Replacing the Compressor.............................................................................................. 145
Exploded Views and Service Parts .................................................................................156
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4
Introduction
Precautions
Please read these instructions carefully before starting the installation.
This equipment should only be installed by suitably trained operatives.
In all cases ensure safe working practice: Observe precautions for persons in the vicinity of the works.
Ensure that all local, national and international regulations are satisfied.
Check that the electrical specifications of the unit meet the requirements of the site.
Carefully unpack the equipment, check for damage or shortages. Please report any damage immediately.
These units comply with EU Directives:
73/23/EEC (Low Voltage Directive), 89/336/EEC (Electromagnetic Compatibility) and 97/23/EC (Pressure Equipment
Directive). Accordingly, they are designated for use in commercial and industrial environments*.
Avoid installation in the following locations:
Where there is danger of flammable gas leakages.
Where there are high concentrations of oil.
Where the atmosphere contains an excess of salt (as in coastal areas). The air conditioner is prone to failure when
used under this condition unless special maintenance is provided.
1
Where the airflow from the outdoor unit may cause annoyance.
Where the operating noise of the outdoor unit may cause annoyance.
Where the foundation is not strong enough to fully withstand the weight of the outdoor unit.
Where the water drainage may cause a nuisance or a hazard when frozen.
Where strong winds may blow against the air outlet of the outdoor unit.
Precautions for R407C outdoor units
R407C outdoor units use synthetic oils which are extremely hygroscopic. Therefore ensure that the refrigerant system
is NEVER exposed to air or any form of moisture.
Mineral oils are unsuitable for use in these units and may lead to premature system failure.
Use only equipment which is suitable for use with R407C. Never use equipment which has been used with R22.
R407C should only be charged from the service cylinder in the liquid phase. It is advisable to use a gauge manifold set
equipped with a liquid sight glass fitted in the centre (entry) port.
*97/23/ECPressure Equipment Directive information
Conformity assessment procedure: Module D1
Pressure equipment:
Compressor, category II, Module A1
Accumulator, category I
Liquid receiver, category II
High pressure switch, category II, Module A1
Notified body for inspection and quality assurance systems: BSI, Maylands Avenue, Hemel Hempstead, WP2 4SQ, UK.
5
Introduction
Precautions
Precautions for R-407C outdoor units
1
Liquid receiver fusible plug
In the event of the system being subjected to abnormal conditions it is protected by a fusible plug, positioned on the liquid
receiver, within the outdoor unit. It is rated to fail at 70°C.
Position of
fusible plug
System pressure measurement
To measure the system’s high and low pressures, connect a gauge manifold to the corresponding access port as indicated
below.
Low pressure
access port
High pressure
access port
Explanation of Toshiba serial number
A serial label is attached to all Toshiba air conditioning units. Located on the label is an 8-digit number, which represents the
month, year and batch number of the manufactured unit. A breakdown of the 8-digit number is defined below.
Y -shape branching joint RBM-Y018-SK Indoor unit capacity code (*1): Total < 6.4
RBM-Y037-SK Indoor unit capacity code (*1): 6.4 = Total < 13.2(*2)
RBM-Y071-SK Indoor unit capacity code (*1): 13.2 = Tot al < 25.2(*2)
RBM-Y129-SK Indoor unit capacity code (*1): 25.2 = Total(*2)
4-branching header (*3) RBM-H4037-SK Indoor unit capacity code (*1): Total < 6.4Max. 4
RBM-H4071-SK Indoor unit capacity code (*1): 6.4 = Total < 13.2branches
8-branching header (*3) RBM-H8037-SK Indoor unit capacity code (*1): Total < 6.4Max. 8
RBM-H8071-SK Indoor unit capacity code (*1): 6.4 = Total < 13.2branches
T-shape branching joint1 set of 3 types of T-shape joint pipes as described below .
(For connection ofThe required quantity is arranged and they are combined at the site.
outdoor unit)RBM-T129-SK
Connecting pipeCorresponding dia. (mm) Quantity
Balancing pipe9.521
Piping at liquid side12.7 to 22.21
Piping at gas side22.2 to 54.11
(*1) Code is determined according to the capacity code of the Indoor units connected.
(*2) If the total capacity code value of Indoor units exceeds that of Outdoor units, apply the capacity code of Outdoor units.
(*3) When using a branch header, Indoor units with a maximum of 6.0 capacity code in total can be connected to each
branch.
