Toshiba RAS-10SAVR-E, RAS-16SKV-E, RAS-16SAVR-E, RAS-13SKV-E, RAS-10SKVR-E SERVICE MANUAL

...
SERVICE MANUAL
Indoor Unit Outdoor Unit
<High Wall, Heat Pump Type> <Heat Pump Type>
FILE NO. SVM-07036-1
SPLIT TYPE
RAS-13SKV-E RAS-13SAV-E RAS-16SKV-E RAS-16SAV-E RAS-10SKVR-E RAS-10SAVR-E
RAS-13SKVR-E RAS-13SAVR-E RAS-16SKVR-E RAS-16SAVR-E
R410A
Revised March, 2007
CONTENTS
1. SAFETY PRECAUTIONS .......................................................................... 3
2. SPECIFICATIONS ..................................................................................... 5
3. REFRIGERANT R410A ............................................................................. 7
4. CONSTRUCTION VIEWS ........................................................................ 15
5. WIRING DIAGRAM .................................................................................. 18
6. SPECIFICATIONS OF ELECTRICAL PARTS ......................................... 20
7. REFRIGERANT CYCLE DIAGRAM ........................................................ 21
8. CONTROL BLOCK DIAGRAM ................................................................ 25
9. OPERATION DESCRIPTION................................................................... 28
10. INSTALLATION PROCEDURE ................................................................ 56
11. HOW TO DIAGNOSE THE TROUBLE...................................................... 69
12. HOW TO REPLACE THE MAIN PARTS................................................... 92
13. EXPLODED VIEWS AND PARTS LIST ................................................. 110
– 2 –
Revised-1
1. SAFETY PRECAUTIONS
For general public use
Power supply cord of outdoor unit shall be more than 1.5 mm2 (H07RN-F or 60245IEC66) polychloroprene sheathed flexible cord.
• Read this “SAFETY PRECAUTIONS” carefully bef ore servicing.
• The precautions described below include the important items regarding safety. Observe them without fail.
• After the servicing work, perform a trial operation to check for any problem.
• Turn off the main power supply switch (or breaker) before the unit maintenance.
CAUTION
New Refrigerant Air Conditioner Installation
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER.
R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during installation work, be sure that water , dust, former refrigerant, or refrigeration machine oil does not enter into the new type refrigerant R410A air conditioner circuit.
To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port on main unit and installation tools are different from those used for the conventional refrigerant units.
Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new and clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings and possible impurities in existing piping.
CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY
This appliance must be connected to the main power supply by a circuit breaker or a switch with a contact separation of at least 3 mm.
DANGER
• ASK AN AUTHORIZED DEALER OR QUALIFIED INSTALLATION PROFESSIONAL TO IN­STALL/MAINTAIN THE AIR CONDITIONER.
INAPPROPRIATE SER VICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
DANGER: HIGH VOLTAGE
The high voltage circuit is incorporated. Be careful to do the check service, as the electric shock may be caused in case of touching parts
on the P.C. board by hand.
• CORRECTLY CONNECT THE CONNECTING CABLE. IF THE CONNECTING CABLE IS INCOR­RECTLY CONNECTED , ELECTRIC PAR TS MAY BE DAMAGED.
• CHECK THAT THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE SERVICE AND INSTALLATION. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
– 3 –
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS. FAILURE
TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT THE INDOOR UNIT FROM OVERHEATING AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLATION IN ANOTHER PLACE, BE VERY CARE­FUL NOT TO ALLOW THE SPECIFIED REFRIGERANT (R410A) TO BECOME MIXED WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CIRCUIT. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CIRCUIT WILL BECOME ABNORMALLY HIGH AND IT MAY RESUL T IN THE PIPE BURSTING AND POSSIBLE PER­SONNEL INJURIES.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE SERVICE WORK AND THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED, SUCH AS BY FIRE, GENERATION OF POISONOUS GAS MAY RESULT.
WARNING
• Never modify this unit by removing any of the safety guards or bypass any of the safety interlock switches.
• Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.
• After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas may generate.
• The electrical work must be performed by a qualified electrician in accordance with the Installation Manual. Make sure the air conditioner uses an exclusive circuit.
An insufficient circuit capacity or inappropriate installation may cause fire.
• When wiring, use the specified cables and connect the terminals securely to prevent external forces applied to the cable from affecting the terminals.
• Be sure to provide grounding.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.
• Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.
CAUTION
Exposure of unit to water or other moisture before installation may result in an electrical short. Do not store in a wet basement or expose to rain or water.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where noise or discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
• Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
For Reference:
If a heating operation would be continuously perf ormed for a long time under the condition that the outdoor temperature is 0°C or lower, drainage of defrosted water may be difficult due to freezing of the bottom plate, resulting in a trouble of the cabinet or fan.
It is recommended to procure an antifreeze heater locally for a safe installation of the air conditioner . For details, contact the dealer.
