Toshiba 20HLV16S Service Manual

FILE NO. 810-200668GR

SERVICE MANUAL

LCD TV/DVD COMBINATION

20HLV16S

The above model is classified as a green product (*1), as indicated by the underlined serial number.

This Service Manual describes replacement parts for the green product. When repairing this green

product, use the part(s) described in this manual and lead-free solder (*2).

For (*1) and (*2), see the next page.

DOCUMENT CREATED IN JAPAN, July, 2006 GREEN

(*1) GREEN PRODUCT PROCUREMENT

The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing the restricted substances.

Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts.

Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as replacement parts.

(*2) LEAD-FREE SOLDER

This product is manufactured using lead-free solder as a part of a movement within the consumer products industry at large to be environmentally responsible. Lead-free solder must be used in the servicing and repair of this product.

WARNING

This product is manufactured using lead free solder .

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F (30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made with lead-free solder may result in damage to the component and or PCB being soldered. Great care should be made to ensure high-quality soldering when servicing this product ⎯ especially when soldering large components, through-hole pins, and on PCBs ⎯ as the level of heat required to melt lead-free solder is high.

CAUTION

THIS

LCD COLOR TELEVISION

TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CAREFULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE, CONTACT AN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE.

USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

TO PREVENT DIRECT EXPOSURE TO LASER BEAM, DO NOT TRY TO OPEN THE ENCLOSURE. VISIBLE LASER RADIATION MAY BE PRESENT WHEN THE ENCLOSURE IS OPENED. DO NOT STARE INTO BEAM.

Location of the required Marking

The rating sheet and the safety caution are on the rear of the unit.

EMPLOYS A LASER SYSTEM.

CERTIFICATION: COMPLIES WITH FDA RADIATION PERFORMANCE STANDARDS, 21 CFR SUBCHAPTER J.

PREPARATION OF SERVICING

The laser diode used for a pickup head may be destroyed with external static electricity. Moreover, even if it is operating normally after repair, when static electricity discharge is received at the time of repair, the life of the product may be shortened. Please perform the following measure against static electricity, be careful of destruction of a laser diode at the time of repair.

• Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.

• Soldering iron with ground wire or ceramic type is used.

• A worker needs to use a ground conductive wrist strap for body.

A1-1

IMPORTANT SERVICE SAFETY INFORMATION

Safety precautions to be followed during servicing:

Parts marked with an list.

Before returning the DVD product to the customer, make the appropriate leakage current check or resistance measurements to ensure that exposed parts are properly insulated from the supply circuit.

A leakage current check is recommended for this unit. Plug the AC line cord directly into a 120V 60Hz AC outlet (do not use an isolation transformer for this check). Use a leakage current tester (Fig. 1) or a metering system which complies with Underwriters Laboratories (UL 1492P). Measure for current from all exposed metal parts of the cabinet to a known earth ground: particularly, any exposed metal part having a return path to the chassis. Any current measured must not exceed 0.5mA. Any measurement not within the limits outlined above are indicative of a potential shock hazard and corrective action must be taken before returning the unit to the customer.

are critical parts for safety. Replace only with the one described in the parts

(Reading should not be above 0.5mA)

Leakage Current Tester

PRODUCT UNDER TEST

1.5K ohm

0.15 µF

2-Blade polarized type cord set

Test all exposed metal surfaces

TEST PROBE

Fig. 1 AC Leakage Test

KNOWN EARTH GROUND

A1-2

IMPORTANT SAFEGUARDS

READ INSTRUCTIONS

All the safety and operating instructions should be read before the unit is operated.

RETAIN INSTRUCTIONS

The safety and operating instructions should be retained for future reference.

HEED WARNINGS

All warnings on the unit and in the operating instructions should be adhered to.

FOLLOW INSTRUCTIONS

All operating and use instructions should be followed.

CLEANING

Unplug this unit from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for cleaning.

ATTACHMENTS

Do not use attachments not recommended by the unit’s manufacturer as they may cause hazards.

WATER AND MOISTURE

Do not use this unit near water. For example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet basement, or near a swimming pool.

ACCESSORIES

Do not place this unit on an unstable cart, stand, tripod, bracket, or table. The unit may fall, causing serious injury, and serious damage to the unit. Use only with a cart, stand, tripod, bracket, or table recommended by the manufacturer.

8A.

