Toro Multi Pro WM 41240 Operator's Manual

FormNo.3395-784RevD

MultiPro

ModelNo.41240—SerialNo.315000001andUp

®

WMTurfSprayer

Registeratwww.T oro.com.
OriginalInstructions(EN)

Note:

TheinstallationoftheMultiProWMrequirestheinstallation
ofoneormoreinterdependentkits.ContactyourAuthorized
ToroDealerformoreinformation.

*3395-784*D

TheMultiProWMisadedicatedturfspray
modicationforWorkmanvehiclesandisintended
tobeusedbyprofessional,hiredoperatorsin
commercialapplications.Itisprimarilydesigned
forsprayingonwell-maintainedlawnsinparks,golf
courses,sportselds,andoncommercialgrounds.

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Readthismanualcarefullytolearnhowtooperate
andmaintainyourproductproperly.Theinformation
inthismanualcanhelpyouandothersavoidinjury
andproductdamage.AlthoughT orodesignsand
producessafeproducts,youareresponsiblefor
operatingtheproductproperlyandsafely.Youmay
contactT orodirectlyatwww.T oro.comforproduct
safetyandoperationaltrainingmaterials,accessory
information,helpndingadealer,ortoregisteryour
product.

Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.

g022350

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol.

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

©2019—TheToro®Company
8111L yndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

Training..............................................................4

BeforeOperating................................................4

ChemicalSafety.................................................5

WhileOperating..................................................6

Maintenance.......................................................8

SafetyandInstructionalDecals..........................9

Setup......................................................................13

1RemovingtheExistingBed............................15

2PreparingtoInstalltheTankSkid...................15

3InstallingtheConsoleMounting

Bracket..........................................................17

4InstallingtheHold-downBracketsforthe

TankSkid......................................................17

5InstallingtheTankSkid..................................18

6ConnectingtheSpeedSensor

Harness........................................................20

7CouplingtheSprayerPump...........................21

8InstallingtheControlConsoleandElectrical

Harness........................................................21

9InstallingtheSprayerFuseBlock...................22

10ConnectingtheSprayerHarnesstothe

Battery..........................................................24

11LoweringtheTankSkid................................25

12InstallingtheCenterBoomSection...............26

13InstallingtheLeftandRightBoom

Section..........................................................27

14InstallingtheBoomHoses............................29

15InstallingtheNozzles...................................31

16InstallingtheFresh-WaterTank....................31

17InstallingtheAnti-siphonFill

Receptacle....................................................32

18CheckingtheBoomHingeSprings...............33

19StoringtheJackStands(Optional)...............34

20LearningMoreaboutY ourProduct...............34

ProductOverview...................................................36

Controls...........................................................36

Specications..................................................39

Operation................................................................39

ThinkSafetyFirst..............................................39

UsingtheInfoCenter.........................................39

PreparingtoUsetheSprayer............................48

OperatingtheSprayer......................................48

FillingtheFreshWaterTank..............................49

FillingtheSprayT ank........................................49

OperatingtheBooms........................................50

Spraying...........................................................51

TurfCarePrecautionswhileOperatingin

StationaryModes..........................................51

SprayingTips....................................................51

UncloggingaNozzle.........................................52

SelectingaNozzle............................................52

CleaningtheSprayer........................................52

CalibratingtheSprayer.....................................53

Maintenance...........................................................58

RecommendedMaintenanceSchedule(s)...........58

DailyMaintenanceChecklist.............................59

NotationforAreasofConcern...........................59

Pre-MaintenanceProcedures..............................60

AccessingtheMachine.....................................60

Lubrication..........................................................61

GreasingtheSprayerSystem...........................61

GreasingtheBoomHinges...............................62

SpraySystemMaintenance.................................62

InspectingtheHoses........................................62

ChangingthePressureFilter............................63

InspectingtheSprayerPump............................63

AdjustingtheBoomstoLevel............................63

InspectingtheNylonPivotBushings.................65

Cleaning..............................................................65

CleaningtheFlowmeter....................................65

CleaningtheSprayerValves.............................66

Storage...................................................................75

RemovingtheSprayerandT ankSkid...............76

Troubleshooting......................................................78

Schematics.............................................................79

3

Safety

Improperuseormaintenancebytheoperatoror
ownercanresultininjury.T oreducethepotential
forinjury ,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—“personalsafety
instruction.”Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

Important:Readandunderstandtheinformation

inthesafetysectionoftheoperator’smanual
foryourWorkmanvehiclebeforeoperatingthe
machine.

SafeOperatingPractices

Important:Themachineisdesignedprimarily

asanoff-roadvehicleandisnotintendedfor
extensiveuseonpublicroads.

Whenusingthemachineonpublicroads,follow
alltrafcregulationsanduseanyadditional
accessoriesthatmayberequiredbylaw,suchas
lights,turnsignals,slowmovingvehicle(SMV)
sign,andothersasrequired.

TheWorkmanwasdesignedandtestedtooffer
safeservicewhenoperatedandmaintained
properly.Althoughhazardcontrolandaccident
preventionpartiallyaredependentuponthe
designandcongurationofthemachine,these
factorsarealsodependentupontheawareness,
concern,andpropertrainingofthepersonnel
involvedintheoperation,maintenanceand
storageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjury
ordeath.

Thisisaspecializedutilityvehicledesignedfor
off–roaduseonly.Itsrideandhandlingwillhave
adifferentfeelthanwhatdriversexperiencewith
passengercarsortrucks.Sotaketimetobecome
familiarwithyourWorkman.

NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeetheInstallation
Instructionsprovidedwithattachmentforadditional
safetyinstructions.

Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrained

andfamiliarwiththeOperator’sManual,the
Operator’sManualoftheWorkmanvehicle,

TrainingMaterial,EngineManual,andalllabels
ontheWorkmanvehicle.

•Besuretoestablishyourownspecialprocedures

andworkrulesforunusualoperatingconditions
(e.g.slopestoosteepforvehicleoperation).Use
thethirdhighlockoutswitchifhighspeedcould
resultinasafetyorvehicleabusesituation.

