Toshiba MD13P3 Owner’s Manual

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TOSHIBA

SERVICE MANUAL

COLOR TELEVISION/

DVD VIDEO PLAYER

FILE NO. 140-200403

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DOCUMENT CREATED tN J/

CAUTION

THIS DIGITAL VIDEO PLAYER EMPLOYS A LASER SYSTEM.

TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CARE-

FULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE, CONTACTAN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE.

USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

TO PREVENT DIRECT EXPOSURE TO LASER BEAM, DO NOT TRY TO OPEN THE ENCLOSURE.

VISIBLE LASER RADIATION MAY BE PRESENT WHEN THE ENCLOSURE IS OPENED. DO NOT

STARE INTO BEAM.

Location of the required Marking The rating sheet and the safety caution are on the rear of the unit.

CERTIFICATION: COMPLIES WITH FDA

j_ RADIATION PERFORMANCE STANDARDS,

21 CFR SUBCHAPTER J.

PREPARATION OF SERVICING

The laser diode used for a pickup head may be destroyed with external static electricity. Moreover, even if it is operating normally after repair, when static electricity discharge is received at the time of repair, a life of product may become short. Please perform the following measure against static electricity, be careful of destruction of a laser diode enough at the time of repair, and work.

• It works on the desk which performed measures against static electricity, such as conductive mat.

• Soldering iron with ground wire or ceramic type is used.

• A worker needs to use a ground conductive wrist strap for body.

A1-1

SERVICING NOTICES ON CHECKING

1. KEEP THE NOTICES

As for the places which need special attentions, they are indicated with the labels or seals on the

cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.

2, AVOID AN ELECTRIC SHOCK

There is a high voltage part inside. Avoid an electric shock while the electric current is

flowing.

3. USE THE DESIGNATED PARTS

The parts in this equipment have the specific characters of incombustibility and withstand

voltage for safety. Therefore, the part which is replaced should be used the part which has

the same character. Especially as to the important parts for safety

which is indicated in the circuit diagram or the table of parts as a Z_ mark, the designated

parts must be used.

4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER

ASSEMBLING OR WIRING

There are parts which use the insulation material such as a tube or tape for safety, or

which are assembled in the condition that these do not contact with the printed board.

The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.

5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE

In the condition that an explosion-proof cathode- ray tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to

deal with it.

6, AVOID AN X-I_Y

Safety is secured against an X-ray by consider- ing about the cathode-ray tube and the high

voltage peripheral circuit, etc. Therefore, when repairing the high voltage pe- ripheral circuit, use the designated parts and make sure not modify the circuit.

Repairing except indicates causes rising of high

voltage, and it emits an X-ray from the cathode- ray tube.

7. PERFORM A SAFETY CHECK AFTER SERVICING

Confirm that the screws, parts and wiring which were removed in order to service are put in the

original positions, or whether there are the portions which are deteriorated around the

serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.

(INSULATION CHECK PROCEDURE)

1. Unplug the plug from the AC outlet.

2. Remove the antenna terminal on TV and turn

on the TV.

3. Insulation resistance between the cord plug

terminals and the eternal exposure metal

[Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1],

4. If the insulation resistance is less than 1M

ohm, the inspection repair should be

required.

[Note 1]

If you have not the 500V insulation resistance meter, use a Tester.

[Note 2[

External exposure metal: Antenna terminal

HOW TO ORDER PARTS

Please include the following informations when you order parts. (Particularly the VERSION LETTER.)

1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be

found at the end of the SERIAL NUMBER.

2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.

A1-2

IMPORTANT SAFEGUARDS

1. READ INSTRUCTIONS

All the safety and operating instructions should be read before the unit is operated.

2. RETAIN INSTRUCTIONS The safety and operating instructions should be retained for future reference.

3. HEED WARNINGS

All warnings on the unit and in the operating instructions should be adhered to.

4. FOLLOW INSTRUCTIONS

All operating and use instructions should be followed.

5. CLEANING Unplug this unit from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp

cloth for cleaning.

6. ATTACHMENTS

Do not use attachments not recommended by the unit's manufacturer as they may cause hazards.

7. WATER AND MOISTURE Do not use this unit near water. For example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet

basement, or near a swimming pool. PORTABLECART WARNING

8. ACCESSORIES (symbol providedbyRETAC) DO not place this unit on an unstable cart, stand, tripod, bracket, or table. The

unit may fall, causing serious injury, and serious damage to the unit. Use only with a cart, stand, tripod, bracket, or table recommended by the manufacturer.