An appliance and cart combination should be moved with care. Quick stops, excessive force, and uneven surfaces may cause the appliance and cart combination to overturn.

VENTILATION

Slots and openings in the cabinet and in the back or bottom are provided for ventilation, to ensure reliable operation of the unit, and to protect it from overheating. These openings must not be blocked or covered. The openings should never be blocked by placing the unit on a bed, sofa, rug, or other similar surface. This unit should never be placed near or over a radiator or heat source. This unit should not be placed in a built-in installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer’s instructions have been adhered to.

10.

POWER SOURCES

This unit should be operated only from the type of power source indicated on the rating plate. If you are not sure of the type of power supply to your home, consult your appliance dealer or local power company. For units intended to operate from battery power, or other sources, refer to the operating instructions.

11.

GROUNDING OR POLARIZATION

This unit is equipped with a polarized alternating-current line plug (a plug having one blade wider than the other). This plug will fit into the power outlet only one way. This is a safety feature. If you are unable to insert the plug fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the polarized plug. If your unit is equipped with a 3-wire grounding-type plug, a plug having a third (grounding) pin, this plug will only fit into a grounding-type power outlet. This too, is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug.

12.

POWER-CORD PROTECTION

Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they exit from the appliance.

13.

LIGHTNING

To protect your unit from a lightning storm, or when it is left unattended and unused for long periods of time, unplug it from the wall outlet and disconnect the antenna or cable system. This will prevent damage to the unit due to lightning and power line surges.

14.

POWER LINES

An outside antenna system should not be located in the vicinity of overhead power lines or other electric light or power circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system, extreme care should be taken to keep from touching such power lines or circuits, as contact with them might be fatal.

15.

OVERLOADING

Do not overload wall outlets and extension cords, as this can result in a risk of fire or electric shock.

16.

OBJECT AND LIQUID ENTRY

Do not push objects through any openings in this unit, as they may touch dangerous voltage points or short out parts that could result in fire or electric shock. Never spill or spray any type of liquid into the unit.

PORTABLE CART WARNING

(symbol provided by RETAC)

S3126A

A1-3

IMPORTANT SAFEGUARDS (CONTINUED)

OUTDOOR ANTENNA GROUNDING

17.

If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded so as to provide some protection against voltage surges and built-up static charges. Section 810 of the National Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.

SERVICING

18.

Do not attempt to service this unit yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel.

DAMAGE REQUIRING SERVICE

19.

Unplug this unit from the wall outlet and refer servicing to qualified service personnel under the following conditions:

When the power-supply cord or plug is damaged.

If liquid has been spilled, or objects have fallen into the unit.

If the unit has been exposed to rain or water.

If the unit does not operate normally by following the operating instructions. Adjust only those controls that are covered by the operating instructions, as an improper adjustment of other controls may result in damage and will often require extensive work by a qualified technician to restore the unit to its normal operation.

If the unit has been dropped or the cabinet has been damaged.

When the unit exhibits a distinct change in performance, this indicates a need for service.

REPLACEMENT PARTS

20.

When replacement parts are required, be sure the service technician uses replacement parts specified by the manufacturer or those that have the same characteristics as the original parts. Unauthorized substitutions may result in fire, electric shock or other hazards.

SAFETY CHECK

21.

Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to determine that the unit is in proper operating condition.

WALL OR CEILING MOUNTING

22.

The product should be mounted to a wall or ceiling only as recommended by the manufacturer.

HEAT

23.

The product should be situated away from heat sources such as radiators, heat registers, stoves, or other products (including amplifiers) that produce heat.

DISC TRAY

24.

Keep your fingers well clear of the disc tray as it is closing. It may cause serious personal injury.

CONNECTING

25.

When you connect the product to other equipment, turn off the power and unplug all of the equipment from the wall outlet. Failure to do so may cause an electric shock and serious personal injury. Read the owner's manual of the other equipment carefully and follow the instructions when making any connections.

SOUND VOLUME

26.

Reduce the volume to the minimum level before you turn on the product. Otherwise, sudden high volume sound may cause hearing or speaker damage.

SOUND DISTORTION

27.

Do not allow the product output distorted sound for a longtime. It may cause speaker overheating and fire.

HEADPHONES

28.

When you use the headphones, keep the volume at a moderate level. If you use the headphones continuously with high volume sound, it may cause hearing damage.

