Toshiba EX100 User Manual

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In Touch with Tomorrow

TOSHIBA

EX100

Programmable

Controller

This circuit controls motor 1

and 8011 is the contact

MTR
MANUAL
MANI

01

Rio,~X000~XU11

MTR
AUTO

AlITOI

02

R1ll

MTR
AUTO

AUTO1

03

I

RI I I

LOW COMP

1

OIL MTR
PRESS

PS,

1

COMP

I

DEMO

MODE

F6/F9
R112,

. from the Auto logic

I

FAIL~MODE
OLI~F8/F9

. 8001 is the contact from the manual logic

DEMO

R02

.

.

MTR

I

RUN

MTR

I

Y001

Advanced features

•

Advanced instruction set

•

Real time clock-calendar

•

On-line programming

•

Compact modular style

•

IBM' compatible programming

•

Easy networking

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GENERAL PURPOSE

PROGRAMMABLE CONTROLLER

Toshiba's EX 100 is a small, modular type programmable controller suitable for both relay

replacement and complex control applications
wide range of OEM and user applications in automotive, machine control and process control
systems
long history of leadership in the semiconductor and microelectronics industry

. The EX l 00's high performance, high reliability and compact size are a result of Toshiba's

. It provides an economical, compact solution to a

.

I/O Module Features

•

ON/OFF status LED's

•

Removable keyed terminal blocks

•

Secure DIN connectors for positive

mounting and backplane

•

Assign any module to any I/O slot
on main or expansion backplane

I

•

•

•

~

•

odule Type

12,

1 (5)

or

.Analog

\ nJ0

Pulse

Motion

32 point -

input (4 channels)/

g output (2 chain (21J)

input (100 kpps)

. control (1 axis, 200 kpps)

discrete I/O

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Configuration

Racks

Non-expandable

6 modules

9 modules

Expandable

6 modules
9 modules

CPU Module

•

•

Power Supply Modules

•

I/O Expansion Capability

9 main + 9 expansion

P

c

s

P

U

P

s

9 main + 6 expansion

P

C

s

P

U

•

High Performance Software

Standard

•

4k program memory

•

Write password protection

•

On-line programming

•

Built-in EEPROM & capacitor
(battery is optional)

Enhanced

•

Same as standard

•

Built-in RS485 computer link

•

Built-in real time clock/calendar

Types

•

100/ 120 Vac

•

200/240 Vac

•

24 Vdc

Features

•

Provides power to CPU

•

External 24 Vdc-0

•

Run status contact

.5A power

6 main + 6 expansion

P C

s

P

U

P

s

6 main + 9 expansion

P C
S P

U

P
S

•

Easy to use ladder diagram programming

•

Function blocks can be inserted into ladder
diagrams

•

Math (double-length registers)

•

Data move (register-table, etc

•

Logic (AND, OR, etc

•

Comparison (G, =, >)

•

Trig

. (Sin, Cos, etc

•

Limit

•

Special (FF, SR, sequencer, Function Generator,
min

., max

., avg

•

Immediate I/O update

•

EEPROM access (V2

•

High Scan Speed

•

0

.9µs/contact

.

.)

.

.)

., etc

.

.)

.1 or after)

.

.)

110µs/16 hit addition

Status and Control

•

•

•

Run
CPU

1/0

•

Com Link

•

Key Switch Access

Station Selector

•

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Peripherals

Handy Programmer HP-100

The HP- 100 is a hand-held graphic programmer used
with Toshiba's medium size controllers (EX 100, 200B,
250&500)
maintenance use at remote installations
has all the features of a full size programming terminal

•

•

•

•

•

•

. Its portability makes the HP-100 ideal for

. The HP- 100

.

Enter programs in ladder logic

On-line program edit and monitor
(logic intensifies to indicate power flow)
Block monitor for I/O and internal registers
On-line data set & 1/0 force

Double-length data monitoring/setting

Two display modes

•

Full (normal)

•

Zoom

: 2 lines by 2 columns with full device

: 5 lines by I I columns

description

Graphic Programmer GPI 10
& GP110API

The GP 110 is an enhanced version of Toshiba's GP-

100 graphic programmer

It has the same large-dot matrix LCD screen that

displays 7 lines by 1 1 columns

Logic lines intensify to indicate power flow, device
type, address, current values of timers, counters, and
data registers are shown during program execution
The GP 100's enhanced features include

•

Backlit screen for sharper
contrast in dark areas

•

On-line programming and block read/write
instructions

•

Double-length data monitoring/setting

•

Stand-alone programming (AP 1)

•

Built-in floppy disk drive interface (AP I

•

Formats and saves logic programs
on 3

.5 inch floppy disks

•

Loads and compares logic
programs saved on disk

.

