SERVICE MODE ...................................................................................................................................................... 8
SETTING & ADJUSTING DATA .............................................................................................................................. 15
LOCATION OF CONTROLS ................................................................................................................................... 16
SPECIFICATIONS .............................................................................................................................................. END
APPENDIX:
CIRCUIT DIAGRAM
– 2 –
CHAPTER 1 GENERAL ADJUSTMENTS
SAFETY INSTRUCTIONS
WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRECAU-
TION” AND “PRODUCT SAFETY NOTICE” INSTRUCTIONS BELOW.
X-RAY RADIATION PRECAUTION
1. Excessive high voltage can produce potentially hazardous X-RAY RADIATION. To avoid such hazards, the high
voltage must not be above the specified limit. The nominal
value of the high voltage of this receiver is (A) kV at zero
beam current (minimum brightness) under a (C) V AC power
source. The high voltage must not, under any circumstances, exceed (B) kV.
Refer to table-1 for high voltage (A), (B) & AC voltage (C).
(See SETTING & ADJUSTING DATA on page 15)
Each time a receiver requires servicing, the high voltage
should be checked following the HIGH VOLTAGE CHECK
procedure in this manual. It is recommended that the reading of the high voltage be recorded as a part of the service
record. It is important to use an accurate and reliable high
voltage meter.
SAFETY PRECAUTION
WARNING : Service should not be attempted by anyone unfamiliar with the necessary precautions on this receiver. The following
are the necessary precautions to be observed before servicing this chassis.
1. An isolation transformer should be connected in the power line between the receiver and the AC line before any service is
performed on the receiver.
2. Always discharge the picture tube anode to the CRT conductive coating before handling the picture tube. The picture tube
is highly evacuated and if broken, glass fragments will be violently expelled. Use shatter proof goggles and keep picture tube
away from the unprotected body while handling.
3. When replacing a chassis in the cabinet, always be certain that all the protective devices are put back in place, such as; nonmetallic control knobs, insulating covers, shields, isolation resistor-capacitor network etc.
2. The only source of X-RAY RADIATION in this TV receiver
is the picture tube. For continued X-RAY RADIATION protection, the replacement tube must be exactly the same
type tube as specified in the parts list.
3. Some part in this receiver have special safety-related characteristics for X-RAY RADIATION protection. For continued safety, parts replacement should be undertaken only
after referring to the PRODUCT SAFETY NOTICE below.
GENERAL ADJUSTMENTS
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These characteristics are
often passed unnoticed by a visual inspection and the protection afforded by them cannot necessarily be obtained by using
replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this manual and its supplements; electrical components having such features are identified by
the international hazard symbols on the schematic diagram and the parts list.
Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement
parts which do not have the same safety characteristics as specified in the parts list may create shock, fire, X-ray
radiation or other hazards.
– 3 –
WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRECAU-
TION” AND “PRODUCT SAFETY NOTICE” ON PAGE 3 OF THIS MANUAL.
SET-UP ADJUSTMENT
■ The following adjustments should be made when a complete realignment is required or a new picture tube is installed.
Perform the adjustments in order as follows :
1. Color Purity
2. Convergence
3. White Balance
Note: 1.The PURITY/CONVERGENCE MAGNET assembly and rubber wedges need mechanical positioning.
Refer to figure 1.
GENERAL ADJUSTMENTS
*
COLOR PURITY ADJUSTMENT
NOTE : Before attempting any purity adjustments, the receiver
1. Demagnetize the picture tube and cabinet using a degauss-
2. Set the brightness and contrast to maximum.
3. Use a green raster from among the built-in test signals.
4. Loosen the clamp screw holding the yoke and slide the
2.Mounting position of the purity magnet assembly should fit to same position as old one because slightly difference
to the position depend on a kind of tube.
There are no adjustment of purity and convergence in some picture tube (Unified with purity magnet)
5. Remove the Rubber Wedges.
should be operated for at least fifteen minutes.
ing coil.
yoke backward or forward to provide vertical green belt
(zone) in the picture screen.
