Toshiba HWS-804XWHT6, HWS-1404XWHT6, HWS-804XWHT9, HWS-1404XWHM3, HWS-1404XWHT9 Quick Reference Manual

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Quick Reference

Air to Water Heat Pump

Series 4

Hydro Unit

HWS-

804H-**

HWS-

1104H-**

HWS-

1404H-**

HWS-

1104H8-**

HWS-

1404H8-**

HWS-

1604H8-**

HWS-

1104H8R-**

HWS-

1404H8R-**

HWS-

1604H8R-E

Back Up

Heater

HWS-804XWHM3-** P

- - - - - - - - ~, 3Kw

HWS-804XWHT6-** P

- - - - - - - - 3N, 6kW

HWS-804XWHT9-** P

- - - - - - - - 3N, 9kW

HWS-1404XWHM3-**

- P P P P P P P P ~, 3Kw

HWS-1404XWHT6-**

- P P P P P P P P 3N, 6kW

HWS-1404XWHT9-**

- P P P P P P P P 3N, 9kW

Outdoor Unit

Hydro Unit

HWS-1501

CSHM3-E

HWS-2101

CSHM3-E

HWS-3001

CSHM3-E

HWS-1501

CSHM3-UK

HWS-2101

CSHM3-UK

HWS-3001

CSHM3-UK

HWS-804XWHM3-** HWS-804XWHT6-** HWS-804XWHT9-** HWS-1404XWHM3-** HWS-1404XWHT6-** HWS-1404XWHT9-**

Hot Water Cylinder

Estia System

Component Combinations

Outdoor unit

Hydro unit

Hot Water

Hot water cylinder

Under floor heating

(Zone Control)

Radiator

Fan coil unit

(Heating or Cooling)

Heating or Cooling

New Features for 4 Series ESTIA:

 A-rated water circulating pump installed in hydro unit  Minimum target water temperature reduced to 7°C in cooling mode for improved compatibility with fan

coil units

 Hydro unit pump ON / OFF cycling function – to momentarily operate water pump during long periods of

system OFF

 Option to use an external cylinder thermostat, on locally supplied hot water cylinders, for domestic hot

water production

 Improved control for second remote controller when used with under floor heating  Improved control for ESTIA / boiler connection  New expansion vessel for hydro unit  New compressor for single phase ESTIA outdoor units

Note:

Under floor heating components, fan coil units, radiators, valves and other installation materials must be procured locally.

Notes on System Design

• The input water temperature to the hydro unit must be 50°C or less. This is especially important if the hydro unit is used in conjunction with any other external heating source (auxiliary boiler, electric booster heaters etc.) Unit failure or water leaks may result if the return water temperature, to the hydro unit, exceeds 50°C

• The minimum flow rate for the circulating water in the heating/cooling circuit must meet the following range:-

11, 14 and 16 kW: 17.5 L/minute or more 8 kW: 13 L/minute or more

If the flow rate becomes less than the flow rate specified above, the flow switch in the hydro unit is activated to stop operation. When thermostatic devices are used for temperature control a bypass valve must be fitted to the heating circuit, to ensure the minimum water flow rate is maintained in the event of all thermostatic devices closing at the same time

• Only use the water pump, built into the hydro unit, to circulate the water in the heating circuit

• The hydro unit back up heaters will operate to assist the heat pump capacity output during low ambient

conditions

• The hydro unit has been designed for indoor installations. Do not install outside where there is a risk of low ambient conditions. This may cause the water in the pipe work to freeze

• Make the water circuit closed. Never use it as an open circuit.

• To prevent damage to the system the volume of the circulating water must be 20 litres or more. If total

volume of water amount is less than 20 litres, then the unit may not function fully due to the operation of protective controls.

Installation Examples

Cooling and Heating with Domestic Hot Water

When both cooling and heating are used, install a 2-way valve (for cooling) to the pipe to the room for heating only.

Installation Examples (cont.)

2-Zone Temperature Control with Domestic Hot Water

The following shows an example of the 2-zone temperature control. A buffer tank and a water pump are required for the 2-zone temperature control. This example is Heating only, if the Fan Coils are to be used for Cooling then a 2-Way valve must be fitted.

Installation example of water circuit:-

(1) (2)

(3) (4)

(5) (6)

The water circuit for a system without a buffer tank [ (1) , (2) , (3) , (5) ] requires 17.5l/min (804XWH = 13.0l/min) or more. This water flowing requires 5 or more branches of Floor heating or Radiators etc. Less than 5 branches may cause a flow deficiency. In this case, please provide a buffer tank and secondary pumps, as shown in (4). Please check how to install the boiler.

Hydro Unit – Exploded View

1. Expansion vessel

2. Hi Pressure switch (4.15 MPa)

3. Temperature sensor (for Heat pump outlet -TWO)

4. Pressure sensor

5. Heat exchanger

6. Flow switch (13.0 L/min 17.5 L/min)

7. Temperature sensor (for refrigerant -TC)

8. Temperature sensor (for water inlet -TWI)

9. Drain nipple

10. Water inlet connection

11. Refrigerant liquid connection

12. Air relief valve

13. Pressure relief valve (0.3 MPa (3 bar))

14. Thermal protector (auto)

15. Temperature sensor (for water outlet THO)

16. Thermal protector (Single operation)

17. A-rated water pump

18. Backup heater (3 kW, 3 kW x 2, 3 kW x 3)

19. Manometer

20. Water outlet connection

21. Refrigerant gas connection

Refrigerant Pipe Lengths and Height

The length and height of the refrigeration pipe must be within the following values. As long as the Hydro Unit is installed within these ranges, no additional refrigerant is required.

Minimum Pipe Length

HWS-804H-E : 5 m HWS-1104H**-E : 5 m HWS-1404H**-E : 5 m HWS-1604H**-E: 5m

Maximum Pipe Length and Height

H: Max. ±30 m (above or below) L: Max. 30 m

Note

 The maximum pipe length cannot be increased by increasing the

refrigerant charge

 The minimum pipe length cannot be decreased by reducing the

refrigerant charge

Refrigeration and Water Cycle Diagrams

Outdoor Unit: HWS-804H-E Hydro Units: HWS-804XWH**-E

Outdoor Units: HWS-1104H**-E, HWS-1404H**-E Hydro Units: HWS-1404XWH**-E

Outdoor Units: HWS-1104H8(R)-E, HWS-1404H8(R)-E, HWS-1604H8(R)-E Hydro Units: HWS-1404XWH**-E

Water Piping

WARNING

• Ensure that the heating circuit, and all components of the heating circuit, are installed in accordance with all National and local regulations

• The water pipes must not be installed where they are exposed to low ambient air temperatures. This is to

prevent the water freezing in the pipes

• Make sure that water pipes have sufficient pressure resistance (The setting value of the pressure relief valve is 0.3 MPa).

CAUTION

• Do not use zinc plated water pipes. When steel pipes are used, insulate both ends of the pipes.

• The water to be used must meet the water quality standards specified in EN directive 98/83 EC.

Water Circuit

• Install a strainer with 30 to 40 meshes (procure locally) at the

water inlet of the Hydro Unit

• Install drain cocks (procure locally) for water charge and discharge

at the lower part of the Hydro Unit

• The ESTIA system can only be used on pressurised heating

circuits. If the system is used on gravity fed heating circuits then system failure may occur

Water Piping Limitations

Design the water pipe length within the QH characteristics of the pump (flow-rate and pump head).

