Toshiba Q9 Plus Installation & Operation Manual

TM

Q9 Plus Bypass ASD/Bypass Box

I

NSTALLATION

& O

PERATION MANUAL

June, 2013

DN: 68251-000

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Document Number: 68251-000

June, 2013

TM

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Q9 Plus Bypass ASD/

Q9 Plus Bypass Box

Installation & Operation Manual

Introduction

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Congratulations on the purchas e of the Q9 Plus Bypass Adjustable Speed Drive (ASD)/Q9 Plus Bypass
Box!

The bypass functionality of the Q9 Pl
the ASD and applied directly to the motor . Durin g bypass op eration, the ASD is remov ed fro m the syst em
electrically via contactors. This feature allows for uninterrupted s ystem operation du ring ASD adjustment ,
modification, or repair. The Q9 Plus Bypass Box may be purchased either w ith or without an ASD
included. See the section titled Mounting and Connections on pg. 21 for further information on the two
versions of the Q9 Plus Bypass Box.

The Q9
Corporation’s (TIC) Virtual Linear Pump Technology, Time-Based Alternation, and Vector Control
algorithms. These algorithms provide easy setup, enhanced reliability, and precise control under the most
demanding conditions — all while enabling the motors of the system to develop high starting torque and
providing compensation for motor slip. The result is smooth, quick starts and highly efficient operation.
Additionally, as a BACnet
HVAC systems.

Virtual Linear Pump Technology was
with the setup of pumping systems. It allows for pump curve responses that are direct, linear, and precise
at any flow or pressure setting. Eliminating the normal concerns of the adverse effects of conventional
pumping syste m c ontrol response curves , Virtual Linear Pump Technology allows the system to adapt
seamlessly and easily to peak load demands while maintaining the same degree of high performance
output and reliability across the entire load range — all without any user intervention!

Time-Based Alternation p
of the system. This is accomplished by optimizing load sharing — all of the pumps of a multiple-pump
system are allowed to alternatly act as the primary pump while the remaining pump(s) operate in an
ancillary mode for time intervals that are determined by the user. Time-Based Alternation also offers a
significantly decreased level of system down-time in the event of a failure of one or more pumps, when
the system continues to operate seamlessly, albeit with a diminished capacity.

Plus Adjustable Speed Drive is

®

-compatible device, the Q9 Plus ASD supports monitoring and control of

ovides a more evenly-spread machine wear pattern for all motors and pumps

r

us ASD allows for the three-phase input power to be routed around

a solid-state AC drive that features Toshiba International

designed to remove the guesswork that is normally associated

The Q9 Pl
Electronic Operator Interface (EOI) of the Q9 Plus ASD has an easy-to-read LCD screen and a high­intensity LED display. The EOI provides easy access to the many monitoring and programming features
of the Q9 Plus ASD.

The Q9 Pl
may be accessed via the easy-to-use menu, via the Direct Access Numbers, or using
communications via a host PC. Easy system access to the monitoring and control features combined
with high-performance software delivers unparalleled motor control precision and reliability.

This manual has been prepared to enable ins
abilities of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box. With this in mind, use this manual to develop
a system familiarity before attempting to install or operate the device. This manual may also be used as a
reference guide or for training.

us ASD i

us ASD u

s a very powerful tool, yet surprisingly simple to operate. The user-friendly

ses digitally-controlled pulse width modulation. The programmable functions

tallers, users, and maintenance personnel to maximize the

Importa nt Notice

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The instructions contained in this manual are not intended to cover all details or variations in equipment
types. Nor may it provide for every possible contingency concerning the installation, operation, or
maintenance of this equipment. Should additional information be required, contact the TIC Customer
Support Center.

The contents of this manual shall not become a part
commitment, or relationship. The sales contract contains the entire obligation of Toshiba International
Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba
International Corporation and any statements contained herein do not create new warranties or mod ify the
existing warranty .

Any electrical or mechanical modifications to this equipment without prior written consent of
Toshiba International Corporation will vo id all warranties and may void the UL/CUL listing or
other safety certifications. Unauthorized modifications may also result in a safety hazard or
equipment damage.

of o

r modify any prior or existing agreement,

About This Manual

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This manual was written by the Toshiba International Corporation Technical Publications Group. This
group is tasked with providing technical documentation for the Q9 Plus Bypass ASD/Q9 Plus Bypass
Box. Every effort has been made to provide accurate and concise information to you, our customer.

