Toshiba Q-Flowsaver II User Manual

Download

TOSHIBA

DIGITAL TRANSISTOR INVERTER

LOW ACOUSTICAL NOISE SERIES

o-nomavEn n

OPERATION MANUAL

October, 1995 Part #36933-000

dì) #

NOTE

The instructions contained in this manual are not intended to cover all of the details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local Toshiba sales office.

The contents of this instruction manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation's Inverter Division. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation's Inverter Division and any statements contained herein do not create new warranties or modify the existing warranty.

Any electrical or mechnical modification to this equipment,

without prior written consent of Toshiba International Corporation, will void all warranties and may void UL listing

and/or CSA certification.

TOSHIBA

AC ADJUSTABLE SPEED DRIVE

Please complete the Extended Warranty Card supplied with this inverter and return it by prepaid mail to Toshiba. This activates the extended warranty. If additional information or technical assistance is required call Toshiba's marketing department

toll free at (800) 231-1412 or write to: Toshiba International Corporation, 13131 W.

Little York Road, Houston, TX 77041-9990.

Please complete the following information for your records and to remain within this

equipment manual:

Model Number:

Serial Number:

Date of Installation:

Inspected By:

Reference Number:

TOSHIBA

INTRODUCTION

Thank you for purchasing the Q-FLOWSAVER II. This adjustable frequency solid state AC drive features low acoustical noise, pulse width modulation, digital control, and user programmability. The very latest microprocessor and insulated gate bipolar transistor technology is used. This, combined with Toshiba's high performance software, gives unparalleled motor control and reliability.

It is the intent of this operation manual to provide a guide for safe/y installing, operating, and maintaining the drive. This operation manual contains a section of general safety instructions and is marked throughout with warning symbols. Read this operation manua/thoroughly before installation and opera tion of this electrical equipment.

All safety warnings must be followed to ensure personal safety. Follow all precautions to attain proper equipment performance and longevity.

The manual is divided into major sections of interest. All of the initial inspection, storage, installation and operating precautions can be found in Sections 1 and 2 with Section 3 and 4 containing all of the standard specifications and information on grounding, wiring, and cable sizes.

Section 5 contains information about the printed circuit board layouts, connectors, wiring jumpers, and connector functions.

Section 6 shows layout information about the keypad panel and readouts.

Sections 7, 8, 9, 10, and 11 are devoted to the functional parameter groups, functional parameter access and operation, status monitoring, and input and output terminal functions.

Section 12 contains a major component list with recommended spare parts along with a problem sheet showing the necessary information for after sales service.

Section 13 contains shipping weights, dimensional data, component layouts, and schematics.

We hope that you find this operation manual informative and easy to use. If additional information or technical assistance is needed, please call toll free (800) 231-1412 or write to: Toshiba International Corporation, 13131 W. Little York Road, Houston, TX 77041-9990.

Again thank you for the purchase of this product.

TOSHIBA INTERNATIONAL CORPORATION

GENERAL SAFETY INSTRUCTIONS

Warnings in this manual appear in either of two ways:

1) Danger warnings - The danger warning symbol is an exclamation mark enclosed in a

triangle which precedes the 3/16" high letters spelling the word "DANGER". The Danger warning symbol is used to indicate situations, locations, and conditions that can cause serious injury or death:

!\ DANGER

2) Caution warnings - The caution warning symbol is an exclamation mark enclosed in a

triangle which precedes the 3/16" high letters spelling the word "CAUTION". The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and/or equipment damage:

!\ CAUTION

TOSHIBA

Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards. These warnings describe particular areas where special care and/or procedures are required in order to prevent serious injury and possible death:

1) Electricai warnings - The electrical warning symbol is a lighting bolt mark enclosed in

a triangle. The Electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed:

2) Explosion warnings - The explosion warning symbol is an explosion mark enclosed in

a triangle. The Explosion warning symbol is used to indicate locations and conditions where molten, exploding parts may cause serious injury or death if the proper precautions are not observed:

III

TOSHIBA

CONTENTS

SECTION PAGE

Disclaimer ....................................................................................................i

introduction..................................................................................................ii

Generai Safety instructions.........................................................................iii

Contents ...................................................................................................iv-vi

1.0 inspection/Storage/Disposai.....................................................................1-1

1.1 Inspection of the New Unit.............................................................1-1

1.2 Storage

1.3 Disposal.........................................................................................1-1

..........................................................................................

1-1

2.0 Safety in Instaiiation and Operation..........................................................2-1

2.1 Installation Precautions

.................................................................

2-1

2.2 Operating Precautions....................................................................2-2

2.3 Confirmation of Wiring....................................................................2-4

2.4 Start-up and Test............................................................................2-4

3.0 Standard Specifications............................................................................3-1

4.0 Wiring ........................................................................................................4-1

4.1 Simple Connection Diagrams........................................................4-1

4.2 Selection of Main Circuit Wiring Equipment and

Standard Cable Sizes.....................................................................4-3

4.3 Grounding.......................................................................................4-4

5.0 PWB Layout, Jumpers, and Terminai Connections

5.1 Control/Driver Board for 02-2035 through 02-2330

5.2 Control/Driver Board for 02-4055 through 02-4330

5.3 Control Board for 02-4400 through O2-420K

5.4 Driver Board for 02-4400 through Q2-420K

.................................

......................

.................................

...................................

5-1

5-2

5-3 5-4

5.5 Jumper Details................................................................................5-5

5.6 Control/Driver Board Terminal Block Details

.................................

5-5

5.7 Jumper/Terminal Connections and Functions................................5-6

5.8 Terminal Connections and Functions.............................................5-7

CONTENTS (confd)

TOSHIBA

SECTION

PAGE

6.0 Operating Panel..........................................................................................6-1

6.1 Operating Panel Layout...................................................................6-1

6.2 Operating Panel Keys and Functions

6.3 LED Display and Display Monitoring

..............................................

...............................................

6-1 6-3

6.4 Display Alphanumerics....................................................................6-4

7.0 Parameter Groups.......................................................................................7-1

7.1 Definitions of Setup and Group Parameters....................................7-1

7.2 System Parameters Adjustment Range and Factory Settings

.......

7-2

8.0 System Status Monitoring........................................................................... 8-1

8.1 Normal Status Monitoring................................................................8-1

8.2 Automatic Status Monitoring............................................................8-2

8.3 Tripped Status Monitoring

...............................................................

8-3

8.4 Input Terminal Status Code.............................................................8-4

8.5 Output Terminal Status Code..........................................................8-5

9.0 Keypad Operating Functions

......................................................................

9-1

9.1 Setup Parameters............................................................................9-1

9.2 User Group Parameters

.................................................................

9-3

9.3 Communication Group Parameters.................................................9-5

9.4 Jump Frequency Group Parameters

...............................................

9-7

9.5 Display Group Parameters..............................................................9-8

9.6 Speed Group Parameters................................................................9-9

9.7 Pattern Frequency Group Parameters

...........................................

9-10

9.8 Emergency Stop.............................................................................9-12

10.0 Input Terminal Operating Functions..........................................................10-1

10.1 Input Terminal Selection Function

.................................................

10-1

10.2 Starting/Stopping-Remote Control................................................ 10-2

10.3 Emergency Stop From a Remote Location...................................10-2

10.4 Remote Control Frequency Setting................................................10-2

10.5 Jog ................................................................................................. 10-3

10.6 Resetting After a Trip......................................................................10-3

10.7 Pattern Run.................................................................................... 10-4

10.8 PID Set Point Control

.....................................................................

10-5

TOSHIBA

CONTENTS (cont'd)

SECTION PAGE

11.0 Output Terminal Operating Functions

11.1 Selectable Outputs

.......................................................................

11.2 Inverter to Relay/PC Connections

.........................................................

...............................................

11.3 Fault Detection Output Terminals................................................ 11-2

11.4 Calibration of Remote Meters...................................................... 11-3

12.0 Spare Parts List/After Saies Service

.......................................................

12.1 Requesting After Sales Service................................................... 12-1

12.2 Recommended Spare Parts......................................................... 12-2

12.3 Parts Service Life......................................................................... 12-5

13.0 Dimensions/Weights/Component Layouts/Schematics

13.1 Basic Dimensions.........................................................................13-1

13.2 Operating Panel Assembly........................................................... 13-3

13.3 Shipping Weights

..........................................................................

13.4 Component Layouts......................................................................13-5

13.5 Schematics...................................................................................13-14

..............................

11-1

11-2

12-1

13-1

13-4

1.0 Inspection/Storage

1.1 Inspection of the New Unit

Upon receipt of the Q-FLOWSAVER II, a careful inspection for shipping damage should be made. After uncrating:

1) Check the unit for loose, broken, bent or otherwise damaged parts due to shipping.

2) Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications.

1.2 Storage

1) Store in a well ventilated location and preferably in the in the original carton if the inverter will not be used immediately after purchase.

2) Avoid storage in locations with extreme temperatures, high humidity, dust, or metal particles.

1.3 Disposal

Please contact your state environmental agency for details on disposal of electrical

components and packaging in your particular area.

TOSHIBA

1 - 1

TOSHIBA

2.0 Safety in Installation and Operation

2.1 Installation Precautions /!\ CAUTION

Install in a secure and upright position in a well ventilated location where the ambient temperature is between -10 deg C and 40 deg C (up to 50 deg C when not enclosed in a cabinet). Do not allow direct sunlight to shine on the unit or obstruct ventilating openings.

Allow a clearance space of 4 inches (10 cm) for the top and bottom and 2 inches (5 cm) on both sides. This space will insure adequate ventilation.

Avoid installation in areas where vibration, heat, humidity, dust, steel particles, or sources of electrical noise are present.

Adequate working space should be provided for adjustment, inspection and maintenance.

Adequate lighting should be available for troubleshooting and maintenance.

A noncombustible insulating floor or mat should be provided in the area immediately surrounding the electrical system where maintenance is required.

Use separate metal conduits for routing the input power, output power, and control circuits.

Always ground the unit to prevent electrical shock and to help reduce

electrical noise. A separate ground cable should be run inside of the

the conduit is not an acceptable ground.

conduit with the input, output, and control power cables. The metal of

10)

11)

12)

13)

Connect three phase power of the correct voltage to input terminals LI, L2, L3 (R, S, T) and connect three phase power from output terminals T1, T2, T3 (U, V, W) to a motor of the correct voltage and type for the application. Size the conductors in accordance with Article 310 of the National Electrical Code.

If conductors of a smaller than recommended size are used in parallel to share current then the conductors should be kept together in as sets i.e. U1, VI, W1 in one conduit and U2, V2, W2 in another. National and local electrical codes should be checked for possible cable derating factors if more than three power conductors are run in the same conduit.

Install a molded case circuit breaker (MCCB) between the power source and the inverter. Size the MCCB to clear the available fault current of the power source.

Installation of inverter systems should conform to the National Electrical Code, regulations of the Occupational Safety and Health Administration, all national codes, and all regional or industry codes and standards.

If a secondary Magnetic Contactor (MC) is used between the inverter output and the load, it should be interlocked so the ST-CC terminals are disconnected before the output contactor is opened. If the output contactor is used for bypass operation, it must also be interlocked so that commercial power is never applied to the inverter output terminals (U,V,W).

2 -1

2.2 Operating Precautions /!\ CAUTION

TOSHIBA

Do not apply power and attempt to use the inverter until this entire operation manual has been carefully reviewed.

The input voltage must be within +/-10% of the specified input voltage. Voltages outside of this permissible tolerance range may cause internal protection devices to turn on or can cause damage to the unit. Also, the input frequency should be within +1-2 Hz of the specified input frequency.

Do not use this inverter with a motor whose rated input is greater than the rated inverter output.

This inverter is designed to operate NEMA B motors. Consult the factory before using the inverter for special applications such as an explosion proof motor or one with a repetitive type piston load.

Kdanger/^

remove the source power and check that the charge and power LED's are out.

Do not touch any internal part with power applied to the inverter. First

A hazard exists temporarily for electrical shock even if the source power Is removed.

Do not apply commercial power to the output terminals T1 (U), T2 (V), or T3 (W) even if the inverter source power is off. Disconnect the inverter from the motor before applying a test or bypass voltage to the motor.

10) Interface problems can occur when this inverter is used in conjunction with

Use caution when setting output frequency. Overspeeding of the motor can cause serious damage to the motor and/or the driven load equipment.

Use caution when setting the acceleration and/or deceleration time. Unnecessarily short acc/dec time can cause undue stress and tripping of the drive.

some types of process controllers. Signal isolation may be required to

Do not operate this unit with the cabinet door open.

prevent controller and/or inverter damage.

Contact Toshiba or the process controller manufacturer for further information about compatibility and signal isolation.

11) When operating the inverter in the PWM high carrier frequency mode (those

frequencies above 12 kHz), the electronic thermal protection /eve/function parameter [:tHr] should be changed from the factory setting of 100% to 90% (see Setup Parameters ITEM 9 page 7-2). This is to compensate for the 10% derating factor required at 16 kHz operation. Follow the general procedures for changing function parameters. Further derating may be required for cable runs of greater than 100 feet. Contact Toshiba for more information.

12) Personnel who have access to the adjustments and operation of this equipment should be familiar with these drive operating instructions and with the machinery being driven.

2-2

TOSHIBA

2.2 Operating Precautions (cont'd) /!\ CAUTION

2.3 Confirmation of Wiring /!\ CAUTION

13) Do not open and then re-close a secondary magnetic contactor (MC) between the inverter and the load until the Inverter has been turned OFF (output frequency has dropped to zero) and the motor has stopped rotating. Abrupt re-application

of the load while inverter is ON or motor is rotating can cause inverter damage.

14) The operator of the drive equipment should be properly trained In the operation of the equipment.

15) Follow all warnings and precautions; do not exceed equipment ratings.

Make the following final checks before applying power to the unit:

Confirm that source power is connected to terminals LI, L2, L3 (R, S, T).

Connection of incoming source power to any other terminals will damage the inverter.

The 3-phase source power should be within the correct voltage and frequency tolerances. The motor leads must be connected to terminals T1, T2, T3 (U, V, W). Make sure there are no short circuits or inadvertent grounds and tighten any loose connector terminal screws.

2.4 Start-Up and Test /!\ CAUTION

Prior to releasing an electrical drive system for regular operation after installation,

the system should be given a start-up test by competent personnel. This assures

correct operation of the equipment for reasons of reliable and safe performance. It is important to make arrangements for such a check and that time is allowed for It.

When power Is applied for the first time the inverter will come up in the factory settings (See section 7.2). If these settings are incorrect for the application trial run then the correct settings should be programmed from the control panel before activating the run button. The inverter can be operated with no motor connected. Operation with no motor connected or use with a small trial motor Is recommended for initial adjustment or for learning to adjust and operate the inverter.

2.5 Maintenance A CAUTION

Periodically check the operating inverter for cleanliness.

Keep the heatsink free of dust and debris.

Periodically check electrical connections for tightness

power is off and locked out).

2-3

(make sure

3.0 Standard Specifications

TOSHIBA

RATINGS

MODEL RATED

KVA

*02-2035 3.5 9.6 *02-2055 5.5 *02-2080 8 *02-2110 *02-2160 16 *02-2220 *02-2270 *02-2330 33 *02-4055 5.5 7.6 *02-4080 8 *02-4110 *02-4160 16 *02-4220 *02-4270 *02-4330 33 40 *02-4400 40 55 *02-4500 50 65 *02-4600 60 *02-4800 80

*02-41 OK **02-412K **02-415K **Q2-420K

22 27

100 125 150 200 240

OUTPUT

CURRENT

AMPS

15.2 3-PHASE

14.5

28.5

36.5

104 124 162 194

OUTPUT

VOLTAGE

3-PHASE

200-230V

22 (MAX 28 42 VOLTAGE 56 68 84

11 3-PHASE 400-460V@60Hz

21 OUTPUT Hz +/-2HZ

OUTPUT

UNDER NO

LOAD)

380-460V 380V@50Hz or

(MAX

VOLTAGE

UNDER NO

LOAD)

OVERLOAD

CURRENT

120% FOR

60 SEC.

110% VOLT ±10%

CONTINUOUS

MAIN CIRCUIT

INPUT VOLTAGE

200V@50Hz or NO EXTERNAL

200-230V@60Hz CONTROL

VOLT+/-10%

3-PHASE

Hz ±2Hz REQUIRED

CONTROL

CIRCUIT

SINGLE PHASE

SOURCE

This unit is UL (Underwriters Laboratories Inc.' Association) certified.

This unit is UL (Underwriters Laboratories Inc.) listed and CUL (Canadian Underwriters

Laboratories Inc.) listed.

listed and CSA (Canadian Standards

3-1

TOSHIBA

3.0 Standard Specifications (cont'd)

ITEM STANDARD SPECIFICATIONS

Control Control Method Sinusoidal PWM control

Output voltage regulation Same as power line. Output frequency 0.0 to 160.0 Hz (0.0 to 60 Hz setting when shipped); maximum

frequencv ranqe is 30 to 160 Hz *1

Operating

functions

Protection

Frequency setting resolution Frequency accuracy ±0.5% (at 25°C; ±10°C) aqainst the maximum frequency Voltage/frequency characteristics

Frequency setting signals

Output frequency characteristics of IV terminal input signal Frequency jump Upper/lower limit frequencies PWM carrier frequency switching Acceleration/deceleration time

Electrical braking

Forward or reverse run Forward run when F-CC closed; reverse run when R-CC closed;

Jogging run

Multispeed run By opening and closing different combinations of CC, SSI, SS2,

Automatic fault latch reset When a protective function is activated, the system checks main

Soft stall Sustains a run in overload mode (set at ON when shipped) Automatic restart

Programmable RUN patterns Protective functions Stall prevention, current limit, overcurrent, overvoltage, short-

Electronic thermal characteristics Reset Resets inverter when N.O. contact is closed.

0.1Hz: Operating panel input; 0.03 Hz: Analog input; 0.01Hz: Input throuqh computer interface (aqainst a 60 Hz)

Second-order nonlinear mode for variable torque. "Max voltage" frequency adjustment (25 to 160 Hz), torque boost adjustment (0 to 30 %), start-up frequency adjustment (Oto 10 Hz) 3k ohms potentiometer (a 1 k to 10k ohms-rated potentiometer can be connected). 0 to 10 Vdc (input impedance: 30k ohms), 0 to 5 Vdc (15k ohms), 4 to 20 mAdc (250 ohms) Can be set to an arbitrary characteristic by setting 2 points.

