exchanger by the indoor temperature sensor
Temperature measurement of the indoor heat
exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the
outdoor unit
Receiving of information of the operation status
and judging of the information or indication of error
(2) Role of outdoor unit controller
The outdoor unit controller receives the operation commands from the indoor controller and executes them.
Compressor operation
control
Operation control of
outdoor fan motor
Operations according
to the commands from the indoor unit
Turning off the compressor and outdoor fan
when the outdoor unit receives the shutdown command
Defrost control in heating operation
(Temperature measurement by the indoor heat exchanger and control for the four-way valve and the outdoor fan motor) *Heat pump Model only
7-2-1. Louver control
(1) Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcomputer, and the louver is automatically set at the stored position for the next operation.
(2) Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [FIX] button is pressed, it stops swinging.
7-2-2. Indoor Fan Control
The operation controls the fan speed at indoor unit side. The indoor fan (cross flow fan) is operated by the phase control induction motor. The fan rotates in 5 stages in MANUAL model, and in 5 stages in AUTO mode, respectively. (Table 7-2-1)
1) When setting the fan speed to L, L+, M, M+ or H on the remote controller, the operation is performed with the constant speed shown in Fig. 7-2-1 and
Fig 7-2-2
Fig (7-2-1) Cooling Fig (7-2-2) Heating
Indication
L L+
M M+
H
Fan speed
W6
(L + M) / 2
W9
(M + H) / 2
WC
Indication
L L+
M M+
H
Fan speed
(L + M) / 2
(M + H) / 2
W8
WA
WE
Table 7-2-1 Indoor fan and air flow rate
Fan speed level
OPERATION
MODE
RAS-07SKHP-E
Model
RAS-10SKHP-E
Cool Heat Dry fan speed (rpm) Air flow (m fan speed (rpm) Air flow (m3/h)
3
/h)
2) When setting the fan speed to AUTO on the remote controller, revolution of the fan motor is controlled to the fan speed level shown in Table 1 according to the setup temperature, room temperature, and heat exchanger temperature.
WF WE WD WC WB WA W9 W8 W7 W6 W5 W4 W3 W2 W1
UH H M+ M L+ L L- UL SUL
UH H M+ M+ L+ L L- UL SUL
UH H M+ M L+ L L- UL SUL
1300 1300 1300 1300 1250 1150 1100 950 950 900 800 750 700 650 500
540 540 540 540 510 470 440 370
1350 1350 1350 1300 1250 1180 1140 1000 980 980 900 800 750 700 550
560 560 560 540 510 500 460 400
370 350 300 270 250 220 150
390 390 350 300 270 250 180
16
7-3. Description of Operation Mode
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [ ] button on the
remote control, receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcomputer so that the previous operation can be effected thereafter simply by pressing [ ] button.
7-3-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-3-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
°C
7-3-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in Fig. 7-3-4.
° C
ON ON
OFF OFF OFF ON
4-way valve
Compressor
Outdoor fan
(Room temp.) (Preset temp.)
Preset temp.
0.5
0
Fig. 7-3-4
display lamp
OPERATION
(Room temp.) (Preset temp.)
Preset temp.
+3 +2.5 +2
+1.5 +1 +0.5 0
(Preset temp.: 24 °C)
M+
NOTE1 : *1 : Fan speed = (M + − L) x 3/4 + L
*2 : Fan speed = (M + − L) x 2/4 + L *3 : Fan speed = (M + L) x 1/4 + L
(Linear approximation from M+ and L)
NOTE2 : The Hi Power, ECO and COMFORT SLEEP
operation can not be set
Fig. 7-3-3 Setting of air flow [FAN:AUTO]
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-3-5. When
*1 *2 *3
[FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
°C
(Room temp.) (Preset temp.)
Preset temp.
+3 +2.5 +2 +1.5 +1 +0.5
0
-0.5
M+
*1 *2 *3
NOTE1 : *1 : Fan speed = (M + − L) x 3/4 + L
*2 : Fan speed = (M + − L) x 2/4 + L *3 : Fan speed = (M + L) x 1/4 + L
(Linear approximation from M+ and L)
Fig. 7-3-5 Setting of air flow [FAN:AUTO]
17
7-3-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in Fig. 7-3-6.
° C
ON:6min.
OFF:4min.
ON
ON:5min.
OFF:5min.
OFF
4-way valve
Outdoor fan
(Room temp.) (Preset temp.)
Preset temp.
+3
+2
+1
ON:6min.
OFF:4min.
OFF
ON:5min.
OFF:5min.
OFF
0
Compressor
Fig. 7-3-6
7-3-4. Heating operation
(1) The compressor, 4-way valve, outdoor fan and
Preset temp.
display lamp
OPERATION
([MODE] button on the remote control is set to the heating operation.)
operation display lamp are controlled as shown in Fig. 7-3-8.
° C
0
0.5
(Room temp.) (Preset temp.)
ON
OFF
ON
Compressor
ON
OFF
ON
4-way valve
Outdoor fan
OPERATION
display lamp
Fig. 7-3-8
(2) The microprocessor turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-3-7.
Room temp.
Preset temp.+1
Preset temp.
Compressor
Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L. *S.L. S.L.L. L. S.L. L.
*Super Low
Fig. 7-3-7
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The ECO and Hi Power operations can not be set.
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-3-9. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
Preset temp.
°C
0
-0.5
-1
-1.5
-2
-5.0
-5.5
[FAN AUTO]
(Room temp.) (Preset temp.)
L
*1 *2
+
M
H
*1 : Fan speed = (M + L) x 1/4 + L
*2 : Fan speed = (M + − L) x 2/4 + L *3 : Fan speed = (M + L) x 3/4 + L
(Calculated with inear approximation from M+ and L+)
Fig. 7-3-9
18
y.
c
e
)
U
.
)
c
U
g
y
g
(3) The indoor heat exchanger restricts revolving
speed of the fan motor to prevent a cold draft. The upper limit of the revolving speed is shown in Fig. 7-3-10 and Table 7-3-2.
T 46 46 45 45 33
33 33 21 32 32 20
*A+4 *A+4 *A+4
*A-4 *A-4 *A-4
* No limitation while fan speed MANUAL mode is in stabilit * A: When Tsc 24, A is 24, and when Tsc < 24, A is Ts
Tsc: Set valu
34
Fan speed MAN Fan speed AUTO in stabilit Fan speed AUTO in startin
H (WE
Line-approximate H and S
SUL (W2
L with Tc
Stop
AL in startin
Fig. 7-3-10 Cold draft preventing control
7-3-5. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 3 operations (Cooling, Fan only or Heating)
is selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-3-11. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the RESET button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-3-11.
°C
Cooling operation
0
Table 7-3-2
Fan *5 *6 speed Starting period Stabilized period
AUTO • Up until 12 minutes
passed after starting the unit
From 12 to 25 minutes passed after starting the unit and room temperature is 3°C lower than preset temperature
Manual • Room temperature (L – H) < Preset temperature
From 12 to 25 minutes passed after starting the unit and room temperature is between preset temperature and 3°C lower than preset temperature
25 minutes or more passed after starting the unit
Room temperature
Preset temperature
4°C
3.5°C
Fan only operation
-1
Heating operation
(Room temp.) (Preset temp.)
Fig. 7-3-11
19
7-4. High-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent pressure of a refrigerating cycle from increasing excessively. The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-1.
Compressor
OFF
ON
ON
Outdoor fan
OFF
OFF
ON
Heat exchanger temp.
(°C) 60
53 52
Fig. 7-4-1
7-5. Low-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent the indoor heat exchanger from freezing. The compressor and outdoor fan motor are controlled as shown in Fig. 7-5-1 and 7-5-2.
7-6. Defrost Operation
During the heating operation, the outdoor heat exchanger temperature goes down and sometimes it is frozen. In this case, the air conditioner stops the heating operation and starts the defrost operation to melt ice.
7-6-1. Condition to start the defrost operation
The defrost operation starts whichever below conditions are satisfied.
(1) When the cumulative compressor operating time is
longer than 40 or 90 minutes and difference between the indoor heat exchanger temperature and the room temperature is less than the specified value. (This value is decided by the microprocessor.) (Control example is shown in Fig. 7-6-1. In case of B or C, the defrost operation starts.)
(2) When the current limit control or the high
temperature limit control is performed for total of 90 minutes.
RAS-07SKHP-E RAS-10SKHP-E
Heat exchanger temperature
(°C)
5
2
Compressor Outdoor fan
Fig. 7-5-1
ON
Less than 2°C continues
for 5 minutes
OFF
D
xchanger temp
A
Indoor heat e
- Room temp
Fig. 7-6-1 (Indoor fan speed : M)
7-6-2. Defrost operation time control
<In case of B>
(1) The heating operation is performed for at least
40 minutes.
(2) The maximum defrost operating time is 6 minutes.
The defrost operating time for the 4th cycle is
10 minutes. (When the outdoor temperature is very low, however, the defrost operating time is 10 minutes.)