At TIC, we are continuously striving for better ways to meet the constantly changing needs of our
customers. E-mai

l your comments, questions, or concerns about this publication.

Manual’s Purpose and Scope

This manual provides information on how to safely install, operate, maintain, and dispose of your 
Q9 Plus Bypass ASD/Q9 Plus Bypass Box. The inform
the Q9 Plus Bypass ASD/Q 9 Plus Bypass Box system only.

ation provided in this manual is applicable to

This manual is to be used in conjunction with the Q9 Pl
(D/N 68249).

This manual provides information on the various features and functions of this powerful cost-saving
device, includ

• Installation,

• System operation,

• Configuration and control options, and

• Mechanical and electrical specifications.
Included is a section on g eneral safet y ins truction s that des cribe the warni ng label s and symbols that ar e

u

sed

. Read the manual completely before installing, operating, perform ing mainten ance, or dispos ing of

this equipment.
Throughout this manual the term Q9 Plu

its accompanying bypass circuitry all within one enclosure. The term Q9 Plus Bypass Box is used to
describe the bypass box alone. Because the two operate in the same manner, they will be differentiated
only when required.

This manual and the accompanying drawings should be considered
and should be readily available for reference and review.

Because of our commitment to continu ous improvement, T
right, without prior notice, to update information, make product changes, or to discontinue any product
or service identified in this publication.

ing

s Bypass ASD will be used to describe the Q9 Plus ASD and

us ASD Installation & Operation Manual

a permanent part of the equipment

oshiba International Corporation reserves th e



Toshiba Inte rnational Corporat i on (TIC) shall not be
consequential damages resulting from the use of the information contained within this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form
wit

hout the prior written consent of Toshiba International Corporation.

©

Copyright 2013 Toshiba International Corporation.

TOSHIBA

appearing in this manual are registered trademarks of their respective owners.
All rights reserved.
Printed in the U.S.A.

®

is a registered trademark of the Toshiba Corporation . All othe r product or trade references

liable for direct, indirect, special, or

Contacting TIC’s Customer Support Center

TOSHIBA INTERNATIONAL CORPORATION

Q9 Plus Bypass ASD/Q9 Plus Bypass Box

Please complete the Warranty Card supplied with y our s yst em and return it to Toshiba In ternational Corporation
by prepaid mail. This will activate the 12-month warranty from the date of installation; but, shall not exceed 18
months from the shipping date.

Complete the following information and retain for your records.

Model Number: ______________________________________________________________________

Serial Number:_______________________________________________________________________

Project Number (if applicable):__________________________________________________________

Date of Installation:___________________________________________________________________

Inspected By:________________________________________________________________________
Name of Application:_________________________________________________________________

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TIC’s Customer Support Center can be contacted to obtain help in resolving any Adjustable Speed
Drive system problem that you may experience or to provide application information.

The Support Center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Center’s toll free
number is US [phone]/Fax [phone] CAN [phone] MEX 01 [phone].
For after-hours support, follow the directions in the outgoing message when calling.

You may also contact Toshiba International Corporation by writing to:

Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: ASD Product Manager.

For further information on Toshiba International Corporation’s products and services or for any
released system manuals, please visit our website.

Table of Contents

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General Safety Information .......................................................... ...... ....................................1

Safety Alert Symbol ............................... ...... ................................................... ...................1

Signal Words ......................................................................................................................

Special Symbols .................................................................................................................2

Eq

uipment Warning Labels ................................................................................................2

Qualified Personnel ............................................................................................................2

Equipment Inspection .........................................................................................................3

Handling and Storage .........................................................................................................3

Disposal ..............................................................................................................................

1

3

Installation Precautions ...........................................................................................................

Location and Ambient Requirements .................................................................................4

Mounting Requirements .....................................................................................................4

Conductor Routing and Grounding Precautions .................................................................5

Power Connections Precautions .................................... .................................................. ...5

Protection ............................................................................................................................

System Integration Precautions ..............................................................................................7

Personnel Protection ...........................................................................................................7

System Setup Requirements ...............................................................................................8

Dynamic Braking Precaution........................................................................................... 8

Operational and Maintenance Precautions ...........................................................................9

CE Compliance Requirements ...................