Training

•ReadtheOperator'sManualandothertraining

materialbeforeoperatingthemachine.

Note:Iftheoperator(s)ormechanic(s)cannot

readthemanuallanguage,itistheowner's
responsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverallowuntrainedpeopletooperateorservice

theequipment.

Note:Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeople,ordamagetoproperty.

BeforeOperating

•Operatethemachineonlyafterreadingand

understandingthecontentsofthismanual.

•Neverallowchildrentooperatethesprayer.

•Neverallowotheradultstooperatethesprayer

withoutrstreadingandunderstandingthe
Operator'sManual.Onlytrainedandauthorized
personsshouldoperatethissprayer.Makesure
thatalloperatorsarephysicallyandmentally
capableofoperatingthesprayer.

•Thissprayerisdesignedtocarryonlyyou,the

operatorandonepassengerintheseatprovided
bythemanufacturer.Nevercarryanyadditional
passengersonthesprayer.

•Neveroperatethesprayerwhenunderthe

inuenceofdrugsoralcohol.Evenprescription
drugsandcoldmedicinescancausedrowsiness.

•Donotdrivethesprayerwhenyouaretired.Be

suretotakeoccasionalbreaks.Itisveryimportant
thatyoustayalertatalltimes.

•Becomefamiliarwiththecontrolsandknowhow

tostoptheenginequickly.

•Keepallshields,safetydevices,anddecals

inplace.Ifashield,safetydevice,ordecalis
malfunctioning,illegible,ordamaged,repairor
replaceitbeforeoperatingthemachine.

4

•Wearappropriateclothing;includingahardhat,

safetyglasses,longpants,safetyshoes,rubber
boots,gloves,andhearingprotection.Donot
wearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonal
injury.Donotoperatethemachinewhilewearing
sandals,tennisshoes,orsneakers.Donotwear
loosettingclothingorjewelrywhichcouldget
caughtinmovingpartsandcausepersonalinjury.

Note:Wearingsafetyglasses,safetyshoes,long

pants,andahelmetisadvisableandrequiredby
somelocalsafetyregulations.

•Keepeveryone,especiallychildrenandpets,away

fromtheareasofoperation.

•Beextremelycarefulwhenoperatingaround

people.Alwaysbeawareofwherebystanders
mightbeandkeepthemawayfromtheworkarea.

•Avoiddrivingwhenitisdark,especiallyin

unfamiliarareas.Ifyoumustdrivewhenitisdark,
besuretodrivecautiously,usetheheadlights,and
evenconsideraddingadditionallights.

•Beforeoperatingthevehicle,alwayscheckall

partsofthevehicleandanyattachments.If
somethingiswrong,stopusingthevehicle.
Makesurethattheproblemiscorrectedbeforethe
vehicleorattachmentisoperatedagain.

•Makesuretheoperatorandpassengerareais

cleanandfreefromchemicalresidueanddebris
buildup.

•Ensurethatalluidlineconnectorsaretightand

allhosesareingoodconditionbeforeapplying
pressuretothesystem.

Note:Donotusethesprayerifitisleakingor

damaged.

•Sincefuelishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer.

–Donotremovethecapfromthefueltankwhen

theengineishotorrunning.Allowtheengine
tocoolbeforefuelingthemachine.

–Donotsmokewhilehandlingfuel.

–Fillthefueltankofthemachineoutdoors.

–Fillthefueltankofthemachinetoabout25mm

(1inch)belowthetopofthetank(thebottom
ofthellerneck).Donotoverllthefueltank.

ChemicalSafety

WARNING

Chemicalsubstancesusedinthe
spreader-sprayersystemmaybehazardous
andtoxictoyou,bystanders,animals,plants,
soilsorotherproperty .

•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Ensure
thataslittleskinaspossibleisexposed
whileusingchemicals.Useappropriate
PersonalProtectiveEquipment(PPE)
toguardagainstpersonalcontactwith
chemicals;personalprotectiveequipment
includes:

–safetyglasses,goggles,and/orface

shield

–respiratororltermask

–chemicalresistantgloves

–rubberbootsorothersubstantial

footwear

–hearingprotection

–cleanchangeofclothes,soap,and

disposabletowels,tobekepton-hand,
intheeventofachemicalspill.

•Keepinmindthattheremaybemorethan
onechemicalused,andinformationon
eachchemicalshouldbeassessed.

•Refusetooperateorworkonthesprayerif
thisinformationisnotavailable!

•Beforeworkingonasprayersystem,
makesurethatthesystemhasbeen
triplerinsedandneutralizedaccording
totherecommendationsofthechemical
manufacturer(s)andallofthevalveshave
beencycled3times.

•Verifythereisanadequatesupplyofclean
waterandsoapnearby ,andimmediately
washoffanychemicalsthatcontactyou.

–Wipeupanyspilledfuel.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsfor

thesafeapplicationofthechemical.Donotexceed
recommendedsystemapplicationpressure.

5

•Donotll,calibrate,orcleantheunitwhenpeople,

especiallychildren,orpetsareinthearea.

•Handlechemicalsinawellventilatedarea.

•Havecleanwateravailableespeciallywhenlling

thespraytank.

•Donoteat,drink,orsmokewhileworkingwith

chemicals.

•Donotcleanspraynozzlesbyblowingthrough

themorplacinginmouth.

•Alwayswashyourhandsandotherexposedareas

assoonaspossibleafteryounishworkingwith
chemicals.

•Keepchemicalsintheiroriginalpackagesand

storedinasafelocation.

•Properlydisposeofunusedchemicalsand

chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.

•Chemicalsandfumesaredangerous;neverenter

thetankorplaceyourheadoverorintheopening
ofatank.

•Followalllocal,state,federalregulationsfor

spreadingorsprayingchemicals.

WhileOperating

WARNING

Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.

Donotrunengineindoorsorinanenclosed
area.

•Operatorandpassengershouldremainseated

wheneverthemachineisinmotion.Operator
shouldkeepbothhandsonsteeringwheel,
wheneverpossibleandpassengershoulduse
handholdsprovided.Keeparmsandlegs
withinthevehiclebodyatalltimes.Never
carrypassengersintheboxoronattachments.
Rememberyourpassengermaynotbeexpecting
youtobrakeorturnandmaynotbeready.

•Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,andover-head
walkways.Makesurethereisenoughroomover
headtoeasilyclearthemachine,sprayerboom
sectionsandyourhead.

•Whenstartingtheengine:

–Sitonoperator’sseatandensureparking

brakeisengaged.

–IfyourmachineisequippedwithaPTOor

handthrottlelever,disengagePTOandreturn
handthrottlelevertoOffposition.

–MoveshiftlevertoNeutralanddepressclutch

pedal.

–Keepfootoffacceleratorpedal.

–TurnignitionkeytoStart.

•Usingthemachinedemandsattention.Failureto

operatevehiclesafelymayresultinanaccident,tip
overofvehicleandseriousinjuryordeath.Drive
carefully.T opreventtippingorlossofcontrol:

–Useextremecaution,reducespeedand

maintainasafedistancearoundsandtraps,
ditches,creeks,ramps,andanyunfamiliar
areasorotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingvehicleona

steepslope.Normallytravelstraightupand
downslopes.Reducespeedwhenmaking
sharpturnsorwhenturningonhillsides.Avoid
turningonhillsideswheneverpossible.

–Useextracautionwhenoperatingvehicleon

wetsurfaces,athigherspeedsorwithafull
load.Stoppingtimewillincreasewithafull
load.Shiftintoalowergearbeforestartingup
ordownahill.

–Avoidsuddenstopsandstarts.Donotgo

fromreversetoforwardorforwardtoreverse
withoutrstcomingtoacompletestop.

–Slowdownbeforeturning.Donotattempt

sharpturnsorabruptmaneuversorother
unsafedrivingactionsthatmaycausealoss
ofvehiclecontrol.

–Donotpassanothervehicletravelinginthe

samedirectionatintersections,blindspots,or
atotherdangerouslocations.

–Keepallbystandersaway .Beforebackingup,

looktotherearandassurenooneisbehind.
Backupslowly.

–Watchoutfortrafcwhenyouarenearor

crossingroads.Alwaysyieldtherightofwayto
pedestriansandothervehicles.Thissprayeris
notdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.

–Neveroperatevehicleinornearanareawhere

thereisdustorfumesintheairwhichare
explosive.Theelectricalandexhaustsystems
ofthevehiclecanproducesparkscapableof
ignitingexplosivematerials.

–Whendrainingthetank,donotletanyone

standbehindvehicleanddonotdrainliquid
onanyone’sfeet.

–Ifeverunsureaboutsafeoperation,stopwork

andaskyoursupervisor.

6

•DonotuseacabonaWorkmanvehicleequipped

withaspraysystem.Thecabisnotpressurized
andwillnotprovideadequateventilationwhen
usedwithasprayer.Thecabwillalsooverloadthe
vehiclewhenthespraysystemtankisfull.

•Donottouchengine,transaxle,muferormufer

manifoldwhileengineisrunningorsoonafterit
hasstoppedbecausetheseareasmaybehot
enoughtocauseburns.

•Ifthemachineevervibratesabnormally,stop

immediately,turnengineoff,waitforallmotionto
stopandinspectfordamage.Repairalldamage
beforeresumingoperation.

•Beforegettingofftheseat:

–Stopmovementofthemachine.
–Shutengineoffandwaitforallmovementto

stop.
–Setparkingbrake.
–Removethekeyfromthestarterswitch.

Important:Donotparkthemachineonan

incline.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.

Thisgivesyouextratimetostoporturnaway.
Hittinganobstaclecandamagethevehicleandits
contents.Moreimportant,itcaninjureyouand
yourpassenger.

•GrossVehicleWeight(GVW)hasamajorimpact

onyourabilitytostopand/orturn.Heavyloadsand
attachmentsmakeavehiclehardertostoporturn.
Theheaviertheload,thelongerittakestostop.

•Turfandpavementareslickwhentheyarewet.

Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethrough
standingwaterdeepenoughtogetthebrakes
wet,theywillnotworkwelluntiltheyaredry.After
drivingthroughwater,youshouldtestthebrakes
tomakesuretheyworkproperly.Iftheydonot,
driveslowlywhileputtinglightpressureonthe
brakepedal.Thiswilldrythebrakesout.

OperatingonHillsandRough
Terrain

Operatingthesprayeronahillmaycausetippingor
rollingofthesprayer,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.

•Donotacceleratequicklyorslamonthebrakes

whenbackingdownahill,especiallywithaload.

•Neverdriveacrossasteephill;alwaysdrive

straightupordownorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadway

whileclimbingahill,graduallyapplythebrakes
andslowlybackstraightdownthehill.

•Turningwhiletravelingupordownhillscanbe

dangerous.Ifyouhavetoturnwhileonahill,doit
slowlyandcautiously.Nevermakesharporfast
turns.

•Heavyloadsaffectstability.Reducetheweightof

theloadandyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.

Stoppingwhilegoingdownahillwilltakelonger
thanstoppingonlevelground.Ifthesprayermust
bestopped,avoidsuddenspeedchanges,which
mayinitiatetippingorrollingofthesprayer.Donot
slamonthebrakeswhenrollingbackward,asthis
maycausethesprayertooverturn.

•Usetheseatbeltwhenoperatingthemachineand

becertainthatitcanbereleasedquicklyinthe
eventofanemergency .

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.

•Donotremovetherolloverprotectionsystem

(ROPS).

•Reducespeedandloadwhenoperatingonrough

terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthesprayertobecomeunstable.

WARNING

Suddenchangesinterrainmaycause
abruptsteeringwheelmovement,possibly
resultinginhandandarminjuries.

•Reduceyourspeedwhenoperatingonrough

terrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe

perimeter.Keepyourhandsclearofthesteering
wheelspokes.

Loading

TheweightofthecargocanchangetheWorkman
centerofgravityandhandling.T oavoidlossofcontrol
andpersonalinjury ,followtheseguidelines:

•Reducetheweightoftheloadwhenoperating

onhillsandroughterraintoavoidtippingor
overturningofthevehicle.