The maximum height difference for the water pipes is 7 metres.

Piping to hot water tank (option)

Water supplied to the hot water cylinder is branched by a motorized 3-way valve (procured locally). Connect the hot water cylinder to port A (open when energized) of the valve.

Piping to 2-zone operation (option)

To perform 2-zone temperature control circulate water using another pump (procured locally) through a motorized mixing valve (procured locally) and a buffer tank (procured locally).

Checking water volume and initial pressure of expansion vessel

The expansion vessel of the Hydro Unit has a capacity of 12 litres. The initial pressure of the expansion vessel is 0.1 MPa (1 bar). The pressure of the safety valve is 0.3 MPa (3 bar). Verify whether the capacity of the expansion vessel is sufficient using the following expression. If the volume is insufficient, install an appropriate external expansion vessel.

Action

< 12 L

Internal Expansion Vessel Size OK

> 12 L

Internal Expansion Vessel Size too small.

Install appropriate external expansion vessel

V: Necessary total vessel capacity (L) Ɛ: Water expansion coefficient at average hot water temperature

Vs: Total water volume in the closed system (Do not include Hot Water Cylinder) P1: System pressure at tank setting position (Mpa_abs*).

(Pipe inner pressure during pump operation before heating device operates = water supply pressure)

P2: Maximum pressure used during operation at tank setting position (MPa_abs*).

(= safety valve setting pressure)

* The absolute pressure value (abs.) is obtained by adding the atmospheric pressure (0.1 MPa (1 bar)) to the gauge pressure.

Water temperature and expansion coefficient (Ɛ)

Hot water temperature

(°C)

Expansion rate

(Ɛ)

Hot water temperature

(°C)

Expansion rate

(Ɛ)

0.0002

0.0121

0.0000

0.0145

0.0000

0.0171

0.0003

0.0198

0.0008

0.0229

0.0017

0.0258

0.0029

0.0292

0.0043

0.0324

0.0050

0.0961

0.0078

0.0967

0.0100

Example

Maximum Hot Water temperature: 55°C Initial water charge: 0.2MPa System volume: 200 L.

Calculate Vessel capacity (V):-

In this case V < 12 L therefore the internal expansion vessel is sufficient, so there is no need to install an external expansion vessel.

V =

0.0145

200

(0.2 + 0.1) (0.3 + 0.1)

V =

11.6L

Pump QH curves

 HWS-804XWHM3-E, T6-E, T9-E

 HWS-1404XWHM3-E, T6-E,T9-E

Water charging

Charge the water, in the heating circuit, until the pressure gauge shows 0.2 MPa (2 bar). The hydraulic pressure may drop when the trial run begins. In this case, add water until the hydraulic pressure returns to 0.2MPa (2 bar) Air may enter the heating circuit if the hydraulic pressure is low.

Loosen the Air relief valve cap by two turns to release air (see diagram). Ensure all air is removed from the system. If air remains in the system

then the system operation may STOP.

Note: Due to the design of the electrical back up heater it is not recommended to add any corrosion inhibitors / additives to the heating circuit.

Water quality

The water used must satisfy EN directive 98/83 EC.

Piping insulation

It is recommended that insulation is fitted to all pipes. To perform optional cooling operation, apply insulation with a rating of 20t or more to all pipes.

Electrical Connections

E Box layout

Power Lines Schematic

Fuses (AC250V T30A): F1&F2: Hot water cylinder electric heater supply F3&F4: Back up heater 1 (3kW) F5&F6: Back up heater 2 (3kW) F7&F8: Back up heater 3 (3kW)

Fuses (AC250V T3.15A) F9&F10: A rated water pump

PCB’s: MCC-1214: TCB-PCMO3E (optional input PCB) MCC-1217: TCB-PCIN3E (optional output PCB) MCC-1431: Relay PCB for control of second

water pump, 2 way valve and booster heater outputs MCC-1511: Main hydro unit control / interface PCB

Contactors & Relays: RY01: Interlock relay – flow switch / back up

heater circuit

RY02: Power contactor for back up heater supply RY03: Control relay for back up heater s 2 & 3

operation

RY04: Power contactor for back up heater supply RY05: Power contactor for hot water cylinder

electric heater supply RY06: Control relay for mixing valve (2 zone) operation

Control Lines Schematic

Terminal Block Connections

Electrical supply / cable specifications Wiring specifications (power line)

Description

Model Name

HWS

Power Supply

Current

(Max)

Install

Fuse

Rating

Power

Cable

Connection Destination

Outdoor

Unit

Power

Input

1404H-E

220V-230V ~

50Hz

22.8A

25A

≥2.5mm

L, N

1104H-E

220V-230V ~

50Hz

22.8A

25A

≥2.5mm

804H-E

220V-230V ~

50Hz

19.2A

20A

≥2.5mm

1604H8(R)-E

380-400V 3N~

50Hz

14.6A

16A

≥2.5mm

L1, L2, L3,

1404H8(R)-E

380-400V 3N~

50Hz

14.6A

16A

≥2.5mm

1104H8(R)-E

380-400V 3N~

50Hz

14.6A

16A

≥2.5mm

Hydro

unit

electric

heater

power

Power

input

for

back

heater

1404XWHM3-E

220V-230V ~

50Hz

13A

16A

≥1.5mm

L, N

TB02

1404XWHT6-E

380-400V 3N~

50Hz

13A (13Ax2P)

16A

≥1.5mm

L1, L2, L3,

1404XWHT9-E

380-400V 3N~

50Hz

13A (13Ax3P)

16A

≥1.5mm

804XWHM3-E

220V-230V ~

50Hz

13A

16A

≥1.5mm

L, N

804XWHT6-E

380-400V 3N~

50Hz

13A (13Ax2P)

16A

≥1.5mm

L1, L2, L3,

804XWHT9-E

380-400V 3N~

50Hz

13A (13Ax3P)

16A

≥1.5mm

Power input for DHW cylinder heater

220V-230V ~

50Hz

12A

16A

≥1.5mm

L, N

TB03

Outdoor – hydro unit connection

- - -

≥1.5mm

1, 2, 3

TB01

Hydro unit to DHW cylinder

- - -

≥1.5mm

1, 2

TB03

Wiring specification (control line)

Description

Line Spec

Current (Max)

Length (Max)

Cable Diameter

Connection Destination

3 way diverting valve

2 or 3 wire

100mA

12m

1.0mm

7, 8, 9 (TB05)

2 way valve (cooling)

2 wire

100mA

12m

1.0mm

3, 4 (TB05)

3 way mixing valve (2 zone)

3 wire

100mA

12m

1.0mm

1, 2, 3

2, 3, 4

(TB04)

2 zone thermo sensor (TFI)

2 wire

100mA

1.0mm

C, D (TB06)

HW cylinder thermo sensor (TTW)

2 wire +GND

(screened cable)

100mA

1.0mm

A, B (TB06)

2nd remote controller

2 wire

50mA

50m

≥ 0.5mm

1, 2 (TB07)

Control parts specifications

Component

Power

Current (Max)

Specification

3 way diverting valve

AC 230V

100mA

Default: 2 wire spring return valve or 3 wire SPST valve Option: 3 wire SPDT valve (set DPSW13_1 to ON)