B
C
Cumulative compressor operating time
20
minutes
40
Heating
minutes
40
Defrost
Heating
Max 6 minutes
minutes
40
Defrost
1 cycle
Heating
10 minutes
minutes
40
Defrost
Heating
Defrost
Fig. 7-6-2
<In case of C>
(1) The heating operation is performed for at least 90
minutes.
(2) The defrost operating time is 10 minutes.
7-6-3. Ending condition at defrost operation
(1) When the compressor current becomes 8.0A or
more during defrost operation, the defrost operation stops and the heating operation restarts. (The current sensor detects the compressor current.)
(2) The defrost operation continues for at most
6 minutes or 10 minutes.
DEFROST LAMP :
·
During defrost operation, the PRE-DEF. lamp is on and the indoor and outdoor fans are off.
·
The compressor start protection timer is inter­looked with the PRE-DEF. lamp. So the PRE-DEF. Lamp is off (the fans stop) for about 3 minutes after the [ START ] button is turned on. When the compressor is turned on, the PRE-DEF. lamp comes on. After the heat ex-changer is preheated to about 24 goes off, and the indoor fan starts.
°C or higher
, the PRE-DEF. Lamp
21
7-7. Current Limit Control
The microcontroller detects the input current so as to prevent it exceeds a specified value by means of controlling the outdoor fan control as described in (1) and (2).
(1) Current limit control (Cooling operation)
Control is performed as shown below by detecting the compressor operating current with a current sensor (C.T).
Input current
15.0A I4
14.0A I3
Compressor Outdoor fan More than I4 continues for 3 seconds
OFF
More than I3 continues for 5 minutes
OFF
ON
Fig. 7-7-1
(2) Current limit control (Heating operation)
Control is performed as shown in Fig. 7-7-2
Input current
Compressor Outdoor fan
More than I4 continues for 3 seconds
15.0A I4
14.0A I3
9.0A I2
8.0A I1
More than I3 continues for 5 minutes
ON OFF
OFF
OFF
ON
Fig. 7-7-2
Remark :
1. This function is available only for heat pump model (Cooling models have no a current sensor (C.T.)).
22
7-8. One-Touch Comfort
One touch comfort is the fully automated operation that is set according to the preferable comdition in a region.
Fan Operation
AUTO
*AUTO/L L
0
*AUTO/L : Fan operates depends on the setting temperature and room temperature.
During the One Touch Comfort mode if the indoor unit receives any signal with other operation mode, the unit will cancel the comfort mode and operates according to the signal received.
Operation description
When an indoor unit receives "One Touch Comfort Signal" from the remote controller, the indoor unit operates as following.
1) Air conditioner starts to operation when the signal is received, even if the air conditioner was OFF.
2) Operation mode is set according to room temperature, the same as AUTO mode.
3) Target temperature is 24ºC.
4) Louver position is set as stored position.
5) Fan is controlled as diagram.
12
25
Time after operation starts (min)
23
7-9. Hi POWER Mode
([Hi POWER] button on the remote
control is pressed.)
When [Hi POWER] button is pressed while the indoor unit is in Auto, Cooling or Heating operation, Hi POWER mark is indicated on the display of the remote control and the unit operates as follows.
(1) Automatic operation
The indoor unit operates in according to the
·
current operation.
(2) Cooling operation
The setting temperature drops 3°C. (The value of the setting temperature on the remote control does not change.)
If the room temperature is higher than the setting temperature by 3.5°C or more, the horizontal louver moves to the Hi POWER position automatically. Then when the room temperature is 1°C less than the setting temperature the horizontal louver returns automatically.
FAN speed : [AUTO] If the room temperature is higher than the setting temperature by 3.5°C or more, the air conditioner operates at maximum airflow level. If the room temperature is higher than the setting temperature by less than 3.5°C, the air conditioner operates at normal airflow level.
FAN speed : One of 5 levels If the room temperature is higher than the setting temperature by 3.5°C or more, the air conditioner operates at higher consecutive airflow level. If the room temperature is higher than the setting temperature by less than 3.5°C, the air conditioner operates at normal airflow level.
The indoor unit's fan speed level increase 1 tap
·
7-10. QUIET mode
When the [QUIET] button is pressed, the fan of the indoor unit will be restricted the revolving speed at speed L− until the [OUIET] button is pressed once again (cancel Quiet mode).
Quiet mode is the system which, control the revolving
speed of indoor fan to work constantly at lower than speed L. In addition, noise level of indoor unit is less
than usual.
Remarks :
1. Quiet mode is unable to work in dry mode.
2. Quiet mode is appropriate to work with less cooling load and less heating load condition. Because of the fan speed L− may cause not enough the cooling
capacity or heating capacity.
7-11. ECO Operation
Cooling operation
·
The preset temperature will increase 1ºC after the ECO mode has operated for 1 hour and the temperature
will increase another 1ºC after the ECO mode has operated for 2 hour. (the value of the preset temperature on the remote control does not change.)
·
The indoor fan speed is depend on presetting and can change every speed after setting ECO operation.
Heating operation
·
The preset temperature will drop down 1ºC after the ECO mode has operated for 1 hour and the temperature will drop down another 1ºC after the ECO mode has operated for 2 hour. (the value of the preset temperature on the remote control does not change.)
·
The indoor fan speed is depend on presetting and can change every speed after setting ECO operation.
(3) Heating operation
The preset temperature increases 2°C,
·
(The value of the preset temperature on the remote control does not change.) The indoor unit operates in normal heating
·
mode except the preset temperature is higher (+2°C).
The indoor unit's fan speed level increase 1 tap
·
(4) The Hi POWER mode can not be set in Dry or Fan
only operation.
(5) The Hi POWER mode can memorize with timer
function.
24
7-12. COMFORT SLEEP mode
Cooling operation
·
The preset temperature will increase 1ºC after the comfort sleep mode has operated for 1 hour and the temperature will increase another 1ºC after the comfort sleep mode has operated for 2 hour. (the value of the preset temper­rature on the remote control does not change)
·
Press the [COMFORT SLEEP] button to choose the operating hours. Repeat pressing to select the hours. (1hr, 3hr, 5hr or 9hr)
·
If the [COMFORT SLEEP] button is pressed again means cancel comfort sleep mode.
Heating operation
·
The preset temperature will drop down 1ºC after the comfort sleep mode has operated for 1 hour and
the temperature will decrease another 1ºC after the comfort sleep mode has operated for 2 hour. (The value of the preset temperature on the remote
control does not change.)
·
Press the [COMFORT SLEEP] button to choose
the operating hours. Repeat pressing to setect thehours. (1hr, 3hr, 5hr or 9hr)
·
If the [COMFORT SLEEP] button is pressed again means cancel comfort sleep mode.
The principles of comfort sleep mode are:
·
Quietness for more comfortable. When room
temperature reach setting temperature.
·
Save energy by changing room temperature
automatically.
·
The air condition can shut down by itself auto-
matically.
Remarks :
1. Comfort sleep mode will not operate in dry mode and fan only mode.
25
7-13. Auto Restart Function
This indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the ev ent of a power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored.
This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
7-13-1. How to Set the Auto Restart Function
To set the auto restart function, proceed as f ollows: The power supply to the unit must be on ; the function will not set if the power is off. Press the [RESET] button located in the center of the front panel continuously f or three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
• When the unit is standby (Not operating)
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
RESET button
• When the unit is in operation
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
Motions
The unit is on standby.
The unit starts to operate. The green indicator is on.
After approx. three seconds,
The unit beeps three times The green indicator blinks and continues to operate. for 5 seconds.
If the unit is not required to operate at this time, press [RESET] button once more or use the remote controller to turn it off.
Motions
The unit is in operation. The green indicator is on.
The unit stops operating. The green indicator is turned off.
After approx. three seconds,
The unit beeps three times. The green indicator blinks
for 5 seconds.
If the unit is required to operate at this time, press [RESET] button once more or use the remote controller to turn it on.
RESET button
While the filter check indicator is on, the RESET button has the function of filter reset betton.
26
7-13-2. How to Cancel the Auto Restart Function
To cancel auto restart function, proceed as f o llows : Repeat the setting procedure : the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote controller after the main power supply is turned off.
• When the system is on stand-by (not operating)
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
RESET button
• When the system is operating
Operation
Press [RESET] button for more than three seconds. (Less than 10 seconds)
Motions
The unit is on standby.
The unit starts to operate. The green indicator is on.
After approx. three seconds, The unit beeps three times and continues to operate. If the unit is not required to operate at this time, press [RESET]
button once more or use the remote controller to turn it off.
Motions
The unit is in operation. The green indicator is on.
The unit stops operating. The green indicator is turned off.
After approx. three seconds, The unit beeps three times. If the unit is required to operate at this time, press [RESET] button
once more or use the remote controller to turn it on.
RESET button
7-13-3. Power Failure During Timer Operation
When the unit is turned off because of power failure during timer operation, the timer operation is can­celled. In that case, set the timer operation again.
NOTE :
The Everyday Timer is reset while a command signal can be received from the remote controller even if it stopped due to a power failure .
