E6581341
Expansion IO Card Option 2
ETB004Z Instruction manual
1. Make sure that this instruction manual is delivered to the end user of the expansion
IO card option.
2. Read this manual before installing or operating the expansion IO card option. Keep
it in a safe place for reference.
3. All information contained in this manual are subject to change without notice.
Please confirm the latest information on our web site “www.inverter.co.jp”.
NOTICE
Safety precautions
On the inverter and in its instruction manual, important information is contained for
preventing injuries to users and damages to assets and for proper use of the device.
Read the instruction manual attached to VF-AS1/PS1 along with this instruction manual
for completely understanding the safety precautions and adhere to the contents of these
manuals.
Explanation of markings
Marking Meaning of marking
E6581341
Warning
Caution
(*1) Such things as injury, burns or shock that will not require hospitalization or long periods of
outpatient treatment.
(*2) Physical property damage refers to wide-ranging damage to assets and materials.
Meanings of symbols
Marking Meaning of marking
Indicates prohibition (Don't do it).
Indicates something mandatory (must be done).
Indicates danger or warning.
Indicates that errors in operation may lead to death or serious injury.
Indicates that errors in operation may lead to injury (*1) to people or that these errors
may cause damage to physical property. (*2)
What is prohibited will be described in or near the symbol in either text or picture
form.
What is mandatory will be described in or near the symbol in either text or picture
form.
What is dangerous, or what the warning should be applied to will be described in or
near the symbol in either text or picture form.
1
1/17
E6581341
■ Limitation of use
Safety precaution
▼ Never use this unit with any device other than TOSVERT VF-AS1/PS1 series inverters. Doing so may
cause an accident.
■ General Operation
Warning
▼ Never disassemble, modify or repair.
Disassembly
prohibited
Prohibited
Doing so could result in electric shock, fire and injury. For repairs, call your sales
agency.
▼ Do not attach this option to any inverter other than the VF-AS1/PS1.
Doing so could result in electric shock or fire.
▼ Don't place or insert any kind of object into the ETB004Z (electrical wire cuttings, rods,
wires).
Doing so could result in electric shock or fire.
▼ Do not allow water or any other fluid to come in contact with the ETB004Z.
Doing so could result in electric shock or fire.
▼ If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately
turn off the VF-AS1/PS1.
Mandatory
Mandatory
■ Transportation & installation
Prohibited
If the equipment is continued in operation in such a state, the result may be fire. Call
your local sales agency for repairs.
▼ Do not touch the sharp portions (such as leads of parts on the board, the corner of
board, or etc.) on this option. It may lead to injuries.
▼ This option is an electrostatic discharge sensitive device. Handle it, where the
environment is protected against electrostatic electricity.
Otherwise, permanent damage to device will result.
▼ Do not apply a dropping shock or other physical shocks.
Otherwise, damage or malfunction will result.
▼ Do not install or operate the inverter if it is damaged or any part of it is missing.
Operating a defective inverter may lead to electric shocks or fire.
For repairs, call your sales/repair agency.
▼ Do not put any flammable material near the product.
It may catch fire due to the product sparking in the case of a malfunction.
Caution
Warning
Mandatory
▼ Use this product under the environmental conditions prescribed in the instruction
manual.
Usage it under any other conditions may result in malfunction.
▼ An emergency stop device must be installed that fits with system specifications
(e.g. shut off input power then engage mechanical brake).
Operation cannot be stopped immediately by the inverter or this unit alone, thus risking
an accident or injuries.
2
■ Wiring
Mandatory
■ Operations
Prohibited
E6581341
Caution
▼ Electrical construction work must be done by a qualified expert.
Installation or connection of input power by someone who does not have that expert
knowledge may result in fire or electric shock.
▼ Shut off power when installing and wiring this option.
Wait at least 15 minutes and check to make sure that the charge lamp (VF-AS1/PS1) is
no longer lit.
▼ Tighten the screws on the terminal block to the specified torque (Refer to Section 2.2).
If the screws are not tightened to the specified torque, it may lead to fire.
Warning
▼ Do not pull on any cable itself.
Doing so could result in damage or malfunction.