LASER BEAM

29.

Do not look into the opening of the disc tray or ventilation opening of the product to see the source of the laser beam. It may cause sight damage.

DISC

30.

Do not use a cracked, deformed, or repaired disc. These discs are easily broken and may cause serious personal injury and product malfunction.

NOTE TO CATV SYSTEM INSTALLER

31.

This reminder is provided to call the CATV system installer’s attention to Article 820-40 of the NEC that provides guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding system of the building, as close to the point of cable entry as practical.

A1-4

EXAMPLE OF ANTENNA GROUNDING AS PER THE NATIONAL ELECTRICAL CODE

ANTENNA LEAD IN WIRE

GROUND

CLAMP

ANTENNA DISCHARGE UNIT (NEC SECTION 810-20)

ELECTRIC SERVICE

EQUIPMENT

GROUNDING CONDUCTORS (NEC SECTION 810-21)

GROUND CLAMPS

NEC-NATIONAL ELECTRICAL CODE

S2898A

POWER SERVICE GROUNDING ELECTRODE SYSTEM (NEC ART 250, PART H)

A1-5

WHEN REPLACING DVD DECK

[ When removing the DVD Deck ]

Before removing Pick Up PCB and DVD PCB connector, the short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.

[ When installing the DVD Deck ]

Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector.

NOTE

Before your operation, please read "PREPARATION OF SERVICING" . Use the Lead Free solder. Manual soldering conditions Soldering temperature: 350+5 Soldering time: Within 2 seconds Soldering combination: Sn-3.0Ag-0.5Cu When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to keep the Flux smoke away from it.

Pick Up PCB

Fig. 1

Short circuit using a soldering iron.

A1-6

TABLE OF CONTENTS

CAUTION .....................................................................................................................

IMPORTANT SERVICE SAFETY INFORMATION .....................................................

IMPORTANT SAFEGUARDS .....................................................................................

WHEN REPLACING DVD DECK ................................................................................

TABLE OF CONTENTS ..............................................................................................

GENERAL SPECIFICATIONS ....................................................................................

DISASSEMBLY INSTRUCTIONS

1.REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS ................................

2.REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ..................................

ISP INSTRUCTION .....................................................................................................

RE-WRITE FOR DVD FIRMWARE .............................................................................

WHEN REPLACING EEPROM (MEMORY) IC ...........................................................

ELECTRICAL ADJUSTMENTS ..................................................................................

TROUBLESHOOTING GUIDE ....................................................................................

BLOCK DIAGRAMS

DVD ..........................................................................................................................

SCALER/LVDS/ADC/JACK/AV SWITCH/STEREO SOUND AMP REGULATOR ...

POWER ....................................................................................................................

PRINTED CIRCUIT BOARDS

MAIN ........................................................................................................................

REMOCON/INPUT/OPERATION ............................................................................

HV POWER/POWER ...............................................................................................

DVD DECODER/DVD OUTPUT ..............................................................................

SCHEMATIC DIAGRAMS

SCALER (MAIN) ......................................................................................................

HDMI (MAIN) ...........................................................................................................

INTERFACE/TUNER (MAIN) ...................................................................................

AMP (MAIN) .............................................................................................................

POWER (MAIN) .......................................................................................................

OPERATION/REMOCON ........................................................................................

POWER ....................................................................................................................

HV POWER ..............................................................................................................

DVD OUTPUT ..........................................................................................................

DVD DECODER (DVD DECODER) .........................................................................

SDRAM/FLASH ROM (DVD DECODER0 ................................................................

AV OUT/MUTE/RESERT (DVD DECODER) ...........................................................

INTERCONNECTION DIAGRAM ................................................................................

WAVEFORMS .............................................................................................................

MECHANICAL EXPLODED VIEWS ...........................................................................

MECHANICAL REPLACEMENT PARTS LIST ..........................................................

