Toro MX 5025 User Manual

PartsCatalog
FormNo.3409-421RevA
TimeCutter
®
MX5025
RidingMower
ModelNo.74776—SerialNo.400000000andUp
*3409-421*A
OrderingReplacementParts
Toorderreplacementparts,pleasesupplythepartnumber, thequantity,andthedescriptionofeachpartdesired.
UnderstandingReferenceNumbers
Eachidentiedpartinanillustrationhasareference number.Thereferencenumberforapartalsoappearsin thepartslist,alongwithotherinformationaboutthepart.
Thiscatalogusestwospecialreferencenumberformats, onetoindicatepartsinaserviceassemblyandanotherto indicatethequantityofagivenpartinanillustration.
ServiceAssemblyReferenceNumbers
Partsinserviceassemblieshavereferencenumbersinthe forma:b.Thearepresentsthereferencenumberofthe entireserviceassemblyandthebrepresentsasequential numberuniquetoeachpartwithintheserviceassembly .
Forexample,awheelassemblymightbeidentiedby referencenumber6,thetireby6:1,thevalveby6:2,and thewheelby6:3.Whenyouordertheassemblyidentied byreferencenumber6,youreceiveallpartsidentiedby referencenumbers6:1,6:2,and6:3.However,youmay alsoorderanypartindividually .Referencenumbersofthis typeappearinillustrationandinpartslists.
ReferenceNumbersIndicatingQuantity
Inanillustration,ifareferencenumberindicatesmorethan onepart,thereferencenumberhastheformnXy .Then representsthequantityofthepart,theXisthemultiplication symbol,andtheyrepresentsthereferencenumber.
Forexample,inanillustration,thereferencenumber2X37 meansthattwoofthepartsidentiedbyreferencenumber 37areindicated.
2
Contents
FrameAssembly............................................................................................4
DeckLiftAssembly..........................................................................................6
Caster,WheelandTireAssembly.............................................................................8
TractionDriveAssembly....................................................................................10
LHTransaxleAssemblyNo.131-3640........................................................................12
RHTransaxleAssemblyNo.131-3641.......................................................................14
BrakeAssembly...........................................................................................16
TireAssembly.............................................................................................18
SeatAssembly............................................................................................20
SeatAssemblyNo.131-4147...............................................................................22
MotionControlAssembly...................................................................................24
EngineandMuferAssembly................................................................................26
BodyStylingandFuelTankAssembly........................................................................28
BatteryandElectricalAssembly..............................................................................30
50InchDeckAssembly.....................................................................................32
50InchDeckandDecalAssemblyNo.131-3614...............................................................34
ModelSpecicDecalAssembly..............................................................................36
FrameDecalAssembly.....................................................................................38
ClutchAssembly...........................................................................................40
AttachmentsandAccessories...............................................................................42
©2016—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
3
PrintedintheUSA.
AllRightsReserved
FrameAssembly
3409-421A4A0
FrameAssembly(continued)
Ref.
13:299-46931Decal 13:3132-08691Decal-Danger
PartNumber
1130-0699-011 2117-7337-031 3131-1039-031 4119-3431-032 5
131-0914-031Bracket-Battery
6125-1726-011 10116-43482 11109-36784Bearing-Ball 13132-08921
16130-0701-031
Qty.Description
FrameASM Brace-Seat,Rear(Wide) Support-Pod,Wide Support-Tank,Rear
AxleASM Cap-Grease
FootrestASM
Guard-Engine,Wide
Ref.
PartNumber
18131-0901-011 19131-0902-011 20130-6946-011 21117-1232-031Bracket-Hitch 25121-29892Decal-Bypass 2732144-7018 283234-294 293234-426 303234-478 34104-830012Nut-Flange,NI 35104-83016Nut-Flange,NI
Qty.Description
Mount-Hydro,Front(Right) Mount-Hydro,Front(Left) Crossmember-Rear,Wide
Screw-HWHTF Screw-HHF Screw-HHF Screw-HHF
53409-421A
DeckLiftAssembly
3409-421A6C0
DeckLiftAssembly(continued)
Ref.
PartNumber
1132-6878-031
2119-88752
332144-704
4119-3427-031
5
1-6332681
7
3234-292
8104-83002Nut-Flange,NI 12119-33471 13108-78402
Qty.Description
Lift-Deck,Wide Bracket-Lift Screw-HWHTF Lever-Lift Grip-Lever Screw-HHF
Arm-Lift,Rear(Wide) Link-Lift
Ref.
