Toshiba 27A45, 27A45C Schematic

FILE NO. 050-200505 (MFR’S VERSION A)
SERVICE MANUAL
COLOR TELEVISION
27A45
27A45C
DOCUMENT CREATED IN JAPAN, February, 2005
SERVICING NOTICES ON CHECKING
As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.
4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.
5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE
In the condition that an explosion-proof cathode­ray tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.
Safety is secured against an X-ray by consider­ing about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage pe­ripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathode­ray tube.
PERFORM A SAFETY CHECK AFTER
7. SERVICING
Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn on the TV.
3.
Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1].
4.
If the insulation resistance is less than 1M ohm, the inspection repair should be required.
[Note 1]
If you have not the 500V insulation resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Headphone jack
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.
IMPORTANT
When you exchange IC and Transistor with a heat sink, apply silicon grease on the contact section of the heat sink. Befor applying new silicon grease, remove all the old silicon grease. (Old grease may cause damages to the IC and Transistor.)
A1-1 27A45/27A45C
ABOUT LEAD FREE SOLDER (PbF)
Distinction of PbF PCB:
PCBs (manufactured) using lead free solder will have a PbF printing on the PCB. (Please refer to figures.)
Caution:
Pb free solder has a higher melting point than standard solder;
Typically the melting point is 50°F~70°F(30°C~40°C) higher. Please use a soldering iron with temperature control and adjust it to 650°F ± 20°F (350°C ± 10°C). In case of using high temperature soldering iron, please be carefull not to heat too long. Pb free solder will tend to splash when heated too high (about 1100°F/ 600°C).
All products with the printed circuit board with PbF printing must be serviced with lead free solder.
When soldering or unsoldering, completely remove all of the solder from the pins or solder area, and be sure to heat the soldering points with the lead free solder until it melts sufficiently.
Recommendations
Recommended lead free solder composition is Sn-3.0Ag-0.5Cu.
A1-2
27A45/27A45C
TABLE OF CONTENTS
SERVICING NOTICES ON CHECKING.....................................................................................
HOW TO ORDER PARTS ..........................................................................................................
IMPORTANT ...............................................................................................................................
ABOUT LEAD FREE SOLDER (PbF).........................................................................................
TABLE OF CONTENTS..............................................................................................................
GENERAL SPECIFICATIONS ...................................................................................................
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP ...............................................................................................
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ................................................
SERVICE MODE LIST ................................................................................................................
CONFIRMATION OF HOURS USED .........................................................................................
WHEN REPLACING EEPROM (MEMORY) IC ..........................................................................
ELECTRICAL ADJUSTMENTS..................................................................................................
BLOCK DIAGRAMS ...................................................................................................................
PRINTED CIRCUIT BOARDS
MAIN/CRT................................................................................................................................
SCHEMATIC DIAGRAMS
MICON .....................................................................................................................................
CHROMA .................................................................................................................................
DEFLECTION ..........................................................................................................................
POWER ...................................................................................................................................
SOUND ....................................................................................................................................
TUNER/STEREO.....................................................................................................................
AV ............................................................................................................................................
CRT..........................................................................................................................................
COMB/FILTER.........................................................................................................................
WAVEFORMS .............................................................................................................................
MECHANICAL EXPLODED VIEWS...........................................................................................
MECHANICAL REPLACEMENT PARTS LIST .........................................................................
ELECTRICAL REPLACEMENT PARTS LIST...........................................................................