27
7-14. Self-Cleaning function
Unit now performing cooling or dry operation
Press STOP button
Only timer indicator lights, and Self Cleaning operation starts
Time set now elapses
Operation stops
During Self-Cleaning operations: The louver opens slightly. The indoor fan operates continuously at a speed of SL rpm.
1. Purpose
The Self-Cleaning operation is to minimize the growth of mold, bacteria etc. by running the fan and drying so as to keep the inside of the air conditioner clean.
Self-Cleaning operation
When the cooling or dry operation shuts down, the unit automatically starts the Self- Cleaning operation which is then performed for the specified period based on duration
of the operation which was performed prior to the shutdown,
after which the Self-Cleaning operation stops. (The Self-Cleaning operation is not performed after a heating operation.)
2. Operation
1) When the stop signal from the remote controller or timer-off function is received, only the timer indicator light.
2) The period of the Self-Cleaning operation is determined by the duration of the operation performed prior to the reception of the stop code.
3) After the Self-Cleaning operation has been performed for the specified period, the unit stops operation.
Self-Cleaning operation times
Operation time
Up to 10 minutes
Cooling: Auto (cooling) Dry
Heating: Auto (heating) Auto (fan only) Shutdown
To stop an ongoing Self-Cleaning operation at any time Press the start/stop button on the remote controller twice during the Self-Cleaning operation. (After pressing the button for the first time, press it for the
second time without delay (within 10 minutes).)
10 minutes or longer
No Self-Cleaning operation performed
Self-Cleaning operation time
No Self-Cleaning operation
performed (0 minutes)
20 mins.
28
7-14-1. Self-Cleaning diagram
Operation display ON OFF OFF
FCU fan
FCU louver OPEN OPEN (12.7º) CLOSE
Timer display
Compressor
CDU fan ON or OFF
rpm is depend on presetting. (SL)
depend on presetting of timer function. depend on presetting of timer function.
depend on presetting per room temperature.
depend on presetting per room temperature.
Cool mode or dry mode
operation more than 10 mins.
ON ON
ON or OFF
ON or OFF
Turn off by remote controller or
timer-off function.
ON
OFF OFF
OFF OFF
Self-Cleaning mode
operate 20 mins.
Automatically turn-off.
7-14-2. Self-Cleaning function release
How to cencel Self-Cleaning function
To cancel the Self-Cleaning function, proceed as follows :
How to cencel Self-Cleaning function
To cancel the Self-Cleaning function, proceed as follows:
Press [RESET] button one time or use remote
control to turn on air conditioner. Display will show
in green color.
Hold down the [RESET] button for more than 20 seconds. (The air conditioner will stop suddenly when the [RESET] is pressed but keep holding it
continue. The will beep 3 times in the first
3 seconds but it is not related to Self-Cleaning
function)
After holding about 20 seconds, the air conditioner
will beep 5 times without any blinking of display.
The Self-Cleaning Operation had been cancelled.
Remark
Presetting of Self-Cleaning function above, AUTO­RESTART function had been cancelled. To set
AUTO-RESTART again.
How to set Self-Cleaning function
To set the Self-Cleaning function, proceed as follows.
Press [RESET] button one time or use remote
control to turn on air conditioner. Display will show in green color.
Hold down the [RESET] button for more than
20 seconds. (The air conditioner will stop suddenly when the [RESET] is pressed but keep holding it continue. Then will beep 3 times is the first 3 seconds but it is not related to Self-Cleaning
function)
After holding about 20 seconds, the air conditioner
will beep 5 times and OPERATION display blinks
5 times.
The Self-Cleaning function had been set.
Remark
Presetting of Self-Cleaning function above, AUTO­RESTART function had been cancelled. To set
AUTO-RESTART again.
OFF
ON or OFF
Operation time
29
RESET button
FILE NO. SVM-07023
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be at least polychloroprene sheathed flexible cord (design H07 RN-F), or cord designation 245 IEC66.
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm. If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
To Disconnect the Appliance from the Main Power Supply
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED
WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R410A) WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE
INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock
switches.
Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord.
Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock.
Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important
instructions for proper installation.
 − 30− 
FILE NO. SVM-07023
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier before installation. If you experience any problems, or if the installation is not accepted by the supplier, the service agency will take adequate countermeasures.
Remark per EMC Directive 89/336/EEC
To prevent flicker impressions during the start of the compressor (technical process) following installation conditions do apply.
1. The power connection for the air conditioner has to be done at the main power distribution. This distribution
has to be of an impedance. Normally the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply
for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
31
8-2. Installation Diagram of Indoor and Outdoor Units
FILE NO. SVM-07023
(Attach to the front panel.)
Super Oxi
5
Deo filter
2 Wireless remote control
120 mm or more
Air filter
Super Sterilizer
6
filter
8 Pan head
wood screw
Hook
47 mm or more
Hook
4 Remote control holder
Vinyl tape Apply after carrying out a drainage test.
1 Installation plate
120 mm or more
Shield pipe
For the rear left and left piping
Wall
Insert the cushion between the indoor unit and wall, and tilt the indoor unit for better operation.
Do not allow the drain hose to get slack.
Cut the piping hole sloped slightly.
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected to the left, rear left, rear right, bottom right or bottom left.
Rear right
Bottom right
Rear left
Left
Bottom left
Before installing the wireless remote control
With the remote control cover open, load the batteries supplied correctly, obwerving their polarity.
Wireless remote control
2
A C
L
Batteries
3
100 mm or more
400 mm or more
45 mm or more
600 mm or more
Saddle
Extension drain hose
(Not available, provided by installer)
600 mm or more
Insulate the refrigerant pipes separately with insulation, not together.
6 mm thick heat resisting polyethylene foam
 –32
8-3. Installation
8-3-1. Optional installation parts
Part
Code
Parts name
Refrigerant piping
A
Liquid side : 6.35 mm Gas side : 9.52 mm
Pipe insulating material
B
(polyethylene foam, 6 mm thick)
C
Putty, PVC tapes
Æ Æ
<Fixing bolt arrangement of outdoor unit>
07 Class
500 mm
Air inlet
Drain outlet
280 mm
97 mm
53 mm
Air outlet
Q'ty
One
each
1
One
each
320 mm
7 mm
33 mm
10 Class
86 mm
Air outlet
600 mm
125 mm108 mm
30
Æ
Air inlet
102 mm
90 mm
Drain outlet
Fig. 8-3-1
·
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind. Use 8 mm or 10 mm anchor bolts and nuts.
·
·
Æ
If it is necessary to drain the defrost water, attach drain nipple
Æ
9
and cap w
ater proof
10
to the bottom
plate of the outdoor unit before installing it.
33
8-3-2. Accessory and installation parts
FILE NO. SVM-07023
Part
No.
Part name (Q’ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Owner’s manual
Installation manual
Name
Part
No.
Part name (Q’ty)
4
Remote control holder x 1
5
Super Oxi Deo filter x 1
6
Super Sterilizer filter x 1
Part
No.
Part name (Q’ty)
7
Mounting screw 4 x 25 s x 6
8
Pan head wood screw
3.1 x 16 s x 2
9
Drain nipple* x 1
!
Cap water proof x 2
(For 10k model only)
The part marked with asterisk ( outdoor unit.
(For Heat pump model only)
*) is packaged with the
34
FILE NO. SVM-07023-1
35
65
55.5
120
8-4. Indoor Unit
8-4-1. Installation place
A place which provides the spaces around the
indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet
and outlet.
A place that allows easy installation of the piping to
the outdoor unit.
A place which allows the front panel to be opened.
CAUTION
Direct sunlight to the indoor unit’s wireless
receiver should be avoided.
The microprocessor in the indoor unit should not
be too close to RF noise sources. (For details, see the owner’s manual.)
<Remote control>
A place where there are no obstacles such as a
curtain that may block the signal from the indoor unit.
Do not install the remote control in a place exposed
to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the
nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be
determined as shown below.
8-4-2. Cutting a hole and mounting installation
plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
90 mm 66 mm
Pipe hole
65 m
m
42 mm
Fig. 8-4-2
1. After determining the pipe hole position on the mounting plate (A), drill the pipe hole (65 mm) at a slight downward slant to the outdoor side.
NOTE
When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the installation plate>
Thread
Hook
Weight
Hook
Pipe hole
7 Mounting screw
1
Installation plate
ndoor unit
I
(Side view)
°
75
Reception range
Remote control
(Top view)
Indoor unit
Reception range
Fig. 8-4-1
45
°
45
°
Remote control
Pipe hole
Indoor unit
Hook
Fig. 8-4-3
35
FILE NO. SVM-07023
<When the installation plate is directly mounted on the wall>
1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2. To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Installation plate <Keep horizontal direction>
Anchor bolt
Projection
5 mm dia. hole
15 mm or less
8-4-3. Electrical work
1. The supply voltage must be the same as the rated voltage of the air conditioner.
2. Prepare the power source for exclusive use with the air conditioner.
CAUTION
This appliance can be connected to the mains in either of the following two ways. (1) Connection to fixed wiring:
A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or switches must used.