PartNumber
14108-78452Block-Pivot 15120-54992 163296-292Nut-Lock,NI 233256-263Washer-Flat 24119-88101Pin-Pivot 25133-43191Rod-Mount,Deck 263296-191Nut-Hex 273272-112 281-8060051
Qty.Description
Screw-HSBH
Pin-Cotter Pin-Cotter
73409-421A
Caster,WheelandTireAssembly
3409-421A8D0
Caster,WheelandTireAssembly(continued)
Ref.
PartNumber
1119-3349-012
2119-3473213InchWheelAndTire
2:1119-34711Tire-13Inch 2:3114-16402Bushing-Flange 2:4232-271 2:5302-51
Qty.Description
Fork-Caster
ASM
Stem-Valve Fitting-Grease
Ref.
2:99232-461Tube
PartNumber
3119-34752 4325-372 5
3296-452Nut-Lock,NI 6117-73942Washer-Thrust 7
3256-682Washer-Flat 83234-472
Qty.Description
Spanner Screw-HH
Screw-HHF
Notillustrated
93409-421A
TractionDriveAssembly
3409-421A10E0
TractionDriveAssembly(continued)
Ref.
PartNumber
1119-33531 2119-88221Pulley-Idler 3119-33271 4119-33261Arm-Idler 5
106-21761Pulley-Idler 65-44601Washer-Pivot 7
3230-81 83256-31Washer-Flat 9322-71
10104-830014Nut-Flange,NI 11130-69761V-Belt 12104-64151 13117-7264-032Mount-Hydro 15131-36401LHHydroTransmission
16131-36411RHHydroTransmission
Qty.Description
Spacer
Spacer-Arm,Idler
Screw-CARR
Screw-HH
Spring-Return,Pedal
ASM
ASM
Ref.
PartNumber
17119-3342-031 18324-104 19324-82 203256-256Washer-Flat 213296-486Nut-Lock,NI 243256-236Washer-Flat 25322-114 26322-134 273234-294 29131-09001Rod-Bypass,LH 30130-70491Rod-Bypass,RH 31119-89522Washer 323290-3072 37242-508Nut-Lug
Qty.Description
Plate-Cross,Hydro Screw-HH Screw-HH
Screw-HH Screw-HH Screw-HHF
Pin-Cotter
113409-421A
LHTransaxleAssemblyNo.131-3640
3409-421A120
LHTransaxleAssemblyNo.131-3640(continued)
Ref.
PartNumber
1106-86951 2106-86961 3110-85611 4103-26661 5
104-21891 6117-535916 7
106-86772Ring-Retaining,EXT 8106-86781Rod-Bypass 9106-86791Ring-Retaining,Int
10104-53041 11104-21161 12112-98531Puck-Friction 1394-19361 1494-19371Washer-Thrust 15104-53061 16104-53111Bearing-Ball 17104-53071Ring-Retaining 18104-53081 19104-53101 20104-53092Ring-Retaining 2194-69222Bearing-Thrust 22104-53391Washer-Flat 23104-53401Ring-Retaining 24132-09121 25106-86831 26104-53601Washer
Qty.Description
MainHousingASM SideASM PumpBlockASM CylinderBlockKit Plug-Thread,Straight Screw-HHF
Swashplate-Trunnion Stud
Spring-Block
Shaft-Input
Spacer Seal-Lip
Gear-12T Shaft-Motor
Ref.
PartNumber
2794-19332Washer 28132-09111 29104-53181 30104-53291 31112-98541 32112-98551 33112-98561Washer 34112-98571 35120-71041 36112-98591Bushing-Axle 37112-98601 38106-86861 39106-86971ExpansionPlateKit 40121-57461FanPulleyKit 41106-86881BrakeArmKit 42112-98611 44120-55491BypassKit 45114-16341FilterKit 46120-71091Tube-Axle 47106-86941 48115-50571 49109-59391HubKit 50112-98661BreatherKit 51114-16351 52117-53621 53114-84671Hub-Puller,4Bolt
Qty.Description
Gear-49T Gear-Jackshaft,10T Pin-Jackshaft Ring-Spiral,Retaining Gear-52T,Bull
Bearing-Sleeve Shaft-Axle
Seal-Lip SealKit
CenterSectionFilterKit
Disc-Brake,Cog Cover-Nut,Axle
BreatherASM ArmControlKit
133409-421A
RHTransaxleAssemblyNo.131-3641
3409-421A140
RHTransaxleAssemblyNo.131-3641(continued)
Ref.