A1-1 A1-1 A1-1 A1-2 A2-1 A3-1~A3-10
B1-1 B2-1, B2-2 C1-1 C1-1 C1-1 D-1~D-6 E-1, E-2
F-1~F-4
G-1, G-2 G-3, G-4 G-5, G-6 G-7, G-8 G-9, G-10 G-11, G-12 G-13, G-14 G-15, G-16 G-17, G-18 H-1, H-2 I-1~I-4 J1-1, J1-2 J2-1~J2-8
A2-1
27A45/27A45C
GENERAL SPECIFICATIONS
G-1 TV CRT CRT Size / Visual Size 27 inch / 676mmV
System CRT Type Normal
Color System NTSC Speaker 2Speaker
Sound Output MAX
NTSC3.58+4.43 /PAL60Hz No
G-2 Tuning Broadcasting System US System M
System Tuner and System 1Tuner
Receive CH Destination USA(W/ CATV)
Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz
Preset CH Stereo/Dual TV Sound Yes Tuner Sound Muting Yes
G-3 Power Power Source AC 120V AC 60Hz
Power Consumption at AC
Protector Power Fuse Yes
G-4 Regulation Safety UL
G-5 Temperature Operation +5oC ~ +40oC
G-6 Operating Humidity Less than 80% RH
Magnetic Field BV/BH +0.45G/0.18G
Position Front Size 2.0 x 3.5 Inch Impedance 8 ohm
2.5 + 2.5 W
10%(Typical) - W
2 - 69, 4A, A-5 - A-1,
CH Coverage A - I, J - W, W+1 - W+84
FP-FS 4.50MHz
No
DC -
125 W at AC 120 V 60 Hz Stand by (at AC) 3 W at AC 120 V 60 Hz Per Year -- kWh/Year
Safety Circuit Yes IC Protector(Micro Fuse) No
Radiation FCC X-Radiation DHHS
Storage -20oC ~ +60oC
A3-1 27A45
GENERAL SPECIFICATIONS
G-7 On Screen Menu Yes
Display Menu Type Icon
G-8 OSD Language English French Spanish
Picture Yes
Contrast Yes Brightness Yes Color Yes Tint Yes Sharpness Yes
Audio Yes
Bass Yes Treble Yes Balance Yes BBE On/Off No Stable Sound On/Off Yes Surround On/Off Yes
Set Up Yes
TV/CABLE(CATV) Yes CH Program Yes Add/Erase Yes
Option Yes
Language Yes V-chip Yes CH Label Yes Favorite CH Yes Lock Yes On/Off Timer Yes Color Stream DVD/DTV Yes
Control Level Yes
Volume Yes Brightness Yes Contrast Yes Color Yes Tint Yes Sharpness Yes Tuning No Bass Yes Treble Yes Balance Yes Back Light No
Stereo,Audio Output,SAP Yes Video Yes Color Stream Yes Channel(TV/Cable) Yes CH Label Yes Game Timer Yes Sleep Timer Yes Sound Mute Yes V-chip Rating Yes 16: 9 No
G-9 Clock and Sleep Timer Max Time 120 Min
Timer Step
On/Off Timer Program(On Timer / Off Timer / Clock) Yes Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec
10 Min
A3-2 27A45
GENERAL SPECIFICATIONS
G-10 Remote Unit RC-GW
Control Glow in Dark Remocon Yes
Format Toshiba Remocon Format Toshiba Custom Code Power Source Voltage(D.C) 3V
UM size x pcs UM-4 x 2 pcs
Total Keys Keys Power Yes
1 Yes 2 Yes 3 Yes 4 Yes 5 Yes 6 Yes 7 Yes 8 Yes 9 Yes 0 Yes 100 Yes CH Up Yes CH Down Yes Volume Up Yes Volume Down Yes TV/Caption/Text Yes CH1/CH2 Yes TV/Video(TV/AV) Yes CH RTN/CH ENT(Quick View) Yes Sleep Yes RE Call(Call) Yes Reset Yes Menu/Enter Yes Mute Yes Exit Yes MTS(Audio Select) Yes Fav.Up Yes Fav.Down Yes 16: 9 No
Multi Brand Keys CH Up(VCR) Yes
CH Down(VCR) Yes Pause/Still Yes TV/VCR(VCR) Yes FF Yes Rew Yes Rec Yes Play Yes Stop Yes TV Yes VCR Yes Cable Yes DVD Yes CODE Yes Volume Up(DVD) Yes Volume Down(DVD) Yes DVD CLEAR Yes TOP MENU Yes DVD MENU Yes DISPLAY Yes
TV:40-BF h
49 Keys
A3-3 27A45
GENERAL SPECIFICATIONS
G-11 Features Auto Degauss Yes
G-12 Accessories Owner's Manual Language English / Spanish