(2) Connection with power supply plug:
Attach power supply plug with power cord and plug it into wall outlet. An approved power supply cord and plug must be used.
NOTE
Ensure all wiring is used within its electrical rating.
77
7 Mounting
77
screw
ss
4 x 25
s
ss
Clip anchor (local parts)
Fig. 8-4-4
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate 7 mounting screws.
NOTE
Secure four corners and lower parts of the installation plate with 4 to 6 mounting screws to install it.
Model 07 Class
Power source 50Hz, 220
Maximum running current
Plug socket & fuse rating
Power cord 1 mm2or more
-
240 V Single phase
5A 7.5A
16A
10 Class
36
<How to connect the connecting cable>
FILE NO. SVM-07023
Wiring of the connecting cable can be carried out without removing the front panel.
1. Remove the air inlet grille. Open the air inlet grille upward and pull it toward you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable slot on the rear panel so that it protrudes about 15 cm from the front.
5. Insert the connecting cable fully into the terminal block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m)
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air inlet grille on the indoor unit.
CAUTION
Be sure to refer to the wiring system diagram
labeled inside the front panel.
Check local electrical cords and also any specific
wiring instructions or limitations.
Terminal cover
Connecting cable
about 15 cm
Stripping length of the connecting cable
Screw
Cord clamp
Screw
Fig. 8-4-5
80 mm
10 mm
10 mm
70 mm
10 mm
50 mm
Terminal block
1
3
2
Earth
1
2
4
Earth line
Connecting cable
3 4
Fig. 8-4-6
NOTE
Use stranded wire only.
Wire type : H07 RN-F or more
<How to install the air inlet grille on the indoor unit>
When attaching the air inlet grille, the contrary of
the removed operation is performed.
Fig. 8-4-7
37
FILE NO. SVM-07023
8-4-4. Piping and drain hose installation <Piping and drain hose forming>
* Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
Rear right
Rear left
Bottom left
Changing
Left
Bottom right
Right
Die-cutting
Front panel slit
drain hose
Piping preparation
1. Die-cutting Front panel slit
For leftward connection, cut out slit on the left side of the front panel. (A knife will produce splinters, so use nippers.)
2. Changing drain hose
For leftward connection, bottom leftward connection and rear leftward connection’s piping, it is necessary to change the drain hose and drain cap.
How to remove the drains cap
Clip drain cap by needle-nose plier, and pull out.
How to fix the drains cap
1) Insert hexagonal wrench (4 mm) in a center head.
4 mm
Fig. 8-4-12
2) Firmly insert drains cap.
No gap
Do not apply lubricating oil (refrigerant machine oil) when inserting the drain cap. Application causes deterioration
Insert a hexagon wrench (4 mm)
and drain leakage of the plug.
Fig. 8-4-13
CAUTION
Firmly insert the drain hose and drain cap; otherwise, water may leak.
<In case of right or left piping>
Fig. 8-4-10
How to install the drain hose
Firmly insert drain hose connecting part until hitting on a heat insulator.
Heat insulator
Drain hose
Fig. 8-4-11
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
Fig. 8-4-14
<In case of bottom right or bottom left piping>
After scribing slits of the front panel with a knife or a making-off pin, cut them with a pair of nippers or an equivalent tool.
Slit
38
Fig. 8-4-15
FILE NO. SVM-07023
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
210 mm
165 mm
R 30 mm (Use polisin (polyethylene)
43 mm
core or the like for bending pipe.)
80
Gas side
Liquid side
Outward form of indoor unit
Use the handle of screwdriver, etc.
Fig. 8-4-16
8-4-5. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1 Installation
plate
Press
(unhook)
Fig. 8-4-17
For detaching the indoor unit from the installation plate, pull the indoor unit toward you while pushing its bottom up at the specified parts.
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
CAUTION
Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Carefully arrange pipes so that any pipe does not
stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, carefully do it, not to crush it.
Connecting cable
PushPush
Fig. 8-4-18
39
FILE NO. SVM-07023
8-4-6. Drainage
1. Run the drain hose sloped downwards.
NOTE
Hole should be made at a slight downward slant on
the outdoor side.
Do not form the Do not rise the drain hose.
50 mm or more
Do not put the drain hose end into water.
drain hose into
a wavy shape.
Do not put the drain hose end in the drainage ditch.
Fig. 8-4-19
2. Put water in the drain pan and make sure that the
water is drained out of doors.
3. When connecting extension drain hose, insulate the
connecting part of extension drain hose with shield pipe.
Shield pipe
Drain hose
Inside the room
Extension drain hose
Fig. 8-4-20
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
8-5. Outdoor Unit
8-5-1. Installation place
A place which provides the spaces around the
outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor
unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged
air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up to
.
10 m
An allowable height level is up to 5 m
.
A place where the drain water does not raise any problem.
CAUTION
1. Install the outdoor unit without anything blocking
the air discharging.
2. When the outdoor unit is installed in a place
exposed always exposed to strong wind like a coast or on a high storey of a building, secure the normal fan operation using a duct or a wind shield.
3. In particularly windy areas, install the unit such
as to avoid admission of wind.
4. Installation in the following places may result in
trouble. Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment, welders, and medical equipment.
Space for pipes
Fig. 8-4-21
Wall
Drain guide
40
Strong
wind
Fig. 8-5-1
FILE NO. SVM-07023
8-5-2. Refrigerant piping connection
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Outer dia.
of copper pipe
Rigid Imperial
A
6.35 0.5 to 1.0 1.0 to 1.5
Warp
Outer dia.
of copper pipe
6.35 16 to 18 (1.6 to 1.8 kgf·m)
Tightening torque
9.52 30 to 42 (3.0 to 4.2 kgf·m)
Tightening torque of flare pipe connections
Flare at indoor unit side
Flare at outdoor unit side
Fig. 8-5-4
(Unit : N·m)
9.52 0.5 to 1.0 1.0 to 1.5
<Tightening connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
Mark line
Fig. 8-5-5
Flare nutHalf union
Externally threaded side
Use a wrench to secure. Use a torque wrench to tighten.
Internally threaded side
Fig. 8-5-6
CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.)
(2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP.
(4) Check gas leak (connected points)
41
FILE NO. SVM-07023-1
8-5-3. Evacuating
After the piping has been connected to the indoor unit, you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using a vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops.
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start evacuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (assuming a pump capacity of 27 liters per minute.) Then confirm that the compound pressure gauge reading is 101 kPa (76 cmHg).
-
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both sides of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
<Packed valve handling precautions>
·
Open the valve stem all the way out; but do not try to open it beyond the stopper.
·
Securely tighten the valve stem cap with torque in the following table:
Gas side 30 to 42 N·m
Æ
( 9.52 mm) (3.0 to 4.2 kgf·
m)
Liquid side 16 to 18 N·m
Æ
( 6.35 mm) (1.6 to 1.8 kgf·
Service port
9 to 10 N·m (0.9 to 1.0 kgf·m)
m)
Hexagonal wrench is required.
m
m
4
Fig. 8-5-8
Compound pressure gauge
-
101 kPa (76 cmHg)
Handle Lo
Charge hose
Connecting pipe
Service port (Valve core (Setting pin))
Packed valve at liquid side
Pressure gauge
Manifold valve
Charge hose
Vacuum pump adapter for counter-flow prevention
Vacuum
pump
Packed valve at gas side
Fig. 8-5-7
Handle Hi (Keep full closed)
- 42-
FILE NO. SVM-07023
8-5-4. Wiring connection
1. Remove the valve cover from the outdoor unit.
2. Connect the connecting cable to the terminal as
identified with their respective matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the
outdoor unit terminal, make a loop as shown in the installation diagram of indoor and outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any
water coming in the outdoor unit. Proceed them so that they do not touch any electrical or metal parts.
<Stripping length of connecting cable>
For RAS-07S2AH-E
Terminal block
75 mm
10 mm
10 mm
Earth line
65 mm
Terminal screw
Connecting cable
Screw
Cord clamp
Fig. 8-5-9
For RAS-10S2AH-E
Terminal block
100 mm
10 mm
Earth line
Terminal screw
8-6. How to Set Remote Contr
A or B
When operating one indoor unit in a situation where two indoor units have been installed in the same room or nearby rooms, this operation prevents the remote controller signal from being received simultaneously by both units, thus preventing both
units from operating.
·
The indoor unit on which the remote controller selection has been set to B receives the signal of the remote controller also set to B. (At the factory the remote controller selection is set to A on all the indoor units. There is no A setting display.)
The remote control signal is not recived when the
·
indoor unit setting is different from the remote control one.
Remote Control B Setup
1) Press RESET button on the indoor unit to turn
the air conditioner ON.
2) Point the remote control at the indoor unit.
Earth line
3) Push and hold CHK button on the Remote Control by the tip of the pencil. "00" will be shown
on the display.
4) Press MODE during pushing CHK . "B" will show on the display and "00" will disappear and the air conditioner will turn OFF. The Remote Control B is memorized.
Note: 1. Repeat above step to reset Remote Control to be A.