PartNumber
1106-86741 2106-86751 3110-85611 4103-26661 5
104-21891 6117-535916 7
106-86772Ring-Retaining,EXT 8106-86781Rod-Bypass 9106-86791Ring-Retaining,Int
10104-53041 11104-21161 12112-98531Puck-Friction 1394-19361 1494-19371Washer-Thrust 15104-53061 16104-53111Bearing-Ball 17104-53071Ring-Retaining 18104-53081 19104-53101 20104-53092Ring-Retaining 2194-69222Bearing-Thrust 22104-53391Washer-Flat 23104-53401Ring-Retaining 24132-09121 25106-86831 26104-53601Washer
Qty.Description
MainHousingASM SideASM PumpBlockASM CylinderBlockKit Plug-Thread,Straight Screw-HHF
Swashplate-Trunnion Stud
Spring-Block
Shaft-Input
Spacer Seal-Lip
Gear-12T Shaft-Motor
Ref.
PartNumber
2794-19332Washer 28132-09111 29104-53181 30104-53291 31112-98541 32112-98551 33112-98561Washer 34112-98571 35120-71041 36112-98591Bushing-Axle 37112-98601 38106-86861 39106-86871ExpansionPlateKit 40121-57461FanPulleyKit 41106-86881BrakeArmKit 42112-98621 44107-24891BypassArmKit 45114-16341FilterKit 46120-71091Tube-Axle 47106-86941 48115-50571 49109-59391HubKit 50112-98661BreatherKit 51114-16351 52117-53621 53114-84671Hub-Puller,4Bolt
Qty.Description
Gear-49T Gear-Jackshaft,10T Pin-Jackshaft Ring-Spiral,Retaining Gear-52T,Bull
Bearing-Sleeve Shaft-Axle
Seal-Lip SealKit
CenterSectionFilterKit
Disc-Brake,Cog Cover-Nut,Axle
BreatherASM ArmControlKit
153409-421A
BrakeAssembly
3409-421A16F0
BrakeAssembly(continued)
Ref.
PartNumber
1130-0790-031Bracket-Mount,Brake 2136-74801 3132-69491 432144-42 5
32144-364 694-44962
Qty.Description
BrakeBoxASM Cover-Connector Screw-HWH Screw-PPH Screw-PPH
Ref.
PartNumber
7
121-29761 8121-29771 93296-422Nut-Lock,NI
10119-89526Washer 11117-11694 133290-3072
Qty.Description
Rod-Brake,Wide(RH) Rod-Brake,Wide(LH)
Spring-Compression Pin-Cotter
173409-421A
TireAssembly
3409-421A18G0
TireAssembly(continued)
Ref.
PartNumber
1131-36732
1:2131-36801Tire-2Ply
Qty.Description
2PlyTireAndWheelASM
Ref.
PartNumber
1:3232-271 1:493-38931Tube-Inner
Qty.Description
Stem-Valve
Notillustrated
193409-421A
SeatAssembly
3409-421A20H0
SeatAssembly(continued)
Ref.
PartNumber
192-70543 23234-293 3104-8300 4136-5571-031 5
115-49661 61-4130882 7
3290-2502 8131-41471
Qty.Description
7
Spring-Compression Screw-HHF Nut-Flange,NI PAN-Seat,Deluxe Rod-Stop Bushing-Lever,Lift Pin-Cotter SeatASM
Ref.
PartNumber
12132-93532 141070691 15131-10381 1699-68101 17131-4008-031 1832144-702 193274-552 2019-14702
Qty.Description
Latch-Seat Clip Bracket-Stop,Seat Screw-HHF Bracket-Latch,Seat Screw-HWHTF Screw-HSBH Screw-Shoulder
213409-421A
SeatAssemblyNo.131-4147
3409-421A22H0A1
SeatAssemblyNo.131-4147(continued)
Ref.
PartNumber
2131-41491 3131-41511 4131-41531 5
131-41541
Qty.Description
Cushion-Seat,Back Cushion-Seat,Bottom TrackASM BushingASM
Ref.
PartNumber
6131-41551ArmrestKit 7
131-41561 882-21901 9110-41632
Qty.Description
Shell Switch-Bail Cushion-Rest,Arm
233409-421A
MotionControlAssembly
3409-421A24I0
MotionControlAssembly(continued)
Ref.