2 way valve (cooling )

AC 230V

100mA

2 wire spring return valve (normally OPEN)

3 way mixing valve (2 zone

control)

AC 230V

100mA

Default drive time = 60 seconds to 90° 3 wire SPST or SPDT with drive times to 90° between 30 and 240 seconds

Output line specifications

Description

Output

Current

(Max)

Voltage

(Max)

Cable

Length

(Max)

Comments

External water pump (P2)

AC230V

1A - 12m

External booster heater

AC230V

1A - 12m

Output enabled when outdoor air temperature is ≤ -20°C

Alarm output

No volt contacts

0.5A

AC230V

12m

DC24V

12m

Boiler output

No volt contacts

0.5A

AC230V

12m

Output enabled when outdoor air temperature is ≤ -10°C (output trigger temperature can be changed using FC23)

DC24V

12m

Defrost output

No volt contacts

0.5A

AC230V

12m 1A

DC24V

12m

Compressor ON output

No volt contacts

0.5A

AC230V

12m 1A

DC24V

12m

Input line specifications

Description

Input

Cable Length (Max)

External stop control

No voltage

12m

Cylinder thermostat

No voltage

12m

Room thermostat (cooling)

No voltage

12m

Room thermostat (heating)

No voltage

12m

CAUTION

Earthing arrangements

The Hydro Unit and related equipment must be earthed in accordance with your local and national electrical regulations. It is essential that the equipment is earthed to prevent the electric shock and damage to the equipment.

Electrical connection to hydro unit

• Remove the front cover and the electrical box cover from the Hydro Unit.

• The Hydro Unit power cable, for the electrical back up heaters, must be sized in accordance with the

Wiring Specifications table shown on page 15

• Connect the Hydro Unit power cable, for the electrical back up heaters, to Terminal 02 as shown below.

Single Phase Units: Live conductor – Terminal L1

Neutral conductor – Terminal L2 Earth conductor – Earth terminal

Three Phase Units: Phase 1 conductor – Terminal L1

Phase 2 conductor – Terminal L2 Phase 3 conductor – Terminal L3 Neutral conductor – Terminal N Earth conductor – Earth

• Ensure the Hydro Unit power cable, for the electrical back up heaters, is secured using the cable clamp

fitted in the electrical box.

• Ensure the Hydro Unit power cable connection (for the electrical back up heaters) terminals are tight.

Outdoor unit to hydro unit electrical connection

• Ensure electrical circuits are isolated before commencing work.

• The Outdoor Unit to Hydro Unit interconnecting cable must be sized in accordance with the “Wiring

Specification” table shown on page 15

• Connect the Outdoor Unit to Hydro Unit interconnecting cable as shown in the diagram above.

• Ensure the Outdoor Unit to Hydro Unit interconnecting cable is secured using the cable clamp fitted in the

electrical box.

• Ensure the Outdoor Unit to Hydro Unit interconnecting cable connection terminals are tight.

HWS-804H-E HWS-1104H-E HWS-1404H-E

HWS-1104H8-E, H8R-E HWS-1404H8-E, H8R-E HWS-1604H8-E, H8R-E

Electrical connection for external booster heater

CAUTION

• The maximum current available from the booster heater output is 1 A. Do not connect the booster

heater directly to Terminal Block 05 on the Hydro Unit. A separate contactor, supplied locally, must be used to supply the booster heater.

• The booster heater can be installed only for room heating and cannot be used for hot water supply.

• Install the booster heater downstream of the 3-way valve on the heating circuit side of the installation

• The booster heater is an external heater, supplied locally, used to assist the Hydro Unit during low

ambient conditions.

• The AC230 V 1 A output from the Hydro Unit must only be used to energize an external contactor

(supplied locally).

• The output from the Hydro Unit is only enabled when either the outdoor air temperature to be lower than -

20°C.

• Ensure the external booster heater is installed and set up in accordance with all Local, National and

International regulations.

• Connect the external booster heater to the Hydro Unit

according to the diagram shown opposite:-

• The contactor will energize in the event of low ambient

conditions.

• A separate dedicated electrical supply must be used for the

external booster heater. This must be connected through the contacts on the field supplied contactor.

Electrical connection for external additional pumps

CAUTION

• The maximum current available from the additional pump output is 1 A. Do not connect the

additional pump directly to Terminal Block 05 on the Hydro Unit. A separate contactor, supplied locally, must be used to supply the additional pump.

• The Hydro Unit has the facility to connect an additional circulating pump, if required, into the heating or

cooling system.

• Install the pump so that its motive power does not affect the internal pump.

• The AC230 V 1 A output from the Hydro Unit must only be used to energize an external contactor

(supplied locally).

• The output for the pump is synchronized with the operation of the main circulating pump (P1) inside the

Hydro Unit.

• Ensure the pump is installed and set up in accordance with all Local, National and International

regulations.

• Connect the additional pump (P2) as shown in the

diagram opposite:-

• The contactor will energize synchronously with

operation of the main circulation pump (P1).

• A separate dedicated electrical supply must be

used for the pump. This must be connected through the contacts on the field supplied contactor.

3-way valve (diverter) connection

Required Valve Specification:

Electrical Specification: 230 V; 50 Hz; <100 mA Valve Diameters: Port A, Port B: Ø 1 1/4" Return Mechanism: 3 types of 3-way valve (diverter) can be used. Set the 3-way valve in use with the DIP switch SW13-1 on the Hydro Unit board.

Diverter Valve

Description

DPSW13-1

Type 1

2-wire spring return

OFF

Type 2

3-wire SPST

OFF

Type 3

3-wire SPDT

NOTE

Continuous operation of the valve motor at the fully open position is not recommended.

• The 3-way diverter valve is used to select either domestic hot water or zone1 / zone2 space heating

• Connect the 3-way diverter valve in accordance with the diagram below:-

3-way mixing valve connection

Required Actuator Specification

Electrical Specification:230 V; 50 Hz; <100 mA The 3-way mixing valve is used to achieve the temperature differential needed in a 2-zone heating system.

• Connect the 3-way mixing valve in accordance with the diagrams below:-

Hot water cylinder connection (optional)

• Please refer to “Electrical supply/cable specifications” for fuse/cable size and for connection

details. Electrical Connection (Hot Water Cylinder Electric Heater)

• The electric heater, incorporated in the hot water cylinder, requires a separate supply to the Hydro Unit.

• Connect the hot water cylinder heater electrical supply in accordance with shown below:

Live conductor: Terminal L on Terminal Block 03 Neutral conductor: Terminal N on Terminal Block 03 Earth Conductor: Earth terminal on Terminal Block 03

• Connect the hot water cylinder heater to the Hydro Unit as shown below: Live conductor to hot water cylinder: Terminal 1 on Terminal Block 03 Neutral conductor to hot water cylinder: Terminal 2 on Terminal Block 03 Earth conductor to hot water cylinder: Earth terminal on Terminal Block 03

 Please ensure that the interconnecting cable, between the Hydro Unit and the hot water cylinder, is

connected to earth at both ends of the cable using the shield wire or the earth conductor of the interconnecting cable.

Electrical Connection (Hot Water Cylinder temperature Sensor)

• Connect the hot water cylinder temperature sensor as shown below to terminals A & B on Terminal Block

06 in the Hydro Unit.

Second Remote Controller Installation (optional)

It is possible to connect a second remote controller to the ESTIA system.

