Toshiba 32AV615DG Schematic

TOSHIBA SERVICE MANUAL

LCD Color Television
32AV615DG
Ver. 2.00
333
SERVICE MANUAL TOP
IMPORTANT NOTICE
SAFETY INSTRUCTION
PCB LAYOUT BLOCK DIAGRAM INTERCONNECT
SCHEMATIC DIAGRAM
Precaution
MAIN [1] POWER-1 MAIN [2] POWER-2 MAIN [3] TUNER MAIN [4] MT5362 BYPASS/TRAP. MAIN [5] MT5362 PERIPHERAL/USB2.0 MAIN [6] DDR2 MEMORY MAIN [7] FLASH/JTAG/UART/IR MAIN [8] MT8295/CI CARD MAIN [9] SCART1/SCART2 MAIN [10] YPBPR/VGA INPUT MAIN [11] SideAV/SPDIF OUT MAIN [12] HDMI1/HDMI2/HDMI3 INPUT MAIN [13] AUDIO AMP/HEADPHONE OUT MAIN [14] LVDS OUTPUT POWER KEY IR LED
PRINTED CIRCUIT BOARD
FIRMWARE UPDATING TECHNICAL BULLETIN
PARTS LIST
FUNCTION AND OPERATION
SPECIFICATION

SERVICE MANUAL

LCD Color Television
32AV615DG
This model is classified as a green product (*1), as indicated by the underlined serial number. This Service Manual describes replacement parts for the green product. When repairing this green product, use the part(s) described in this manual and lead-free solder (*2). For (*1) and (*2), refer to GREEN PRODUCT PROCUREMENT and LEAD-
FREE SOLDER.
Ver. 2.00
© TOSHIBA CORPORATION
ZEUS Ver. 2.0
file:///D|/111/32AV615DG-01/html/!!_index.html[7/27/2012 9:29:04 AM]

TOSHIBA SERVICE MANUAL

LCD Color Television
32AV615DG
Ver. 2.00
333
SERVICE MANUAL TOP
IMPORTANT NOTICE
WARNING User's Guide
A Known Malfunction GREEN PRODUCT PROCUREMENT LEAD-FREE SOLDER
SAFETY INSTRUCTION
PCB LAYOUT BLOCK DIAGRAM INTERCONNECT
SCHEMATIC DIAGRAM
Precaution
MAIN [1] POWER-1 MAIN [2] POWER-2 MAIN [3] TUNER MAIN [4] MT5362 BYPASS/TRAP. MAIN [5] MT5362 PERIPHERAL/USB2.0 MAIN [6] DDR2 MEMORY MAIN [7] FLASH/JTAG/UART/IR MAIN [8] MT8295/CI CARD MAIN [9] SCART1/SCART2 MAIN [10] YPBPR/VGA INPUT MAIN [11] SideAV/SPDIF OUT MAIN [12] HDMI1/HDMI2/HDMI3 INPUT MAIN [13] AUDIO AMP/HEADPHONE OUT MAIN [14] LVDS OUTPUT POWER KEY IR LED
PRINTED CIRCUIT BOARD
FIRMWARE UPDATING TECHNICAL BULLETIN
PARTS LIST
FUNCTION AND OPERATION
SPECIFICATION
IMPORTANT NOTICE
WARNING:
You are requested that you shall not modify or alter the information or data provided herein without prior written consent by Toshiba. Toshiba shall not be liable to anybody for any damages, losses, expenses or costs, if any, incurred in connection with or as a result of such modification or alteration.
THE INFORMATION OR DATA HEREIN SHALL BE PROVIDED "AS IS" WITHOUT ANY WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Toshiba shall not be liable for any damages, losses, expenses or costs, if any, incurred in connection with or as a result of use of any information or data provided herein.
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TOSHIBA SERVICE MANUAL
ZEUS Ver. 2.0
file:///D|/111/32AV615DG-01/html/!!_index.html[7/27/2012 9:29:31 AM]

