TOSHIBA 6560 SERVICE HANDBOOK

SERVICE HANDBOOK
PLAIN PAPER COPIER
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Copyright TOSHIBA CORPORATION 1995 ALL RIGHTS RESERVED

GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND THE SERVICE OF THE 6560

1. Transportation/Installation
When transporting the copier, move it by the casters while lifting the stoppers. The copier is quite heavy and weighs approximately 230 kg (507 lb); therefore, pay full attention when handling it.
2. Installation
Be sure to use a dedicated outlet with AC 115V/15A (220V, 230V, 240V/10A) or more for the power source.
The copier must be grounded for safety. Never ground it to a gas pipe or a water pipe.
Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and direct sunlight. Also provide proper ventilation as the copier emits a slight amount of ozone.
To insure adequate working space for copying operations, keep a minimum clearance of 80 cm (32") on the left, 80 cm (32") on the right and 10 cm (4") in the rear.
3. Service of Machines
Basically, be sure to turn the main switch off and unplug the power cord during service.
Be sure not to touch high temperature sections such as the exposure lamp, the fuser unit, the
damp heater and their periphery.
Be sure not to touch high-voltages sections such as the chargers and the high-voltage transformer.
Be sure not to touch rotating/operating sections such as gears, belts, pulleys,etc.
When servicing the machines with the main switch turned on, be sure not to touch live sections
such as the lamp terminal etc.
Use suitable measuring instruments and tools.
65/5560 PRECAUTIONS
1
MAY.1997 © TOSHIBA CORP.
4. Main Service Parts for Safety
The thermofuse,thermistor,fuse,breaker and door switches,thermostat etc. are particularly important for safety.Be sure to handle/install them properly.
5. Notice Labels
Be sure to check the rating plate and the notice labels such as "Unplug the power cord during service" ,"Hot area" ,etc. to see if there is any dirt on their surface or if they are properly stuck to the copier during servicing.
6. Disposition of Consumable Parts/Packing Materials
Regarding the recovery and disposal of the copier, supplies, consumable parts and packing materials, it is recommended to follow the relevant local regulations or rules.
7. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related documents. Be careful not to reassemble small parts such as screws, washers, pins, E-rings, toothed washers in the wrong places.
8. Basically, the machine should not be operated with any parts removed or disassembled.
9. Precautions Against Static Electricity
The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may be damaged due to static electricity.
2
65/5560 PRECAUTIONSMAY.1997 © TOSHIBA CORP.

1. SPECIFICATIONS, ACCESSORIES AND OPTIONS

1.1 Specifications

1.2 Accessories

1.3 Options

1.4 System List

COSMOS
Texts from 1-1 to 1-5 in the
6560 Service Handbook
are the same as texts from 1-1 to 1-5 in the
Service Manual
Do you refer to the
.
6560 Service Manual
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?
6560
65/5560 SPECIFICATIONS 1-1 MAY.1997 © TOSHIBA CORP

2. ADJUSTMENT

2.1 TOSHIBA Supplies List

COSMOS
Text 2-1 in the text 20-2 in the
65/5560 Service Handbook
65/5560 Service Manual
Do you refer to the
is same as
.
65/5560 Service Manual
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65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-1

2.2 List of Adjustment Jigs Used

COSMOS
Text 2-2 in the text 20-1in the
65/5560 Service Handbook
65/5560 Service Manual
Do you refer to the
is same as
.
65/5560 Service Manual
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65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-2

2.3 Error Codes

When either the CLEAR PAPER( )or CALL SERVICE( ) symbol appears,press the CLEAR/ STOP and "8"keys simuitaneously and the corresponding error code will be displayed.To clear the error code,turn off the power.
Code Machine status E1 Paper jam inside thr copier E2 Paper jam near fuser unit E3 Paper remaining inside the copier when the main switch is turned on E4 The front cover is opened during copying E5 Paper misfeed in LCF and manual feeding and paper jam in front of the aligning roller E8 Paper misfeed (ADD) E9 Paper misfeed (pedestal) EC Paper misfeed (ADF) ED Paper misfeed in ADF transport unit EE Paper misfeed in ADF exit/reverse unit C3 Abnormal serial transmission between main CPU and sub-CPU C5 The optical system will not initialise;the optical system is locked C7 Heat roller thermistor is open-circuited, CB ADF feed motor locked CC ADF transport motor locked A0 Abnormal signal transmission in PFC interface A1 Faulty charger wire cleaning operation A2 ADD malfunction A3 PFC (paper feed controller) malfunction A4 Sorter malfunction A5 Abnormal signal transmission between main CPU and IPC A6 Abnormal signal transmission in sorter interface A7 Abnormal signal transmission in ADF interface A9 Blown exposure lamp or defective AES
65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-3