2. Remote Control A has not “A” display.
3. Default setting of Remote Control from factory is A.
·
·
ol Selector
·
Screw
10 mm
50 mm
Connecting cable
Fig. 8-5-10
CAUTION
CAUTION
Wrong wiring connection may cause some
electrical parts burn out.
Be sure to comply with local codes on running
the wire from indoor unit to outdoor unit (size of wire and wiring method etc.)
Every wire must be connected firmly.
NOTE
Wire type : H07 RN-F or 245 IEC66 (2.0 mm
Cord clamp
2
or more)
Earth line
43
“B” Display
“00” Display
PRESET
ONE-TOUCH
QUIET
SWING
FIX Hi-POWER ECO
TIMER
ON OFF
SLEEP
Fig. 8-6-1
FAN
MODE
COMFORT
SLEEP
CLR
SET
8-7. Others
8-7-1. Gas leak test
Valve cover
Valve stem cap connection
Service cap connection
Fig. 8-7-1
Check the flare nut connections, valve stem cap
connections and service port cap connections for gas leak with a leak detector or soap water.
8-7-2. Test operation
To switch the TEST RUN (COOL) mode, press
RESET button for 10 sec. (The beeper will make a short beep.)
FILE NO. SVM-07023
RESET button
Fig. 8-7-2
8-7-3. Auto restart setting
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
Information
The product was shipped with Auto Restart function in the off position. Turn it on as required.
<How to set the auto restart>
Press and hold the RESET button for about
3 seconds. After 3 seconds, the electronic beeper makes three short beeps to tell you the Auto Restart has been selected.
To cancel the Auto Restart, follow the steps
described in the section Auto Restart Function of the Owner’s Manual.
44
9. TROUBLESHOOTING CHART
9-1. Troubleshooting Procedure
9-2-2. Incorrect cable connection between Indoor
and outdoor units
Follow the details of 9-2. Basic Check Items. If there is no trouble corresponding to 9-2, check whether or not there are faulty parts following 9-4. Self-Diagnosis by Remote Control.
9-2. Basic Check Items
9-2-1. Power supply voltage
The line voltage must be AC 220 240V. If it is not within this range, the air conditioner may not operate normally.
The indoor unit is connected to the outdoor unit with 5 cables (Heat pump model) or 3 cables (Cooling Only model). Check that the indoor and outdoor units have been properly connected with terminals assigned the same numbers. If the connectors are not properly connected, the outdoor unit will not operate normally, or OPERATION lamp and TIMER lamp will blink (5Hz).
9-2-3. Program control
The microcontroller operates as shown in Table 9-2-1 to control the air conditioner. If there are any opera­tional problems, check whether or not the problems correspond to Table 9-2-1. If they correspond to the Table, they are not problems with the air conditioner, but they are indispensable operations to control and maintain the air conditioner properly.
Table 9-2-1
No. Operation of air conditioner Descriptions
1 When the main power supply is turned on,
the OPERATION lamp on the indoor unit blinks.
2 The indoor fan motor speed does not change
in the Dry operation.
The OPERATION lamp blinks to indicate that power is turned on. If the [ ] button is pressed, the lamp stops blinking.
The indoor fan motor speed is automatically controlled in the Dry operation.
3 The compressor is not turned off even though
the room temperature is in the range that the compressor is turned off.
4 The compressor is not turned on and off even
though the thermo control is operated in the Dry operation.
5 The outdoor fan motor stops in the Heating
operation.
6 The compressor is not turned on even though
the room temperature is in the range that the compressor is turned on.
7 The operation mode changes in the
Automatic operation.
8 The Fan only operation continues in the
Automatic operation.
9 The Hi-POWER operation does not work.
The compressor has a function that it is not turned off for 3 minutes after it is turned on even though the room temperature is in the range that the compressor is turned off.
In the Dry operation, the compressor is turned on and off automatically at the regular intervals, independent of the thermo control.
When the indoor heat exchanger temperature is high, the outdoor fan motor is stopped by the high-temperature limit control operation.
The compressor is not turned on in the restart delay timer (3-minutes timer) operation. It is also not turned on after the power supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detected all time for control fan speed and the operation mode is changed every 15 minutes according to difference between the room temperature and the preset temperature.
When the room temperature is in the range (Preset temperature ± 1°C), the Fan only operation is selected.
This operation does not work when the unit is in the Dry operation or Fan only operation.
45
9-3. Primary Judgement
9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air outlet of the
indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by
the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the outdoor
unit
Table 9-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz)
B OPERATION lamp is blinking. (5Hz)
C OPERATION lamp is blinking. (5Hz)
D OPERATION lamp is blinking. (5Hz)
E OPERATION lamp is blinking. (5Hz)
F OPERATION and TIMER lamps are blinking.
(5Hz)
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and indicates the information of the self-diagnosis with the lamps on the display panel of the indoor unit.
Power failure (when the power supply is turning on)
Thermo sensor (TA) short or break
Heat exchanger sensor (TC) short or break
Indoor fan motor lock or failure
Indoor P.C. board failure
Wrong wiring of connecting cable
G OPERATION and TIMER lamps are blinking.
Table 9-3-2 Diagnosis by detective operation
Symptom Check Primary judgement
The remote control does not work.
The outdoor fan does not rotate.
Turn off the power supply once, then turn it on. Try to operate the remote control.
The compressor operates.
The compressor does not operate.
Cycle failure
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
The remote control still does not work.
The remote control works.
The indoor unit (and/or remote control) is/are defective.
OK.
The outdoor unit (Outdoor fan motor) is defective.
An internal part of the compressor or PCB is defective.
46
FILE NO. SVM-07023-1
9-4. Self-Diagnosis by Remote Controller (Check Code)
1. If the lamps are indicated as shown B to G in Table 9-3-1, exchanger the self-diagnosis by the remote control.
2. When the remote controller is set to the service mode, the indoor controller diagnoses the operation condi­tion and indicates the information of the self-diagnosis on the display of the remote control with the check codes. If a fault is detected, all lamps on the indoor unit will flash at 5Hz and it will beep for 10 seconds
(Pi, Pi, Pi.... ). The timer lamp usually blinks (5Hz) during self-diagnosis.
9-4-1. How to Use Remote Controller in Service Mode
1
Press [CHECK] button with a tip of pencil to set the remote controller to the service mode.
is indicated on the display of the remote controller.
PR E S E T
ON E- TOU CH
QU IE T
S WIN G
TI ME R
SL E E P
C HK
TOSHIBA
FA N
TE MP
TEMP
MOD E
C OMF OR T
S LE E P
FI X H i-P OW ER EC O
ON
OF F
FI LT E R
C LO CK
2
Press [ON ] or [OFF ] button
If there is no fault with a code, the indoor unit will beep once (Beep) and the display of the remote controller will change as follows :
• • •
The TIMER indicator of the indoor unit flashes continuously.
(5 times per 1 sec.)
Check the unit with all 52 check codes ( to ) as shown in Table-11-4-1.
Press [ON ] or [OFF ] button to change the check code backward.
CL R
SE T
If there is a fault, the indoor unit will beep for 10 seconds (Beep, Beep, Beep...).
Note the check code on the display of the remote controller.
2-digits alphanumeric will be indicated on the display.
All indicators on the indoor unit will flash.
(5 times per 1 sec.)
Alphanumeric characters are used for the check codes. is 5. is 6. is A. is B. is C. is D.
Press [ ] button to release the service mode.
3
The display of the remote controller returns to as it was before service mode was engaged.
Time shortening method.
4
1. Press SET button while pushing CHECK button.
2. Press [ ] button.
Fig. 11-4-1
47
Block level Diagnosis function
Check Check
code
Block
Indoor P.C. board
code
Symptom Conditioner Condition
Thermo. sensor short/break.
Table 9-4-1
Continued operation.
Air
status
Indicated when detected abnormal
Judgement and action
1.Check thermo sensor.
2.If it is OK, check P.C. board.
Cable connection/ Thermal fuse Refrigerant system
Heat exchanger sensor short/break.
Indoor fan lock, abnormality of indoor fan or thermal fuse break.
Abnormality of other indoor unit P.C. board.
1) Wrong wiring or disconnection of connective cable.
2) Terminal fuse cut off.
Continued operation.
All off
All off
All off
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
Indicated when detected abnormal
1.Check heat exchanger sensor.
2.If it is OK, check P.C. board.
1.Check heat thermal fuse is blow or not? (Terminal block part.)
2.If the thermal fuse is not blow, check indoor fan motor. (Refer to trouble shooting flow charts.)
Replace P.C. borad.
1.Check connective cable correct if wiring is wrong.
2.Check thermal fuse and Terminal blocks.
3.If it is OK, check P.C. board.
Other parts (including compressor)
1) Overload relay or thermostat for compressor
All off
Indicated when detected abnormal
1.If overload relay and
break.
2.If refrigerant cycle is
3. If heat exchanger
Content detected by the check codes "
" o " t " are stored in memory of the microcomputer even if the
power supply is turned off. Therefore, contents of operations in the past are all displayed.