8A. An appliance and cart combination should be moved with care. Quick stops,

excessive force, and uneven surfaces may cause the appliance and cart combination to overturn.

9. VENTILATION $3125A

Slots and openings in the cabinet and in the back or bottom are provided for ventilation, to ensure reliable operation of the unit, and to protect it from overheating. These openings must not be blocked or covered. The

openings should never be blocked by placing the unit on a bed, sofa, rug, or other similar surface. This unit should never be placed near or over a radiator or heat source. This unit should not be placed in a built-in

installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer's instructions have been adhered to.

10. POWER SOURCES This unit should be operated only from the type of power source indicated on the rating plate. If you are not sure

of the type of power supply to your home, consult your appliance dealer or local power company. For units

intended to operate from battery power, or other sources, refer to the operating instructions.

11. GROUNDING OR POLARIZATION This unit is equipped with a polarized alternating-current line plug (a plug having one blade wider than the other).

This plug will fit into the power outlet only one way. This is a safety feature. If you are unable to insert the plug

fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the polarized plug. If your unit is equipped with a 3-wire grounding-type plug, a plug having a third (grounding) pin, this plug will only fit into a grounding-type power outlet. This too, is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to

replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug.

12. POWER-CORD PROTECTION Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon

or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they exit from the appliance.

13. LIGHTNING To protect your unit from a lightning storm, or when it is left unattended and unused for long periods of time,

unplug it from the wall outlet and disconnect the antenna or cable system. This will prevent damage to the unit

due to lightning and power line surges.

14. POWER LINES

An outside antenna system should not be located in the vicinity of overhead power lines or other electric light or

power circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system,

extreme care should be taken to keep from touching such power lines or circuits, as contact with them might be fatal,

15. OVERLOADING Do not overload wall outlets and extension cords, as this can result in a risk of fire or electric shock.

16. OBJECT AND LIQUID ENTRY Do not push objects through any openings in this unit, as they may touch dangerous voltage points or short out

parts that could result in fire or electric shock. Never spill or spray any type of liquid into the unit.

A1-3

IMPORTANT SAFEGUARDS (CONTINUED)

17. OUTDOOR ANTENNA GROUNDING

If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded so as to provide some protection against voltage surges and buifi-up static charges. Section 810 of the National Electrical Code, ANSItNFPA 70, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.

18. SERVICING

Do not attempt to service this unit yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel.

19. DAMAGE REQUIRING SERVICE

Unplug this unit from the wall outlet and refer servicing to qualified service personnel under the following conditions:

a. When the power-supply cord or plug is damaged. b. If liquid has been spilled, or objects have fallen into the unit.

c. If the unit has been exposed to rain or water. d. If the unit does not operate normally by following the operating instructions. Adjust only those controls that

are covered by the operating instructions, as an improper adjustment of other controls may result in damage and will often require extensive work by a qualified technician to restore the unit to its normal

operation. e. If the unit has been dropped or the cabinet has been damaged. f. When the unit exhibits a distinct change in porformance, this indicates a need for service.

20. REPLACEMENT PARTS When replacement parts are required, be sure the service technician uses replacement parts specified by the

manufacturer or those that have the same characteristics as the original parts. Unauthorized substitutions may result in fire, electric shock or other hazards.

21. SAFETY CHECK

Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to determine that the unit is in proper operating condition.

22. WALL OR CEILING MOUNTING The product should be mounted to a wall or ceiling only as recommended by the manufacturer.

23. HEAT

The product should be situated away from heat sources such as radiators, heat registers, stoves, or other products (including amplifiers) that produce heat.

24. DISC TRAY Keep your fingers well clear of the disc tray as it is closing. It may cause serious personal injury.

25. CONNECTING When you connect the product to other equipment, turn off the power and unplug all of the equipment from the

wall outlet. Failure to do so may cause an electric shock and serious personal injury. Read the owner's manual of the other equipment carefully and follow the instructions when making any connections.

26. SOUND VOLUME Reduce the volume to the minimum level before you turn on the product. Otherwise, sudden high volume sound

may cause hearing or speaker damage.

27. SOUND DISTORTION Do not allow the product output distorted sound for a Iongtime. It may cause speaker overheating and fire.