Using RCD Protection ......................................................................................................11

EMC Installation Guidelines ............................................................................................11

General EMC Guidelines for Consideration..................................................................11

EMC Compliant Installation Guidelines........................................................................12

Theory of Operation .............................................................................................................

Stage 1 Function ...............................................................................................................13

Stage 2
Stage 3
Stage 4

Function ...............................................................................................................13

Function ...............................................................................................................13

Function ...............................................................................................................14

....................................................................11

......

13

.

4

6

Sys

tem Protection ..................................................................................................................

ASD Protection .................................................................................................................16

Mo

tor Protection ...............................................................................................................17

Mo

tor Circuit Protector Adjustment and Setting...........................................................18

Overload Circuit Protector Adjustment and Setting......................................................19

Installation and Connections ................................................................................................20

Installation Notes .................................... ................................................... .......................

put Power.................................... ...... ...... ....................................................................20

In

Q9 Plus Bypass ASD/Bypass Box I nstallation and Operation Manual i

16

20

Control Signal Isolation.................................................................................................20

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Jumper Requirements.....................................................................................................20

Output Terminals ...........................................................................................................20

Mounting and Connections ...............................................................................................21

Mounting the Q9 Plus Bypass ASD...............................................................................21

Mounting the Bypass Box..............................................................................................22

Connecting the Bypass Box...........................................................................................23

Startup and Test .............................................................................................................25

I/O Monitoring and Control .................................................................................................26

I/O Terminal Descriptions ................................................................................................27

Monitoring/Control Interface ............................................................................................30

Typical Connection Diagram ............................................................................................31

Control Panel Features ......................................................................................................35

Panel Item Descriptions.................................................................................................35

Part Numbering Convention a

d System Components .....................................................37

n

Enclosure Dimensions/Weights ..................

Cable/Terminal Specifications ....................

Current/Voltage Specifications ..

........................................................................................... 45

..........................................................................39

..........................................................................43

ii Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual

General Safety Information

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DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have read and
understood all of the product safety information and directions that are contained in this manual.

Note: For all references to the National Electrical Code (NEC), see th e lates t r elease of th e

ational Electrical Code.

N

Safety Alert Symbol

The Safety Alert Symbol indicates that a potential personal injury hazard exists. The symbol is
comprised of an equilateral triangle enclosing an exclamation mark.

Signal Words

Listed below are the signal words that are used throughout this manual followed by their descriptions
and associated symbols. When the words DANGER, WARNING, and CAUTION are used in this
manual, they will be followed by important safety information that must be carefully followed.

G

The word DAN
situation exists that, if not avoided or if instructions are not followed precisely, will result in serious
injury to personnel or loss of life.

The word W
situation exists that, if not avoided or if instructions are not followed precisely, could result in serious
injury to personnel or loss of life.

The word CAUT
situation exists that, if not avoided or if instructions are not followed precisely, may result in minor or
moderate injury.

The word CAU
exists that, if not avoided or if instructions are not followed precisely, may result in equipment and
property damage.

ER preceded by the safety alert symbol indicates that an imminently hazardous

ARN

ING preceded by the safety alert symbol indicates that a potentially hazardous

ION preceded by the safety alert symbol indicates that a potentially hazardous

T

ION without the safety alert symbol indicates that a potentially hazardous situation

Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual 1

Special Symbols

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T o identify special hazards, other symbols may appear in conjunction with the DANGER, WARNING
and CAUTION signal words. These symbols indicate areas that require special and/or strict adherence
to the procedures to prevent serious injury to personnel or loss of life.

Electrical Hazard Symbol

A symbol which indicates a hazard of injury from electrical
shock or burn. It is comprised of an equilateral triangle
enclosing a lightning bolt.

Explosion Hazard Symbol

A symbol that is comprised of an equilateral triangle enclosing
an explosion indicates a hazard of injury from exploding parts.

Equipment Warning Labels

DO NOT attempt to install, operate, perform maintenance, or dispose of this equipment until you have
read and understood all of the product labels and user directions that are contained in this manual.