Auto Shut Off Yes Canal+ No CATV Yes Anti-theft No Rental No Memory(Last CH) Yes Memory(Last Volume) Yes V-Chip Yes
Type
BBE No Auto Search No CH Allocation No SAP Yes Just Clock Function No CH Label Yes VM Circuit No Full OSD No Premiere No Comb Filter Yes
Auto CH Memory Yes Hotel Lock No Closed Caption Yes Stable Sound Yes FBT Leak Test Protect Yes CH Lock Yes Video Lock Yes Game Timer (Max Time:120 Min) Yes Energy Star No Favorite CH Yes Surround Yes 16:9 Mode No 2 Tuner P-in-P No
W/ Warranty Yes
Remote Control Unit Yes Rod Antenna No
Poles Terminal
Loop Antenna
Terminal
U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safety Instruction Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery Yes
UM size x pcs UM4 size x 2 OEM Brand
AC Cord AV Cord (2Pin-1Pin) Registration Card (NDL Card) Yes ESP Card PTB Sheet 300 ohm to 75 ohm Antenna Adapter
USA,Toshiba Type
3 Lines
No
No No No No No No No No No No No
No No No
No No No
A3-4 27A45
GENERAL SPECIFICATIONS
D
igi
Y
t
G-13 Interface Switch Front Power Yes
Rear AC/DC No
Indicator Power Yes(RED)
Terminals Front Video Input
Rear Video Input(Rear1)
G-14 Set Size Approx. W x D x H (mm) G-15 Weight Net (Approx.) 37.0kg
G-16 Carton Master Carton
Gift Box Material Double/Brown
Drop Test
Container Stuffing
G-17 Cabinet Material Cabinet Cabinet Front PS 94V0 DECABROM
PCB Non-Halogen Demand
G-18 Environment Pb-free Soldering Yes
Parts Specifica
System Select No Main Power SW No Sub Power No Channel Up Yes Channel Down Yes Volume Up Yes Volume Down Yes
TV/CATV Selector No Degauss No Main Power SW No
Stand-by No On Timer No
Audio Input Other Terminal No
Video Input(Rear2) Audio Input(Rear1) Audio Input(Rear2) Video Output Audio Output S- Input Yes Euro Scart No Color Stream Diversity No Ext Speaker No DC Jack 12V(Center +) No VHF/UHF Antenna Input AC Outlet No
Gross (Approx.) 41.0Kg
Content ---­Material -- Dimensions W x D x H(mm) -- x -- x -- Description of Origin
Dimensions W x D x H(mm) 850 x 575 x 665 Design As per Buyer's
escription of Or
Height (cm) 60 (ORION SPEC:31)
Cabinet Rear PS 94V0 DECABROM
Eyelet Demand Yes
n
RCA
RCA x 2
RCA
RCA
RCA x 2
RCA x 2
RCA
RCA x 2
RCA x 3
F Type
740 x 491.5 x 571.5
( 81.6 lbs) ( 90.4 lbs) No Sets /--
No
es
Natural Dropping At 1 Corner / 2 Edges / 4
168
Yes
Surfaces
Sets/40' container
No
A3-5 27A45
GENERAL SPECIFICATIONS
G-1 TV CRT CRT Size / Visual Size 27 inch / 676mmV
System CRT Type Normal
Color System NTSC Speaker 2Speaker
Sound Output MAX
NTSC3.58+4.43 /PAL60Hz No
G-2 Tuning Broadcasting System US System M
System Tuner and System 1Tuner
Receive CH Destination USA(W/ CATV)
Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz
Preset CH Stereo/Dual TV Sound Yes Tuner Sound Muting Yes
G-3 Power Power Source AC 120V AC 60Hz
Power Consumption at AC
Protector Power Fuse Yes
G-4 Regulation Safety CSA
G-5 Temperature Operation +5oC ~ +40oC
G-6 Operating Humidity Less than 80% RH
Magnetic Field BV/BH +0.45G/0.18G
Position Front Size 2.0 x 3.5 Inch Impedance 8 ohm
2.5 + 2.5 W
10%(Typical) - W
2 - 69, 4A, A-5 - A-1,
CH Coverage A - I, J - W, W+1 - W+84
FP-FS 4.50MHz
No
DC -
125 W at AC 120 V 60 Hz Stand by (at AC) 3 W at AC 120 V 60 Hz Per Year -- kWh/Year