TOSHIBA SERVICE MANUAL

LCD Color Television
32AV615DG
333
SERVICE MANUAL TOP
IMPORTANT NOTICE
WARNING User's Guide
A Known Malfunction GREEN PRODUCT PROCUREMENT LEAD-FREE SOLDER
SAFETY INSTRUCTION
PCB LAYOUT BLOCK DIAGRAM INTERCONNECT
SCHEMATIC DIAGRAM
Precaution
MAIN [1] POWER-1 MAIN [2] POWER-2 MAIN [3] TUNER MAIN [4] MT5362 BYPASS/TRAP. MAIN [5] MT5362 PERIPHERAL/USB2.0 MAIN [6] DDR2 MEMORY MAIN [7] FLASH/JTAG/UART/IR MAIN [8] MT8295/CI CARD MAIN [9] SCART1/SCART2 MAIN [10] YPBPR/VGA INPUT MAIN [11] SideAV/SPDIF OUT MAIN [12] HDMI1/HDMI2/HDMI3 INPUT MAIN [13] AUDIO AMP/HEADPHONE OUT MAIN [14] LVDS OUTPUT POWER KEY IR LED
PRINTED CIRCUIT BOARD
FIRMWARE UPDATING TECHNICAL BULLETIN
PARTS LIST
FUNCTION AND OPERATION
SPECIFICATION
Ver. 2.00
IMPORTANT NOTICE
User's Guide
Contents:
Install Autodesk DWF Viewer Internet Explorer Settings Operating Environment Functions Provided on Each Drawing Page Using with Network
Install Autodesk DWF Viewer
Autodesk DWF Viewer is necessary to view drawings and to activate the functions of
this system. Please download and install.
Internet Explorer Settings
When Windows XP SP2 or Windows Vista is used, ActiveX control and pop-up windows are limited by the enhanced security function and this system may not work. In that case, perform the Internet Explorer setting using the following procedure to restore normal operation.
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1. Windows version check [My Computer (right-click)] - [Properties]
TOSHIBA SERVICE MANUAL
2. Internet Explorer setting [Tools] - [Internet Options]
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TOSHIBA SERVICE MANUAL
for Internet Explorer 7
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TOSHIBA SERVICE MANUAL
for Windows Vista
Operating Environment
PC : Pentium III or higher recommended Monitor : 1024 x 768 or higher resolution recommended Mouse : A mouse with wheel recommended
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TOSHIBA SERVICE MANUAL
OS : Microsoft Windows 2000 SP4 / XP / Vista Browser : Microsoft Internet Explorer 6.0 / 7.0 Drawing viewer : Autodesk DWF Viewer 6
* Use the software following respective license terms and conditions.
Functions Provided on Each Drawing Page
Parts Information Reference Function
When the character string of a part on the drawing is clicked, its information is popped up at the location. You can get any parts information immediately on the screen without referring to the maintenance parts list. 8
Parts Search Function
You can search any part within the displayed drawing or within the whole schematic diagram/board view by specifying a location number. The pop-up window displayed by clicking a part 's character string allows to search the part within the applicable schematic diagram, board view or spare parts list. 8
A circle appears when the part is found, showing the part's location within the drawing. 8
Signal Line/Connector Destination Display Function
When a name at the end of a signal line in a divided schematic diagram is clicked, the destination of the signal is searched and the display changes to the destination. Connecter destinations can also be searched in the same way. 8
When two or more search results are provided, their drawing names are displayed, allowing you to choose a desired drawing to display. 8
Layer Display Changing Function
When any of the color buttons on the toolbar is clicked, it can be selected to display desired layer in its color or not to display each layer. This allows you to see the pattern layer only by setting other layers to "non-display". 8
PC Board View Pattern Highlighting Function
When a pattern on a board view is clicked, it is highlighted in green. This allows easy pattern tracing. 8
Specified Area Printing Function
The Autodesk DWF Viewer enables to print the displayed drawing region as it is on a printer. It also allows to print a large-sized drawing in multiple pieces (tile printing). 8
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TOSHIBA SERVICE MANUAL
Using with Network
Precaution
To use ZEUS Service Manual Ver.2 with network, the file-path names written on the source files of each ZEUS Engine Program Ver.2 and ZEUS Service Manual Ver.2 are to be modified.
To change the file path, it is required the exclusive utility program "ZEUS File-Path Exchanger".
Download zeusFPch.zip and detach it into the appropriate folder. Unzip it and run the program under \zeusFPch_setup\zeusFPch_setup.exe to install into default folder C:\Program Files\zeusFPch.
When exchanging the file path, refer to the User's Guide or contact to the nearest Toshiba service center for further assistance.
-> Download ZEUS File-Path Exchanger (zeusFPch_setup.zip 2.0MB)
The ZEUS File-Path Exchanger is the exclusive program to exchange the file-path names written in both source files of ZEUS Service Manual Ver.2 and ZEUS Engine Program Ver.2 into those applicable to the network use.
Note:
In case of accessing the ZEUS Service Manual through WEB site, the small pop-up window appears at the left bottom corner on the screen whenever searching the location links. This is
file:///D|/111/32AV615DG-01/html/!!_index.html[7/27/2012 9:30:06 AM]
TOSHIBA SERVICE MANUAL
not malfunction.
ZEUS Ver. 2.0
file:///D|/111/32AV615DG-01/html/!!_index.html[7/27/2012 9:30:06 AM]

