TOSHIBA 27A32 Service Manual

FILE NO. 050-200210

DOCUMENT CREATED IN JAPAN, Jul., 2002

SERVICE MANUAL

COLOR TELEVISION

27A32

SERVICING NOTICES ON CHECKING

As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.

2. AVOID AN ELECTRIC SHOCK

There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.

3. USE THE DESIGNATED PARTS

The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.

4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING

There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.

5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE

In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.

6. AVOID AN X-RAY1. KEEP THE NOTICES

Safety is secured against an X-ray by considering about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage peripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathoderay tube.

PERFORM A SAFETY CHECK AFTER

7. SERVICING

Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.

(INSULATION CHECK PROCEDURE)

Unplug the plug from the AC outlet.

Remove the antenna terminal on TV and turn on the TV.

Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1].

If the insulation resistance is less than 1M ohm, the inspection repair should be required.

[Note 1]

If you have not the 500V insulation resistance meter, use a Tester.

[Note 2]

External exposure metal: Antenna terminal

Earphone jack

HOW TO ORDER PARTS

Please include the following informations when you order parts. (Particularly the VERSION LETTER.)

1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be

found at the end of the SERIAL NUMBER.

2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.

IMPORTANT

Inferior silicon grease can damage IC's and transistors. When replacing an IC's or transistors, use only specified silicon grease (YG6260M). Remove all old silicon before applying new silicon.

GENERAL SPECIFICATIONS

G-1 TV CRT CRT Size / Visual Size 27 inch / 676mmV

G-2 Tuning Broadcasting System US System M

G-3 Power Power Source AC 120V AC 60Hz

G-4 Regulation Safety UL/CSA[From '02 JUL O/R]

G-5 Temperature Operation +5oC ~ +40oC

G-6 Operating Humidity Less then 80% RH

System CRT Type Normal

Color System NTSC Speaker 2Speaker

Sound Output MAX

NTSC3.58+4.43 /PAL60Hz No

System Tuner and System 1Tuner

Receive CH Destination Ohers

Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz

Preset CH Stereo/Dual TV Sound Yes Tuner Sound Muting Yes

Power Consumption at AC

Protector Power Fuse Yes

Deflection 102 degree Magnetic Field BV/BH +0.45G/0.18G

Position Front Size 2.0 x 3.5 Inch Impedance 8 ohm

10%(Typical)

Tuning System F-Synth Input Impedance VHF/UHF 75 ohm

CH Coverage A - I, J - W, W+1 - W+84

FP-FS 4.50MHz

DC -

Stand by (at AC) 3 W at AC 120 V 60 Hz Per Year -- kWh/Year

Radiation FCC/IC [From '02 JUL O/R] X-Radiation DHHS/HWC

Storage -20oC ~ +60oC

2.5 + 2.5 W

2.0 + 2.0 W

125 W at AC 120 V 60 Hz

2 - 69, 4A, A-5 - A-1,

GENERAL SPECIFICATIONS

G-7 On Screen Menu Yes

G-8 OSD Language English French Spanish

G-9 Clock and Sleep Timer Max Time 120 Min

Display Menu Type Icon

Timer Step

On/Off Timer Program(On Tim / Off Tim) No Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec

Picture Yes

Contrast Yes Brightness Yes Color Yes Tint Yes Sharpness Yes

Audio Yes

Bass Yes Treble Yes Balance Yes BBE On/Off No Stable Sound On/Off Yes

Set Up Yes

PIP SOURCE No TV/CABLE(CATV) Yes CH Program Yes Add/Erase Yes

Option Yes

Language Yes V-chip Yes CH Label Yes Favorite CH Yes Lock Yes Color Stream DVD/DTV Yes

Control Level Yes

Volume Yes Brightness Yes Contrast Yes Color Yes Tint (NTSC Only) Yes Sharpness Yes Tuning No Bass Yes Treble Yes Balance Yes

Back Light No Stereo,Audio Output,SAP Yes Video Yes Color Stream Yes Channel(TV/Cable) Yes CH Label Yes Game Timer Yes Sleep Timer Yes Sound Mute Yes P-in-P No V-chip Rating Yes