Safety Circuit Yes IC Protector(Micro Fuse) No
Radiation IC X-Radiation HWC
Storage -20oC ~ +60oC
A3-6 27A45C
GENERAL SPECIFICATIONS
G-7 On Screen Menu Yes
Display Menu Type Icon
G-8 OSD Language English French Spanish
Picture Yes
Contrast Yes Brightness Yes Color Yes Tint Yes Sharpness Yes
Audio Yes
Bass Yes Treble Yes Balance Yes BBE On/Off No Stable Sound On/Off Yes Surround On/Off Yes
Set Up Yes
TV/CABLE(CATV) Yes CH Program Yes Add/Erase Yes
Option Yes
Language Yes V-chip No CH Label Yes Favorite CH Yes Lock Yes On/Off Timer Yes Color Stream DVD/DTV Yes
Control Level Yes
Volume Yes Brightness Yes Contrast Yes Color Yes Tint Yes Sharpness Yes Tuning No Bass Yes Treble Yes Balance Yes Back Light No
Stereo,Audio Output,SAP Yes Video Yes Color Stream Yes Channel(TV/Cable) Yes CH Label Yes Game Timer Yes Sleep Timer Yes Sound Mute Yes V-chip Rating No 16: 9 No
G-9 Clock and Sleep Timer Max Time 120 Min
Timer Step
On/Off Timer Program(On Timer / Off Timer / Clock) Yes Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec
10 Min
A3-7 27A45C
GENERAL SPECIFICATIONS
G-10 Remote Unit RC-GW
Control Glow in Dark Remocon Yes
Format Toshiba Remocon Format Toshiba Custom Code Power Source Voltage(D.C) 3V
UM size x pcs UM-4 x 2 pcs
Total Keys Keys Power Yes
1 Yes 2 Yes 3 Yes 4 Yes 5 Yes 6 Yes 7 Yes 8 Yes 9 Yes 0 Yes 100 Yes CH Up Yes CH Down Yes Volume Up Yes Volume Down Yes TV/Caption/Text Yes CH1/CH2 Yes TV/Video(TV/AV) Yes CH RTN/CH ENT(Quick View) Yes Sleep Yes RE Call(Call) Yes Reset Yes Menu/Enter Yes Mute Yes Exit Yes MTS(Audio Select) Yes Fav.Up Yes Fav.Down Yes 16: 9 No
Multi Brand Keys CH Up(VCR) Yes
CH Down(VCR) Yes Pause/Still Yes TV/VCR(VCR) Yes FF Yes Rew Yes Rec Yes Play Yes Stop Yes TV Yes VCR Yes Cable Yes DVD Yes CODE Yes Volume Up(DVD) Yes Volume Down(DVD) Yes DVD CLEAR Yes TOP MENU Yes DVD MENU Yes DISPLAY Yes
TV:40-BF h
49 Keys
A3-8 27A45C
GENERAL SPECIFICATIONS
G-11 Features Auto Degauss Yes
G-12 Accessories Owner's Manual Language English /French
Auto Shut Off Yes Canal+ No CATV Yes Anti-theft No Rental No Memory(Last CH) Yes Memory(Last Volume) Yes V-Chip No
Type
BBE No Auto Search No CH Allocation No SAP Yes Just Clock Function No CH Label Yes VM Circuit No Full OSD No Premiere No Comb Filter Yes
Auto CH Memory Yes Hotel Lock No Closed Caption Yes Stable Sound Yes FBT Leak Test Protect Yes CH Lock Yes Video Lock Yes Game Timer (Max Time:120 Min) Yes Energy Star No Favorite CH Yes Surround Yes 16:9 Mode No 2 Tuner P-in-P No
W/ Warranty Yes
Remote Control Unit Yes Rod Antenna No
Poles Terminal
Loop Antenna
Terminal
U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safety Instruction Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery Yes
UM size x pcs UM4 size x 2 OEM Brand
AC Cord AV Cord (2Pin-1Pin) Registration Card (NDL Card) ESP Card PTB Sheet 300 ohm to 75 ohm Antenna Adapter
- Type
3 Lines
No
No No No No No No No No No No No
No No No No No No No
A3-9 27A45C
GENERAL SPECIFICATIONS
g
t
G-13 Interface Switch Front Power Yes
Rear AC/DC No
Indicator Power Yes(RED)
Terminals Front Video Input
Rear Video Input(Rear1)
G-14 Set Size Approx. W x D x H (mm) G-15 Weight Net (Approx.) 37.0kg