TOSHIBA SERVICE MANUAL

LCD Color Television
32AV615DG
333
SERVICE MANUAL TOP
IMPORTANT NOTICE
WARNING User's Guide
A Known Malfunction GREEN PRODUCT PROCUREMENT LEAD-FREE SOLDER
SAFETY INSTRUCTION
PCB LAYOUT BLOCK DIAGRAM INTERCONNECT
SCHEMATIC DIAGRAM
Precaution
MAIN [1] POWER-1 MAIN [2] POWER-2 MAIN [3] TUNER MAIN [4] MT5362 BYPASS/TRAP. MAIN [5] MT5362 PERIPHERAL/USB2.0 MAIN [6] DDR2 MEMORY MAIN [7] FLASH/JTAG/UART/IR MAIN [8] MT8295/CI CARD MAIN [9] SCART1/SCART2 MAIN [10] YPBPR/VGA INPUT MAIN [11] SideAV/SPDIF OUT MAIN [12] HDMI1/HDMI2/HDMI3 INPUT MAIN [13] AUDIO AMP/HEADPHONE OUT MAIN [14] LVDS OUTPUT POWER KEY IR LED
PRINTED CIRCUIT BOARD
FIRMWARE UPDATING TECHNICAL BULLETIN
PARTS LIST
FUNCTION AND OPERATION
SPECIFICATION
Ver. 2.00
IMPORTANT NOTICE
A Known Malfunction
Autodesk® DWF™ Viewer version (Free software provided through WEB)
ZEUS format service manual works with Autodesk DWF Viewer 6 only.
To get Autodesk DWF Viewer 6, open the User's Guide and click the icon button for download, or contact to the nearest Toshiba Service Centre for further assistance.
If the different version has been installed, uninstall it completely and install Autodesk DWF Viewer 6.
1. Uninstall the different version
2. Delete folder C:\Program Files\Autodesk\Autodesk DWF Viewer C:\Program Files\Common Files\Autodesk Shared\dwf common
3. Install Autodesk DWF Viewer 6
Freezing windows opened (Cannot close the open windows)
This may happen occasionally. In case of encountering this, follow the procedure below.
1. Press [Ctrl], [Alt] and [Delete] keys at the same time to engage windows security windows.
Main Window back forwarded
The real cause has not been found yet but with this condition, nothing disturbs the service
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2. Then, choose TASK manager and Application tab, and select TOSHIBA SERVICE MANUAL-Microsoft Internet Explorer.8
3. Click TASK-end.
TOSHIBA SERVICE MANUAL
manual operation.
Continue to use by operating the windows.
Precaution when opening the diagrams
While opening the diagrams, the menu in the left frame changes its color to GRAY. This is an indication that the viewer is processing.
With this condition, the menu indication color may stick to the GRAY color or Windows may freeze if clicking other menu.
To avoid such things, do not operate any others while menu turns GRAY color.
If entering this, re-open the service manual or refresh the left frame.
Freezing IE browser during the page searching in the part list
The browser IE may freeze if the page forward/reverse button is clicked in double or triple click action by mouse to forward (Next page) / reverse (Previous Page) the pages.
Once the IE operation is interrupted by freezing, Open the service manual by referring to the "Freezing windows opened"
Part searching malfunction when returning to the part list by using browser Back button
By using browser's "Back" button click to resume the previous part list, the part search function may be malfunction. Click the part list menu in the left frame to reload the part list.
file:///D|/111/32AV615DG-01/html/!!_index.html[7/27/2012 9:30:40 AM]
TOSHIBA SERVICE MANUAL
ZEUS Ver. 2.0
file:///D|/111/32AV615DG-01/html/!!_index.html[7/27/2012 9:30:40 AM]