2.4 DIP Switch/Jumper/VR Functions

(1) Logic PC board
JP1
ì
PWA-F-LGC-154/155
(2) Paper feed control PC board
í
í
R60
PWA-F-PFC-154/155
Note: Adjustoment procedure
Plus terminal of the tester Minus COM terminal of the tester Adjustment value VR
Jumper Name When shipped Remarks
JP1 UNT No jumper Jumper:Factory adjustment mode
Note: Replacement PC boards are supplied with the jumper
installed. Be sure to cut it when replacing the PC boards.
JP3 (TP-SG)
VR1
R61
VR2
(open) No jumper:Normal mode
VR FUNCTION
VR2 For adjustment ofthe paper width guide position of the
stack guide unit.
Aroow side of R60 JP3(TP-SG) 0~0.1V VR2
(3) Paper feed drive PC board
R19
R39
VR1
ëë
(TP-SG)
JP25
VR3
R40
VR2
ë
Note: Adjustment procedure
PWA-F-PFD-152
VR Function VR1 For adjustment of the PFP lower aligning value. VR2 For adjustment of the PFP middle aligning value. VR3 For adjustment of the PFP upper aligning value.
Plus teminal of the tester Minus COM terminal Adjustment value VR
of the tester Arrow side of R19 JP25(TP-SG) 0~0.1V VR1 Arrow side of R39 JP25(TP-SG) 0~0.1V VR2 Arrow side of R40 JP25(TP-SG) 0~0.1V VR3
65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-4
(4) ADF logic PC board
PWA-F-LGC-758
1 2 3 4 5
DIP switch
1 Independent Normal mode Feeding mode Drive system
2 Original set Original set Duplex Single-sided by switchback by direct feeding mode feeding mode
3 USA/Canada Europe Aging mode Multifeeding
4 E2PROM Normal mode Not used Not used
5 Not used Normal mode 2 in 1 mode OFF
At power on
ON OFF ON OFF
operation check mode mode
version version without paper mode
initialigation
Duning independent operation mode
stopping
Note: The independent operation mode is performed as in the following procedure;set the DIP switch 1
to its ON position and turn on the power.Select the menu of the independent operation mode and then open and close the jam release cover or the ADF cover.
65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-5

2.5 Self-Diagnosis Modes

Mode Input Definition Cleaning Display after selection
All-LEDs-lit "01" All LEDs on the control panel are lit. C/S Aging mode "02" Aging (ADF does not operate) "09" AGING 100% 0 Test mode "03" Motor test and input/output check "09" TEST MODE C 100% C Test mode "04" Motor test and input/output check "09" TEST MODE C 100% C Adjustment "05" Adjustment of items "09" TEST MODE A 100% A
mode Forced ready "06" Forced entry of ready mode
mode Aging mode "07" Aging (includes ADF) "09" AGING 100% 0 Setting mode "08" System switchover and setting of each "09" TEST MODE D 100% D
Code method
priority mode,PM counter,etc.
Note: To access the desired diagnostic mode,turn on the power switch while pressing the appropriate keys.
<Procedure>
All-LEDs-lit mode(01):
0 1 / PWR All LEDs light C/S Exit
Aging mode(02 or 07):
0 2 / PWR Aging C/S Exit
( 0 7 ) PRINT
0 9
Test mode(03 or 04)
For these test modes,refer to 2.5.1 and 2.5.2.
Adjustment mode(05): For this mode,refer to"2.5.3 Adjustment Mode".
Forced ready mode(06):
PWR 0 6 Forced ready
→→
Note:This mode is for checking the paper feeding operation only.
Setting mode(08): For this mode,refer to"2.5.4 Setting mode". Note: C/S : Press the CLEAR/STOP key
PWR: Turn on the power switch INT : Press the INTERRUPT key E/S : Press the ENERGY SAVER key
65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-6
Warming up
Quick reference chart for self-diagnostic mode
Power On
"07"
"C"
All the displays on the control panel llt
"01" *2
"02"
(With ADF)
Aging
"03/04"
Test mode
"05"
Adjustment mode
"08"
Setting mode
"06"
Standby
"C""P"
Stops momentarily
"09"
"09"
"09"
"05"
*1
*1: In case of "05"+
"P":PRINT key on. "C":CLEAR/STOP key on.
power on only *2: Copies cannot be made
65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-7

