Toro MX 5050 User Manual

FormNo.3398-974RevA
TimeCutter
®
MX5050Riding
Mower
ModelNo.74770—SerialNo.316000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
WARNING
G014523
1
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orotherreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002
CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineonany forest-covered,brush-covered,orgrass-coveredlandunless theengineisequippedwithasparkarrester,asdenedin Section4442,maintainedineffectiveworkingorderorthe engineisconstructed,equipped,andmaintainedforthe preventionofre.
Theenclosed
Engine Owner's Man ual
issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbytheengine manufacturerinaccordancewithSAEJ1940.Ascongured tomeetsafety,emission,andoperatingrequirements,the actualenginehorsepoweronthisclassoflawnmowerwill besignicantlylower.
Introduction
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol.
Thismachineisaride-on,rotary-bladelawnmowerintended tobeusedbyhomeownersinresidentialapplications.Itis primarilydesignedforcuttinggrassonwell-maintainedlawns. Itisnotdesignedforcuttingbrush,mowinggrassandother growthalongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro
©2015—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................12
Controls...............................................................12
Operation....................................................................14
AddingFuel...........................................................14
CheckingtheEngine-OilLevel.................................15
BreakinginaNewMachine......................................15
ThinkSafetyFirst...................................................15
UnderstandingtheSafety-InterlockSystem................16
TestingtheSafety-InterlockSystem...........................16
StartingtheEngine.................................................17
OperatingtheBlades...............................................17
StoppingtheEngine...............................................17
DrivingtheMachine...............................................18
StoppingtheMachine.............................................20
AdjustingtheHeight-of-Cut....................................20
AdjustingtheAnti-ScalpRollers...............................20
PositioningtheSeat................................................20
AdjustingtheMotion-ControlLevers........................21
PushingtheMachinebyHand..................................21
UsingtheGrassDeector.......................................22
TransportingtheMachine........................................22
LoadingtheMachine..............................................22
OperatingTips......................................................24
Maintenance.................................................................25
RecommendedMaintenanceSchedule(s)......................25
PremaintenanceProcedures........................................26
RaisingtheSeat......................................................26
Lubrication...............................................................26
GreasingtheBearings.............................................26
EngineMaintenance..................................................27
ServicingtheAirCleaner.........................................27
ServicingtheEngineOil..........................................27
ServicingtheSparkPlug..........................................29
CleaningtheBlowerHousing...................................30
FuelSystemMaintenance...........................................31
ReplacingtheIn-LineFuelFilter...............................31
ElectricalSystemMaintenance....................................32
ChargingtheBattery...............................................32
ServicingtheFuses.................................................33
DriveSystemMaintenance.........................................34
CheckingtheTirePressure......................................34
ReleasingtheElectricBrake.....................................34
HydraulicSystemMaintenance....................................35
CheckingtheHydraulicFluidLevel...........................35
ChangingtheHydraulicSystemFluidand
Filters................................................................35
MowerMaintenance...................................................37
ServicingtheCuttingBlades.....................................37
LevelingtheMowerDeck........................................39
RemovingtheMower..............................................41
InstallingtheMower...............................................42
ReplacingtheGrassDeector..................................42
MowerBeltMaintenance............................................43
InspectingtheBelts................................................43
ReplacingtheMowerBelt........................................43
Cleaning...................................................................44
WashingtheUndersideoftheMower........................44
Storage........................................................................45
CleaningandStorage..............................................45
Troubleshooting...........................................................46
Schematics...................................................................48
3
Safety
Toreducethepotentialforinjury,complywiththesesafety instructionsandalwayspayattentiontothesafety-alert symbol,whichmeansCaution,Warning,orDanger—personal safetyinstruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
ThefollowinginstructionsareadaptedfromANSIstandard B71.1-2012.AllthelanguagewithinthisANSIstandard appliestothismachine;however,duetotheapplicationof thestandardacrossmanydifferenttypesofproductssome statementscanseemgeneralormisleading.Intheseinstances, Torohasrenedthestatementtoconveythemeaningofthe standardwhilebettermatchingtheproductthisOperator's Manualpertains.Safetyinformationinadditiontothe instructionsfoundintheANSIstandardbelowcanbefound inToroRidingMowerSafetyattheendofthissection.
