Toshiba EX100 User Manual

In Touch with Tomorrow

TOSHIBA

EX100

Programmable

Controller

This circ^iit control R motor I, FiOOl is the contact -from the manual li
and ROll is the contact trom the aiAto logic.

KTR 1 OIL

tVMllAL PRfSS

tWJI PSl

01

”^oi~

MTR 1
AUTO
AUTOl

Q7

MTR 1 DEMO
AUTO MODE
AUTOl F6/F7

03

^11

LCU

COMP

MTR 1
FAIL
OLI

CCilP
OFHO
M0t>E
F8/F9

MTR I

RIN

MTR I

---

YOOl

i

}-

This circuit control»
and ftOl2 Is the ennfm

MTR 2 OIL MTR 2
MANUAL PRESS FAIL
MANZ PSl OL2

OA

MTR 2
AUTO
AUT02

05

MTR ? OEMO
AUTO MODE
AUT02 F8/F9

0&

LOUi

^cui

COMP

/

1

• Advanced instruction set

• Rea} time clock-calendar

• On-line programming

Advanced features

• Compact modular style

• IBM* compatible programming

• Easy networking

GENERAL PURPOSE

PROGRAMMABLE CONTROLLER

Toshiba's EX 100 is a small, modular type programmable controller suitable Tor both relay
replacement and complex control applications. It provides an economical, compact solution to a
wide range ol'OEM and user applications in automotive, machine control and process control
systems. The EX 1 OO's high performance, high reliability and compact size are a result of'roshiha’s
long histoiy of leadership in the semiconductor and microelectronics industry.

I/O Module Features

• ON/OFF status LED’s

• Removable keyed terminal blocks

• Secure DIN connectors for positive
mounting and backplane

• Assign any module to any I/O slot
on main or expansion backplane

I/O Module Type

• 12,16 or 32 points discrete I/O

• Analog input (4 channels)/
Analog output (2 channels)

• Pulse input (100 kpps)

• Motion control (1 axis, 200 kpps)

Configuration

Racks

Non-expandable

6 modules
y modules

Expandable

6 modules
9 modules

I/O Expansion Capability

CPU Module

Standard

• 4k program memory

• Write password protection

• On-line programming

• Built-in EEPROM & capacitor
(battery is optional)

Enhanced

• Same as standard

• Built-in RS485 computer link

• Built-in real time clock/calendar

Power Supply Modules

• Types

• l(H)/12[)Vac

• 200/240 Vac

• 24Vdc

-9

Features

• Provides power to CPU

• External 24 Vdc-0,5A power

• Run status contact

High Performance Software

Easy to use ladder diagram programming
Function blocks can be inserted into ladder

diagrams

• Math (double-length registers)

• Data move (register-table, etc.)

• Logic (AND, OR, etc.)

• Comparison (<.=, >)

• Trig. (Sin. Cos, etc.)

• Limit

• Special (FF, SR, .sequencer, Function Generator,
min., max., avg., etc.)

• Immediate I/O update

• EE PROM access (V2.1 or after)

Fligh Scan Speed

• 0.9ps/contact

1 10p.s/ l 6 bit addition

_

Status and Control

• Run

• CPU

• I/O

• Com Link

• Key Switch Access

• Station Selector _

Peripherals

Handy Programmer HP-100

The HP-too is a hand-held graphic programmer used
with Toshiba’s medium size controllers (EX 100, 200B,

250&500). Its portability makes the HP-100 ideal for
maintenance use at remote installations. The HP-100

has all the features of a full size programming terminal.