2.5.1 Input Signal Check (03/04)

In the "03" or "04" test mode, the following input signal conditions can be checked by pressing the appropriate keys.
lWhen automatic exposure is selected
Indicator
Operation
(1)key
(2)key
(3)key
(4)key
(5)key
(6)key
(7)key
(8)key
(9)key
(0)key
LEDkey
A4/LD A3/LG B4/LT A5/ST A4/LD A3/LG B4/LT A5/ST
TNR-HOP-SW Opened
TNR-EMP-SW Toner empty
ADD-PEM-SW Paper loaded
EMP2-SW Paper loaded
EMP3-SW Paper loaded
EMP4-SW Paper loaded
LCF-EMP-SW Paper loaded
BVD1 Battery living
CLN-T-SW On
GUIDE-HOME-SW Home position
TUP2-SW Top position
TUP3-SW Top position
TUP4-SW Top position
T-UP-SW Top position
ADD-STR-SW Paper loaded
BVD2
Battery's life
CNT(JPI) Connected
APS-C Paper loaded
ADD-STP-SW Paper loaded
PSTP2-SW Paper loaded
PSTP3-SW Paper loaded
PSTP4-SW Paper loaded
P-STP-SW Paper loaded
LCF-FEED-SW Paper loaded
WP
∗∗
Write protect
R-DOOR-SW Opened
APS-F Paper loaded
STP-HOME-SW Home position
FEED2-SW Paper loaded
FEED3-SW Paper loaded
FEED4-SW Paper loaded
T-DWN-SW Bottom position
ADD-JAM-SW Paper loaded
UNIVERSAL/
OTHER
CD
IC card
DEV-SW Connected
CTRSIG Connected
HOME-SW Home position
CST2-SW Cassette loaded
LCF LCF loaded
CLN-M-SW ON
EXIT-SW Paper loaded
DF-CNT Connected
LNS-SW Home position
LCFDOOR Closed
CST3-SW Cassette loaded
LCFKEY On
Original-size LEDCopy-size LED
T-FUL-SW Toner full
APS-STR-SW Closed
CST4-SW Cassette loaded
M-FEED-SW Paper loaded
L-DOOR-SW Opened
MRR-SW On
UNIVERSAL/
OTHER
lWhen manual exposure is selected
Indicator
Operation
(1)key
LEDkey
A4/LD A3/LG B4/LT A5/ST A4/LD A3/LG B4/LT A5/ST
DF-OPN-SW COVER-SW Opened
UNIVERSAL/
OTHER
TURN-SNS Paper loaded
SIZE-SNS Paper loaded
Original-size LEDCopy-size LED
UNIVERSAL/
EMP-SNS Paper loaded
REG-SNS Paper loaded
OTHER
Note:*:Only for machines which have an optional IC card installed
<Procedure> 0 3 PRINT EXP Digital key PWR OFF 0 9
→→
PWR (To clear) Note: 03 With initialization before test mode is entered
(
04 Without initialization
ORIGINAL COPY
A4
(LD)
A3
(LG)
B4
(LT)
A5
(ST)
UNIVERSAL (OTHER)
means that when the particular key is pressed and the
condition shown exists,the LED will light.(Input signal is "H" level)
means that the LED does not light if the condition shown
exists.(Input signal is "L"level)
65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-8