•Liquidloadscanshift.Thisshiftinghappens

mostoftenwhileturning,goingupordownhills,
suddenlychangingspeeds,orwhiledrivingover
roughsurfaces.Shiftingloadscancausethe
vehicletotipover.

7

•Whenoperatingwithaheavyload,reduceyour

speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracaution
onslopes.

•Beawarethatheavyloadsincreaseyourstopping

distanceandreduceyourabilitytoturnquickly
withouttippingover.

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto

maintain,repair,adjust,orinspectthevehicle.

•Beforeservicingormakingadjustmentstothe

machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheignitiontoprevent
someonefromaccidentallystartingtheengine.

•Emptythetankbeforetiltingorremovingsprayer

fromvehicleandbeforestorage.

•Neverworkunderasprayerwithoutusingtank

supportproprod.

•Makesureallhydrauliclineconnectorsaretight,

andallhydraulichosesandlinesareingood
conditionbeforeapplyingpressuretothesystem.

•Keepbodyandhandsawayfrompinholeleaks

thatcanejecthydraulicuidunderhighpressure.
Usepaperorcardboard,nothands,tosearchfor
leaks.

•Donotoverspeedtheenginebychangingthe

governorsettings.Themaximumenginespeedis
3650rpm.T oassuresafetyandaccuracy,have
anAuthorizedToroDistributorcheckmaximum
enginespeedwithatachometer.

•Ifmajorrepairsareeverneededorassistanceis

required,contactanAuthorizedT oroDistributor.

•Tobesureofoptimumperformanceandsafety,

alwayspurchasegenuineT ororeplacement
partsandaccessories.Replacementpartsand
accessoriesmadebyothermanufacturerscould
bedangerous.Alteringthisvehicleinanymanner
mayaffectthevehicle’soperation,performance,
durabilityoritsusemayresultininjuryordeath.
SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.

•Thisvehicleshouldnotbemodiedwithout

TheT oro®Company’sauthorization.Direct
anyinquiriestoTheT oro®Company,
CommercialDivision,VehicleEngineeringDept.,
300West82ndSt.,Bloomington,Minnesota
55420–1196.USA

•Refertoyourvehicle’sOperator’sManualforother

maintenance.

DANGER

Hydraulicuidescapingunderpressure
canhavesufcientforcetopenetrateskin
anddoseriousdamage.

Ifuidisinjectedintotheskinitmustbe
surgicallyremovedwithinafewhoursby
adoctorfamiliarwiththisformofinjuryor
gangrenemayresult.

•Beforedisconnectingorperforminganyworkon

thehydraulicsystem,allpressureinsystemmust
berelievedbystoppingengine,cyclingdump
valvefromraisetolowerand/orloweringthetank
andattachments.Ifthetankmustbeintheraised
position,secureitwiththesafetysupport.

•Tomakesureentiremachineisingoodcondition,

keepallnuts,boltsandscrewsproperlytightened.

•Toreducepotentialrehazard,keeptheengine

areafreeofexcessivegrease,grass,leavesand
accumulationofdirt.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,
clothing,andanypartsofthebodyawayfromthe
engineandanymovingparts.Keepeveryone
away.

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

131-5808

decal131-5808

1.Automatic—closed
loop-ratecontrol

2.Manual—openloop-rate
control

120–0616

1.Warning—readtheOperator’sManual;usefresh,clean
waterforrst-aidwashing.

120–0622

1.Warning—readthe
Operator’sManual.

2.Warning—donotenterthe
sprayertank.

3.Chemicalburnhazard;
toxicgasinhalation
hazard—wearhandand
skinprotection;weareye
andrespiratoryprotection.

decal120-0616

decal119-9434

119-9434

1.Tankcontents

decal120-0622

decal104-8904

104-8904

1.Grasptheboomhere.

9

127-6976

1.Decrease2.Increase

120–0617

decal127-6976

decal125-8139

125–8139

1.Toggleboomsprayerson/off

decal120-0617

1.Severinghazardofhand,
pinchingpoint—keep
awayfromactuatedjoints.

2.Crushinghazard—keep
bystandersawayfromthe
machine.

decal125-4052

125–4052

1.Raiseleftboom

2.Lowerleftboom5.Toggletankrinseon/off

3.Raiserightboom

4.Lowerrightboom

6.Togglesonicboomon/off

127–3966

1.ReadtheOperator’s
Manualforinformationon

fuses.

2.30A—Tankrinse5.10A—Ignition

3.2A—TECcontrollerlogic6.15A—Sprayerboom

4.7.5A—TECcontroller
output

decal127-3966

10

1.Backwardtipping
hazard—donotraise
afulltank;donotmove
themachinewitharaised
tank;onlyraiseand
emptytank;onlymovethe
machinewithalowered
tank.

2.Electricalshockhazard,
overheadpower
lines—checkthearea
foroverheadpowerlines
beforeoperatingthe
machineinthearea.

decal127-3936

127–3936

3.Crushinghazard—keep
bystandersawaywhen
loweringthetank.

127-6979

1.Bypass-returnow3.Agitationow

2.Flow

decal127-6979

decal127-6981

127-6981

127–3937

1.Warning—donotstep.3.Entanglementhazard,
belt—keepawayfrom
movingparts;keepall
guardsandshieldsin
place.

2.Warning—keepawayfrom

hotsurfaces.