28. HEADPHONES

When you use the headphones, keep the volume at a moderate level. If you use the headphones continuously with high volume sound, it may cause hearing damage.

29. LASER BEAM Do not look into the opening of the disc tray or ventilation opening of the product to see the source of the laser

beam. it may cause sight damage.

30. DISC Do not use a cracked, deformed, or repaired disc. These discs are easily broken and may cause serious

personal injury and product malfunction.

31. NOTE TO CATV SYSTEM INSTALLER This reminder is provided to call the CATV system installer's attention to Article 820-40 of the NEC that provides

guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding system of the building, as close to the point of cable entry as practical.

A1-4

IMPORTANT SAFEGUARDS (CONTINUED)

EXAMPLE OF ANTENNA GROUNDING AS PER THE NATIONAL ELECTRICAL CODE

ANTENNA LEAD IN WIRE

GROUND

CLAMP

ANTENNA

JNIT

(NEC SECTION 810-20)

ELECTRIC SERVICE

EQL

GROUNDING CONDUCTORS (NEC SECTION 810-21)

GROUND CLAMPS

NEC-NATIONAL ELECTRICAL CODE

$2898A

POWER SERVICE GROUNDING ELECTRODE SYSTEM

(NEC ART 250, PART H)

A1-5

DISC REMOVAL METHOD AT NO POWER SUPPLY

1, Remove the Back Cabinet and AV PCBiDVD Block, (Refer to item 1 of the DISASSEMBLY

iNSTRUCTIONS.)

2, Slide the Rack Loading (White) toward the arrow direction by using a minus driver to release the lock,

(Refer to Fig. 1)

3, Draw the Tray.

Rack Loading (White) Deck CD

I I I I I I

L_ I

Fig. 1

PARENTAL CONTROL - RATING LEVEL

4 DIGIT PASSWORD CANCELLATION

If the stored 4 digit password in the Rating Leve] menu needs to be cancelled, please follow the steps below,

1, Turn Unit ON,

2, Press and hold the 'STOP' key on the front panel.

3. Simultaneously press and hold the '7' key on the remote control unit,

4. Hold both keys for more than 3 seconds.

5. The On Screen Display message 'PASSWORD CLEAR' will appear, 6, The 4 digit password has now been cleared.

TRAY LOCK

Tray cannot be opened by setting the Tray Lock, please follow the steps below,

I. Turn Unit ON.

2. Set the DVD to the Stop Mode.

3. Press and hold the '9' key on the remote control unit. 4, Simultaneously press and hold the 'STOP' key on the front panel

5. Hold both keys for more than 3 seconds.

6. Press the OPEN/CLOSE key on the front panel to cheek the Tray Lock setting. NB: No #_dications on the screen when the Tray Lock is setting,

To unlock the Tray Lock, please fellow the steps below.

I. Turn Unit ON.

2. Sot the DVD to the Stop Mode.

3. Set the VOLUME to minimum.

4. Press and hold the 'VOL DOWN' button on the front panel 5, Simultaneously press and hold the '4' key on the remote control unit.

6. Hold both keys for more than 1 second.

7. The On Screen Display message 'INITALIZE5 COMPLETE' will appear.

8. The Tray Lock has now been cleared.

NB: The above procedure wilt reset ALL of the player s settings to the default factory state.

AI-6

TABLE OF CONTENTS

CAUTION ............................................................................................................................ A!-!

SERVICING NOTICES ON CHECKING ..................................................................................... A!-2

HOWTO ORDER PARTS .......................................................................................................... A!-2

IMPORTANT SAFEGUARDS ..................................................................................................... A1-3~A!-5

DISC REMOVAL METHOD AT NO POWER SUPPLY ............................................................. A!-6

PARENTAL CONTROL*RATING LEVEL .................................................................................. A!-6

TRAY LOCK ................................................................................................................................ A!-6

TABLE OF CONTENTS .............................................................................................................. A2-1

GENERAL SPECIFICATIONS ................................................................................................... A3-! ~A3-6

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF MECHANICAL PARTS AND P. C. BOARDS ............................................ B1-!, B!-2

2, REMOVAL OF DVD DECK PARTS ................................................................................... B2-1~B2-4

3. REMOVAL OF ANODE CAP .............................................................................................. B3-!

4. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ............................................... B4-!, B4_2

SERVICE MODE LIST ................................................................................................................ C-1

CONFIRMATION OF HOURS USED ......................................................................................... C-1

WHEN REPLACING EEPROM (MEMORY) IC .......................................................................... C-2

ELECTRICAL ADJUSTMENTS .................................................................................................. D-I~D-6

BLOCK DIAGRAMS

DVD .......................................................................................................................................... E-l, E-2

TV ............................................................................................................................................ E-3, E-4

POWER .................................................................................................................................. E-5, E-6

PRINTED CIRCUIT BOARDS

DVD .......................................................................................................................................... F-l, F-2

AV/CRT .................................................................................................................................... F-3~F-6

RELAY/SW .............................................................................................................................. F*7, F-8

SCHEMATIC DIAGRAMS

MPEG/MtCON ......................................................................................................................... G-l, G-2

MEMORY ................................................................................................................................. G-3, G-4

RF AMP/DSP ........................................................................................................................... G-5, G-6

AUDIO/VIDEO ......................................................................................................................... G-7, G-8

REGULATOR ........................................................................................................................... G-9, G-10

MtCON/TUNER ....................................................................................................................... G-!1, G-12

VIF/StF/CHROMA .................................................................................................................... G-13, G-14

SOUND AMP ........................................................................................................................... G-15, G-16

IN/OUT ..................................................................................................................................... G-17, G-18

STEREO .................................................................................................................................. G-!9, G-20

DEFLECTION .......................................................................................................................... G-2!, G-22

CRT .......................................................................................................................................... G-23, G-24

POWER ................................................................................................................................... G-25, G-26

RELAY/SW/FG ........................................................................................................................ G-27, G-28

INTERCONNECTIGN DIAGRAM ............................................................................................... G-29, G-30

WAVEFORMS ............................................................................................................................. H-I~H-3

MECHANICAL EXPLODED VIEWS ........................................................................................... t1-!~I1-3

DVD DECK EXPLODED VIEW ................................................................................................... t2-!

MECHANICAL REPLACEMENT PARTS LIST ......................................................................... J1-1

DVD DECK PLACEMENT PARTS LIST .................................................................................... J2-1

ELECTRICAL REPLACEMENT PARTS LIST ........................................................................... J3-1~J3-5

A2-1

GENERAL SPECIFICATIONS

G-t IV CRT CRT Size i Visual Size

System CRT Type

Color System

Speaker

Sound Output Max

G-2 DVD System Color System

Disc Disc Diameter I

Deck Disc Loading Systarq

Pick up Playback time(Max) DVD 1-Layer

Search speed Fwd

Deflection Magnetic Field BViBH

Position Size

Impedance

t0%(Typical)

Motor

DVD 2-Layer CD Video CD

Rev

Slow speed

G-3 [unlng Broadcasting System

G-4 Signal Video Signal

System Tuner and

Receive CH

Intat rqediata Frequency

Preset CH Stereo/Dual TV Sound

Tuner Sound Muting

Systarq Destination

Tuning System Input Impedance

CH Coverage Picture(PP) Sound(FS) FP-FS

Input Level Output Level

SiN Ratio (Weighted) Horizontal Resolution at DVD Mode

Actual

t3inch i 335.4 mmV

Normal 90 degree

+045G / 0.18G

NTSC

2 Speaker Front

t .5 x 2.7 inch

8 ohm

t.5W + 1.5W t.OW + 1.0W

NTSC

DVD_ CD-DA, CD_PJRW, Video CD

120 mm, 80 mm

Front Loading 2 Motors

t-Lens 2-Beams System t35min (4.7GB)

245rain (8.5GB)

74min

74min 2-20 times / 4 step 2_45 times {DVD, VIDEO CD)

4_40 times (CD) 2-20 times / 4 step

2_45 times {DVD, VIDEO CD) 4_40 times (CD)

Fwd ti7 - 1i2 times

Rev 1/7 - 1i2 times

US System M

tTuner

US(wlCATV) F-Synth

VHFiURF 75 Ohm 2~69, 4A, A-5~A-1, A~I, J~W, W+l ~W+84

45 75MHz 4t 25MHz

4 50MHz

US-Stereo Yes

t V I_pi75 ohm

RGB Signal

Audio Signal

G-5 Power Power Source AC t2OV, 60Hz

Power Consumption at AC 75W at t2OV6OHz

Protector Power Fuse Yes

G-6 Regulation Safety UL

G-7 [emperature Operation +5oC ~ +40oC

G-8 Operating Humidity Less than 80% RH

Output Level Input Level

Output Level Digital Output Level SiN Ratio at DVD (Weighted) Harmonic Distortion