.

.

:

)

Floppy Disk Drive Unit

The floppy disk drive is used with the GP I I OAP I for
storing and comparing programs

•

3

.5 inch floppy disk, I drive (standard)

•

Record

•

Load

•

Compare:FD - GP

•

Disk format

:

GP FD

:

FD GP

.

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EX Program Development
& Documentation (EX-PDDM)

Naturally it is possible to write and save EX 100 programs on a personal computer
Program Development and Documentation software (EX-PDD) runs on any IBM

AT, PS/2 personal computer and most IBM
computers

•

Built-in Modem initialize and Dial-up

•

Same EX-PDD Software supports EX 100,

.

EX250, EX500 and EX200B PLC's

•

Write Ladder/Function Block programs off-line
(PC disk) or on-line (EX 100 memory)

•

Full-feature ladder editor includes move, copy,

insert, delete, search, etc

•

Make changes in EX 100 program while in run
mode

.

•

Load and Save programs between PC disk and
EX 100

Offline

Display Remove Remove

1 Page 2Synonym3Descrip4

001

Start
Push

Button
P81

01

1

X010
Tank

Fill
Va1veA

SOL A

~

02

1

YU

Start

BCD to input
Binary switch

CONVRT PERMIT

03

2

RI/01-

.

File Name

Stop
Push

Button Limit Limit Limit Limit Switch Switch Switch Switch ValveA
PB2~LS3~LS4~LS5~LS6~PS7~PS8~PS9

X011~Z108~X111~X267~RO09~2002~R11/9C~X100

Remote Thumb-

Z009

: EX-PDD

Cyindr Cylndr Cylndr Cylndr Max
Top

Bottom Left

wheel thmwhl t1mwhl
input data data

THMWHL BINDAT BINDAT

[X40l

.

.

Page

5Cormrent6Comment7CommertBCcrT

Binary

BIN

D1000]_[D1000 *

Circuit Line

Right

Pressr Pressr Float Float Fill

Binary

.

.

.

-

PC compatibles such as Toshiba's laptop

•

Monitor power-flow status of on-line ladder
program and register values

•

Force 1/0 and coils on or off from keyboard

•

Document programs with commentary

•

Print ladder program with commentary and in­ladder coil cross reference

•

Print map options such as register values,
instruction usage, device usage, forced devices,
full cross reference, etc

Device

Min

00012~> >

Move

.nent9CommentO Menu

Max

11-adder

Min Tank

PS10

SOL A

X101

Y302

Remote
output
of

OVRFLW

( )-

Z331

Multi- Conti­plied nued
data

PRODUC NXTRNG

D1001]-(

R000

)

)_

. The EX

®

-

PC, XT,

.

.

.

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.

.

IBM'" is a registered trademark of International Business Machines Inc

EX-PAL

TM

PAL (Process Automation Language) is a proven high­level programming language for integrating personal
computers with programmable controllers

. PAL
incorporates data processing, operator input and
graphic displays of computers into automated systems
using programmable controllers
operator of an automated control system to
communicate directly with the programmable

controllers in the system through the personal
computer

.

. PAL allows the

Leg
Status

Panel

:

LEG ON

RECEIVING

20000 LB

OPERATOR
MESSAGE

WHICH BIN 2

PANEL

F1 Start Leg

F2 Stop Leg
F3 Toggle Upper

F4 Toggle Lower
F5 Select Bin

F7 Bin Report

F10 Emerg

:

DATE
TIME

. Stop

Bin #1

75000 LB
Bin

35050 LB

.