3-point setting; setting jump frequency and band width Upper limit frequency: 0.0 Hz to maximum frequency Lower limit frequency: 0.0 Hz to upper limit frequency Adjusted in the range of 5 kHz to 16 kHz (12 kHz setting when shipped)

0.1 to 1200 seconds, switching of acceleration time 1 or 2, selection of S-shaped 1 or 2, or selection of acceleration/ deceleration patterns DC injection braking

reverse run when both F-CC and R-CC closed; coasting stop when ST-CC open; emergency coast stop by a command from operating panel Jogging run engaged when N.O. contact is closed, (adjustment range 0.0 to 20.0 Hz)

and SS3, the set speed or seven preset speeds can be selected.

circuit devices, and attempts the restart up to 5 times (activated when shipped)

Smoothly recovers a normal run of a free-running motor utilizing motor speed detection control. Allows setting of 7 different patterns of automatic operation

circuit at load, load-end ground fault, undervoltage, momentary power interrupt, electronic thermal overload, main circuit over

current at start-up, load-end overcurrent at start-up, cooling fin overheat, and emergency stop. Provisions for external fault signal.

Standard motor/constant torque V/f motor switching, and

electronic thermal stall prevention activating level adjustment

Start-up frequency adjustment (0 to 10 Hz), braking voltage adjustment (0 to 20 %), braking time adjustment (0 to 5 seconds)

Consult the factory for applications above 80 Hz.

3-2

3.0 Standard Specifications (cont'd)

ITEM STANDARD SPECIFICATIONS

Display (4) 7-segment red LED

digits with colon and decimal points

(4) discrete green LED's

(1) discrete red LED (located inside enclosure)

Output signals Fault detection signal One form C contact (250 AC / 30 Vdc)

Low speed/reach signals Open collector output (24 Vdc, 50 mA maximum) Upper limit/lower limit frequency signals Frequency meter output and ammeter output

Enclosure type NEMAType 1 (standard)

Cooling method

Color Sherwin Williams Precision Tan #F63H12

Service

conditions

Service environment Indoor, altitude 1000m (3,300 ft) maximum. Must not be exposed

Ambient temperature From -10 to 40°C (contact Toshiba about operation above 40°C) Relative humidity Vibration

Output frequency/

OFF

Warning

indications

Fault

indications

Data and

status

Speed

scaling

Data

storage

DC charge

indicator

Open collector output (24 Vdc, 50 mA maximum)

Ammeter rated at 1 mAdc at full scale, or voltmeter rated at

7.5 Vdc, 1 mA

Convection-cooled 02-2035 and 02-4055

Fan-cooled 02-2055 thru 02-2330 and 02-4080 thru Q2-420K

to direct sunlight, or subjected to corrosive or explosive gas

or mists.

95 % maximum (no condensation allowed)

Acceleration at 0.5 G maximum (20 to 50 Hz), amplitude at

0.1 mm maximum (50 to 100 Hz)

Frequency range 0.0 to 160 Hz and OFF state

Stall preventive warning, overvoltage limit warning, overload warning, power-end undervoltage warning, DC main circuit undervoltage warning, setting errors, EEPROM abnormality, and data transfer abnormality warnings Overcurrent, overvoltage, load-end ground fault, overload, armature overcurrent at start-up, load-end overcurrent at start-up, heat sink overheat. Inverter status (forward/reverse run, frequency set value, output current, etc.) and each set value An arbitrary unit (revolution speed, linear velocity or the like) as well as output frequency can be displayed by use of an arbitrary multiplication factor A number is assigned to each inverter (for 0 to 31 inverters). Main DC bus circuit capacitors charge indicator

TOSHIBA

3-3

TOSHIBA

4.0 Wiring

4.1 Simple Connection Diagrams

Q-FLOWSAVER II

STANDARD CONNECTION

MODEL 2035 TO 2330

Notes:

1) For control/driver terminal block layout see Page 5-5.

2) For recommended wire sizes see Page 4-3.

3) For terminal connections and functions see Page 5-6 through 5-8.

4) Contact Toshiba when interfacing with a process controller.

4 -1

4.1 Simple Connection Diagrams (cont'd)

Q-FLOWSAVER II

STANDARD CONNECTION

MODEL 4055 TO 420K

POWER

SUPPLY

TOSHIBA

Notes:

1) For control/driver terminal block layout see Page 5-5.

2) For recommended wire sizes see Page 4-3.

3) For terminal connections and functions see Page 5-6 through 5-8.

4) Contact Toshiba when interfacing with a process controller.

4-2

TOSHIBA

4.2 Selection of Main Circuit Wiring Equipment and Standard Cable Sizes

Inverter

Type form

•Molded case

circuit breaker

(MCCB)

Amp

rating

(A)

Q2-2035 20 13.8 Q2-2055 30 21.9 Q2-2080 50 31.6 #10 Q2-2110 70 40 #8 Q2-2160 90 60 #6 Q2-2220 100 78 Q2-2270 125 98 #3 Q2-2330 150 115 Q2-4055 15 10.9 Q2-4080 30 15.8 Q2-4110 30 20.1 Q2-4160 40 Q2-4220 50 38.8 #8

Ampacity

(FLA X 1.25) •'Typical cable size (AWG)

Main power

(A)

motor load

30.2

and

#14 #12

#2 #14 #14 #12 #14 #10

230Vac and

460Vac control

power source

Frequency

command input,

frequency meter,

ammeter

3-core shield cable

(speed reference)

2-core shield cable

#20

Other

signal

circuits

#18

Q2-4270 70 48.8 #8 Q2-4330 90 57.5 #6 Q2-4400 100 74.8 Q2-4500 100 Q2-4600 125 Q2-4800 175 138 #1/0 Q2-410K Q2-412K Q2-415K Q2-420K

200 178.3 #3/0 225 223 #4/0 300 268 ••• 2(#2/0) 350 330 ••• 2(#4/0)

93.4

110.7 #2

See next page for notes and precautions.

4-3

4.2 Selection of Main Circuit Wiring Equipment and Standard Cable Sizes (cont'd)

* The customer supplied Molded Case Circuit Breaker (MCCB) or Magnetic Circuit

Protector (MCP) should be coordinated with the available short circuit current. The units

are rated for output short circuit faults of 5000A (1 - 50 HP), lO.OOOA (51 - 200 HP), and

18,000A (201 - 400 HP) according to the UL 508C "Power Conversion Equipment", Table 58.2 or CSA Standard C22.2 No.14-M1987 "Industrial Control Equipment" Table 24. The selection of breakers for this table is in accordance with 1990 NEC Article 430. The selection of these breakers takes into consideration motor starting at the low end of the output voltage specifications but does not consider the use of high efficiency motors.

* For multiple motor applications, the magnetic only MCP should be replaced by a thermal

magnetic MCCB. The MCCB should be sized according to 1.25 X (largest motor Full Load Amps) + (sum of all other motor Full Load Amps) to meet National Electric Code (NEC) or Canadian Electrical Code (CEC) requirements. An individual overload relay must be provided for each motor in multiple motor applications.

** Wire sizing is based upon NEC table 310-16 or CEC Table 2 using 75 deg C cable, an

ambient of 30deg C, cable runs for less than 200 FT., and copper wiring for not more than three conductors in raceway or cable or earth (directly buried). The customer should consult the NEC or CEC wire Tables for his own particular application and wire sizing.

TOSHIBA

** For cable runs greater than 200 FT. between the motor and inverter, consult the factory

before installing.

*** Use two parallel conductors instead of a single conductor (this will allow for the proper

wire bending radius within the cabinet). Use separate conduits for routing parallel conductors. This prevents the need for conductor derating (see note 3 this page).

Use separate conduits for routing incoming power, power

CAUTION to motor, and control conductors. Use no more than three

Notes:

1. ) Auxiliary relays used to switch inverter signals should be capable of switching low current signals (i.e. 5mA).

2. ) The inverter has internal overload protection, but the Local, National, or Canadian Electrical Codes may require external motor overload protection.

3. ) When wiring with parallel conductors, the conductors should be kept together in phase sets with U1, VI, W1 in one conduit and parallel conductors U2, V2, W2 in another conduit. The ground conductor should be in one of these conduits.

4) Twisted pair wiring should be used for external meters connected to AM and FM terminals.

power conductors and a ground conductor per conduit.

4.3 Grounding

The inverter should be grounded in accordance with Article 250 of the National Electrical Code or Section 10 of the Canadian Electrical Code, Part I and the grounding conductor should be sized in accordance with NEC Table 250-95 or CEC, Part I Table 16.

!\ CAUTION Conduit is not a suitable ground for the inverter.

4-4

TOSHIBA

5.0 PWB Layout, Jumpers, and Terminal Connections

5.1 Control/Driver Board for Q2-2035 through Q2-2330

The following pictorial shows a layout of the major components located on the control/dhver board VF3B-0100.

Note:

1) Potentiometer RH1 is used for control power supply stabilization. This adjustment is

factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED.

2) Potentiometer RH2 is used for voltage detection level bias. This adjustment is factory

set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED.

3) CPI, CP2,and CP3 are service testpoints.

4) Do not adjust JP3 and JP10.

5) Charge LED indicates charged capacitors. DO NOT TOUCH internal parts if lighted.

5-1

5.2 Control/Driver Board for Q2-4055 through Q2-4330

The following pictorial shows a layout of the major components located on the control/dhver board VF3B-0101.

TOSHIBA

Note:

1) Potentiometer RH1 is used for control power supply stabilization. This adjustment is

factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED.

2) Potentiometer RH2 is used for voltage detection level bias. This adjustment is factory

set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED.

3) CP1, CP2, and CP3 are service testpoints.

4) Do not adjust JP3 and JP10.

5) Charge LED indicates charged capacitors. DO NOT TOUCH internal parts if lighted.

5-2

TOSHIBA

5.3 Control Board for Q2-4400 through Q2-420K

The following pictorial shows a layout of the major components located on the control board VF3C-1200.

Note:

1) CPI, CP2, CP3, CP4, and CPS are service testpoints.

2) Do not adjust JP4.

3) Charge LED indicates charged capacitors. DO NOT TOUCH internal parts if lighted.

5-3

5.4 Driver Board for Q2-4400 through Q2-420K

The following pictorial shows a layout of the major components located on the driver board 35589.

TOSHIBA

Note:

1) Potentiometer 21RH (OP) is the main circuit overvoltage detection trip set. This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE

ATTEMPTED.

2) Potentiometer 22RH (MUV) is the main circuit undervoltage detection trip set. This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE

ATTEMPTED.

3) Do not adjust J4 and J21.

5) Charge LED indicates charged capacitors. DO NOT TOUCH internal parts if lighted.

5-4

TOSHIBA

5.5 Jumper Details

10V 5V

IQ OlO

The jumper connections for each of the printed wiring boards on Pages 5-1 through 5-3 are shown in the enlarged details below. Only jumpers JP1 and JP2 should be

adjusted by the user. See Page 5-6 for jumper adjustments.

JP2

o in ni

Detail 1 (Reference pages 5-1 and 5-2)

1 1 1 1

IV 1 1

1 1

I V 10V 5V

lO OlO OlO OI

IP1

Detail 2 (Reference page 5-3)

JP2

Note:

Jumper settings as shown in these illustrations are for reference purposes only and do not necessarily reflect factory settings nor correct settings for a particular application.

5.6 Control/Driver Board Terminal Block Details

The control/driver board terminal block is shown in detail below. Each of the twenty-one terminals is functionally labeled. See Pages 5-7 and 5-8 for a list of terminal functions.

Control/Driver Board Terminal Block Detail (Reference pages 5-1,5-2, and 5-3)

FLA FLB FLC P24 RCH LOW FM AM PP RR IV CC ST F R CC SSI JOG AD2 RST CC

(UL) (LL) (SS2) (SS3)

5-5

5.7 Jumper/Terminal Connections and Functions

The following table shows how jumpers JP1 and JP2 are set for use with the analog input terminal connections RR and IV. Jumper numbers and settings which are shown in this table are applicable to all printed wiring boards (see page 5-5 for terminal block

and jumper details).

Terminal/Jumper Connections for Input Reference Signals

TOSHIBA

JP1

i V

0 olo

I V

N/A

I V

JP2

10V 5V

I 'vJ I 'v.3

N/A

10V 5V

I 0.") 'vJ I 00

Terminal Connections

No external connections; JP1 and JP2 should be set as shown for keypad operation (normal factory settinoV

_______________________

0-20mA (4-20mA)

PP0RR0IV

15Koh

RR IV

0-5Vdc

0-1 OVdc

Use when not inputting any external reference signals into terminal RR or IV. P.PrG parameter #2 "priority of RR terminal input" is N/A.

Use when inputting a 4(0)-20mA

external reference signal to terminal IV.

P.PrG parameter #2 "priority of RR terminal input" should be set to 0 "on". See page 7-5.

Use when inputting 0-5Vdc external

reference signal to terminal IV.

P.Prg parameter #2 " priority of RR terminal input" should be set to 0 "on" See page 7-5.

Use when inputting 0-1 OVdc external

reference signal to terminal RR.

—

P.Prg parameter #2 " priority of RR terminal input" should be set to 1 "on". See page 7-5.

Use when inputting 0-1 OVdc external

reference signal to terminal RR.

P.Prg parameter #2 " priority of RR terminal input" should be set to 1 "on". See page 7-5.

Function

10V 5V

0 ('<\ ('i

•

-r0

s.„

0 o

RR IV CC

---

y'“

0-20mA (4-20mA)

Use when inputting a 4(0)-20mA external reference signal to terminal IV and a 0-1 OVdc reference signal to terminal RR.

P.PrG parameter #2 "priority of RR terminal input" should be set to 1 "on". Terminal RR will override "have priority over" terminal IV when switch (SW) is closed. See page 7-5.

3K ohm pot divides voitage between terminal PP and CC return. Any pot value between 1K to 10K ohms

can be used but makes adjustment more sensitive.

5-6

TOSHIBA

5.8 Terminal Connections and Functions

Terminal

name

LI, L2, L3

(R, S, T)

T1, T2, T3

(U, V, W)

FLA, FLB, FLC

P24

RCH(UL)

Terminal functions Terminal

Input power terminals. Connect to either a 3-phase 50Hz, 200Vac power supply or to a 3-phase 60Hz, 200 to 230Vac power supply

for models Q2-2035 to Q2-2330.

Input power terminals. Connect to either a 3-phase 50HZ, 380Vac power supply or to a 3-phase 60HZ, 400 to 460Vac power supply

for models Q2-4055 to Q2-420K.

Output load terminals. Connect these terminals to a 3-phase induction motor of the proper voltage.

Input terminal for external fault signal.

This is the return terminal for OH.

Output terminals of form C contact changes state when a protective

function has been activated (250Vac - 2A).

Output terminal for unregulated 24Vdc power supply (100mA maximum output current).

Output terminal (open collector). Provides an output signal ground (50 mAdc max) when the upper limit frequency is reached, when an acc/dec is complete, or when the output frequency is within a specified range. The choice is determined by settings of the Output Terminal Selection function (:0.tb).

location

Bus bar

power

terminal

block

Terminal

block

LOW(LL)

(one of three)

Output terminal (open collector). Provides an output signal ground (50 mAdc max) when a preset low speed or a preset lower limit is reached. The choice is determined by settings of the Output Terminal Selection function (:0.tb).

Output terminal for an external analog frequency meter. Use either an ammeter rated at 1 mAdc at full scale or a voltmeter rated at 7.5Vdc at full scale.

Output terminal for an external analog ammeter. Use either an ammeter rated at 1 mAdc at full scale or a voltmeter rated at 7.5Vdc at full scale.

Regulated 10Vdc power supply to be used with terminal RR for remote terminal input.

Analog input terminal for a 0 - 5Vdc (JP2 @ 5V) or 0 -10Vdc

(JP2 @ 10V) external reference signal. Also used for wiring a Ik - 10k ohm (3k ohm recommended) potentiometer to allow for remote speed control operation.

Analog input terminal for a 0 - 5Vdc (JP1

(JP1 @ I) external reference signal.

This is the common return for PP,RR, and IV terminals.

Do not connect to GND(E).

V) or 4 (0) - 20mAdc

Control

PWB

terminal

block

5-7

5.8 Terminal Connections and Functions (cont'd)

TOSHIBA

Terminal

name

(one of three)

SSI

JOG(SS2)

AD2(SS3)

Terminal functions Terminal

location

Input terminal for run interlock. When ST is shorted to CC, the inverter is ready to run. With ST-CC open the unit will not run and if opened

while running a coasting stop begins.

Input terminal for forward run. When F is shorted to CC, a forward run starts. With F-CC open, the unit decelerates to a complete stop.

Input terminal for reverse run. When R is shorted to CC, a reverse run starts. With R-CC open, the unit decelerates to a complete stop.

If terminals F-CC and R-CC are shorted simultaneously, a reverse run occurs.

This is the common return for ST terminal.

Do not connect to GND(E).

Input terminal for multi-speed run frequencies. Depends on setting of

function [1 .tb], JOG/SS2 and AD2/SS3 terminals. (See Page 10-1)

Input terminal for jogging run or multi-speed run frequencies. Depends on setting of function [l.tb], SSI, AD2(SS3) terminals. (See Page 10-1)

Input terminal for multispeed run frequencies. Depends on setting of

function [l.tb], SSI, JOG/SS2 terminals. (See Page 10-1)

Control

PWB

terminal

block

RST

(one of three)

GND(E)

(three provided)

R41/46

R40/44 *

R38

RJ *

R20/22

R10/11 *

With RST-CC shorted, the inverter's protective function resets.

This is the common return for ST, F, R, SSI, JOG(SS2), AD2(SS3),

and RST terminals. S

The inverter earth ground terminal.

o not connect to GND(E).

Do not connect to common return terminal (CC).

Jumper to RJ when using 415V-50Hz/460V-60Hz incoming power.

Do not jumper to R40/44 or R38.

Jumper to RJ when using 400V-50Hz/440V-60Hz incoming power.

Do not jumper to R41/46 or R38.

Jumper to RJ when using 380V-50Hz incoming power.

Do not jumper to R41/46 or R40/44.

Common for input power selection. Jumper to either R41/46, R40/44, or R38. Do not jumper to more than one terminal at a time.

Output power terminal. Supplies 1-phase 200V-50Hz or 1-phase 220V-60HZ @ 40VA maximum.

Output power terminal. Supplies 1-phase 100V-50Hz or 1-phase 110V-60HZ @ 40VA maximum.

Frame

screw or

lug

Terminal

block

T10/11 T20/22

Supplied only on the Q2-4055 through Q2-420K units.

Output power return terminal for either 1-phase 200V-50Hz/220V-60Hz

@ 40VA or 1-phase 100V-50Hz/110V-60Hz @ 40VA.

5-8

TOSHIBA

6.0 Operating Panel

6.1 Operating Panel Layout

The operating panel enables the user to enable or disable the keypad, input commands from the keypad, and monitor the inverter operation on the LED displays. The panel consists of the keypad and LED displays. The illustration below shows the operating panel layout. See the following section for a description of each key and function. See page 6-3 for a functional description of the LED display.