2.5.2 Output Signal check (03/04)

In the "03"or"04"test mode,the folloeing output signal conditions can be checked by entering appropiate codes.
Code Function Stop code
1 DRM-MOT ON 11 OFF 2 FED-MOT ON 12 OFF
*1
3 RGT-MOT ON 13 OFF 4 HTR-MOT ON 14 OFF 5 DEV-MOT ON 15 OFF 6 TNR-MOT ON 16 OFF 7 OPT-FAN-MOT HIGH 17 LOW 8 EXIT-FAN-MOT HIGH 18 LOW
9 AUG-MOT ON 19 OFF 41 ADD-FED-MOT ON 51 OFF 42 ADD-RGT-MOT(Stack) ON 52 OFF 43 ADD-RGT-MOT(Feed) ON 53 OFF 61 PD-MOT ON 71 OFF 62 FD2-CLT
*2
Group1
*2
*3
*4 *5
Group2
*6 *7
FD3-CLT ON 72 OFF FD4-CLT
63 RGT2-CLT
RGT3-CLT ON 73 OFF
RGT4-CLT 65 DEV-FAN ON 75 OFF 67 BTM-FAN HIGH 77 LOW 68 CH-FAN
HTR-FAN 20 SCN-MOT
21 LNS-MOT 22 MRR-MOT 23 CLN-MOT 24 DCM-MOT 25 CLN-TR-MOT 26 TRAY-MOT(LCF) 45 STOP-MOT 46 GUIDE-MOT 64 TR2-MOT(PFP)
TR3-MOT(PFP)
TR4-MOT(PFP)
ON 78 OFF
Changes direction each time the PRINT key is pressed
Code Function 30 HV-M ON/OFF
(Main charger output)
31 HV-TR ON/OFF
(Transfer charger output)
32 HV/AC ON/OFF
(Transfer charger output) 33 EXP-LAMP ON/OFF 34 GBIAS ON/OFF (Transfer bias output) 35 PRE-TR-C4 ON/OFF 37 SCRP-SOL ON/OFF 38 MANUAL-SOL ON/OFF 48 ADD-SOL ON/OFF 49 GATE-SOL ON/OFF 81 ADF-FEED-MOT(CW) ON/OFF 82 ADF-FEED-MOT(CCW) ON/OFF 83 ADF-CLU ON/OFF
ADF-BELT-MOT(CW) 84 ADF-CLU ON/OFF
ADF-BELT-MOT(CCW) 85 ADF-FEED-MOT(CCW) ON/OFF
ADF-BELT-MOT(CW)
ADF-CLU 86 STP-SOL
FLP-SOL ON/OFF
ADF-CLU
BRKE
.
*8
Group3
*1 The feed motor will rotate in the direction appropriate for the cassette loaded at the time of the output signal
check.
*2 For FD2~4-CLT and RGT2~4-CLT,the clutch appro priate for the cassette loaded at the time of the output signal
check will be driven.
*3 The scanning motor will run at the correct speed for the reproduction ratio selected(and displayed)at the time of
the output signal check.
*4 The tray motor moves the tray up when the PRINT key is pressed once,and is turned off when the tray-up switch
is turned on.When the PRINT key is pressed a second time,it moves the tray down and is turned off when the tray-down switch is turned on.
*5 The length guide motor performs initalisation when the PRINT key is pressed once.When the PRINT key is
pressed a second time, it moves the paper length guide to the widest setting position and then is turned off.When the PRINT key is pressed a third time,it moves the paper length guide in for a narrow setting and is turned off when the length guide home switch is turned on.
*6 The width guide motor widens the paper width guide when the PRINT key is pressed once and is turned off when
the width guide home switch is turned on.When the PRINT key is pressed a second time,it narrows the paper width guide until the A4-R size position and then is turned off.When the PRINT key is pressed a third time,it,widens the guide until the A3 size position and is turned off.
*7 For TR2 to 4-MOT,the motor appropriate for the cassette loaded at the time of output signal check is chosen.When
the PRINT key is pressed once, the motor moves the tray up and is turned off when TUP2 to 4-SW is turned on.When the PRINT key is pressed a second time,it moves the tray down and is turned off after a set time lag.
*8 The exposure lamp stays on for 5 sec.and then goes off automatically.
65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-9
<Procedure> Group(1) 0 3 / 0 4 Operation Stop PWR (ON) Code
→→→
Code PRINT PRINT 0 9 Warm-UP
→→
Group(2) 0 3 / 0 4 Operation C/S Test mode standby
↓↓
→→ →
Code PRINT
PWR (one-way) 0 9 Warm-up
→ →
→ →
Group(3) 0 3 / 0 4 Operation Operation C/S PWR (ON) (OFF) 0 9 Warm-up
Code PRINT PRINT
Test mode
standby
65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-10