48
themostat for compres­sor are OK, check refrigerant cycle.
OK, check P.C. board.
sensor is OK, check overload relay and themostat for compressor.
9-5. Troubleshooting Flowcharts
9-5-1. Power can not be turned on (No operation at all)
<Preliminary checks>
(1) Is the supply voltage normal? (2) Is the connection to the AC output OK.?
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
Operation
Check Items
Main cause
Countermeasure
Symptom
Does the thermal
(Under PF. Terminal)
Is the indication voltage
NO
(DC12V or 5V) of main
P.C. board correct?
Is the voltage
across C63 measured
DC310V ~ 340V?
YES
NO
Does the fuse
(F01) blow?
fuse blow?
NO
Does the OPERATION
lamp blink?
Does the power turn on
by pushing the [ ] button
remote control?
NO
NO
YES
Refer to the paragraph
"Pre-check", or defective circuit
before power P.C. board block.
of the
YES
YES
YES
NO NO
YES
Parts (R21, R22, SG01,
C01, C02, DB01, C63
M01) are defective.
Wrong wiring of
AC cord or connecting
cable is defective.
Does the CN14
connector the wrong
connecting?
Does the transmission
indicator of remote
control flash normally
and transmit certainly?
(No problem)
YES
NO
YES
P.C. board is
defective.
Remote control is
defective.
Replace the remote
control.
Replace the
thermal fuse set.
Check connection.
Replace the main
P.C. board.
Re-wiring the cable.
Is the voltage
across C66
measured DC12V?
YES
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of damage of the motor.
Shut off the power
supply once, and turn
NO
it on again after
disconnecting the motor
connector CN10*.
Is the voltage
across C66
measured
DC12V?
YES
NO
Replace Fan motor
and P.C. board.
Replace P.C. board.
- 49-
9-5-2. Power can not be turned on after replacing indoor P.C. board
<Checking Procedure>
Connect the AC
Power supply
Does the OPERATION
lamp blink?
YES
NO NO
RAS-07SKHP-E, RAS-10SKHP-E
White
Black
Red
Blue
2
3
1
Indoor Terminal Block
4
Is it wired as shown
in Figure below?
YES
Return the wiring of the
power relay is returned to
the normal procedure.
To the paragraph of
"No Power turns on".
CN31
Green & yellow
Blue
Brown
N
L
Supply AC 220 ~ 240 V 50 / 60 Hz
RY01
4
3
T02
50
9-5-3. Outdoor unit does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
Does the OPERATION lamp blink?
YES
Does the power turn on by pushing
the [ ] button of the
remote control?
YES
Is AC 220-240V supplied between
terminal block 1 -
Is cable connection between indoor
and outdoor units correct?
Check items as following procedure
in 9-5-4, 9-5-5, 9-5-6
YES
YES
2
?
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY01) or Q16
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Replace the
P.C. board.
- 51-
9-5-4. Only compressor does not operate
Shut off the power supply
from AC outlet once and turn
it on after 5 seconds.
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 1 - 2 ) AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 1 - 2 ) AC 220-240V?
YES
Are all the cords for compressor normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY01) or Q16
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor and
outdoor units are defective.
Re-wire or replace the defective cords.
Replace the
P.C. board.
Is the compressor motor winding normal?
(Check the winding resistor.)
YES
Is the capacitor for compressor normal.
YES
Is the overload relay normal?
YES
Does the compressor start?
YES
Compressor starts but
it stops after a while?
YES
Is the gas quantity normal?
(Check the pressure)
YES
Compressor is defective
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leakage)
- 52-
9-5-5. Only outdoor fan does not operate
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
YES
Is the voltage across the terminal
2 - 4
AC 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the terminal
2 - 4
AC 220-240V?
YES
Are all the cords for outdoor
fan motor normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY03) or Q25
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor
and outdoor units are defective.
Correct the wire or
replace the defective cords.
Replace the
P.C. board.
Is the outdoor fan motor winding normal?
(Check the winding resistance)
YES
Is the capacitor for compressor normal?
YES
Outdoor fan motor is defective.
NO
NO
Outdoor fan motor is defective.
Capacitor for outdoor
fan motor is defective.
- 53-
9-5-6. Only 4-Way valve does not operate (During heating operation)
Shut off the power supply
from AC outlet once and
turn it on after 5 seconds.
Does the OPERATION lamp blink?
YES
Does the power turn on by
pushing the [ ] button
of the remote control?
YES
Is the voltage across the indoor terminal
( 2 - 3 ) 220-240V?
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 2 - 3 ) 220-240V?
YES
Is the wiring of solenoid coil for
4-way valve normal?
YES
NO
NO
NO
NO
NO
NO
See "Power can not be turned on".
See "Power can not be turned on".
Relays (RY04) or Q24
or IC30 is failure.
Correct cabling between indoor
and outdoor units.
Cables between indoor
and outdoor units are defective.
Solenoid coil is defective.
Replace the P.C.
board.
4-way valve is defective.
-54 -
9-5-7. Only the indoor fan does not operate
<Check procedure>
Shut off the
power supply once.
Turn on the power supply.
Does the fan stop in
no operating status?
YES
Start the operation
with low fan setting
in cool operation.
Does the fan rotate?
YES
Change the setting of
cooling to high fan.
Does the fan speed
become higher?
YES
NO
NO
NO
Control P.C. board is defective.
Does AC 120V
or higher voltage apply
to between red and black
lead of fan motor?
YES
Shut off the power supply.
Does the cross flow
fan rotate normally?
YES
Turn on the power supply.
Operation
stops
NO
NO
Replace the P.C. board.
Does connecting
terminal, connecting
cable or power supply
cord completely?
Does not found the short
wire about connecting
cable and power cord?
YES
Repair the bearing of
the fan.
Motor control circuit failure
(IC30, IC03, Q17, D38, R25, R26)
or 12V power circuit failure.
Replace the P.C. board.
Thermal fuse operated
temperature rising cause
of incompleted connecting.
NO
due to prevent
Normal
Is the rotation signal (DC+5V-0V)
output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
connector (CN11) when rotating the cross flow fan by hand in no
operating status?
(1 pulse/one turn)
YES
Replace the control
P.C. board.
55
NO
Replace the fan motor
Replace connecting
the cable (or power cord),
thermal fuse and
terminal block.
9-6. Troubleshooting for Remote Control (Including the Indoor P.C. Board)
There is no been from
Push the button.
the indoor unit. The operation lamp of the air conditioner main unit does not light.
Is there direct
sunlight on the
receptor of the air
conditioner?
YES
NO
Is there any
thyristor
fluorescent light
near by?
YES
NO
YES
NO NO
Is operation possible
when setting the temporary switch of the air conditioner main unit
to "TEST RUN" or
"TEMPORARY AUTO"?
Does the transmission
indicator blink?
Is operation
possible when the
transmitter is moved
nearer to the infrared
sinnal receiver of the
air conditioner?
YES
Battery life
NO
Reset the remote control
by take off batteries.
Push the button
Dose the
transmission
indicator light?
YES
NO
Avoid direct
sunlight.
Keep the air
conditioner away
from thyristor
fluorescent light.
YES
Can any signal tone
be heard when
transmitting within
5 cm distance
from the radio?
YES
P.C. board is failure.
Replace
P.C. board
Note: After battery replacement, Shortcircuit the metal
terminal at the side of the battery comparment
NO
Replace the
batteries
NO
Normal
Is there any
beep and
operation?
YES
Remote control
is failure.
Replace remote
control.
56
9-6-1 How to check the P.C. board (1) Operating precautions
1) When removing the front panel or the P.C. board, be sure to shut off the power supply.
2) When removing the P.C. board, hold the edge of the P.C. board and do not apply force to the parts.
3) When connecting or disconnecting the connec­tors on the P.C. board, hold the Whole housing. Do not pull at the lead wire.
(2) Inspection procedres
1) When a P.C. board is judged to be defective, check for disconnection, burning, or discolora­tion of the copper foil pattern or this P.C. board.
2) The P.C. board consists of the following 2 parts
a. Main P.C. board part:
power relay, indoor fan motor drive circuit and control circuit, C.P.U. and peripheral circuits, buzzer drive circuit and buzzer.
b. Infrared rays receive and indication parts:
Infrared rays receiver unit and LED.
57
(3) Checking procedure
Table 9-6-1
No.
1
Shut off the power supply and remove the P.C. board assembly from the electronic parts base. Remove the connecting cable from the terminal block.
2
Remove the connector for the motor, and turn the power on. If the OPERATION lamp blinks (0.5 sec. : ON, 0.5 sec. : OFF) when the power turning on, the checking points described as 1-4 of right column are not necessary to perform.
3
Make the operation status by pushing once the button, except the status of [FAN ONLY], [ON TIMER].
4
Start the operation with the system which the time of the restart delay timer is shortened.