Frequency Response :

Stand by (at AC) 5W at 120V 60Hz Per Year _- kWh/Year

Radiation FCC X-Radiation DHHS

Laser DHHS

Storage -20oC ~ +6OoC

A3-1

DVD

_VideoCD

SVCD

at CD

at DC

-8 OdBmi5Ok ohm

0.5 V p-p/75 ohm

GENERAL SPECIFICATIONS

G-g On Screen MenuffV)

Display Menu Type

Sleep Timer

CH / AV(LINE) i DVD

Stereo/Audio Output

Control Volume

Level Bright / Contrast i Sharpness i Color

Caption i Text Auto Search/Position Game

Mute

TV Setup

Picture Audio Bictu_ Preference

Channel Setup

TViCATV Auto CH Memory

Add/Delete

V_chip Setup

Language

Bilingual SAP

Tint

Bass#r rebleiBalance

Icon Yes

Yes

Yes Yes

Yes Yes Yes

Yes

Yes Yes

Yes

No Yes Yes

A3-2

GENERAL SPECIFICATIONS

G-10 011Screen Menu (DVD)

Display MenuType

Language

Menu SubtitEe Audio

Picture

TV Screen Size OSD Display On/Off

JPEG Interval Select Files

Sound

DRC (Dynamic Range Control) dts Decode

Output(5 lchi 2ch) Surround OniOff

Center On/Off Sub Woofer On/Off

Parental

Password Lock/Un Lock Rating Level

Other

OSD Language(Set up Language) Output(RGBiCorqposite)

Open Close No disc

Reading Play

Still/Pause Stop

Prohibit Mark Step Skip(>>l)

Skip(<<) Random

Repeat Slow+

Slow- Search+

Search-

Jump

Resurqe

Title No

Chapter NO.

Track NO Time

Sub Title No

Angle No. Vocal OniOff

Audio NO. Audio Stereo UR Zoom

Marker NO. Program Play Back

Surround On/Off Screen Saver

JPEG Folder Name

G-11 OSD Language (TV)

(DVD)

G-12 Clock and Sleep Timer Max Time

[inter Step

On/Off Timer Program(On Timer / Off Timer) Wake Up Timer Timer Back_up (at Power Off Mode) more than

File Name

File No

Time

Track NO

Yes

Character Yes

Yes Yes Yes

Yes Yes

Yes

No Yes

Yes

No Yes

Yes Yes Yes

Yes

No Yes

Yes Yes Yes

Yes Yes

Yes (CD, VIDEO CD ) Yes Yes Yes

Yes Yes Yes

Yes Yes

Yes Yes Yes

Yes Yes (Video CD)

Yes

No Yes (CD, VIDEO CD)

No English, French, Spanish

English, French, Spanish

120Min

1OMin

- Min Sec

A3-3

GENERAL SPECIFICATIONS

G-13 Remote Unit

Control Glow in Dark Remo-'_on

Format

Custom Code

Power Source Voltage(D.C)

Total Keys

Keys

UM size x pus

Power t

2 3

4 5 6

7 8

g 0

Play Stop

Search+ Search-

Skip+ Skip-

Slow+ Slow-

Pause Cal_

TViDVD Cancel Audio Select

Angle Subtitle

Top Menu Set up/Menu

DVD Menu

Return

Up/Set+i CH Up Downi Set-/CH Down

Le ftiSelectdVol Down RightsSelect+/Vol Up

Select s Enter Play Mode

Closed Caption Input Select

Repeat A-B Zoom/Quick View

Mute OpenlCIose

Sleep Jump

Game

RC-GD

NEC 7t-8E h

3V UM_4x 2 pcs

45 Key

Yes Yes Yes

Yes

Yes Yes

Yes

Yes Yes

Yes

A3-4

GENERAL SPECIFICATIONS

G-14 Features CATV

Auto Shut Off Auto CH Memory V-Chip USA V-chip

CANADA V-chip

Auto Search

SAP

Game Position

FM Transmitter

Energy Star Closed Caption Comb Filter

P_etestof FBT Leak Circuit Choke Coil

Power On Memory Tray Lock

Parental Lock(DVD Only) Video CD Playback

SVCD Playback

Overlay Graphics And Text Command List

Entry Point Jump

MP3 Playback WMA Playback JPEG Playback

Digital Out

(Dolby Digital) (MPEG) (PCM)