– 4 –
Revised-1

2. SPECIFICATIONS

2-1. Specifications
Unit model Indoor RAS-10SKVR-E RAS-13SKV-E
Outdoor RAS-10SAVR-E RAS-13SAV-E Cooling capacity (kW) 2.5 3.5 Cooling capacity range (kW) 1.1-3.1 1.1-4.0 Heating capacity (kW) 3.2 4.2 Heating capacity range (kW) 0.9-4.8 0.9-5.0 Power supply 1Ph/50Hz/220-240V Electric Indoor Operation mode Cooling Heating Cooling Heating characteristic Running current (A) 0.21-0.19 0.24-0.22 0.21-0.19 0.24-0.22
Power consumption (W) 35 40 35 40 Power factor (%)75757575
Outdoor Operation mode Cooling Heating Cooling Heating
Running current (A) 2.81-2.58 3.43-3.14 4.85-4.45 5.11-4.68 Power consumption (W) 563 710 1035 1090 Power factor (%)91949797
Starting current (A) 3.67-3.36 5.35-4.90 COP 4.18/4.27 3.27/3.72 Operating Indoor High (Cooling/Heating) (dB-A) 38/39 39/40 noise Medium (Cooling/Heating) (dB-A) 33/34 33/34
Low (Cooling/Heating) (dB-A) 26/28 26/28
Outdoor (Cooling/Heating) (dB-A) 46/47 48/50
Indoor unit Unit model RAS-10SKVR-E RAS-13SKV-E
Dimension Height (mm) 275 275
Width (mm) 790 790
Depth (mm) 205 205
Net weight (kg) 9 9 Fan motor output (W) 20 20 Air flow rate (Cooling/Heating) (m3/min) 8.6/9.5 9.4/10.5
Outdoor unit Unit model RAS-10SAVR-E RAS-13SAV-E
Dimension Height (mm) 550 550
Width (mm) 780 780
Depth (mm) 290 290
Net weight (kg) 35 35 Compressor Motor output (W) 750 750
Type
Model DA89X1C-23FZ DA89X1C-23FZ
Fan motor output (W) 43
Air flow rate (Cooling/Heating) (m3/min) 30/30 35/35 Piping Type Flare connection Flare connection connection Indoor unit Liquid side (mm) φ6.35 φ6.35
Gas side (mm) φ9.52 φ9.52
Outdoor unit Liquid side (mm) φ6.35 φ6.35
Gas side (mm) φ9.52 φ9.52 Maximum length (m) 20 20 Maximum chargeless length (m) 15 15 Maximum height difference (m) 10 10
Refrigerant Name of refrigerant R410A R410A
Weight (kg) 0.80 0.80
Wiring Power supply 3Wires:includes earth (Outdoor) connection Interconnection 4Wires:includes earth Usable temperature range Indoor (Cooling/Heating) (℃) 21-32/0-28 21-32/0-28
Outdoor (Cooling/Heating) (℃) -10-46/-15-24 -10-46/-15-24
Accessory Indoor unit Installation plate 1 1
Wireless remote controller 1 1
Batteries 2 2
Remote controller holder 1 1
Super Oxi Deo filter 1 1
Super Sterilizer filter - 1
Mounting screw 6 (φ4 x 25L) 6 (φ4 x 25L)
Remote controller holder
Pan head wood screw
Plasma air purifier 1 -
Installation manual 1 1
Owner's manual 1 1 Outdoor unit Drain nipple 1 1
Water proof rubber cap 2 2
Single rotary type with DC-inverter variablespeed control
2 (φ3.1 x 16L) 2 (φ3.1 x 16L)
* The specifications may be subject to change without notice for purpose of improvement.
5
Revised-1
Unit model Indoor RAS-13SKVR-E RAS-16SKV-E RAS-16SKVR-E
Cooling capacity (kW) 3.5 4.5 4.5 Cooling capacity range (kW) 0.8-4.1 0.8-5.0 0.8-5.0 Heating capacity (kW) 4.2 5.3 5.5 Heating capacity range (kW) 0.9-5.8 0.9-6.2 0.9-6.9 Power supply Electric Indoor Operation mode Cooling Heating Cooling Heating Cooling Heating characteristic Running current (A) 0.21-0.19 0.24-0.22 0.21-0.19 0.24-0.22 0.21-0.19 0.24-0.22
COP 3.50/3.89 2.82/3.42 3.23/3.62 Operating Indoor High (Cooling/Heating) (dB-A) 39/40 45/45 45/45 noise Medium (Cooling/Heating) (dB-A) 33/34 40/40 40/40
Indoor unit Unit model RAS-13SKVR-E RAS-16SKV-E RAS-16SKVR-E
Outdoor unit Unit model RAS-13SAVR-E RAS-16SAV-E RAS-16SAVR-E
Piping Type Flare connection Flare connection Flare connection connection Indoor unit Liquid side (mm) φ6.35 φ6.35 φ6.35
Refrigerant Name of refrigerant R410A R410A R410A
Wiring Power supply 3Wires:includes earth (Outdoor) connection Interconnection 4Wires:includes earth Usable temperature range Indoor (Cooling/Heating) (℃) 21-32/0-28 21-32/0-28 21-32/0-28
Accessory Indoor unit Installation plate 1 1 1
Outdoor RAS-13SAVR-E RAS-16SAV-E RAS-16SAVR-E
Power consumption (W) 35 40 30 35 30 35
Outdoor Operation mode Cooling Heating Cooling Heating Cooling Heating
Outdoor (Cooling/Heating) (dB-A) 48/50 49/50 49/50
Dimension Height (mm) 275 275 275
Net weight (kg)999 Fan motor output (W) 20 30 30 Air flow rate (Cooling/Heating) (m3/min) 9.0/10.2 11.5/12.4 11.4/12.3
Dimension Height (mm) 550 550 550
Net weight (kg) 35 35 39 Compressor Motor output (W) 750 750 750
Fan motor output (W) 43 Air flow rate (Cooling/Heating) (m3/min) 37.5/37.5 35/35 36/32
Outdoor unit Liquid side (mm) φ6.35 φ6.35 φ6.35
Maximum length (m) 20 20 20 Maximum chargeless length (m) 15 15 15 Maximum height difference (m) 10 10 10
Weight (kg) 0.85 0.85 1.10
Outdoor unit Drain nipple 1 1 1
Power factor (%)757565656565
Running current (A) 4.57-4.19 5.17-4.74 7.19-6.59 6.94-6.37 6.26-5.74 6.81-6.24 Power consumption (W) 965 1080 1565 1515 1365 1485 Power factor (%)969699999999 Starting current (A) 5.17-4.74 7.40-6.78 7.05-6.46
Low (Cooling/Heating) (dB-A) 26/28 30/31 30/31
Width (mm) 790 790 790 Depth (mm) 205 205 205
Width (mm) 780 780 780 Depth (mm) 290 290 290
Type Model DA111A1F-20F1 DA111A1F-20F1 DA111A1F-20F1
Gas side (mm) φ9.52 φ12.7 φ12.7
Gas side (mm) φ9.52 φ12.7 φ12.7
Outdoor (Cooling/Heating) (℃) -10-46/-15-24 -10-46/-15-24 -10-46/-15-24
Wireless remote controller 1 1 1 Batteries 2 2 2 Remote controller holder 1 1 1 Super Oxi Deo filter 1 1 1 Super Sterilizer filter - 1 1 Mounting screw 6 (φ4 x 25L) 6 (φ4 x 25L) 6 (φ4 x 25L) Remote controller holder Pan head wood screw Plasma air purifier 1 - 1 Installation manual 1 1 1 Owner's manual 1 1 1
Water proof rubber cap 2 2 2
2 (φ3.1 x 16L) 2 (φ3.1 x 16L) 2 (φ3.1 x 16L)
Twin rotary type with DC-inverter variablespeed control
* The specifications may be subject to change without notice for purpose of improvement.