A1-1 A1-2 A1-3~A1-5 A1-6 A2-1 A3-1~A3-5

B1-1~B1-4 B2-1, B2-2 C1 C-2 C-3 D-1~D-4 E-1~E-9

F-1, F-2 F-3, F-4 F-5, F-6

G-1, G-2 G-3~G-4 G-5, G-6 G-7, G-8

H-1, H-2 H-3, H-4 H-5, H-6 H-7, H-8 H-9, H-10 H-11, H-12 H-13, H-14 H-15, H-16 H-17, H-18 H-19, H-20 H-21, H-22 H-23, H-24 H-25, H-26 I-1~I-3 J1-1~J1-2 K1-1~K1-3

A2-1

GENERAL SPECIFICATIONS

G-1 TV LCD LCD Size / Visual Size 20.04 inch / 508.9mmV

G-2 DVD System Color System NTSC

G-3 Tuning Broadcasting System US System M

G-4 Signal Video Signal Input Level 1 V p-p/75 ohm

G-5 Power Power Source AC 110V~240V, 50/60Hz

G-6 Regulation Safety UL/CSA

G-7 Temperature Operation +5

G-8 Operating Humidity Less than 80% RH

System LCD Type Color TFT LCD

Color System NTSC Speaker 2 Speaker

Sound Output Max 3W + 3W

Disc DVD, CD-DA, CD-R/RW, Video CD

Disc Diameter 120 mm Drive SL265WR Search speed Fwd 4 step

Slow speed Fwd 1/7 -1/2 times

System Tuner and System 1Tuner

Receive CH Destination US (W/CABLE)

Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz

Preset CH No Stereo/Dual TV Sound US-Stereo Tuner Sound Muting Yes

RGB Signal Output Level -Audio Signal Input Level -8.0dBm/50k ohm

Power Consumption at AC 100W at 110V~240V 50/60Hz

Protector Power Fuse Yes

Number of Pixels 1366(H) x 768(V) View Range Left/Right 80/80 degree

Position Front Size 1.8 x 3.9 inch Impedance 8 ohm

10%(Typical) ---

Rev 4 step

Rev 1/7 -1/2 times

CH Coverage 2~69, 4A, A-5~A-1, A~I, J~W, W+1~W+84

FP-FS 4.50MHz

Output Level -S/N Ratio (Weighted) -Horizontal Resolution at DVD Mode --

Output Level at DVD --

Digital Output Level 0.5 V p-p/75 ohm S/N Ratio at DVD (Weighted) -Harmonic Distortion -Frequency Response : at DVD --

DC --

Stand by (at AC) 3W at 110V~240V 50/60Hz Energy Star Yes Per Year -- kWh/Year

Safety Circuit Yes IC Protector(Micro Fuse) Yes

Radiation FCC/IC Laser DHHS

Storage -20

Up/Down 80/60 degree

DVD-R/RW (Video Format Only)

Actual 2-45 times (DVD, VIDEO CD)

Actual --

at TV --

at Video CD --

at SVCD --

at CD --

at DC --

4-40 times (CD)

C ~ +35oC

C ~ +60oC

A3-1

GENERAL SPECIFICATIONS

G-9 Clock and Clock Yes

G-10 Remote Unit RC-LT

Timer Sleep Timer Max Time 120 Min

On Timer Program Off Timer Program No Game Timer Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec

Control Glow in Dark Remocon Yes

Remocon Format TOSHIBA Format TOSHIBA Custom Code 40-BF h ,44-BB h ,45-BA h ,45-BC h Power Source Voltage(D.C) 3V

Total Keys 49 Keys Keys

Step

UM size x pcs UM-4 x 2 pcs

Power EJECT SLEEP TV/DVD 1 2 3 4 5 6 7 8 9 0 100 / JUMP DISPLAY SUBTITLE AUDIO SELECT INPUT / ZOOM MUTE CH + CH VOL + VOL PLAY MODE DVD MENU UP LEFT / FAV ENTER RIGHT / FAV + DOWN TV MENU/SETUP EXIT / CANCEL GAME PIC SIZE PAUSE PLAY STOP CH RTN /<SKIP SEARCH SEARCH + Closed Caption / SKIP> < SLOW ANGLE Marker SLOW > TOP MENU RETURN REPEAT A-B

10 Min Yes

Yes

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

A3-2

GENERAL SPECIFICATIONS

(

)

G-11 Features Auto Shut Off Yes

(TV) Auto Search Yes

Power On Memory Yes Comb Filter Yes

Game Position Yes Auto Setup(Language/CH Program) Yes Picture Setting(TV) Yes

Picture Setting(PC) Yes

Audio MTS Yes

Tuning CH Program Yes

Label CH Label Yes

Favorite CH Yes V-Chip Yes

RRT Setup Lock Hotel Lock No

OSD Language Closed Caption CC Advanced Picture Size Yes Picture Scroll No Cinema Mode Yes Aspect Yes Backlight Yes PFC(Power Factor circuit) Freeze frame No PIP/POP No Direct Input Selection Yes PC Monitor Input Yes