O M AN UAL CON TRO L

CLEAR

RESET

OH z O % OS LO

PRG

RUN

MANUAL

OFF

READ

WRITE

SETUP STOP

6.2 Operating Panel Keys and Functions

The following chart explains each of the key functions on the keypad

Keys and Functions

Key

Up scroll key used for increasing frequency or data values, scrolls parameter to parameter, or upwards scaling of remote meters (FM, AM).

Down scroll key used for decreasing frequency or data values, scrolls parameter to parameter, or downwards scaling of remote meters (FM, AM).

Used to start a normal forward/reverse run (only in manual mode), manual LED will flash in run mode even at frequency = 0 Hz.

AUTO

Function

Key enables the manual control mode and allows commands to be entered from either the keypad or a computer terminal. The Manual control LED is on when operating in the manual control mode. When switching to auto mode, first press "off" key; otherwise inverter must be at 0 Hz. If "auto" key is pressed while still running in manual mode, an ":Err. 7" will flash.

6-1

6.2 Operating Panel Keys and Functions (cont'd)

Keys and Functions

Key disables RUN or STOP commands until either the AUTO or MANUAL key is pressed. Display reads "OFF". Motor coasts to a stop if key is pressed while motor is running

Disables manual control and turns the manual control LED off; drive will accept commands from terminal strip connector or computer input only.

This key is used to scroll through the system parameters (see page 7-2), read

READ

WRITE

data from within the group or setup parameters, write data changes into the non-volatile memory. System status information is available while drive is running.

Key used to scroll through the parameter groups and returns to frequency setting if in any other mode.

TOSHIBA

CLEAR

RESET

When data changes have been made in error, this key will allow user to clear data back to data = 0 (if allowed). Also resets trips, or returns to frequency mode.

This key stops the drive in manual mode. The manual mode stop can be programmed to coast or decelerate to a stop. Will cause the drive to trip and coast in any other mode. Can be used as an emergency stop in any mode.

Allows access to setup parameters only and will automatically return to frequency mode after all parameters have been stepped through.

6-2

TOSHIBA

6.3 LED Display and Display Monitoring

The LED display provides the user with the operating frequency, function settings, and status information necessary to easily monitor and set the operating parameters. The individual LED's are identified and explained in the following chart.

Display Monitoring

Item Name Function/status

o ©

Monitor display 7-segment, 4-column LED

Displays frequency, title, data, etc.

Panel control LED ON when the unit Is In the manual control mode

OFF when the unit Is In the auto (remote) control mode

FLASHING when the unit is in the manual control mode and the motor is running

Option mode LED ON when the computer interface option is enabled. (Contact Toshiba

for information.)

Both LED's are normally OFF when the monitor is displaying operating

Monitor display

frequency or scaled operating frequency from the display scaler.

'•

LED 5 is ON and LED 4 is OFF when unit is in a patterned run sequence.

Both LED's are ON when the unit is in the parameter setting mode using

the operating panel keypad and the motor is not running.

• Both LED's are FLASHING when the unit is in the parameter setting mode

using the operating panel keypad and the motor is running.

LED 4 is ON and LED 5 is OFF when the unit is in the parameter setting

mode and the operating panel keypad is disabled.

•

(Computer Command Mode)

Hz display LED ON when the display is indicating frequency.

% display LED ON when the display is indicating a percentage.

Time display LED ON when displaying time in seconds.

6-3

6.4 Display Alphanumerics

The 7 segment LED display is able to display all of the numerals but is unable to properly form all of the characters of the alphabet. Therefore some characters of the alphabet will appear as special symbols and others are not used at all. The tables below show the numbers and characters that are used and how each appears on the 7 segment display.

TOSHIBA

Numerics LED display

/_/

1 1

/_/

l~ _f

1 1

Characters LED display

1 1

u r

r u

1 1

6-4

LI or U

1 1

1 1 J

TOSHIBA

7.0 Parameter Groups

7.1 Definitions of Setup and Group Parameters

SETUP PARAMETERS This parameter group is accessed by pressing the dedicated "SETUP" key on the keypad. This parameter group should not be considered operationally any different from other parameter groups. This group is assigned a dedicated key because of the probable need to access It most often and because It contains the adjustable parameters considered "fundamental" to drive operation and application. This includes parameters such as acceleration and deceleration times, upper and lower frequency limits, bias and gain, electronic thermal protection, and stall prevention activation.

USER GROUP PARAMETERS This parameter group is accessible from the group parameter menu. The menu can be scrolled by repeated pressing of the "PRG" key. This group contains features such as assignment of a personal lockout code, options for the Volts per Hertz (V/F) ratios, reset to factory settings, limiting maximum frequency, setup of automatic torque boost and level, #2 acceleration and deceleration time and selection of patterns for #1 or #2.

COMMUNICATION GROUP PARAMETERS . l . r r u

This parameter group is accessible from the group parameter menu. The menu can be scrolled by repeated pressing of the "PRG" key. This group contains features for setting up the serial communication protocol, carrier frequency selection, input and output terminal selection, and setting up the unit for power failure control and automatic restarting.

JUMP FREQUENCY GROUP PARAMETERS . . This parameter group is accessible from the group parameter menu. The menu can be scrolled by repeated pressing of the "PRG" key. This group contains features for setting three different operating patterns jump frequency and jump width. This group also contains selections for PID control and adjustments.

DISPLAY GROUP PARAMETERS This parameter group is accessible from the group parameter menu. The menu can be scrolled by repeated pressing of the "PRG" key. This group contains features for setting up low speed frequency detection and speed reach selection. It also contains settings for DC braking.

■ I (

■ u .

LI .

SPEED GROUP PARAMETERS This parameter group is accessible from the group parameter menu. The menu can be scrolled by repeated pressing of the "PRG" key. This group contains features for setting multispeed run frequencies 1 - 6 and firespeed override frequency.

PATTERN FREQUENCY GROUP PARAMETERS This parameter group is accessible from the group parameter menu. The menu can be scrolled by repeated pressing of the "PRG" key. This group contains features for setting pattern 1 - 7 forward or reverse and run time, number of cycles, jog frequency, jog stop pattern selection, and setting of hysteresis.

In each of the above group parameters, some of the more important functions have been mentioned. The following System Parameters Adjustment Range and Factory Setting tables show all of the group parameters and each of the functions are shown in detail. The ITEM NO. Is an Identifier used for reference only. It shows the correct numerical order for each function. This is helpful when locating the function definition in Keypad Operating Functions (See Section 9.0 page 9-1).

, I I

I I

7 -1

7.2 System Parameters Adjustment Range and Factory Settings

TOSHIBA

PARAMETER

DISPLAY

• I ( / 1 / .I'LL 1

• 1 r r 1

• LI L L I

•III

• /_i L

• / /

• /_ L

• /~/ (

• 1 1

• r n 1

, / “ 1 1

• /~/ “(

• 1 L

• /“ n 1 . I II-

• 1 II »1-111

• r 1 1

• _/ L L

• r r 1 II

• _/ L L 1

• M n r . L' . 1 r LI

• /“ M . r I I

• n L L . n . L LI

• / (

• L LI

• / r 1

• LI 1 L

• 1 1 ( n . L _( 1

• n r r 1 . 1 1 L L L

• 1 r r 1

• LI L L L

• n L 1

.1 L . 1

• n / “1

.1 L . L

•/“LI “1

• _l L L L

• n 1

• 1 L

• L L r r . 1

1, L -1

• r 1 r

• L LI LI L

ITEM

NO.

PARAMETER

DESCRIPTION

ADJUSTMENT

RANGE

FACTORY

SETTING

REFERENCE

SETUP PARAMETERS *

1 Acceleration time #1

2 Deceleration time #1

3 Upper frequency limit

Lower frequency limit

Terminal IV point #1 setting signal

6 Point #1 output frequency 7

Terminal IV point #2 setting signal 0-100% 100% 9-1

8 Point #2 output frequency

0.1 - 1200 sec 90.0 sec 9-1

0.1 - 1200 sec 120.0 sec 9-1

0.0 Hz - FH

0.0 Hz - UL

60.0 Hz 9-1

0.0 Hz 9-1

0-100% 20% 9-1

0.0 Hz - FH

0.0 Hz 9-1

60.0 Hz 9-1

9 Electronic thermal protection level 10-100% 100% 9-1

Stall prevention activation level

10-120% 120% 9-1

Electronic thermal protection select 0: STD-motor, no soft stall

0 1: STD-motor, soft stall 2: VF-motor, no soft stall 3: VF-motot, soft stall

USER GROUP PARAMETERS **

Maximum frequency 30 - 160 Hz 60 Hz 9-3

Automatic torque boost 0: Off

0 9-3 1: On

3 Torque boost 0 - 30 % 3% 9-3

Base frequency of maximum voltage level 25 - 160 Hz 60 Hz 9-3

Standard setting mode selection

0: Factory settings

0 9-3 1: 50 Hz motor 2: 60 Hz motor 3: Reset to factory settings

6 7 Deceleration time # 2 8 Pattern of ACC/DEC #1

Acceleration time #2

0.1 - 1200 sec 10.0 sec 9-3

0: Linear

0 9-3 1: S-curve 2: C-curve

9 Pattern of ACC/DEC #2

0: Linear

1 9-4 1: S-Curve 2: C-Curve

10 Selection to use ACC/DEC #1 or #2 0: Acc/Dec #1

0 1: Acc/Dec #2

11 V/F pattern

0: Constant torque

1 9-4 1: Variable torque

Timed stop/coast to stop selection

0: Deceleration stop

0 1: Coast to stop

13 Personal lock out code 0 - 255 0

PAGE

9-2

9-4

7-2

TOSHIBA

7.2 System Parameters Adjustment Range and Factory Settings (cont'd)

PARAMETER

DISPLAY

• r n r . L . 1 r LI

• n r 1

•III _l L

• _ L (1 . / LI 1

• n r r

• 1 / . L

• 1 r / , L / . L L

• ( / /

• i . L LI

• ri 1 1

• IJ*L M 6 Output terminal selection

• n n L

• LI 1 L

• ( _ _

• ( . M LI .

• / n 1 , IJ.I II L

ITEM

NO.

Automatic restart after Instantaneous power

Power failure function selection

(This function valid on 230 volt units only)

4 Fault trip data retention selection

5 Input terminal selection 0: SS2, SS3

Option card multi-functional selections 0: Off

9 Baud rate (RS232/RS485) 0: 150/1200

PARAMETER

DESCRIPTION

COMMUNICATION GROUP PARAMETERS **

failure selection

Automatic reset selection 0: Off

Inverter number

ADJUSTMENT

RANGE

0: Off 1: On

1: On

0: Off 1: On

0: Cleared 1: Saved

1: JOG, SS3 2: SS2, AD2 3: JOG, AD2

0: LL, UL 1: LOW, UL 2: LL, RCH 3: LOW, RCH

1: 12 bit binary absolute

input

2: 12 bit binary relativity

input 3: 3 number BCD input 4: 3 number BCD input

5: Pulse frequency

reference incut 6: Multi-speed input 7: Selection 1 with write

signal 8: Selection 2 with write

signal 9: Selection 3 with write

signal 10:Selection 4 with write

signal 11 :Selection 5 with write

signal 12:Selection 6 with write

signal

0-31 0 9-6

1: 300/2400 2: 600/4800 3: 1200/9600

4: 2400/19200

FACTORY

SETTING

0 9-6

3 9-6

0 9-6

REFERENCE

PAGE

9-5

• r LI/

• L , LI 1 L

• r L n . _/ L , 1 1

• r r

• L 1

Communication data bits

0: 7 bits

1: 8 bits

11 Communication parity check and stop bit 0: Even

1: Even

2: N/A 3: N/A 4: Odd 5: Odd

12 PWM carrier frequency

7-3

5 - 16 kHz

0 9-6

12 kHz

9-6

7.2 System Parameters Adjustment Range and Factory Settings (cont'd)

PARAMETER

DISPLAY

• 1 n r . LI • ' 1 l-l

• r II

, I LI 1

• I r II

• LI 1 LI '

• r 11

• ' LI L

• I r 1 “1

• LI 1 U L

• r 1 J

, r LI

• ( r 11

, LI 1 LI J

• L L M 1

.1 LI. r 1

• (1

• LI 1

• r 1

• LI >

• (1

• LI M

• r r r

• LI 1 J

• 1 (1

.(-/.( 1 LI

• J r n 1

. LI J 1 . L

ITEM

NO.

PARAMETER

DESCRIPTION

ADJUSTMENT

RANGE

FACTORY

SETTING

JUMP FREQUENCY GROUP PARAMETERS ** 1 Jump frequency #1 0.0 Hz - FH 0.0 Hz 9-7

2 Jump width #1 0.0 Hz - FH 0.0 Hz 9-7

3 Jump frequency #2 0.0 Hz - FH 0.0 Hz 9-7

4 Jump width #2 0.0 Hz - FH 0.0 Hz 9-7

5 Jump frequency #3 0.0 Hz - FH 0.0 Hz 9-7

6 Jump width #3 0.0 Hz - FH 0.0 Hz 9-7

7 PID setpoint control select 0: Off

1: On

8 Proportional gain 0 - 9999 1000 9-7

9 Integral gain 0 - 9999 500 9-7

10 Differential gain 0 - 255 0 9-7

11 Lag time constant 0 - 255 255 9-7

DISPLAY GROUP PARAMETERS **

1 Universal unit multiplication factor 0.00 - 200.0

(0.00 = OFF)

0 9-7

0.00 9-8

TOSHIBA

REFERENCE

PAGE

• 1 r

• L r

• r 1 I ,1 L M

2 Low speed detection 0.0 Hz - FH 0.5 Hz 9-8

3 Speed reach selection 0: Complete ACC/DEC

1 9-8

1: Frequency reach

reference

• r M

.1 1 L M 4 Speed reach detection range 0.0 Hz - FH 2.5 Hz 9-8

• r r 1 1

• 1 / L M

• 1 1 r

• LI LI I

• 11/ , LI LI L

• III

, LI IJ L

• ll nil /

• r.lj LI L

• ll n (“ /“

• Ll 1 J, J

5 Speed reach reference 0.0 Hz - FH 60.0 Hz 9-8

6 DC injection voltage start frequency 0.0 Hz - 10.0 Hz 0.0 Hz 9-8

7 DC injection voltage 0 - 20 % 0 % 9-8

8 DC injection time 0.0 - 5.0 sec 0.0 sec 9-8

9 Output voltage regulation 0 - 100 % 100 % 9-8

10 Overvoltage stall protection select 0: On

0 9-8

1: Off

• r ri /“ .1.1 1 Ll

• r r 1 1 r

. L , L II IJ

1 AC line/inverter transfer signal 0: Off

SPEED GROUP PARAMETERS **

0 9-9

1: On

• r 1

.-If I

• r 1 . -1 I L

• L _ 1 . -1 ' 1

• r II

.-If 1

• r r .-If -f

• r r . -1 1 Ll

• r r r

. 1 -f Ll 1

2 Multispeed run frequency #1 LL - UL 0.0 Hz 9-9

3 Multispeed run frequency #2 LL - UL 0.0 Hz 9-9

4 Multispeed run frequency #3 LL - UL 0.0 Hz 9-9

5 Multispeed run frequency #4 LL - UL 0.0 Hz 9-9

6 Multispeed run frequency #5 LL - UL 0.0 Hz 9-9 7 Multispeed run frequency #6 LL - UL 0.0 Hz 9-9 8 Firespeed override frequency (Sr7) LL - UL 0.0 Hz 9-9

7-4

TOSHIBA

7.2 System Parameters Adjustment Range and Factory Settings (cont'd)

PARAMETER ITEM PARAMETER ADJUSTMENT FACTORY REFERENCE

DISPLAY

• n n r

•1*1 I IJ

• r

• r r

• ' ' '

• ri r r /

• I • / 1 f

• ("1 / 1 . L , L

• l"l L

• / L . M

• l"l L 1 L . / . 1 L

• ("1 / 1

. r 1 ,1

• (“1 1 11

. r L.LL

• n L J

•111 11

.1 L.JL

• n L J

• ( 1 L I ( L

. i L . -( L

• (“1 L 1 1

• J 1 • 1

• (“1 1 r 1

. r L.JL

• n L r

• J 1 • 1

• n 1 rl

• 1 1-0 LIL

• 0 L L

•111 11

0 1 1-0 1 L

• 0 L J

NO.

1 Forward/Reverse rotation select 0 Reverse 1 9-10

2 Priority of RR terminal input 0 IV terminal input "on" 0 9-10

3 Mode for pattern run *** 0 Off 0 9-10

4 Time unit for pattern run time seiect *** 0 Seconds 0 9-10

5 Quantity of pattern run cycles *** 0 - 255 0 9-10

6 Pattern #1 run time *** 0 - 8000 0 9-10

7 Pattern #1 drive characteristics *** 0 Fwd run #1 Acc/Dec 0 9-10

8 Pattern #2 run time *** 0 - 8000 0 9-10 9 Pattern #2 drive characteristics *** 0 Fwd run #1 Acc/Dec 0 9-10

10 Pattern #3 run time *** 0 - 8000 0 9-10

12 Pattern #4 run time *** 13 Pattern #4 drive characteristics *** 0 Fwd run #1 Acc/Dec 0 9-10

14 Pattern #5 run time *** 15 Pattern #5 drive characteristics *** 0 Fwd run #1 Acc/Dec 0 9-10

Pattern #3 drive characteristics *** 0 Fwd run #1 Acc/Dec 0 9-10

18 19 Pattern #7 drive characteristics *** 0 Fwd run #1 Acc/Dec 0 9-11

Pattern #6 drive characteristics *** 0 Fwd run #1 Acc/Dec 0 9-11

DESCRIPTION RANGE

PATTERN FREQUENCY GROUP PARAMETERS

1 Forward

1 RR terminal input "on"

1 Terminal

2 Computer

1 Minutes

1 Fwd run #2 Acc/Dec 2 Rev run #1 Acc/Dec 3 Rev run #2 Acc/Dec

1 Fwd run #2 Acc/Dec 2 Rev run #1 Acc/Dec

3 Rev run #2 Acc/Dec

Fwd run #2 Acc/Dec

2 Rev run #1 Acc/Dec

Rev run #2 Acc/Dec

Fwd run #2 Acc/Dec

2 Rev run #1 Acc/Dec

Rev run #2 Acc/Dec

Fwd run #2 Acc/Dec

2 Rev run #1 Acc/Dec

Rev run #2 Acc/Dec

Pattern #6 run time ***

Fwd run #2 Acc/Dec

2 Rev run #1 Acc/Dec

Rev run #2 Acc/Dec

Pattern #7 run time ***

Fwd run #2 Acc/Dec

2 Rev run #1 Acc/Dec

Rev run #2 Acc/Dec

SETTING

0 - 8000 0 9-10

0 - 8000 0 9-11

PAGE

7-5

7.2 System Parameters Adjustment Range and Factory Settings (cont'd)

PARAMETER

DISPLAY

• n n r . r . 1 r U

• 1 n r

• U U LI

• 1 r 1 n

• LI. _/L 1

• r r /

. ' ~ -1 L

• r

, I ,/ IJ 1 1

• r L' U r . ' ' J J

ITEM

NO.