TOSHIBA SERVICE MANUAL

LCD Color Television
32AV615DG
Ver. 2.00
333
SERVICE MANUAL TOP
IMPORTANT NOTICE
WARNING User's Guide
A Known Malfunction GREEN PRODUCT PROCUREMENT LEAD-FREE SOLDER
SAFETY INSTRUCTION
PCB LAYOUT BLOCK DIAGRAM INTERCONNECT
SCHEMATIC DIAGRAM
Precaution
MAIN [1] POWER-1 MAIN [2] POWER-2 MAIN [3] TUNER MAIN [4] MT5362 BYPASS/TRAP. MAIN [5] MT5362 PERIPHERAL/USB2.0 MAIN [6] DDR2 MEMORY MAIN [7] FLASH/JTAG/UART/IR MAIN [8] MT8295/CI CARD MAIN [9] SCART1/SCART2 MAIN [10] YPBPR/VGA INPUT MAIN [11] SideAV/SPDIF OUT MAIN [12] HDMI1/HDMI2/HDMI3 INPUT MAIN [13] AUDIO AMP/HEADPHONE OUT MAIN [14] LVDS OUTPUT POWER KEY IR LED
PRINTED CIRCUIT BOARD
FIRMWARE UPDATING TECHNICAL BULLETIN
PARTS LIST
FUNCTION AND OPERATION
SPECIFICATION
GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as replacement parts.
file:///D|/111/32AV615DG-01/html/!!_index.html[7/27/2012 9:32:03 AM]
TOSHIBA SERVICE MANUAL
ZEUS Ver. 2.0
file:///D|/111/32AV615DG-01/html/!!_index.html[7/27/2012 9:32:03 AM]

TOSHIBA SERVICE MANUAL

LCD Color Television
32AV615DG
Ver. 2.00
333
SERVICE MANUAL TOP
IMPORTANT NOTICE
WARNING User's Guide
A Known Malfunction GREEN PRODUCT PROCUREMENT LEAD- FREE SOLDER
SAFETY INSTRUCTION
PCB LAYOUT BLOCK DIAGRAM INTERCONNECT
SCHEMATIC DIAGRAM
Precaution
MAIN [1] POWER-1 MAIN [2] POWER-2 MAIN [3] TUNER MAIN [4] MT5362 BYPASS/TRAP. MAIN [5] MT5362 PERIPHERAL/USB2.0 MAIN [6] DDR2 MEMORY MAIN [7] FLASH/JTAG/UART/IR MAIN [8] MT8295/CI CARD MAIN [9] SCART1/SCART2 MAIN [10] YPBPR/VGA INPUT MAIN [11] SideAV/SPDIF OUT MAIN [12] HDMI1/HDMI2/HDMI3 INPUT MAIN [13] AUDIO AMP/HEADPHONE OUT MAIN [14] LVDS OUTPUT POWER KEY IR LED
PRINTED CIRCUIT BOARD
FIRMWARE UPDATING TECHNICAL BULLETIN
PARTS LIST
FUNCTION AND OPERATION
SPECIFICATION
LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at large to be environmentally responsible. Lead-free solder must be used in the servicing and repair of this product.
WARNING: This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT!
The melting temperature of lead-free solder is higher than that of leaded solder by 86ºF to 104ºF (30ºC to 40ºC). Use of a soldering iron designed for lead-based solders to repair product made with lead-free solder may result in damage to the component and or PCB being soldered. Great care should be made to ensure high-quality soldering when servicing this product especially when soldering large components, through-hole pins, and on PCBs as the level of heat required to melt lead-free solder is high.
file:///D|/111/32AV615DG-01/html/!!_index.html[7/27/2012 9:32:26 AM]
TOSHIBA SERVICE MANUAL
ZEUS Ver. 2.0
file:///D|/111/32AV615DG-01/html/!!_index.html[7/27/2012 9:32:26 AM]