Enter programs in ladder logic
On-line program edit and monitor ,
(logic intensifies to indicate power How)
Block, monitor for I/O and internal registers
On-line data set & I/O force
Double-length data monitoring/setting

Two display modes

• Full (normal): 5 lines by 1 1 columns

• Zoom: 2 lines by 2 columns with full device
description

f/iCB /ift/

I - II 1 Ilm^McOLlI - 1

asHSHH

Graphic Programmer GP110

&GP110AP1

The GPl 10 is an enhanced!version of 7'{)shiba's GP-

100 graphic programmer.
It has the same large-dot matrix LCD screen that
displays 7 lines by 1 1 columns.
Logic lines intensify to indicate power flow, device
type, address, current values of timers, counters, and
data registers are shown during program execution.
The GPlOO’s enhanced features include:

• Backlit screen for sharper
contrast in dark areas—

• On-line programming and block read/write
instructions

• Double-length data monitoring/setting

• Stand-alone programming (AP1)

• Built-in Hoppy disk drive interface (AP 1)

• Formats and saves logic programs

on 3.5 inch tloppy disks

• Loads and compares logic

programs saved on disk

Floppy Unit

The floppy disk drive is used with the GP1 1 OAPl for
storing and comparing programs,

• 3.5 inch floppy disk, I drive (standard)

• Record: GP FD ■ ■ ■

• Load: FD - GP

• |Compare: FD — GP

• Disk format

•

EX Program Development
& Documentation (EX-PDD")

Naturally it is possible to write and save EX 100 programs on a personal computer. The EX
Program Development and Documentation software (EX-PDD) runs on any IBM® — PC, XT,
AT, PS/2 personal computer and most IBM — PC compatibles such as Toshiba’s laptop

com puters.

Built-in Modem initialize and Dial-up.
Same EX-PDD Software supports EX 100,
EX250, EX.'iOO and EX200B PECs.

Write Ladder/Function Block programs off-line
(PC disk) or on-line (EX 100 memory).
Full-feature ladder editor includes move, copy,
insert, delete, search, etc.
Make changes in EX 100 program w'hile in run
mode.
Load and Save programs between PC disk and
EX 100.

OffUrw File Name: EX-PDO

Diepidy Rerpove Renxsve

1 Page 2Svnonyfn3Deecr'fp4

001

Start Stop Cylndr Cylndr Cylndr Cylndr Max Min Max M1rt

Push Push Top Bottom Loft Right Presor Pressr Float Float
Button Button Limit Limit Limit Limit Switch Switch Switch Switch
PB1 PBS LS3 LS4 LSS LS6 PS7 PSB PS9 PS10

xiii fxiil zloi xli i xiei xioi xic

Tank

Fin

Val vbA

SOL A

Start Rompto Thumb­BCD to input wheel
Binary switch input
CCNVRT PERMIT THMhHL

03

_j/l

-----------

2

RSOii 7009

1 I--------[XW01

SCornrnont6Co(Tir«nt7Cotrnertt6Carnrnent9CafTrriGritO Mernj

Binary Binary
thmwhl thnwhl
data data

BmOAT aiNDAT

BIN

D1000]-[D1000

Page C’ircult L"fne Device P^e ILadder

0001B

• Monitor power-tlow' status of on-line ladder
program and register values.

• Force I/O and coils on t>r off from keyboard.

• Document programs with commentary.

• Print ladder program with commentary and in
ladder coil cross reference.

• Print map options such as register values,
instruction usage, device usage, forced devices,
full cross reference, etc.

Tank
Fill
ValveA
SOL A

—( 3-

Y302
Remote
output
of
OVRFLW

I—C 3

2331

Conti

Multi

nued

plied
data

PROOLtC

DlOOl]

NXTRNG

-----

C 3-

ROOO

IHM* is a registered irademark of Iniernaliorial Business Machines Inc.

EX-PAL™

i

PAL (Process Automation Language) is a proven high­level programming language for integrating personal
computers with programmable controllers. PAL
incorporates data processing, operator input and

graphic displays of computers into automated systems

using programmable controllers. PAL allows the
operator of an automated control system to
communicate directly with the programmable
controllers in the system through the personal
computer. '

Leg

■ Status

Panel:

RECEIVING

20000 LB

LEG ON

Bin

OPERATOR
MESSAGE PANEL:

WHICH BIN 7

DATE: 01/22/88
TIME: 12:05:38

FI Start Leg
F2 Stop Leg
F3 Toggle Upper
F4 Toggle Lower
F5 Select Bin

F7 Bin Report
F10 Emerg. Stop

Sin ftl

75000 LB

Bin U2

35050 LB

General Specifications

Item
Power supply voltage

Power consumption

Retentive power fault
Ambient temperature 0“-55'C operation (52' to 15 I'F)