1.Bypass-returnow

3.Boomspray

2.Flow

decal127-3937

decal127-6982

127-6982

1.Bypass-returnow

2.Boomspray

11

decal127-6984

127-6984

1.Flow

2.Tank-returnow

130-8294

1.Leftboom5.Centerboomsprayon9.Rightboomsprayoff

2.Leftboomsprayon6.Centerboomsprayoff10.Speed

3.Leftboomsprayoff

4.Centerboom

7.Rightboom11.Increasespeed

8.Rightboomsprayon12.Decreasespeed

decal130-8294

13.Agitation

14.Agitationon

15.Agitationoff

12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5

Nopartsrequired

RearPTOKit,Heavy-DutyWorkman
Vehicle(HD-SeriesModelswitha
ManualTransmission)

MultiProWMTurfSprayerFinishing
Kit,ManualWorkmanUtilityVehicle
(HD-SeriesModelswithaManual
Transmission)

Hairpin1
Controlconsole
MultiProWMTurfSprayerFinishing

Kit,ManualWorkmanUtilityVehicle
(HD-SeriesModelswithaManual
Transmission)

MultiProWMTurfSprayerFinishing
Kit,AutomaticWorkmanUtilityVehicle
(HDX-AutoModel)

Consolemountingbracket
Flangelocknut(5/16inch)
Flange-headbolt(5/16inch)
Plasticbushing2

Hold-downbrackets2

Tankandskidassembly1
Clevispins
Taperedclevispin2
Hairpins2
Lynchpins4
Bolt(1/2x1-1/2inches)
Nuts(1/2inch)

Qty.

Use

–

1

1

1

1

1

1
3
3

2

2
2

Removetheexistingbed.

Preparetoinstallthecenterboom
section.

Installtheconsolemountingbracket.

Installtheattachmenthold-down
brackets.

Installthetankskid.

6
7

8

9

10

11

Nopartsrequired

Nopartsrequired

Knob1
J-clips3
Bolt(1/4x3/4inch)
Flangenut(1/4inch)

Fusedecal(127–3966)

Batteryterminalbolt1
Clampnut
Cover(batteryterminal—red)
Bolt(1/2x1-1/2inch
Locknut(1/2inch)

13

–

–

1
1

1

2
1
2
2

Connectthespeedsensorharness.

Couplethesprayerpump.

Installthecontrolconsoleontothe
machine.

Installthecontrolconsoleandthe
electricalharness.

Connectthesprayerharnesstothe
battery.

Lowerthetankskid.

ProcedureDescription

12

13

14

16

17

Center-boomassembly
Bolt(3/8x1inch)
Flangedlocknut(3/8inch)
Boom-transportcradle2
Bolt(1/2x1-1/4inches)
Flangenut(1/2inch)
Leftboomsection
Rightboomsection1
Flanged-headbolts(3/8x1-1/4inch)
Backingplates8
Flangedlocknuts(3/8inch)
Clevispin
Hairpin2
Hoseclamps3
R-clamp2
Shoulderbolt
Washer2
Nut2
Supporttube(freshwatertank)
Jamnut(3/8inch)
Bolt(3/8x1inch)
Shoulderbolt
Locknut(3/8inch)
Fresh-watertank1
Fresh-watertankmount1
Flangedlocknut(5/16inch)
Washer(5/16inch)
Flanged-headbolt(5/16x2-1/4inch)
Flanged-headbolt(5/16x5/8inch)
Fillreceptacleassembly1
Flange-headbolt(5/16x3/4inch)

Qty.

10
10

Use

1

Installtheboomsection.

4
4
1

8

Installtheleftandrightboomsections.
8
2

2

1
1
1
2
2

2
2
2
4

1

Installtheboomhoses.

Installthefresh-watertank.

Installtheanti-siphonllreceptacle.

18

19

20

Nopartsrequired

Frontjackstand2
Rearjackstand2
Cotterpin
Clevispin(4-1/2inch)
Clevispin(3inch)
Knob2
Operator'sManual
Operatortrainingmaterial
PartsCatalog
Registrationcard1
Selectionguide
Pre-deliveryinspectionsheet1

–

4
2
2

1
1
1

1

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Checktheboomhingesprings.

Storethejackstands(optional).

Readthemanualsandviewthetraining

materialbeforeoperatingthemachine.

14

pinstowardthecenterlineofthemachine(Figure

3).

1

RemovingtheExistingBed

NoPartsRequired

Procedure

CAUTION

Thefullbedweighsapproximately95kg(210
lb),sodonottrytoinstallorremoveitby
yourself.Getthehelpof2or3otherpeople
oruseanoverheadcrane.

1.Ensurethattheparkingbrakeissetandstart
theengineofthemachine.

2.Movethehydraulicliftleverforwardandlower
thebeduntiltheclevispinsforthecylinderrod
endliftcylindersarelooseinthemountingslots
ofthebedmountingplates.

3.Releasethehydraulicliftlever,setthehydraulic
liftlocklever,andshutofftheengine;refertothe
Operator’sManualofyourmachine.

6.Removethelynchpinsandclevispinssecuring
thepivotbracketsofthebedtotheframe
channelsofthemachine(Figure4).

Figure4

1.Leftrearcornerofbed4.Clevispin

2.Vehicleframechannel

3.Pivotplate

5.Lynchpin

g002369

4.Removethelynchpinsfromtheouterendsof
thecylinderrodclevispins(Figure3).

Figure3

1.Cylinderrodend

2.Bedmountingplate

3.Clevispin6.Frontslots(2/3bed)

4.Lynchpin

5.Rearslots(Fullbed)

7.Liftthebedoffthevehicle.

8.Stowtheliftcylindersinstorageclips.

g002368

5.Removetheclevispinssecuringthecylinderrod
endstothebedmountingplatesbypushingthe

15

2

PreparingtoInstallthe
TankSkid

Partsneededforthisprocedure:

RearPTOKit,Heavy-DutyWorkmanVehicle

1

(HD-SeriesModelswithaManualTransmission)

MultiProWMTurfSprayerFinishingKit,Manual

1

WorkmanUtilityV ehicle(HD-SeriesModelswitha
ManualTransmission)

1Hairpin

1

Controlconsole

MultiProWMTurfSprayerFinishingKit,Manual

1

WorkmanUtilityV ehicle(HD-SeriesModelswitha
ManualTransmission)

MultiProWMTurfSprayerFinishingKit,Automatic

1

WorkmanUtilityVehicle(HDX-AutoModel)

InstallingtheRearPTOKitfor
HeavyDutyWorkmanVehicles
(HD-SeriesModelswithaManual
Transmission)

ForHD-andHDX-SeriesWorkmanmodelswith
amanualtransmission,fullyinstalltheRearPTO
KitforHeavy-DutyWorkmanVehicles;refertothe
InstallationInstructionsfortheRearPTOKitforHeavy
DutyWorkmanVehicles.

g023738

Figure5

1.Rearliftpoint2.Frontliftpoint

InstallingtheControlConsole

Note:Thissteptemporarilymountsthecontrol

consoletothetankwhileyouassemblethesprayer
tothemachine.Youwillcompletetheinstallationof
thecontrolconsolein9InstallingtheSprayerFuse

Block(page22).