OSD Language Setting English

10 Min

GENERAL SPECIFICATIONS

G-10 Remote Unit RC-DU

Control Glow in Dark Remocon Yes

Format Toshiba Custom Code Power Source Voltage(D.C) 3V

UM size x pcs UM-4 x 2 pcs

Total Keys Keys Power Yes

1 Yes

2 Yes

3 Yes

4 Yes

5 Yes

6 Yes

7 Yes

8 Yes

9 Yes

0 Yes

100 Yes

CH Up Yes

CH Down Yes

Volume Up Yes

Volume Down Yes

TV/Caption/Text Yes

CH1/CH2 Yes

TV/Video(TV/AV) Yes

CH RTN/CH ENT(Quick View) Yes

Sleep Yes

RE Call(Call) Yes

Reset Yes

Menu/Enter Yes

Mute Yes

Exit Yes

MTS(Audio Select) Yes

Fav.Up Yes

Fav.Down Yes

Set + No

Set - No

P-in-P Keys PIP No

Swap No

Locate No

Still No

2 Tuner PIP CH Up No P-in-P Only PIP CH Down No Multi Brand Keys CH Up(VCR) Yes

CH Down(VCR) Yes

Pause/Still Yes

TV/VCR(VCR) Yes

Code Yes

FF Yes

Rew Yes

Rec Yes

Play Yes

Stop Yes

TV Yes

VCR Yes

Cable Yes

TV:40-BF h

42 Keys

GENERAL SPECIFICATIONS

G-11 Features Auto Degauss Yes

G-12 Accessories Owner's Manual Language English /French

Auto Shut Off Yes Canal+ No CATV Yes Anti-theft No Rental No Memory(Last CH) Yes Memory(Last Volume) Yes V-Chip Yes

Type

BBE No Auto Search No CH Allocation No SAP Yes Just Clock Function No CH Label Yes VM Circuit No Full OSD No Premiere No Comb Filter Yes

Auto CH Memory Yes Hotel Lock No Closed Caption Yes Stable Sound Yes FBT Leak Test Protect Yes CH Lock Yes Video Lock Yes Game Timer Yes Energy Star No Favorite CH Yes 1 Tuner P-in-P No 2 Tuner P-in-P No

W/ Warranty Yes

Remote Control Unit Yes Rod Antenna No

Poles

Terminal

Loop Antenna

Terminal

U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safety Instruction Yes Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery Yes

UM size x pcs UM4 size x 2

OEM Brand

AC Cord AV Cord (2Pin-1Pin) Registration Card (NDL Card) Yes ESP Card Yes PTB Sheet 300 ohm to 75 ohm Antenna Adapter

USA,Toshiba Type

3 Lines

No No No No No No No

No No No

No No

GENERAL SPECIFICATIONS

dges / 6 Surfaces

G-13 Interface Switch Front Power Yes

Rear AC/DC No

Indicator Power Yes

Terminals Front Video Input

Rear Video Input(Rear1)

G-14 Set Size Approx. W x D x H (mm) G-15 Weight Net (Approx.) 35kg

G-16 Carton Master Carton

Gift Box Yes

Drop Test

Container Stuffing 162

G-17 Cabinet Material Cabinet Front PS 94V0 DECABROM

System Select No

Main Power SW No

Sub Power No

Channel Up Yes

Channel Down Yes

Volume Up Yes

Volume Down Yes

TV/CATV Selector No

Degauss No

Main Power SW No

Stand-by No

On Timer No

Audio Input

Other Terminal No

Video Input(Rear2)

Audio Input(Rear1)

Audio Input(Rear2)

Video Output

Audio Output

S- Input Yes

Euro Scart No

Color Stream

Diversity No

Ext Speaker No

DC Jack 12V(Center +) No

VHF/UHF Antenna Input

AC Outlet No

Gross (Approx.) 38Kg

Content ----

Material --

Dimensions W x D x H(mm) -- x -- x --

Description of Origin

Material Double/Brown

Dimensions W x D x H(mm) 718 x 580 x 655

Design As per Buyer's

Description of Origin Yes

Height (cm) 31

Cabinet Rear PS 94V0 DECABROM

RCA RCA x 2

RCA RCA RCA x 2 RCA x 2 RCA RCA x 2

RCA x 3

F Type 600 x 500.5 x 560

( 77.1 lbs) ( 83.7 lbs) No Sets /--

Natural Dropping At 1 Corner / 3

Sets/40' container

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF ANODE CAP

Read the following NOTED items before starting work. *

After turning the power off there might still be a potential voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage.

Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged.

REMOVAL

1. Follow the steps as follows to discharge the Anode Cap.

(Refer to Fig. 1-1.)

Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged.

GND on the CRT

3. After one side is removed, pull in the opposite direction to remove the other.

NOTE

Take care not to damage the Rubber Cap.

INSTALLATION

1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 1-3.)

Location of Anode Cap

Fig. 1-3

NOTE

Confirm that there is no dirt, dust, etc. at the spot where the cap was located.

2.3.Arrange the wire of the Anode Cap and make sure the wire is not twisted. Turn over the Rubber Cap. (Refer to Fig. 1-4.)

Screwdriver

Alligator Clip

GND on the CRT

Flip up the sides of the Rubber Cap in the direction of the

2. arrow and remove one side of the support.