6. Rotate and spread the tabs of the purity magnet (See figure 2.) around the neck of the picture tube until the green
belt is in the center of the screen. At the same time, enter
the raster vertically.
7. Slowly move the yoke forward or backward until a uniform
green screen is obtained. Tighten the clamp screw of the
yoke temporarily.
NOTE: Before attempting any convergence adjustments, the
receiver should be operated for at least fifteen minutes.
■ CENTER CONVERGENCE ADJUSTMENT
1. Use the cross-dot pattern from among the built-in test signals.
2. Set the brightness and contrast for well defined pattern.
3. Adjust two tabs of the 4-Pole Magnets to change the angle between them (See figure 2.) and superimpose red
and blue vertical lines in the center area of the picture
screen.
4. Turn the both tabs at the same time keeping the angle
constant to superimpose red and blue horizontal lines at
the center of the screen.
5. Adjust two tabs of 6-Pole Magnets to superimpose red/
blue line and green one. Adjusting the angle affects the
vertical lines and rotating both magnets affects the horizontal lines.
6. Repeat adjustments 3, 4, 5 keeping in mind red, green
and blue movement, because 4-Pole Magnets and 6-Pole
Magnets have mutual interaction and make dot movement
complex.
4-POLE
MAGNETS
6-POLE
MAGNETS
ADJUST THE ANGLE
(VERTICAL LINES)
■ CIRCUMFERENCE CONVERGENCE ADJUSTMENT
1. Loosen the clamping screw of deflection yoke slightly to
allow the yoke to tilt.
2. Temporarily put a wedge as shown in figure 1. (Do not
remove cover paper on adhesive part of the wedge.)
3. Tilt front of the deflection yoke up or down to obtain better
convergence in circumference. (See figure 3.) Push the
mounted wedge into the space between picture tube and
the yoke to fix the yoke temporarily.
4. Put other wedge into bottom space and remove the cover
paper to stick.
5. Tilt front of the yoke right or left to obtain better convergence in circumference. (See figure 3.)
6. Keep the yoke position and put another wedge in either
upper space. Remove cover paper and stick the wedge
on picture tube to fix the yoke.
7. Detach the temporarily mounted wedge and put it in another upper space. Stick it on picture tube to fix the yoke.
8. After fixing three wedges, recheck overall convergence.
Tighten the screw firmly to fix the yoke and check the yoke
is firm.
9. Stick three adhesive tapes on wedges as shown in figure
1.
FIXED
GENERAL ADJUSTMENTS
ROTATE TWO TABS
AT THE SAME TIME
(HORIZONTAL LINES)
PURITY
MAGNETS
CONVERGENCE MAGNET ASSEMBLYADJUSTMENT OF MAGNETS
Figure 2.
BLU RED
BLU
RED
4-POLE MAGNETS MOVEMENT
BGR
R
G
B
RGB
RED/BLU
GRN
Center Convergence by Convergence Magnets
B
G
R
RED/BLU GRN
6-POLE MAGNETS MOVEMENT
B
G
R
BGR
RGB
R
G
B
INCLINE THE YOKE UP (OR DOWN)
Circumference Convergence by DEF Yoke
Figure 3. Dot Movement Pattern
INCLINE THE YOKE RIGHT (OR LEFT)
– 5 –
WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRECAU-
TION” AND “PRODUCT SAFETY NOTICE” ON PAGE 3 OF SERVICE MANUAL.
■ The following adjustments should be made when a complete realignment is required or a new picture tube is installed.
Perform the adjustments in order as follows :
1. Color Purity
2. Convergence
3. White Balance
Note:The PURITY/CONVERGENCE MAGNET assembly and rubber wedges need mechanical positioning.
Refer to figure 1.
COLOR PURITY ADUSTMENT
(1)Let the screen face in the installing direction or toward the east (when it is to be moved), bring up the service mode
screen after demagnetizing (front, left, right, and top) with the degaussing coil, receive white signals by pressing the
GENERAL ADJUSTMENTS
[TV/VIDEO] button, and then the receiver should be operated for more than 40 minutes.
(2)Perform rough adjustment of the central convergence with the P/C magnet according to the adjustment item.