▼ Do not touch switches when the hands are wet and do not try to clean the inverter with
a damp cloth.
Doing so could result in electric shock.
▼ Use this option under the environment specified in the instruction manual.
Mandatory
■ Disposal
Mandatory
■ Notes on use
▼ Use an additional safety device with your VF-AS1/PS1 or system to prevent a serious
▼ For safety's sake, do not dispose of the disused inverter yourself but ask an industrial
Usage under the environment other than them may cause damages or malfunctions or
an accident.
accident due to the unit malfunctions.
Usage without an additional safety device may cause an accident.
Caution
waste disposal agent (*).
If the collection, transport and disposal of industrial waste is done by someone who is
not licensed for that job, it is a punishable violation of the law. (Laws in regard to
cleaning and processing of waste materials)
(*) Persons who specialize in the processing of waste and known as “industrial waste
product collectors and transporters” or “industrial waste disposal persons.”
Notes
▼ Do not install the inverter where the temperature or the humidity will change rapidly.
▼ Keep a distance of 20cm or more between the inverter's power cable and the data
transmission cable.
Or the inverter might malfunction because of noise.
▼ Insert a magnetic contactor or similar device between the VF-AS1/PS1 and the power
supply to ensure that power is turned off if an emergency stop command is entered
through the network.
3
Introduction
Thank you for purchasing a “Expansion IO card option 2” for industrial inverter
TOSVERT VF-AS1/PS1 inverter.
By the use of this option, the expansion of input/output terminal is possible. This
instruction manual describes connecting method and usage of the “Expansion IO card
option”. Read this manual carefully before using the unit.
Keep this manual near at hand of the operator who uses the “Expansion IO option” for
future reference in the maintenance and inspection.
Type of expansion IO option card
E T B 0 0 4 Z − 0
E6581341
Revision number
Without cable
Model number of expansion IO card option
Expansion IO card option
Confirmation on accessories
Following accessory parts are included in the expansion IO card option.
Upon unpacking, confirm on the following parts.
Expansion IO card option unit
(1) Instruction manual of expansion IO card option (this manual)
E6581341(English)
Manual
4
E6581341
Contents
1. Name and function of each section ............................................................................ 6
1.1. Appearance ......................................................................................................................................6
1.2. Name of each section (terminal) ......................................................................................................6
2. Installing the IO card option in the VF-AS1/PS1......................................................... 7
2.1. Connection to the inverter ................................................................................................................7
2.2. Wiring ...............................................................................................................................................8
3. Functional description .............................................................................................. 10
3.1. Multi-function output terminal .........................................................................................................10
3.2. Multi-function input terminal ...........................................................................................................11
3.3. -10V power supply..........................................................................................................................11
3.4. Multi-function analog output ...........................................................................................................12
3.5. Differential current input (AI1+, AI1-) .............................................................................................12
3.6. Analog input (AI2)...........................................................................................................................13
3.7. External thermal trip input (TH2+, TH2-)........................................................................................13
3.8. Pulse train input (RP) .....................................................................................................................14
4. External diagram ...................................................................................................... 15
5. Specification............................................................................................................. 16
6. Warranty................................................................................................................... 17
5
1. Name and function of each section
Following figure shows appearance and name of each section of the expansion IO card
option.
1.1. Appearance
E6581341
SINK/SOURCE
Select SW
SOURCE
SINK(PLC)
SINK(INT)
1.2. Name of each section (terminal)
R2A Programmable relay output 2
T
B
R2B Programmable relay output 2
1
R2C Programmable relay output 2
N10 Analog input setting power output -10V
AI1+ Differential analog current input (+)
AI1- Differential analog current input (-)
T
B
AI2 Current or voltage analog input
2
CCA Analog input/output signal equipotential (0V)
MON1 Multifunction programmable analog output 1
MON2 Multifunction programmable analog output 2
Inverter cover hook for the fixation
TB4
TB3
TB2
TB1
TH2+ PTC input terminal (+)
TH2- PTC input terminal (-)
RP Pulse train input terminal
T
OUT5
B
4
OUT6
NO2 Output 5 and 6 common terminal
CC Digital signal equipotential (0V)
Multifunction programmable open collector output 5
Multifunction programmable open collector output 6
P24/PLC Common terminal of extension terminal input
LI5 Extension terminal input LI5
T
LI6 Extension terminal input LI6
B
LI7 Extension terminal input LI7
3
LI8 Extension terminal input LI8
CC Digital signal equipotential (0V)
6
E6581341
2. Installing the IO card option in the VF-AS1/PS1
2.1. Connection to the inverter
(1) Turn off input power before installing.