 The remote controller should be installed between 1m to 1.5m above floor level so that the remote

controller measures the average room temperature

 The remote controller must not be installed in areas of:

 Direct sunlight or areas exposed to outside air influences  Poor ventilation (near windows or other openings)  External heat sources (above radiators etc.)  Freezing or refrigerated areas

 The remote controller must be installed in a vertical position

Second Remote Controller Connection

The remote controller can be set as either the header or second remote controller and to measure either water temperature or room air temperature.

Remote Controller DIPS Switches - Setting

 Set one of the remote controllers as the header remote controller (remote controller of hydro unit

is preset as the header remote controller (DPSW1 = OFF)

 Set the DPSW’s on the other remote controller PC boards to “second” (optional remote controller

is preset as “second” – DPSW1 = ON)

For room air temperature control

 set function code 40 (on the hydro unit) to “1”  Set DPSW2 to ON only on the remote controller used for room temperature measurement  Either the header or the second remote controller can be set for room temperature

measurement. Please do not set DPSW2 to ON on both the header and follower remote controllers

2 core shielded cable – 0.5mm2 or more. Maximum cable length – 50m

Second remote controller connections. Terminals A and B are non polar.

Terminal block TB07, for remote controller connection, to hydro unit.

Input / Output Option PCB’s – Installation Output Options:

It is possible to connect to outputs, using the TCB-PCIN3E option PCB’s, on the ESTIA hydro unit for the following functions:

 Alarm output  Boiler output  Defrost  Compressor ON

System alarm & boiler outputs:

Alarm output (L1): Output ON when the system is in alarm/fault conditions. The output is

available through a volt free contact on the TCB-PCIN3E option PCB. Boiler control output (L2): Output ON when outdoor ambient temperature is less than or equal

to the temperature set in FC23. The output is available through a volt free contact on the TCBPCIN3E option PCB.

Defrost & compressor ON outputs:

Defrost output (L1): Output ON when the system / outdoor unit is under defrost control. The

output is available through a volt free contact on the TCB-PCIN3E option PCB.

Compressor ON output (L2): Output ON when the outdoor unit compressor is operating. The

output is available through a volt free contact on the TCB-PCIN3E option PCB.

Volt free contact specification: The volt free contact specification, for the outputs detailed above, is shown below:

AC230V: 0.5A (maximum) DC24V: 1.0A (maximum)

Input Options:

It is possible to connect inputs, using the TCB-PCMO3E option PCB’s, on the ESTIA hydro unit for the following functions:

 External room thermostat  External hot water cylinder thermostat  External STOP

External room thermostat:

The diagram above shows the thermostat connections for heating and cooling mode. The thermostat must be manually switched between heating and cooling (the operating mode, on the ESTIA remote controller must also be changed manually). The system cannot change between heating and cooling modes automatically.

For cooling operation connect the cooling contact, on the thermostat, between terminals 2 (COOL) & 3 (COM) on the option PCB (as shown above). For heating operation connect the heating contact, on the thermostat, between terminals 1 (HEAT) & 3 (COM) on the option PCB (as shown above).

Control Logic:

Option PCB

Terminal Nos.

Cooling Operation

Heating Operation

OFF

2 ~ 3

OPEN

CLOSED

1 ~ 3

CLOSED

OPEN

External hot water cylinder thermostat: Connect the external hot water cylinder thermostat (S1 in the diagram below) to terminals 2 (COOL) and

3 (COM) on the option PCB. When the hot water cylinder thermostat contact, S1, is CLOSED then there is a hot water demand and the

system will produce hot water (if all DPSW’s and function codes are set correctly)

External system STOP: Connect the external STOP signal / contact (S2 in the diagram above) to terminals 1 (HEAT) and 3 (COM)

on the option PCB. It is possible to set the operating logic of contact S2 (normally OPEN contact, normally CLOSED contact or

pulse input) using function code FC52 and the operating mode of the system, on restart, using FC61 (see function code list on page 31 for options).

The external stop option can also be used for TEMPO control where an external signal, from the customers electricity measuring meter, is applied to the option PCB (contact S2 connections). TEMPO control can be used as part of the price contract provided by French electric power company EDF. The TEMPO control options are set using FC61.

Start up and Configuration

Setting DIP Switches on the Board in the Hydro Unit

• Detach the front cover and the electric parts box cover of the

Hydro Unit.

• Set the DIP switches on the main board.

Switch

No.

Bit

No.

Description

Factory

Position

Determines the position of the auxiliary boiler in the system installation:

OFF = Boiler positioned after the 3 way valve ON = Boiler installed before the 3 way valve

OFF

Not Used

Used when an external cylinder thermostat is connected:

OFF = external cylinder thermostat not connected ON = external room thermostat connected

OFF

Used when an external room thermostat is connected:

OFF = external room thermostat not connected ON = External room thermostat connected

OFF

Synchronises pump P1 with HP during hot water production: OFF = Pump P1 synchronised with HP during hot water mode when electric cylinder heater is energised

ON = Pump P1 continuous operation

OFF

Pump P1 control using TO control (heating mode only):

OFF = Pump P1 continuous operation ON = Pump P1 OFF when TO > 20°C (temperature can be changed using FC9E)

OFF

Synchronises pump P2 with pump P1:

OFF = Pump P2 continuous operation (P2 OFF when remote controller switched OFF) ON = Pump P2 synchronised with pump P1

OFF

Pump P1 ON/OFF cycling (during long periods of system OFF):

OFF = Pump P1 normal operation ON = Pump P1 ON for 10 minutes duration (if system has been stopped for 72 hours)

OFF

Used to enable the hydro unit back up heaters:

OFF = Back up heater control enabled ON = Back up heater control disabled

OFF

Used to enable the hot water cylinder electric heater:

OFF = Hot water cylinder heater control enabled ON = Hot water cylinder heater control disabled

OFF

Used to enable the external booster heater output control:

OFF = External booster heater control enabled (TO must be ≤ -20°C) ON = External booster heater control disabled

OFF

Not Used

Used to determine hot water cylinder connection to the system:

OFF = Hot water cylinder connected to the system ON = Hot water cylinder not connected to the system

OFF

Used to enable Zone 1 operation:

OFF = Zone 1 control enabled ON = Zone 1 control disabled

OFF

Used to enable Zone 2 operation:

OFF = Zone 2 control disabled ON = Zone 2 control enabled

OFF

Not Used

Used to determine type of 3 way diverting valve connected to system: OFF = 2 wire spring return or 3 wire SPST valve connected ON = 3 wire SPDT valve connected

OFF

Used to enable the external boiler output control (used with FC23): OFF = External boiler output control disabled ON = External boiler output control enabled

OFF

Used to enable system auto restart after system power failure: OFF = Auto restart control enabled ON = Auto restart control disabled

OFF

Not Used

Hydro Unit Remote Control Buttons

1. TEMP. button:

Changes the set temperature for each operation mode (ZONE1 / ZONE2 / HOT WATER) by 1°C step.

10. NIGHT button:

Controls the night set back operation.

2. SCHEDULE button:

Sets the current time and scheduled weekly operation.

11. AUTO TEMP. button:

Switches setting temperature automatically according to outside temperature. (Pressing this button long changes the mode to data setting mode).

3. TIME button:

Changes time for current time setting and scheduled weekly

operation setting with ▼ and ▲

buttons.

