The above model is classified as a green product (*1), as indicated by the underlined serial number.
This Service Manual describes replacement parts for the green product. When repairing this green
product, use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), see the next page.
DOCUMENT CREATED IN JAPAN, March, 2006 GREEN
(*1)GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.
(*2)LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in
the servicing and repair of this product.
WARNING
This product is manufactured using lead free solder .
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !
The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered. Great
care should be made to ensure high-quality soldering when servicing this product especially
when soldering large components, through-hole pins, and on PCBs as the level of heat
required to melt lead-free solder is high.
A1-1
SERVICING NOTICES ON CHECKING
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
PERFORM A SAFETY CHECK AFTER
7.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Headphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
IMPORTANT
When you exchange IC and Transistor with a heat sink, apply silicon grease on the contact section of
the heat sink. Befor applying new silicon grease, remove all the old silicon grease. (Old grease may
cause damages to the IC and Transistor.)
A1-2
TABLE OF CONTENTS
GREEN PRODUCT PROCUREMENT ........................................................................................
BBENo
Auto SearchNo
CH AllocationNo
SAPYes
Just Clock FunctionNo
CH LabelYes
VM CircuitNo
Full OSDNo
PremiereNo
Comb FilterYes
Auto CH MemoryYes
Hotel LockNo
Closed Caption(Analog & Digital)Yes
CC AdvanceYes
Stable SoundYes
FBT Leak Test ProtectYes
CH LockYes
Video LockYes
Game Timer (Max Time:120 Min)Yes
Energy StarNo
Favorite CHYes
Surround Yes
Picture SizeYes
Tone ControlYes
Video LabelNo
Variable Audio OutNo
Front Panel LockYes
QAMYes
Digital OutDolby DigitalYes
ZoomYes
Remote Control UnitYes
Rod Antenna
Loop Antenna
U/V Mixer
DC Car Cord (Center+)
Guarantee Card
Warning Sheet
Circuit Diagram
Antenna Change Plug
Service Station List
Important Safety Instruction
Dew/AHC Caution Sheet
AC Plug Adapter
Quick Set-up Sheet
BatteryYes
AC Cord
AV Cord (2Pin-1Pin)
Registration Card (NDL Card)Yes
PTB Sheet
ESP Card
300 ohm to 75 ohm Antenna Adapter
Type USA,Orion Type
3 Lines
MPEGNo
PCMYes
DTSNo
W/ Warranty Yes
Poles
Terminal
Terminal -
UM size x pcsUM-4 x 2
OEM Brand
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
A3-4
GENERAL SPECIFICATIONS
a
G-13 InterfaceSwitchFrontPowerYes
RearAC/DCNo
IndicatorPowerYes(RED)
TerminalsFrontVideo Input = VIDEO2
RearVideo Input(Rear1) = VIDEO1
G-14 Set SizeApprox. W x D x H (mm)
G-15 WeightNet (Approx.)
G-18 EnvironmentEnvironmental standard requirement (by buyer)Green procurement of Toshiba
Pb-free
System SelectNo
Main Power SWNo
Sub PowerNo
Channel UpYes
Channel DownYes
Volume UpYes
Volume DownYes
TV/CATV SelectorNo
DegaussNo
Main Power SWNo
Stand-byNo
On TimerNo
Audio Input = VIDEO2
Other TerminalNo
Video Input(Rear2)No
Audio Input(Rear1) = VIDEO1
Audio Input(Rear2)No
Video OutputNo
Audio Output
S InputYes
Color Stream Input (w/ Analog Audio L/R)
Digital Audio Out
DiversityNo
Ext SpeakerNo
DC Jack 12V(Center +)No
VHF/UHF Antenna Input
AC OutletNo
Gross (Approx.)
Content---Material--
Dimensions W x D x H(mm) -- x -- x --
Description of Origin
MaterialDouble/Brown
Dimensions W x D x H(mm)
DesignAs per Buyer's
Description of OriginYes
Height (cm) 60 (ORION SPEC:31)
Cabinet RearPS 94V0 DECABROM
Eyelet DemandYes
RCA
RCA x 2 (L/MONO,R)
RCA
RCA x 2 (L/MONO,R)
RCA x 2 (L/MONO,R)
RCA x 5
Coaxial x 1
F Type
740 x 491.5 x 571.5
37.0kg
41.0Kg
850 x 575 x 665
Natural Dropping At 1 Corner / 2 Edges
168
Phase3(Ph
( 81.6 lbs)
( 90.4 lbs)
No
Sets
/--
No
/ 4 Surfaces
Sets/40' container
No
A3-5
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
*
After turning the power off there might still be a potential
voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap
terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 1-1.)
Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to
remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 1-3.)
Location of Anode Cap
Fig. 1-3
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
2.3.Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
Turn over the Rubber Cap. (Refer to Fig. 1-4.)
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of the
2.
arrow and remove one side of the support.
(Refer to Fig. 1-2.)
Rubber Cap
CRT
Support
Support
CRT
Fig. 1-1
Fig. 1-2
4. Insert one end of the Anode Support into the anode button,
then the other as shown in Fig. 1-5.
Support
CRT
5.6.Confirm that the Support is securely connected.
Put on the Rubber Cap without moving any parts.
B1-1
Fig. 1-4
Fig. 1-5
DISASSEMBLY INSTRUCTIONS
2.
REMOVAL AND INSTALLATION OF
FLAT PACKAGE IC
REMOVAL
Put the Masking Tape (cotton tape) around the Flat
1.