: 01/22/88

: 12

:05 :38

;t~2

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General Specifications

Item
Power supply voltage

Power consumption

Retentive power fault
Ambient temperature

Humidity
Noise immunity
Withstand voltage
Approx

. weight

Specifications

IOU-120
200-240 Vac (+I0/-15%
24 Vdc (+20/-l5()%)
Less

Less than 22 W (dc power supply)

Less than 10 ms

-55°C operation (32

O

°

-20°-75°C storage (-4 to 167°F)
20-9O% RH (no condensation)

1000 V-I
1500 Vac for I minute

6-slot rack with full modules

9-slot rack with full modules

Vac(+10/-15`%),

than50VA

µs,

(ac

NEMA ICS3-304

Functional Specifications

50/60Hz(±5

)),

50/60 Hz (±5%)

supply)

power

°

to 13 I 'F)

~

~

0

10)

less than 2
less than 4 kg

.8 kg

Item
Control method

Program language
Memory

Execution time
1/O capacity Discrete

Registers~Data

Clock-calendar

Communication networks

RAM memory backup

marked item requires CPU V2

'

k

Capacity
Type

Timer
Counter

Auxiliary

Link

Special

Retained

Specification
Stored program, cyclic scan system

Ladder diagrams with function blocks

4k program or 3k program & 1 k retentive data registers

EEPROM and RAM with capacitor hack-up

0

.9µs/contact, I I0µs/ 16-bit addition

Register 60 words/4 register modules (16-hit word)

1536 registers

120 (0
96 (0 to 65535)
960 points/60 registers (16-hit registers)

512 points/32 registers (16-hit registers)
Link status, timing clock, self-diagnosis, etc
Data, timer, counter and auxiliary registers

can he user specified as retentive

Built-in (Equipped in an enhanced type CPU)
Year, month, day, week*, hour, minute, second

Built-in computer link (Equipped in an enhanced type CPU)

"IY)SLINE-3O (PC link, remote I/O)

Built-in capacitor (7 days/25

Optional battery (2 years/25

.1 or after

: 480 points/32-point modules

(

16-hit registers)

.0 to 3276

.7 sec), 8 (0

.00 to 327

°

C)

°

C)

.67 sec)

.

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1/O Modules

Type
DC/AC input
DC input

AC input

Relay Output

"Transistor Output

Triac output

Analog input

Analog output

Pulse input
Motion control
ASCII/BASIC

EEPROM

Part number
EX I 0*MDI31
EX I 0*MD132
EX I0*M INS I

EX I O*MIN61
EX I O*MRO61
EX 10*MR062
EX 10*MD031

EX10*MDO32
EX 10*MAC61
EX 10*MAI21
EX 10*MAI31
EX 10*MAI22
EXI0*MAI32

EX I0*MAO31
EXIO*MA022

EX I 0*MAO32
EX I O*MPI21

EX 10*MMC 1 1

T.B.A
T.B.A

Circuit

16 (16/common)

32 (8/common)

16 (16/common)
16 (16/common)
12 (4/common)

8 (isolated)

16 (16/common)

32 (8/common)

12 (4/common)
4 channels
4 channels
4 channels
4 channels
2 channels

2 channels
2 channels

1 channel

I axis

.
.

Specifications

12-24 Vdc/ac, 8 mA

24 Vdc, 5 mA

100-120 Vac, 7 mA
200-240 Vac, 6 mA
240 Vac/24 Vdc, 2 A/point
240 Vac/24 Vdc, 2 A/point
5-24 Vdc, I A/point
5-24 Vdc, 0

100-240 Vac, 0
4-20 mA/ 1-5 V (8-bit)
0- 10 V (8-hit)
4-20 mA/ 1-5 V (12-hit)

-10-+10 V (12-hit)
4-20 mA/1-5 V/0-10 V (8-hit)
4-20 mA/I-5 V (12-hit)

-10-+ 10 V (12-hit)
5/12 V, 100 kpps

200 kpps, 64 points data

.1 A/point

.5 A/point

Instructions

Type

Ladder

Data manipulation
Arithmetic

Compare
Logical operation
Data conversion
Special functions

* marked items require CPU V2

Function
NO-contact, NC-contact, coil, transitional contact, master control,

jump control, timers (on-delay/off-delay, single-shot), counter

Data move, data table block move, register to table, table to register
Addition, subtraction, multiplication, division

(register/constant, single/double-length)
>, =, < (register/constant)
AND, OR, exclusive OR, NOT, two's complement, rotate
Binary/BCD, hit count, encode/decode
Upper/lower limit, maximum, minimum, mean value, function

generator, square root, sine, arc sine, cosine, arc cosine, bit set/reset,
diagnostic message, immediate IN/OUT, step sequencer, flip-flop,
up/down counter, shift register, data read/write for special module*,