12. OPERATE MODE button:

Selects ZONE1 / ZONE2 operation mode (heating or cooling).

4. SET button:

Determines the entered current time setting and scheduled weekly operation setting.

13. ZONE1, 2 button:

Turns on/off the zone (floor heating/radiator/FCU) operation.

5. CL button:

Clears settings for the current time and scheduled weekly operation.

14. ANTI BACTERIA button:

Regularly increases the hot water temperature in the tank for sterilization. (Pressing this button long changes the mode to data setting mode).

6. DAY button:

Sets days of the week for current time setting and scheduled weekly operation setting.

15. HOT WATER BOOST button:

Boosts boiling when high tapping temperature is required temporarily.

7. STEP button:

Specifies switching STEP number in a day for weekly schedule.

16. HOT WATER button:

Turns on/off hot water operation.

8. TEST button:

Used for test run or service.

17. SELECT button:

Selects an operation mode when changing the set temperature of each operation mode.

9. FROST PROTECTION button:

Controls minimum operation for unused period (going out, absence,etc.) for anti freezing.

NOTE

Some functions are not provided depending on the system specification in use.

Display Explanation

18: ZONE1, ZONE2

20: HOT WATER

Display

Description

Display

Description

Lights when floor heater or radiator

is connected (when the system has

floor heater or radiator).

Lights when hot water supply system is

connected (when the system has hot

water supply).

ZONE1 selected for Temperature

to be changed.

Lights when system configured to

have 2 zones.

ZONE2 selected for Temperature

to be changed.

HOT WATER selected for Temperature

to be changed.

Lights during heating or cooling operation using the heat pump.

Lights when hot water supply operation

is performed by heat pump.

Lights when the internal heater is

energized during heating

operation.

Lights when the internal heater is

energized during hot water supply

operation.

Lights when heating is selected.

Lights during hot water supply operation.

Lights when cooling is selected.

Lights while hot water boost is activated.

Lights when the FROST

PROTECTION button is pressed

and goes out when the button is

pressed again.

Lights when the ANTI BACTERIA button

is pressed and goes out when the button

is pressed again.

Lights when Auto operation is

selected.

Lights when unit enters the data set

mode.

Displays heating/cooling set

temperature. (Heating: 20 to 55°C,

factory setting: Auto, cooling: 7 to

25°C) Goes out when Auto

operation is selected.

Displays hot water set temperature.

(40 to 75°C, factory setting: 65°C)

°C

Lights when the set temperature or

sensor's water temperature is

displayed with the 7-segment

indicator.

°C

Lights when the set temperature or

sensor's water temperature is displayed

with the 7-segment indicator.

Display Explanation (cont.)

19: TIMER

21: CONTROL

Display

Description

Display

Description

Clock: Displays the current time (AM or PM).

Lights while internal pump (P1) or external pump (P2) is driven.

Displays days of the week (Sunday to Saturday).

Lights during backup operation only by the heater.

Lights when the NIGHT button is pressed and goes out when the button is pressed again.

Lights when the unit enters the data set mode and goes out when the unit exits the data set mode.

Lights when night time quiet operation is set.

Lights when the unit enters the service mode and goes out when the unit exits the service mode.

Indicates scheduled operation 1 status (including setting time).

Lights when an error occurs and goes out when the error is cleared.

Displays the scheduled operation step when the scheduled operation STEP1-5 program is set.

Lights for two seconds when settings are completed.

Lights during time setting and scheduled operation setting.

Lights for two seconds when settings failed.

Remote Controller – Schedule Timer

It is possible to set up timer control schedules on the ESTIA remote controller (when two remote controllers are fitted to the ESTIA system the schedule timer is only available from the HEADER remote controller).

A maximum of eight control STEPS can be programmed / scheduled, into the ESTIA remote controller, for each day of the week.

Using the schedule timer function (see page 42 for example):

 Accessing the schedule timer function:

Press the SCHEDULE button for 4 second or more to enter the schedule timer setting mode. The remote controller will show the following display:

 Specifying the day for the schedule timer:

Press the Day button to move the ▼symbol, displayed above the days of the week on the remote

controller, to the day when the scheduled timer id to take place. Each press of the DAY button moves the ▼symbol to the next displayed day. When the ▼symbol is above the required day, press the SET button to confirm the day to be set

 Specifying the control STEP number:

Press the STEP button to specify the control STEP to be set. The STEP selection increments by 1 STEP for each press of the STEP button from STEP 1 to STEP 8.

Steps “C” and “L” are also available by continuing to press the STEP button when the remote

controller display shows STEP 8.

If “C” is selected then the control details, already set for the specified day, are copied. These details can be copied to other days of the scheduled timer

If “L” is selected then all of the control details, set for the specified day, are deleted

 Specifying the Step ON/OFF time, operation mode & set temperature:

ON/OFF Time: Use the TIME ▲ ▼ buttons to set the required ON/OFF time for the specified control

step Operating Mode: To select or deselect the hot water function press the HOT WATER button on the

remote controller To select or deselect either space heating function press the Zone1, 2 button on the remote controller

When the function is selected to turn ON (at the specified time) then a numerical temperature is displayed in the relevant window on the remote controller. When the function is selected to Turn OFF (at the specified time) then the remote controller will display - - - -

To select either heating or cooling press the OPERATE MODE button on the remote controller. When heating is selected then will be displayed on the remote controller. If cooling mode is selected then will be displayed.

Set Point Temperature: Press the SELECT button, on the remote controller to select either space

Zone 1, Zone 2 or HOT WATER. Press the TEMPERATURE ▲ ▼buttons to set the required

temperature When the ON/OFF time, operating mode and set point temperature have been entered into the

schedule timer press the SET button to confirm the settings

 Leaving the schedule timer function:

When the scheduled timer function has been set for the required days press the SCHEDULE button to end the schedule setting function. The remote controller display will return to the main display screen and the icon, on the remote controller display, will flash. Press the SET button within 5 seconds of the icon flashing – the icon changes to lit and is continuously displayed. The timer schedule is now in operation

 How to copy a program

When specifying the STEP number (see details above) select “C” and press the SET button. This

copies all of the previously set data for that day. Press the DAY button to move the ▼ above the new schedule timer day. Press the SET button to

copy the required data into the new day. Repeat this process for all days required

Function Code Access

Set function codes for various operation modes, input using the remote controller. There are 2 types of settings:-

1) Hydro Unit function code setting.

2) Remote controller function code setting.

Setting procedure for Hydro Unit function code

1. Press and hold + + buttons for four

seconds or more to enter the hydro unit function code setting mode.

2. Set the function code number with the TEMP. buttons

(CODE No.: 01 to B2).

3. Set data with the TIME buttons .

4. Press to confirm the settings.

5. Note that the Clear button is enabled only before the SET

button is pressed and the function code is changed.

6. Press to exit the settings menu.

Setting procedure for Remote Controller function code

1. Press and hold + + TEMP. buttons for four seconds

or more to enter the remote controller function code setting mode.

2. Set the function code number with the TEMP. buttons

(CODE No.: 01 to 13).

3. Set data with the TIME buttons .

4. Press to determine the settings.

5. Note that the Clear button is enabled only before the SET

button is pressed and the function code is changed.