HDMI Input Yes

Component Input Yes

Mode(Picture Preference) Yes Brightness , Contrast , Color Yes Tint Sharpness Yes Color Temperature Yes Cable Clear Yes

BRIGHTNESS , CONTRAST Yes HOR POSITION , VER POSITION Yes PHASE , CLOCK Yes AUTO ADJUST No RED , GREEN , BLUE Yes

Tone Control (Bass/Treble/Balance) Yes Stable Sound Yes Surround No BBE No SRS WOW (SRS 3D/Focus/Tru Bass) No Variable Audio Out No

TV/Cable Yes ADD/DELETE Yes

Video Label Yes

Type

Channel Lock Yes Video Lock Yes Panel Lock Yes

VGA (640x480) Yes (60Hz) VGA (720x400) Yes (70Hz) WVGA (848x480) Yes (60Hz) SVGA (800x600) Yes (60Hz) XGA (1024x768) Yes (60Hz) WXGA (1280x768) Yes (60Hz) WXGA (1280x720) Yes (60Hz) WXGA (1360x768) Yes (60Hz) SXGA (1280x1024) No

VGA (640x480) Yes (60Hz) 720x480i (4:3) Yes (60Hz) 720x480i (16:9) Yes (60Hz) 720x480p (4:3) Yes (60Hz) 720x480p (16:9) Yes (60Hz) 720x576i (4:3) No 720x576i (16:9) No 720x576p (4:3) No 720x576p (16:9) No 1280x720p Yes (60Hz) 1920x1080i Yes (60Hz)

720x480i (4:3) Yes (60Hz) 720x480i (16:9) Yes (60Hz) 720x480p (4:3) Yes (60Hz) 720x480p (16:9) Yes (60Hz) 720x576i (4:3) No 720x576i (16:9) No 720x576p (4:3) No 720x576p (16:9) No 1280x720p Yes (60Hz) 1920x1080i Yes

3 -D

Yes

USA Type

English French Spanish Yes

A3-3

60Hz

GENERAL SPECIFICATIONS

Features Tray Lock Yes (DVD) Video CD Playback Yes

G-12 Accessories Owner's Manual Language English / French

SVCD Playback

Overlay Graphics And Text No Command List No

Entry Point Jump No MP3 Playback Yes Divx Playback Yes

DMF Support No JPEG Yes WMA Yes Digital Out (Dolby Digital) Yes

(MPEG) Yes

(PCM) Yes

(DTS) Yes Down Mix Out (Dolby Digital) Yes

(DTS) No Closed Caption Yes Screen Saver No Audio DAC 192kHz / 24bit

w/Guarantee Card Yes Remote Control Unit Yes Rod Antenna

Poles --

Terminal -Loop Antenna

Terminal -U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safeguard Dew/AHC Caution Sheet Quick Set-up Sheet Battery Yes

UM size x pcs UM-4 x 2 pcs

OEM Brand No AC Adapter AC Cord (for AC Adapter) AV Cord (2Pin-1Pin) Registration Card (NDL Card) Yes 300ohm to 75ohm Antenna Adapter Sheet Information (Return) Yes(USA,CND version) Sheet Information (HDMI) No Screw for wall hanging No

No No No No No No No No No No

No No No

A3-4

GENERAL SPECIFICATIONS

G-13 Interface Switch Top Power (Tact) Yes

Indicator Power / Stand-by Yes(GREEN / RED)

Terminals Rear Video Input 1 RCA x 1

Side Video Input 2 No

G-14 Set Size Approx. W x D x H (mm) 554 x 233 x 448

G-15 Weight Net (Approx.) 10.7kg (23.5 lbs)

G-16 Carton Master Carton No

Gift Box Material Double/ Full Color

Drop Test 2 Corner / 2 Edges / 2 Surfaces

Container Stuffing (40' container) 492

G-17 Material Cabinet Front PS 94V0 DECABROM

PCB Non-Halogen Demand No

G-18 Environment Environmental standard requirement (by buyer) Green PROCUREMENT of TOSHIBA

Pb-Free Phase 3 (Phase 3A)