TOSHIBA SERVICE MANUAL

LCD Color Television
32AV615DG
Ver. 2.00
333
SERVICE MANUAL TOP
IMPORTANT NOTICE
WARNING User's Guide
A Known Malfunction GREEN PRODUCT PROCUREMENT LEAD-FREE SOLDER
SAFETY INSTRUCTION
Safety Precaution
Product Safety Notice
Handling the LCD Module PCB LAYOUT BLOCK DIAGRAM INTERCONNECT
SCHEMATIC DIAGRAM
Precaution
MAIN [1] POWER-1 MAIN [2] POWER-2 MAIN [3] TUNER MAIN [4] MT5362 BYPASS/TRAP. MAIN [5] MT5362 PERIPHERAL/USB2.0 MAIN [6] DDR2 MEMORY MAIN [7] FLASH/JTAG/UART/IR MAIN [8] MT8295/CI CARD MAIN [9] SCART1/SCART2 MAIN [10] YPBPR/VGA INPUT MAIN [11] SideAV/SPDIF OUT MAIN [12] HDMI1/HDMI2/HDMI3 INPUT MAIN [13] AUDIO AMP/HEADPHONE OUT MAIN [14] LVDS OUTPUT POWER KEY IR LED
PRINTED CIRCUIT BOARD
FIRMWARE UPDATING TECHNICAL BULLETIN
PARTS LIST
FUNCTION AND OPERATION
SPECIFICATION
SAFETY INSTRUCTION
WARNING: BEFORE SERVICING THIS CHASSIS, READ THE "SAFETY
PRECAUTION" AND "PRODUCT SAFETY NOTICE" INSTRUCTIONS BELOW.
Safety Precaution
WARNING: SERVICING SHOULD NOT BE ATTEMPTED BY ANYONE
UNFAMILIAR WITH THE NECESSARY PRECAUTIONS ON THIS RECEIVER. THE FOLLOWING ARE THE NECESSARY PRECAUTIONS TO BE OBSERVED BEFORE SERVICING THIS CHASSIS.
1. An isolation transformer should be connected in the power line between the receiver and the AC line before any service is performed on the receiver.
2. Always disconnect the power plug before any disassembling of the product. It may result in electrical shock.
3. When replacing a chassis in the cabinet, always be certain that all the protective devices are put back in place, such as nonmetallic control knobs, insulating covers, shields, isolation resistor-capacitor network, etc.
4. Always keep tools, components of the product, etc away from the children, These items may cause injury to children.
5. Depending on the model, use an isolation transformer or wear suitable gloves when servicing with the power on, and disconnect the power plug to avoid electrical shock when replacing parts. In some cases, alternating current is also impressed in the chassis, so electrical shock is possible if the chassis is contacted with the power on.
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6. Always use the replacement parts specified for the particular model when making repairs. The parts used in products require special safety characteristics such as inflammability, voltage resistance, etc. therefore, use only replacement parts that have these same characteristics. Use only the specified parts when the
mark is
indicated in the circuit diagram or parts list.
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