20 Jog frequency 0.0 - 20.0 Hz 5.0 Hz 9-11

21 Jog stop select 0: Deceleration stop

22 Start-up frequency 0.0 - 10.0 Hz 0.0 Hz 9-11

23 Run frequency 0.0 Hz - FH 0.0 Hz 9-11

24 Run frequency hysteresis 0.0 Hz - FH 0.0 Hz 9-12

PARAMETER

DESCRIPTION

PATTERN FREQUENCY GROUP PARAMETERS (cont'd) **

ADJUSTMENT

RANGE

1: Coast to stop 2: DC Injection stop

FACTORY

SETTING

0 9-11

Parameters are alternately exhibited from setup menu by alternately pressing SETUP key. Value of parameter can be read by pressing READ/WRITE key. Value can be changed by continued pressing of "up" or "down" key. When desired value is reached press the READ/WRITE key to store new value.

TOSHIBA

REFERENCE

PAGE

Group parameters are exhibited from group parameter menu by pressing PRG key.

When the desired group parameter is reached, individual parameters within the group

can be exhibited by alternately pressing the "up" or "down" key. Value of exhibited

parameter can be read by pressing READ/WRITE key.

Value of exhibited parameter

can be changed by continued pressing of "up" or "down" key. When desired value is reached press the READ/WRITE key to store new value.

When P.SEL (mode for pattern run) is set to 0; pattern run times (Pt.It through Pt.7t)

and pattern run selections (Pt.1 through Pt.7) will be skipped when scrolling through

the Pattern Frequency Group Parameters.

7-6

TOSHIBA

8.0 System Status Monitoring

The inverter operates with varying levels of supply voltage and current. A variable output frequency of voltage and current is generated to drive the motor load. These input and output levels of operating voltage and current are continually monitored by the inverter. It also monitors for over temperature, input and output terminal settings, and condition of the microprocessor with associated memory elements. These operating settings and variables have a certain value or "status" associated with them and are used for inverter operation. They can also be monitored by the operator to show the setup and conditions existing at any time. Three types of status monitoring are used and explained below.

8.1 Normal Status Monitoring

Normal status monitoring occurs during normal operation. The ST-CC terminal must be closed to run. The following table shows applicable keys, display, and status conditions for normal status monitoring. The display values are for factory settings where no trips or errors occurred. The display will change only if a new value is programmed into the associated group adjustment range or if trips or errors have occurred. Scrolling occurs by repeatedly pressing the READ/WRITE key after output frequency is displayed. Trips or errors that have occurred (up to a total of three), will be displayed in order immediately after the keypad software version display.

Key Display Status Condition

OFF

AUTO

MAN

RUN

STOP

RD/WRT

I I L L

U I I

I I I I

u. u

I I I I

u. u

[Output Frequency]

/ or /

i_ I I II

u u

•

I I

Inverter is in the off position when ":OFF" is flashing.

Inverter is ready to run from terminal or computer interface.

Inverter is ready to run from keypad and manual control LED is on.

Displays inverter's output frequency.

Emergency stop executed from keypad while in an automatic run or while in remote control mode when "E" is flashing.

Indicates a forward (F) or reverse (r) run. If not running,

the display refers to the direction the unit would run.

Displays the frequency which the inverter is set to output

when running (60 FIz is factory setting).

Displays the percentage of the inverter's rated output current

when running (displays "0" when not running).

Displays the percentage of the inverter's rated output voltage

when running (displays "3" when not running).

RD/WRT RD/WRT RD/WRT

RD/WRT RD/WRT

RD/WRT

I u n

I - I u

II III

u - u I

/_ _i

LI .-I.-I

• Ul_ II

.U.i -i.u

’

I I .I 1.1- I I

[Output Frequency]

Displays input terminal status code. See page 8-4

Displays output terminal status code. See page 8-5

Displays inverter's software version.

Displays keypad's software version.

Displays 4th error (no error occurred).

Returns to the original display of output frequency.

8-1

8.2 Automatic Status Monitoring

Automatic status monitoring displays abnormal status conditions that can occur during normal inverter operation. These conditions will cause warnings and error messages to be displayed but will not cause the inverter to trip. The table below shows these abnormal conditions and the associated display that will appear. These displays usually appear during the time that the abnormal condition is occurring and will go away when it is corrected. The abnormal condition should be corrected as soon as possible.

TOSHIBA

Key Display

r L

_( L

U I I i_ i_

I U I I

I I I I L L

I I U I I

I_ [Output Frequency]

p [Output Frequency]

)_ [Output Frequency]

I-

L I I . I

I- I I . I

O P P n

____

Status Condition

ST-CC terminal connector is open (must be connected to run).

The main AC supply power is low.

The inverter's DC bus voltage is low.

Stall prevention is activated when flashing "C" appears in

front of output frequency.

Overvoltage limitation is activated when flashing "P" appears in front of output frequency.

Overload detection is activated when flashing "L" appears in

front of output frequency.

This error occurs while trying to switch from manual to

automatic mode or automatic mode to manual while inverter is outputting a frequency.

This is a frequency setting signal error. Points 1 and 2 of a frequency setting signal are to close together. Correct the

setting of points 1 and 2 by providing an adequate distance between them.

r I I

r r r. u

r I I

crr.i-i

This error can be seen when attempting to set any of the

parameters with incorrect data values.

This error can be seen when attempting to set any of the

parameters with incorrect data values.

8-2

TOSHIBA

8.3 Tripped Status Monitoring

Tripped status monitoring displays abnormal status conditions that can occur during normal inverter operation. The table below shows these abnormal conditions which will cause the inverter to trip "off" (stop normal operations). They are usually caused by excessive power dissipation in either the inverter or motor, or by other circuit abnormalities. A tripped status monitoring display usually appears during the time that the abnormal condition is occurring and then remains on the display after the inverter trips off. The inverter will remain off and the tripped status will remain displayed until the inverter is attended to (reset) by the operator. Most conditions, which cause the inverter to trip, occur very rapidly and the operator usually will not be aware that the trip conditions are in process until the inverter has stopped. Each of the trip statuses are automatically recorded in the non-volatile EEPROM memory of the inverter. An ordered semi-permanent record of each trip (up to four) is created and can be viewed during the normal status monitoring "scroll". These recorded trips are viewed immediately after the keypad's software version, in the order that they occurred, as the READ/WRITE key is pressed. These trips remain in the memory until replaced by new trips.

Key Display

n r I

Ill _/ u i_ i_

Ill _i

L _/

I l l u

L / (

n r I

L L

I I u

U I

I I u

U I

n I

n u

U I I

L L

- I I .1-

- I I .-I

I I . I

Status Condition

Overcurrent occurred during an acceleration.

Overcurrent occurred during a deceleration.

Overcurrent occurred during a run.

Overcurrent detected at start-up (suspect inverter damage).

Overcurrent detected at start-up (suspect load short circuit).

Overvoltage generated during deceleration.

Overvoltage from power supply.

Overload of motor occurred.

Overheat of inverter body or external fault occurred.

Ground fault overcurrent occurred in the load circuit.

Main RAM in main CPU is abnormal.

Main ROM in main CPU is abnormal.

RAM in operating panel CPU is abnormal.

I I .u

I I .1-1

U -I

I I-

LI -I

L I -I

I / . L

ROM in operating panel CPU is abnormal.

Key in the operating panel keypad defective.

EEPROM data abnormality.

EEPROM trip data abnormality.

EEPROM setting data abnormality.

Communication data link abnormality.

These faults can be programmed to automatically restart

8-3

8.4 Input Terminal Status Code

The table below shows the status codes when contact closures are placed across the input terminals. JOG(SS2) and AD2(SS3) are multi-functional terminals. The correct terminal input representation is determined by setting the Input Selection function [:l.tb].

Refer to Item 5 on page 7-3 and Terminal Block details on page 5-5. A reading such as the example below indicates that terminal ST-CC has a closed contact across it. If input terminal select [:l.tb]=3 then terminal JOG(SS2)=JOG, terminal AD2(SS3)=AD2, and they are both open contact.

uII I

TOSHIBA

Display RR-CC ST-CC F-CC R-CC

i~i

1 1

/_/

1 1

/_/

l~l

OFF OFF OFF OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF ON ON OFF ON OFF OFF

OFF ON OFF ON OFF ON ON OFF

OFF ON ON ON

ON OFF OFF OFF ON OFF OFF ON ON OFF ON OFF

ON OFF ON ON

ON ON OFF OFF ON ON OFF ON ON ON ON OFF ON ON ON ON

Display SS1-CC JOG-CC

(SS2)

1 1

/_/

1 1

/_/

l~l

i~ _i

l~l

OFF OFF OFF OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF ON ON OFF ON OFF OFF

OFF ON OFF ON OFF ON ON OFF

OFF ON ON ON

ON OFF OFF OFF ON OFF OFF ON ON OFF ON OFF

ON OFF ON ON

ON ON OFF OFF ON ON OFF ON ON ON ON OFF ON ON ON ON

AD2-CC

(SS3)

RST-CC

ON: Implies a closed contact or short between terminals. OFF: Implies an open contact or no connection between terminals.

Terminal Connections RR-CC ST-CC F-CC R-CC

Inverter's Status when terminal connections are closed (ON). (See reference signal terminal connections on page 5-6).

RUN ENABLED {Must be connected to run)

FORWARD RUN ENABLED

REVERSE RUN ENABLED

If both F-CC and R-CC are on then a REVERSE RUN IS ENABLED.

551- CC MULTI-SPEED RUN ENABLED 552- CC MULTI-SPEED RUN OR JOG RUN ENABLED (Dependent upon SS2's usage) 553- CC MULTI-SPEED RUN OR ACC/DEC 2 ENABLED (Dependent upon SS3's usage) RST-CC RESET MODE ENABLED (Reset occurs after momentary contact closure)

TOSHIBA

8.5 Output Terminal Status Code

The table below shows the status codes of the open collector transistor outputs.

RCH(UL) and LOW(LL) are multi-functional terminals. The correct terminal output representation is determined by setting the Output Selection function [:0.tb]. Refer to

Item 6 on page 7-3 and Terminal Block details on page 5-5. If output terminal select [:0.tb]=2 then terminal RCH(UL)=RCH and terminal LOW(LL)=LL. A reading such as the example below indicates that terminals RCH and LL are "on" (collector shorted to ground).

RCH: Output frequency is within the set reach frequency range or acc/dec is complete. LOW: Output frequency is equal to or greater than low speed frequency. UL: Output frequency has reached the upper limit frequency (UL). LL: Output frequency is equal to or greater than the lower limit frequency (LL).

8-5

9.0 Keypad Operating Functions

This section discusses keypad operating functions. All of the functions that can be accessed through the keypad, are discussed. The functions are listed and discussed in the order in which they are accessed. The item number identifier following the function is used for ease of location in the System Parameters Adjustment Range and Factory Settings (see section 7.2).

9.1 SETUP PARAMETERS

ACCELERATION TIME #1 (ITEM 1) - Sets the time required to accelerate from OHz to the maximum frequency (FH) set by function [:FH]. Setting this time to low can

cause undue stress and over current tripping of the drive.

DECELERATION TIME #1 (ITEM 2) - Sets the time required to decelerate from maximum frequency (FH) to OHz. Setting this time to low can cause undue stress

and over voltage tripping of the drive.

UPPER FREQUENCY LIMIT (ITEM 3) - Sets the upper frequency limit of applications. The inverters frequency can be increased up to this upper limit and cannot be increased any further. The value of the maximum safe frequency (FH) must be equal to or

greater than the upper frequency limit.

TOSHIBA

LOWER FREQUENCY LIMIT (ITEM 4) - Sets the lower frequency limit of applications. The inverters frequency can be decreased down to this lower limit and cannot be decreased any further without stopping or resetting the lower limit.

TERMINAL IV REFERENCE POINT# 1 (ITEM 5) - Sets the percentage of the input signal on terminal IV which is used to reference the # 1 output frequency (PI) designated by function [F-P1]

POINT # 1 OUTPUT FREQUENCY (ITEM 6) - Sets the output frequency used for reference point function [FP-1].

TERMINAL IV REFERENCE POINT # 2 (ITEM 7)- Sets the percentage of the input signal on terminal IV which is used to reference the # 2 output frequency designated by function [F-P2]

POINT # 2 OUTPUT FREQUENCY (ITEM 8) - Sets the output frequency used for reference point [FP-2].

ELECTRONIC THERMAL PROTECTION LEVEL (ITEM 9) - Sets the thermal overload detection level to match the ratings and characteristics of the motor being used (10 to

100% of rated output current). The inverter can run at 110% continuously and may

cause unnecessary motor overheating unless this compensation is used.

STALL PREVENTION ACTIVATION LEVEL (ITEM 10) - Sets the activation level of the stall protection function (90 to 120% of rated output current). When the stall level is reached the inverter begins a soft stall procedure by lowering the frequency and voltage to prevent overcurrent tripping. Once the soft stall procedure starts the output current will be clocked. If output current is not reduced within a specified time a fault will occur. The soft stall function is particularly useful Is situations where load current decreases as the revolution speed decreases (fan and pump equipment). This function is activated through the Electronic Thermal Protection Select (:SEL4). Instantaneous trip current

limits are factory set and are dependent upon inverter size as well as the motor ripple current.

9-1

TOSHIBA

9.1 SETUP PARAMETERS (cont'd)

ELECTRONIC THERMAL PROTECTION SELECT (ITEM 11) - Select standard motor or Vf motor with or without soft stall as shown in the following overload detection curves.

Curve for standard motors Curve for Vf motors

FREQUENCY FREQUENCY

lU >

lU ^ 100%

o s

^ 60%

Q Q

< O

cc u > O

Fmax

9-2

TOSHIBA

9.2

USER GROUP PARAMETERS

MAXIMUM FREQUENCY (ITEM 1) - This parameter sets the output frequency to a maximum value. It is very important that this factory setting not be changed without first checking the maximum operating speed of the motor and load equipment.

Overspeeding of the motor can cause serious damage to the motor and/or the

driven load equipment.

AUTOMATIC TORQUE BOOST (ITEM 2) - Automatically increases the percentage of

voltage boost when starting torque requirements are abnormally high.

TORQUE BOOST (ITEM 3) - Increases the voltage (voltage boost) to the motor for increased starting torque.

BASE FREQUENCY OF MAXIMUM VOLTAGE LEVEL (ITEM 4) - Sets the base operating frequency at which the output voltage is 100%.

STANDARD SETTING MODE SELECTION (ITEM 5) - This parameter automatically enters the optimum settings for operating either a 50Hz or 60Hz motor or factory default settings. A reset to factory settings can be made from this parameter.

ACCELERATION TIME #2 (ITEM 6) - Sets an alternate time required to accelerate from OHz to the maximum frequency (FH). Use function [:SEL2] to select either acceleration time #1 or #2. Setting this time to low can cause undue stress and

over current tripping of the drive.

DECELERATION TIME #2 (ITEM 7) - Sets the time required to decelerate from maximum safe frequency (FH) to OHz. Use function [:SEL2] to select either deceleration time #1 or #2. Setting this time to low can cause undue stress and over voltage

tripping of the drive.

PATTERN OF ACC/DEC #1 (ITEM 8) - Select one of three output frequency patterns. These patterns are shown in the pattern curves below. Use function [:SEL2] to select either acc/dec pattern #1 or #2.

Linear Pattern

The Linear pattern accelerates linearly.

The S-shaped pattern gradually accelerates a motor in a range where the motor provides a low torque. This is particularly suited for material handling machinery.

S-shaped Pattern C-shaped Pattern

The C-shaped pattern quickly accelerates a motor in a range where the motor provides a low torque. This is well suited for a high speed run.

9-3

TOSHIBA

9.2 USER GROUP PARAMETERS (cont'd)

PATTERN OF ACC/DEC #2 (ITEM 9) - Select as an alternate one of the three output frequency patterns. These patterns are the same as those for acc/dec pattern #1 and are shown in the pattern curves from the previous page. Use function [:SEL2] to select either acc/dec pattern #1 or #2.

SELECTION TO USE ACC/DEC #1 OR #2 (ITEM 10) - Use this function to select either acc/dec #1 or acc/dec #2.

V/F PATTERN (ITEM 1 1)- Use this function to select either constant or variable torque. The V/f characteristic may be set for constant torque loads, resulting in a linear relationship between output voltage and frequency. The setting for variable torque loads sometimes results in energy savings and lower motor noise, if the application is suitable.

Fans and centrifugal pumps are the most common types of loads associated with the

variable torque load V/f pattern.

V/f Curve for constant torque V/f Curve for variable torque

Frequency

OUTPUT FREQUENCY

TIMED STOP/COAST TO STOP SELECTION (ITEM 12) - Use this function to select either a timed deceleration to a stop or a power off coast to a stop.

PERSONAL LOCK OUT CODE (ITEM 13) - Use this function to establish a security entry code for programming the inverter functions. This function locks out access to the

PRO and SETUP parameters. Removal of power does not remove the security lock

OUTPUT FREQUENCY

feature. Remember the code. In order to clear "personal lock out code" press and

continue to hold the CLEAR key while pressing the "up" arrow key. Press the "up" arrow key to scroll to the correct code number and then press the WRITE key.

9-4

9.3 COMMUNICATION GROUP PARAMETERS

AUTOMATIC RESTART AFTER INSTANTANEOUS POWER FAILURE SELECTION (ITEM 1) - Use this function to select auto-restart on or off. When selected, the inverter will automatically restart into a free-rotating motor. This restart will occur only after an instantaneous power interruption has occurred. The function allows the inverter to sample the speed of the free-rotating motor at the end of the interruption and output a matching frequency when power is reapplied. This assures smooth restarts of a freerunning motor when an instantaneous power loss has occurred such as when the system is switched from a commercial bypass run to an inverter run.

AUTOMATIC RESET SELECTION (ITEM 2) - When this function is selected, the inverter will automatically try to reset itself and restart the motor when a protective function activates fault trip. The following chart shows the auto-reset procedure for over-current and over-voltage fault trips.