2.5.3 Adjustment Mode (05)

In this mode,the following adjustment items can be corrected or changed(see the Adjustment Code List for "05"Mode). To access this code,turn on the power while pressing the "0"and"5"keys.
Adjustment item Code Keys to adjust with keys to store with Remarks Auto-toner sensor 0 Zoom keys INTERRUPT See 2.6 for details. Exposure 1~10 Digital keys/ INTERRUPT See 2.7 for details.
14~17 ZOOM keys *Automatic adjustment 49 Not needed Not needed See 2.7 for details. for exposure HVT output 38~40,41,44 ZOOM keys INTERRUPT See 2.10 for details. Registration 53~58 Digotsl keys INTERRUPT See 2.8.5 for details. Other adjustment Except for Digital keys INTERRUPT Refer to Adjustment
above codes code list
<Procedure>
0 5 PWR
0 5
PWR
Code PRINT ADJUST INT E/S 0 9
→→
Memory set
Automatic adjustment
49 PRINT 0 9
→→
for automatic exposure
Test copy
Exit
Exit
65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-11
Adjustment Code List ("05")
Code
Name
No.
0 Auto-toner sensor 0~255 128
Allowable Initial Input values Value*
Contents
The larger the value,the larger the sensor output,
About 3 minutes after this mode has been started,this
value changes automatically to make the sensor output
2.45V~2.55V. 1 Manual exposure(100%) 0~255 128 2 Manual exposure(154%) 0~255 128 3 Manual exposure(50%) 0~255 128 4 Manual exposure(200%) 0~255 128 5 Manual exposure(100%) 0~255 128 6 Manual exposure(154%) 0~255 128 7 Manual exposure(50%) 0~255 128 8 Manual exposure(200%) 0~255 128 9 Allowable exposure step 0~255 12 8
range(light)
10 Allowable exposure step 0~255 12 8
range(dark)
14 Manual photo exposure 0~255 128
(100%)
15 Manual photo exposure 0~255 128
(154%)
16 Manual photo exposure 0~255 128
(50%)
17 Manual photo exposure 0~255 128
(200%)
20 Aligning roller speed 0~15 10
adjustment
21 Drum speed adjustment 0~15 12
22 Heat roller speed adjustment 0~15 8
25 Leading edge of image shift 0~15 8
(100%)
26 Leading edge of image shift 0~15 8
(200%)
27 Leading edge of image shift 0~15 8
(50%)
The larger the value,the lighter the image.
The adjustment sequence must be
12345678910.
The larger the value,the lighter the light range.
The smaller the value,the darker the dark range.
The larger the value,the lighter the image.
The adjustment sequence must be 1415→16→17.
Each time the numerical value is increased by "1",the reproduction ratio in the movement direction increases by approximately 0.15%. Range;-1.17%(reduction)to +1.05%(enlargement)
Each time the numerical value is increased by"1",the reproduction ratio in the movement direction increases by approximately 0.10. Range:-0.77%(reduction)to +0.69%(enlargement)
Each time the numerical value is increased by"1",the heat roller motor speed increases by 0.06%. Range:-0.75%(reduction)to +0.71%(enlargement)
Each time the numerical value is increased by "1",the image shift moves 0.5mm toward the trailing edge of the paper without changing the position of the image relative to the paper.
28 PFP motor speed 0~15 8
*The initial value means the one that is set by the BC-RAM initialize program, and does not mean the one set at the factory before shipment.
Motor ratings can be adjusted by the following ranges: 0:-1.19% 1:-1.03%
2:-0.88% 3:-0.73%
---------- ----------
---------- 13:+0.76% 14:+0.91% 15:+1.06%
65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-12
Code
Name
No.
Allowable Initial Input values Value
30 Leading edge of edge 0~15 8
erasing 31 Trailing edge of edge erasing 0~15 8 32 Editing position adjustment 0~15 8
(100%) 33 Editing position adjustment 0~15 8
(200%) 34 Editing position adjustment 0~15 8
(50%) 35 Leading-edge void adjust- 0~15 8
ment 36 Trailing-edge void adjust- 0~15 8
ment 38 Main charger output 0~255 128
Contents
Each increase by "1" will move the edge erasing position or the leading (trailing) edge of the paper 0.5mm toward the trailing edge of the paper.
Each increase by"1"will move the editing position 0.5mm toward the trailing edge of the paper(feed side).Adjustment should be made in the order of 323334.
Each time the numerical value is increased by"1",only the void moves 0.5mm toward the trailing edge of the paper.
The larger the value,the higher the output.(Not necessary to adjust)
39 High-voltage transformer 0~255 128
(transfer)output 40 High-voltage transformer 0~255 128
(separation/developer bias)
output 41 Pre-transfer discharger 0~255 128
transformer output 42 Main charger output 0~255 205
(photo mode) 44 Separation DC output 0~255 185
45 LCD contrast adjustment 0~255 150 49 Automatic adjustment for - -
automatic exposure 53 Registration(LCF/100%) 0~15 8 54 Registration(LCF/200%) 0~15 8 55 Registration(LCF/50%) 0~15 8 56 Registration(manual/100%) 0~15 8 57 Registration(PFP/100%) 0~15 8 58 Registration(ADD/100%) 0~15 8 60 Lens position(100%) 0~99 50
61 Mirror position(100%) 0~99 50
The larger the value,the higher the output.
The larger the value,the higher the output.
The larger the value, the higher the output.