6. Press to exit the settings menu.

Function Code Setting

Function Code

Range

Default

Setting Address

Hydro

Unit

Remote

Controller

Setting Temperature Range

Heating Upper Limit - Zone 1

37~55°C

Heating Lower Limit - Zone 1

20~37°C

Heating Upper Limit - Zone 2

37~55°C

Heating Lower Limit - Zone 2

20~37°C

Cooling - Upper Limit

18~30°C

Cooling - Lower Limit

7~20°C

Hot Water - Upper limit

60~80°C

Hot Water - Lower limit

40~60°C

Hot Water Operation

Heat Pump Start Temperature

20~45°C

Heat Pump Stop Temperature

40~50°C

Hot Water Temperature Compensation

Temperature Compensation Outside Air Temperature (°C)

-20~10°C

Compensation Temperature (K)

25 - 0~15K

Hot Water Boost

Operation Time (x10 min)

08 - 3~18

Setting Temperature (°C)

40~80°C

Anti Bacteria

Setting Temperature (°C)

65~80°C

Start Cycle (Day)

1~10

Start Time (Hour)

0~23

Operation Time (min)

0B - 0~60

System Priority Setting

Hot water v heating – switching temperature (°C)

-20~20°C

External boiler – output ON temperature (°C)

-20~20°C

-10

Hot water v cooling priority selection: 0 = Cooling priority. Hot water produced by electric cylinder heater 1 = Hot water priority. Hot water produced by HP

0F - 0~1

Heating Auto Curve Settings

Outside Temperature T1 (°C)

-15~0°C

-10

Outside Temperature T2 (°C)

- - 0

Outside Temperature T3 (°C)

0~15°C

Setting Temperature A @ OAT -20°C (°C)

20~55°C

Setting Temperature B @ OAT T1 (°C)

20~55°C

Setting Temperature C @ OAT T2 (°C)

20~55°C

Setting Temperature D @ OAT T3 (°C)

20~55°C

Setting Temperature E @ OAT 20°C (°C)

20~55°C

Ratio Of Zone 2 In Zone 1 Auto Mode (%)

0~100%

Auto Curve - Temperature Shift (K)

27 - -5~5K

Frost Protection

Function 0=Invalid; 1=Valid

3A - 0~1

Frost Protection Setting Temperature (°C)

10~20°C

Frost Protection – Schedule End Day

0~20

Frost Protection – Schedule End Time

0~23

Back Up Heater Control

Downtime Back Up Heater 0=5min; 1=10min;2=15min;3=20min

33 - 0~3

Uptime Back Up Heater 0=10min; 1=20min; 2=30min; 3=40min

34 - 0~3

Hot Water Cylinder Heater Control

Determines the time between HP operation and cylinder heater ON time 0 = 30 min, 1 = 60 min, 2 = 90 min, 3 = 120 min

73 - 0 ~3

Night Setback

Change Setback Temperature

26 - 3~20K

Zone selection 0=Zone 1 & 2; 1= Zone 1 Only

58 - 0~1

Start Time (Hour)

0~23

End Time (Hour)

0~23

CDU Night Time Low Noise Operation

Low Noise Operation: 0 = Control disabled 1 = Control enabled

0~1

Start time (Hr)

0~23

End time (Hr)

0~23

Function Code Setting

Function Code

Range

Default

Setting Address

Hydro

Unit

Remote

Controller

Pump Control

Hydro unit pump (P1) synchronisation: 0 = P1 stops when in DHW mode and the electric cylinder heater is energised (no heating demand) 1 = P1 runs continuously

5A 0~1

Pump P1 operation ON/OFF controlled by room temperature: 0 = Pump P1 operates continuously 1 = Pump P1 synchronised with room temperature control. When using the room temperature controller or external room thermostat, pump P1 will STOP when the room air temperature reaches thermo OFF condition

65 - 0~1

Pump P2 operation in cooling mode: 0 = Pump P2 operates continuously 1 = Pump P2 OFF in when cooling mode selected

64 - 0~1

Pump P1 control using TO sensor (heating mode only): P1 OFF when TO>set value in FC9E (DPSW10_2 must be ON)

9E - 10~30

A-rated pump (P1) speed control. Changes the percentage duty of the PWM control: 00 = 0% PWM duty (Max. RPM) 01 = 10% 02 = 20% 03 = 30% 04 = 40% 05 = 50%

A0 - 0~5

E-Stop Switch Logic /

System Restart &

TEMPO Control

Forced stop input – switch logic: 0 = Contacts low > high (terminals 1-3 CLOSE) system stop. System restart with remote controller 1 = Contacts high > low (terminals 1-3 OPEN)system stop. System restart with remote controller 2 = Contacts high > low (terminals 1-3 OPEN)system stop. Contacts low > high (terminals 1-3 CLOSE) system restart 3 = Contacts low > high (terminals 1-3 CLOSE) system stop. Contacts low > high (terminals 13 CLOSE -second time) system restart (PULSE INPUT)

52 - 0~3

System Restart Logic / TEMPO Control: 0 = System restarts in heating and hot water mode 1 = System restarts in the last mode prior to stopping 2 = System restarts in hot water mode 3 = System restarts in heating mode 4 = TEMPO Control 1: All electric heaters disabled 5 = TEMPO Control 2: HP and all electric heaters disabled

61 - 0~5

A02 Error Detection with

Boiler Output Enabled

Allows A02 error detection to be enabled / disabled when boiler output is ON: 0 = A02 active: When TWI,TWO or THO≥70°C then the boiler output is switched OFF 1 = A02 deactivated: When TWI,TWO or THO≥70°C then the boiler output stays ON

62 - 0~1

Function Code Setting

Function Code

Range

Default

Setting Address

Hydro

Unit

Remote

Controller

Auxillary Boiler / Heat Pump Operation

Boiler / heat pump synchronisation to set the controlling device to be set: 0 = Boiler & heat pump synchronised. The heat pump is the controlling device. When TWI reaches the target water temperature of the hydro unit the boiler output switches OFF

1 = Boiler & heat pump not synchronised. The heat pump and auxillary boiler work as independent devices. When TWI reaches the target water temperature of the hydro unit the boiler output remains ON

3E - 0~1

0 System operating mode when TO ≤ FC23: 0 = HP & boiler operation 1 = Boiler only operation (pump P1 remains ON) 2 = Electric heater operation 3 = Boiler only operation (pump P1 OFF)

5B - 0~2

Room Temperature Control

Room temperature control (2nd RC) selection: 0 = control disabled 1 = control enabled

40 - 0~1

Setting room temperature range (2nd RC): Cooling room temperature upper limit

92 - 15~30

Setting room temperature range (2nd RC): Cooling room temperature lower limit

93 - 15~30

Setting room temperature range (2nd RC): Heating room temperature upper limit

94 - 15~30

Setting room temperature range (2nd RC): Heating room temperature lower limit

95 - 15~30

Room temperature offset - HEATING (offset between actual room temperature and measured room temperature)

-10~10

-1

Room temperature offset - COOLING (offset between actual room temperature and measured room temperature)

-10~10

-1

Sets water temperature when HP to restart when the control is in A zone (based on TWI control: FCB1 = 2)

B2 - 20~55

Initial target water temperature – COOLING (2nd RC or external room thermostat)

96 - 10~25

Initial target water temperature – HEATING (2nd RC or external room thermostat)