1.Carefullyremovethecontrolconsolefromthe
shippingcontainer

2.Alignthepivotpinonthecontrolconsolewiththe
storagebracketatthefronttankstrap(Figure6).

High-FlowHydraulicsKit,
WorkmanHDX-AutoUtilityVehicle
(Non-TC—HDX-AutoModel)

FullyinstalltheHigh-FlowHydraulicsKitforWorkman
HDX-AutoUtilityVehicles;refertotheInstallation
InstructionsfortheHigh-FlowHydraulicsKit,
WorkmanHDX-AutoUtilityVehicle.

LiftingtheSprayerSkid

Usingliftingequipmentwitha408kg(900lb)lift
capacity,liftthetankskidfromtheshippingcrateat
the2frontand2rearliftpoints(Figure5).

Note:Ensurethatthetankskidisraisedhighenough

toinstallthejackstands.

Figure6

1.Controlconsole

2.Storagebracket(fronttank

strap)

3.Assembletheconsoletothebracketandsecure
thepivotpintothebracketwiththehairpin
(Figure6).

16

3.Hairpin

g028846

MultiProWorkmanTurfSprayer
FinishingKit(HD-SeriesModels
withaManualTransmission)

ForHD-andHDX-SeriesWorkmanmodelswith
amanualtransmission,completethestepsinthe
MultiProWMTurfSprayerFinishingKitforManual
WorkmanUtilityVehicles;refertotheInstallation
InstructionsfortheMultiProWMTurfSprayer
FinishingKit,ManualWorkmanUtilityVehicle.

MultiProWorkmanTurfSprayer
FinishingKit(HDX-AutoModel)

HDX-AutomaticSeriesWorkmanmodels,complete
thestepsintheMultiProWMTurfSprayerFinishing
KitforAutomaticWorkmanUtilityVehicles;referto
theInstallationInstructionsfortheMultiProWMTurf
SprayerFinishingKit,AutomaticWorkmanUtility
Vehicle.

Note:Discardtheboltsandnuts.

3

InstallingtheConsole
MountingBracket

Partsneededforthisprocedure:

1

Consolemountingbracket

3

Flangelocknut(5/16inch)

3

Flange-headbolt(5/16inch)

2Plasticbushing

Procedure

Note:OnsomeWorkmanvehicles,thecontrolmount

plateisattachedtothedashboardatthesamelocation
wherethebracketfortheoptionalhandthrottlekit
ismounted.Ifthehandthrottlekitisinstalled,you
willneedtoremovethebracketofthehandthrottle
assemblyfromthedashboard,alignthecontrolmount
platetothedash,andinstallthehandthrottlebracket
ontopofthecontrolmountplate.RefertotheHand
ThrottleKitInstallationInstructionsfordirectionson
removingandinstallingthehandthrottleassembly .

Figure7

1.Bolt

2.Nut

3.Cashpanel(lowercenter

area)

4.Mountingbracket(control

console)

2.Aligntheholesinthemountingbracketforthe
controlconsolewiththeholesinthedashand
supportbracket(Figure7).

3.Assemblethemountingbracketdashpaneland
supportbracketwiththe3anged-headbolts
(5/16x1inch)and3angedlocknuts(5/16inch)

4.Torquethenutsandboltsto(Figure7).

5.Insertthe2plasticbushingsintothemounting
bracket(Figure7).

5.Bushing(plastic)

6.Flanged-headbolts(5/16
x1inch)

7.Flangedlocknuts(5/16
inch)

g028408

1.Removethe3boltsand3nutsthatsecurethe
lower-centerportionofthedashpaneltothe
dashsupportbracket(Figure7).

Note:SomeolderWorkmanmachinesmayuse

4boltsandangenuts.

17

4

InstallingtheHold-down
BracketsfortheTankSkid

Partsneededforthisprocedure:

2Hold-downbrackets

Procedure

1.Removethe2rearanged-headboltsand2
angedlocknutsthatsecurethesupportbracket
fortheenginetubetotheframeofthemachine
(Figure8).

1.Supportbracket(engine
tube)

2.Hold-downbracket(tank
skid)

g028421

Figure9

3.Flanged-headbolts

4.Liftcylinder

Note:Retainthefastenersforlateruse.

Figure8

1.Rearhole—support
bracket(enginetube)

2.Flangedlocknut

3.Flanged-headbolt

4.Torquetheboltsandnutsto91to113N-m(67
to83ft-lb).

5.Repeatsteps1to4attheoppositesideofthe
machine.

g028410

4.Enginesupporttube

5.Liftcylinder

2.Rotatetheliftcylindertoprovideclearanceto
installthehold-downbracketforthetankskid
(Figure8).

3.Assemblethehold-downbracketstosupport
bracketandframetheusingthe2anged-head
boltandangelocknutremovedinstep1(Figure

9).

18

5

InstallingtheTankSkid

Partsneededforthisprocedure:

1Tankandskidassembly

2

Clevispins

2Taperedclevispin

2Hairpins

4Lynchpins

2

Bolt(1/2x1-1/2inches)

2

Nuts(1/2inch)

2.Positionthedrainvalveasfollows:

A.Attheleftsideofthetank,loosenthe2

anged-headboltsthatsecurethedrain
valvetothevalve-supportbracket(Figure

11).

g028856

Figure11

Procedure

DANGER

Thesprayertankassemblyrepresentsa
storedenergyhazard.Ifnotproperlyretained
wheninstallingorremovingtheassembly,
itcanmoveorfallandinjureyouorother
bystanders.

Usestrapsandanoverheadlifttosupport
thesprayertankassemblyduringinstallation,
removal,oranymaintenancewhenthe
retainingfastenersarebeingremoved.

