As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
PERFORM A SAFETY CHECK AFTER
7.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
IMPORTANT
Inferior silicon grease can damage IC's and transistors.
When replacing an IC's or transistors, use only specified silicon grease (YG6260M).
Remove all old silicon before applying new silicon.
A1-1
TABLE OF CONTENTS
SERVICING NOTICES ON CHECKING.....................................................................................
HOW TO ORDER PARTS ..........................................................................................................
IMPORTANT ...............................................................................................................................
TABLE OF CONTENTS..............................................................................................................
GENERAL SPECIFICATIONS....................................................................................................
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP ...............................................................................................
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ................................................
SERVICE MODE LIST ................................................................................................................
CONFIRMATION OF HOURS USED .........................................................................................
WHEN REPLACING EEPROM (MEMORY) IC ..........................................................................
BBEYes
Auto SearchNo
CH AllocationNo
SAPYes
Just Clock FunctionNo
CH LabelYes
VM CircuitYes
Full OSDNo
PremiereNo
Comb FilterYes
Auto CH MemoryYes
Hotel LockNo
Closed CaptionYes
Stable SoundYes
FBT Leak Test ProtectYes
CH LockYes
Video LockYes
Game Timer (Max Time:120 Min)Yes
Energy StarNo
Favorite CHYes
Surround Yes
16:9 ModeYes
W/ Warranty Yes
Remote Control UnitYes
Rod Antenna
Poles
Terminal
Loop Antenna
Terminal -
U/V Mixer
DC Car Cord (Center+)
Guarantee Card
Warning Sheet
Circuit Diagram
Antenna Change Plug
Service Station List
Important Safety Instruction
Dew/AHC Caution Sheet
AC Plug Adapter
Quick Set-up Sheet
BatteryYes
UM size x pcsUM-4 x 2
OEM Brand
AC Cord
AV Cord (2Pin-1Pin)
Registration Card (NDL Card)Yes
PTB Sheet
ESP CardYes
300 ohm to 75 ohm Antenna Adapter
USA,Toshiba Type
3 Lines
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
A3-4
GENERAL SPECIFICATIONS
g
G-13 InterfaceSwitchFrontPowerYes
RearAC/DCNo
IndicatorPowerYes(RED)
TerminalsFrontVideo Input = VIDEO3
RearVideo Input(Rear1) = VIDEO1
G-14 Set SizeApprox. W x D x H (mm)
G-15 WeightNet (Approx.) 40.0 kg
System SelectNo
Main Power SWNo
Sub PowerNo
Channel UpYes
Channel DownYes
Volume UpYes
Volume DownYes
TV/CATV SelectorNo
DegaussNo
Main Power SWNo
Stand-byNo
On TimerNo
Audio Input = VIDEO3
Other Terminal
Video Input(Rear2) = VIDEO2
Audio Input(Rear1) = VIDEO1
Audio Input(Rear2) = VIDEO2
Video Output
Audio Output
Euro Scart
Color Stream
S InputYes
DiversityNo
Ext SpeakerNo
DC Jack 12V(Center +)No
VHF/UHF Antenna Input
AC OutletNo
Gross (Approx.) 46.5 kg
Content---Material--
Dimensions W x D x H(mm) -- x -- x --
Description of Origin
MaterialDouble/Brown
Dimensions W x D x H(mm) 850 x 620 x 665
DesignAs per Buyer's
Description of OriginYes
Height (cm) 40 (ORION SPEC:25)
Cabinet RearPS 94V0 DECABROM
Eyelet DemandYes
RCA
RCA x 2
Head Phone
RCA
RCA
RCA x 2
RCA x 2
RCA
RCA x 2
No
RCA x 3
F Type
740 x 495 x 574.5
( 88.2lbs)
( 102.5lbs)
No
Sets
/--
No
Natural Dropping At 1 Corner / 2
Ed
es / 4 Surfaces
156
Sets/40' container
No
A3-5
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
*
After turning the power off there might still be a potential
voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap
terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 1-1.)
Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to
remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 1-3.)
Location of Anode Cap
Fig. 1-3
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
2.3.Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
Turn over the Rubber Cap. (Refer to Fig. 1-4.)