(3)Receive built-in green signals, loosen set screws on the deflection yoke, remove rubber wedges, and shift the deflection
yoke to toward front.
(4)Move alternately the two 2-pole magnets of the P/C magnets so that the green raster can come to the center of the
screen.
SET-UP ADJUSTMENT (FOR FLAT TUBE)
Figure 1.
2-pole purity magnet
(27": Magnet is fixed with deflection yoke.)
Green Belt
Sub-4-pole convergence magnet (32" : 34")
Sub-4-pole convergence magnet (to be installed on deflection yoke for 30", 32”)
(5)Receive built-in red and blue signals, check that there is no inclination of the single color raster toward one side, and if
each color tilts to a great extent, make adjustment with the 2-pole magnet so that the 3 colors will come to the center
evenly.
(6)Receive the green raster, shift the deflection yoke from a
foremost position (hitting against the picture tube) to a
Shift deflection yoke
(7) Perform marking of each point
(6)
(8)
on the tape of picture tube
backward position horizontally, stop the deflection yoke
at a position where it begins to become a green raster,
and perform accurate marking on the picture tube.
(7)Shift the deflection yoke further backward, and perform
Picture tube
CRT-D board
accurate marking at a position where the green raster
begins to being luck.
(8)Fix the deflection yoke at a position 60% forward within
the range marked in items (6) and (7) above.
CONVERGENCE ADJUSTMENTS
100 60 0%
Fix the deflection yoke at a position 60% forward from a
point between (6) and (7)
P/C Mag
* Adjust the convergence magnet to get vest convergence in the the order to (1) ~ (5).
■ CENTER CONVERGENCE:
(1)Receive the white crosshatch or dot pattern from the service signal generator.
(2)Use the 2 pieces of main 4-pole magnets of P/C magnets, change the open angle, and align the red and blue vertical
lines on the screen center.
(3)Freeze the open angle of the main 4-pole magnets, turn them simultaneously, and align the horizontal lines.
(4)Take the same steps for items (2) and (3) above and align red/blue with green on the screen center using two 6-pole
magnets.
– 6 –
(5)Adjust the sub-4-pole magnets only in case there is any deviation of Xv bow-shaped convergence. (To be usually set at
the initial position)
Align both sides with the sub-4-pole magnets and minimize the deviation of blue and red with the main 4-pole magnets.
blue
blue
red
red
Main 4-pole magnet
red/blue
red/blue
green
6-pole magnet
■ CIRCUMFERENCE CONVERGENCE:
Perform correction in the following manner.
*
blue
green
red
A
B
C
(Parts code:23 948 274) TC-S
blue
green
red
S
N
Blue color or blue mark
D
E
F
*Insert the correction piece between the
picture tube and the deflection yoke.
Bonded surface
(Insertion position of correction
piece)
D
E
F
A
B
C
Adjust VR 1 and minimize the deviation of YH. *Only 27", 30" and 32".
Red
green
blue
blue
green
Red
Xv bow-shaped deviation of convergence
blue
green
red
Sub-4-pole magnet
• Adjust coils and minimize deviation
(The 27” unit has coils underneath it)
A
B
C
■ 30", 27", 32"
blue
green
red
(Parts code:23 948 464)
N
S
Transparent
GENERAL ADJUSTMENTS
D
E
F
Bonded surface
Red
green
blue
blue
green
Red
Adjust VR 2 (YHC) and minimize the deviation of YH.
Red
blue
green
green
blue
Red
blue
Red
green
green
Red
blue
Adjust VR 3 (YV) and minimize the deviation of YV.
correction piece into the clearance of terminal board coils of
the deflection yoke.
Note:
Perform insertion by turning the
metal side to the terminal board
side of the deflection yoke.
– 7 –
1. ENTERING TO SERVICE MODE
1) Press o button once on
Remote Control.
SERVICE MODE
2) Press o button again to
keep pressing.
3) While pressing the o button,
press MENU button on TV set.
GENERAL ADJUSTMENTS
2. DISPLAYING THE ADJUSTMENT MENU
1) Press MENU button on TV.