Warning labels that are attached to the equipment will include the exclam
DO NOT remove or cover any of these labels. If the labels are damaged or if additional labels are
required, contact the TIC Customer Support Center.

Labels attached to the equipment exist to provide us
hazardous situation that may result in serious injury, severe property and equipment damage, or loss of
life if safe procedures or methods are not followed as outlined in this manual.

Qualified Personnel

Installation, operat ion, and mainten ance shall b e perfor med by Qualifi ed Person nel Only. A Qualified
Person is one that has the skills and knowledge relating to the construction, installation, operation, and

maintenance of the electrical equipment and has received safety training on the hazards involved (refer
to the latest edition of NFPA 70E for additional safety requirements).

a

Qualified Personnel sh

• Have carefully read the entire manual.

• Be familiar with the construction and function of the Q9 Pl

the equipment being driven, and the hazards involved.

• Be able to recognize and properly address hazards ass
equipment.

• Be trained and authorized to safely energize, de-ene
equipment, and clear faults in accordance with established safety practices.

ll:

ation mark within a triangle.

e

ful inform ation or to indicate an imminently

us Bypass ASD/Q9 Plus Bypass Box,

ociated with the application of motor-driven

rgize, ground, lock-out/tag-out circuits and

• Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves,

ats, safety glasses, face shields, flash clothing, etc., in accordance with established safety

hard h
practices.

For further information on workplace safety visit www.osha.gov.

2 Q9 Plus Bypass ASD/Bypass Box Installation and Operati on Manual

Equipment Inspection

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• Upon receipt of the equipment, inspect the packaging and equipment for shipping damage.

• Carefully unpack the equipment and check for parts that may have been damaged during shipping,

ing parts, or concealed damage. If an y discrepancies are dis covered, it should be noted with the

miss
carrier prior to accepting the shipment, if possible. File a claim with the carrier if necessary, and
immediately notify the TIC Customer Support Center.

T in

• DO NO

• Ensure that the rated capacity and the model number s
order specifications.

• Modification of this equipment is dangerous and is to be performed by factory-trained personnel.

en modifications are required, contact the TIC Customer Support Center.

Wh

• Inspections may be required after moving equipment.

• Contact the TIC Customer Support Center to report discrepancies or for assistance if required.

stall the ASD if it is damaged or if it is missing any components.

Handling and Storage

• Use proper lifting techniques when moving the Q9 Plus Bypass ASD/Q9 Plus Bypass Box;
including properly sizing up the load, getting assistance, and using a forklift if required.

pecified on the nameplate conform to the

• Store in a well-ventilated covered location and pr
equipment will not be used upon receipt.

• Store in a cool, clean, and dry location. Avoid storage location
temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles.

• The storage temperature range of the Q9
(-25° to 65° C).

• DO NOT s
etc.).

• Store in an upright position.

Disposal

Never dispose of electrical components via incineration. Contact your state environmental agency for
details on disposal of electrical components and packaging in your area.

eferably in the original packaging if the

s with extreme temperatures, rapid

Plus Bypass ASD/Q9 Plus Bypass Box is -13° to 149° F

tore in places that are exposed to outside weather conditions (i.e., wind, rain, snow,

Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual 3

Installation Precautions

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Location and Ambient Requirements

•The TIC Q9 Plus Bypass ASD/Q9 Plus Bypass Box is intended for permanent installations only.

• Installation shall conform to the Nati
for Electrical Installations), all re gulations of th e Occupational Safety and Health
Administration, and any other applicable national, regional, or industry codes and standards.

• Select a mounting location that is easily accessible, has
adequate illumination for adjustment, inspection, and maintenance of the equipment (refer to NEC
Article 110-13).

• DO NO
catastrophic results if it were to become dislodged from its mounting location (equipment damage
or injury).

• DO NO
to be exposed to flammable chemicals or gases, water, solvents, explosive/corros ive mists or ga ses,
or other fluids.

• The ambient operating temperature range of the Q9
to 104° F (-10° to 40° C).

• The installation location shall not be exposed to direct sunlight.

• Avoid installation in areas where v
corrosive mists or gases, or sources of electrical noise are present.