Procedure
Check Point (Symptom) Causes
1. Is the fuse blown?
Voltage check
1.Between pin 3 of RY01 and CN31
(AC 220240V)
2.Between + and of C63
(DC 310 ~ 340V)
3. Between
4.Between 12V and GND
Voltage check
1. Voltage of relay coil. (DC 12V)
Between pin C of Q16 and GND
2.Between No. 1 and 2 of connect­ing cable terminal block.
(AC 220240V)
1.All indicators light for 3 sec..
2. Indicators do not indicate normally after approximate 3 sec..
5V and GND
1.•Application of shock voltage.
Overload by short-circuit of the
parts.
1.AC power cord is defective.
Poor contact of the terminal plate.
Miss wiring of the power relay.
2.Capacitor (C01, C02) is defective.
Line filter (L01) is defective.
Resistor (R319) is defective.
Diode (DB01) is defective.
3. IC04 is defective.
4.M01, DB01, R319, C63 are
defective.
1. Defective relay driver. (Q16)
2. Poor contact of relay.
Defective indicator, or poor
}
housing assembly. (CN13)
5
Make the operation status by pressing once the button
1.The time of the restart delay timer is shortened.
2.Cool operation
3.Air volume [AUTO]
4. Make the setting temperature lower enough than room temperature.
5.Continuous operation.
6
The status of No. 5 is continued, and make the following condition.
1.Heat operation
2.Make the setting temperature higher enough than room temperature.
7
Turn the power on after connecting the motor connector. Start the operation with the following condition.
1.Operation [Cooling]
2.Airflow [High fan]
3.Continuous operation
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Compressor does not operate.
2.OPERATION lamp blinks.
1.Motor does not rotate. (The key operation is accepted.)
2.The Motor rotates, but it vibrates too much.
1. The temperature of the indoor heat exchanger is abnomally lower.
2. Poor contact of the heat exchanger sensor. (The connector is disconnected.) (CN01)
3.Heat exchanger sensor, main P.C. board are defective. (Refer to Table 9-6-2 for the judgment of defective resistance values.)
4.Main P.C. board is defective.
1.The temperature of the heat exchanger is abnormally high.
2.The heat exchanger sensor connector has short-circuit. (CN01)
3.The heat exchanger sensor is defective. (Refer to Table 9-6-2 for the judgment of defective resistance values.)
4.P.C. board is defective.
1.Poor contact of the motor connector.
2.P.C. board is defective.
58
FILE NO. SVM-07023-1
Table 9-6-2 Approximate resistance value of thermo sensor
Temperature 0°C 10°C 20°C 25°C 30°C
Resistance value 33.8 20.35 12.59 10.00 7.99
9-6-2. How to shorten time of restart delay timer
1 Press [SET] button while pressing [CHK] button
with a tip of a pencil.
2 Then press [ ] button to transmit the
signal to the indoor unit.
(kΩ)
PRESET
ONE-TOUCH
QUIET
SWING
TIMER
SLEEP
CHK
FIX Hi-POWER ECO
ON
TEMP
FILTER
OFF
FAN
MODE
COMFORT
SLEEP
CLOCK
CLR
SET
9-6-3. How to set/cancel the self cleaning function
The self cleaning function is set from a factory. To cancel this function, should keep press the
temporary button for 20 seconds till can hear the long combination sound and repeat the same procedure when need to set.
2
1
59
FILE NO. SVM-07023
10. PART REPLACEMENT
10-1. Indoor Unit
No. Part name Procedures Remarks
1 Front panel
2 Electrical part
How to remove the front panel
1) Stop the operation of the air conditioner and turn off its main power supply.
2) Pull the air inlet grille toward you to open it and remove the air inlet grille. Then remove the 2 screws fixing the front panel.
3) First open the horizontal louver, and then remove the front panel from the back body by pulling it toward you.
How to mount the front panel
Push the front panel back in and make sure all hooks are locked.
How to remove the electrical part.
1) Remove the front panel with procedure 1 .
2) Remove the screw holding the electrical part cover.
3) Disconnect the 3 connectors 2-(3P) for the fan motor and the connector (5P) for the louver motor from the P.C. board assembly.
4) Pull out the TC sensor from the sensor holder.
5) Remove the screw for the ground connection, remove the screw for the electrical part box.
Then remove the LED and the electrical part
box from the main unit.
2
2
2 2-Screws
3
2 Screws
4 TC Sensor
2
3 Horizontal
louver
How to mount the electrical part.
1) To put back the electrical part box, lock it to the upper hook of the back body.
2)
Tighten the screws on the electrical part box.
3) Connect the 3 connectors and arrange the wiring same as original condition and then tighten the screw from the LED unit to the back body.
4) Attach the TC sensor to the holder.
5) Tighten the screw for the ground connection.
6) Tighten the screw on the electrical part cover.
1) Remove the front panel and the electrical part following procedure 2.
2) Remove the center shaft of the horizontal louver from the back body.
3) Remove the left shaft from the back body.
4) Remove the horizontal louver from the back body.
3 Left shaft
3-Connectors
5
2 Center shaft
3
Screws
60 −
FILE NO. SVM-07023
No. Part name Procedures Remarks
4 Heat exchanger
5 Cross flow fan
1) Remove the front panel, electrical part and the horizontal louver following procedure 3.
2) Remove the pipe holder at the rear side of main unit.
3) Remove the 2 screws on the heat exchanger at the base bearing.
4) Remove the screw on the heat exchanger at the fixed plate from the back body and then pull out the right hand side until the socket of heat exchanger released from the hook of the
band motor (L), and then pull out the upper
side of heat exchanger slowly.
1) Remove the front panel, electrical part, horizontal louver and the heat exchanger following procedure 4.
2) Remove the 2 screws on the band motor (L) and remove the 2 screws on the band motor (R) and then remove the cross flow fan.
3) Loosen the set screw of the cross flow fan then separate the fan and the fan motor.
Notice To assemble cross flow fan and fan motor to the unit, please turn the fan motor unit the center of its terminal meets the top position of band motor (R).
Fix the cross flow fan with the set screw at the position where the gap between the back body and the right surface of the cross flow fan is
4.7 mm.
2 Pipe holder
3
2-Screws
2-Screws (R) 2
2-Screws (L)
2
4.7 mm
6 Set screw
Middle of the fan motor terminal
4 Screws
6 Base bearing
1) Remove the front panel, electrical part, horizontal louver, heat exchanger and the cross flow fan following procedure 5.
2) Remove the 2 screws fixing the base bearing.
3) Remove the bearing from the base bearing. If the housing protrudes from the base bearing, put the housing in position and attach the bearing to the base bearing.
61
2
2-Screws
FILE NO. SVM-07023
10-2. -1. Outdoor Unit (RAS-07S2AH-E)
No. Part name Procedures Remarks
1 Common
procedure
1. Detachment
1) Stop operation of the air conditioner, and turn off the main switch and breaker of the air conditioner.
2) Remove the valve cover. (ST1T∅4 x 10s 1 pc)
After removing screw, remove the valve
cover pulling it downward.
3) Remove the wiring cover (ST1T4 x 10s 2 pcs.), and then remove the power cord, connecting cable, and cord clamp (ST2T4 x 16s 3 pcs.).
4) Remove the upper cabinet. (ST1T4 x 10s 5 pcs.)
After removing screws, remove the
upper cabinet pulling it upward.
2. Attachment
1) Attach the upper cabinet. (ST1T4 x 10s 5 pcs.)
Hook the rear side of the upper cabinet
to the claw of the rear cabinet, and then place it on the front cabinet.
2) After connecting the power cord and connecting cable, attach the cord clamp and wiring cover.
Insert the upper part into the upper
cabinet, and insert the claw which has been hooked to the lower part into the square hole, and then fix it with screw. (ST1T4 x 10s 1 pc.)
3)
Attach the valve cover. (ST1T4 x 10s 1 pc.)
Insert the upper part to the upper
cabinet, set the hook claw of the valve cover to square holes (at three positions) of the main unit, and attach it pushing upward.
Upper cabinet
Wiring cover
Valve cover
Upper cabinet
2 Front cabinet
1. Detachment
1) Perform work of item 1 of 1.
2) Remove upper screw (ST1T4 x 10s 3 pcs.) of the front cabinet, and lower screws (ST1T4 x 10s 8 pcs.) of the front cabinet.
Both side of front cabinet envelop the
unit, so remove it by pulling sideward.
2. Attachment
1) Assemble front cabinet to the unit.
2) Attach the removed screws to the original positions.
– 62–
FILE NO. SVM-07023
No. Part name Procedures Remarks
3 Fan motor
4 Compressor
1) Perform work of item 1 of 1 and 1 of 2.
2) Remove the flange nut fixing the fan motor and the propeller fan.
Flange nut is loosened by turning
clockwise. (To tighten the flange nut, turn counter­clockwise.)
3) Remove the propeller fan.
4) Disconnect the connector for the fan motor from the ASM-E-PARTS.
5) Remove the fixing screws (4 pcs.) holding the fan motor by hand so that it does not fall.
1) Perform work of item 1 of
1 of 2,
3
1
,
2) Extract refrigerant gas.
3) Remove the partition board. (ST1T4 x 10s 3 pcs.)