20~55

Hydro Unit 2 Way Valve Operation Control

Sets the operating logic for the 2 way valve in COOLING mode: 0 = Valve energised during COOLING 1 = Valve de-energised during COOLING

3C - 0~1

Hydro Unit 3 Way Valve Operation Control

Sets the operating logic for the 3 way diverting valve: 0 = Valve energised during hot water operation 1 = Valve de-energised during hot water operation

54 - 0~1

Zone 2 Mixing Valve Control

Sets the specified drive time for the mixing valve (x 10 sec)

0C - 3~24

Sets the sample time (drive OFF) period, for the mixing valve control (mins)

59 - 1~30

Cooling Operation

Enables or disables COOLING mode: 0 = HEATING mode only enabled 1 = HEATING & COOLING mode enabled

02 - 0~1

Function Code Setting

Function Code

Range

Default

Setting Address

Hydro

Unit

Remote

Controller

Remote Controller Time Display Format

Sets the format for the time display on the remote controller: 0 = 24hr clock display 1 = 12hr clock display

0~1

Remote Controller Alarm Tone

Enables or disables the alarm tone, from the remote controller, when the system generates a fault code alarm: 0 = alarm tone OFF 1 = alarm tone ON

0~1

Remote Controller Pump P2 Icon Display

Enables or disables the display icon for pump P2: 0 = P2 icon not displayed 1 = P2 icon displayed

42 - 0~1

Function Change for Option PCB (connected to CN209)

Sets the output function of the option PCB connected to CN209 on the hydro unit PCB: 0 = EMG terminals – output ON during defrost, OPERATION terminals – output ON when compressor is running 1 = EMG terminals – output ON when error/alarm detected, OPERATION terminals – output ON during operation (remote controller ON)

67 - 0~1

Hydro Unit Capacity Setting

Sets the hydro unit capacity (804XWH**E & 1404XWH**E). This code is factory set but setting required for PCB replacement or if FC reset completed 0012 = 804XWH**E 0017 = 1404XWH**E

0012

0017

Depending

on hydro

unit model

code

CAUTION

 The following procedures require access to the hydro unit electrical box while the system electrical

supply is switched ON

 Please ensure all National and Local regulations are followed with regards to working on LIVE

equipment

Function Code Reset Procedure:

The following procedure explains how to reset the hydro unit function codes back to the factory default settings:

1. Turn the ESTIA system OFF using the ESTIA remote controller

2. Turn OFF the power supply to the ESTIA system

3. Remove the hydro unit front cover and the cover to the hydro unit electrical box

4. Set DPSW06_1 and DPSW06_2, on the hydro unit PCB, to ON

5. Turn ON the power supply to the ESTIA system – the yellow LED, near the MCU, will start to flash (SLOW)

6. Press and hold the tactile switch, SW07, for 15 seconds. During this time the yellow LED will go through a sequence of flashing / LED OFF / LED ON

7. Turn OFF the power supply to the ESTIA system

8. Set DPSW06_01 and DPSW06_2, on the hydro unit PCB, to OFF

9. Replace the cover to the hydro unit electrical box and the front cover for the hydro unit

10. Turn ON the power supply to the ESTIA system

11. Reset function code FC01 to the correct capacity code. L09 fault code will be displayed if FC01 is not set to show the correct capacity setting for the system

Component Operation Check Mode using Hydro Unit PCB:

This mode allows the commissioning engineer to check the operation of various components (pump, 2 way valve, 3 way valve etc.) installed in the heating circuit.

1. Turn the ESTIA system OFF using the ESTIA remote controller

2. Turn OFF the power supply to the ESTIA system

3. Remove the hydro unit front cover and the cover to the hydro unit electrical box

4. Set DPSW06_2 to ON

5. Turn ON the electrical supply to the ESTIA system

6. Turn rotary switch SW01 to position 1 and press and hold the tactile switch, SW07, for 8 seconds

7. The operation of the heating circuit components can be checked by rotating SW01 to the relevant position detailed in the table below

8. Set DPSW06_2 to OFF

9. Replace the cover to the hydro unit electrical box and the front cover for the hydro unit

SW01

Pos

Heating Circuit

Component

Component Operation Using Check Mode

Comments

None

2 2 way valve

Cycle: valve ON for 2 sec ~ valve OFF for 3 sec

3 3 way diverting valve

Mixing valve

Cycle: Drive valve OPEN 30 sec ~ Drive valve CLOSED 30 sec

Hydro unit pump (P1)

Pump ON 20 sec

6 External water pump (P2)

Pump ON 20 sec

7 None (reserved)

Hydro unit back up heaters

Cycle: stage 1 ON, stage 2 ON, all OFF every 20 sec

Hydro unit pump will operate

DHW cylinder electrical heater

Cycle: Heater ON 10 sec ~ heater OFF 10 sec

Booster heater output

Cycle: heater output ON 10 sec ~ heater output OFF 10 sec

Hydro unit pump will operate

Alarm output*

Cycle: output ON 10 sec ~ output OFF 10 sec

Boiler output*

Cycle: output ON 10 sec ~ output OFF 10 sec

Defrost output*

Cycle: output ON 10 sec ~ output OFF 10 sec

Compressor ON output*

Cycle: output ON 10 sec ~ output OFF 10 sec

None

Hydro unit pump (P1) continuous operation

Continuous operation of hydro unit pump (P1)

Do not operate the hydro unit pump continuously if there is no water in the heating circuit

SW01, SW07 & DPSW06 Location

SW01

Yellow LED

DPSW06

Tactile

switch SW07

System Installation – Set Up Examples

 1 Zone Heating

Equipment Required:

DPSW Settings:

DPSW11_2 = ON: Hot water cylinder electric heater disables

DPSW12_1 = ON: Hot water cylinder not connected to system All other DPSW’s set in the OFF position.

Function Code Settings:

Please check the following pages for the set-up of:

 External room thermostat pg.40  Room temperature controller (HWS-AMS11-E) pg.41  Auto curve set up pg.43

Note: Care should be taken when setting FC1A if the heating emitter used for Zone 1 is under floor heating. If FC1A is set to high there is a risk that the floor surface could be damaged.

FC No

FC Description

FC Range

Default Setting

Heating – upper temperature set point limit - Zone 1( °C)

37 ~ 55

Heating – lower temperature set point limit - Zone 1( °C)

20 ~ 37

 1 Zone Heating with Domestic Hot Water

Equipment Required:

DPSW Settings:

All DPSW’s set in the OFF position. DPSW 13_1 to be set depending on the type of 3 way diverting valve fitted(2 wire / spring return, 3 wire SPST or 3 wire SPDT)

Function Code Settings:

Please check the following pages for the set-up of:

 External room thermostat pg.40  Room temperature controller (HWS-AMS11-E) pg.41  Auto curve set up pg.43  Hot water anti bacteria function pg.47  Hot water boost function pg.48

Note: Care should be taken when setting FC1A if the heating emitter used for Zone 1 is under floor heating. If FC1A is set to high there is a risk that the floor surface could be damaged.