5-1
2-2. Operation Characteristic Curve
Revised-1
<Cooling>
10
9
8
7
6
5
Current (A)
4
RAS-10SKVR-E
3
2
1
0
0 102030405060708090100110120
Compressor speed (rps)
RAS-13SKVR-E
RAS-16SKVR-E
RAS-16SKV-E
RAS-13SKV-E
<Heating>
10
9
8
7
6
5
Current (A)
4
3
2
1
0
0 102030405060708090100110120
RAS-16SKVR-E
RAS-16SKV-E
RAS-13SKVR-E
RAS-10SKVR-E
RAS-13SKV-E
Compressor speed (rps)
2-3. Capacity Variation Ratio According to Temperature
<Cooling>
105
100
95
90
85
80
RAS-16SKV-E
75
Capacity ratio (%)
70
65
60
55
Capacity ratio:100%=
2.5kW(RAS-10SKVR-E)
3.5KW(RAS-13SKV-E, RAS-13SKVR-E)
4.5kW(RAS-16SKV-E, RAS-16SKVR-E)
50
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Outdoor temp. (℃)
RAS-10SKVR-E RAS-13SKVR-E RAS-16SKVR-E
RAS-13SKV-E
Conditions Indoor:DB27℃/WB19 Indoor air flow:High Pipe length:5m
<Heating>
120
100
80
60
40
Heating Capacity ratio (%)
20
0
-15 -10 -5 0 5 10
RAS-10SKVR-E RAS-13SKV-E RAS-13SKVR-E RAS-16SKV-E RAS-16SKVR-E
Condition Indoor:DB20 Indoor air flow:High Pipe length:5m
Outdoor temp. (℃)
6

3. REFRIGERANT R410A

This air conditioner adopts the new refrigerant HFC (R410A) which does not damage the ozone layer.
The working pressure of the new refrigerant R410A is 1.6 times higher than conventional refrigerant (R22). The refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water , dust, and existing refrigerant or refrigerat­ing oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time.
The next section describes the precautions for air conditioner using the new refrigerant. Conforming to contents of the next section together with the general cautions included in this manual, perform the correct and safe work.
3-1. Safety During Installation/Servicing
As R410As pressure is about 1.6 times higher than that of R22, improper installation/servicing may cause a serious trouble. By using tools and materi­als exclusive for R410A, it is necessary to carry out installation/servicing safely while taking the following precautions into consideration.
1. Never use refrigerant other than R410A in an air conditioner which is designed to operate with R410A.
If other refrigerant than R410A is mixed, pressure in the refrigeration cycle becomes abnormally high, and it may cause personal injury, etc. by a rupture.
2. Confirm the used refrigerant name, and use tools and materials exclusive for the refrigerant R410A.
The refrigerant name R410A is indicated on the visible place of the outdoor unit of the air condi­tioner using R410A as refrigerant. To prevent mischarging, the diameter of the service port differs from that of R22.
3. If a refrigeration gas leakage occurs during installation/servicing, be sure to ventilate fully.
If the refrigerant gas comes into contact with fire, a poisonous gas may occur.
4. When installing or removing an air conditioner, do not allow air or moisture to remain in the refrig­eration cycle. Otherwise, pressure in the refrig­eration cycle may become abnormally high so that a rupture or personal injury may be caused.
5. After completion of installation work, check to make sure that there is no refrigeration gas leakage.
If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.
6. When an air conditioning system charged with a large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, even when refrigerant leaks, its concentr ation does not exceed the marginal le vel.
If the refrigerant gas leakage occurs and its concentration exceeds the marginal le vel, an oxygen starvation accident ma y result.
7. Be sure to carry out installation or removal according to the installation manual.
Improper installation may cause refrigeration trouble, water leakage , electric shock, fire, etc.
8. Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician.
Improper repairs may result in water leakage, electric shock and fire, etc.
3-2. Refrigerant Piping Installation
3-2-1. Piping Materials and Joints Used
For the refrigerant piping installation, copper pipes and joints are mainly used. Copper pipes and joints suitable for the refrigerant m ust be chosen and installed. Furthermore, it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by contaminants .
1. Copper Pipes
It is necessary to use seamless copper pipes which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or discolored portion (especially on the interior surface).
Otherwise, the expansion valve or capillary tube may become blocked with contaminants.
As an air conditioner using R410A incurs pres­sure higher than when using R22, it is necessary to choose adequate materials.