GeneralOperation
Read,understand,andfollowallinstructionsinthe
Operator'sManualandonthemachinebeforestarting.
Donotplaceyourhandsorfeetnearrotatingpartsor
underthemachine.Keepclearofthedischargeopening atalltimes.
Allowonlyresponsibleadultswhoarefamiliarwiththe
instructionstooperatethemachine.
Cleartheareaofobjectssuchasrocks,toys,wire,etc.,
whichcouldbepickedupandthrownbytheblade.
Besuretheareaisclearofotherpeoplebeforemowing.
Stopthemachineifanyoneentersthearea.
Nevercarrypassengers.
Donotmowinreverseunlessabsolutelynecessary.
Alwayslookdownandbehindbeforeandwhilebacking up.
Beawareofthemowerdischargedirectionanddonot
pointitatanyone.Avoiddischargingmaterialagainsta wallorobstruction.Materialmayricochetbacktoward your.Stoptheblade(s)whencrossinggravelsurfaces.
Donotoperatethemachinewithoutdeector,discharge
coverorentiregrasscollectionsysteminplaceand working.
Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
Neverleavearunningmachineunattended.Alwaysturn
offblades,setparkingbrake,shutofftheengine,and removethekeybeforedismountingthemachine.
Turnoffthebladeswhennotmowing.Shutoffthe
engine,waitforallpartstocometoacompletestop,and
removethekeybeforecleaningthemachine,removing thegrasscatcheroruncloggingthedischargechute.
Operatethemachineonlyindaylightorgoodarticial
light.
Donotoperatethemachinewhiletired,ill,orunderthe
inuenceofalcoholordrugs.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Useextracarewhenloadingorunloadingthemachine
intoatrailerortruck.
Wearappropriateclothingincludingeyeprotectionand
substantial,slip-resistantshoes.Tiebacklonghair.Do notwearjewelry.
Alwaysfollowtherecommendationsforanyapplication
ofcounterweights.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland tip-overaccidents,whichcanresultinsevereinjuryordeath. Operationonallslopesrequiresextracaution.Ifyoucannot backuptheslopeorifyoufeeluneasyonit,donotmowit.
Donotmowslopesgreaterthan15degrees.
Watchforditches,holes,rocks,dips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe machine.
Choosealowgroundspeedsothatyouwillnothaveto
stopwhileoperatingonaslope.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand lossofcontrol.
Alwayskeepthedrivewheelsengagedwhengoingdown
slopes.
Reducespeedanduseextremecautiononslopes.
Donotmakesuddenturnsorrapidspeedchanges.
Removeormarkobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.Tallgrasscanhideobstacles.
Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackward.
Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive wheelstoslipandcauselossofbrakingandsteering.
Alwaysavoidsuddenstartingorstoppingonaslope.If
thetireslosetraction,stopthemachine,disengagethe bladesandproceedslowlydowntheslope.
Useextremecarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachineandcause lossofcontrol.
4
Donottrytostabilizethemachinebyputtingyourfoot
ontheground.
Donotmowneardrop-offs,ditches,steepbanks,or
water.Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,deathordrowning.
Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanks,orwater.
Children
Tragicaccidentscanoccuriftheoperatorisnotalerttothe presenceofchildren.Childrenareoftenattractedtothe machineandthemowingactivity.Neverassumethatchildren willremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunderthe
watchfulcareofanotherresponsibleadult,notthe operator.
Bealertandturnthemachineoffifchildrenenterthe
area.
Beforeandwhilebackingorchangingdirection,look
behind,down,andside-to-sideforsmallchildren.
Nevercarrychildrenonthemachine,evenwiththe
bladesoff.Childrenmayfalloffandbeseriouslyinjured orinterferewiththesafeoperationofthemachine.
Childrenwhohavebeengivenridesinthepastmay
suddenlyappearinthemowingareaforanotherrideand berunoverorbackedoverbythemower.
Neverallowchildrentooperatethemachine.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,useextracare whenhandlinggasolineandotherfuels.Theyareammable andthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedcontainer.