AUTO RESET CONDITIONS

Cause of fault Reset Process Reset Failure Conditions

Overcurrent

Overload

Overvoltage Trips, displays OP, sets fault relay until

Tries to restart 5 times In succession

1st restart: 1 sec. after problem occurs. 2nd restart: 2 sec. after 1st restart. 3rd restart: 4 sec. after 2nd restart. 4th restart: 8 sec. after 3rd restart. 5th restart: 16 sec. after 4th restart.

overvoltage condition Is removed. Fault relay will be cleared after reset.

The reset process follows this chart unless a fault, other than those listed, occurs. If this happens the Inverter will not try to reset.

TOSHIBA

If the inverter is able to reach the original operating speed where the trip occurred, while trying to restart, then the reset process counter resets to zero. The process now begins again from 1st restart even if the original overcurrent condition still exists. While preparing for a reset, the auto-reset function causes the fault code "0.0" to be displayed alternately on the monitor display. Fault detection signals are not output during the reset process. If the cause of the failure has not been corrected, then the intervals before each attempted reset will be prolonged (See above chart). If the load exhibits

an extremely large amount of inertia, automatic restart using the above procedure may not work.

No restart is tried when any of the following messages are displayed: "OCA" Overcurrent (transistor short-circuit at start-up) "OCL" "EF"

II ^11

"EEP" EEPROM failure

Overcurrent (load end short-circuit at startup) Ground fault

Emergency stop

Before using the automatic reset function, check to be certain that the auto-reset procedure wiil not damage or

CAUTION

otherwise cause probiems for the toad equipment when the restart operations are being executed.

9-5

TOSHIBA

9.3 COMMUNICATION GROUP PARAMETERS (cont'd)

POWER FAILURE FUNCTION SELECTION (ITEM 3) - When this function is selected, the inverter will use the regenerative energy of a running motor to extend the power off ride through capability during momentary power dropouts (approximately 100mS). There are some cases when continuous operation is not possible due to the machines's inertia or load status, so this feature should be used in combination with the retry function.

This function is valid oniy on the 230 voit units.

FAULT TRIP DATA RETENTION SELECTION (ITEM 4) - This function can be set to store trip data in the EEPROM. The trip status data stored in this manner is available for observation while occurring or anytime after the drive has tripped. If the trip data is stored in this manner then the drive can only be started by manually resetting the drive [:typ]=3. See Tripped Status Monitoring Page 8-3.

INPUT TERMINAL SELECTION (ITEM 5) - Use this parameter to configure the inverter to recognize functional combinations of terminal inputs SS2, SS3, JOG, and AD2. See

Input Terminal Operation Chart on page 10-1. This chart shows all of the combinations and the way that operating frequency can be selected by shorts or opens across these terminal inputs.

OUTPUT TERMINAL SELECTION (ITEM 6) - Use this parameter to configure the inverter for output functional combinations of terminals LL, UL, LOW, and RCH. See Output Terminal Operation Chart on page 10-1. This chart shows output configurations that can be assigned to these terminals.

OPTION CARD MULTI-FUNCTIONAL SELECTIONS (ITEM 7) - Use this function to select various configurations for the optional "Multi-function Printed Circuit Board".

This is used oniy when the "Multi-Functionai Option Board" is instalied.

INVERTER NUMBER (ITEM 8) - Use this function to select a number between 0 and 31 to assign the inverter. This will electronically "tag" the inverter when operating on a serial bus with other inverters. This is used oniy when the "Muiti-Functional Option Board"

is instalied.

BAUD RATE (ITEM 9) - Use this function to select the serial communication bit transfer rate. This is used only when the "Multi-Functional Option Board" is installed.

COMMUNICATION DATA BITS (ITEM 10) - Use this function to select the serial communication bit word length in the communication protocol. This is used only when

the "Multi-Functional Option Board" is installed.

COMMUNICATION PARITY CHECK AND STOP BIT (ITEM 11) - Use this function to select the serial communication protocol. This is used only when the "Multi-

Functional Option Board" is installed.

PWM CARRIER FREQUENCY (ITEM 12) - Use this function to select the pulse width modulated carrier frequency. The acoustic noise of the motor changes when the PWM carrier frequency is changed. Changing the carrier frequency is usually effective in quieting the mechanical vibration noise caused when a resonance occurs at the load machine fan cover. Other system characteristics are also affected by the carrier frequency. Higher carrier frequencies cause additional heating of the inverter because of faster transistor switching speeds. Overheating of the inverter may become a

problem at higher carrier frequencies and extremely heavy loads. Consult factory

before changing.

9-6

TOSHIBA

9.4

JUMP FREQUENCY GROUP PARAMETERS

JUMP FREQUENCY #1 (ITEM 1) - Use this function to set the beginning point of a frequency bandwidth to be skipped when running a motor. This function is to be used in conjunction with the bandwidth which is set by Jump Width #1. This function is to be used when a certain frequency is to be avoided, such as the resonance frequency of a loaded machine. Frequency jump does not engage when either accelerating or decelerating through the programmed frequencies and bandwidths. It does prevent a frequency setting from running continuously in one of the bandwidths assigned to be locked out by this procedure.

JUMP WIDTH #1 (ITEM 2) - Use this function to set the bandwidth for Jump

Frequency #1.

JUMP FREQUENCY #2 (ITEM 3) - Use this function to set the beginning point of a second frequency bandwidth to be skipped when running a motor. This function is to be used in conjunction with the bandwidth which is set by Jump Width #2. This function should be used when a second resonant frequency should be avoided.

JUMP WIDTH #2 (ITEM 4) - Use this function to set the bandwidth for Jump

Frequency #2.

JUMP FREQUENCY #3 (ITEM 5) - Use this function to set the beginning point of a third frequency bandwidth to be skipped when running a motor. This function is to be used in conjunction with the bandwidth which is set by Jump Width #3. This function should be used when a third resonant frequency should be avoided.

JUMP WIDTH #3 (ITEM 6) - Use this function to set the bandwidth for Jump

Frequency #3.

PIP SETPOINT CONTROL SELECT (ITEM 7) - Use this function to select proportional, integral, or differential gain (PIP) either "on" or "off". This function is to be used in conjunction with the following functions of Proportional Gain, Pifferential Gain, and

Integral Gain.

PROPORTIONAL GAIN (ITEM 8) - Use this function to set the gain of the PIP control input signal.

INTEGRAL GAIN (ITEM 9) - Use this function to adjust the period of integration when comparing the set point to the feedback signal.

PIFFERENTIAL GAIN (ITEM 10) - Use this function to adjust the differential gain and stabilize the system when "hunting" occurs.

LAG TIME CONSTANT (ITEM 11) - Use this function to adjust the time of response when a change in the feedback signal occurs.

9-7

TOSHIBA

9.5 DISPLAY GROUP PARAMETERS

UNIVERSAL UNIT MULTIPLICATION FACTOR (ITEM 1) - The LED display can be changed to display values other than Hz. Revolution and linear speed such as RPM can be displayed. Use this function as a multiplication or division (fractional multiplication) scaler to convert to other units.

LOW SPEED DETECTION (ITEM 2) - Use this function to setup a low speed signal output. This function allows the drive to signal when the output frequency is greater than or equal to the selected "low speed frequency". The LOW(LL) terminal (see control/ driver terminal block details on page 5-5) is normally the high impedance state of an open collector transistor. This terminal will go low (ground) when the low speed detection frequency is reached.

SPEED REACH SELECTION (ITEM 3) - Selects the option to output a signal when an acc/dec is complete or when the output frequency is within a selected range. The

RCH(UL) terminal (see control/driver terminal block details on page 5-5) is normally the high impedance state of an open collector transistor. This terminal will go low (ground) when the speed reach detection frequency is reached. If a frequency range is selected

then "Speed Reach Detection Range" and "Speed Reach Reference" functions should also be set.

SPEED REACH DETECTION RANGE (ITEM 4) - Use this function to specify a range of frequencies, above and below the speed reach reference frequency. When the output frequency is within this range terminal RCH(UL) will be "on". See functions "Speed

Reach Selection" and "Speed Reach Reference".

SPEED REACH REFERENCE (ITEM 5) - Use this function to set the speed reach detection frequency in the center of the speed reach detection range. See functions "Speed Reach Selection" and "Speed Reach Detection Range".

DC INJECTION VOLTAGE START FREQUENCY (ITEM 6) - Use this function to set the frequency at which DC injection voltage will begin to be applied to a motor during a decelerating stop. This function is used for precise positioning (inching) of the motor driven equipment. Use this function in conjunction with functions "DC Injection Voltage" and "DC Injection Time".

DC INJECTION VOLTAGE (ITEM 7) - Use this function to specify the percentage of total DC injection to apply during the injection time. Use this function in conjunction with functions "DC Injection Voltage Start Frequency" and "DC Injection Time".

DC INJECTION TIME (ITEM 8) - Use this function to specify the length of time that the DC injection voltage is to be applied. Use this function in conjunction with functions "DC

Injection Voltage" and "DC Injection Voltage Start Frequency".

OUTPUT VOLTAGE REGULATION (ITEM 9) - This function allows the V/f characteristics to be set for a motor with a lower rated voltage by setting the V/f characteristics for 100% output voltage and then proportionally reducing the output

voltage to the required level. An output voltage greater than the input voltage is not

possible but the output voltage can be reduced proportionally to the input voltage.

OVERVOLTAGE STALL PROTECTION SELECT (ITEM 10) - Use this function to select an automatic lengthening of the deceleration time. Large inertia loads and/or rapid

deceieration can create motor regeneration overvoitage on the DC bus. This condition can cause a trip and use of this function should be considered.

9-8

9.6 SPEED GROUP PARAMETERS

AC LINE/INVERTER TRANSFER SIGNAL (ITEM 1) - Use this function to setup the inverter to allow a motor load to be transferred between the inverter and the AC line power by a signal to the inverter. This is used oniy when the "Muiti-Functionai

Option Board is instaiied.

MULTISPEED RUN FREQUENCY #1 (ITEM 2) - Use this function to set up 1st of 7 preset speed frequencies SRI. This frequency is run by input terminai connections. See Input Terminal Operations Page 10-1.

MULTISPEED RUN FREQUENCY #2 (ITEM 3) - Use this function to set up 2nd of 7 preset speed frequencies SR2. This frequency is run by input terminai connections. See Input Terminal Operations Page 10-1.

MULTISPEED RUN FREQUENCY #3 (ITEM 4) - Use this function to set up 3rd of 7 preset speed frequencies SR3. This frequency is run by input terminai connections. See Input Terminal Operations Page 10-1.

MULTISPEED RUN FREQUENCY #4 (ITEM 5) - Use this function to set up 4th of 7 preset speed frequencies SR4. This frequency is run by input terminai connections. See Input Terminal Operations Page 10-1.

TOSHIBA

MULTISPEED RUN FREQUENCY #5 (ITEM 6) - Use this function to set up 5th of 7 preset speed frequencies SR5. This frequency is run by input terminai connections. See Input Terminal Operations Page 10-1.

MULTISPEED RUN FREQUENCY #6 (ITEM 7) - Use this function to set up 6th of 7 preset speed frequencies SR6. This frequency is run by input terminai connections. See Input Terminal Operations Page 10-1.

FIRESPEED OVERRIDE FREQUENCY (ITEM 8) - Use this function to set up 7th of 7 preset speed frequencies SR7. This frequency is run by input terminai connections. See Input Terminal Operations Page 10-1.

9-9

TOSHIBA

9.7 PATTERN FREQUENCY GROUP PARAMETERS

FORWARD/REVERSE ROTATION SELECT (ITEM 1) - Use this function to select between a forward or reverse motor rotation.

PRIORITY OF RR TERMINAL INPUT (ITEM 2) - Use this function to activate the terminal, either IV or RR, into which the analog reference signal will be input.

MODE FOR PATTERN RUN (ITEM 3) - Use this function to select where the start command will come from.

TIME UNIT FOR PATTERN RUN TIME SELECT (ITEM 4) - Use this function to select the time units to be used in the pattern run.

QUANTITY OF PATTERN RUN CYCLES (ITEM 5) - Use this function to setup the number of times that a pattern run is to be repeated.

PATTERN #1 RUN TIME (ITEM 6) - Use this function to set the run time of the preset speed frequency SR1.

PATTERN #1 DRIVE CHARACTERISTIC (ITEM 7) - Use this function to select the type of run for preset speed frequency #1. The selection can be a forward or reverse run, using either ACC/DEC #1 or ACC/DEC #2.

PATTERN #2 RUN TIME (ITEM 8) - Use this function to set the run time of the preset speed frequency SR2.

PATTERN #2 DRIVE CHARACTERISTIC (ITEM 9) - Use this function to select the type of run for preset speed frequency #2. The selection can be a forward or reverse run, using either ACC/DEC #1 or ACC/DEC #2.

PATTERN #3 RUN TIME (ITEM 10) - Use this function to set the run time of the preset speed frequency SR3.

PATTERN #3 DRIVE CHARACTERISTIC (ITEM 11) - Use this function to select the type of run for preset speed frequency #3. The selection can be a forward or reverse run, using either ACC/DEC #1 or ACC/DEC #2.

PATTERN #4 RUN TIME (ITEM 12) - Use this function to set the run time of the preset speed frequency SR4.

PATTERN #4 DRIVE CHARACTERISTIC (ITEM 13) - Use this function to select the type of run for preset speed frequency #4. The selection can be a forward or reverse run, using either ACC/DEC #1 or ACC/DEC #2.

PATTERN #5 RUN TIME (ITEM 14) - Use this function to set the run time of the preset speed frequency SR5.

PATTERN #5 DRIVE CHARACTERISTIC (ITEM 15) - Use this function to select the type of run for preset speed frequency #5. The selection can be a forward or reverse run, using either ACC/DEC #1 or ACC/DEC #2.

9-10

9.7 PATTERN FREQUENCY GROUP PARAMETERS (cont'd)

PATTERN #6 RUN TIME (ITEM 16) - Use this function to set the run time of the preset speed frequency SR6.

PATTERN #6 DRIVE CHARACTERISTIC (ITEM 17) - Use this function to select the type of run for preset speed frequency #SR6. The selection can be a forward or reverse run, using either ACC/DEC #1 or ACC/DEC #2.

PATTERN #7 RUN TIME (ITEM 18) - Use this function to set the run time of the preset speed frequency SR7 (Firespeed Override Frequency).

PATTERN #7 DRIVE CHARACTERISTIC (ITEM 19) - Use this function to select the type of run for preset speed frequency #SR7 (Firespeed Override Frequency). The selection can be a forward or reverse run, using either ACC/DEC #1 or ACC/DEC #2.

JOG FREQUENCY (ITEM 20) - Use this function to set the frequency at which the inverter will operate while in the jog mode. Used for moving in small increments when precise positioning of motor driven equipment is required.

JOG STOP SELECT (ITEM 21) - Use this function to select between three methods of stopping during a jog run.

TOSHIBA

START-UP FREQUENCY (ITEM 22) - Use this function to set the frequency at which the inverter will begin operating. In the manual control mode the frequency display will change as the "up" and "down" keys are pressed. However, an actual output does not occur until the start-up frequency is reached. In the terminal input mode the display will remain at zero until the start-up frequency is reached. This function along with the

voltage boost function, allows the user to obtain an optimum boost level. See the

illustrations below.

Start-Up Frequency

RUN FREQUENCY (ITEM 23) - Use this function to select a frequency to initiate inverter run/stop control.

Start-Up Frequency with Voltage Boost

OUTPUT FREQUENCY

9-11

TOSHIBA

9.7 PATTERN FREQUENCY GROUP PARAMETERS (cont'd)

RUN FREQUENCY HYSTERESIS (ITEM 24) - Use this function to offset the inverter run frequency. When the frequency reference signal reaches the Frun + Fhys point, the drive will ramp the motor to that speed. The inverter will continue to follow the reference signal until it falls below the Frun - Fhys at which time the drive will ramp the motor to a stop. See the illustration below.

9 -12

10.0 Input Terminal Operating Functions

Terminal operations are described as those operational features that can be controlled by opening or closing relays (switches) across the terminal block (see Control/Driver Board Terminal Block Details page 5-5). All of the functional combinations which can be accessed by terminal control are discussed in this section. Remote operations from the terminals are possible even if the inverter is in the manual control mode, however many of the terminals are multi-functional

(used for more than one function) and must be programmed for a particular application. Also some of the terminals can be program disabled. Many of the operations that can be performed by this inverter require program configuration and use of the terminals. Some of these functions include Jog, Remote preset speeds. Remote meters. Outputting limit signals, and remote start/stop.

10.1 Input Terminal Selection Function

The following chart shows all of the functional combinations for input terminal selection function [l.tb]. See ITEM 5 page 7-3.

TOSHIBA

Input terminal

selection

parameter :1 .tb

0: SS2, SS3 OFF ON ON 3rd speed operating frequency

1: JOG, SS3 OFF OFF ON 1st speed operating frequency

2: SS2, AD2 ON/OFF OFF ON 1st speed operating frequency

3: JOG, AD2 ON/OFF ON OFF Jogging run operating frequency

AD2/SS3-CC JOG/SS2-CC SS1-CC

ON/OFF OFF OFF Operating frequency set via PP, IV, RR terminals

ON/OFF ON OFF 2nd speed operating frequency ON/OFF ON ON 3rd speed operating frequency

ON/OFF OFF OFF Operating frequency set via PP, IV, RR terminals

ON/OFF OFF ON 1st speed operating frequency

Terminal Connection Selected operating

frequency

OFF OFF OFF Operating frequency set via PP, IV, RR terminals OFF OFF ON 1st speed operating frequency OFF ON OFF 2nd speed operating frequency

ON OFF OFF 4th speed operating frequency ON OFF ON 5th speed operating frequency ON ON OFF 6th speed operating frequency ON ON ON 7th speed operating frequency

OFF OFF OFF Operating frequency set via PP, IV, RR terminals OFF ON OFF Jogging run operating frequency

ON OFF OFF 2nd speed operating frequency ON OFF ON 3rd speed operating frequency

Note: When function [l.tb] is set to 2 or 3 the [AD2] function is activated. This function enables

the user to remotely switch between the ACC/DEC patterns 1 and 2, provided [SEL2]=0.

If [SEL2]=1 then the only pattern available is given by [ACC2], [DEC2], or [Pt.2j. With AD2-CC terminals shorted (ON) all ACC/DEC patterns are run using the settings of the [ACC2], [DEC2], or [Pt.2] parameters.

10-1

TOSHIBA

10.2 Starting/Stopping-Remote Control

The remote STARTING/STOPPING possibilities are identified in the following

figure and table.