NOTE:If the length of the gas pipe exceeds 30m from the 1st branching to an Indoor unit, increase the gas pipe size by
1 size, i.e. MM-U140 = Gas Ø22.2, Liquid Ø9.5
7
Summary
Operating conditions
•The units referred to within this manual conform with the protection requirements of Directives 89/336/EEC
Electromagnetic Compatibility and 73/23/EEC Low voltage.
•Operating conditions of the unit are as follows:
2
Note 1: Cooling capacity is rated at the following temperature conditions:
Indoor air inlet temperature27°C DB, 19°C WB.
Outdoor air inlet temperature35°C DB.
Note 2: Heating capacity is rated at the following temperature conditions:
Indoor air inlet temperature20°C DB.
Outdoor air inlet temperature7°C DB, 6°C WB.
Note 3: For details about the Outdoor unit, Indoor units or Remote Controller installation refer to the relevant literature, i.e.
Installation Instructions supplied with the units.
Note 4: Operatives handling refrigerants must be suitably qualified in accordance with local and national codes of practice
and statutory requirements.
Note 5: Legislation may regulate the removal of waste refrigerant from the systems. We advise awareness of any
regulations and duty of care. Waste refrigerant must NEVER be discharged to atmosphere.
Note 6: Electrical work should be in accordance with all relevant codes of practice and should be carried out by suitably
No. of combined units : 1 to 5 units
Capacity range: Equivalent to 38.4 kW type (14HP) to 128.8 kW (46HP)
3.Restriction for combination units
(1) The Inverter Unit should have the maximum capacity among all units in that combination.
(2) The 16.0 kW (6HP) fixed-speed unit is available only with the combination of 38.4 kW (14HP) and 60.8 kW
(22HP). (It cannot be used for any other combination.)
4.Mode priority
This Outdoor Unit is set to operate with the Heating mode taking precedence. This precedence can be switched
between Heat and Cool mode using the DIP switch 07 on the Outdoor Unit Interface PCB (MCC-1343-01) as follows:
ON
OFF
Heat priority (factory set)Cool priority
ON
OFF
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3
Outline of MMS (Modular Multi System)
•Branching
Combination of line and header branching is highly flexible. This allows for the
shortest design route possible, thereby saving on installation time and cost.
Line/header branching after header branching is only available with Toshiba’s
Multi Modular System.
Line branching
Outdoor unit
Branching joint
Indoor unit
Header branching
Outdoor unit
Indoor unit
Line and header branching
Outdoor unit
Branching joint
Indoor unit
Line branching after header branching
Outdoor unit
MMS
ONLY
Branching
header
Header
Header
Branching joint
8F
7F
2F
Indoor unit
Outdoor unit
MMS
ONLY
Header
1F
Header
Indoor unit
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Outline of MMS (Modular Multi System)
• Non-polarized control wiring between outdoor and
indoor units
Outdoor unit
Indoor unit
•Compact design
The design of the Toshiba MMS outdoor unit allows for
easy unit maneuvering into any standard lift. Its size also
allows it to be easily installed in limited spaces.
•Largest system capacity
Toshiba’s Multi Modular System can be combined up to
128.8 kW (46 HP).
3
• Wiring diagnosis system
[Example of wiring diagnosis]
Use the switches on the microcomputer PCB of the
outdoor unit.
• Detects wiring to the indoor unit b4 which should
not be in system A.
• b4 is missing in system B.
Piping
Outdoor
Circuit A
Circuit B
unit
Piping
Outdoor
unit
Allowable pipe length:
100 m real length
Outdoor unit
unit and outdoor unit: 50 m
Height difference between indoor
unit and outdoor unit: 30 m
Height difference between indoor
(Equivalent to 125 m)
1st branching
section
Indoor unit
•Advanced bus communication system
Wiring between indoor and outdoor unit is a simple 2wire system.
Communication address is also automatically configured.
A default test mode operation is available.
•Self diagnostic system
Comprehensive troubleshooting code enables quick
identification of problems arising.
•High lift design
Real pipe length of 100m (equivalent length 125m) and
vertical lift of 50m is made possible with Toshiba’s Multi
Modular System.
Vertical lift between indoor units of 30m is the highest in
the market.
This allows for greater flexibility in the location of the
system.
•Multiple indoor units
Indoor units with different capacities and configurations
can be combined up to 135% of the outdoor unit capacity.
A maximum of 40 indoor units can be combined with the
46 HP outdoor module.
•Intelligent control
Toshiba’s MMS intelligent controls and modulating
valves deliver the required capacity, according to the
load variation from 50% to 100%.
The intelligent controls and modulating valves limit or
increase the cooling/heating capacity dynamically so
humidity and temperature are kept in the comfort zone.