(DTS)

Down Mix Out

(Dolby Digital) (DTS)

Surround (Tru Surround)

Screen Saver

Picture Preference Auto Setup

Audio DAC

G-15 &ccessories Owner's Manual Language

Remote Control Unit

Battery

w/Guarantee Card

UM size × pcs OEM Brand

Rodf_ntanna

Poles Temqinal

LoopAntenna

Temqinal UN Mixer 300ohm to 75 ohm Antenna Adapter

Antenna Change Plug Guarantee Card

Registration Card

Warranty Card

ESP Card Service Station List

DC Car Cord (Center+)

Columbia Offer Sheet

Sheet Information (Return)

Yes

No No

Yes

No No

No No No No

No No

Yes Yes

Yes

No No

tg2kHz / 24bit

English

Yes UM4 x 2 pcs

No No

A3-5

GENERAL SPECIFICATIONS

G-16 Interface

G-17 Set Size G-18 #/eight

G-19 Carton

G-20 Material

G-2t Environment

Switch

Indicator

Terminals

Front Power (Tact)

Channel Up

Channel Down

Volume Up

Volume Down

Piny

Open/Close

Skip(>>)

Skip(l<<)

Still/Pause

Stop

Main Power SW

Rear Main Power SW

Power

Stand-by

On Timer

Front Video input

Audio Input

Other Terminal

Rear Video input

Audio input

Video Output

Audio Output

Digital Audio Output

Diversity

DC Jack t2V(Center +)

VHFiUHF/_tenna input

Approx. W x D x H (ram)

Net (Approx)

Gross (Approx.)

Master Carton

Content

Material

Dimensions W x D x H(mm)

Description of Origin

Gift Box

Material

W/Color Photo Label

Dimensions W x D x H{mr'q)

Design

Description of Origin

Drop Test Natural Dropping At

Height (cm)

Container Stuffing (40' container) Cabinet Front

Rear

Jack Panel

PCB Non-Halogen Demand

Eyelet Demand

Pb Free Lead4ree Solder

Other

Cd Free

Yes Yes Yes

Yes Yes

Yes

No No

Yes (Red)

No No

RCA x 1 RCA x 2(Stereo)

Head Phone

No No No

Coaxial (DVD Only)

No No

F Type 362x365x382

tt0kg (24.31bs) t25kg (27.61bs)

-- Sets

Yes Double/Full Color

423x447x443 As Per Buyer's

Yes

t Corner / 3 Edges / 6 Surfaces

62 700 Sets

PS 94V0 DECABROM PS 94V0 DECABROM

Yes

No No

A3-6

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS

1-1: BACK CABINET (Refer to Fig. 1-1)

1, Remove the 4 screws ,i),

2, Remove the screw z which are used for holding the Back

Cabinet.

3. Remove the AC cord from the AC cord hook _.

4, Remove the Back Cabinet in the direction of arrow,

Fror_i Cabinei

Fig. 1-1

1-2: CRT PCB (Refer to Fig. 1-2) CAUTION: BEFORE REMOVING THE ANODE CAP,

DISCHARGE ELECTRICITY BECAUSE IT

CONTAINS HIGH VOLTAGE.

BEFORE ATTEMPTING TO REMOVE OR REPAIR ANY PCB, UNPLUG THE POWER

CORD FROM THE AC SOURCE.

1, Remove the Anode Cap.

(Refer to REMOVAL OF ANODE CAP)

2, Disconnect the following connector:

(CP801).

3, Remove the CRT PCB in the direction of arrow.

1-3: AM PCB/DVD BLOCK (Refer to Fig. 1-3)

1. Remove the 2 screws 1i.

2. Disconnect the following connectors: (CP301, CP302, CP401 and CP3800).

3. Remove the AV PCB/DVD Block in the direction of arrow,

Front Cabinet

AV PCB/_.)VD Block

Fig. 1-3

1-4: DVD BLOCK (Refer to Fig. 1-4)

1. Remove the 11 screws i.

2. Remove the Top Shield in the direction of arrow (A).

3. Disconnect the following connectors: (CP8001 and CP8002).

4. Remove the 4 screws '_.

5. Remove the DVD Block in the direction of arrow (B).

6. Remove the screw ,_).

7. Remove the Jack Shield.

8. Remove the AV PCB in the direction of arrow (C),

F='or_iCabinei

CRT PCB

Fig. 1-2

_ito,. Pixie Fig. 1-4

B1-1

DISASSEMBLY INSTRUCTIONS

1-5: DVD PCBIDVD DECK (Refer to Fig. 1-5)

1. Make the short circuit on the position as shown Fig. 1-5 using a soldering. If you remove the DVD Deck with no soldering, the Laser may be damaged.