Neverremovethefuelcaporaddfuelwhentheengineis
running.Allowtheenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror furnace.
Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainersonthe ground,awayfromyourvehiclebeforelling.
Removefuel-poweredequipmentfromthetruckortrailer
andrefuelitontheground.Ifthisisnotpossible,then refuelsuchequipmentwithaportablecontainerrather thanfromagasoline-dispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilthefuelingis complete.Donotuseanozzlelock-opendevice.
Ifyouspillfuelonclothing,changeyourclothing
immediately.
Neveroverllthefueltank.Replacethefuelcapand
tightenitsecurely.
Useextracarewhenapproachingblindcorners,shrubs,
trees,theendofafence,orotherobjectsthatmay obscurevision.
TowingSafety
Donotattachtowedequipmentexceptatthehitchpoint.
Followtheattachmentmanufacturer'srecommendation
forweightlimitsfortowedequipmentandtowingon slopes.Towedweightmustnotexceedtheweightofthe machine,operator,andballast.Usecounterweightsor wheelweightsasdescribedintheattachment,orinthe towingmachineOperator’sManual.
Neverallowchildrenorothersinorontowedequipment.
Onslopes,theweightofthetowedequipmentmaycause
lossoftraction,increasedriskofrollover,andlossof control.Reducethetowedweightandslowdown.
Thestoppingdistanceincreaseswiththeweightofthe
towedload.Travelslowlyandallowextradistancetostop.
Makewideturnstokeeptheattachmentclearofthe
machine.
GeneralService
Neveroperateamachineinsideaclosedarea.Engine
exhaustcontainscarbonmonoxide,whichisanodorless, deadlypoisonthatcankillyou.
Keepnutsandboltstight,especiallythebladeattachment
bolts.Keepequipmentingoodcondition.
Neverinterferewiththeintendedfunctionofasafety
deviceortoreducetheprotectionprovidedbyasafety device.Checktheirproperoperationregularly.
Keepthemachinefreeofgrass,leaves,orotherdebris
buildup.Cleanupoilorfuelspillsandfuel-soakeddebris. Allowthemachinetocoolbeforestoringit.
Stopandinspecttheequipmentifyoustrikeanobject.
Repair,ifnecessary,beforestartingthemachine.
Nevermakeanyadjustmentsorrepairswiththeengine
running.
Grasscatchercomponentsaresubjecttowear,damage,
anddeterioration,whichcouldexposemovingpartsor allowobjectstobethrown.Frequentlycheckcomponents andreplacethemwiththemanufacturers'recommended parts,whennecessary.
Mowerbladesaresharpandcancut.Wraptheblade(s)or
wearthickly-paddedglovesanduseextracautionwhen servicingthem.
5
Checkforproperbrakeoperationfrequently .Adjustand
servicethemasrequired.
Maintainorreplacesafetyandinstructiondecalsas
necessary.
UseonlygenuineTororeplacementpartstoensurethat
theoriginalstandardsaremaintained.

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat maynotbeincludedintheANSIstandards.
Stoptheengine,movethemotion-controlleversto
NEUTRALandoutwardtothePARKposition,disengage theblade-controlswitch,removekeybeforeand disconnectsparkplugwire(s)performinganyservice, repairs,maintenanceoradjustments.
Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerandany movingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowthemtocoolbefore attemptingtomaintain,adjust,orservicethem.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
UseonlyToroapprovedattachments.Youmayvoid
thewarrantyifyouusethemachinewithunapproved attachments.
Ifloadingthemachineontoatrailerortruck,useasingle,
full-widthramponly.Therampangleshouldnotexceed 15degrees.
6
SlopeIndicator
G011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
93-7009
1.Warning—donotoperatethemowerwiththedeectorup orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
112-9840
1.ReadtheOperator's Manual.
2.Heightofcut
99-3943
1.Engine
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
3.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.
119-8814
106-8717
1.Readtheinstructionsbeforeservicingorperforming maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
8
132-0872
1.Heightofcut
1.Thrownobject hazard—keepbystanders awayfromthemachine.
2.Thrownobjecthazard, raisedbafe—donot operatethemachinewith anopendeck;usea baggerorabafe.