T mo

unt the Q9 Plus Bypass ASD/Q9 Plus Bypass Box in a location that would produce

T mo

unt the Q9 Plus Bypass ASD/Q9 Plus Bypass Box in a location that would allow it

onal Electrical Code (NEC) — Article 110 (Requirements

ad

equate personnel working space, and

Plus Bypass ASD/Q9 Plus Bypass Box is 14°

i

bration, heat, humidity, dust, fibers, metal particles, explosive/

• Allow proper clearance spaces for installation. DO NOT obs
the section titled Installation and Conn e c t i o ns of the Q9 Plus ASD Installation & Operation
Manual (D/N 68249) for further information on installation and ventilation requirements.

ruct the ventilation o penings. Refe r to

t

Mounting Requirements

•Only Qualified Personnel are to install this equipment.

• Install the unit in a secure and upright position in a well-ventilated area.

• As a minimum, the installation of t
OSHA, as well as any other applicable national, regional, or indu stry codes and standa rds.

• Installation practices shall conform to the lat
Requirements for Employee Workplaces.

• It is the responsibility of the person installing the Q9
the electrical maintenance personnel to ensure that the unit is installed into an enclosure that will
protect personnel against electric shock.

4 Q9 Plus Bypass ASD/Bypass Box Installation and Operati on Manual

e equipment shall conform to the NEC — Article 110 (NEC),

h

st revision of NFPA 70E Electrical Safety

e

s Bypass ASD/Q9 Plus Bypass Box or

Plu

Conductor Routing and Grounding

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Precautions

• Use separate metal conduits for routing the input power, output power, and control circuits; and
each shall have its own ground cable.

• A separate ground cable shall be run inside the conduit with the input power, output power, and

trol circuits.

con

• DO NOT co

• Always ground the unit to prevent electrical sh

• It is the responsibility of the person installing the Q9 Plu
the electrical maintenance personnel to provide proper grounding and branch circuit protection in
accordance with the NEC and any applicable local codes.

— The Metal Of Conduit Is Not An Acceptable Ground —

nnect the CC terminal of the Terminal Board to earth ground.

ock and to help reduce electrical noise.

s Bypass ASD/Q9 Plus Bypass Box or

Power Connections Precautions

Contact With Energized Wiring Will Cause Severe Injury Or Death.

• Turn off and lock-out/tag-out all power sources before pr
the equipment.

• Ensure the correct supplied voltage, wiring used, and s
NEC Article 300 – Wiring Methods and Article 310 – Conductors For General Wiring). Size the
branch circuit conductors in accordance with NEC Table 310.16.

• Ensure that all power sources are turned off and iso
tag-out procedures before connecting the three-phase power source wiring to the ASD input
terminals, and connect the ASD output terminals to a motor of the correct voltage and type for the
application (refer to the NEC Article 300 - Wiring Methods and Article 310 - Conductors for
General Wiring). Size the branch circuit conductors in accordance with the NEC Table 310.16.

oceeding to connect the power wiring to

ystem type for the application (refer to the

lated in accordance with established lock-out/

i

• Adhere to the recommended conductor s

Specificati ons on pg. 43. If multiple conductors are used in parallel for the input or output power,

each branch of the parallel set shall have its own cond
parallel sets (i.e., place U1, V1, and W1 in one conduit and U2, V2 , and W2 in another) (refe r to the
NEC Article 300.20 and Article 310.4). National and local electrical codes should be referenced if
three or more power conductors are run in the same conduit (refer to the NEC Article 310
adjustment factors).

• Ensure that the three-phase input power is NO
ASD/Q9 Plus Bypass Box. This will damage the system and may cause injury to personnel.

• DO NOT inst
any component(s).

• DO NOT co

• Ensure the correct phase sequence and the desi

• Turn the power on only after attaching and/or securing the front cover.

Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual 5

all the Q9 Plus Bypass ASD/Q9 Plus Bypass Box if it is damaged or if it is missing

nnect resistors across terminals PA – PC or PO – PC. This may cause a fire.

zes listed in the section titled Cable/Terminal

uit and not share its conduit with other

T co

nnected to the output of the Q9 Plus Bypass

red direction of motor rotation in the Bypass mode.

Protection

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• Ensure that primary pr otection exists for th e inpu t wiri ng to the equip ment. T his pro tection mu st b e
able to interrupt the available fault current from the power line. The equipment may or may not be
equipped with an input disconnect (op tio n).