Service mode
S
3. KEY FUNCTION IN THE SERVICE MODE
The following key entry during display of adjustment menu provides special functions.
A single horizontal line ON/OFF:- / - - button (on Remote) or a button (on TV)
Test signal selection :a button (on Remote)
Selection of the adjustment items :Channel s/t (on TV or Remote)
Change of the data value :Volume ; +/– (on TV or Remote)
Adjustment menu mode ON/OFF :MENU button (on TV)
Initialization of the memory (QA02) :CALL + Channel button on TV (s)
Reset the count of operating protect
Test audio signal ON/OFF (1kHz) :8 button
Self diagnostic display ON/OFF :9 button
Press
Press
Adjustment mode
Item
Data
(Service mode display)
Item
Data
Color thickness correction
note: Displayed differently as shown below, de-
pending on the setting of the receiving color
system.
COLP (PAL)
COLC (NTSC)
COLS (SECAM)
S
CAUTION : Never try to perform initialization unless you have changed the memory IC.
The key function marked with are not usable to control in the Test signal for some model.
*
– 8 –
4. SELECTING THE ADJUSTING ITEMS
1) Every pressing of CHANNEL s button in the service mode changes the adjustment items in the order of table-2.
(t button for reverse order)
Refer to table-2 for preset data of adjustment mode.
(See SETTING & ADJUSTING DATA on page 15)
5. ADJUSTING THE DATA
1) Pressing of VOLUME ; +/– button will change the value of data in the range from 00H to FFH. The variable
range depends on the adjusting item.
6. EXIT FROM SERVICE MODE
1) Pressing POWER button to turn off the TV once.
■ INITIALIZATION OF MEMORY DATA OF QA02
After replacing QA02, the following initialization is required.
1. Enter the service mode, then select any register item.
2. Press and hold the CALL button on the Remote, then press the CHANNEL s button on the TV. The initialization of QA02 has
been complated.
3. Check the picture carefully. If necessary, adjust any adjustment item above.
Perform “Auto search Memory” on the owner’s manual.
CAUTION: Never attempt to initialize the data unless QA02 has been replaced.
7. TEST SIGNAL SELECTION
1) Every pressing of a button on the Remote Control changes the built-in test patterns on screen as described below
in SERVICE MODE.
GENERAL ADJUSTMENTS
Signal off
NTSC signals (14 patterns)
PAL signals (14 patterns)
SignalsPicture
• Red raster
• Green raster
• Blue raster
• All Black
• All White
• Black & White
• Black cross-bar
• White cross-bar
• Black cross-bar
on green raster
• Black cross-hatch
• White cross-hatch
• Black cross-dot
• White cross-dot
• H signal (white)
• H signal (black)
The signals marked with are not usable to display in the Test signal for some model.
*
– 9 –
8. SELF DIAGNOSTIC FUNCTION
1) Press “9” button on Remote Control during display of adjustment menu in the service mode.
The diagnosis will begin to check if interface among IC’s are executed properly.
2) During diagnosis, the following displays are shown.
Indicated color of mode now selected : Green and Red
<SELF CHECK>
23******
POWER : 00
BUS LINE : OK
BUS CONT : OK
BLOCK : UV V1 V2
V3 QV01
Indicated color of other modes: White
Green : Normal
Red : The microprocessor operates to provide judgement
of no video signal. The red color is still indicated
though the signal is input, failure may exist in input
signal line including QV01.
QV01 : In case of indication green ---Normal
In case of indication red with input signal----
GENERAL ADJUSTMENTS
Failure may exist in output line including QV01.
Part number of microprocessor (QA51)
Operation number of protecting circuit ----“00” is nor-
mal.
When indication is other than “00”, overcurrent apts to
flow, and circuit parts may possibly be damaged.
BUS LINE CHECK ----“OK” is normal.
“SDA1-GND” ------------- SDA-GND short circuit.
“SCL1-GND” -------------- SCL-GND short circuit.
“SCL1-SDA1” ------------- SCL-SDA short circuit.
BUS CONT ----“OK” is normal.
When indication shows “Q uuu NG”, the device with
the number may possibly be damaged.