3.Severinghazardofhand orfoot—keepawayfrom movingparts.
4.Entanglement hazard—keepaway frommovingparts;keep allguardsandshieldsin place.
119-8870
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
1.Bypassleverpositionfor pushingthemachine
1.Maximumdrawbarpull36 kg(80lb)
121-2989
2.Bypassleverpositionfor operatingthemachine
131-4036
2.ReadtheOperator's Manual.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
9
131-3947
1.Trim—slow
2.Tow—medium
3.Mow—fast
131-4162
1.Fast
2.Continuous-variablesetting4.Powertakeoff
3.Slow
10
132-0869
1.Warning—readthe Operator'sManual.
2.Warning—beforeservicing, engagetheparkingbrake, removethekeyandthe sparkplugconnection.
3.Cuttinghazardofhand, mowerblade;pinching hazardofhand,belt—keep handsandfeetawayfrom movingparts;keepall guardsandshieldsinplace.
4.Thrownobject hazard—keepbystanders awayfromthemachine; removedebrisfromthe areabeforemowing;keep thedeectorshielddown.
5.Ramptipping hazard—whenloading ontoatrailer,donotuse dualramps;onlyusea singlerampwideenough forthemachineandthat hasaninclinelessthan 15degrees;backupthe ramp(inreverse)anddrive forwardofftheramp.
6.Bodilyharmhazard—no riders;lookbehindyou whenmowinginreverse.
7.Tippinghazardon slopes—donotuseon slopesnearopenwater;do notuseonslopesgreater than15degrees.
11
ProductOverview
Figure4
1.Deector
2.Reardrivewheel
3.Height-of-cutlever7.Foot-assistlever(certain
4.Controlpanel
5.Motion-controllevers9.Engine13.Anti-scalproller
6.Seat
modelsonly)
8.Fuel-tankcap12.Frontcasterwheel
Controls
BecomefamiliarwithallthecontrolsinFigure4andFigure5 beforeyoustarttheengineandoperatethemachine.
10.Engineguard
11.Mowerdeck15.Hydraulicreservoir
14.SmartSpeed™lever
IgnitionSwitch
Theignitionswitchhas3positions:OFF,RUN,andSTART. ThekeyturnstoSTARTandmovesbacktoRUNupon release.TurningthekeytotheOFFpositionstopstheengine; however,alwaysremovethekeywhenleavingthemachine topreventsomeonefromaccidentallystartingtheengine (Figure5).
Throttle
Thethrottlecontrolstheenginespeedandhasacontinuous variablesettingfromSlowtoFast(Figure5).
Blade-ControlSwitch(PowerTakeoff)
Figure5
ControlPanel
1.Throttle3.Blade-controlswitch (powertakeoff)
2.Ignitionswitch
Theblade-controlswitch,representedbyapower-takeoff (PTO)symbol,engagesanddisengagespowertothemower blades(Figure5).
12
Motion-ControlLeversandPark
G014521
1
Position
Themotion-controlleversarespeed-sensitivecontrolsof independentwheelmotors.Movingaleverforwardor backwardturnsthewheelonthesamesideforwardorin reverse;thewheelspeedisproportionaltotheamountyou movethelever.Movethemotion-controlleversoutward fromthecentertothePARKpositionwhenexitingthe machine(Figure14).Alwayspositionthemotion-control leversintothePARKpositionwhenyoustopthemachine orleaveitunattended.
SmartSpeed™ControlSystemLever
TheSmartSpeed™Control-Systemlever,locatedbelowthe operatingposition,givesyouachoicetodrivethemachineat 3speedranges—trim,tow ,andmow(Figure17).
Fuel-PresenceWindow
Youcanusethefuelwindow ,locatedontheleftsideofthe machine,toverifythepresenceofgasolineinthetank(Figure
6).
HourMeter
Thehourmeterrecordsthenumberofhourswhenyou areintheseatandtheignitionswitchisintheONposition (Figure7).
Figure7
1.Hourmeterlocationbehindtheseat
Figure6
1.Fuel-presencewindow
Height-of-CutLever
Usetheheight-of-cutlevertolowerandraisethedeckfrom theseatedposition.Movingtheleverup(towardyou)raises thedeckfromthegroundandmovingtheleverdown(away fromyou)lowersthedecktowardtheground.Adjustthe height-of-cutonlywhilethemachineisnotmoving(Figure
18).