PartNumber
1136-4155-031 2119-34702
2:2256-1562Bushing-Flange
3120-22732Washer-Nylon 4115-5098-052 5
121-07301
5:1121-07261
6121-07311
6:1121-07261
7
131-10621 8115-50992Bolt-Pivot 9104-83014Nut-Flange,NI
10117-12402Washer 11119-89252Washer-Belleville 12117-11982Bolt-Pivot 133234-476 14104-830010Nut-Flange,NI 15119-89522Washer 16120-79502 17131-41322Damper
Qty.Description
ControlBoxASM ActuatorArmASM
Lever-Control Handle-Control,LH Grip Handle-Control,RH Grip SpeedControlASM
Screw-HHF
Screw-Shoulder
Ref.
PartNumber
18110-68102 193296-424Nut-Lock,NI 203256-244Washer-Flat 21323-64 22117-53852Retainer 2332144-704 2432144-14 25117-53882Rod-Hydro 26119-88422Mount-Rod,Hydro 273256-232Washer-Flat 281-6038072 29119-33032Pin-Rod,Hydro 3093-60792 31321-32 323296-562Nut-Lock,NI 33119-89351Knob-RH 34119-89361Knob-LH 3594-44961 36119-88762
Qty.Description
Stud-Damper
Screw-HH
Screw-HWHTF Screw-Taptite
Spring-Return,Neutral
Spacer-Nylon Screw-HH
Screw-PPH Spring-Return
253409-421A
EngineandMuferAssembly
3409-421A26J0
EngineandMuferAssembly(continued)
Ref.
PartNumber
11Engine-Kawasaki,
1:11-6533132 1:2114-35494Nut 1:3114-35504Washer-Lock
2130-06731
Qty.Description
Ref.
PartNumber
3131-1071-031 Fr691V-S07-R Gasket-Exhaust
●■
446-85602
5
323-504Bolt-HH
Qty.Description
Shield-Heat Screw-HHFTF
63256-243Washer-Flat
7
106-70221
Tube-Drain,Oil
Mufer
Notservicedseparately
Obtainpartsfromwww.kawpowerepc.com
273409-421A
BodyStylingandFuelTankAssembly
3409-421A28K0
BodyStylingandFuelTankAssembly(continued)
Ref.
PartNumber
1119-33381Pod-RH 2119-33371Pod-LH 31070693 4119-3377-031 5
121-07731
7
119-3395-031 832144-702 9119-33241
9:1121-07931 9:246-65602Bushing 9:4117-74001Fitting-Plastic
103258-1663 11120-79506 126098302
Qty.Description
Clip Plate-Control Decal-Panel,Control Support-Tank,Front Screw-HWHTF FuelT ankASM Connector-Elbow,90DEG
Screw-PRH Screw-Shoulder Spring
Ref.
PartNumber
13121-07691 14112-97531 153253-211Washer-Lock 163220-31Nut-HJ 17120-54611 19119-88141 20119-88151 25109-03011Hose-Fuel 2651-32121Hose-Fuel 272412-983 286142493 29117-53991 30110-18761Hose-Fuel
Qty.Description
Cable-Throttle Cable-Choke
Cap-Fuel,Ratcheting Decal-ControlLever,LH Decal-ControlLever,RH
Clamp-Hose Tie-Cable Adaptor-Orice
293409-421A
BatteryandElectricalAssembly
3409-421A30L0
BatteryandElectricalAssembly(continued)
Ref.
1:1:11091031Fuse-Blade,30Amp 1:1:21091021Fuse-Blade,25Amp
PartNumber
1136-74821Harness-Wire
2105-16921Battery-Dry 3117-11971 4117-22211 5
63-83601Key-Ignition 6103-52211 7
110-67652 932144-42
103256-222Washer-Flat
Qty.Description
Solenoid Switch-Ignition
Switch-PTO Switch Screw-HWH
Ref.
PartNumber
11321-31 123229-11 1332128-332Nut-HF 1432103-221Nut-Wing 15104-24661Holddown-Battery 163220-22Nut-Jam 17119-88971 18119-88981 19119-88991 2633104-0161
Qty.Description
Screw-HH Bolt-CARR
Cable-Battery,Red Cable-Battery,Red Cable-Battery,Black Screw-HHF
313409-421A
50InchDeckAssembly
3409-421A32M0
50InchDeckAssembly(continued)
Ref.