1.Usingalift,raisethetankskidassembly(Figure

10)andpositionitoverthevehicleframewith

thepumpandvalveassembliesfacingrearward.

Note:Haveanotherpersonhelpyouperform

thefollowingsteps.

1.Valve-supportbracket3.Drainvalve

2.Flanged-headbolt

B.Movethedrainvalvefullyoutwardinthe

slotsofthebracket(Figure11).

Note:Ensurethatthedrainhoseatthe

inboardsideofthesprayerskidisnot
kinked.

C.Tighten2angedheadbolts(Figure11).

3.Slowlylowerthetankskidontotheframeofthe
machine.

4.Extendtheliftcylinderstothebracketsonthe
tankskid,andalignthecylinderttingswiththe
holesinthetankskidbrackets(Figure12).

Figure10

1.Rearliftpoint2.Frontliftpoint

g022353

Figure12

1.Hairpin

2.Clevispin

g023738

5.Securethetankskidtotheliftcylinderswith
theclevispinsandhairpinsatbothsidesofthe
machine.

6.Lineuptheholesinthepivotlugsattherear
ofthetankskidassemblywiththeholesinthe

19

3.Liftcylinders

bedpivottubeattheendofthevehicleframe
(Figure13).

Figure13

1.Taperedclevispin2.Lynchpin

7.Installataperedclevispinand2lynchpinsto
thepivotlugtosecurethetankassemblytothe
frame(Figure13).

8.Extendtheliftcylinderstoraisethetankand
supportitsweight.

Note:Disconnectthetankassemblyfromthe

liftingequipment.

9.Removethebedsupportfromthestorage
bracketsonbackoftheROPSpanel(Figure14).

g022354

Figure15

1.Bedsupport

2.Liftcylinder

3.Skidframe

g009164

6

ConnectingtheSpeed
SensorHarness

NoPartsRequired

ConnectingtheSpeedSensor
Harness(HD-SeriesModelswitha
ManualTransmission)

Figure14

1.Bedsupport

10.Pushthebedsupportontothecylinderrod,
makingsurethatthesupportendtabsreston
theendofcylinderbarrelandonthecylinderrod
end(Figure15).

1.Atthewiringharnessforthesprayer,locatethe
3-socketconnectorforthespeedsensorcircuit
andthe3-pinconnectorforthevehiclecircuit.

2.Atthetransaxleofthemachine,connectthe

g002397

20

3-pinconnectorofthewiringharnessofthe
machineforspeedsensorintothe3-socket
connectorofthesprayerharnessforthespeed
sensor(Figure16).

2.Connectthe3-pinconnectorofthewiring
harnessofthemachineforspeedsensorinto
the3-socketconnectorofthesprayerharness
forthespeedsensor(Figure17).

7

CouplingtheSprayerPump

NoPartsRequired

Figure16

1.Existingspeedsensorplugs

3.Connectthe3-pinconnectorforthevehicle
circuitofthewiringharnessofthesprayerinto
the3-pinsocketforthevehiclecircuitofthe
wiringharnessforthemachine.

ConnectingtheSpeedSensor
Harness(HDX-AutoModel)

1.Atthewiringharnessforthesprayer,locatethe
3-socketconnectorforthespeedsensorcircuit
(Figure17).

g024088

Procedure

•ForHD-seriesmodelswithamanualtransmission,

couplethePTOshafttothetransaxlePTO;refer
totheInstallationInstructionsfortheMultiProWM
TurfSprayerFinishingKit,ManualWorkmanUtility
Vehicle.

•ForHDX-Automodel—connectthehydraulic

motorhosestothequick-disconnectttingsatthe
high-owhydraulicpanel;refertotheInstallation
InstructionsfortheMultiProWMTurfSprayer
FinishingKit,AutomaticWorkmanUtilityVehicle.

8

InstallingtheControl
ConsoleandElectrical
Harness

1.3-pinconnector(machine

wiringharness—speed
sensor)

2.3-socketconnector

(sprayerwiring
harness—speedsensor)

3.Hydrauliictank

Figure17

4.Rear-frametube

5.Backofthemachine

6.Rightsideofthemachine

Partsneededforthisprocedure:

1Knob

3J-clips

1

Bolt(1/4x3/4inch)

1

Flangenut(1/4inch)

g028436

InstallingtheControlConsoleto
theMachine

1.Removethehairpinsecuringthepivotpinofthe
controlconsoletothestoragebracketonthe
sprayertank.

2.Installthecontrolconsoleontothecontrol
mountingbracketandsecurethecontrolconsole
withthepreviouslyremovedhairpin(Figure18).

21

HDX-AutoModel

g028443

Figure20

Figure18

1.Hairpin

2.Pivotpin(controlconsole)

3.Controlmountingbracket

4.Handknob

3.Installthehandknobandtightenittopreventthe
consolefromrotatingduringoperation(Figure

18).

InstallingtheControlConsole
ElectricalHarnesstotheMachine

1.Install2J-clipsinthecenterconsoleatthe
pointslocatedinFigure19orFigure20using
theexistingscrews.

1.Centerconsole

2.J-clip

g028852

3.Existingscrews

4.Control-boxharness

2.InstallaJ-clipbehindthepassengerseatusing
abolt(1/4x1/2inch)andaangednut(1/4
inch)(Figure21).

g024089

Figure21

1.J-clip

HD-Seriesmodelswithanmanualtransmission

1.J-clip

2.Existingscrews

3.Securethecontrolconsoleharnesstothe
consoleandROPScoverusingtheJ-clips
(Figure21).

g002507

Figure19

3.Control-boxharness

4.Centerconsole

22

9

InstallingtheSprayerFuse
Block

Partsneededforthisprocedure:

1

Fusedecal(127–3966)

Procedure

1.Squeezethesidesofthebatterycovertorelease
thetabsfromtheslotsinthebatterybase,and
removethebatterycoverfromthebatterybase
(Figure22).

Figure23

1.Backofthemachine

2.Fuseblock(sprayer
wiring)

3.Insulatedblade
terminal(yellow,
optional-power
wire—machinefuseblock)

5.Connecttheuninsulatedreceptacleterminalof

thefuseblockforthemachinetotheinsulated
bladeterminalofthefuseblockofthesprayer
(Figure23).