BLOCK
NOTE: Component which controls character display on
screen is QA51 (TELETEXT IC.). If this display
function fails to operate due to damage in QA51,
self diagnosis procedure is as follows.
(1) In case that power indicator is blinking with
interval of 0.5 seconds; it means protecting
circuit (Current limiter) is operating, and circuit components may possibly be damaged.
Check related components.
(2) In case that power indicator is blinking with
interval of 1 second; Protecting circuit does
not operate, but a part of Bus line does not
operate normally. Check Bus line.
UV : TV reception mode
V1 : VIDEO 1 input mode (a1)
V2 : VIDEO 2 input mode (a2)
V3 : VIDEO 3 input mode (a3)
The items marked with are not usable to display in the SELF DIAGNOSTIC FUNCTION for some model.
*
– 10 –
1. ENTERING TO DESIGN MODE
1) Select the Service mode.
DESIGN MODE
2) While pressing
Remote and press MENU button on TV.
o(or CALL) button on
3) Press MENU button on TV.
SD
(Design mode)(Adjustment mode)
When QA02 is initialized, items “OPT0” and “OPT1” of DESIGN MODE are set to the data of the representative model of this
chassis family.
Therefore, because ON-SCREEN specification remains in the state of the representative of model. This model is required to
reset the data of items “OPT0” and “OPT1”.
2. SELECTING THE ADJUSTING ITEMS
Every pressing of CHANNEL t button in the design mode changes the adjustment items in the order of table-3.
(s button for reverse order)
Refer to table-3 for data of design mode.
(See SETTING & ADJUSTING DATA on page 15)
3. ADJUSTING THE DATA
Pressing of VOLUME s or t button will change the value of data.
Press
Press
ITEM
DATA
GENERAL ADJUSTMENTS
– 11–
ELECTRICAL ADJUSTMENTS
ITEMADJUSTMENT PROCEDURE
FOCUS VR ADJ
SUB-BRIGHTNESS
(BRTC)
GENERAL ADJUSTMENTS
Note: Constrict the picture height
until the vertical retrace line
appears adjusting the item
HIT (HEIGHT).
HORIZONTAL POSITION
ADJUSTMENT (HPOS)
VERTICAL POSITION
ADJUSTMENT (VPOS)
1. Enter the service mode, then select any register item.
2. Press the TV/VIDEO button on the Remote until the black cross-bar pattern appears on the screen.
3. Adjust the FOCUS control (on T461) for well defined scanning lines on the picture
screen.
1. Set CONTRAST to minimum, and
BRIGHTNESS to center by adjusting user
controls.
2. Set the TV in service mode to get white
cross-bar of inside pattern.
3. Select BRTC (brightness correction), and
adjust the ; – /+ button to reduce the
value so that white portion of inside pattern slightly light.
4. Adjust ; – /+ button to increase the data
value of BRTC, and set it just before the
difference between the belt of vertical retrace and the border of black portion of
inside pattern is visible.
After that, return vertical height and contrast.
1. Set the TV in service mode, and get
black or white cross-bar signal with
VIDEO button on remote hand unit.
2. Select either HPOS (Horizontal pic-
ture phase) or VPOS (Vertical picture
phase) with CHANNEL s, t buttons,
and adjust horizontal or vertical picture position in the center of screen
with VOLUME ; – /+ buttons.
Belt of vertical retrace
VERTICAL AMPLITUDE
ADJUSTMENT (HIT)
1. Set the TV in service mode, and get
black or white cross-hatch signal with
VIDEO button on remote hand unit.
2. Select HIT (Vertical amplitude) with
CHANNEL s, t buttons, and adjust
vertical amplitude with VOLUME
; – /+ buttons so that vertical am-
plitude lacks a little.
3. Adjust vertical amplitude with VOL-
UME ; – /+ buttons so that the first
bar on cross-hatch signal touches
edge of screen.
The first
– 12 –
ITEMADJUSTMENT PROCEDURE
WHITE BALANCE
ADJUSTMENT
CUTOFF ADJUSTMENT
•
(RCUT)
(GCUT)
(BCUT)
DRIVE ADJUSTMENT
•
(GDRV)
(BDRV)
1. Set Contrast to 40, and brightness to +20 by picture control.
2. Set the TV in service mode, and get the inside W/B adjusting signal with VIDEO
button.