From 1st branching to the
farthest indoor unit: 50 m
Motor type1-phase induction motor
Power supplyAC 220 – 240 V. 1 phase, 50 Hz
Output (W)400
Current (A)4.81-5.89
Pole (P)6
High pressure switchModel nameINV = ACB-JB128FIX = ACB-JA64
Operating pressure (mPa)Operation: 3.2Reset: 2.55
High pressure sensorModel name150NH4-H
Operating conditions (mPa)0-3.33
Low pressure sensorModel name150NH4-L
Operating conditions (mPa)0-0.98
Compressor case heater (fixed-speed only)AC 240 V – 74 W
Accumulator case heaterAC 240 V – 29 W
Discharge temperature sensor18.1 kΩ at 50 °C – 3.35 kΩ at 100 °C
Suction temperature sensor34.6 kΩ at 0 °C – 10.0 kΩ at 25 °C – 3.4 kΩ at 50 °C
Pulse modulating valve (heat pump unit only)L12A-03, DC 12 V
Pulse modulating valve (for cooling bypass)A12A-15, DC 12 V
2-way valveNEV-603DXF, coil 240 V
2-way valveNEV-202DXF, coil 240 V
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Built-In Duct: MM-B140
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorSTF-200-140-4FOutput (rated) 140 W, 4 pole, 200 V, 1 phase, 50 Hz
2Running capacitor – Fan motorEAG40M106UFAC 400 V , 10 µF
3Pulse motor valveEDM-B60YPTF-7B-A Capacity: 60
1Fan motorSTF-230-60-4AOutput (rated) 60 W, 4 pole, 230 V, 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2G405HQA114 AC 400 V, 4 µF
3Pulse motor valveEDM-B40YPTR-7B-A Capacity: 40
Parts specifications
Indoor units
Built-In Duct: MM-B140, MM-B112, MM-B080, M-B056
No.PARTS NAMETYPESPECIFICATIONS
4TransformerTT-03-1DC 16.3 V – 0.5 A / AC 11.6 V – 0.15 A
5Pulse motorEDM-MD12TF-3DC 12 V
6Pressure sensor150/100NH6-DPower voltage DC 12 V
7Sensor for room temperatureT AMaximum input:°C2550
38 mA at 25 °CkΩ103.45
8Sensor for heat exchangerTc1Maximum input:°C-1202550
34 mA at 25 °CkΩ62.3 32.8 103.6
9Sensor for heat exchangerTc2Maximum input:°C02550
26 mA at 25 °CkΩ34.6 103.4
10Control PCBCM**C02AC 220 – 240 V
11Power PCBP**RC01AC 220 – 240 V
Built-In Duct: MM-SB028
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorSMF-230-34-4JOutput (rated) 34 W, 4 pole, 220 V , 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2H105HQA105AC 400 V , 1 µF
3Pulse motor valveEDM-B25YPTF-7B-A Capacity: 25
4TransformerTT-03-1DC 16.3 V – 0.5 A / AC 11.6 V – 0.15 A
5Pulse motorEDM-MD12TF-3DC 12 V
6Pressure sensor150/100NH6-DPower voltage DC 12 V
7Sensor for room temperatureT AMaximum input:°C2550
38 mA at 25 °CkΩ103.45
8Sensor for heat exchangerTc1Maximum input:°C-1202550
34 mA at 25 °CkΩ62.3 32.8 103.6
9Sensor for heat exchangerTc2Maximum input:°C02550
26 mA at 25 °CkΩ34.6 103.4
10Control PCBCM**C02AC 220 – 240 V
11Power PCBP**RC01AC 220 – 240 V
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Parts Specifications
Indoor units
Ceiling: MM-C140, MM-CR140
No.PARTS NAMETIPOSPECIFICATIONS
1Fan motorSMF-230-75-4BOutput (rated) 75 W, 4 pole, 230 V , 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2G405HQA114 AC 400 V , 4 µF
3Pulse motor valveEDM-B60YPTF-7B-A Capacity: 60
4TransformerTT-03-1DC 16.3 V – 0.5 A / AC 11.6 V – 0.15 A
5Pulse motorEDM-MD12TF-3DC 12 V
6Pressure sensor150/100NH6-DPower voltage DC 12 V
7Sensor for room temperatureT AMaximum input:°C2550
38 mA at 25 °CkΩ103.45
8Sensor for heat exchangerTc1Maximum input:°C-1202550
34 mA at 25 °CkΩ62.3 32.8 103.6
9Sensor for heat exchangerTc2Maximum input:°C02550
26 mA at 25 °CkΩ34.6 103.4
10Control PCBCM**C03AC 220 – 240 V
11Power PCBP**RC01AC 220 – 240 V
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High wall: MM-K080, MM-KR080