4.Uninsulatedreceptacle
terminal(yellowpower
wire—sprayerfuseblock)

5.Fuseblock(machine
wiring)

g028444

Figure22

1.Slot(batterybase)3.T ab(batterycover)

2.Cover(negativebattery
terminal)

2.Slidethecoverbackandremovethenegative

batteryterminalfromthebattery(Figure22).

3.Removethepositivebatteryterminalfromthe

battery(Figure22).

4.Locatetheuninsulatedreceptacleterminalatthe

endoftheopen,yellowpowerwireofthefuse
blockforthemachineandtheinsulatedblade
terminalattheendoftheyellow,optional-power
wireofthefuseblockofthesprayerwiring
(Figure23).

4.Terminal(positivebattery
cable)

6.AligntheT-ttingsontheofthefuseblockof
thesprayertotheT-slotsofthefuseblockfor
themachineandslidethesprayerfuseblock
intotheslotsuntilthefuseblockisfullyseated
(Figure24).

g028456

23

Figure24

10

ConnectingtheSprayer
HarnesstotheBattery

Partsneededforthisprocedure:

1Batteryterminalbolt

2

Clampnut

1

Cover(batteryterminal—red)

Procedure

1.RemovetheexistingnutandT-boltandfromthe
positivebatteryterminal(AofFigure25).

Note:DiscardtheT-boltannut.

g028445

1.Backofthemachine4.T-slots(fuseblockforthe

2.T-ttings(fuseblockfor
thesprayer)

3.Fuseblockforthesprayer

7.Attachthefusedecalonasurfacenearbythe

fuseblockforthesprayer.

machine)

5.Fuseblockofthemachine

24

Figure25

1.Terminal(positivebattery
cable)

2.Nut6.T erminalbolt

3.Positivebatterypost

4.T-bolt

2.Sliptheredbatteryterminalcoveroverthe

positivebatterycable(BofFigure25).

5.Cover(battery
terminal—red)

7.Clampnut

tightentheclampnutto1978to2542N-cm(175
to225in-lb).

7.Slidethecoverovertheforthepositivebattery
terminals.

8.Squeezethesidesofthebatterycoverand
inserttabsintotheslotsinthebatterybase.

11

LoweringtheTankSkid

Partsneededforthisprocedure:

2

Bolt(1/2x1-1/2inch

2

Locknut(1/2inch)

Procedure

1.Startthemachineandraisethetankskidslightly
withtheliftcylinders.

2.Removethecylinderlockfromtheliftcylinder
andstowthelockinthestoragebracketsatthe
backoftheROPSpanel(Figure14andFigure

15)

g028457

3.Useliftcylinderstoslowlylowerthetanktothe
frame.

Note:Haveanotherpersonobservethetank

skidasitlowers.Lookforhosesandwiringthat
mightbecomepinchedorbent.

4.Checkthealignmentofthetankskidtothe
frameofthemachine.

5.Removetheaccesspanelsatbothsidesofthe
skidframe.(Figure26).

3.Assemblethenewbatteryterminalboltand
1clampnutontotheterminalofthepositive
batterycable(CofFigure25).

4.Installtheterminalofthebatteryleadfromthe
sprayerwiringharnessontothebatteryterminal
boltandsecuretheterminalwith1clampnut
(DofFigure25).

Note:Alignthebatteryleadalongpositive

batterycable.Tightentheclampnutandboltto
1978to2542N-cm(175to225in-lb).

5.Connectthepositivebatteryterminaltothe
positivebatterypostandtightentheclampnut
to1978to2542N-cm(175to225in-lb).

6.Connectthenegativebatteryterminaltothe
negativebatterypost(EofFigure25)and

Figure26

1.Accesspaneldoor

2.Bolt(1/2x1-1/2inch

6.Checkthehosesorwiringthatyoucansee
throughtheopeningintheskidframeforsigns
ofpinchingorbending.

25

3.Locknut(1/2inch)

g022355

Important:Ifanyhosesorwiringonthe

tankskidassemblyarepinchedorbent,
raisetheassemblyup,adjustitspositioning,
andtietheitemsback.

7.Alignthefrontmountingbracketswiththe
hold-downbracketsinstalledin4Installingthe

Hold-downBracketsfortheT ankSkid(page17).

8.Securetheholddownbracketofthetankskid
assemblytothebedbracketontheframeat
eachsideofthemachinewithabolt(1/2x1-1/2
inches)andalocknut(1/2inch)asshownin

Figure26.

9.Torquetheboltandlocknutto91to113N-m(67
to83ft-lb)

10.Repeatsteps7through9attheothersideofthe
tankskidandmachine.

g028458

Figure27

12

InstallingtheCenterBoom
Section

Partsneededforthisprocedure:

1

Center-boomassembly

10

Bolt(3/8x1inch)

10

Flangedlocknut(3/8inch)

2Boom-transportcradle

4

Bolt(1/2x1-1/4inches)

4

Flangenut(1/2inch)

AssemblingtheBoomTransport
Cradles

1.Attachliftingequipmenttothecenterboom
sectionandremoveitfromtheshipping
container.

2.Aligntheboomtransportcradlestothecenter
boomsection(Figure27).

1.Boom-transportcradle

2.Bolts(3/8x1inch)5.Flangedlocknut(3/8inch)

3.Verticalholes(boom
centersection)

3.Assemblethecradlestotheboomsection

(Figure27andFigure28)with6bolts(3/8x1
inch)and6angedlocknuts(3/8inch).

1.Locknuts(3/8inch)

4.Torquetheboltsandnutsto37to45N-m(27

to33ft-lb).

4.Horizontalhole(boom
centersection)

Figure28

g028459

InstallingtheCenterBoomSection
totheTankSkid

1.Startthemachine,removethebedsupportfrom
theliftcylinderandstowthesupport,lowerthe
tankskid,shutoffthemachine,andremovethe
keyfromtheSTARTERswitch.

2.Alignthebottomholeinthesectionmounting
bracketsofthecenterboomassemblywiththe

26