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of the
2.
arrow and remove one side of the support.
(Refer to Fig. 1-2.)
Rubber Cap
CRT
Support
Support
CRT
Fig. 1-1
Fig. 1-2
4. Insert one end of the Anode Support into the anode button,
then the other as shown in Fig. 1-5.
Support
CRT
5.6.Confirm that the Support is securely connected.
Put on the Rubber Cap without moving any parts.
B1-1
Fig. 1-4
Fig. 1-5
DISASSEMBLY INSTRUCTIONS
2.
REMOVAL AND INSTALLATION OF
FLAT PACKAGE IC
REMOVAL
Put the Masking Tape (cotton tape) around the Flat
1.
Package IC to protect other parts from any damage.
(Refer to Fig. 2-1.)
NOTE
Masking is carried out on all the parts located within 10
mm distance from IC leads.
When IC starts moving back and forth easily after
3.
desoldering completely, pickup the corner of the IC using a
tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 2-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC leads
or solder lands under the IC when removing it.
Blower type IC
desoldering
machine
Masking Tape
(Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 2-2.)
NOTE
Do not add the rotating and the back and forth
directions force on the IC, until IC can move back and
forth easily after desoldering the IC leads completely.
Blower type IC
desoldering machine
Fig. 2-1
Tweezers
IC
Peel off the Masking Tape.4.
Absorb the solder left on the pattern using the Braided
5.
Shield Wire. (Refer to Fig. 2-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Fig. 2-3
Braided Shield Wire
Soldering Iron
IC
Fig. 2-2
IC pattern
Fig. 2-4
B2-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
Take care of the polarity of new IC and then install the new
1.
IC fitting on the printed circuit pattern. Then solder each
lead on the diagonal positions of IC temporarily.
(Refer to Fig. 2-5.)
Soldering Iron
Solder temporarily
Supply the solder from the upper position of IC leads
2.
sliding to the lower position of the IC leads.
(Refer to Fig. 2-6.)
Solder temporarily
Fig. 2-5
When bridge-soldering between terminals and/or the
4.
soldering amount are not enough, resolder using a Thin-tip
Soldering Iron. (Refer to Fig. 2-8.)
Thin-tip Soldering Iron
IC
Fig. 2-8
Finally, confirm the soldering status on four sides of the IC
5.
using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the IC.
If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, always be sure to replace the IC in this
case.
Soldering IronSolder
IC
Supply soldering
from upper position
to lower position
Fig. 2-6
Absorb the solder left on the lead using the Braided Shield
3.
Wire. (Refer to Fig. 2-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 2-7
B2-2
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter the Service Mode, press both set key and remote control key for more than 1 second.
Set Key
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN8
VOL. (-) MIN
Remocon KeyOperations
0
1
6
9
Releasing of V-CHIP PASSWORD.
Initialization of the factory.
NOTE:
POWER ON total hours is displayed on the screen.
Refer to the "CONFIRMATION OF HOURS USED".
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Writing of EEPROM initial data.
NOTE: Do not use this for the normal servicing.
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Do not use this for the normal servicing.
If you set a factory initialization, the memories are reset such as the channel setting,
and the POWER ON total hours.
CONFIRMATION OF HOURS USED
POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
NOTE: If you set a factory initialization, the total hours is reset to "0".
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and Channel
button (6) on the remote control for more than 1 second.
3.
After the confirmation of using hours, turn off the power.
ADDRESS DATA
INIT 00 50
CRT ON 0010
FIG. 1
Initial setting content of MEMORY IC.
POWER ON total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
NOTE: No need setting for after INI 1F due to the adjustment value.
INI
+0+1+2+3+4+5+6+7+8+9+A+B+C+D+E+F
00AA0480808059
50E80A445EB324B73D AC
700000000006003F0F10000DE2A8214200
Table 1
1.
Enter DATA SET mode by setting VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second.
ADDRESS and DATA should appear as FIG 1.
3.
ADDRESS is now selected and should "blink". Using the VOL. UP/DOWN button on the remote, step through the ADDRESS
until required ADDRESS to be changed is reached.