Mandatory
Turn off the input power of VF-AS1/PS1 and wait for at least 15 minutes and then check
that the CHARGE lamp on VF-PS1 is no longer lit.
(2) Securing the option to the inverter
a) Insert a flat-blade screwdriver in each of the two holes at the upper part of the front
panel, release the panel mounting tab by pushing the screwdriver down, and
remove the front panel cover.
b) Install the
the slots at the lower part of the inverter front panel.
c) Make sure the option is securely attached to the inverter. Then, check whether the
plastic bosses on the inverter case have fitted in the holes at the upper and lower
parts of the
d) Insert the tabs at the lower part of the front cover into the slots at the lower part of
the inverter to attach the front cover to the inverter.
option in the inverter by fitting the tabs on the lower side of the option into
option*.
a)
* When installing this option to below capacities,
remove the Add-on type option case.
VFAS1: 200V 55, 75kW
VFPS1: 200V 55 - 90kW
400V 90 - 500kW
400V 90 - 630kW
b)
c)
d)
7
2.2. Wiring
When conducting wiring, follow the instructions below.
• Use shield wire for control signal line and ground the unit with shield wire
(Use twisted pair shield cable for wiring of the analog monitor output.
• Never bind the signal line and main circuit connection wire together
• Fix the communication cables after connected.
Terminal Block Applicable wire size
The wire length of
peel off the end
Using screwdriver
(The blade tip)
E6581341
)
.
Tightening
torque
TB1 0.2 to 2.5 mm2 About 7mm
TB2 to TB4 0.2 to 1.5mm2 About 5mm
< Input/output terminal interface >
Terminal
symbol
R2A
R2B
R2C
Function Electrical specification Internal circuit
Configuration of 1C contact point
Relay contact
point output
250Vac - 2A (cosφ=1)
250Vac - 1A (cosφ=0.4)
30Vdc - 1A
No voltage contact input
24Vdc - 5mA
Sink input(common voltage 24V)
ON ：less than 10Vdc
OFF ：16Vdc or more
Source input
ON ：11Vdc or more
OFF ：less than 5Vdc
LI5
LI6
LI7
LI8
Contact point
input Changeover
of sink or source
Note:
Even when an external power supply
is used (in sink logic mode i.e. when
SINK(PLC) is selected), connect the
reference potential-side (0V side)
cable from the power supply to the CC
terminal.
Lan current signal.
Chose low current contacts to
avoid poor attaching.
24Vdc power output (when SW is
in any position other than PLC)
24V internal output terminal
24Vdc - 60mA max
If SW is turned to the PLC position,
this terminal can be used as a
common terminal when an external
power supply is used.
PLC/
P24
24V power supply
Common terminal
for external
power supply
0.6mm thickness
and 3.5mm width.
0.4mm thickness
and 2.5mm width.
R2A
R2B
R2C
SINK Logic（SW=SINK(INT)）
P24/
PLC
SW
SINK
(INT)
LI5
LI6
LI7
LI8
2.2k ohm
CC
SINK Logic (SW=SINK(PLC))
P24/
PLC
SW
SINK
(INT)
LI5
LI6
LI7
LI8
2.2k ohm
CC
SOURCE Logic (SW=SOURCE)
LI5
LI6
LI7
LI8
SW
SINK
P24/
(INT)
PLC
CC
0.5 to 0.6 Nm
0.22 to 0.25 Nm
Ry
SINK(PLC)
2.2k ohm
2.2k ohm
2.2k ohm
2.2k ohm
SINK(PLC)
SOURCE
P24
SINK(PLC)
SOURCE
P24
P24
SOURCE
8
f
Terminal
symbol
TH2+
TH2-
N10
OUT5
OUT6
NO2
E6581341
Function Electrical specification Internal circuit
The resistance between TH2+ and
TH2-
Thermal trip input
Tripping value: about under 50 ohm
Reset value: about 1.8k ohm
-10V power supply DC-10V - 10mA
Open collector output
Drive current
Multifunction
programmable
open collector
output.