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorMMF-230-27-4ROutput (rated) 27 W, 4 pole, 230 V, 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2W205HQA107 AC 400 V, 2 µF
3Pulse motor valveEDM-B40YPTR-7B-A Capacity: 40
2Running capacitor – Fan motorEEP2H155HQA107AC 400 V , 1,5 µF
3Pulse motor valveEDM-B40YTR-7B-A Capacity: 40
High wall: MM-K042, MM-KR0042
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorMMF-230-27-4POutput (rated) 27 W , 4 pole, 230 V, 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2H105HQA105AC 400 V , 1 µF
3Pulse motor valveEDM-B25YPTF-7B-A Capacity: 25
High wall: MM-K080, MM-KR080
MM-K056, MM-KR056
MM-K042, MM-KR042
Parts specifications
Indoor units
No.PARTS NAMETYPESPECIFICATIONS
4TransformerTT - 03 - 1DC 16.3 V – 0.5 A / AC 11.6 V – 0.15 A
5Pulse motorEDM-MD12TF-3DC 12 V
6Pressure sensor150/100NH6-DPower voltage DC 12 V
7Sensor for room temperatureT AMaximum input:°C2550
38 mA at 25 °CkΩ103.45
8Sensor for heat exchangerTc1Maximum input:°C-1202550
34 mA at 25 °CkΩ62.3 32.8 103.6
9Sensor for heat exchangerTc2Maximum input:°C02550
26 mA at 25 °CkΩ34.6 103.4
10Control PCBCM**C03AC 220 – 240 V
11Power PCBP**RC01AC 220 – 240 V
16
Parts specifications
Indoor units
Chassis: MM-N080
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorSMF-230-34-4OOutput (rated) 34 W, 4 pole, 230 V , 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2H155HQA107 AC 500 V, 1,5 µF
3Pulse motor valveEDM-B40YPTR-7B-A Capacity: 40
Chassis: MM-N056
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorSMF-230-34-4DOutput (rated) 34 W, 4 pole, 230 V, 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2W205HQA107 AC 450 V, 2,0 µF
3Pulse motor valveEDM-B40YPTR-7B-A Capacity: 40
Chassis: MM-N042
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorSMF-230-34-4HOutput (rated) 34 W, 4 pole, 230 V, 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2W205HQA107 AC 450 V, 2 µF
3Pulse motor valveEDM-B40YPTR-7B-A Capacity: 25
Chassis: MM-N028
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorSMF-230-34-4HOutput (rated) 34 W, 4 pole, 230 V, 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2H155HQA107 AC 500 V, 1,5 µF
3Pulse motor valveEDM-B25YPTF-7B-A Capacity: 25
4
Chassis: MM-N080, NN-N056, MM-N042, MM-N028
No.PARTS NAMETYPESPECIFICATIONS
4TransformerTT-03-1DC 16.3 V – 0.5 A / AC 11.6 V – 0.15 A
5Pulse motorEDM-MD12TF-3DC 12 V
6Pressure sensor150/100NH6-DPower voltage DC 12 V
7Sensor for room temperatureT AMaximum input:°C2550
38 mA at 25 °CkΩ103.45
8Sensor for heat exchangerTc1Maximum input:°C-1202550
34 mA at 25 °CkΩ62.3 32.8 103.6
9Sensor for heat exchangerTc2Maximum input:°C02550
26 mA at 25 °CkΩ34.6 103.4
10Control PCBCM**C02AC 220 – 240 V
11Power PCBP**RC01AC 220 – 240 V
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Parts specifications
Low wall: MM-S080, MM-SR080
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorSMF-230-34-4DOutput (rated) 34 W, 4 pole, 230 V, 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2W255HQA113 AC 450 V, 2,5 µF
3Pulse motor valveEDM-B40YPTR-7B-A Capacity: 40
2Running capacitor – Fan motorEEP2W255HQA113 AC 450 V, 2,5 µF
3Pulse motor valveEDM-B40YPTR-7B-A Capacity: 40
Low wall: MM-S080, MM-SR080, MM-S056, MM-SR056
No.PARTS NAMETYPESPECIFICATIONS
4TransformerTT-03-1DC 16.3 V – 0.5 A / AC 11.6 V – 0.15 A
5Pulse motorEDM-MD12TF-3DC 12 V
6Pressure sensor150/100NH6-DPower voltage DC 12 V