Thicknesses of copper pipes used with R410A are as shown in Table 3-2-1. Never use copper pipes thinner than 0.8 mm even when it is available on the market.
– 7 –
Table 3-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
Nominal diameter
1/4 3/8 1/2 5/8
Outer diameter (mm)
6.35
9.52
12.70
15.88
R410A R22
0.80 0.80
0.80 0.80
0.80 0.80
1.00 1.00
2. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants. a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose diameter is larger than 20 mm.
Thicknesses of sock et joints are as shown in Tab le 3-2-2.
Table 3-2-2 Minimum thicknesses of socket joints
Nominal diameter
1/4 3/8 1/2 5/8
Reference outer diameter of
copper pipe jointed (mm)
6.35
9.52
12.70
15.88
Minimum joint thickness
(mm)
0.50
0.60
0.70
0.80
3-2-2. Processing of Piping Materials
When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not enter the pipe interior, that no other oil than lubricating oils used in the installed air-water heat pump is used, and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any other cover.
1. Flare processing procedures and precautions
a) Cutting the Pipe
By means of a pipe cutter, slowly cut the pipe so that it is not deformed.
b) Removing Burrs and Chips
If the flared section has chips or burrs, refrigerant leakage may occur. Carefully remove all burrs and clean the cut surface before installation.
c) Insertion of Flare Nut
– 8 –
d) Flare Processing
Make certain that a clamp bar and copper pipe have been cleaned.
By means of the clamp bar, perform the flare processing correctly.
Use either a flare tool for R410A or conven­tional flare tool.
Flare processing dimensions differ according to the type of flare tool. When using a con­ventional flare tool, be sure to secure “dimen- sion A by using a gauge for size adjustment.
Table 3-2-3 Dimensions related to flare processing for R410A
Nominal
diameter
Outer
diameter
(mm)
Thickness
(mm)
Fig. 3-2-1 Flare pr ocessing dimensions
Flare tool for R410A
clutch type
ØD
A
A (mm)
Conventional flare tool
Clutch type Wing nut type
1/4 3/8 1/2 5/8
Nominal
diameter
1/4 3/8 1/2 5/8
6.35
9.52
12.70
15.88
0.8
0.8
0.8
1.0
0 to 0.5 0 to 0.5 0 to 0.5 0 to 0.5
Table 3-2-4 Dimensions related to flare processing for R22
Outer
diameter
(mm)
6.35
9.52
12.70
15.88
Thickness
(mm)
0.8
0.8
0.8
1.0
Flare tool for R22
clutch type
0 to 0.5 0 to 0.5 0 to 0.5 0 to 0.5
1.0 to 1.5 1.5 to 2.0
1.0 to 1.5 1.5 to 2.0
1.0 to 1.5 2.0 to 2.5
1.0 to 1.5 2.0 to 2.5
A (mm)
Conventional flare tool
Clutch type Wing nut type
0.5 to 1.0 1.0 to 1.5
0.5 to 1.0 1.0 to 1.5
0.5 to 1.0 1.5 to 2.0
0.5 to 1.0 1.5 to 2.0
Nominal
diameter
1/4 3/8 1/2 5/8
Table 3-2-5 Flare and flare nut dimensions for R410A
Outer diameter
(mm)
6.35
9.52
12.70
15.88
Thickness
(mm)
0.8
0.8
0.8
1.0
Dimension (mm)
ABCD
9.1 9.2 6.5 13
13.2 13.5 9.7 20
16.6 16.0 12.9 23
19.7 19.0 16.0 25
– 9 –
Flare nut width
(mm)
17 22 26 29
Table 3-2-6 Flare and flare nut dimensions for R22
Nominal
diameter
1/4 3/8 1/2 5/8 3/4
Outer diameter
(mm)
6.35
9.52
12.70
15.88
19.05
45˚ to 46˚
Thickness
(mm)
0.8
0.8
0.8
1.0
1.0
B A
Dimension (mm)
ABCD
9.0 9.2 6.5 13
13.0 13.5 9.7 20
16.2 16.0 12.9 20
19.7 19.0 16.0 23
23.3 24.0 19.2 34
D
C
43˚ to 45˚
Flare nut width
(mm)
17 22 24 27 36
Fig. 3-2-2 Relations between flare nut and flare seal surface
2. Flare Connecting Procedures and Precautions
a) Make sure that the flare and union portions do not have any scar or dust, etc. b) Correctly align the processed flare surface with the union axis. c) Tighten the flare with designated torque by means of a torque wrench. The tightening torque for R410A is
the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur. When it is strong, the flare nut may crack and may be made non-removable. When choosing the tighten-
ing torque, comply with values designated by man ufacturers. Table 3-2-7 shows reference values.
NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer. If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.
Table 3-2-7 Tightening torque of flare for R410A [Reference values]
Nominal
diameter
Outer diameter
(mm)
Tightening torque
N•m (kgf•cm)
Tightening torque of torque
wrenches available on the market
N•m (kgf•cm)
1/4 3/8 1/2 5/8
6.35
9.52
12.70
15.88
14 to 18 (140 to 180) 33 to 42 (330 to 420) 50 to 62 (500 to 620) 63 to 77 (630 to 770)
– 10 –
16 (160), 18 (180)
42 (420) 55 (550) 65 (650)
3-3. Tools
3-3-1. Required T ools
The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is changed to prev ent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1. Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2. Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3. Tools commonly used for R410A and f or conventional refrigerant (R22) The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
air-water heat pump installation
No.
1
2
3
4 5 6
7 8
9
10
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
(Note 2) Charging cylinder for R410A is being currently developed.