START/STOP Terminals Connections

(see terminal block detail section 5.6)

V.l.y

’ T T

stI R

v.J.y'

C:3

I • i •

v.:.y

Remote START/STOP Connections Possibilities

Terminal Connection Action

ST-CC F-CC R-CC

OFF ON/OFF ON/OFF The inverter is OFF. OFF will be displayed. If running

when ST-CC is broken the motor will coast to a stop. ON OFF OFF The inverter is ON but not running. ON ON OFF The inverter is ON and will run in a FORWARD direction if an

input signal is applied.

ON OFF ON The inverter is ON and will run in a REVERSE direction if an

input signal is applied.

ON ON ON Same as REVERSE connection above.

ON = dry contact closure, OFF = dry contact opening

Notes:

1) With ST-CC (ON), switching F-CC or R-CC (OFF) will cause the motor to decelerate to a stop.

2) If input power is turned off (with MCCB) while inverter is running, the motor will coast to a stop.

Avoid using the input power switch to start and stop the motor use for an emergency stop oniy.

3) Acceleration and Deceleration rates are determined by the preset values of function [:ACC1], [:ACC2] and [:DEC1], [:DEC2].

4) When switching from a forward run to a reverse run the motor will decelerate to a stop then accelerate in the reverse direction.

10.3 Emergency Stop From a Remote Location

A SPST normally closed latch-in type of switch should be connected between ST-CC. This switch can then be located in a remote location. When the switch is "toggled" to latch open, the motor will coast to a stop.

Do not toggie this switch ON again untii the inverter is turned OFF (the

CAUTION

output frequency reads zero) and the motor ioad has stopped rotating.

10.4 Remote control Frequency Setting

The drive can be run at various frequencies by use of external analog voltage and current control signals applied to terminals IV and RR. The keypad is not used for this operation other than assignment of values and programming instructions. It may be desirable from a security standpoint to disable the touchpad, when programming is completed, so that customer parameters and programming cannot be changed or revised. Use function [:RR.cc] item 2 on page 7-5 to set the terminals. When the IV input is selected, an

auto-mode is in effect so that voltage sensing terminal RR will override current sensing terminal IV if a voltage is applied to terminal RR. See Terminal/Jumper

Connections for Input Reference Signals chart on page 5-6.

10-2

10.5 Jog

The jogging frequency is immediately output when the remote JOG is activated. The functions [JOG] and [J.StP] must be preset. In addition, the JOG(SS2) terminal must be set for "JOG". This is accomplished by setting the function parameter [:l.tb] to 1 or 3. The terminal connections are shown below:

O Hz

TOSHIBA

Terminal Connections Required For Remote Jog

Terminal inputs

Notes:

1) A jogging run cannot be engaged by closing the JOG switch during a run.

2) The inverter will decelerate at the selected rate during: deceleration stop, coast to stop, and DC injection stop.

3) F-CC must be broken for DC injection to be applied; breaking only JOG(SS2)-CC allows the inverter to accept other input signals and is not a "true" off.

4) See table on next page for terminal inputs and actions.

10.6 Resetting After a Trip

Pressing reset on the keypad resets the inverter faults. Momentarily closing a normally

open dry contact between terminals RST and COM resets the inverter faults remotely.

When the inverter trips due to an emergency stop or the activation of

one or more of its protective functions, the cause of the fauit must be

CAUTION corrected before resetting the inverter. A forced restart with out prior

fauit correction measures couid damage the inverter and connected devices.

10-3

TOSHIBA

10.7 Pattern Run

(Pt.1)

The pattern run enables the user to run up to seven different speeds automatically, in either forward or reverse directions. It is an extension of the seven preset speeds described on page 9-9. Unlike the Preset Speed Function, the user can pre-select the length of time in which the inverter will operate at each frequency (Sri -Sr7), as well as the acceleration/deceleration pattern used to reach each frequency. The required preset function parameters are as follows:

1) Actual run frequencies (Sri[:S.PrG] Item 2 through 8.

2) The run time for each of these frequencies in the pattern (Pt.1t~Pt.7t) is located in Pattern Frequency Group Parameters [:P.PrG] Item 6, 8, 10,

12, 14, 16, and 18.

3) The particular ACC/DEC drive characteristics, including the run direction, to be used is located in Pattern Frequency Group Parameters [:P.PrG] Item 7, 9, 11,

13, 15, 17, and 19.

The following graph shows a sample of a typical pattern run:

•Sr7) are located in Speed Group Parameter

The run time set for each pattern includes the ACC/DEC time required to reach that particular run frequency. Therefore, care must be taken when choosing run times. For example, if the pattern run time is set for 30 seconds and the acceleration time required to reach the preset frequency is 20 seconds, then the actual run frequency would last only 10 seconds.

- Time

10-4

10.8 PID Set Point Control

All Q-Flowsaver II inverters come standard with set point control. The following information shows how to install and adjust the inverter using set point control. The feedback signal should be either 0-5 volts or a 4-20mA current. It is connected to terminals IV and CC. The set point is adjusted by using a potentiometer. The diagram below shows how a potentiometer should be connected to terminals PP, RR, and CC to control the setpoint. Each of these connections are made to the Control/Driver Board terminal block (see detail Page 5-5). The connection diagram below shows the necessary wiring.

TOSHIBA

Use the following procedures to adjust the setpoint control parameters:

INITIAL SETUP

1) Remove power and place the jumper connections JP1 and JP2 (See detail 1 or 2 Page 5-5 and Jumper/Terminal Connections and Functions Page 5-6) in the correct positions for the type of feedback signal used; power can then be applied again.

2) Set acceleration and deceleration times to 5 seconds (see Setup Parameters Item # 1 and 2).

3) Adjust the bias and gain for the systems feedback signal. For example, typically the motor slows down when the feedback signal goes above the setpoint. This action can be reversed by exchanging the data between F-P1 and F-P2 (see Setup Parameters Item # 6 and 8).

4) Turn on the set point (PID) control (see Jump Frequency Group parameters Item #7).

5) Set proportional gain to 250 (see Jump Frequency Group parameters Item #8).

6) Set integral gain to 100 (see Jump Frequency Group parameters Item #9).

7) Set differential gain to 0 (see Jump Frequency Group parameters Item #10).

8) Set lag-time constant to 255 (see Jump Frequency Group parameters Item #11).

9) Run system.

10-5

TOSHIBA

10.8 PID Set Point Control (cont'd)

READJUSTMENT

1) For faster response time set larger proportional gain, shorter integral gain and/or

2) To stabilize the system adjust increase anti-hunting gain, increase lag-time constant

HAVING TROUBLE?

Please check the following list. These are things which will cause the PID loop to operate

Incorrectly.

1) FEEDBACK - Make sure that the feedback signal has the correct polarity. Make

2) SOFTWARE - Make sure that the Inverter main software Is Version 5.3 (see Page 8-1

3) SETPOINT - Make sure that the setpoint potentiometer is connected correctly.

shorter acceleration and deceleration times.

and/or slow the response time.

sure that jumpers JP1 and JP2 (See Detail 1 or 2 on Page 5-5) are correctly set.

"Normal Status Monitoring").

4) START - Make sure that the drive is given a run command by either contact closure or pressing the keypad flL/A/button.

10-6

11.0 Output Terminal Operating Functions

The inverter provides terminals for outputting signals to external components. A number of selectable "operating" output signals, as well as "fault" output signals, are available. These output signal terminals are located on the terminal board (See Control/Driver Terminal Block Details on page 5-5).

11.1 Selectable Outputs

The output terminals RCH(UL) and LOW(LL) are multifunctional and are selectable through function [:0.tb] (See item 6 on page 7-3). The type of selections are available as shown below: LL Outputs a signal when frequency is greater than or equal to the LL value. UL Outputs a signal when frequency is equal to UL value. LOW Outputs a signal when frequency is greater than or equal to the LOW SPEED

DETECTION VALUE "LF".

RCH Outputs a signal based upon the selection of the RCH parameters rCH, rrCH, FrCH.

All output signals are open-collector with 50mAdc~24Vdc ratings.

The illustrations below show output timing diagrams for the upper and lower frequency limits and for low speed and speed reach signals.

TOSHIBA

Upper/lower limit frequency signal output

Low speed/speed reach signal output with rCH=1

Low speed/speed reach signal output with [:rCH]=0

TOSHIBA

11.2 Inverter to Relay/PC Connections

Terminals RCH (UL) and LOW (LL) of the control circuit terminal block are open collector outputs which float in an open state. When the predesignated frequency has been reached the terminals can sink 24Vdc at SOmAdc to ground. P24 supplies 24Vdc through the relay colls to the RCH (UL) and LOW (LL) terminals for relay activation. Connections are shown below for either relay logic or programmable controller Inputs. Notice that there is no difference in the circuits except how the relay outputs are utilized.

Inverter-to-programmable controller

Inverter-to-relay connections

connections

Relay Logic Outputs

* Free-wheeling diode (Use lamp 1000PIV or similiar) to be oriented across load so that it does

not conduct during normal current flow.

(Consult factory for specific applications)

Note:

When an output frequency fluctuates in the vicinity of a frequency to be reached, the reach signal may alternately turn on and off because of the lack of hysteresis in the reach signal.

11.3 Fault-Detection Output Terminals

When any of the inverter's system protection features are activated and the inverter trips (See list of probable causes on Page 8-3), the cause of the problem will be displayed and a fault-detection relay will be activated. This will cause the contacts associated with the Fault-Detection Output Terminals to change state. Three fault detection terminals

FLA, FLB, and FLC are provided as a NO, NO form C contact rated for a 250Vac/30Vdc

2A output.

NO NO

O I o

FLA FLB FLC

Terminal Connections

11 -2

Internal To Inverter

11.4 Calibration of Remote Meters

Many times an application requires that a frequency meter (FM) or ammeter (AM) be remotely located. Attachment and calibration of a remote meter is a easy procedure. The meter leads should be connected to the appropriate terminals while observing correct polarity. The calibration of the meter is performed with the inverter keypad while observing the meter. The meter should be zeroed with the set screw before calibrating.

If the meter is not visible from the inverter site, then the meter should be viewed periodically as the keypad is adjusted. Also the meter can be connected through a temporary length of cable for easy viewing. This temporary cable should be the same size and length as the permanent cable.

Use the following diagram for connecting a Frequency Meter (FM):

Terminal Connection (FM)

TOSHIBA

Frequency Meter

Use the following procedure to calibrate the (FM) meter:

5) Press the READ/WRITE key to store this setting to non-volatile EEPROM

Start the inverter to output a run frequency such as 60 Hz j j j

Press "down" key while pressing CLEAR/RESET key to display ; /— j j Press the RUN key to display : qIJ jj

Adjust the analog meter reading to match the digital display reading by pressing the "up" or "down" keys.

memory.

Zero adjust screw

Note: Use a 1 mAdc ammeter or

7.5Vdc voltmeter. Connect the meter across terminals FM-CC. Use shielded cable (1000 ft. maximum length).

6) Press the CLEAR/RESET key to return to the normal frequency display ¡-¡j j j j

Although the above procedure shows calibration of the remote meter at a running frequency of 60Hz; better resolution of the meter can be obtained if the inverter is running at the maximum frequency. The motor load should be disconnected for

FM calibration at the highest frequency.

11 -3

TOSHIBA

11.4 Calibration of Remote Meters (cont'd)

Use the following diagram for connecting a Frequency Meter (AM):

Terminal Connection (AM)

Ammeter

Use the following procedure to calibrate the (AM) meter:

Start the inverter to output a run frequency such as 60 Hz /-,/ / j j

Press "down" key while pressing CLEAR/RESET to display ; j— j j

Press either the "up" or "down" key to display : i—i i i Press the RUN key to display :/ [value]

Adjust the analog meter reading to match the digital display reading by pressing the "up" or "down" keys.

Press the READ/WRITE key to store this setting to non-volatile EEPROM

memory.

Zero adjust screw

Note: Use a 1 mAdc ammeter or

7.5Vdc voltmeter. Connect the meter across terminals AM-CC. Use shielded cable (1000 ft. maximun length).

I I I I

Press the CLEAR/RESET key to return to the normal frequency display j j j

11 -4

12.0 Spare Parts List/After Sales Service

12.1 Requesting After Sales Service

When requesting after-sales service, report the contents of the following PROBLEM

INFORMATION SHEET, which will help repair the system quickly.

Problem Information Sheet

Item

Customer's name

Refer to Person In charge

Address Telephone No.

Inverter

spec.

Delivery date Time in service Date when problem arose

Status of Use

Phenome non

Detailed desorlptlon of problem:

Model No. Serial No. Test No.

Use Motor rating

Ambient condition

Power souroe

State of motor when problem was

found

Frequenoy of problem

Trouble Indicator

Poles, Made by Toshiba? New? Alternate? Continuous? Indoor? Outdoor? Humidity: Dust composition and size: Presenoe of salt and extent of corrosion from It: Vibrations, In miorometers: Presenoe of corrosive gas: Availability of air conditioning: Number of phases: Voltage between LI phase and L2 phase: Voltage between L2 phase and L3 phase: Voltage between L3 phase and LI phase: Number of Hz: Problem ooourredhours after motor had been started. Motor has been stopped for hours. Problem occurred during perlodio Inspection? Problem ooourred when motor was started? Problem occurred during acoeleratlon? Problem occurred during deceleration? Problem ooourred while motor was not running? First time? Problem ooourred times In the past. Problem ooours sometimes? Problem ooours every time motor Is operated? When did problem first occur?

□ NO DISPLAY □ OC1 □ OC2 □ OC3 □ OCA □ OCL □ OP2 □ OP □ OL □ OH □ EF □ Err.2 □ Err.3 □ Err.4 □ Err.5 □ Err.6 □ EEP □ EEP2 □ EEP3 □ ERR.t

Number of units?

_H2i.

TOSHIBA

Hz.

Made by another oompany?

Temperature range?

Temporary diagnosis and oorreotive action:

Date defeotlve produot shipped: To: Deadline for repairs:

12 -1

TOSHIBA

12.2 Recommended Spare Parts

RANK B B B B B A A A A B

INVERTER PCB PCB MOV 1-3 REC1-3 R21 FU1-1A FU2 IGBT1 - 6 FU R,S,T DC

UNIT CONTROL DRIVER SURGE BRIDGE SOFT START CONTROL DC SUPPLY AC BUS

Q2-2035

Q2-2055

Q2-2080

Q2-2110

Q2-2160

Q2-2220

Q2-2270

Q2-2330

Q2-4055 USED ATQ 0.8A USED 680uF

Q2-4080 USED ATQ 0.8A 1000 uF

Q2-4110 USED ATQ1.6A 1800 uF

Q2-4160 USED ATQ1.6A 2700 uF

Q2-4220 USED ATQ1.6A 1800 uF

Q2-4270 USED ATQ1.6A 2700 uF

QTY1 NOT QTY3 QTY1 QTY1 NOT

USED

VF3B-0100E

QTY1 NOT QTY3 QTY1 QTY1 NOT

USED

VF3B-0100E

QTY1 NOT QTY3 QTY1 QTY1 NOT

USED

VF3B-0100E

QTY1 NOT QTY3 QTY1 QTY1 NOT

USED

VF3B-0100F

QTY1 NOT QTY3 QTY1 QTY1 QTY1

USED

VF3B-0100F

QTY1 NOT QTY3 QTY1 QTY1 QTY2

USED

VF3B-0100G

QTY1 NOT QTY3 QTY1 QTY2P QTY2

USED

VF3B-0100G2

QTY1 NOT QTY3 QTY3 QTY2P QTY2

USED

VF3B-0100G2

QTY1 NOT QTY3 QTY3 QTY1 QTY2

VF3B-0101E TNR23G102K ME701603 100 OHM-20W SOOVac A070F020 MG2SQ6ES1 400VDC

QTY1 NOT QTY3 QTY3 QTY1 QTY2

VF3B-0101E TNR23G102K ME701603 100 OHM-20W SOOVac A070F02S MG2SQ6ES1 * A050F040 400VDC

QTY1 NOT QTY3 QTY3 QTY1 QTY2

VF3B-0101F TNR23G102K ME701603 40 OHM-30W SOOVac A070F040 MGS0N2YS40 * A050F040 400VDC

QTY1 NOT QTY3 QTY1 QTY1 QTY2

VF3B-0101F TNR23G102K 50U6P43 40 OHM-30W SOOVac A070F060 MGS0N2YS40 * A050F060 400VDC

QTY1 NOT QTY3 QTY1 QTY2S QTY2

VF3B-0101G TNR23G102K 50U6P43 10OHM-30W SOOVac A070F060 MG7SN2YS40 * A050F080 400VDC

QTY1 NOT QTY3 QTY1 QTY2S QTY2

VF3B-0101G1 TNR23G102K 75U6P43 10OHM-30W SOOVac A070F080 MG100Q2YS1 *A050F100 400VDC

ABSORBER RECTIFIER RESISTOR FUSE FUSE FUSE CAP

... QJY 1

TNR23G561K ME400402 20 OHM-20W

TNR23G561K ME400403 20 OHM-20W

TNR23G561K 50L6P43 10OHM-30W

TNR23G561K 75L6P43 10OHM-30W

TNR23G561K 75L6P43 6 OHM-40W AGC3A A050F080 MG100J2YS40 •A02SR100

TNR23G561K 100L6P43 6 OHM-40W AGC3A A050F100 MG1S0J2YS1 •A02SR150

TNR23G561K 100L2G43 10OHM-30W AGC3A A050F12S MG1S0J2YS1 * A02SR200

TNR23G561K 110L2G43 10OHM-30W AGC3A A050F1S0 MG200J2YS1 * A02SR200

USED

6JX20 MG2SJ6ES40

... QJY 1

USED

6JX30 MGS0J6ES40

.... Q JY 1

USED

A050F0S0 MGS0J6YS40 * A02SR040

.... Q JY 1

USED

A050F060 MG75J2YS9 * A02SR080

.... Q JY 1

.. QJY 1

QTY1 NOT QTY1

USED 1000 uF

400VDC

QTY1 NOT QTY1

USED 1800 uF

400VDC

QTY3 ** QTY 3 QTY1

2700 uF 400VDC

QTY3 ** QTY 3 QTY 2

1800 uF

400VDC

QTY3 ** QTY 3 QTY 2

2700 uF 400VDC

QTY3 ** QTY 3 QTY3

1800 uF

400VDC

QTY3 ** QTY 3 QTY 4

1800 uF

400VDC

QTY3 ** QTY 3 QTY3

3300 uF 400VDC

QTY1 NQT QTY 2

QTY1 ** QTY 3 QTY 2

QTY3 ** QTY 3 QTY 2

QTY3 ** QTY 3 QTY 4

12-2

TOSHIBA

12.2 Recommended Spare Parts (cont'd)

RANK B B B B B A A A A B

INVERTER PCB PCB MOV 1-3 REC1-3 R21 FU1-1A FU2 IGBT1-6 FU R,S,T DC

UNIT CONTRO L DRIVER SURGE BRIDGE SOFT START CONTROL DC SUPPLY AC BUS

ABSORBER RECTIFIER RESISTOR FUSE FUSE FUSE CAP

Q2-4330

QTY1 NOT

VF3B-0101G2 TNR23G102K

QTY1 QTY1

Q2-4400

VF3C-1200C

QTY1 QTY1

Q2-4500 ATO 2.5A 3300 uF

VF3C-1200C

QTY1 QTY1

Q2-4600 ATO 2.5A 3300 uF

VF3C-1200C

QTY1 QTY1

Q2-4800 ATO 2.5A 2700 uF

VF3C-1200C 355890

QTY1 QTY1

Q2-410K

VF3C-1200C 355890

QTY1 0TY1

Q2-412K

VF3C-1200C 35589

QTY1 0TY1

Q2-415K

VF3C-1200C

USED ATO 1.6A

35589X TNR23G102K

35589Z TNR23G102K

0TY3

0TY3 0TY3

TNR23G102K

0TY3 0TY3

TNR23G102K

0TY3 0TY6

TNR23G102K

0TY3 0TY6

0TY1 OTY 2S OTY 2 ** OTY 1

75U6P43

100U6P43

100U2G43

110U2G43

160U2G43

110U2G43

160U2G43

10 0HM-30W

0TY1 OTY 2S OTY 2 ** OTY 1

6 OHM-40W

0TY1 OTY 2S OTY 2 ** OTY 1

6 OHM-40W

OTY 2S+2P OTY 2 ** OTY 1

6 OHM-40W

OTY 2S+2P OTY 2 ** OTY 1

6 OHM-40W

OTY 2S+2P OTY 2 ** OTY 1

6 OHM-40W

OTY 2S+2P OTY 2 ** OTY 1

6 OHM-40W

OTY 2S OTY 2 OTY 2 OTY 6+6 ** OTY 3 OTY 12

2 OHM-300W

500 Vac A070F100 MG100O2YS1 •A050F100 400VDC

ATO 1.6A

500 Vac A070F100 MG150O2YS1 *A050F125 400VDC

500 Vac A070F150 MG150O2YS1 •A050F150 400VDC

500 Vac A070F150 MG200O1US1 * A050F200 400VDC

500 Vac A070F200 MG200O1US1 * A050F250 400VDC

ATO 2.5A 3300 uF

500 Vac A070F300 MG300O1US1 * A050F300 400VDC

ATO 2.5A 3300 uF

500 Vac A070F400

ATO 6.25A

500 Vac FO400

6.6URD32TT

OTY3

OTY 6

MG400O1US41

MG300O1US11 MG30001US21

** OTY 3 OTY 4

** OTY 3

* A050F400 400VDC

6.6URD32TT FO400 400VDC

2700 uF

OTY 6

OTY 8

OTY 10

3900 uF

Q2-420K

QTY1 0TY1

VF3C-1200C

35589Z TNR23G102K

Notes: * Optional components

** Semiconductor fuse with 200K amp interrupting capability

***

Semiconductor fuse with 10OK amp interrupting capability

****

Semiconductor fuse with 50K amp interrupting capability Rank A signifies parts of relatively higher necessity. Rank B signifies parts of relatively lower necessity.

0TY3 0TY6

160U2G43

OTY 2P+2P OTY 2 OTY 2 OTY 9+9 ** OTY 3

2 OHM-300W

ATO 6.25A

500 Vac FO550

6.6URD32TT

MG300O1US11 MG30001US21

6.6URD32TT FO550 400VDC

OTY 16

3900 uF

12-3

TOSHIBA

12.2 Recommended Spare Parts (cont'd)

RANK C C A C c C C C C C

INVERTER PCB PCB 4-4B PCB 5-5E HCT HCT LI FAN FOR FAN FOR MS1 MSX

UNIT KEYPAD SNUBBER G-E DC BUS OUTPUT DC HEAT SINK CABINET CO NTACTOR RELAY

CIRCUIT REACTOR

Q2-2035 USED USED HC-S100M4P15E USED 1 mH USED USED USED

Q2-2055 USED USED HC-S100M4P15E USED 0.6 mH USED USED

Q2-2080 USED USED HCS150M4P15N USED 0.4 mH USED USED

Q2-2110 USED USED HC-S100M4P15E USED 0.3 mH USED USED

Q2-2160 USED USED HC-S150M4P15N USED 0.2 mH USED

Q2-2220 USED USED HC-S200M4P15K USED 0.2 mH USED

Q2-2270 USED USED HC-S200M4P15K USED 0.15 mH USED

Q2-2330 USED USED HC-S200M4P15K USED 0.1 mH USED

QTY1 NOT NOT QTY1 NOT QTY1 NOT NOT QTY1 NOT

35751B 45mV/1 OOA 13A JH1a-30A

QTY1 NOT NOT QTY1 NOT QTY1 QTY1 NOT QTY1 NOT

35751B 45mV/1 OOA 21 A 113XN0181 JH1a-30A

QTY1 NOT NOT QTY1 NOT QTY1 QTY2 NOT QTY1 NOT

35751B 45mV/150A 30 A 113XN0181 PC-5

QTY1 NOT NOT QTY1 NOT QTY1 QTY2 NOT QTY1 NOT

35751B 45mV/1 OOA 38 A 129XR0281 PC-5

QTY1 NOT NOT QTY1 NOT QTY1 QTY2 NOT QTY1 QTY1

35751B 45mV/150A 57 A 129XR0281 C25A JCIa-lOA

QTY1 NOT NOT QTY1 NOT QTY1 QTY2 NOT QTY1 QTY1

35751B 45mV/200A 76 A 129XR0281 C35A JCIa-lOA

QTY1 NOT NOT QTY1 NOT QTY1 QTY2 NOT QTY1 QTY1

35751B 45mV/200A 92 A 129XR0281 C50A JCIa-lOA

QTY1 NOT NOT QTY1 NOT QTY1 QTY2 NOT QTY1 QTY1

35751B 45mV/200A 114A 129XR0281 C50A JCIa-lOA

Q2-4055 USED USED HC-S100M4P15E USED 2.5 mH USED USED USED

Q2-4080 USED USED HC-S70M4P15E USED 1.8 mH USED USED

Q2-4110 USED USED HC-S100M4P15E USED 1.3 mH USED USED

Q2-4160 USED USED HC-S70M4P15E USED 0.9 mH USED USED

Q2-4220 USED USED HC-S100M4P15E USED 0.7 mH USED USED

Q2-4270 USED USED HC-S100M4P15E USED 0.5 mH USED

QTY1 NOT NOT QTY1 NOT QTY1 NOT NOT QTY1 NOT

35751B 45mV/1 OOA 11 A JC1aF-15A

QTY1 NOT NOT QTY1 NOT QTY1 QTY1 NOT QTY1 NOT

35751B 45mV/70A 15 A 113XN0181 JH1a-30A

QTY1 NOT NOT QTY1 NOT QTY1 QTY1 NOT QTY1 NOT

35751B 45mV/1 OOA 20 A 113XN0181 JH1a-30A

QTY1 NOT NOT QTY1 NOT QTY1 QTY1, NOT QTY1 NOT

35751B 45mV/70A 29 A 113XN0181 PC-5

QTY1 NOT NOT QTY1 NOT QTY1 QTY2 NOT QTY1 NOT

35751B 45mV/1 OOA 39 A 129XR0181 PC-5

QTY1 NOT NOT QTY1 NOT QTY1 QTY2 NOT QTY1 QTY1

35751B 45mV/1 OOA 50 A 129XR0181 C20A JCIa-lOA

12-4

TOSHIBA

12.2 Recommended Spare Parts (cont'd)

RANK C C A C c c C C C C

INVERTER PCB PCB 4-4B PCB 5-5E HCT HCT LI FAN FOR FAN FOR MS1 MSX

UNIT KEYPAD SNUBBER G-E DC BUS OUTPUT DC HEATSINK CABINET CONTACTOR RELAY

CIRCUIT REACTOR

Q2-4330 USED USED HC-S100M4P15E USED 0.5mH USED

Q2-4400 USED USED USED NNC-20CAW(AMO) 0.4 mH

Q2-4500 USED USED USED NNC-20CTW(AMO) 0.3 mH

Q2-4600 USED NNC-20CAW(AMO) 0.2 mH USED

Q2-4800 USED NNC-20CA(AMO) 0.2 mH

Q2-410K USED NNC-20CA(AMO) 0.15 m H

Q2-412K USED NNC-20CA(AMO) 0.23 m H

Q2-415K HEC-IOOA(AMO) HEC-IOOA(AMO) USED McLean

QTY1 NOT NOT QTY1 NOT QTY1 QTY2 NOT QTY1 QTY1

35751B 45mV/1 OOA 55 A 129XR0281 C35A JCIa-lOA

QTY1 NOT NOT NOT QTY1 QTY1 QTY2 QTY1 QTY1 QTY1

35751B 4V/68A 75 A 129XR0281 113XN0181 C35A JCIa-lOA

QTY1 NOT NOT NOT QTY1 QTY1 QTY2 QTY1 QTY1 QTY1

35751B 4V/82A 88 A 129XR0281 113XN0181 C50A JCIa-lOA

QTY1 QTY3 QTY6 NOT QTY1 QTY1 QTY2 NOT QTY1 QTY1

35751B 33251A 34557A 4V/1 OOA 114A 148VK0281 C50A JCIa-lOA

QTY1 QTY3 QTY6 NOT QTY2 QTY1 QTY2 QTY2 QTY1 QTY1

35751B 33251A 34557A 4V/130A 141 A 148VK0281 113XN0181 C65A JCIa-lOA

QTY1 QTY3 QTY6 NOT QTY2 QTY1 QTY2 QTY2 QTY1 QTY1

35751B 33251A 34557D 4V/160A 175 A 148VK0281 113XN0181 C80A JCIa-lOA

QTY1 QTY3 QTY6 NOT QTY1 QTY1 QTY2 QTY2 QTY1 QTY1

35751B 332510 34557D 4V/212A 220 A 148VK0281 113XN0181 C80A JCIa-lOA

QTY1 QTY3 QTY6 QTY1 QTY2 NOT QTY1 Q TY1 QTY1 QTY1

38552B 344650 40651A 4V/230A 4V/230A 4B1212-230 148VK0281 C125A-E-A JCIa-lOA

Q2-420K HEC-IOOA(AMO) HEC-IOOA(AMO) USED McLean

QTY1 QTY3 QTY6 QTY1 QTY2 NOT QTY1 Q TY1 QTY1 QTY1

38552B 344650 40651A 4V/300A 4V/300A 4B1212-230 148VK0281 C180A-E-A JCIa-lOA

Notes: Rank A signifies parts of relatively highest neoessity.

Rank C signifies parts of relatively lowest neoessity.

12.3 Parts Service Life

In order to obtain the best performance and to get the maximum service life from the inverter it is necessary to perform timely maintenance repairs on some parts of the system even though the equipment may still be functioning with no apparent problems

Use the following service life chart as a guide for major part periodic replacement when the equipment is used in a standard installation service environment.

Service Life Replacement Chart

Part Name Service Life Remarks

Large capacity

electrolytic capacitor

Cooling Fan 3 Years

Contact relays 500,000 operations

5 Years To be electrified semiannually in

case of long term disuse.

Connectors 100 operations Replace pin in case of failure.

12-5

TOSHIBA

13.0 Dimensions/Weights/Component Layouts/Schematics

13.1 Basic Dimensions

FIGURE 2

_________

DIMENSION CHART

DIMENSIONS ARE IN INCHES(MILLIMETERS)

MODEL FIG A B c D E F G H 1 J K

VT130Q2-2035 VT130Q2-2055 2 8.72(221) 11.38(289) 8.41(214) 7.69(195) 12.00(305) 0.28(7) 0.28(7) NA NA NA 12.63(321) VT130Q2-2080 1 15.19(386) 18.63(473) 10.88(276) 16.63(422) 12.88(327) 0.59(15) 0.81(21) 17.81(452) 1.25(32) 7.59(193) NA VT130Q2-2110 1 15.19(386) 18.63(473) 10.88(276) 16.63(422) 12.88(327) 0.59(15) 0.81(21) 17.81(452) 1.25(32) 7.59(193) NA VT130Q2-2160 1 15.19(386) 18.63(473) 10.88(276) 16.63(422) 12.88(327) 0.59(15) 0.81(21) 17.81(452) 1.25(32) 7.59(193) NA VT130Q2-2220 1 17.63(448) 22.38(568) 10.88(276) 19.06(484) 14.75(375) 0.59(15) 0.81(21) 20.25(514) 1.25(32) 7.59(193) NA VT130Q2-2270 1 17.63(448) 22.38(568) 10.88(276) 19.06(484) 14.75(375) 0.59(15) 0.81(21) 20.25(514) 1.25(32) 7.59(193) NA VT130Q2-2330 VT130Q2-4055 VT130Q2-4080 VT130Q2-4110 VT130Q2-4160 VT130Q2-4220 VT130Q2-4270 1 17.63(448) 22.38(568) 10.88(276) 19.06(484) 14.75(375) 0.59(15) 0.81(21) 20.25(514) 1.25(32) 7.59(193) NA VT130Q2-4330 1 17.63(448) 22.38(568) 10.88(276) 19.06(484) 14.75(375) 0.59(15) 0.81(21) 20.25(514) 1.25(32) 7.59(193) NA VT130Q2-4400 1 20.19(513) 25.56(649) 12.38(314) 21.63(549) 19.03(483) 0.59(15) 0.81(21) 22.81 (579) 1.25(32) 8.75(222) NA VT130Q2-4500 1 20.19(513) 25.56(649) 12.38(314) 21.63(549) 19.03(483) 0.59(15) 0.81(21) 22.81 (579) 1.25(32) 8.75(222) NA VT130Q2-4600 1 20.19(513) 36.19(919) 13.25(337) 22.06(560) 26.00(660) 0.59(15) 0.81(21) 22.81 (579) 2.06(52) 8.53(217) NA VT130Q2-4800 1 20.19(513) 36.19(919) 13.25(337) 22.06(560) 26.00(660) 0.59(15) 0.81(21) 22.81 (579) 2.06(52) 8.53(217) NA VT130Q2-410K 1 VT130Q2-412K 1

2 8.72(221)

17.63(448) 22.38(568) 10.88(276)

13.69(348) 15.66(398) 8.88(226) 14.78(375) 10.81(275) 0.41(10) 0.59(15) 15.59(396) 1.23(31) 7.13(181)

15.19(386) 18.63(473) 10.88(276)

17.63(448) 22.38(568) 10.88(276)

20.19(513) 36.19(919)

20.19(513) 37.44(951)

11.38(289)

8.41(214)

13.25(337)

7.69(195) 12.00(305)

19.06(484)

16.63(422) 12.88(327)

19.06(484)

22.06(560) 26.00(660) 0.59(15)

14.75(375) 0.59(15)

0.28(7) 0.28(7) NA NA NA 12.63(321)

0.59(15)

0.81(21) 20.25(514) 1.25(32)

0.81(21) 17.81(452) 1.25(32)

0.81(21) 20.25(514) 1.25(32)

0.81(21)

22.81 (579)

2.06(52) 8.53(217) NA

7.59(193)

NA NA NA NA NA NA

13-1

13.0 Dimensions/Weights/Component Layouts/Schematics

13.1 Basic Dimensions (cont'd)

TOSHIBA

DIMENSIONS

MODEL

VT130Q2-415K 1 59.94(1522) 25.88(657) 14.47(368) 57.00(1448) 58.75(1492) 11.81(300) .69(18) .69(18) VT130Q2-420K 1 59.94(1522) 25.88(657) 14.47(368) 57.00(1448) 58.75(1492) 11.81(300) .69(18) .69(18)

FIG

A B

D E F

13-2

TOSHIBA

13.2 Operating Panel Assembly

(NEMA 4/NEMA 12 Operation Panel - Standard)

7.125

- (181)

3.125(79)

0.094(2)X Typ. both

sides

-O

-0.344(9) Typ. both sides

liX

6.438 (164)

CUTOUT FOR TOUCH-PAD

OPERATION PANEL IN DOOR

(FRONT VIEW)

3.313(84)

TYP (4) 0.203(5)

Connect to terminal CN11 on the controi board

FRONT VIEW OF

TOUCH-PAD

OPERATION PANEL

DIMENSIONS ARE IN INCHES(MILLIMETERS)

13-3

13.3 Shipping Weights

Inverter Shipping Weight

TOSHIBA

Type Pounds Kilograms

Q2-2035 18.0

Q2-2055 19.0 8.6

Q2-2080 54.0 24.5

Q2-2110 56.0

Q2-2160 58.0 26.3

Q2-2220 80.0 36.3

Q2-2270 85.0 38.6

Q2-2330 88.0 39.9

Q2-4055 45.0

Q2-4080 53.0 24.0

Q2-4110 56.0

Q2-4160 58.0 26.3

Q2-4220 98.0 44.5

Q2-4270 100.0

Q2-4330 103.0

Q2-4400 130.0 59.0

8.2

25.4

20.4

25.4

45.4

46.7

Q2-4500 130.0 59.0

Q2-4600 196.0 88.9

Q2-4800 205.0 93.0

Q2-410K

Q2-412K

Q2-415K

Q2-420K

207.0 93.9

223.0

310.0 140.9

440.0 200.0

101.2

13-4

TOSHIBA

13.4 Component Layouts Q2-2035 - Q2-2110

MSI

- o I

Q2-2035 Q2-2055

R21

REC1

> <

’o'

g g

CONN

If)

GND

O o CDCD

MOTOR

Q2-2080

> <

SOURCE

’H

Q2-2110

13-5

13.4 Component Layouts (cont'd) Q2-2160 - Q2-2330

NK MSX

FU1A

TOSHIBA

CONN

MOTOR ^

GND

Q2-2160

► (0>

□

SOURCE

Q2-2220

Q2-2270

Q2-2330

13-6

TOSHIBA

13.4 Component Layouts (cont'd) Q2-4055 - Q2-4160

FU1

<§> <§>

FU1A

HCT

CONN

I ]

MSI

<^> <^>

^ IGBT1

° ° ° oV

Q2-4055

<§>

GND

13-7

13.4 Component Layouts (cont'd) Q2-4220 - Q2-4500

TOSHIBA

Q2-4220 Q2-4270

Г1 MSX

C7)

nl^ T1 Jn

FU 1 & 1A

R21 d1 П R21A d1

IGBT1 I IGBT2^I IGBT3

L] ^ Qy C7A

' PAM 1 ' ' SOURCE

I FAN 111 , I

Й © ©

► <o> <o>

FAN 2

Q2-4330

Q2-4400 - Q2-4500

13-8

TOSHIBA

13.4 Component Layouts (cont'd) Q2-4600

13-9

13.4 Component Layouts (cont'd) Q2-4800 - Q2-410K

TOSHIBA

13-10

‘Furnished on Q2-410Konly

TOSHIBA

13.4 Component Layouts (cont'd) Q2-412K

13-11

13.4 Component Layouts (cont'd) Q2-415K

TOSHIBA

Q2-415K

13 -12

TOSHIBA

13.4 Component Layouts (cont'd) Q2-420K

Optional

Msx Reactor

terminals

o o o

GND

cc £ cc cc £ cc

CIA

CiCl

FU2A o

□

MSI

o o o

)C2A “

nnnnnnn

° SOURCE

o o

FUR

PCB 6A

PCB 6B

PCB 6C ^ PCB 4A

PCB 6D ^PCB4B

'^PCB4

REC1-3A

^ * * ' r\ r\ —• * r\

o o

ZCT

FUS

o o

Snubber

capacitors

FAN

Q2-420K

13-13

- P»

- Ü O “ I ik

o o

) /

h5-i

) Xn

o o 0o o

sQ O

œ O

0 0

o o o.. o

13.5 Schematics

TOSHIBA

13 -14

INPUT

SOOV SOHZ

200-S30V £OHZ

ECN DATE BY

DRAWN!