(Refer to Fig. 1-2.)

Rubber Cap

CRT

Support

CRT

Fig. 1-1

Fig. 1-2

Fig. 1-4

4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 1-5.

Support

CRT

5.6.Confirm that the Support is securely connected. Put on the Rubber Cap without moving any parts.

Fig. 1-5

DISASSEMBLY INSTRUCTIONS

REMOVAL AND INSTALLATION OF FLAT PACKAGE IC

REMOVAL

Put the Masking Tape (cotton tape) around the Flat

1. Package IC to protect other parts from any damage.

(Refer to Fig. 2-1.) NOTE

Masking is carried out on all the parts located within 10 mm distance from IC leads.

When IC starts moving back and forth easily after

3. desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 2-3.)

NOTE

Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.

Blower type IC desoldering machine

Masking Tape (Cotton Tape)

Heat the IC leads using a blower type IC desoldering

machine. (Refer to Fig. 2-2.)

NOTE

Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely.

Blower type IC desoldering machine

Fig. 2-1

Tweezers

Peel off the Masking Tape.4. Absorb the solder left on the pattern using the Braided

5. Shield Wire. (Refer to Fig. 2-4.)

NOTE

Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.

Fig. 2-3

Braided Shield Wire

Soldering Iron

Fig. 2-2

IC pattern

Fig. 2-4

DISASSEMBLY INSTRUCTIONS

INSTALLATION

Take care of the polarity of new IC and then install the new

1. IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.

(Refer to Fig. 2-5.)

Soldering Iron

Solder temporarily

Supply the solder from the upper position of IC leads

2. sliding to the lower position of the IC leads. (Refer to Fig. 2-6.)

Solder temporarily

Fig. 2-5

When bridge-soldering between terminals and/or the

4. soldering amount are not enough, resolder using a Thin-tip Soldering Iron. (Refer to Fig. 2-8.)

Thin-tip Soldering Iron

Fig. 2-8

Finally, confirm the soldering status on four sides of the IC

5. using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering.

NOTE

When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, be always sure to replace the IC in this case.

Soldering IronSolder

Supply soldering from upper position to lower position

Fig. 2-6

Absorb the solder left on the lead using the Braided Shield

3. Wire. (Refer to Fig. 2-7.)

NOTE

Do not absorb the solder to excess.

Soldering Iron

Braided Shield Wire

Fig. 2-7

SERVICE MODE LIST

This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter the Service Mode, press both set key and remote control key for more than 1 second.

Set Key

VOL. (-) MIN

VOL. (-) MIN 8

VOL. (-) MIN

Remocon Key Operations

Releasing of V-CHIP PASSWORD and LOCK PASSWORD. Initialization of the factory.

NOTE:

POWER ON total hours is displayed on the screen. Refer to the "CONFIRMATION OF HOURS USED".

Can be checked of the INITIAL DATA of MEMORY IC. Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".

Writing of EEPROM initial data. NOTE: Do not use this for the normal servicing.

Display of the Adjustment MENU on the screen. Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).

Do not use this for the normal servicing. If you set a factory initialization, the memories are reset such as the channel setting, and the POWER ON total hours.

CONFIRMATION OF HOURS USED

POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.

NOTE: If you set a factory initialization, the total hours is reset to "0".

Set the VOLUME to minimum.

Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second.

After the confirmation of using hours, turn off the power.

ADDRESS DATA

INIT 00 08 CRT ON 0010

FIG. 1

Initial setting content of MEMORY IC. POWER ON total hours.

= (16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)

WHEN REPLACING EEPROM (MEMORY) IC

If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to TABLE 1.

INI

+0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +A +B +C +D +E +F

00 44 04 0F 0F 0F 5F

A9 C3 37 00 31 B3 27 16 (*1) 00 0F 00 28 80 27 40 83 43 0010 00 10 0E 0F 07 42 42 61 64 24 67 69 2A 6B 6C 6D20 63 6E 6F 70 71 52 72

53 54 74 55 75 75 56 56 7630 73 76 57 57 77 77 58 58 78 59 59 79 79 5A 5A 7A40 78 7A 5B 5B 7B 7B 5C 5C 7C 5D 5D 7D 7D 5E 5E 7E50 7C 7E 5F 5F 5F 7F 7F

Table 1

Enter DATA SET mode by setting VOLUME to minimum.

Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second. ADDRESS and DATA should appear as FIG 1.

ADDRESS is now selected and should "blink". Using the VOL. UP/DOWN button on the remote, step through the ADDRESS until required ADDRESS to be changed is reached.

Press ENTER to select DATA. When DATA is selected, it will "blink".

Again, step through the DATA using VOL. UP/DOWN button until required DATA value has been selected.