External power supply used : 50mA
Internal power supply used : 20mA
Drive voltage
12V min - 30V max
Isolated other circuit.
or over 3k ohm
TH2+
10k ohm
TH2-
Ｎ10
100 ohm
OUT5
OUT6
NO2
3k
20 ohm
20 ohm
P5
Voltage
detection
circuit
OP
MON1
MON2
CC
AI1+
AI1-
AI2+
CCA
RP
Common to
input/output
Differential current
input
Analog input
Monitor output
Pulse train input
Digital signal equipotential (0V)
terminal for the control circuit
Current input :
Equal or under 20mA
Voltage :
Differential input voltage under 5V
Input voltage from –10V to 10V
Current input :
Equal or under 20mA
Voltage input :
0 to 10V
Multifunction programmable analog
output.
-10V - 10V output
0V - 10V output
0mA - 20mA output
Input pulse
Voltage : 5Vmax
Current : 15mA max
Frequency : 30kHz max
Duty : 50±10%
The resistor is needed when input
voltage is over 5V to 30V if the
current is under maximum current.
AI1-
AI1+
AI2
CCA
MON1
MON2
RP
R
CC
Von > 3.5V
Vof
< 1.2V
242Ω
16.2k ohm
242
0 - 20mA
235
4700pF
OP
15k ohm
121 ohm
-10V - 10V
121 ohm
0 - 10V
68 ohm
Vf = 1.3 - 1.85V
(at 10m A)
OP
OP
OP
9
E6581341
3. Functional description
In this section, functions added by the installation of this expansion IO card option, on
top of the standard inverter functions, are described.
Note: When power on or reset the inverter, the initialization of the ETB004Z terminal
inputs and outputs are delayed about 300ms from the inverter own terminals.
3.1. Multi-function output terminal
Two output terminals and one relay output can be added. Function is similar to that of
the output terminals of the inverter, so refer to the inverter instruction manual.
Parameter
Title Function Adjustment range Default setting
f136Output terminal function selection 7 (OUT5) 0 - 255
f137Output terminal function selection 8 (OUT6) 0 - 255
f138Output terminal function selection 9 (R2) 0 - 255
(Always OFF)
(Always OFF)
(Always OFF)
254
254
254
Monitor
fe07
Note: The OUT3, OUT4 and R1 are the terminal function of the expansion IO card option 1.
Refer to the description on status monitor mode of inverter’s instruction manual.
The output terminal status can be monitored by the output terminal status parameter
(fe07), and the parameter can be monitor by the serial communication.
bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
OUT
Symbol
--- --- --- --- --- --- ---
R2
OUT6 OUT
5
R1
4
OUT
3
FL
OUT2 OUT
1
10
E6581341
3.2. Multi-function input terminal
Four output terminals can be added. Function is similar to that of the input terminals of
the inverter, so refer to the inverter instruction manual.
Parameter
Title Function Adjustment range Default setting
f123Input terminal selection 13 (LI5) 0 - 135 0
f124Input terminal selection 14 (LI6) 0 - 135 0
f125Input terminal selection 15 (LI5) 0 - 135 0
f126Input terminal selection 16 (LI5) 0 - 135 0
f145 *Input terminal 13 - 20 response time selection 5 - 200ms 8
* VF-PS1 does not have this parameter.
Monitor
Refer to the description on status monitor mode of inverter’s instruction manual.
The input terminal status can be monitored by the input terminal status parameter
(fe06), and the parameter can be monitor by the serial communication.
fe06
bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Symbol
LI8 LI7 LI6 LI5 LI4 LI3 LI2 LI1 S4 S3 S2 S1
Note: The LI1 ~ LI4 are the terminal function of the expansion IO card option 1.
3.3. -10V power supply
The frequency command can be input from RX terminal with pulse and negative voltage
using N10(-10V) and PP(+10V) power.
