Toshiba ETB003Z User Manual

Expansion IO Card Option 1

ETB003Z Instruction manual

1. Make sure that this instruction manual is delivered to the end user of the expansion
IO card option.

2. Read this manual before installing or operating the expansion IO card option. Keep
it in a safe place for reference.

1. Make sure that this instruction manual is delivered to the end user of the

3. All information contained in this manual are subject to change without notice.

expansion IO card option.

Please confirm the latest information on our web site “www.inverter.co.jp”.

this manual before installing or operating the inverter unit, and store it in a

NOTICE

NOTE

E6581339⑥

© Toshiba Schneider Inverter Corporation

All rights reserved.

2005

Safety precautions

On the inverter and in its instruction manual, important information is contained for

preventing injuries to users and damages to assets and for proper use of the device.

Read the instruction manual attached to VF-AS1/PS1 along with this instruction manual

for completely understanding the safety precautions and adhere to the contents of these

manuals.

Explanation of markings

Marking Meaning of marking

E6581339⑥

Warning

Caution

(*1) Such things as injury, burns or shock that will not require hospitalization or long periods of

outpatient treatment.

(*2) Physical property damage refers to wide-ranging damage to assets and materials.

Meanings of symbols

Marking Meaning of marking

Indicates prohibition (Don't do it).

Indicates something mandatory (must be done).

Indicates danger or warning.

Indicates that errors in operation may lead to death or serious injury.

Indicates that errors in operation may lead to injury (*1) to people or that these errors
may cause damage to physical property. (*2)

What is prohibited will be described in or near the symbol in either text or picture

form.

What is mandatory will be described in or near the symbol in either text or picture

form.

What is dangerous, or what the warning should be applied to will be described in or

near the symbol in either text or picture form.

1

1

E6581339⑥

■ Limitation of use

Safety precaution

▼ Never use this unit with any device other than TOSVERT VF-AS1/PS1 series inverters. Doing so may

cause an accident.

■ General Operation

Warning

▼ Never disassemble, modify or repair.

Disassembly

prohibited

Prohibited

Doing so could result in electric shock, fire and injury. For repairs, call your sales
agency.

▼ Do not attach this option to any inverter other than the VF-AS1/PS1.

Doing so could result in electric shock or fire.

▼ Don't place or insert any kind of object into the ETB003Z (electrical wire cuttings, rods,

wires).
Doing so could result in electric shock or fire.

▼ Do not allow water or any other fluid to come in contact with the ETB003Z.

Doing so could result in electric shock or fire.

▼ If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately

turn off the VF-AS1/PS1.

Mandatory

Mandatory

■ Transportation & installation

Prohibited

If the equipment is continued in operation in such a state, the result may be fire. Call

your local sales agency for repairs.

▼ Do not touch the sharp portions (such as leads of parts on the board, the corner of

board, or etc.) on this option. It may lead to injuries.

▼ This option is an electrostatic discharge sensitive device. Handle it, where the

environment is protected against electrostatic electricity.

Otherwise, permanent damage to device will result.

▼ Do not apply a dropping shock or other physical shocks.

Otherwise, damage or malfunction will result.

▼ Do not install or operate the inverter if it is damaged or any part of it is missing.

Operating a defective inverter may lead to electric shocks or fire.
For repairs, call your sales/repair agency.

▼ Do not put any flammable material near the product.

It may catch fire due to the product sparking in the case of a malfunction.

Caution

Warning

Mandatory

▼ Use this product under the environmental conditions prescribed in the instruction

manual.

Usage it under any other conditions may result in malfunction.

▼ An emergency stop device must be installed that fits with system specifications

(e.g. shut off input power then engage mechanical brake).

Operation cannot be stopped immediately by the inverter or this unit alone, thus risking
an accident or injuries.

2

■ Wiring

Mandatory

■ Operations

Prohibited

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Caution

▼ Electrical construction work must be done by a qualified expert.

Installation or connection of input power by someone who does not have that expert

knowledge may result in fire or electric shock.

▼ Shut off power when installing and wiring this option.

Wait at least 15 minutes and check to make sure that the charge lamp (VF-AS1/PS1)
is no longer lit.

▼ Tighten the screws on the terminal block to the specified torque (Refer to Section 2.2).

If the screws are not tightened to the specified torque, it may lead to fire.

Warning

▼ Do not pull on any cable itself.

Doing so could result in damage or malfunction.

▼ Do not touch switches when the hands are wet and do not try to clean the inverter with

a damp cloth.
Doing so could result in electric shock.

▼ Use this option under the environment specified in the instruction manual.

Mandatory

■ Disposal

Mandatory

■ Notes on use

▼ Use an additional safety device with your VF-AS1/PS1 or system to prevent a serious

▼ For safety's sake, do not dispose of the disused inverter yourself but ask an industrial

Usage under the environment other than them may cause damages or malfunctions or

an accident.

accident due to the unit malfunctions.