When the numerical value is increased, the output increases
The lager the value, the higher the separation DC welghted output.
The larger the value, the brighter the LCD panel. Automatically adjusts the automatic exposure based on
the manual exposure. Each time the unmerical value is increased by "1",the
image advances approximately 0.8mm toward the leading edge.The adjustment sequence is 535455565758.
Each time the numerical value is increased by "1",the lens moves approximately 0.2mm toward the enlargement direction.
Each time the numerical value is increased by "1",the lens moves approximately 0.1mm toward the enlargement direction.
65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-13
Code
Name
No.
Allowable Initial Input values Value
62 Lens position(200%) 0~99 50
63 Mirror position(200%) 0~99 50
64 Lens position(50%) 0~99 50
65 Mirror position(50%) 0~99 50
Contents
Each time the numerical value is increased by "1",the lens moves approximately 0.2mm toward the enlargement direction.
Each time the numerical value is increased by "1",the lens moves approximately 0.1mm toward the enlargement direction.
Each time the numerical value is increased by "1",the lens moves approximately 0.2mm toward the enlargement direction.
Each time the numerical value is increased by "1",the lens moves approximately 0.1mm toward the enlargement direction.
68 Automatic adjustment of
remaining paper quantity
indication(no paper loaded)
69 Automatic adjustment of
remaining paper quantity
indication( paper loaded)
70 Remaining paper quantity 0~31 3
indication(LCF/no paper
loaded)
71 Remaining paper quantity 0~31 2
indication(upper cassette
/no paper loaded)
72 Remaining paper quantity 0~31 2
indication(middle cassette/
no paper loaded)
73 Remaining paper quantity 0~31 2
indication(lower cassette/
no paper loaded)
74 Remaining paper quantity 0~31 4/3**
indication(LCF/ paper
loaded)
75 Remaining paper quantity 0~31 2/3**
indication(upper cassette
/paper loaded)
76 Remaining paper quantity 0~31 4/8**
indication(middle cassette/
paper loaded)
Remove all of the paper from the LCF and PFP cassettes when the adjustment is performed.
Install 4,000 sheets of paper in the LCF and the 500 sheets of paper in each of the PFP cassettes when the adjustment is performed.
These adjustments are made manually when the remaining paper quantity becomes down to half or less. After the adjustment of code 68 is performed,conduct these adjustments if necessary. In case the variational ratio of the remaining paper quantity indication is slower than the decrease ratio of the actual quantity of sheets of paper,increase the numerical value. (Example)When" "symbol suddenly changes to " "symbol.
These adjustments are made manually when more than half of the paper remains.After the adjustment of code 69 is perfomed,conduct these adjustments if necessary. In case the remaining paper quantity indication is displayed as greater than the actual quantity of sheets of paper,increase the numerical value. (Example)" "symbol should be actually displayed,but " "symbol is displayed. **LT series/A4 series
77 Remaining paper quantity 0~31 7/3**
indication(lower cassette/
paper loaded)
79 Carriage control of the 0~2
leading edge of the image
80 Aligning value(LCF) 0~15 8 81 Aligning value(manual) 0~15 8 82 Aligning value(PFP) 0~15 7 83 Aligning value(ADD) 0~15 7 84 ADF aligning value(1st 0~15 8
page)
85 ADF aligning value(2nd 0~15 8
page)
**Europe (A4 series) / U.S.A. and Canada (LT series)
0:Normal control 1:To slow down the acceleration to the leading edge of
the image.
2:To increase the pre-scanning amount to the leading
edge of the image.
Each time the numerical value is increased by"1",the amount of slack increases by approximately 1.9 mm.
Each time the numerical value is increased,the original moves toward the paper feed side.
Each time the numerical value is increased,the original moves toward the exit side(original stopper side).
65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-14
Code
Name
No.
Allowable Initial Input values Value
86 Aligning value 0~15 7
(long size paper/upper cassetle)
87 ADF aligning value 0~15 8
(2in1 original gap)
88 ADF leading edge position 0~15 8
(in 2in1 mode)
90 Auto-toner sensor 0~255 128
adjustment value
99 Real-time clock adjustment 0~63 0
Contents
Each time the numerical value is increased by "1", the amount of slack increases by approximately 1.9 mm.
Each time the numerical value is increased, the gap between originals increases.
Each time the numerical value is increased, the original shifts to the paper supply side on the copier (that is, moves away from the original stopper). This is carried out after adjustment "87"(ADF aligning value).
The auto-toner adjustment value is indicated. This value can be changed.
0~31 :Negative calibration:Max.-5.35sec./month/step 32~63:Positive calibration:Max.+10.7sec./month/step 0,32 :Correction deactivated
65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-15