Channel Up/Menu Up Yes

Channel Down/Menu Down Yes

Volume Up/Menu > Yes

Volume Down/Menu < Yes

Menu Yes

Play Yes

Eject Yes

Skip+, Search+ Yes

Skip-, Search- Yes

Still/Pause No

Stop Yes

Main Power SW No

Input Select Yes

Power No

Stand-by No

On Timer No

Audio Input 1

S - Input 1

Video Input 2 RCA x 1

Audio Input 2

S- Input 2 No

Video Output No

Audio Output No

Component Input

Analog Audio RCA x 2(L/MONO, R)

HDMI Input

Analog Audio PC Monitor Audio Input Alternative

PC Monitor Input

Analog Audio RCA x 2(L/MONO, R)

Digital Audio Output Optical (DVD Only)

DC Jack No

VHF/UHF Antenna Input

Other Terminal

AC Outlet No

Audio Input 2 No

PC Monitor Input(w/ Analog Audio L/R) No

Other Terminal No

w/o Handle, Stand Approx. W x D x H (mm)

Net w/o Handle, Stand (Approx.) 9.4kg (20.8 lbs)

Gross (Approx.) 13.5kg (29.8 lbs)

Content --- Sets

Material --- / ---

Dimensions W x D x H(mm) ---

Description of Origin ---

W/Color Photo Label No

W/Handle No

Dimensions W x D x H(mm) 654 x 338 x 565

Description of Origin No(Assembled In Thailand)

Height (cm) 65

Rear PS 94V0 DECABROM

Eyelet Demand Yes

Measures for Whisker Yes

RCA x 2(L/MONO, R) Yes

RCA x 2(L/MONO, R)

RCA x 3

HDMI x 1

Dsub15pin x 1

F Type Headphone

554 x 105 x 402

Sets

A3-5

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS

1-1: HANDLE/BACK COVER (Refer to Fig. 1-1)

Remove the 4 screws .

Remove the Handle in the direction of arrow (A).

Unlock the 2 supports .

Remove the Back Cover in the direction of arrow (B).

Handle

(A)

Back Cover

(B)

Fig. 1-1

1-3: BACK CABINET (Refer to Fig. 1-3)

Remove the 2 screws .

Remove the DVD Shield in the direction of arrow (A).

Remove the 4 screws .

4. Disconnect the following connector: (AH301813)

5. Remove the TD-20DVD(mtk) Ass’y in the direction of arrow (B).

6.7.Remove the 9 screws .

Remove the Back panel in the direction of arrow (C).

Back Panel

(C)

(B)

(A)

DVD Shield

TD-20DVD(mtk) Ass’y

Fig. 1-3

1-2: HINGE ASS'Y (Refer to Fig. 1-2)

Stand

(C)

(A)

(B)

Hinge Ass'y

Angle Stand

Remove the 5 screws .

Remove the Stand in the direction of arrow (A).

Remove the 13 screws .

Remove the Angle Stand in the direction of arrow (B).

Remove the 4 screws .

Remove the Hinge Ass'y in the direction of arrow (C).

Fig. 1-2

1-4: HANDLE BRACKET AND MAIN PCB SHIELD (Refer to Fig. 1-4)

1.2.Remove the 9 screws .

Remove the Handle Bracket and Main PCB Shield in the direction of arrow.

Fig. 1-4

B1-1

DISASSEMBLY INSTRUCTIONS

1-5: MAIN PCB (Refer to Fig. 1-5)

Remove the 2 screws .

Remove the Back Plate B in the direction of arrow (A).

Disconnect the following connectors:

(AH301810, AH301814, AH301815, AH301816, AH301818, AH301819).

Remove the 5 screws .

5. Remove the Main PCB in the direction of arrow (B).

Back Plate B

Main PCB

(A)

(B)

1-6: POWER PCB / INPUT PCB (Refer to Fig. 1-6)

1.2.Remove the 4 screws .

Disconnect the following connector: (AH301817)

Remove the Power PCB in the direction of arrow (A).

Remove the 3 screws .

Remove the Back Plate A in the direction of arrow (B).

Remove the 4 screws .

Remove the Input PCB in the direction of arrow (C).

Power PCB

(A)

Input PCB

(B)

(C)

Back Plate A

Fig. 1-5

1-7: REMOCON PCB / OPERATION PCB (Refer to Fig. 1-7)

Remove the 2 screws .