13
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

AddingFuel

Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleased,causingasparkthatcan ignitethegasolinevapors.Areorexplosionfrom gasolinecanburnyouandothersandcandamage property.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbed,becauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable containerratherthanfromagasoline-dispenser nozzle.
Ifyoumustuseagasoline-dispensernozzle, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditionerbottleopening.
Avoidcontactwithskin;washoffspillswith soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank bedrained.
Cleanstheenginewhileitruns.
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting.
Important:Donotusefueladditivescontaining methanolorethanol.
Addthecorrectamountofgasolinestabilizer/conditioner tothegasoline.
Note:Afuelstabilizer/conditionerismosteffective whenmixedwithfreshgasoline.T ominimizethechance
14
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
g027243
A
B
E
D
C
atalltimes.
FillingtheFuelTank
Note:Ensurethattheengineisshutoffandthe
motion-controlleversareinthePARKEDposition.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety section.Knowingthisinformationcouldhelpyouor bystandersavoidinjury.
DANGER
Note:Youcanusethefuelwindowtoverifythepresenceof
gasolinebeforellingthetank(Figure8).
Important:Donotoverllthefueltank.Fillthefuel tanktothebottomofthellerneck.Theemptyspace inthetankallowsthefueltoexpand.Overllingmay resultinfuelleakage,damagetotheengine,ordamage totheemissionssystem.
Operatingthemachineonwetgrassorsteepslopes cancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,death,or drowning.
Donotoperatethemachineneardrop-offs.
Figure8

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page27).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks anddrivesystemshavehigherfrictionwhennew,placing additionalloadontheengine.Allow40to50hoursof break-intimefornewmachinestodevelopfullpowerand bestperformance.
1.Safezone—usethe machinehere
2.Useawalk-behindmower and/orhandtrimmernear drop-offsandwater.
15
Figure9
3.Water
CAUTION
G009027
1
2
TestingtheSafety-Interlock
Thismachineproducessoundlevelsinexcessof 85dBAattheoperator’searandcancausehearing lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Useprotectiveequipmentforyoureyes,ears,hands,feet, andhead.
Figure10
1.Wearsafetyglasses.
2.Wearhearingprotection.

Understandingthe Safety-InterlockSystem

WARNING
Ifthesafety-interlockswitchesaredisconnectedor damaged,themachinecouldoperateunexpectedly, causingpersonalinjury.
System
Testthesafety-interlocksystembeforeyouusethemachine eachtime.Ifthesafetysystemdoesnotoperateasdescribed below,haveanAuthorizedServiceDealerrepairthesafety systemimmediately.
1.Whilesittingontheseat,withthecontrolleversinthe PARKposition,andmovetheblade-controlswitchto theONposition.Trystartingtheengine;theengine shouldnotcrank.
2.Whilesittingontheseat,movetheblade-controlswitch totheOFFposition.Moveeithermotioncontrol levertothecenter,unlockedposition.Trystartingthe engine;theengineshouldnotcrank.Repeatwiththe othermotion-controllever.
3.Whilesittingontheseat,movethebladecontrolswitch totheOFFposition,andlockthemotion-controllevers inthePARKposition.Starttheengine.Whilethe engineisrunning,engagetheblade-controlswitch,and riseslightlyfromtheseat;theengineshouldstop.
4.Whilesittingontheseat,movetheblade-controlswitch totheOFFposition,andlockthemotion-controllevers inthePARKposition.Starttheengine.Whilethe engineisrunning,movethemotion-controlleversto thecenter,unlockedposition,engagetheblade-control switch,andriseslightlyfromtheseat;theengine shouldstop.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.
Thesafety-interlocksystemisdesignedtopreventtheengine fromstartingunless:
Thebladesaredisengaged.
Themotion-controlleversareinthePARKposition.
Thesafety-interlocksystemalsoisdesignedtostoptheengine wheneverthecontrolleversareoutofthePARKpositionand yourisefromtheseat.
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