Used tool
Flare tool Copper pipe gauge for
adjusting projection margin
Torque wrench (For Ø12.7)
Gauge manifold Charge hose Vacuum pump adapter
Electronic balance for refrigerant charging
Refrigerant cylinder Leakage detector Charging cylinder
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
Pipe flaring Flaring by
conventional flare tool
Connection of flare nut
Evacuating, refrigerant charge, run check, etc.
Vacuum evacuating Refrigerant charge Refrigerant charge
Gas leakage check Refrigerant charge
Usage
Existence of new equipment for R410A
Yes
Yes
Yes
Yes
Yes Yes Yes
Yes
(Note 2)
R410A
Whether conven­tional equipment can be used
*(Note 1)
*(Note 1)
× ×
× × ×
× ×
Conventional air-water heat pump installation
Whether new equipment can be used with conventional refrigerant
¡
*(Note 1)
× ×
¡
¡
×
¡
×
General tools (Conventional tools can be used.)
In addition to the above exclusive tools, the f ollowing equipments which serve also for R22 are necessary as the general tools.
1. Vacuum pump Use vacuum pump by attaching vacuum pump adapter.
2. Torque wrench (For Ø6.35, Ø9.52)
3. Pipe cutter
4. Reamer
5. Pipe bender
6. Level vial
7. Screwdriver (+, –)
8. Spanner or Monke y wrench
9. Hole core drill (Ø65)
10. Hexagon wrench (Opposite side 4mm)
11 . Tape measure
12. Metal saw
Also prepare the following equipments for other installation method and run check.
1. Clamp meter
2. Thermometer
3. Insulation resistance tester
4. Electroscope
– 11 –
3-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps .
Recover the refrigerant, and check no refrigerant remains in the equipment.
Connect the charge hose to packed valve service port at the outdoor units gas side.
Connect the charge hose to the vacuum pump adapter.
Open fully both packed valves at liquid and gas sides.
When the compound gauge’s pointer has indicated –0.1 Mpa (–76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump’s power switch.
Keep the status as it is for 1 to 2 minutes, and ensure that the compound gauges pointer does not return.
Set the refrigerant cylinder to the electronic balance, connect the connecting hose to the cylinder and the connecting port of the electronic balance, and charge liquid refrigerant.
Place the handle of the gauge manifold Low in the fully opened position, and turn on the vacuum pumps power switch. Then, evacuating the refrigerant in the cycle.
(For refrigerant charging, see the figure below.)
1. Never charge refrigerant exceeding the specified amount.
2. If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
3. Do not carry out additional charging. When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and may cause a rupture or personal injury.
(Water heat exchanger unit)
Opened
(Outdoor unit)
Refrigerant cylinder
(with siphon)
Check valve
Opened Open/close valve for charging
Electronic balance for refrigerant charging
Fig. 3-4-1 Configuration of refrigerant charging
Opened
Closed
Service port
– 12 –
1. Be sure to make setting so that liquid can be charged.
2. When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon.
[ Cylinder with siphon ] [ Cylinder without siphon ]
Gauge manifold
OUTDOOR unit
Refrigerant
cylinder
Gauge manifold
OUTDOOR unit
cylinder
Refrigerant
Electronic
balance
R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas, the composi­tion of the charged refrigerant changes and the characteristics of the equipment varies.
3-5. Brazing of Pipes
3-5-1. Materials for Brazing
1. Silver brazing filler
Silver brazing filler is an allo y mainly composed of silver and copper. It is used to join iron, copper or copper alloy, and is relatively expensive though it excels in solderability.
2. Phosphor bronze brazing filler
Phosphor bronze brazing filler is generally used to join copper or copper alloy.
Electronic
balance
Siphon
Fig. 3-4-2
1. Phosphor bronze brazing filler tends to react with sulfur and produce a fragile compound water solution, which may cause a gas leakage. Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.
2. When performing brazing again at time of servicing, use the same type of brazing filler.
3-5-2. Flux
3. Low temperature brazing filler
Low temperature brazing filler is generally called solder, and is an alloy of tin and lead. Since it is weak in adhesive strength, do not use it for refrigerant pipes.
1. Reason why flux is necessary
By removing the oxide film and any foreign matter on the metal surface, it assists the flow of brazing filler .
In the brazing process, it prevents the metal surface from being oxidized.
By reducing the brazing fillers surface tension, the brazing filler adheres better to the treated metal.
– 13 –
2. Characteristics required for flux
Activated temperature of flux coincides with the brazing temperature.
Due to a wide effective temperature range, flux is hard to carbonize.
It is easy to remove slag after brazing.
The corrosive action to the treated metal and
brazing filler is minimum.
It excels in coating performance and is harm­less to the human body.
As the flux works in a complicated manner as described above, it is necessary to select an adequate type of flux according to the type and shape of treated metal, type of brazing filler and brazing method, etc.
3. Types of flux
• Noncorrosive flux
Generally, it is a compound of borax and boric acid. It is effective in case where the brazing tem­perature is higher than 800°C.
• Activated flux
Most of fluxes generally used for silver brazing are this type. It features an increased o xide film removing capability due to the addition of compounds such as potassium fluoride, potassium chloride and sodium fluoride to the borax-boric acid compound.
4. Piping materials for brazing and used brazing filler/flux
3-5-3. Brazing
As brazing work requires sophisticated techniques, experiences based upon a theoretical knowledge, it must be performed by a person qualified.
In order to prev ent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry Nitrogen gas (N2) flow.
Never use gas other than Nitrogen gas.
1. Brazing method to prevent oxidation
1) Attach a reducing valve and a flow-meter to the Nitrogen gas cylinder.
2) Use a copper pipe to direct the piping mate­rial, and attach a flow-meter to the cylinder.
3) Apply a seal onto the clearance between the piping material and inserted copper pipe for Nitrogen in order to prevent backflow of the Nitrogen gas.