4.
Press ENTER to select DATA. When DATA is selected, it will "blink".
5.
Again, step through the DATA using VOL. UP/DOWN button until required DATA value has been selected.
6.
Pressing ENTER will take you back to ADDRESS for further selection if necessary.
7.
Repeat steps 3 to 6 until all data has been checked.
8.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
After the data input, set to the initializing of shipping.
9.
Turn POWER on.
10.
Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 1 second.
11.
After the finishing of the initializing of shipping, the unit will turn off automatically.
The unit will now have the correct DATA for the new MEMORY IC.
C-1
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
Read and perform these adjustments when repairing the
circuits or replacing electrical parts or PCB assemblies.
CAUTION
•
Use an isolation transformer when performing any service
on this chassis.
•
Before removing the anode cap, discharge electricity
because it contains high voltage.
•
When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire
back in its original position.
•
When you exchange IC and Transistor for a heat sink,
apply the silicon grease on the contact section of the heat
sink. Before applying new silicon grease, remove all the
old silicon grease. (Old grease may cause damages to the
IC and Transistor.)
Prepare the following measurement tools for electrical
adjustments.
1. Oscilloscope
2. Digital Voltmeter
3. Multi-sound Generator
4. Pattern Generator
On-Screen Display Adjustment
1. In the condition of NO indication on the screen.
Press the VOL. DOWN button on the set and the Channel
button (9) on the remote control for more than 1 second to
appear the adjustment mode on the screen as shown in
Fig. 1-1.
TV
2. BASIC ADJUSTMENTS
2-1: CONSTANT VOLTAGE
1.
Place the set with Aging Test for more than 5 minutes.
2.
Set condition is AV MODE without signal.
3.
Connect the digital voltmeter to the TP003.
4.
Adjust the VR502 until the digital voltmeter is 135 ± 0.5V.
2-2: CUT OFF
1.
Place the set with Aging Test for more than 15 minutes.
2.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (01) on the remote control to
select "CUT OFF".
3.
Adjust the Screen Volume until a dim raster is obtained.
2-3: WHITE BALANCE
NOTE: Adjust after performing CUT OFF adjustment.
1.
Place the set with Aging Test for more than 10 minutes.
2.
Receive the gray scale pattern from the Pattern Generator.
3.
Using the remote control, set the brightness and contrast
to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (12) on the remote control to
select “R. BIAS”.
5.
Press the CH. UP/DOWN button on the remote control to
select the “R. BIAS”, “G. BIAS”, “B. BIAS”, “B. DRIVE” or
“G. DRIVE”.
6.
Adjust the VOL. UP/DOWN button on the remote control
to whiten the R. BIAS, G. BIAS, B. BIAS, B. DRIVE, and
G. DRIVE at each step tone sections equally.
7.
Perform the above adjustments 5 and 6 until the white
color is looked like a white.
00 OSD 28
Fig. 1-1
3.4.Use the Channel UP/DOWN button or Channel button
(0-9) on the remote control to select the options shown
in Fig. 1-2.
Press the MENU button on the remote control to end the
adjustments.
FUNCTION
NO.
OSD H
00
CUT OFF
01
H. VCO
02
H. PHASE
03
AFC GAIN
04
V. SHIFT
05
H. SIZE
06
V. SIZE
07
V. LINEARITY
08
VS CORRECTION
09
DRIVE R
10
DRIVE B
11
R CUT OFF
12
G CUT OFF
13
B CUT OFF
14
BRIGHT MAX
15
BRIGHT CENT
16
BRIGHT MIN
17
CONTRAST MAX
18
FUNCTION
NO.
CONTRAST CENT
19
CONTRAST MIN
20
COLOR MAX
21
COLOR CENTER
22
COLOR MIN
23
TINT
24
SHARPNESS
25
Cb DELAY FINE
26
Cr DELAY FINE
27
Cb PEDESTAL ADJ
28
Cr PEDESTAL ADJ
29
E/W PARABOLA
30
E/W CORNER
31
E/W TRAPEZIUM
32
LEVEL
33
SEPARATION1
34
SEPARATION2
35
READ DATA
88
Fig. 1-2
2-4: FOCUS
1.