24:293-70091Decal-Danger
30:2120-79352 30:338-78202Bearing-Ball
PartNumber
1131-36141 6131-41381Bracket-Hanger,RH 7
131-39351Bracket-Hanger,LH 83231-22 9120-70241
103230-22 11110-06181 12131-09551Rod-Level,Deck 13104-8301 14104-83008Nut-Flange,NI 153256-231Washer-Flat 161-8060031 17108-78902 1932144-44 2095-27472Fitting-Washout 2146-62902 2395-32701 24131-39621
25120-7951-031 271-6032993 28109-88541 30121-07513
Qty.Description
5
7
DeckAndDecalASM
Bolt-CARR Screw-Shoulder,HHF Screw-CARR Pin-Clevis
Nut-Flange,NI
Pin-Cotter Cover-Belt Screw-HWH
O-Ring Connector-Hose CoverASMW/Decal
Bafe-Cutoff Roller-Scalp,Anti Pin-Chute SpindleASM Spacer
Ref.
PartNumber
3132144-4112 32117-72683 33115-5059-033 343290-4653Washer-Belleville 3526-06713 36125-55753Pulley 373219-63Nut-Hex 38110-99811Washer-Plain 39120-22292Washer 40114-04632 41115-49861 42114-85401Arm-Idler 43106-21753Pulley-Idler,Flat 443256-242Washer-Flat 45323-94 46119-88201V-Belt 471-6034141 48112-39731 49121-07391 50121-29831 52112-39773 56121-07921Decal-Deck 57
32144-16
68322-22
Qty.Description
Screw-Taptite Shaft-Spindle Blade-HiLift
Screw-HH
Washer-Friction,Composite Spacer
Screw-HH
Spring-Extension Hook-Return,Spring Deector-Discharge Spring-Torsion Bolt-Shoulder
Screw-Taptite Screw-HH
333409-421A
50InchDeckandDecalAssemblyNo.131-3614
3409-421A34M0A2
50InchDeckandDecalAssemblyNo.131-3614(continued)
Ref.
PartNumber
393-70091Decal-Danger 4132-08722Decal-Danger,Deck 5
99-39431Decal-Routing,Belt
Qty.Description
Ref.
PartNumber
7
112-98401 8322-22 9104-83002Nut-Flange,NI
Qty.Description
Decal-Scalp,Anti Screw-HH
353409-421A
ModelSpecicDecalAssembly
3409-421A36N0
ModelSpecicDecalAssembly(continued)
Ref.
PartNumber
1136-55791Decal-Timecutter
Qty.Description
373409-421A
FrameDecalAssembly
3409-421A38P0
FrameDecalAssembly(continued)
Ref.
PartNumber
1106-87171 2119-88701
Qty.Description
Decal-Service Decal-HOC
Ref.
PartNumber
3131-39471 4121-56841
Qty.Description
Decal-Control,Speed Decal-Location,Service Dealer
393409-421A
ClutchAssembly
3409-421A40Q0
ClutchAssembly(continued)
Ref.
PartNumber
1119-88851 2130-68541Pulley-Engine 3127-34101 43234-421
Qty.Description
Stop-Clutch
Clutch-PTO Screw-HHF
Ref.
PartNumber
5
104-83011Nut-Flange,NI 6120-22171 7
3212-191 81128431Washer
Qty.Description
Isolator-Clutch Screw-HH
413409-421A
AttachmentsandAccessories
For74776TimeCutterMX5025RidingMower
ProductName
AttachmentMountKit......................................................................................................................131-3966
WeightKit........................................................................................................................................131-7658
50inBagger..........................................................................................................................................79395
BaggingEnhancementKit...............................................................................................................121-5692
50inRecyclerKit...................................................................................................................................79024
StripingKit.......................................................................................................................................121-5706
BladeKit.............................................................................................................................................79016P
FloorMatKit....................................................................................................................................132-6921
CargoCarrier........................................................................................................................................79040
SeatASM........................................................................................................................................136-5598
SunshadeKit.........................................................................................................................................79011
HourmeterKit...................................................................................................................................116-5461
AssistHandleandStepKit...................................................................................................................79339
StorageCover.................................................................................................................................490-7516
FuelStabilizer(4oz)..........................................................................................................................117-0089
FuelStabilizer(16oz)........................................................................................................................117-0090
SeatCoverw/ArmRest....................................................................................................................117-0097
AllSeasonSyntheticOil....................................................................................................................117-0066
JackMountKit.................................................................................................................................126-5251
10w304-cycleEngineOil(32ozBottle)................................................................................................38280
Toro4-cycleSae30Oil(32ozBottle)....................................................................................................38903
JackKit............................................................................................................................................127-6666
Model/Part
42
Notes:
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