4) When the Nitrogen gas is flowing, be sure to keep the piping end open.
5) Adjust the flow rate of Nitrogen gas so that it is lower than 0.05 m3/Hr or 0.02 MPa (0.2kgf/cm2) by means of the reducing valve.
6) After performing the steps above, keep the Nitrogen gas flowing until the pipe cools down to a certain extent (temperature at which pipes are touchable with hands).
7) Remove the flux completely after brazing.
Piping material
Copper - Copper
Copper - Iron
Iron - Iron
Used brazing filler
Phosphor copper
Silver Silver
Used flux
Do not use
Paste flux
Vapor flux
1. Do not enter flux into the refrigeration cycle.
2. When chlorine contained in the flux remains within the pipe, the lubricating oil deteriorates. Therefore, use a flux which does not contain chlorine.
3. When adding water to the flux, use water which does not contain chlorine (e.g. distilled water or ion-exchange water).
4. Remove the flux after brazing.
M
Flow meter
Stop valve
Nitrogen gas
cylinder
From Nitrogen cylinder
Pipe
Nitrogen gas
Rubber plug
Fig. 3-5-1 Prevention of oxidation during brazing
14
4-1. Indoor Unit
Revised-1

4. CONSTRUCTION VIEWS

RAS-10SKVR-E
RAS-13SKVR-E RAS-16SKVR-E
Front panel
63
7
48
Knock out system
275
Air filter
116
Heat exchanger
Installation plate hanger
Air inlet
790
Plasma air purifier
Air ionizer
62 69
193480
Knock out system
49
205
48
63
7
Installation plate hanger
Connecting pipe (0.35m)
(For 10, 13 series; Flare
(For 16 series; Flare
84.5
Minimum
distance
to ceiling
275
170 or more
40
84.5 150 84.5
9.52mm)
12.7mm)
Hanger
621
235
215
Minimum
Hanger
distance
to ceiling
160.5 160.5 150
Center line
Drain hose (0.50m)
Connecting pipe (0.40m)
(Flare 6.35mm)
235
215
65 or more
Hanger
Installation plate outline
84.5
Minimum
distance
to ceiling
170 or more
157
56
Wireless remote controller
19
125
63
Remote controller holder
26
45
190
40
15
4-2. Indoor Unit
Revised-1
RAS-13SKV-E RAS-16SKV-E
Front panel
63
7
48
Knock out system
275
Air filter
116
Heat exchanger
Installation plate hanger
Air inlet
790
62 69
193480
Knock out system
49
205
48
63
7
Installation plate hanger
Connecting pipe (0.35m) (For 13 series; Flare (For 16 series; Flare
84.5
Minimum
distance
to ceiling
275
170 or more
40
Hanger
84.5 150 84.5
9.52mm)
12.7mm)
Center line
621
235
215
Hanger
Minimum
distance to ceiling
235
215
160.5 160.5 150
Drain hose (0.50m)
Connecting pipe (0.40m)
(Flare 6.35mm)
84.5
65 or more
Minimum
distance
to ceiling
170 or more
Hanger
Installation plate outline
56
Wireless remote controller
63
Remote controller holder
45
190
40
157
19
125
26
16
4-3. Outdoor Unit
30
Revised-1
A
108 125
600
320
50
36
306
R5.5
R
Ø
6 hole
15
A detail Drawing (Back leg)
290
86
320
FAN-GUARD
436
Ø
550
275
Ø
25 Drain outlet
2
-
Ø
11 x 14
(For 8 -
Ø
Hole
10 anchor bolt)
Ø
80
306
320
Ø
6 hole
11x14 hole
Ø
36 50
R
15
B Detail Drawing (Front leg)
COVER-PV
Z
9060090
69
320 342
100 or more
320
100 or more
Air outlel
Z View
600
Air intlel
600 or more
5
92
4
Service port
137
2 - R5-5 x 17L Ushape
(For 8 - 10 anchor bolt)
600 or more
2 - ∅11 x 14 Long holes (For ∅8 - ∅10 anchor bolt)
Electrical part cover
Liquid side (Flare 6.35)
Ø
Gas side (10,13
: Flare ∅9.52)
(16
: Flare ∅12..7)
Installation dimension
17

5. WIRING DIAGRAM

5-1. RAS-13SKV-E / RAS-13SAV-E
RAS-10SKVR-E / RAS-10SAVR-E, RAS-13SKVR-E / RAS-13SAVR-E
Revised-1
18
5-2. RAS-16SKV-E / RAS-16SAV-E
RAS-16SKVR-E / RAS-16SAVR-E
19
6-1. Indoor Unit
6. SPECIFICATIONS OF ELECTRICAL PARTS
No.
Fan motor
1
(for indoor)
2 Room temp. sensor (TA-sensor)
3 Heat exchanger temp. sensor (TC-sensor)
4 Louver motor Output (Rated) 1W, 16 poles, DC12V
Parts name
13SKV-E
10SKVR-E,13SKVR-E
16SKV-E, 16SKVR-E DC 340V, 30W
MMF-240-20-4B AC240/220V, 20W
AFS-220-20-4AR AC240V, 20W
ICF-340-30-2B
( )
( − )
MP24Z3T
10kΩ at 25°C
10kat 25°C
SpecificationsType
6-2. Outdoor Unit
No.