Receive the monoscope pattern.
2.
Turn the Focus Volume fully counterclockwise once.
3.
Adjust the Focus Volume until picture is distinct.
2-5: HORIZONTAL PHASE
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (03) on the remote control to
select “H. PHAS”.
4.
Press the VOL. UP/DOWN button on the remote control
until the SHIFT quantity of the OVER SCAN on right and
left becomes minimum.
D-1
ELECTRICAL ADJUSTMENTS
2-6: HORIZONTAL SIZE
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (06) on the remote control to
select “H. SIZE”.
4.
Press the VOL. UP/DOWN button on the remote control
until the SHIFT quantity of the OVER SCAN on right and
left becomes 10%.
2-7: VERTICAL POSITION
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Adjust the VR401 until the horizontal line becomes fit to
the notch of the shadow mask.
2-8: VERTICAL SIZE
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (07) on the remote control to
select “V. SIZE”.
4.
Press the VOL. UP/DOWN button on the remote control
until the SHIFT quantity of the OVER SCAN on upside and
downside becomes 9 ± 2%.
2-9: VERTICAL LINEARITY
NOTE: Adjust after performing adjustments in section 2-8.
After the adjustment of Vertical Linearity, reconfirm
the Vertical Position and Vertical Size adjustments.
Receive the monoscope pattern.
1.
Using the remote control, set the brightness and contrast
2.
to normal position.
Activate the adjustment mode display of Fig. 1-1 and
3.
press the channel button (08) on the remote control to
select “V. LIN”.
Press the VOL. UP/DOWN button on the remote control
4.
until the SHIFT quantity of the OVER SCAN on upside and
downside becomes minimum.
2-10: LEVEL
1.
Receive the VHF HIGH (70dB).
2.
Connect the AC voltmeter to pin 6 of CP101.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (33) on the remote control to
select "LEVEL".
4.
Press the VOL. UP/DOWN button on the remote
control until the AC voltmeter is 75 ± 2mV.
2-11: CORNER
1.
Receive the crosshatch signal from the Pattern Generator.
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (31) on the remote control to
select “CORNER”.
4.
Press the VOL. UP/DOWN button on the remote control
until the right and left vertical lines are straight.
2-12: TRAPEZIUM
1.
Receive the crosshatch signal from the Pattern Generator.
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (32) on the remote control to
select “TRAPEZIUM”.
4.
Press the VOL. UP/DOWN button on the remote control
until the both vertical lines of the screen become parallel.
2-13: SEPARATION 1, 2
Please do the method (1) or method (2) adjustment.
Method (1)
1.
Set the multi-sound signal generator for each different
L-ch and R-ch frequency (Ex. L-ch=2KHz, R-ch=400Hz)
and receive the RF.
2.
Connect the oscilloscope to the Audio Out Jack.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (34) on the remote control to
select “SEP 1”.
4.
Press the VOL. UP/DOWN button on the remote control
to adjust it until the audio output wave becomes a fine
sine wave.
5.
Press the CH UP button once the set to "SEP 2" mode.
Then perform the above adjustment 4.
Method (2)
Set the multi-sound signal generator L-ch=1KHz, R-ch
1.
=Non input and receive the RF.
Connect the oscilloscope to the Audio Out Jack (R-ch).
2.
Press the AUDIO SELECT button on the remote control
3.
to set to the stereo mode.
Activate the adjustment mode display of Fig. 1-1 and
4.
press the channel button (34) on the remote control to
select “SEP 1”.
Press the VOL. UP/DOWN button on the remote control
5.
to adjust it until the R-ch output becomes minimum.
Set the multi-sound signal generator L-ch=Non input,
6.
R-ch=1KHz and receive the RF.
Connect the oscilloscope to the Audio Out Jack (L-ch).
7.
Activate the adjustment mode display of Fig. 1-1 and
8.
press the channel button (35) on the remote control to
select “SEP 2”.
Press the VOL. UP/DOWN button on the remote control
9.
to adjust it until the L-ch output becomes minimum.
D-2
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