4) Remove the sound-insulation material.
5) Remove the terminal cover of the compressor, and disconnect the lead wire of the compressor thermo and the compressor from the terminal.
6) Remove the pipe connected to the compressor with a burner.
Make sure the flame does not touch the
4 way valve.
7) Remove the fixing screw of the base plate and heat exchanger. (ST1T4 x 10s 2 pcs.)
8) Pull upward the refrigeration cycle.
9) Remove the nut fixing the compressor to the base plate.
Propeller fan
Fan motor
Flange nut
Compressor
63
FILE NO. SVM-07023
No. Part name Procedures Remarks
5 Fan guard
1. Detachment
1) Perform work of item 1 of 1 and 1 of 2.
Requirement: Perform the work on a corrugated cardboard, cloth, etc. to prevent scratches to the product.
2) Remove the front cabinet, and place it down so that the fan guard side faces downwards.
3) Remove the hooking claws by pushing a minus screwdriver according to the arrow mark in the right figure, and remove the fan guard.
2. Attachment
1) Insert the claws of the fan guard in the hole of the front cabinet. Push the hooking claws (8 positions) by your hand and fix the claws.
Requirement: This completes all the attaching work. Check that all the hooking claws are fixed to the specified positions.
Minus screwdriver
Hooking claw
6 Capacitor for
compressor
7 Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor
band. ( 1-Screw 4 x 10s)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor
band. ( 1-Screw 4 x 10s)
3) Disconnect the lead wires.
Capacitor for
compressor
Capacitor band
Screws
4 x 10s
Capacitor
for fan motor
Screws
4 x 10s
64
FILE NO. SVM-07023
10-2-2. Outdoor Unit (RAS-10S2AH-E)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of air-conditioner, and disconnect the power cord from the AC supply.
2) Remove packed valve cover and Electric parts cover. (2-Screws 4 x 10L)
3) Remove the cord clamp (2-Screws 4 x 16L) and disconnect the connecting cable.
4) Remove the upper cabinet (5-Screws 4 x 10L) Pulling out upword.
5) Remove the front cabinet. (3-Screws 4 x 10L) Pull the front right portion toward you, and remove it pulling out upward.
Cord clamp
2-Screws Ø4 x 16L
Packed valve cover
2-Screws Ø4 x10L
Upper cabinet
2 Capacitor for
compressor
3 Capacitor for
fan motor
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wires.
1) Perform the common procedure 1.
2) Remove the fixing screw and the capacitor band. (1-Screw 4 x 10L)
3) Disconnect the lead wires.
65
Front cabinet
Screws 4 x 10L
Capacitor
Capacitor band
for fan motor
Capacitor
for compressor
Screws Ø4 x10L
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit (E-Parts Assy)
405
401
411
412
410
403
404
406
410
402
Location Part Location Part
No. No. No. No.
401 43T60378 TERMINAL 406 43T60077 FUSE, TEMPERATURE, 73C 402 43T60002 TERMINAL BLOCK; 3P 410 43T62003 CORD CLAMP 403 43T69371 SENSOR;HEAT EXCHANGER 411 43T69625 ASM-PCB-SERV (RAS-07SKHP-E) 404 43T50314 SENSOR;THERMOSTAT 411 43T69626 ASM-PCB-SERV (RAS-10SKHP-E) 405 43T69612 PC BOARD ASSY ;WRS-LED 412 43T60379 TERMINAL
Description Description
-66-
11-2. Indoor Unit
201
211
210
209
213
219
218
215
214
217
FILE NO. SVM-07023
215
212
224
207
206
229
220
222
221
204
202
227
204
225
Location Part Location Part
No. No. No. No.
Description Description
226
203
205
228
208
Electric Parts Assembly
201 43T00478 FRONT PANEL ASSY 215 43T49006 HOLDER FOR PLATE 202 43T09403 GRILLE OF AIR INLET (ORIGINAL) 217 43T22312 MOLD BEARING ASSEMBLY 203 43T03359 BACK BODY ASSY 218 43T39319 BASE BEARING 204 43T80317 AIR-FILTER 219 43T20323 ASSY CROSS FLOW FAN 205 43T09392 HORIZONTAL LOUVER 220 43T39320 MOTOR BAND(LEFT) 206 43T70313 DRAIN HOSE 221 43T39321 MOTOR BAND(RIGHT) 207 43T79301 CAP-DRAIN 222 43T21393 FAN MOTOR 208 43T21363 MOTOR; STEPPING 224 43T82309 INSTALLATION PLATE 209 43T44386 REFRIGERATION CYCLE ASSY 225 43T69615 WIRELESS REMOTE CONTROL 210 43T47353 PIPE; SUCTION (RAS-13) 226 43T83003 REMOTE CONTROL HOLDER 211 43T47355 PIPE; SUCTION (U1U2_GD) 227 43T62326 TERMINAL COVER 212 43T11317 PIPE SHIELD 228 43T60317 CORD MOTOR LOUVER 213 43T19333 SENSOR FIX PLATE 229 43T07311 PIPE HOLDER 214 43T49329 PLATE OF EVA SEAL
- 67-
11-3. Outdoor Unit (RAS-10S2AH-E)
23
20
13
5
18
17
12
16
15
21
26
11 : CAPILLARY TUBE : 1.2 DIA
24 : BUSHING 27 : RALAY;OVERLOAD
34 : DRAIN NIPPLE
14
35 : CAPILLARY TUBE : 0.8 DIA
25
22
32
33
1
19
3,4
6
7,9
2
8,10
Location Part Location Part
No. No. No. No.
1 43T42327 BASE PLATE ASSEMBLY 19 43T04301 PARTITION 2 43T41394 COMPRESSOR 20 43T39317 MOTOR BASE CONNECTION PLATE 3 43T49335 RUBBER CUSHION 21 43T39318 MOTOR BASE 4 43T97001 NUT 22 43T19330 PACKED VALVE COVER 5 43T43413 CONDENSER ASSEMBLY 23 43T00460 UPPER CABINET ASSEMBLY 6 43T00448 FIXING PLATE VALVE 24 43T96304 BUSHING 7 43T46332 VALVE;PACKED 6.35 DIA 25 43T62325 ELECTRIC PART COVER 8 43T00347 VALVE;PACKED 9.52 DIA 26 43T19331 FIN GUARD
9 43T47331 BONNET, 6.35 DIA 27 43T54316 RELAY;OVERLOAD 10 43T47332 BONNET, 9.52 DIA 28 43T61308 ELECTRIC PARTS BASE 11 43T47007 CAPILLARY TUBE; 1.2 DIA 29 43T55339 CAPACITOR,PLASTIC FILM 12 43T00449 FRONT CABINET 30 43T55325 CAPACITOR; PLASTIC-FILM 13 43T00459 LEFT CABINET 31 43T60373 TERMINAL-4P 14 43T00451 RIGHT CABINET ASSEMBLY 32 43T46321 4 WAY VALVE 15 43T21341 MOTOR;FAN 33 43T49332 SOLINOID COIL 16 43T20319 PROPELLER FAN 34 43T79305 DRAIN NIPPLE 17 43T47001 NUT FLANGE 35 43T47309 CAPILLARY TUBE; 0.8 DIA 18 43T19329 FAN GUARD
Description Description
-68-
11-4. Outdoor Unit (RAS-07S2AH-E)
FILE NO. SVM-07023
Location Part Location Part
No. No. No. No.
1 43T42335 BASE PLATE ASSEMBLY 17 43T04304 PARTITION 2 43T41365 COMPRESSOR(Made in China) 18 43T39326 MOTOR BASE CONNECTION PLATE 3 43T49327 CUSHION,RUBBER 19 43T39325 MOTOR BASE 4 43T97001 NUT 20 43T19337 PACKED VALVE COVER 5 43T43416 CONDENSER ASSEMBLY 21 43T00481 UPPER CABINET 6 43T00448 FIXING PLATE VALVE 22 43T96305 BUSHING 7 43T46308 VALVE;PACKED 6.35 DIA 23 43T62323 TERMINAL COVER 8 43T00347 VALVE;PACKED 9.52 DIA 24 43T19336 FIN GUARD
9 43T47331 BONNET, 6.35 DIA 25 43T54314 RELAY;OVERLOAD 10 43T47332 BONNET, 9.52 DIA 26 43T61310 ELECTRIC PARTS BASE 11 43T47308 CAPILLARY TUBE; 1.0 DIA 27 43T55338 CAPACITOR,PLASTIC FILM 12 43T00486 FRONT CABINET 28 43T55325 CAPACITOR; PLASTIC-FILM 13 43T21341 MOTOR;FAN 29 43T60373 TERMINAL-4P 14 43T20324 PROPELLER FAN 30 43T46333 4 WAY VALVE 15 43T47001 NUT FLANGE 31 43T49332 SOLINOID COIL 16 43T19335 FAN GUARD 32 43T79305 DRAIN NIPPLE
Description Description
69
FILE NO. SVM-03004(1)
TOSHIBA CARRIER (THAILAND) CO.,LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.
– 75 –
Loading...