Inverter Terminal
PP（+10）
RX
2kΩ
Option Terminal
N10（-10V）
RES
ST R F
Potentiometer
Center position: 0V command
Pulse side position: +10V command
Negative side position: -10V command
The recommended wiring cable length is
less than 1.5m with shielded cable.
11
3.4. Multi-function analog output
V
MON1, MON2 terminal output +/-10V, 0 - 10V, 0 - 20mA (4 - 20mA) analog signal.
Example : MON1 output (0 - 10V)
Gain adjustment:
f673
Example : MON1output (-10V - 10V)
10
E6581341
Gain adjustment:
f673
Bias adjustment:
f690
0V
0%
Gradient
characteristics
f689
100%
-100%
0%
-10V
Bias adjustment:
f690
Gradient characteristics
f689
(
) is invalid when the
output setting is -10V - 10V.
Parameter
Title Function Adjustment range Default setting
f672MON1 terminal meter selection
0 - 64
(4: Output voltage)
4
f673MON1 terminal meter adjustment --- ---
f674MON2 terminal meter selection
(5: Compensated frequency)
0 - 64
5
f675MON2 terminal meter adjustment --- ---
0: Voltage -10 - 10V output
f688
MON1 voltage/current output switching
1: Voltage 0 - 10V output
1
2: Current 0 - 20mA output
f689
MON1 output gradient characteristic
0: Negative inclination
(downward slope)
1: Positive inclination
Note1
1
(upward slope)
f690
MON1 bias adjustment -10.0 - 100.0% 0.0
0: Voltage -10 - 10V output
f691
MON1 voltage/current output switching
1: Voltage 0 - 10V output
1
2: Current 0 - 20mA output
f692
MON2 output gradient characteristic
0: Negative inclination
(downward slope)
1: Positive inclination
Note1
1
(upward slope)
f693MON2 bias adjustment -10.0 - 100.0% 0.0
Note1: When MON1 (MON2) setting is the voltage -10 - 10V output, f689 (f689) setting is invalid
and the MON1 (MON2) gradient characteristics becomes the positive inclination.
100%
3.5. Differential current input (AI1+, AI1-)
The frequency command can be input from the differential current input AI1 and AI2
terminal current. Keep the each terminal voltage from CC terminal from -10V to 10V, and
keep voltage under 5V between each terminal.
12
E6581341
Parameter
Title Function Adjustment range Default setting
f222AI1 input point 1 setting -100 - 100% 0
f223AI1 input point 1 frequency 0.0 - fh Hz 0.0
f224AI1 input point 2 setting -100 - 100% 100
f225AI1 input point 2 frequency 0.0 - fh Hz 60.0
f226 * AI1 input point 1 rate
f227 * AI1 input point 2 rate
f476
f477
* VF-PS1 does not have these parameters.
Optional AI1 input bias 0 - 255 --Optional AI1 input gain 0 - 255 ---
-250 - 250%
(for torque control etc.)
-250 - 250%
(for torque control etc.)
3.6. Analog input (AI2)
The frequency command can be input from the voltage or current analog input.
0
100
Parameter
Title Function Adjustment range Default setting
f109
f228AI2 input point 1 setting 0 - 100% 0
f229AI2 input point 1 frequency 0.0 - fh Hz 0.0
f230AI2 input point 1 setting 0 - 100% 100
f231
f478
f479
Analog AI2 (optional circuit board)
voltage/current switching
AI2 input point 1 frequency 0.0 - fh Hz 60 (or 50)
Optional AI2 input bias 0 - 255 --Optional AI2 input gain 0 - 255 ---
0: Voltage
1: Current
3.7. External thermal trip input (TH2+, TH2-)
By connecting the thermistor to TH2+ and TH2- terminal, when the thermistor value is
unusual, the inverter can be trip.
The resistor value
between TH2+ and TH2-
about under 50 ohm Thermistor short broken detection oh2 trip
about 50 0- about 1.5k ohm Normal value ―――
about 1.8k ohm Thermistor fault reset ―――
about 3k ohm Thermistor fault detection oh2 trip
Detect condition Movement
0
Parameter
Title Function Adjustment range Default setting
f638PTC thermal selection
13
0: Deselect
1: Select
0
Expansion IO card option
3k
PTC
thermistor
TH2+
TH2-
3.8. Pulse train input (RP)
The frequency command can be input from the pulse train input.