RB 06/19/9S

CHECKED!

KoL

APPROVED!

TOSHIBA/HOUSTON

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION ANB SHALL NOT EC REPROOUCCIl USCA OR DISCLQSO TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

TITLE!

FLD WQ 2U2 035

REVi

DRAWING ND.I

H 1 I 1

Q2-E035

INPUT

EOOV 3QHZ

E00-a30V 60HZ

ECNttOSa?!

ECN

B D

08/93

DATE BY

DRAWNi

CHECKED!^

APPRDVEDi

RB 06/19/92

TOSHIBA/HOUSTON

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION AND SHALL

NOT BE REPRODUCED. USEDl OR DISCLOSED TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

TITLEi

FLD VQ2 U20 55

REVi

DRAWING ND.i

Q2-E055

1 I 1 J

INPUT

eoov 50HZ

200-S30V 6QHZ

FU/DPT

□PTIDNS

250V 40A

ECNttoeagi 09/93 RB

ECN#0EE34

ECN

07/93 RB

DATE BY

DRAVNi

RB 06/19/98

CHECKED.

APPRDVEDi,

TOSHIBA/HOUSTON

TITLEi

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION AND SHALL

NOT BE REPRODUCED, USED, OR DISCLOSED TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINEO.

USA

REVi

FLD WQ 2U2 080

DRAWING N0,1

H 1 I 1

Q2-a080

A B D

INPUT

2Q0V 50HZ

S00-S30V 60HZ

FU/DPT 250V BOA

□PTIDNS

ECN#03334

ECN DATE BY

07/93

DRAWN»

RB 06/19/93

CHECKEDi

TOSHIBA/HOUSTON

INTERNATIONAL CORPORATION

TOSHIBA INTERNATIONAL CORPORATION AND SHALL

NOT BE REPRODUCEH USEIk OR DISCLOSED TO OTHERS

UNLESS PRIOR VRITTEN AUTHORIZATION IS OBTAINED.

1 F 1 G 1 H

USA

TITLE.

REVi

FLDWQ2U2110

DRAWING ND.i

^ i T-

oa-siio

INPUT

aoov 50HZ

SQ0*-230V 60HZ

FU/OPT 250V lOOA

□PTIDNS

ECN

DATE BY

DRAVNf

RB 06/19/92

CHECKED-

APPRDVEDi

TOSHIBA/HOUSTON

TITLEi

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION AND SHALL NOT SE REPRODUCEa USEa OR DISCLOSED TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

REVi

FLD WQ 2U2 160

DRAWING N0.1

Q3-ai60

¡OPERATION PANEL I ¡PCB2 CNl-1/6^

I____________I

30C

CN8-1 CN8-3

CNI6-I

CN16-3

i i ^

1 ro 04

i i T T

w -*

CONTROL AND BASE PCB1

0 0

z z

N 10 0»

Q Q

r Y

CM -*

INPUT

200/230 VAC

50/60 HZ

FU OPT

250V 150A

1 f

L1(R) I

L2(S) I

COMPONENTS

[®1-3

IRf"'

# 02242 # 02211 6/93 MR

ECN

8/93 MR

DATE BY

DRAWNi

MR 6/92

CHEGKEDi

A^DVpi

fllir

Igi 1

TOSHIBA/HOUSTON

№.

TITLEi

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION AND SHALL

NOT BE REPRDDUCCa USEIX OR OISCLOSEB TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

REVi

FLOWQ2U2220

DRAWING ND.i

Q2-2220

INPUT

200/230 VAC

50/60 HZ

COMPONENTS

j^A |),piA

PCB 1

EON# 02242 8/93 MR EON# 02211

ECN

7/93

DATE BY

DRAWNi

MR 6/92

CHI

A^ROVEDi.

TOSHIBA/HOUSTON

INTERNATIONAL CORPORATION

THIS HATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION AND SHALL

NOT BE REPRODUCEDa USEH OR DISCLOSEO TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINEO.

USA

Igo’m c

TITLEi

FL0WQ2U2270

REVi

DRAWING ND.i

Q2-2270

INPUT

200/230 VAC

50/60 HZ

CN8-1

CN8-31 3

.CN16-1

CNI

6-3

-4cN11-1/6 f f

1 2 g

1 ^

i i T 1

w -*

(OPERATION panel!

I^PCBZ

CN1-1/6Í

----------

30C

C1-C1B

Ft! ftì

r fuse"!

' OPTION

L1(R)

MOV 1-3

R11

CONTROL AND BASE PC81

n 0

z z

M ro u

5 9

Cl u

1 1

u -*

$11$

FU1A

U u L M Li M

L3 » ' T3

-m-

R21A

-m-

,-Q.-

__________

r-s—wo.

CN4A-

-€>

HCT

________________________________________Ü

irff

-* ro C4 >

s s

A B

^1! KllA

EON# 02211 7/93 MR

EON DATE

■TT‘

COMPONENTS

GBT1-3

MOV 1-3

5gMA-1T

600\^ 200A 230VAC MA

ÌM'^2Ì^OHM

TOSHIBA/HOUSTON

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIDNAL CORPORATION AND SHALL

NOT BE REPRODUCED« USEH OR DISCLOSED TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

CONTROL AND BASE PCB1

TITLEi

REVi

OPTIONS

250V 200A

FLOWQ2U2330

DRAWING ND.I

Q2-2330

-0

INPUT

4Q0V 50HZ

400-460V 60HZ

j R

CL LH

Sgl

CL d

z a

460V-60HZ k^rTn

415V-50HZ 1

440V-60HZ K*, im R40/R44 (RED)

■400V-50HZ 1 IHr

3BDV-50HZ

eaov-60HZ

2Q0V-50HZ

II5V-60HZ 108V-SOHZ

RJ 1

R41/R46 <GRAY)

R3B (BLUE)

1R20/RS2

CBRDVN)

ECN

DATE BY

ps.

DRAVNi

RB 06/19/92

CHECKEDi

aPPRDVEDi

tor3|?fe:

CDMPDNENTS

pjBT 1

I”

TOSHIBA/HOUSTON

INTERNATIONAL CORPORATION

TOSHIBA INTERNATIONAL CORPORATION ANB SHALL

NOT BE REPRODUCEa USEa OR DISCLOSEB TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

1 F 1 G 1

USA

OUTPUT

PJ..V.

TITLEi

FLD WQ 2U4 055

REVi

DRAWING ND.1

QE-4055

H 1 I 1 J

D H

INPUT

4D0V SQHZ

400-460V 60HZ

COMPONENTS

GBT 1

FU/DPT

□PTIDNS

500V 40A

ECN DATE

APPRDVEDi

[D^fuia

DRAWNi

RB 06/19/BE

HECKEDi

mLt

”

TOSHIBA/HOUSTON

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION ANO SHALL

NOT BE REPRODUCED. USEDl DR DISCLOSED TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

lapOyCE 25A

USA

|r Mi

TITLEi

REVi

FLD WQ 2U4 080

DRAWING N0.1

OUTPUT

QS-4080

B D

H 1 I 1 J

A B

INPUT

4Q0V 50HZ

4Q0-460V 60HZ

< S-

SS0V-60HZ 200V-50HZ

115V-60HZ

1Q8V-50HZ

R40/R44 <RED>

R38 (BLUE) ;

FUl

-I^l-

[op

____________

FU/DPT 50QV 40A

QPTIDNS

ECN#02592 ECN#0S414

ECN

8/94

1/94

DATE BY

-CT=S=ir-

cn Ul Ul u

fi:. Eli? ifc/ILsT

DRAVNi

RB 06/19/98

CHECKEDi

I so.

APPRDVEDi

— n o o

I I I I

ni CJ A

X&L-ll

IGBT 1-3 HQV 1-3

__________A________

CONTROL AND BASE PCBl

COMPONENTS

ISOOVCE 50A

TOSHIBA/HOUSTON

INTERNATIONAL CORPORATION

THIS MATEMAL IS THE EXaUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION AND SHALL

NOT BE REPROOUCEa USER OR DISCLOSED TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

IK* '

TITLEi

REVi

ii-

FLD WQ 2U4 110

DRAWING N0.1

4o]

QE-4110

OUTPUT

H 1 I 1

INPUT

400V 50HZ

400-460V 60HZ

FU/DPT 500V 60A

□PTIDNS

ECNttOSSSE 8/94 MR ECN«QS414 1/94 RB

ECN

A D

DATE

DRAWNi

CHECKEDi

APPRDVEDi

\S)d^h/(H

RB 06/19/98

iWL

TOSHIBA/HOUSTON

TITLEi

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION ANB SHALL

NOT BE REPRQDUCEH USEBb OR DISCLDSEB TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

REVi

FLD WQ 2U4 160

DRAWING ND.i

1 I 1 J

Qa-4160

OUTPUT

INPUT

400V 50HZ _

400- 460V 60HZ LSCT)

460V-60HZ 415V-50HZ

a-M

440V-BOHZ

in S

400V-50HZ

380V-50HZ

/l°r

RA1/R46

—1

(Or

R+O/R+4 (RED) ■)

R38

(GRAY)

(BLUE) )

(BROWN)

R20/R22

[IF

R10/RI1 (ORANGE)

T20A22 (BROWN)

d}-

T10A11

1I88ÜF

COMPONENTS

HCT

G8T1-3

MOV 1-3

45mV/100A-1T IMOVCE 75A

82¿№C i&j

FU OPT 500V BOA

Ifc

220V-60HZ 200V-50HZ

115V-60HZ 108V-50HZ

OV-COM

pi“

TITLEi

FL0WQ2U4220

REV!

DRAWING ND.!

Q2-4220

IXL

DRAWN!

MR 6/92

:edi

APPROVED!

TOSHIBA/HOUSTON

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIDNAL CORPORATION AND SHALL

NOT BE REPRODUCED, USEDL OR DISCLOSED TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

ECN# 02569 7/94 DA ECN# 02380

ECN# 02172 ECN# 0214+

ECN

12/93 5/93 MR

4/93 MR

DATE BY

INPUT

400V 50HZ

400-460V 60HZ

o ■

I OPERATION PANEL I

|^PCB2 CNl-l/ef-

DOC

-¿CN8

■|cN8-3 icNl6-1

^CN16-3

1 9 9

•9CN11-1/6 T T

1 ro <M

9 9 T 1

W -*

CONTTÍOL AND BASE PCB1

o o z z N to

u -*

9 9

1 1

<ji -*

y y y

L1(R) 1

L2(S) 1

T20A22 Tio/rn

ECN# 02172

EON

of, 08A

5/93 DATE

liTw

DRAWN!

CHECKEDi

APPRDVEEi

MR 6/92

K.T)

COMPONENTS

HCT

CTT1-3

MOV 1-3

45mV/100A-1T

mnc

|30VAC 2|A

lit

II i

TOSHIBA/HOUSTON

INTERNATIONAL CORPORATION

THIS NATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION AND SHALL

NOT BE REPRODUCED, USEDb OR DISCLOSED TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

RJ OPT I 500V 100A

TITLEi

REVi

OPTIONS

FLOWQ2U4270

DRAWING N0,1

Q2-4270

-¿CN

¡OPERATION PANEL I IPCB2 CN1-1/6f-

________________

DOC

■jcNB 3

■|CN16-1 icNie 3

Q g

■ÍCN11-1/6 f 1’

1 ro (M

i i

1 1

w -*

CONTROL AND BASE PC81

o o z z

OJ -*

S Q

IM u

INPUT

400V 50HZ

400-460V 60HZ

FUSE

OPTION

T20A22 (BROMJ) T10A11

MOV 1-3

^ r±

REC1

|,^A

IIP

IMQyjft $.47uF

111A

COMPONENTS

HOT l(pTl-3

MOV 1-3

45cnV/100A-1T

mic

230VAC 35A

S S 9 S

? T ^ ^

I yt 0»

CONTHOL AND BASE PCB1

I®

4w^30V^40VA

jggv'p DEG C

9 9 t r

FU OPT

OPTIONS

500V 100 A

9 9

t r

SCREW

-0

ECN# 02172 ECN# 02110

ECN DATE

5/93 3/93

MR MR

DRAWNi

MR 6/92

CHECKEDi

APPRGVEDi,

TOSHIBA/HOUSTON

title:«

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION AND SHALL

NOT BE REPRODUCED, USEU OR DISCLOSED TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

REVi

FL0WQ2U4330

DRAWING ND.<

Q2-4330

-------

I PCB3 I

I OPERATIDN panel!

! CNl-1/Éi^

CN3-1/6 f

rf-

J —

CNlA-1/3

> CNSA-1/8

'CN3A-1/6

---------

BASE

—-o

-----

o o

s s

O' ró

_o-

DRIVE

é é

PCBE

9 O'

—

------

COMPONENTS

OPTIONS

FU DPT I SOOV 185A

ECN

DATE BY

DRAWNi MR 6/9E CHECKEDi

TOSHIBA/HOUSTON

TITLEi

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PRCPERTY OF

TOSHIBA INTERNATIONAL CORPORATION AND SHALL

NOT BE REPRDDUCCa USEA OR DISCLOSED TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

REVi DRAWING N0,1

FLD WQ 2U4 400

—^

Q2- 440 0

---------------------

ECN

OPTIONS

DATE BY

DRAVNi

MR 6/92 CHECKED.

APPROVED.

^3¡?h3

TOSHIBA/HOUSTON

TITLEi

INTERNATIONAL CORPORATION

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATION AND SHALL

NOT BE REPRODUCEH USEU DR DISCLOSES TO OTHERS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

USA

REV.

FLD VQ2 U45 00

DRAWING NO..

Q2- 450 0

COMPONENTS

OPTIONS

ru OPT I soov soaA

DRAVNi

MR 6/92

ECN# 03215 7/93 ECN# 02164

ECN# 02144 4/93

ECN DATE BY

5/93 MR

CHECKEDi

APPROVED.

TOSHIBA/HOUSTON

INTERNATIONAL CORPORATION

THIS MATE3WAL IS THE EXCLUSIVE PROPERTY OF

TOSHIBA INTERNATIONAL CORPORATOM AND SHALL

NOT BE REPRODUCEU USEH OR DISCLOSED TO OTHERS

UNLESS PRIOR VRITTEN AUTHORIZATION IS OBTAINED.

USA

TITLE«

FLD WQ 2U4 600

REVi DRAWING ND.i

Q2- 460 0

--------

\—

Toshiba Q-Flowsaver II User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

NOTE

AC ADJUSTABLE SPEED DRIVE

INTRODUCTION

GENERAL SAFETY INSTRUCTIONS

1.0 Inspection/Storage

2.0 Safety in Installation and Operation

2.1 Installation Precautions /!\ CAUTION

2.2 Operating Precautions /!\ CAUTION

2.2 Operating Precautions (cont'd) /!\ CAUTION

2.3 Confirmation of Wiring /!\ CAUTION

2.4 Start-Up and Test /!\ CAUTION

2.5 Maintenance A CAUTION

3.0 Standard Specifications

3.0 Standard Specifications (cont'd)

3.0 Standard Specifications (cont'd)

4.0 Wiring

4.1 Simple Connection Diagrams

4.1 Simple Connection Diagrams (cont'd)

4.2 Selection of Main Circuit Wiring Equipment and Standard Cable Sizes

4.2 Selection of Main Circuit Wiring Equipment and Standard Cable Sizes (cont'd)

5.0 PWB Layout, Jumpers, and Terminal Connections

5.1 Control/Driver Board for Q2-2035 through Q2-2330

5.2 Control/Driver Board for Q2-4055 through Q2-4330

5.3 Control Board for Q2-4400 through Q2-420K

5.4 Driver Board for Q2-4400 through Q2-420K

5.5 Jumper Details

5.6 Control/Driver Board Terminal Block Details

5.7 Jumper/Terminal Connections and Functions

0 olo

5.8 Terminal Connections and Functions

5.8 Terminal Connections and Functions (cont'd)

6.0 Operating Panel

6.1 Operating Panel Layout

CLEAR

RESET

READ

WRITE

SETUP STOP

6.2 Operating Panel Keys and Functions

6.2 Operating Panel Keys and Functions (cont'd)

READ

WRITE

CLEAR

RESET

6.3 LED Display and Display Monitoring

6.4 Display Alphanumerics

7.0 Parameter Groups

7.1 Definitions of Setup and Group Parameters

7.2 System Parameters Adjustment Range and Factory Settings

7.2 System Parameters Adjustment Range and Factory Settings (cont'd)

7.2 System Parameters Adjustment Range and Factory Settings (cont'd)

7.2 System Parameters Adjustment Range and Factory Settings (cont'd)

7.2 System Parameters Adjustment Range and Factory Settings (cont'd)

8.0 System Status Monitoring

AUTO

STOP

RD/WRT

RD/WRT

RD/WRT

RD/WRT

RD/WRT

9.0 Keypad Operating Functions

10.0 Input Terminal Operating Functions

11.0 Output Terminal Operating Functions

12.0 Spare Parts List/After Sales Service

12.2 Recommended Spare Parts

12.2 Recommended Spare Parts (cont'd)

12.2 Recommended Spare Parts (cont'd)

12.2 Recommended Spare Parts (cont'd)

12.3 Parts Service Life

13.0 Dimensions/Weights/Component Layouts/Schematics

DIMENSION CHART

13.0 Dimensions/Weights/Component Layouts/Schematics

DIMENSIONS

13.2 Operating Panel Assembly

DIMENSIONS ARE IN INCHES(MILLIMETERS)