Usage without an additional safety device may cause an accident.

Caution

waste disposal agent (*).

If the collection, transport and disposal of industrial waste is done by someone who is

not licensed for that job, it is a punishable violation of the law. (Laws in regard to
cleaning and processing of waste materials)

(*) Persons who specialize in the processing of waste and known as “industrial waste
product collectors and transporters” or “industrial waste disposal persons.”

Notes

▼ Do not install the inverter where the temperature or the humidity will change rapidly.
▼ Keep a distance of 20cm or more between the inverter's power cable and the data

transmission cable.
Or the inverter might malfunction because of noise.

▼ Insert a magnetic contactor or similar device between the VF-AS1/PS1 and the power

supply to ensure that power is turned off if an emergency stop command is entered
through the network.

3

Introduction

Thank you for purchasing a “Expansion IO card option 1” for industrial inverter

TOSVERT VF-AS1/PS1 inverter.

By the use of this option, the expansion of input/output terminal is possible. This

instruction manual describes connecting method and usage of the “Expansion IO card

option”. Read this manual carefully before using the unit.

Keep this manual near at hand of the operator who uses the “Expansion IO card option”

for future reference in the maintenance and inspection.

 Type of expansion IO option card

E T B 0 0 3 Z － 0

E6581339⑥

Revision number

Without cable

Model number of expansion IO card option

Expansion IO card option

 Confirmation on accessories

Following accessory parts are included in the expansion IO card option.

Upon unpacking, confirm on the following parts.

Expansion IO card option unit

(1) Instruction manual of expansion IO card option (this manual)

E6581339(English)

Manual

4

E6581339⑥

Contents

1. Name and function of each section .............................................................................6

1.1 Appearance .......................................................................................................................................6

1.2 Name of each section (terminal) .......................................................................................................6

2. Installing the IO card option in the VF-AS1/PS1..........................................................7

2.1 Connection to the inverter .................................................................................................................7

2.2 Wiring ................................................................................................................................................8

3. Functional description ...............................................................................................10

3.1 Multi-function output terminal ..........................................................................................................10

3.2 Multi-function input terminal ............................................................................................................11

3.3 -10V power supply...........................................................................................................................11

3.4 External thermal trip input (TH1+, TH1-).........................................................................................12

4. External diagram ....................................................................................................... 13

5. Specification.............................................................................................................. 14

6. Warranty.................................................................................................................... 15

5

1. Name and function of each section

Following figure shows appearance and name of each section of the expansion IO card

option.

1.1 Appearance

Inverter cover hook for the fixation

SINK/SOURCE Select SW

E6581339⑥

SOURCE

SINK(PLC)

SINK(INT)

1.2 Name of each section (terminal)

R1A Programmable relay output 1

T
B

R1B Programmable relay output 1

1

R1C Programmable relay output 1

N10 Analog input setting power output -10V

P24/PLC Common terminal of extension terminal input

LI1 Extension terminal input LI1

T
B

LI2 Extension terminal input LI2

2

LI3 Extension terminal input LI3

LI4 Extension terminal input LI4

CC Digital signal equipotential (0V)

TH1+ PTC input terminal (+)

TH1- PTC input terminal (-)

T

OUT3 Extension terminal output OUT3

B

OUT4 Extension terminal output OUT4

3

NO1 Output 3 and 4 common terminal

CC Digital signal equipotential (0V)

TB3

TB2

TB1

6

2. Installing the IO card option in the VF-AS1/PS1

2.1 Connection to the inverter

(1) Turn off input power before installing.

E6581339⑥

Mandatory

Turn off the input power of VF-AS1/PS1 and wait for at least 15 minutes and then check
that the CHARGE lamp on VF-AS1/PS1 is no longer lit.

(2) Securing the option to the inverter

a) Insert a flat-blade screwdriver in each of the two holes at the upper part of the front

panel, release the panel mounting tab by pushing the screwdriver down, and

remove the front panel cover.

b) Install the

the slots at the lower part of the inverter front panel.

c) Make sure the option is securely attached to the inverter. Then, check whether the

plastic bosses on the inverter case have fitted in the holes at the upper and lower

parts of the

d) Insert the tabs at the lower part of the front cover into the slots at the lower part of

the inverter to attach the front cover to the inverter.

option in the inverter by fitting the tabs on the lower side of the option into

option*.

a)

* When installing this option to below capacities,

remove the Add-on type option case.

VFAS1: 200V 55, 75kW

VFPS1: 200V 55 - 90kW

400V 90 - 500kW

400V 90 - 630kW

b)

c)

d)

7

2.2 Wiring

When conducting wiring, follow the instructions below.