1 Reactor L = 10mH, 16A 2 Outdoor fan motor DC140V, 43W 3 Suction temp. sensor (TS sensor)
Parts name Model name Rating
CH-57
ICF-140-43-4R
(Inverter attached)
10k (25°C) 4 Discharge temp. sensor (TD sensor) 5 Outside air temp. sensor (TO sensor) 6 Heat exchanger temp. sensor (TE sensor) 7 Terminal block (6P) 30A, AC600V
Compressor 3-phases 4-poles 750W
8
9 COIL FOR P.M.V. DC12V
10 Coil for 4-way valve AC220-240V
11 Compressor thermo
10SAVR-E, 13SAV-E 13SAVR-E, 16SAV-E, 16SAVR-E
(Inverter attached) (Inverter attached) (Inverter attached)
DA89X1C-23FZ
DA111A1F-20F1
C12A-01-R
VHV
PW-2AL OFF : 125±4°C, ON : 90±5°C
62k (20°C)
10k (25°C)
10k (25°C)
20
7. REFRIGERANT CYCLE DIAGRAM
7-1. Refrigerant Cycle Diagram
RAS-10SKVR-E / RAS-10SAVR-E
RAS-13SKV-E / RAS-13SAV-E
INDOOR UNIT
Indoor heat
exchanger
T1
Temp. measurement
TC
P
Pressure measurement Gauge attaching port
Vacuum pump connecting port
Deoxidized copper pipe Outer dia. : 9.52mm Thickness : 0.8mm
4-way valve (STF-0108Z)
TS
Muffler
Muffler
Compressor DA89X1C-23FZ
Outdoor heat
exchanger
Cross flow fan
Deoxidized copper pipe Outer dia. : 6.35mm Thickness : 0.8mm
Sectional shape of heat insulator
TD
TO
TA
Allowable height
difference : 10m
Strainer
Pulse Modulating valve at liquid side (SEV16RC9)
Strainer
Max. : 20m
Min. : 1m Chargeless : 15m
Charge : 20g/m (16 to 20m)
Allowable pipe length
Temp. measurement
T2
TE
Propeller fan
OUTDOOR UNIT
NOTE :
Refrigerant amount : 0.80kg
Gas leak check position Refrigerant flow (Cooling) Refrigerant flow (Heating)
NOTE :
The maximum pipe length of this air conditioner is 20 m. When the pipe length exceeds 15m, the additional
charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 100g)
21
RAS-13SKVR-E / RAS-13SAVR-E
RAS-16SKV-E / RAS-16SAV-E
INDOOR UNIT
Indoor heat
exchanger
T1
Temp. measurement
TC
P
Pressure measurement Gauge attaching port
Vacuum pump connecting port Deoxidized copper pipe
Outer dia. : 9.52mm (13)
Thickness : 0.8mm
: 12.7mm (16)
4-way valve (STF-0108Z)
TS
Muffler
Muffler
Compressor DA111A1F-20F1
Outdoor heat
exchanger
Cross flow fan
Deoxidized copper pipe Outer dia. : 6.35mm Thickness : 0.8mm
Sectional shape of heat insulator
TD
TO
Split capillary
Ø1.2 x 80
TA
Allowable height
difference : 10m
Strainer
Pulse Modulating valve at liquid side (SEV16RC9)
Max. : 20m
Min. : 1m Chargeless : 15m
Charge : 20g/m (16 to 20m)
Allowable pipe length
Temp. measurement
T2
Propeller fan
OUTDOOR UNIT
Ø1.2 x 80
TE
NOTE :
Refrigerant amount : 0.85kg
Gas leak check position Refrigerant flow (Cooling) Refrigerant flow (Heating)
NOTE :
The maximum pipe length of this air conditioner is 20 m. When the pipe length exceeds 15m, the additional
charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 100g)
22
RAS-16SKVR-E / RAS-16SAVR-E
INDOOR UNIT
Indoor heat
exchanger
T1
Temp. measurement
TC
P
Pressure measurement Gauge attaching port
Vacuum pump connecting port Deoxidized copper pipe
Outer dia. : 12.7mm(16)
Thickness : 0.8mm
4-way valve (STF-0108Z)
TS
Muffler
Muffler
Compressor DA111A1F-20F1
Outdoor heat
exchanger
Cross flow fan
Deoxidized copper pipe Outer dia. : 6.35mm Thickness : 0.8mm
Sectional shape of heat insulator
TD
TO
Split capillary
Ø1.2 x 80
TA
Allowable height
difference : 10m
Strainer
Pulse Modulating valve at liquid side (SEV16RC9)
Max. : 20m
Min. : 1m Chargeless : 15m
Charge : 20g/m (16 to 20m)
Allowable pipe length
Temp. measurement
T2
Propeller fan
OUTDOOR UNIT
Ø1.2 x 80
TE
NOTE :
Refrigerant amount : 1.10kg
Gas leak check position Refrigerant flow (Cooling) Refrigerant flow (Heating)
NOTE :
The maximum pipe length of this air conditioner is 15 m. When the pipe length exceeds 15m, the additional
charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 100g)
23
7-2. Operation Data
<Cooling>
Tempeature Heat exchanger
condition(°C)
Indoor Outdoor P (MPa) T1 (°C) T2 (°C) (rps)
27/19 35/- 10SKVR-E 0.9 to 1.1 12 to 14 37 to 39 High High 49
Model name Standard Indoor Outdoor Compressor RAS- pressure fan mode fan mode revolution
13SKV-E 0.8 to 1.0 11 to 13 39 to 41 High High 77 13SKVR-E 0.8 to 1.0 11 to 13 46 to 48 High High 63 16SKV-E 0.7 to 0.9 10 to 12 47 to 49 High High 89 16SKVR-E 0.8 to 1.0 11 to 13 40 to 42 High High 83
pipe temp.
<Heating>
Tempeature Heat exchanger
condition(°C) pipe temp.