Pressing ENTER will take you back to ADDRESS for further selection if necessary.

Repeat steps 3 to 6 until all data has been checked.

When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.

The unit will now have the correct DATA for the new MEMORY IC.

(*1)

For USA

Data

2B 2AFor CANADA

ELECTRICAL ADJUSTMENTS

1. ADJUSTMENT PROCEDURE

Read and perform these adjustments when repairing the circuits or replacing electrical parts or PCB assemblies.

CAUTION

•

Use an isolation transformer when performing any service on this chassis.

•

Before removing the anode cap, discharge electricity because it contains high voltage.

•

When removing a PCB or related component, after unfastening or changing a wire, be sure to put the wire back in its original position.

•

When you exchange IC and Transistor for a heat sink, apply the silicon grease on the contact section of the heat sink. Before applying new silicon grease, remove all the old silicon grease. (Old grease may cause damages to the IC and Transistor.)

Prepare the following measurement tools for electrical adjustments.

1. Oscilloscope

2. Digital Voltmeter

3. Multi-sound Generator

4. Pattern Generator

On-Screen Display Adjustment

1. In the condition of NO indication on the screen.

Press the VOL. DOWN button on the set and the Channel button (9) on the remote control for more than 1 second to appear the adjustment mode on the screen as shown in Fig. 1-1.

00 OSD 15

Fig. 1-1

3.4.Use the Channel UP/DOWN button or Channel button

(0-9) on the remote control to select the options shown in Fig. 1-2. Press the MENU button on the remote control to end the adjustments.

FUNCTION

NO.

OSD H

CUT OFF

RF. AGC

---

H. POSI

V. POSI

H. SIZE

V. SIZE

V. CENT

V. LIN

VS. CORR

G. DRV

B. DRV

R. BIAS

G. BIAS

B. BIAS

BRI. CENT

SUBCONT

UNI COL MAX

FUNCTION

NO.

UNI COL CENT

UNI COL MIN

BRI. MAX

BRI. MIN

COLOR MAX

COLOR CENT

COLOR MIN

TINT

SHARPNESS

RGB CONTRAST

PARABOLA CORR

TRAPEZIUM CORR

CORNER CORR TOP

CORNER CORR BTM

V EHT

H EHT

FM LEVEL

LEVEL

SEPARATION 1

FUNCTION

NO.

SEPARATION 2

TEST STEREO

X-RAY

V POS U

V POS L

H POS L

H POS R

H SIZE

V SIZE

H POSI

BRIGHT

COLOR

TINT

VCO

PIP INPUT SELECT

READ DATA

Fig. 1-2

2. BASIC ADJUSTMENTS

2-1: CONSTANT VOLTAGE

Set condition is AV MODE without signal.

Connect the digital voltmeter to the TP002.

Adjust the VR502 until the digital voltmeter is 135 ± 1V.

2-2: RF AGC

Receive the VHF HIGH (63dB).

Connect the digital voltmeter between the TP101 and the GND or pin 5 and pin 1 (GND) of CP101.

Activate the adjustment mode display of Fig. 1-1 and press the channel button (02) on the remote control to select “RF AGC”.

Press the VOL. UP/DOWN button on the remote control until the digital voltmeter is 2.2V.

2-3: CUT OFF

Place the set with Aging Test for more than 15 minutes.

Activate the adjustment mode display of Fig. 1-1 and press the channel button (01) on the remote control to select “CUT OFF”.

Adjust the Screen Volume until a dim raster is obtained.

2-4: WHITE BALANCE NOTE: Adjust after performing CUT OFF adjustment.

Place the set with Aging Test for more than 10 minutes.

Receive the gray scale pattern from the Pattern Generator.

Using the remote control, set the brightness and contrast to normal position.

Activate the adjustment mode display of Fig. 1-1 and press the channel button (13) on the remote control to select “R. BIAS”.

Press the CH. UP/DOWN button on the remote control to select the “R. BIAS”, “G. BIAS”, “B. BIAS”, “B. DRIVE” or “G. DRIVE”.

Adjust the VOL. UP/DOWN button on the remote control to whiten the R. BIAS, G. BIAS, B. BIAS, B. DRIVE, and G. DRIVE at each step tone sections equally.

Perform the above adjustments 5 and 6 until the white color is looked like a white.

2-5: FOCUS

Receive the monoscope pattern.

Turn the Focus Volume fully counterclockwise once.

Adjust the Focus Volume until picture is distinct.

2-6: HORIZONTAL POSITION

Receive the monoscope pattern.

Using the remote control, set the brightness and contrast to normal position.

Activate the adjustment mode display of Fig. 1-1 and press the channel button (04) on the remote control to select “H. POSI”.

Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on right and left becomes minimum.

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