FC No

FC Description

FC Range

Default Setting

Heating – upper temperature set point limit - Zone 1( °C)

37 ~ 55

Heating – lower temperature set point limit - Zone 1( °C)

20 ~ 37

Hot water – upper temperature set point limit (°C)

50 ~ 80

Hot water – lower temperature set point limit (°C)

40 ~ 60

Heat pump start temperature – hot water operation (TTW:°C)

20 ~ 45

Heat pump stop temperature – hot water operation (TTW:°C)

40 ~ 50

Hot water / heating priority switching temperature (°C)

-20 ~20

Hot water temperature compensation – OAT start temperature (°C)

-20 ~ 10

Hot water set point temperature – compensation temperature (°C)

0 ~ 15

 Zone 1 Heating With Existing Auxiliary Boiler

Equipment Selection:

DPSW Settings:

DPSW11_2 = ON: Hot water cylinder electric heater disables

DPSW12_1 = ON: Hot water cylinder not connected to system

DPSW13_2 = ON: Boiler output control enabled (use in conjunction with FC23)

All other DPSW’s set in the OFF position.

Function Code Settings:

Please check the following pages for the set-up of:

 External room thermostat pg.40  Room temperature controller (HWS-AMS11-E) pg.41  Auto curve set up pg.43  Auxiliary boiler output pg.44

FC No

FC Description

FC Range

Default Setting

Heating – upper temperature set point limit - Zone 1( °C)

37 ~ 55

Heating – lower temperature set point limit - Zone 1( °C)

20 ~ 37

Trigger temperature to turn boiler output (on TCB-PCIN3E) ON (°C)

-20 ~ 20

-10

Boiler / heat pump synchronisation: 0 = synchronised; 1 = not synchronised

0 ~ 1

 1 Zone Heating & Cooling With Domestic Hot Water

Equipment Selection:

DPSW Settings:

All DPSW’s set in the OFF position. DPSW 13_1 to be set depending on the type of 3 way diverting valve fitted

Function Code Settings:

Please check the following pages for the set-up of:

 External room thermostat pg.40  Room temperature controller (HWS-AMS11-E) pg.41  Auto curve set up pg.43  Hot water anti bacteria function pg.47  Hot water boost function pg.48

FC No

FC Description

FC Range

Default Setting

Heating – upper temperature set point limit - Zone 1( °C)

37 ~ 55

Heating – lower temperature set point limit - Zone 1( °C)

20 ~ 37

Hot water – upper temperature set point limit (°C)

50 ~ 80

Hot water – lower temperature set point limit (°C)

40 ~ 60

Heat pump start temperature – hot water operation (TTW:°C)

20 ~ 45

Heat pump stop temperature – hot water operation (TTW:°C)

40 ~ 50

Hot water / heating priority switching temperature (°C)

-20 ~20

Hot water temperature compensation – OAT start temperature (°C)

-20 ~ 10

Hot water set point temperature – compensation temperature (°C)

0 ~ 15

Cooling operation: 0 = heating & cooling available; 1 = heating only available

0 ~ 1

Cooling / hot water priority setting: 0 = cooling priority – hot water produced by electric cylinder heater; 1 = hot water priority – hot water produced by heat pump

0 ~ 1

 2 Zone Heating With Domestic Hot Water

Equipment Selection:

DPSW Settings:

DPSW 10_3: Set switch to ON if end user requests pump P2 (Zone 2 pump) is synchronised with pump

P1 (hydro unit)

DPSW12_3 = ON: Zone 2 control enabled

DPSW 13_1 to be set depending on type of 3 way diverter valve fitted (2 wire / spring return, 3 wire

SPST or 3 wire SPDT)

All other DPSW’s set in the OFF position

Function Code Settings:

Please check the following pages for the set-up of:

 External room thermostat pg.40  Room temperature controller (HWS-AMS11-E) pg.41  Auto curve set up pg.43  Mixing valve set up pg.46  Hot water anti bacteria function pg.47  Hot water boost function pg.48

Note: Care should be taken when setting FC1C if the heating emitter used for Zone 2 is under floor heating. If FC1C is set to high there is a risk that the floor surface could be damaged.

FC No

FC Description

FC Range

Default Setting

Heating – upper temperature set point limit - Zone 1( °C)

37 ~ 55

Heating – lower temperature set point limit - Zone 1( °C)

20 ~ 37

Heating – upper temperature set point limit – Zone 2 (°C)

37 ~ 55

Heating – lower temperature set point limit – Zone 2 (°C)

20 ~ 37

Hot water – upper temperature set point limit (°C)

50 ~ 80

Hot water – lower temperature set point limit (°C)

40 ~ 60

Heat pump start temperature – hot water operation (TTW:°C)

20 ~ 45

Heat pump stop temperature – hot water operation (TTW:°C)

40 ~ 50

Hot water / heating priority switching temperature (°C)

-20 ~20

Hot water temperature compensation – OAT start temperature (°C)

-20 ~ 10

Hot water set point temperature – compensation temperature (°C)

0 ~ 15

Specified drive time for mixing valve – 0° ~ 90° (10sec)

3 ~ 24

Sets the sample time (drive OFF) period, for the mixing valve control (mins)

1 ~ 30

 2 Zone Heating with Auxiliary Boiler

Equipment Selection:

DPSW Settings

DPSW12_3 = ON: Zone 2 control enabled

DPSW 13_1 to be set depending on type of 3 way diverter valve fitted (2 wire / spring return, 3 wire

SPST or 3 wire SPDT)

DPSW13_2 = ON: Boiler output control enabled (use in conjunction with FC23)

All other DPSW’s set in the OFF position

Function Code Settings:

Please check the following pages for the set-up of:

 External room thermostat pg.40  Room temperature controller (HWS-AMS11-E) pg.41  Auto curve set up pg.43  Auxiliary boiler output pg.44  Mixing valve set up pg.46

FC No

FC Description

FC Range

Default Setting

Heating – upper temperature set point limit - Zone 1( °C)

37 ~ 55

Heating – lower temperature set point limit - Zone 1( °C)

20 ~ 37

Heating – upper temperature set point limit – Zone 2 (°C)

37 ~ 55

Heating – lower temperature set point limit – Zone 2 (°C)

20 ~ 37

Hot water – upper temperature set point limit (°C)

50 ~ 80

Hot water – lower temperature set point limit (°C)

40 ~ 60

Heat pump start temperature – hot water operation (TTW:°C)

20 ~ 45

Heat pump stop temperature – hot water operation (TTW:°C)

40 ~ 50

Hot water / heating priority switching temperature (°C)

-20 ~20

Trigger temperature to turn boiler output (on TCB-PCIN3E) ON (°C)

-20 ~ 20

-10

Hot water temperature compensation – OAT start temperature (°C)

-20 ~ 10

Hot water set point temperature – compensation temperature (°C)

0 ~ 15

Boiler / heat pump synchronisation: 0 = synchronised; 1 = not synchronised

0 ~ 1

Specified drive time for mixing valve – 0° ~ 90° (10sec)

3 ~ 24

Sets the sample time (drive OFF) period, for the mixing valve control (mins)

1 ~ 30

 Remote Controller Schedule Timer

On an ESTIA site the customer requires the hot water function to be ON between the hours of 01:00 and 06:00. The customer requires the set point for the domestic hot water to be set to 65°C For space heating the customer requires the ESTIA to run in heating mode for the following periods: Period 1: 07:00 ~ 10:00 Period 2: 15:00 ~ 22:00

The customer is using radiators as the heating emitters and requires the water set point temperature to be set to 50°C. The schedule timer must be set the same for all days of the week.

For each day the timer function will be set as shown below:

STEP No.

Time

Function

STEP 1