EE

.I or after

PROM

read/write*,

clock-calendar

data

setting*

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Part Numbers

Description

Rack

6-slot, unexpandablc
9-slot,unexpandablc
6-slot, expandable
9-slot,

expandable

Power supply

100-120
200-240
24

Vdc

CPU

Standard
Enhanced

(calendar

Peripheral~Graphic

programmer
Handy

programmer

Data

access

FDD

unit

Optional

Expansion~0

cable

Battery

Vacant

slot

.3 m

0.5m
0

.7 m

Vac
Vac

com,

panel

cover

link)

number

Part
I

:X I0*

)13A I

EX

10*UBA2
EX 10*UBB I
EX 10*UBB2
EXIO*MPS51
EX 10*MPS6I
EX

I0*MPS3 I
EXIO*MPUII

A

EX I0*MPU 12A

EX25UGP*1

EX25UGP*I 10*API

EX25UHP*
EX25UDP*

10

100

100
EX25UFD*l10
EXI0*ACR2

EX 10*ABP I
EX I 0*CAR3
EX

10*CAR5

EX I 0*('AR7

I/0

TOSLINE

-30

Description

DC/AC
DC

input

input

AC input

Part number

FXIO*MDI3I

EX

10*MD132

EX 10*MIN 51

(100- 120 Vac)
AC input

(200-240

Vac)

Relay output

EX I O*MIN61

EXI0*MRO61
EX 10*MR062

Transistor output~EXI0*MDO31

EX

I0*MD032

Triac output

Analog input

EX

10*MAC61

EX

I0*MA121
EX 10*MA131
EX

10*MA122
EXI0*MA132

Analog output~EX I 0*MAO31

EX I0*MA022
EXI0*MA032

Pulse input
Motion

control
Wire
Optical

~

EXI0*MPI21
EXI0*MMC11

EXIO*MLKII
FX 10*MLK 12

External Dimensions

E

E
E

-'1)l mm

.'7

.9in .(6-sl( t)

31)11mm/I I Sm

-'

15 .1

314mm/ 12

_39mmi9
325mm I'_9m

. /R

.5in

.4in . (9-,lul)

.lhn

.(9-sl)t)

. (6-slot)

. (6-_slut)

.(9-slug

1116

:5mm/4?in

L

_~II5mm/4

I43mm:5.6in

In Touch with Tomorrow

TOSHIBA

.5in

.(max)

c

E
E

x

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.

y

TOSHIBA

TOSHIBA INTERNATIONAL (EUROPE)

1 Roundwood Avenue
Stockley Park, Uxbridge

Middlesex UB11 1AR, UNITED KINGDOM
Tel

: 081 848 4466

E_mail n

igels@toshibai

Fax

: 081 848 4969

.co.uk

LTD

TOSHIBA INTERNATIONAL CORPORATION

Industrial Equipment Division
13131 West Little York Road

Houston, TX
Tel

: 713-466-0277

E_mail

. 77041~U.S.A

: plc@tic

.toshiba

.

Fax

: 713-466-8773

.co

m

TOSHIBA do BRASIL, S.A.

Estrade dos Alvarengas 5500
Sao Bernardo do Campo

Sao Paulo 0985-5500, Brazil
Tel

: 55-11-7689-7199

Fax

: 55-11-7689-7189

a

ntoneli@tbb

.toshiba

.com

.b

r

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TOSHIBA INTERNATIONAL

CORPORATION

Unit 1, 9 Orion Road Lane Cove
N.S.W

. 2066, AUSTRALIA

Tel

: 02-428-2077 Telex

E_mail

: preston@toshiba

PTY

. LTD

: AA25192

.co .a

.

u

TOSHIBA CORPORATION

Industrial Equipment Department
1-1, Shibaura 1-chome, Minato-ku

Tokyo 105, JAPAN
Tel

: 03-3457-4900 Cable

E_mail

: osamu

.seki@toshiba

Toshiba Asia Pacific PTE

200 Cantonment Rd

Southpoint, 089763 Singapore
Ph

: 65-324-1048

Fax

: 65-324-5286

. #12-01

: Toshiba Tokyo

.co.jp

. LTD