Humidity 20-407i RH (no condensation)
Noise immunity
Withstand voltage
Approx, weight

Specifications

100-120 Vac (+10/-157«), 50/60 Hz (±5%)
200*241) Vac (+10/-157«), .50/60 Н/ (±5%)
24 Vdc(+20/-15%)
Less than 50 VA (ac power supply)
Less than 22 W (dc power supply)
Less than 10 ms

-20“-75“C storage (-4 to 167+')

1000 V-1 ps.NHMA ICS5-304
1500 Vac for 1 minute

6-slol rack with full modules
0-slot rack with full modules

Functional Specifications

.........

less than 2,8 kg

........

less than 4 kg

Item
Control method
Program language

Memory Capacity

Type
Execution time
I/O capacity

Registers Data

Timer

Counter 96(0 to 65535)

Auxiliary

Link 5 ! 2 points/32 registers (16-bit registers)
Special
Retained

Clock-calendar lluili-in (Equipped in an enhanced type CPU)

Communication networks

RAM memory backup

* marked item requires CPU V2.1 or after

Specification
Stored program, cyclic scan system
Ladder diagrams with function blocks
4k program or 5k program & 1 k retentive data registers
EEPROM and RAM with capacitor back-up
O.^ps/contact. 1 1 Ops/16-bil addition
Discrete; 480 points/32-point modules
Register; 60 words/4 register modules (16-bit word)

1.536 registers (16-hil registers)
120 (0.0 to 3276,7 sec), 8 (0,00 to 327.67 sec)

960 points/60 registers (i 6-bit registers)

Link status, timing clock, self-diagnosis, etc.
Data, timer, counter and auxiliary registers

can be user .specified as retentive

Year, month, day. week*, hour, minute, second
Ruilt-in computer link (Equipped in an enhanced type CPU)
TOSUlNE-30 (PC link, remote I/O)
Huill-in capacitor (7 days/25°C)
Optional battery (2 years/25°C)

I/O Modules

Type

DC/ACinput LXU)“>MDI3l 16(16/common)
DC input EX10*MDI32 32 (8/common)
AC input EX10>fMIN51 16(16/common)

Relay output BXl()*MROhl 12 (4/common)

lYansistor output

Trine output EXU1*MAC61
Analog input

Analog output EX 10=fMAO31 2 channels

Pulse input
Motion control
ASCII/BASIC T.B.A.

H EPROM T.B.A.

Part number

LXKKMINril 16(16/a)mmon)

EXHHMR062
EXI()‘<-MD031 16 {l6/common) 3-24 Vdc. 1 A/point
EXl0*MDO32 32 {8/conimon)

EX10*MAI21 4 channels
EX10*MAI3I
KX10*MAI22 4 channels
EX1(I^^MAI32 4 channels

EX10i=MAO22 2 channels
EXKEMA032 2 channels
EXlUfMPI2l
EXIO^MMCI 1 1 axis

Circuit

8 (isolated) 24t) Vac/24 Vdc, 2 A/point

12 (4/common)

4 channels

1 channel 5/12 V, lOOkpps

Specifications

12-24 Vdc/ac,8mA

24 Vdc. 5 mA

iO(l-12t)Vac,7mA
2(m-240Vac,6mA
24() Vac/24 Vdc. 2 A/point

5-24 Vdc, 0.1 A/point

100-24(1 Vac, 0.5 A/point

4-20 mA/1-5 V (K-hit)
0-10 V(8-hit)
4-20 mA/1-5 V(12-bii)

-10--I-10 V{ 12-bit)
4-20 mA/1 -5 V/0-10 V (8-bit)
4-20 mA/1-5 V(12-bit)

-10-+I0 V(12-bit)

200 kpps, 64 points data

Instructions

Type Function

Ladder

Data manipulation
Arithmetic

Compare < (register/constanl)