2.5.4 Setting Mode (08)

In thismode, the various special modes listed in the Setting Code List can be set or changed.
<Procedure>
0 8 PWR
Code
Name
No.
→→→ →
Code PRINT INT 0 9
Allowable Initial
Input values Value* 0 Date/time input 13digits ­1 Date indication 0~3 2 2 Time indication 0,1 0/1** 4 Auto sort mode 0~3 0
5 Automatic duplex mode 0~3 0/1**
Ste/change a value
Memorize
Clear
Contents
Year/month/date/day/hour/minute/second (Example)0:5/25 1:25/5 2:25.May 3:25.May (Example)0:15:30 1:PM 3:30 The sort mode is selected automatically when the
original is placed on the ADF. 0: Deactivated 1: Staple sort 2: Sort 3: Group
The duplex mode is selected automatically when the original is placed on the ADF. 0: Deactivated 1: (single-sided to dual-sided) is selected 2: (dual-sided to dual-sided) is selected 3: (dual-sided to single-sided) or (single-sided to dual­ sided) is selected according to the message.
6 Setting temperature of the 0~15 0
heat-roller surface
0:200°C 1:197°C 2:199°C 3:200°C 4:202°C 5:204°C 6:206°C 7:208°C 8:210°C 9:212°C 10:214°C 11:216°C 12:218°C 13:221°C 14:223°C 15:224°C
Never set to a value of 8 or more.
7 Access control mode active 0~2 0
0: Access control mode deactivated 1: Access control mode activated(copier) 2: Access control mode activated(IC card)
8 Version change 0~2 0/1**
0: EUR(A4/A3/FOLIO),1:UC(LT/LD) 2: JPN(A4/B4)
9 Actual-size reproduction 0 , 1 0
0: 100%,1:101%
ratio
10 Timer mode 0~10 3
If there is no control panel operation during the ready status for a certain length of time as shown below,the copy-mode automatic resetting function is performed. Resetting operation start time is: 1: 15 sec.,2: 30 sec.,3: 45 sec.,4: 60 sec.,----­10: 150 sec. 0: Deactivates the copy-mode automatic resetting.
11 Auto power saving 0~12 0/3**
Auto power saving operates n minutes after ready status is reached.The functions are: 0: Deactivated 1: After 5 minutes 2: After 10 minutes n: After n ×5 minutes
12 MAX9 0~2 0
Copy quantity 0: max.999,1:max.9,2:max.99
13 Paper-feed retrial 0,1 0
0: Feed-retrial mode 1: No-feed-retrial mode
14 Cassette priority selection 0~4 1
***
0: A4/LT priority 1: LCF priority 2: Upper cassette priority 3: Middle cassette priority 4: Lower cassette priority
*The initial value means the one that is set by the BC-RAM initialize program, and does not meaus the one set at the factory before shipment. **Europe(A4 series)/U.S.A.and Canada(LT series) ***This selection is made only when the FC key is pressed or when auto-resetting works.
65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-16
Code
Name
No.
Allowable Initial Input values Value
15 Exposure priority selection 0~2 0
16 A3 double count 0,1 0
17 Manual-feed auto-start 0,1 0
Contents
0: Auto exposure priority 1: Manual exposure priority 2: Photo exposure priority 3: Toner save priority
0: Single count 1: Double count
0: PRINT key starting 1: Auto-start
18 ADF mode selection 0,1 0
19 Sort mode selection 0~3 0
20 Edge erasing priority 0~2 0
selection
21 Automatic cassette 0,1 1
selection
22 APS priority selection 0,1,2 1
23 Detection of manually placed 0,1 0
original
24 APS start timing 0~15 5
27 ADF¥APS mode 0,1 0
31 Paper size(LCF) 0~15 3/4** 32 Paper size(upper cassette) 0~15 6/7** 33 Paper size(middle cassette) 0~15 11/14** 34 Paper size(lower cassette) 0~15 13/4**
0: ADF mode 1: SDF mode
The mode selected when power is turned ON 0: Non sort 1: Staple sort 2: Sort 3: Group
0: Deactivated 1: Edge erasing priority 2: Automatic edge erasing priority