Parameter
10k
E6581341
P5
Voltage
detection
circuit
Title Function Adjustment range Default setting
fmodFrequency setting mode selection 1
1 - 12
11: RP pulse input
f234RP/high speed pulse input point 1 setting -100 - 100% 0
f235RP/high speed pulse input point 1 frequency 0.0 - fh Hz 0.0
f236RP/high speed pulse input point 2 setting 0 - 100% 100
f237
f378
f660Override additional input selection
RP/high speed pulse input point 2 frequency 0.0 - fh Hz 60.0
Number of RP terminal input 12 - 9999 500
0 - 12
11: RP pulse input
2
0
14
4. External diagram
Do not forget to reserve the space for the options at time of installation.
External diagram of option (unit: mm)
Dimension of optional unit
E6581341
The control panel depth increases about 21.6mm when the option is installed. Secure
the front space from the inverter control panel fully. The space which is necessary for the
option installation varies in the inverter capacity rate. Please refer to the inverter
instruction manual.
15
5. Specification
<Environment Specification>
Item Specification
Indoor, less than 3,000 m from the sea level.
Use Environment
Ambient Temperature 10 to 60℃
Storage Temperature 25 to 65℃
Relative Humidity 20 to 93 % (No condensation)
Vibration 5.9m/s² (0.6G) or less (from 10Hz to 55Hz)
< Control specification >
Function Specification
Relay contact output
Multi-function programmable output
Contact point input
(Changeover of sink / source)
Multi-function programmable input
24V power supply DC24V - 60mA
External thermal trip input 1 circuit. The detection level is below.
-10V power supply DC-10V - 10mA
Open collector output
Multi-function programmable output
Differential current input Accuracy : ±0.2% (25±10℃), Resolution : 11bit
Analog input Accuracy : ±0.2% (25±10℃), Resolution : 11bit
Monitor output 2 circuit
Pulse train input Input pulse
No direct sunlight, corrosive or explosive gas, steam, cutting dusts or
dusts, grinding solution, and grinding oil.
1 circuits for output of 1C contact point
250Vac - 2A (cosφ=1)
250Vac - 1A (cosφ=0.4)
30Vdc - 1A
4 contact inputs
Sink input (24V common voltage)
ON : less than 10Vdc
OFF : 16Vdc or more
Source input
ON : 11Vdc or more
OFF : less than 5Vdc
Tripping value : about 50 ohm or less,
or about 3k ohm or more
Reset value : about 1.8k ohm
2 circuit
Current : 50mA max with external power supply
20mA max with internal power supply
Voltage : min. 12V, max 30V
Input resistance : 31.2k ohm (voltage input),
242 ohm (current input)
Current input : 20mA or less
Voltage input : differential voltage input less than 5V
-10V or more, and 10V or less
Input resistance : 31.2k ohm (voltage input),
242Ω(current input)
Voltage input : 0 - 10V
Current input : 20mA or less
Voltage output :
0V - 10V±1%
Current output :
Voltage : 5V max
Current : 15mA max
Frequency : 30kHz max
Duty : 50±10%
E6581341
16
6. Warranty
TOSHIBA provides warranty with the product under the following conditions.
1. If and when a trouble occurs on the option unit properly installed and handled within
one year of delivery, and if the trouble is clearly attributable to defects inherent in our
design and manufacture, the product will be repaired free of charge.
2. The warranty covers only the delivered option unit.
3. Even in the term of the warranty, repair/adjustment service will be charged for the
following cases.
1) Fault or damage resulting from misuse, unauthorized modification or repair.
2) Fault or damage resulting from falling down of the product or traffic accident during
3) Fault or damage originating from fire, salt water/salty breezes, some kind of gas,
4) Fault or damage caused by improper use of this option unit as it is used for a
4. If there is another special warranty contracted for this option unit , the special
warranty has priority over this warranty.
E6581341
transportation.
earthquake, storm or flood, lightning, abnormal supply voltage, other natural
disasters.
purpose out of its original function.
17
17E
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