3. Select RCUT, GCUT and BCUT with CHANNEL s, t buttons, to set individual
values to Initial reference data, and to set GDRV and BDRV to Initial reference
data with VOLUME ; – /+ buttons (See page 19).
4. Press -/- - button on the remote control and rotate Screen VR to get one slight
horizontal line on screen.
Note: Every pressing of -/- - button provides Horizontal line picture and Normal
picture alternately.
5. Press -/- - button to release horizontal line picture, and select the two other colors
which did not light in the above step with CHANNEL s, t buttons. Then tap VOL-
UME ; – /+ buttons so that three colors slightly light in the same level.
X To correct white balance in light area,
select GDRV and BDRV with CHANNEL
s, t buttons to adjust.
X To correct white balance in dark area,
perform fine adjustment of RCUT, GCUT
and BCUT.
Light area check
(to show white)
Dark area check
(to show black)
GENERAL ADJUSTMENTS
NOTE: It is released built-in test pattern by changing the adjustment item for some model.
In this case, select the adjustment item with channel st button first and then select the built-in test pattern
with -/- - button.
– 13 –
CIRCUIT CHECK
HIGH VOLTAGE CHECK
CAUTION: There is no HIGH VOLTAGE ADJUSTMENT on this chassis. Checking should be done following the steps
below.
1. Connect an accurate high voltage meter to the second anode of the picture tube.
2. Turn on the receiver. Set the BRIGHTNESS and CONTRAST controls to minimum (zero beam current).
3. High voltage must be measured below (B) kV.
Refer to table-1 for high voltage (B).
(See SETTING & ADJUSTING DATA on page 15)
4. Vary the BRIGHTNESS control to both extremes to be sure the high voltage does not exceed the limit under any conditions.
GENERAL ADJUSTMENTS
– 14–
CHAPTER 2 SPECIFIC INFORMATIONS
SETTING & ADJUSTING DATA
SAFETY INSTRUCTIONS
HIGH VOLTAGE AT ZERO BEAM:(A)32.8 kV
MAX HIGH VOLTAGE:
AC VOLTAGE
Table-1
SERVICE MODE
ADJUSTING ITEMS AND DATAS IN THE SERVICE MODE:
ItemAdjustmentReference data
29"
(B)33.0 kV
(C) 110~240 V
RCUT
GCUT
BCUT
RDRV
GDRV
BDRV
BRTC
COLC
TNTC
COLP
COLS
SCNT
HPOS
VPOS
HIT
VLIN
WID
PARA
TRAP
BELL
SRY
SBY
DESIGN MODE
R CUTOFF H
G CUTOFF H
B CUTOFF H
R DRIVE H
G DRIVE H
B DRIVE H
SUB BRIGHT CEN
SUB COLOR CEN NTSC
SUB TINT CEN
SUB COLOR CEN PAL
SUB COLOR CEN SECAM
SUB CONTRAST
50Hz H-POSITION
V-POSITION
HEIGHT
V-LINEARITY
PICTURE WIDTH
E-W PARABOLA
TRAPEZIUM
SECAM BELL FILTER
SECAM R-Y
SECAM-B-Y
Headphones jack (ø3.5 mm)
For private listening, connect headphones.
The sound from the speakers will be cut off
automatically.
To adjust the volume, press the –; + buttons.
Aerial input
MENU
tc s
Channel select
Menu item select
–; +
Volume down/up
Menu item adjust
1
2
(1) Video 1 input terminals
– 16–
MONITOR output terminals
(2) DVD/Video 2 input terminals
COMPONENT VIDEO INPUT terminals
Remote control
CALL
index, initial
Digit select
Volume _/+
Menu item adjust _/+
MENU
Power on/standby
Sound mute
TXT/TV selection
Direct select (0_9)
Input source selection
CH (channel select) /
Menu item select /
Picture menu
Sound menu
SPECIFIC INFORMATIONS
Teletext function
– 17–
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