• All cable entry openings must be sealed to red
maximum cooling efficiency.

u

ce the risk of entry by vermin and to allow for

• If using multiple motors, provide separate overload pro

• It is the responsibility of the person installing the Q9 Plu
the electrical maintenance personnel to setup the Emergency Off braking system of the Q9 Plus
Bypass ASD/Q9 Plus Bypass Box. The function of the Emergency Off braking function is to
remove output power from the drive in the event of an emergency. A supplemental braking system
may also be engaged in the event of an emergency. For further infor mation on b rakin g systems , see

DC Injection Braking in the Q9 Plus ASD Installation & Operation Manual.

Note: A s

• Follow all warnings and precautions, and DO NO

upplemental emergency stopping system should be used with the

Plus Bypass ASD/Q9 Plus Bypass Box. Emergency stopping

Q9

should not be a task of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box
alone.

tection for each motor, and use V/f control.

s Bypass ASD/Q9 Plus Bypass Box or

T ex

ceed equipment ratings.

6 Q9 Plus Bypass ASD/Bypass Box Installation and Operati on Manual

System Integration Precautions

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The following precautions are pro vided as g eneral g uidelines for the setup of the Q9 Plus Bypass ASD/
Q9 Plus Bypass Box system.

•The TIC Q9
component only, and the system design should take this into consideration. Please contact the TIC
Customer Support Center for application-specific information or for training support.

•The TIC Q9
operation of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box will depend on observing certain
precautions and performing proper system integration.

• Improperly designed or imp rop erly in stalled sy stem in terlocks may r ender the motor u nable to st art
or

op on command.

st

• The failure of external or ancillary components may cause intermittent system operation (i.e., the
sy

stem may start the motor without warning).

• A detailed system analysis and job safety analysi
and/or systems inte gr at or b efo re the installation of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box
component. Contact the TIC Customer Support Center for options availability and for application­specific system integration information if required.

us Bypass ASD/Q9 Plus Bypass Box is a general-purpose product. It is a system

Pl

us Bypass ASD/Q9 Plus Bypass Box is part of a larger system, and the safe

Pl

Personnel Protection

• Installation, operation, and maintenance shall be performed by Qualified Personnel Only.

should be performed by the systems designer

s

• A thorough understanding of the Q9 Plu
before the installation, operation, or maintenance of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box.

• Rotating machinery and live conductors can be hazardou
personnel. Personnel shall be protected from all rotating machinery and electrical hazards at all
times.

• Insulators, machine guards, and electrical safeguards
inadvertent actions of workers. Insulators, machine guards, and electrical safeguards are to be
inspected (and tested where possible) at installation and periodically after installation for potential
hazardous conditions.

• DO NO
posted at or near the machinery.

• DO NOT allow p
fatal. Warning signs to this effect must be clearly posted at or near the machinery/hazard.

• Personal Protection Equipment (PPE) shall be provided and u
maintenance personnel, and all employees from any hazards inherent to system operation.

T allow p

ersonnel near rotating machinery. Warning signs to this effect must be clearly

ersonnel near electrical conductors. Contact with electrical conductors can be

s Bypass ASD/Q9 Plus Bypass Box will be required

s and shall not come into contact with

fail or be defeated by the purposeful or

may

sed to protect the installer, user,

Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual 7

System Setup Requirements

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• When using the Q9 Plus Bypass ASD/Q9 Plus By pass Box as an integral part of a lar ger system, it
is the responsibility of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box installer or maintenance
personnel to ensure that there is a fail-safe in place (i.e., an arrangement designed to switch the
system to a safe condition if there is a fault or failure).

n

• System safety features should be employed and desig
such that system operation, even in the event of system failure, will not cause harm or result in
personnel injury or system damage (i.e., E-Off, Auto-Restart settings, System Interlocks, etc.).

ed into the integrated system in a manner

• The programming setup and system configuration of the Q9
Box may allow it to start the motor unexpectedly. A familiarity with the Auto-Restart and Retry
settings is a requirement to use this product.

• Improperly designed or imp rop erly in stalled sy stem in terlocks may r ender the motor u nable to st art

st

op on command.

or

• The failure of external or ancillary components may cause intermittent system operation (i.e., the

stem may start the motor without warning).

sy

• There may be thermal or physical properties, or ancillary
that may allow for the Q9 Plus Bypass ASD/Q9 Plus Bypass B ox to start the motor without
warning. Warning signs to this effect must be clearly posted at or near the equipment installation.