Logical operation
Data conversion

Special functions

' murked items require CPU V2.1 orufler

NO-contacl. NC-contact, coil, transitional contact, master control,

jump control, timers (on-delay/off-delay, single-shot), counter

Data move, data table block move, register to table, table to register
Addition, subtraction, multiplication, division

{register/conslunl, single/double-length)

AND, OR, exclusive OR, NO V, two's complement, rotate
Binary/BCD. bit count, eneode/decode

Upper/lowcr limit, maximum, minimum, mean value, function
generator, square root, sine, arc sine, cosine, arc cosine, bit set/reset,
diagnostic message, immediate IN/OUT, step sequencer, tlip-tlop,
iip/down counter, shift register, data read/write for special module'",

EEPROM read/wrile*. clock-calendar data setting*

Part Numbers

Description

Rack fi'sloi, imexpandablc EX10-»UUM

9-slol. unexpand able EXKWUBA2
ft-sloi, expandable EX10*UBB1
9-slol, expandable HXI0*UBB2

Power supply KHM20 Vac

200-240 Vac
24 Vdc EX1()*MPS31

CPU

Peripheral Graphic EX25UC.P*! 10

Optional Battery

Expansion 0.3 m EX10.CAR3

cable

Standard EX10»MPUt lA
Enhanced

(calendar com. link)

programmer
Handy programmer

Data access panel
FDD unit EX25UFDtl 10

Vacant slot cover

0.5 m EX10*CAR5

0.7 m EX10*CAR7

Part number

EX10*MPS51
EXIO+MPSOI

EXI()*MPU12A

EX25LIGP*110-API
EX25UHP+100
EX25UDP»IOO

EXH)*ACR2
EX10*ABP1

External Dimensions

I/O

TOSLINE

-30

Description Pan number

DC/AC input EX10*MDI31
DC input EX10+MDI32
AC input

{1()0-120 Vac)
AC input

(200-240 Vac)
Relay output EXIO^MROOI

Tran.sisior output

Triac output EXlOi-MACf)!
Analog inpul

Analog output

Pulse input
Motion control EXIOi'MMCl 1
Wire EXIO-MLKI 1

OplLCal

EX10«M1N51

EX)0*MINM

LXI0*MRO62
EXl()tMD031

EX10*MDO.32

EX1U*MA121
EX1(I*MA131
EX10*MA122
EXÌO-MAI32

EXl0*MAO3l
EXl0»MAO22
EX10*MAO32
EXI0»MPI2I

EXKHMLK12

In Touch with Tomorrow

TOSHIBA

TOSHIBA

TOSHIBA INTERNATIONAL (EUROPE) LTD.

1 Rounclwood Avenue

Stockiey Park, Uxbridge

Middlesex UB11 1AR, UNITED KINGDOM

Tel: [phone] Fax; 081 848 4969

E_iiiail [e-mail]

TOSHIBA INTERNATIONAL CORPORATION

Industrial Equipment Division
13131 West Little York Road
Houston, TX. 77041 U.S.A.

Tel: [phone] Fax: [phone]

E_mail; p![e-mail] iba,com

TOSHIBA do BRASIL, S.A.

Estrade dos Alvarengas 5500
Sao Bernardo do Campo
Sao Paulo 0985-5500, Brazil
Tei: 55-11-7689-7199

Fax:[phone]
antoneli@tbb. tosh iba .com. br

TOSHIBA INTERNATIONAL
CORPORATION PTY. LTD

Unit 1,9 Orion Road Lane Cove
N.S.W. 2066, AUSTRALIA

Tei: 02-428-2077 Telex: AA25192

E_mail; preston@toshiba-CO,au

TOSHIBA CORPORATION

Industrial Equipment Department

1-1, Shibaura 1-chome, Minalo-ku
Tokyo 105, JAPAN
Tei: 03-3457-4900 Cable: Toshiba Tokyo

E_mail; osamu,seki@toshiba,co,jp

Toshiba Asia Pacific PTE. LTD

200 Cantonment Rd. #12-01
Southpoint, 089763 Singapore

Ph: 65-324-1048
Fax: [phone]