Package IC to protect other parts from any damage.
(Refer to Fig. 2-1.)
NOTE
Masking is carried out on all the parts located within 10
mm distance from IC leads.
When IC starts moving back and forth easily after
3.
desoldering completely, pickup the corner of the IC using a
tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 2-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC leads
or solder lands under the IC when removing it.
Blower type IC
desoldering
machine
Masking Tape
(Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 2-2.)
NOTE
Do not add the rotating and the back and forth
directions force on the IC, until IC can move back and
forth easily after desoldering the IC leads completely.
Blower type IC
desoldering machine
Fig. 2-1
Tweezers
IC
Peel off the Masking Tape.4.
Absorb the solder left on the pattern using the Braided
5.
Shield Wire. (Refer to Fig. 2-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Fig. 2-3
Braided Shield Wire
Soldering Iron
IC
Fig. 2-2
IC pattern
Fig. 2-4
B2-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
Take care of the polarity of new IC and then install the new
1.
IC fitting on the printed circuit pattern. Then solder each
lead on the diagonal positions of IC temporarily.
(Refer to Fig. 2-5.)
Soldering Iron
Solder temporarily
Supply the solder from the upper position of IC leads
2.
sliding to the lower position of the IC leads.
(Refer to Fig. 2-6.)
Solder temporarily
Fig. 2-5
When bridge-soldering between terminals and/or the
4.
soldering amount are not enough, resolder using a Thin-tip
Soldering Iron. (Refer to Fig. 2-8.)
Thin-tip Soldering Iron
IC
Fig. 2-8
Finally, confirm the soldering status on four sides of the IC
5.
using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the IC.
If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, always be sure to replace the IC in this
case.
Soldering IronSolder
IC
Supply soldering
from upper position
to lower position
Fig. 2-6
Absorb the solder left on the lead using the Braided Shield
3.
Wire. (Refer to Fig. 2-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 2-7
B2-2
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter the Service Mode, press both set key and remote control key for more than 2 seconds.
Set Key
VOL. (-) MIN
VOL. (-) MIN1
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN
Remocon KeyOperations
0
8
6
9
Releasing of V-CHIP PASSWORD.
Initialization of factory data.
NOTE:
Check of the SUM DATA and MICON VERSION on the screen.
Refer to the "
Check for the firmware version.
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Do not use this for normal servicing.
If you set factory initialization, the memories are reset such as the channel
setting, and the POWER ON total hours.
WHEN REPLACING EEPROM (MEMORY) IC
"
WHEN REPLACING EEPROM (MEMORY) IC
".
".
WHEN REPLACING EEPROM (MEMORY) IC
CONFIRMATION OF CHECK SUM, POWER ON TOTAL HOURS, MICON VERSION AND
DIGITAL TV MICON FIRMWARE VERSION
Initial total of MEMORY IC, POWER ON total hours, MICON VERSION and Digital TV MICON Firmware VERSION can be
checked on the screen. Total hours are displayed in 16 system of notation.
NOTE:
If you set a factory initialization, the total hours is reset to "0".
Please refer to "CONFIRMATION OF INITIAL DATA" when SUM DATA is not corresponding.
1.
Turn on the POWER, and set to the TV mode.
2.
Set the VOLUME to minimum.
3.
Press both VOL. DOWN button on the set and Channel button (8) on the remote control for more than 2 seconds.
4.
After the confirmation of each check sum, power on total hours, micon version and Digital TV MICON Firmware version,
turn off the power.
ADDRESS DATA
Digital TV MICON Firmware
MICON Version
Initial setting data check sum.
Rom correction data check sum.
AUDIO External terminal Volume.
CRT ON 0000
OEC7144A_039
DTV d-a61101
INIT:0CD3
ROM:-383A
VOLUME: 3096
FIG. 1
POWER ON total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)
C-1
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
ADDRESS and DATA should appear as FIG 1.
3.
ADDRESS is now selected and should "blink". Using the UP/DOWN button on the remote, step through the ADDRESS
until required ADDRESS to be changed is reached.
4.
Press RIGHT/LEFT button to select DATA. When DATA is selected, it will "blink".
5.
Again, step through the DATA using UP/DOWN button until required DATA value has been selected.
6.
Pressing RIGHT/LEFT button will take you back to ADDRESS for further selection if necessary.
7.
Repeat steps 3 to 6 until all data has been checked.
8.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
After the data input, set to the initializing of shipping.
9.
Turn POWER on.
10.
Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds.
11.
After the finishing of the initializing of shipping, the unit will turn off automatically.
The unit will now have the correct DATA for the new MEMORY IC.
1.
Using the Serial Communication Change JIG (JG198), connect the set to personal computer. (Refer to Fig. 1)
2.
NOTE: It is possible to write only with the personal computer of WINDOWS.
Part No.
APJG198000
APJG199000
APJG176093JG176
Parts Name
Serial Communication
Change JIG
Flash UP-Date Soft Disc
USA SD DTV ROM
DISC
Flash UP-Date Soft
Disc
Connect the set to personal computer
Up-Date of the Firmware
Up-Date of the Firmware
JG176
USA SD DTV ROM
DISC
Remarks
Fig. 1
3.
Using the Flash UP-Date Soft Disc (JG199) and USA SD DTV ROM DISC (JG176), please Re-write the DIGITAL SOFT
FIRMWARE.
The operating manual for Re-writing is included in Flash UP-Date Soft Disc (JG199).
C-3
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