• Use shield wire for control signal line and ground the unit with shield wire

(Use twisted pair shield cable for wiring of the analog monitor output.

• Never bind the signal line and main circuit connection wire together

• Fix the communication cables after connected.

Terminal Block Applicable wire size

The wire length of

peel off the end

Using screwdriver

(The blade tip)

E6581339⑥

)

.

Tightening

torque

TB1 0.2 to 2.5 mm2 About 7mm

TB2 and TB3 0.2 to 1.5mm2 About 5mm

 < Input/output terminal interface >

Terminal

symbol

R1A
R1B
R1C

Function Electrical specification Internal circuit

Configuration of 1C contact point
Relay contact
point output

250Vac - 2A (cosφ=1)
250Vac - 1A (cosφ=0.4)
30Vdc - 1A

No voltage contact input

24Vdc - 5mA

Sink input (common voltage 24V)

ON ：less than 10Vdc
OFF ：16Vdc or more

Source input

ON ：11Vdc or more
OFF ：less than 5Vdc

LI1
LI2
LI3
LI4

Contact point
input Changeover
of sink or source

Note:

Even when an external power supply is

used (in sink logic mode i.e. when

SINK(PLC) is selected), connect

the reference potential-side (0V side)

cable from the power supply

to the CC terminal.

Lan current signal.
Chose low current contacts to
avoid poor attaching.

24Vdc power output (when SW1 is

in any position other than PLC)

24V internal output terminal

24Vdc - 60mA max

If SW1 is turned to the PLC position,

this terminal can be used as a common

terminal when an external power

supply is used.

PLC/

P24

24V power supply

Common terminal
for external power
supply

0.6mm thickness

and 3.5mm width.

0.4mm thickness

and 2.5mm width.

R1A

R1B

R1C

SINK Logic（SW=SINK(INT)）

P24/
PLC

SINK
(INT)

LI1
LI2
LI3
LI4

2.2k ohm

CC

SINK Logic (SW=SINK(PLC))

P24/
PLC

SINK
(INT)

LI1
LI2
LI3
LI4

CC

SOURCE Logic (SW=SOURCE)

LI1
LI2
LI3
LI4

SINK

P24/

(INT)

PLC

CC

0.5 to 0.6 N・m

0.22 to 0.25 N・m

SW

2.2k ohm

SW

2.2k ohm

2.2k ohm

2.2k ohm

2.2k ohm

SW

Ry

SINK(PLC)

SOURCE

P24

SINK(PLC)

SOURCE

P24

P24

SOURCE

SINK(PLC)

8

E6581339⑥

Terminal

symbol

Function Electrical specification Internal circuit

The resistance between TH1+ and TH1-

TH1+

TH1-

Thermal trip input

Tripping value: about under 70 ohm

Reset value: about 1.6k ohm

N10 -10V power upply DC-10V - 10mA

Open collector output
Drive current

OUT3
OUT4

NO1

Multifunction
programmable
open collector
output.

External power supply used: 50mA
Internal power supply used: 20mA

Drive voltage

12V min - 30V max

Isolated other circuit.

CC

Common to
input/output

Digital signal equipotential (0V) erminal

for the control circuit

or about over 2.5k ohm

9

TH1+

TH1-

Ｎ10

OUT4

NO1

100 ohm

20 ohmOUT3

20 ohm

P5

3k ohm

Voltage
detection
circuit

OP

E6581339⑥

3. Functional description

In this section, functions added by the installation of this expansion IO card option, on

top of the standard inverter functions, are described.

* If the software version of inverter is less than V104, when OUT3 or OUT4 terminals is

set as negative logic, it may output a flash pulse at inverter reset.

3.1 Multi-function output terminal

Two output terminals and one relay output can be added. Function is similar to that of the

output terminals of the inverter, so refer to the inverter instruction manual.

 Parameter

Title Function Adjustment range Default setting

f133

f134

f135

Output terminal function selection 4 (OUT3) 0 - 255



Output terminal function selection 5 (OUT4) 0 - 255



Output terminal function selection 6 (R1) 0 - 255



(Always OFF)

(Always OFF)

(Always OFF)

254

254

254

 Monitor

Refer to the description on status monitor mode of inverter’s instruction manual.
The output terminal status can be monitored by the output terminal status parameter (fe07),

and the parameter can be monitor by the serial communication.

fe07

Note: The OUT5, OUT6 and R2 are the terminal function of the expansion IO card option 2.

bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Symbol

--- --- --- --- --- --- ---

R2

OUT6 OUT

5

R1

OUT 4 OUT

3

FL

OUT2 OUT

1

10

E6581339⑥

3.2 Multi-function input terminal

Four output terminals can be added. Function is similar to that of the input terminals of

the inverter, so refer to the inverter instruction manual.