Indoor Outdoor P (MPa) T1 (°C) T2 (°C) (rps)
20/- 7/6 10SKVR-E 2.5 to 2.7 39 to 41 0 to 3 High High 60
Model name Standard Indoor Outdoor Compressor
RAS- pressure fan mode fan mode revolution
13SKV-E 2.7 to 2.9 43 to 45 0 to 2 High High 80 13SKVR-E 2.6 to 2.8 41 to 43 0 to 2 High High 66 16SKV-E 2.5 to 2.7 39 to 41 0 to 2 High High 89 16SKVR-E 2.7 to 2.9 43 to 45 0 to 2 High High 83
NOTES :
1. Measure surface temper ature of heat exchanger pipe around center of heat exchanger path U bent. (Thermistor themometer)
2. Connecting piping condition : 5 m
– 24
8-1. Indoor Unit
RAS-13SKV-E
Revised-1
8. CONTROL BLOCK DIAGRAM
Heat Exchanger Sensor (Tc)
Room Temperature Sensor (Ta)
Infrared Rays Signal Receiver
and Indication
Initializing Circuit
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Converter
(D.C circuit)
Noise Filter
M.C.U.
Functions
Cold draft preventing Function
3-minute Delay at Restart for Compressor
Fan Motor Starting Control
Processing
(Temperature Processing)
Timer
Serial Signal Communication
Clean Function
Serial Signal Transmitter/Receiver
Indoor Unit Control Unit
Louver
Motor
Louver Motor Drive Control
Indoor Fan
Motor Control
Indoor
Fan Motor
From Outdoor Unit
~
220-240V
50Hz
REMOTE CONTROLLER
Serial Signal Communication
(Operation Command and Information)
Remote Controller
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, HEAT
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
ECO
Hi-POWER
Infrared Rays, 36.7kHz
COMFORT SLEEP
QUIET
25
RAS-16SKV-E
Revised-1
Room Temperature Sensor (Ta)
Infrared Rays Signal Receiver
and Indication
Initializing Circuit
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Converter
(D.C circuit)
Noise Filter
M.C.U.
Functions
Cold draft preventing Function
3-minute Delay at Restart for Compressor
Fan Motor Starting Control
Processing
(Temperature Processing)
Timer
Serial Signal Communication
Clean Function
Serial Signal Transmitter/Receiver
Indoor Unit Control Unit
Louver
Motor
Louver Motor Drive Control
Indoor Fan
Motor Control
Indoor
Fan Motor
From Outdoor Unit
~
220-240V
50Hz
REMOTE CONTROLLER
Serial Signal Communication
(Operation Command and Information)
Remote Controller
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, HEAT
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
ECO
Hi-POWER
Infrared Rays, 36.7kHz
COMFORT SLEEP
QUIET
– 26
RAS-10SKVR-E, RAS-13SKVR-E
Revised-1
Heat Exchanger Sensor (Tc)
Room Temperature Sensor (Ta)
Infrared Rays Signal Receiver
and Indication
Initializing Circuit
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Converter
(D.C circuit)
Noise Filter
M.C.U.
Functions
Cold draft preventing Function
3-minute Delay at Restart for Compressor
Fan Motor Starting Control
Processing
(Temperature Processing)
Timer
Serial Signal Communication
Clean Function
Serial Signal Transmitter/Receiver
Indoor Unit Control Unit
Louver
Motor
Louver Motor Drive Control
Indoor Fan
Motor Control
Indoor
Fan Motor
Air purifier
unit
Micro Switch
From Outdoor Unit
~
220-240V
50Hz
REMOTE CONTROLLER
Serial Signal Communication
(Operation Command and Information)
Remote Controller
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, HEAT
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
ECO
Hi-POWER
Infrared Rays, 36.7kHz
COMFORT SLEEP
QUIET
27
RAS-16SKVR-E
Revised-1
Heat Exchanger Sensor (Tc)
Room Temperature Sensor (Ta)
Infrared Rays Signal Receiver
and Indication
Initializing Circuit
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Converter
(D.C circuit)
Noise Filter
M.C.U.
Functions
Cold draft preventing Function
3-minute Delay at Restart for Compressor
Fan Motor Starting Control
Processing
(Temperature Processing)
Timer
Serial Signal Communication
Clean Function
Serial Signal Transmitter/Receiver
Indoor Unit Control Unit
Louver
Motor
Louver Motor Drive Control
Indoor Fan
Motor Control
Indoor
Fan Motor
Air purifier
unit
Micro Switch
From Outdoor Unit
~
220-240V
50Hz
REMOTE CONTROLLER
Serial Signal Communication
(Operation Command and Information)
Remote Controller
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, HEAT
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
ECO
Hi-POWER
Infrared Rays, 36.7kHz
COMFORT SLEEP
QUIET
28
8-2. Outdoor Unit (Inverter Assembly)
detect
Current
circuit
Gate drive
detect
Current
Outdoor
Fan motor
Inverter
(DC AC)
Compressor
P.M.V. : Pulse Motor Valve
M.C.U. : Micro Control Unit
MICRO-COMPUTER BLOCK DIAGRAM
M.C.U
MCC5009 (P.C.B) OUTDOOR UNIT
PWM synthesis function
Input current release control
circuit
Indoor unit
send/receive
circuit
Gate drive
IGBT over-current detect control
Outdoor fan control
High power factor correction control
Inverter output frequency control
A/D converter function
P.M.V. control
Discharge temp. control
4-way valve control
Signal communication to indoor unit
4MHz
Clock
frequency
circuit
High Power
factor Correction
Converter
(AC DC)
sensor
Input current
Filter
Noise
Inverter
(DC AC)
Relay
circuit
of P.M.V.
Driver circuit
valve
4-way
P.M.V.
For INDOOR UNIT
220–240 V ~50Hz
Discharge
temp. sensor
Outdoor air
temp. sensor
Suction temp.
– 29
sensor
temp.sensor
Heat exchanger
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