• If a secondary magnetic contactor (MC) is used between
interlocked to halt the ASD before the secondary contact opens. If the output contactor is used for
bypass operation, it must be interlocked such that commercial powe r is never applied to the ASD
output terminals (T1, T2, T3).

• Power factor improvement capacitors or surge absorbers M
three-phase output of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box.

• Use of the built-in system protective features is hig
Protection, etc.).

• The operating controls and system status indicators shall be clearly readable and positioned wh ere

ey may be viewed without obstruction.

th

hly recommended (i.e., E-Off, Overload

Plus Bypass ASD/Q9 Plus Bypa ss

devices, integrated into the overall system

the ASD and the load, it should be

U

ST NOT BE INSTALLED on the

• Additional warnings and notifications shall be pos
deemed required by Qualified Personnel.

• Follow all warnings and precautions, and DO NOT ex

ted at the equipment installation location as

ceed equipment ratings.

Dynamic Braking Precau t io n

•The Dynamic Braking function is NOT used with the Q9 Plus Bypass ASD/Q9 Plus Bypass Box.

• DO NOT attempt to
Bypass Box.

• Attempts to configure or adapt the Q9
Braking function may result in system damage or injury to personnel.

8 Q9 Plus Bypass ASD/Bypass Box Installation and Operati on Manual

configure or connect the DBR function to the Q9 Plus Bypass ASD/Q9 Plus

Plus Bypass ASD/Q9 Plus Bypass Box to use the Dynamic

Operational and Maintenance

Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [e-mail]

Precautions

• Turn off and lock-out/tag-out the main power, the control power, and instrumentation connections
before inspecting or servicing the ASD, removing any enclosure panels, or connecting/
disconnecting the power wiring to the equipment.

• Turn the power on only after attaching (or closing) the front cover. DO NOT open
front cover or any of the enclosure panels of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box during
normal operation.

• During system setup, calibration, testing, or troubles
circuits. DO NOT leave the system unattended and powered with the door(s) and/or covers
removed.

• If/when taking a live reading is requi red (equipm ent is power ed), it is to be perf ormed by Qual ified

rsonnel ONLY. Proper and approved personal protection equipment is to be used by trained

Pe
personnel for all electrical measurements.

• The capacitors of the Q9
period of time after the Q9 Plus Bypa ss ASD/Q9 Plus Bypass Box is powered off. The required
time for each system typeform is indicated with a cabinet label and a Charge Indicator LED. Wait
at least the minimum time indicated on the enclosure-mounted label and ensure that the Charge
Indicator LED has turned off o nce the ASD po wer h a s been turned off before coming into contact
with any circuits.

t

• DO NOT a
Center for repair information.

• DO NOT place

• If the system should emit smoke or an unusual odor or sound, turn off the power immediately.

tempt to disassemble, modify, or repair the system. Contact the TIC Customer Support

any objects inside of the Q9 Plus Bypass ASD/Q9 Plus Bypass Box.

Plus Bypass ASD/Q9 Plus Bypass Box maintain a residual charge for a

hooting, it may be required to access live

or remove the

• The heat sink and other com ponents may become extr
before coming into contact with these items.

• Remove power from the Q9 P
non-use.

• Inspect the system annually (as a minimum) for damaged or improperly functioning parts,
cleanline
operating in a harsh environment or when used on a high-output-demand application.

• Ensure that the Run fu
Bypass Box are off before performing a Reset. The post-reset settings may allow the motor to start
unexpectedly.

•The Auto-Restart and
start or stop unexpectedly. Warning signs to this effect must be clearly posted at or near the
machinery/hazard.

• In the event of a power failure, the motor may r

Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual 9

ss, and to ensure that the connectors are tightened securely. Inspect more frequently when

lus Bypass ASD/Q9 Plus By pass Box during extended periods of

nctions (F, R, Preset Speed, etc.) of the Q9 Plus Bypass ASD/Q9 Plus

Retry programmable functions of the ASD may allow for the system to

estart after power is restored.

ely hot to the touch. Allow the unit to cool

em