 Parameter

Title Function Adjustment range Default setting

f119Input terminal selection 9 (LI1) 0 - 135 0
f120Input terminal selection 10 (LI2) 0 - 135 0
f121Input terminal selection 11 (LI3) 0 - 135 0
f122Input terminal selection 12 (LI4) 0 - 135 0

f144 *Input terminal 5~12 response time selection 2 - 200ms 8

* VF-PS1 does not have this parameter.

 Monitor

Refer to the description on status monitor mode of inverter’s instruction manual.

The input terminal status can be monitored by the input terminal status parameter
(fe06), and the parameter can be monitor by the serial communication.

fe06

bit No. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Symbol

LI8 LI7 LI6 LI5 LI4 LI3 LI2 LI1 S4 S3 S2 S1

Note: The LI5 ~ LI8 are the terminal function of the expansion IO card option 2.

3.3 -10V power supply

The frequency command can be input from RX terminal with pulse and negative voltage
using N10(-10V) and PP(+10V) power.

PP (+10)

RX

2k ohm

N10 (-10V)

Inverter Terminal

Option Terminal

RES

ST R F

Potentio meter

Center position: 0V command

Pulse side position: +10V command
Negative side position: -10V command

The recommended wiring cable length is

less than 1.5m with shielded cable.

11

E6581339⑥

3.4 External thermal trip input (TH1+, TH1-)

By connecting the thermistor to TH1+ and TH1- terminal, when the thermistor value is
unusual, the inverter can be trip.

The resistor value

between TH1+ and TH1-

about under 70 ohm Thermistor short broken detection oh2 trip

about 70 - about 2.5k ohm Normal value ―――

about 1.6k ohm Thermistor fault reset ―――

about 3k ohm Thermistor fault detection oh2 trip

 Parameter

Title Function Adjustment range Default setting

f637PTC thermal selection

Detect condition Movement

0: Deselect
1: Select

0

Expansion IO card option

P15

4.2k

PTC
thermistor

TH1+

TH1-

Voltage

detection

circuit

12

4. External diagram

Do not forget to reserve the space for the options at time of installation.

 External diagram of option (unit: mm)

Dimension of optional unit

E6581339⑥

The control panel depth increases about 21.6mm when the option is installed. Secure

the front space from the inverter control panel fully. The space which is necessary for the

option installation varies in the inverter capacity rate. Please refer to the inverter

instruction manual.

13

5. Specification

<Environment Specification>

Item Specification

Indoor, less than 3,000 m from the sea level.

Use Environment

Ambient Temperature -10 to +60℃

Storage Temperature -25 to +65℃

Relative Humidity 20 to 93 % (No condensation)

Vibration 5.9m/s² (0.6G) or less (from 10Hz to 55Hz)

< Control specification >

Function Specification

Relay contact output

Multi-function programmable output

Contact point input

(Changeover of sink / source)
Multi-function programmable input

24V power supply DC24V - 60mA
External thermal trip input 1 circuit. The detection level is below.

-10V power supply DC-10V - 10mA
Open collector output

Multi-function programmable output

No direct sunlight, corrosive or explosive gas, steam, cutting dusts or
dusts, grinding solution, and grinding oil.

1 circuits for output of 1C contact point

250Vac - 2A (cosφ=1)
250Vac - 1A (cosφ=0.4)
30Vdc - 1A

4 contact inputs

Sink input (24V common voltage)

ON : less than 10Vdc
OFF : 16Vdc or more

Source input

ON : 11Vdc or more
OFF : less than 5Vdc

Tripping value : about under 70 ohm, or about over 2.5k ohm
Reset value : about 1.6k ohm

2 circuit
Current : 50mA max with external power supply
20mA max with internal power supply
Voltage : min. 12V, max 30V

E6581339⑥

14

6. Warranty

TOSHIBA provides warranty with the product under the following conditions.

1. If and when a trouble occurs on the option unit properly installed and handled within

one year of delivery, and if the trouble is clearly attributable to defects inherent in our

design and manufacture, the product will be repaired free of charge.

2. The warranty covers only the delivered option unit.

3. Even in the term of the warranty, repair/adjustment service will be charged for the

following cases.

4. If there is another special warranty contracted for this option unit , the special

warranty has priority over this warranty.

E6581339⑥

1) Fault or damage resulting from misuse, unauthorized modification or repair.

2) Fault or damage resulting from falling down of the product or traffic accident

during transportation.

3) Fault or damage originating from fire, salt water/salty breezes, some kind of gas,

earthquake, storm or flood, lightning, abnormal supply voltage, other natural

disasters.

4) Fault or damage caused by improper use of this option unit as it is used for a

purpose out of its original function.

15

15E