0: Deactivated 1: Activated
0: Deactivated 1: APS priority 2: AMS priority
Detects manually placed original 0: Deactivated 1: Activated
0: 0 sec.,1: 100 msec,2: 200 msec n: n×100 msec
0: Detection of every sheet of paper 1: Detection of only the first sheet
1: A5-R 2: ST-R/B5 3: LT 4: A4 5: B5-R 6: LT-R 7: A4-R 8: Sheet insertion 9: Cover seet 10: COM/FOLIO 11:LG 12: B4 13: LD 14: A3 **LT series/A4 series
38 Upper heater setting during 0~9 0
energy saving
39 Selection of paper size
enabled by cassette key 0~2 0
43 Resettable counter display, 0~3 0
original counter display
46 Toner save mode 0.1 1
**Europe(A4 series)/U.S.A.and Canada(LT series)
65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-17
0: 190°C 5: 160°C 1: Heater off 6: 170°C 2: 130°C 7: 180°C 3: 140°C 8: 190°C 4: 150°C 9: 200°C
0: Enabled 1: Not allowed 2: Cover sheet and sheet insertion only enabled
0: Deactivated 1: Resettable counter only displayed 2: Original counter only displayed 3: Resettable counter and original counter displayed
0: Deactivated 1: Selectable with IMAGE/PHOTO Key 2: Activated
Code
Name
No. 50 Paper retry counter
Allowable Initial
Input values Value
0~999,999 000000
Contents
53 Exposure burnout detection 0~2 0
56 Auto shut-off 16/12**
0~16/0~15**
69 PM counter setting value
(Total)
79 Current PM counter value
(Total)
80 Telephone number 14 digits 0
86 LCF tray lock counter 0.1 0
89 C7 counter 0~3 0
91
Copy counter of unit
~97
Code
Unit name
NO.
91 ADD 92 ADF 93 SBF 94 LCF 95 Upper cassetle(PFP) 96 Middle cassetle(PFP)
97 Lower cassetle(PFP) 98 The setting value of the drum ∗1 0~15 surface potential
108 Error alarm 0~2 0
109 Universal paper 0~14 1/9**
134 TOSHIBA Rogo Display. 0~1 0
135 Front access sorter 0~1 0
unloading mode
(MG-2011)
**Europe(A4 series)/U.S.A.and Canada(LT series)
0~999,999
0~999,999
0~999,999 000000
0: Activated at all times 1: Activated only at automatic exposure 2: Deactivated
Auto shut-off to force when it was left for a following contorol time (Same OFF state as weekly Timer) 0:3 1:5 2:10 3:15 4:20 5:25 6:30 7:40 8:50 9:60 10:70 11:80 12:90 13:100 14:110 15:20 16:150 17:180 18:210 19:240(min)
20:
0
Other than 0: PM call when set value Copy count (code"79")
0
Current copy quantity
Telephone numbers of up to 14 digits can be entered.Use the HELP key to enter hyphens(min.).
0: Normal 1: LCF forced paper OFF state (LCF tray does not move)
Heat-roller thermistor breakdown counter 0~2:Normal operation 3:Copier does not operate
0:800V 1:830V 2:840V 3:850V 4:860V 5:870V 6:880V 7:890V 8:900V 9:910V 10:920V 11:930V
12:940V 13:950V 14:960V 15:970V Never set to a value of 5 or more. Changing the number of alarm sounds when an error
occurs 0: No sound 1: 5 times
2:
1 A5-R 6 FOL10 11 LT-R 2B5 7B4 12LG 3 B5-R 8 A3 13 COMP 4 A4 9 ST-R 14 LD 5 A4-R 10 LT
Turning on the power supply Rogo is displayed on the Message display. 0: Display 1: No Display
After the end of copying the stacked copy paper is pushed out into each bin. (When the MG-2011 is connected and a mode other than the multi-stacking mode is selected) 0: Function 1: No Function
65/5560 ADJUSTMENTMAY.1997 © TOSHIBA CORP. 2-18

2.5.5 How to Register/Change ID Codes (access control mode)

COSMOS
Text 2-19 in the
65/5560 Service Handbook
as text 2-19 in the Do you refer to the
is same
76/7550 Service Handbook
76/7550 Service Handbook
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65/5560 ADJUSTMENT MAY.1997 © TOSHIBA CORP.2-19
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