G-16 Carton Master Carton
Gift Box Material Double/Brown
Drop Test
Container Stuffing
G-17 Cabinet Material Cabinet Cabinet Front PS 94V0 DECABROM
PCB Non-Halogen Demand
G-18 Environment Pb-free Soldering Yes
Parts Specifica
System Select No Main Power SW No Sub Power No Channel Up Yes Channel Down Yes Volume Up Yes Volume Down Yes
TV/CATV Selector No Degauss No Main Power SW No
Stand-by No On Timer No
Audio Input Other Terminal No
Video Input(Rear2) Audio Input(Rear1) Audio Input(Rear2) Video Output Audio Output S- Input Yes Euro Scart No Color Stream Diversity No Ext Speaker No DC Jack 12V(Center +) No VHF/UHF Antenna Input AC Outlet No
Gross (Approx.) 41.0Kg
Content ---­Material -- Dimensions W x D x H(mm) -- x -- x -- Description of Origin
Dimensions W x D x H(mm) 850 x 575 x 665 Design As per Buyer's Description of Origin Yes
Height (cm) 60 (ORION SPEC:31)
Cabinet Rear PS 94V0 DECABROM
Eyelet Demand Yes
RCA
RCA x 2
RCA
RCA
RCA x 2
RCA x 2
RCA
RCA x 2
RCA x 3
F Type
740 x 491.5 x 571.5
( 81.6 lbs) ( 90.4 lbs) No Sets /--
No
Natural Dropping At 1 Corner / 2
Ed
es / 4 Surfaces
168
Yes
Sets/40' container
No
A3-10 27A45C
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work. *
After turning the power off there might still be a potential voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 1-1.)
Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 1-3.)
Location of Anode Cap
Fig. 1-3
NOTE
Confirm that there is no dirt, dust, etc. at the spot where the cap was located.
2.3.Arrange the wire of the Anode Cap and make sure the wire is not twisted. Turn over the Rubber Cap. (Refer to Fig. 1-4.)
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of the
2. arrow and remove one side of the support.
(Refer to Fig. 1-2.)
Rubber Cap
CRT
Support
Support
CRT
Fig. 1-1
Fig. 1-2
Fig. 1-4
4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 1-5.
Support
CRT
5.6.Confirm that the Support is securely connected. Put on the Rubber Cap without moving any parts.
B1-1 27A45/27A45C
Fig. 1-5
DISASSEMBLY INSTRUCTIONS
2.
REMOVAL AND INSTALLATION OF FLAT PACKAGE IC
REMOVAL
Put Masking Tape (cotton tape) around the Flat Package
1. IC to protect other parts from any damage.
(Refer to Fig. 2-1.) NOTE
Masking is carried out on all the parts located within 10 mm distance from IC leads.
When IC starts moving back and forth easily after
3. desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 2-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.
Blower type IC desoldering machine
Masking Tape (Cotton Tape)
Heat the IC leads using a blower type IC desoldering
2.
IC
machine. (Refer to Fig. 2-2.)
NOTE
Do not rotate or move the IC back and forth , until IC can move back and forth easily after desoldering the leads completely.
Blower type IC desoldering machine
Fig. 2-1
Tweezers
IC
Peel off the Masking Tape.4. Absorb the solder left on the pattern using the Braided
5. Shield Wire. (Refer to Fig. 2-4.)
NOTE
Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.
Fig. 2-3
Braided Shield Wire
Soldering Iron
IC
Fig. 2-2
IC pattern
Fig. 2-4
B2-1 27A45/27A45C
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