2. Unlock the 2 supports i),

3. Remove the Front Tray Plate in the direction of arrow (A),

4. Disconnect the following connectors: (CP2601, CP2602 and CP2603),

5. Remove the 4 screws '2.

6. Remove the DVD Deck in the direction of arrow (B),

7. Remove the 4 screws '_.

8. Remove the DVD PCB in the direction of arrow (C).

Pick Up PCB

Fig. 1-5

NOTE When the installation of the DVD Deck, remove all the

soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector,

BI-2

DISASSEMBLY INSTRUCTIONS

2. REMOVAL OF DVD DECK PARTS

NOTE

1, Do not disassemble the DVD DECK PARTS except listed

parts here, Minute adjustments are needed if the disas- semble is done. If the repair is needed except listed parts,

replace the DVD MECHAASS'Y,

2-1 : TRAY (Refer to Fig. 2-1-A)

1, Set the Tray opened. (Refer to the DISC REMOVAL

METHOD AT NO POWER SUPPLY)

2, Unlock the support 1 and remove the Tray.

Mair_ ran!e Ass'y

Fig. 2-1-A

NOTE

1, In case of the Tray installation, install them as the circled

section of Fig. 2-1-B so that the each markers are met.

Ma;n Chsssis Assy

Malr_ ran!e Ass'y

2-3: RACK LOADINGIMAIN GEAR/RACK LOADING

SPRING! RACK L SPRING (Refer to Fig. 2-3)

1. Remove the Rack L Spring.

2. Press down the catcher [! and slide the Rack Loading.

3. Remove the Rack Loading, Rack Loading Spring and Main Gear.

ManF,ameAss'y Fig. 2-1-B

2-2: MAIN CHASSIS ASS'Y (Refer to Fig. 2-2-A)

1, Remove the Main Chassis Ass'y from the insulator (R), 2, Unlock the support 1, 3, Remove the Main Chassis Ass'y.

{nsulator(R)

Fig. 2-2-A

NOTE

1, In case of the Main Chassis Ass'y, install it from (1) to (6)

in order. (Refer to Fig. 2-2-B)

Fig. 213

2-4: CLAMPER ASS'Y!INSULATOR(R)ILEVER SWITCH

(Refer to Fig. 2.4_A)

1. Remove the screw 1.

2. Remove the Lever Switch.

3. Remove the 2 Insulator (R).

4. Press the Clamper and rotate the Clamper Plate clockwise, then unlock the 3 supports 2.

5. Remove the Clamper Plate, Clamper Magnet and Clamper.

Fig. 2-4-A

B2-1

DISASSEMBLY INSTRUCTIONS

NOTE

1. When installing the Clamper Magnet, install it with the green face up.

2. When installing the wire of the Lever Switch, install it correctly as Fig. 2-4-B.

3. When installing the Lever Switch, install it correctly as

Fig. 2-4-C.

4. In case of the Lever Switch installation, hook the wire on the Main Frame as shown Fig. 2-4-D.

The ke,,e slsoLId be ;Josiiion b_tweelt A 8itd S.

Rack Loadir_g A B

Fig. 2-4-C

Main Chassis Ass'y

2-6: SWITCH PCB ASS3" (Refer to Fig. 2-6-A)

1. Remove the screw ,i!.

2. Remove the Switch PCB Ass'y.

Fig. 2-6-A

NOTE

1. When installing the wire of the Switch PCB, install it correctly as Fig. 2-6-B.

2-5: TRAVERSE HOLDER!INSULATOR (F)

(Refer to Fig. 2-5-A)

1, Remove the Traverse Holder.