Remove the Remocon PCB in the direction of arrow (A).

Remove the 3 screws .

4. Remove the Operation PCB Fixity in the direction of arrow (B).

5.6.Remove the Operation PCB in the direction of arrow (C). Remove the Function Button in the direction of arrow (D).

(A)

Operation PCB

Button Frame A

Function Button

(D)

Operation PCB Fixity

(C)

Button Frame B

(D)

Function Button

Remocon PCB

(B)

Fig. 1-7

1-8: LCD COVER / LCD PANEL / HV POWER (Refer to Fig. 1-8)

Remove the 10 screws .

Remove the 4 screws .

Remove the LCD Cover in the direction of arrow (A).

Disconnect the connector between LCD panel and

HV power PCB.

Remove the LCD Panel in the direction of arrow (B).

Remove the 4 screws .

Remove the HV Power PCB in the direction of arrow (C).

(B)

(C)

(A)

Fig. 1-6

Fig. 1-8

B1-2

DISASSEMBLY INSTRUCTIONS

1-9: DECODER PCB (Refer to Fig. 1-9)

(C)

(A)

DVD Bracket

(B)

Decoder PCB cover

Decoder PCB

(A)

DVD Bracket

Fig. 1-9

Remove the 4 screws .

Remove the DVD Bracket in the direction of arrow (A).

Remove the 4 screws .

Remove the Decoder PCB Cover in the direction of arrow (B).

Disconnect the following connectors: (AH301898, AH301899, AH301900, AH301901).

Remove the 4 screws .

Remove the Decoder PCB in the direction of arrow (C).

1-10: OUTPUT PCB / DVD MECHA (Refer to Fig. 1-10)

1.2.Remove the 4 screws . Remove the DVD Front panel in the direction of arrow (A).

Remove the 2 screws .

Remove the DVD Mecha in the direction of arrow (B).

Remove the 2 screws .

Remove the DVD Back Panel in the direction of arrow (C).

Remove the 2 screws .

Remove the Output PCB in the direction of arrow (D).

Remove the 4 screws .

10.

Remove the DVD Top Panel in the direction of arrow (E).

DVD Back Panel

Bottom Panel

Pick Up PCB

(C)

(B)

(D)

DVD Top Panel

(E)

Output PCB

(A)

DVD Front panel

Short circuit using a soldering iron.

Fig. 1-10

B1-3

DISASSEMBLY INSTRUCTIONS

2. REMOVAL AND INSTALLATION OF FLAT

PACKAGE IC

REMOVAL

1. Put the Masking Tape (cotton tape) around the Flat

Package IC to protect other parts from any damage.

(Refer to Fig. 2-1.) NOTE

Masking is carried out on all the parts located within 10 mm distance from IC leads.

Masking Tape (Cotton Tape)

2. Heat the IC leads using a blower type IC desoldering

machine. (Refer to Fig. 2-2.)

NOTE

Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely.

Fig. 2-1

Blower type IC desoldering machine

3. When IC starts moving back and forth easily after desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 2-3.)

NOTE

Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.

Blower type IC desoldering machine

Tweezers

4.5.Peel off the Masking Tape. Absorb the solder left on the pattern using the Braided Shield Wire. (Refer to Fig. 2-4.)

NOTE

Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.

Fig. 2-3

Braided Shield Wire

Soldering Iron

Fig. 2-2

IC pattern

Fig. 2-4

B2-1

DISASSEMBLY INSTRUCTIONS

INSTALLATION

1. Take care of the polarity of new IC and then install the new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.

(Refer to Fig. 2-5.)

Soldering Iron

Solder temporarily

Fig. 2-5

2. Supply the solder from the upper position of IC leads sliding to the lower position of the IC leads.

(Refer to Fig. 2-6.)

4. When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 2-8.)

Thin-tip Soldering Iron

Fig. 2-8

5. Finally, confirm the soldering status on four sides of the IC using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering.

NOTE

When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, be always sure to replace the IC in this case.

Solder

Supply soldering from upper position to lower position

Soldering Iron

Fig. 2-6

3. Absorb the solder left on the lead using the Braided

Shield Wire. (Refer to Fig. 2-7.)

NOTE

Do not absorb the solder to excess.

Soldering Iron

Braided Shield Wire

Fig. 2-7

B2-2

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