7Sensor for room temperatureT AMaximum input:°C2550
8Sensor for heat exchangerTc1Maximum input:°C-1202550
9Sensor for heat exchangerTc2Maximum input:°C02550
10Control PCBCM**C02AC 220 – 240 V
11Power PCBP**RC01AC 220 – 240 V
Indoor units
38 mA at 25 °CkΩ103.45
34 mA at 25 °CkΩ62.3 32.8 103.6
26 mA at 25 °CkΩ34.6 103.4
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Parts specifications
Indoor units
2-way cassette: MM-TU056
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorPAF-230-7-4Output (rated) 7 W, 4 pole, 230 V, 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2H105HQA105 AC 500 V, 1 µF
3Pulse motor valveEDM-B40YPTR-7B-A Capacity: 40
1Fan motorPAF-230-7-4Output (rated) 7 W, 4 pole, 230 V, 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2H105HQA105 AC 500 V, 1 µF
3Pulse motor valveEDM-B25YPTF-7B-A Capacity: 25
2-way cassette: MM-TU056, MM-TU042, MM-TU028
4
No.PARTS NAMETYPESPECIFICATIONS
4TransformerTT - 03 - 1DC 16.3 V – 0.5 A / AC 11.6 V – 0.15 A
5Pulse motorEDM-MD12TF-3DC 12 V
6Pressure sensor150/100NH6-DPower voltage DC 12 V
7Sensor for room temperatureT AMaximum input:°C2550
38 mA at 25 °CkΩ103.45
8Sensor for heat exchangerTc1Maximum input:°C-1202550
34 mA at 25 °CkΩ62.3 32.8 103.6
9Sensor for heat exchangerTc2Maximum input:°C02550
26 mA at 25 °CkΩ34.6 103.4
10Control PCBCM**C01AC 220 – 240 V
11Power PCBP**RC01AC 220 – 240 V
19
4-way cassette: MM-U140
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorMMF-230-36AOutput (rated) 36 W, 6 pole, 230 V , 1 phase, 50 Hz
2Running capacitor – Fan motorEVM45M305UFAC 450 V, 3 µF
3Pulse motor valveEDM-B60YPTR-7B-A Capacity: 60
4-way cassette: MM-U112
No.PARTS NAMETYPESPECIFICATIONS
4
1Fan motorMMF-230-36AOutput (rated) 36 W, 4 pole, 230 V , 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2W255HQA113 AC 450 V , 2,5 µF
3Pulse motor valveEDM-B40YPTR-7B-A Capacity: 40
4-way cassette: MM-U080
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorMMF-230-28AOutput (rated) 28 W, 6 pole, 230 V , 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2W205HQA107 AC 450 V, 2 µF
3Pulse motor valveEDM-B40YPTR-7B-A Capacity: 40
4-way cassette: MM-U056
Parts specifications
Indoor units
No.PARTS NAMETYPESPECIFICATIONS
1Fan motorMMF-230-28AOutput (rated) 28 W, 6 pole, 230 V , 1 phase, 50 Hz
2Running capacitor – Fan motorEEP2H105HQA105AC 450 V , 1 µF
3Pulse motor valveEDM-B40YPTR-7B-A Capacity: 40
4TransformerTT-03-1DC 16.3 V – 0.5 A / AC 11.6 V – 0.15 A
5Pulse motorEDM-MD12TF-3DC 12 V
6Pressure sensor150/100NH6-DPower voltage DC 12 V
7Sensor for room temperatureT AMaximum input:°C2550
38 mA at 25 °CkΩ103.45
8Sensor for heat exchangerTc1Maximum input:°C-1202550
34 mA at 25 °CkΩ62.3 32.8 103.6
9Sensor for heat exchangerTc2Maximum input:°C02550
26 mA at 25 °CkΩ34.6 103.4
10Control PCBCM**C02AC 220 – 240 V
11Power PCBP**RC01AC 220 – 240 V
Spazio necessario per installazione e manutenzione
Space required for service and installation
E
ModelABCDE∅F∅G
MM-C042/CR042 103092054018810206.412.7
MM-C056/CR056 103092054018810206.412.7
MM-C080/CR080 1230112054018812209.515.9
MM-C112/CR112 1430132055024014209.519.0
MM-C140/CR140 1630152055024016209.519.0
All dimensions in mm
B
inferiore a 40
less than 40
Hanging bolt
Passo bullone di sospensione interno
Bullone di sospensione
Outer hanging bolt pitch
150
Minimo
Minimum
Greater than
Pi• di
400
500
Pi• di
Greater than
26
p
Construction views
Indoor units
High wall
MM-K042, MM-K056, MM-K080, MM-KR042, MM-KR056, MM-KR080