2, Remove the 2 Insulator (F),

Insulator (F) (BIBck)

Tl'_Vel Be Holder

Insulator (F)

(Back)

Fig. 2-4-D

Fig. 2-5-A

While

,__ slackFrom Relay PCB

FSailt Chassis Ass'y Fig. 2-6-B

2-7: RACK FEED ASS3' (Refer to Fig. 2-7-A)

1. Remove the screw ,i!.

2. Remove the Rack Feed 1 Spring, Rack Feed 1/2 and Rack Feed Lever.

Rack Feed 1

Ma;n Chassis Ass'y

NOTE

1. After the installing of the Traverse Holder, check if the wire is like Fig. 2-5-B.

Fig. 2-7-A

B2-2

DISASSEMBLY INSTRUCTIONS

NOTE

1, After the assembly of the Rack Feed, check if the Rack

Feed 1/2 is moving smoothly. (Refer to Fig. 2-7-B)

2, In case of the Rack Feed Ass'y installation, install cor-

rectly as Fig. 2-7-C,

Moving smoothly

Fig. 2-7-B

2-8: RELAY PCB ASS'Y (Refer to Fig. 2-8-A)

1, Remove the screw ,it,

2, Remove the Relay PCB Ass'y.

2-9: GEAR (Refer to Fig. 2-9-A)

1. Un ock the support

2. Remove the Middle Gear 1/2/3, Idler Gear and Feed Gear,

Middle Gear 2

M_ddle Gear 3 4

dler Gear

Malr_ Ch_

Fig. 2-9-A

NOTE

1. In case of the Idler Gear installation, install correctly as Fig. 2-9-B.

2. When installing the Middle Gear 2, check if the Middle Gear 2 is locked correctly as Fig. 2-9-C.

[OK] dietGear [NG] dietGear

[- "] I

• Screw Torque: 4 ± O 5kgf,cm !") Fig. 2-8-A

NOTE

1, When installing the wire of the Relay PCB, install it

correctly as Fig. 2-8-B,

_ush

FEE0 _,_OTOR.

diet Arm Idle An1! Fig. 2-9-B

Check LOCk

Mddle Gear2 Fig. 2-9-C

2-10: IDLER ARM (Refer to Fig. 2-10)

1. Remove the Idler Arm.

idler Arm

Fig. 2-10

Fig. 2-8-B

B2-3

DISASSEMBLY INSTRUCTIONS

2-11: FEED MOTOR (Refer to Fig. 2-11-A)

1, Remove the 2 screws _i), 2, Remove the Feed Motor. 3, Remove the Motor Gear,

• _¢rew Torque; 1 _ 0 bl{gf,cm

Fig. 2-11-A

NOTE

1, In case of the Motor Gear installation, check if the value

of the Fig. 2-11-B is correct.

2, When installing the Feed Motor, check if the cable is

positioned as Fig. 2-11-C,

Motor__(Gear 6 £ 0 rnrn

Safety $L_rface for _ressirl_ of tbe ir!sei_,

Mair_ Chassis Ass'y

Fig. 2-11 -B

Pass the cable be[ween 2 prls.

Fig. 2-11 -C

B2-4

DISASSEMBLY INSTRUCTIONS

3. REMOVALOFANODECAP

Read the following NOTED items before starting work.

* After turning the power off there might still be a potential

voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage. Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged.

REMOVAL

1, Follow the steps as follows to discharge the Anode Cap.

(Refer to Fig. 3-1.) Connect one end of an Alligator Clip to the metal part of a

fiat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver,

touch the support of the Anode with the tip of the Screwdriver.

A cracking noise will be heard as the voltage is discharged,

GND on the CRT

3, After one side is removed, pull in the opposite direction to

remove the other.

NOTE

Take care not to damage the Rubber Cap,

INSTALLATION 1, Clean the spot where the cap was located with a small

amount of alcohol, (Refer to Fig. 3-3.)

NOTE

Confirm that there is no dirt, dust, etc. at the spot where the cap was located.

Location of Anode Cap

j7 f _

)

Sore f \ Support

,,_/Alligator Clip

GND on the CRT

2, Flip up the sides of the Rubber Cap in the direction of the

arrow and remove one side of the support. (Refer to Fig. 3-2.)

Rubber Cap

Fig. 3-1

2, Arrange the wire of the Anode Cap and make sure the

wire is not twisted,

3, Turn over the Rubber Cap, (Refer to Fig. 3-4.)

Fig. 3-4

4, Insert one end of the Anode Support into the anode button,

then the other as shown in Fig. 3-5.

CRT

Support

Fig. 3-2

Fig. 3-5

5, Confirm that the Support is securely connected. 6, Put on the Rubber Cap without moving any parts,

B3-1

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