Toro Multi Pro WM 41240 Operator's Manual

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Page 1

FormNo.3395-784RevD

MultiPro

ModelNo.41240—SerialNo.315000001andUp

WMTurfSprayer

Registeratwww.T oro.com. OriginalInstructions(EN)

Note:

TheinstallationoftheMultiProWMrequirestheinstallation ofoneormoreinterdependentkits.ContactyourAuthorized ToroDealerformoreinformation.

*3395-784*D

Page 2

TheMultiProWMisadedicatedturfspray modicationforWorkmanvehiclesandisintended tobeusedbyprofessional,hiredoperatorsin commercialapplications.Itisprimarilydesigned forsprayingonwell-maintainedlawnsinparks,golf courses,sportselds,andoncommercialgrounds.

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Readthismanualcarefullytolearnhowtooperate andmaintainyourproductproperly.Theinformation inthismanualcanhelpyouandothersavoidinjury andproductdamage.AlthoughT orodesignsand producessafeproducts,youareresponsiblefor operatingtheproductproperlyandsafely.Youmay contactT orodirectlyatwww.T oro.comforproduct safetyandoperationaltrainingmaterials,accessory information,helpndingadealer,ortoregisteryour product.

Wheneveryouneedservice,genuineT oroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 illustratesthelocationofthemodelandserialnumbers ontheproduct.

g022350

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol.

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

Training..............................................................4

BeforeOperating................................................4

ChemicalSafety.................................................5

WhileOperating..................................................6

Maintenance.......................................................8

SafetyandInstructionalDecals..........................9

Setup......................................................................13

1RemovingtheExistingBed............................15

2PreparingtoInstalltheTankSkid...................15

3InstallingtheConsoleMounting

Bracket..........................................................17

4InstallingtheHold-downBracketsforthe

TankSkid......................................................17

5InstallingtheTankSkid..................................18

6ConnectingtheSpeedSensor

Harness........................................................20

7CouplingtheSprayerPump...........................21

8InstallingtheControlConsoleandElectrical

Harness........................................................21

9InstallingtheSprayerFuseBlock...................22

10ConnectingtheSprayerHarnesstothe

Battery..........................................................24

11LoweringtheTankSkid................................25

12InstallingtheCenterBoomSection...............26

13InstallingtheLeftandRightBoom

Section..........................................................27

14InstallingtheBoomHoses............................29

15InstallingtheNozzles...................................31

16InstallingtheFresh-WaterTank....................31

17InstallingtheAnti-siphonFill

Receptacle....................................................32

18CheckingtheBoomHingeSprings...............33

19StoringtheJackStands(Optional)...............34

20LearningMoreaboutY ourProduct...............34

ProductOverview...................................................36

Controls...........................................................36

Specications..................................................39

Operation................................................................39

ThinkSafetyFirst..............................................39

UsingtheInfoCenter.........................................39

PreparingtoUsetheSprayer............................48

OperatingtheSprayer......................................48

FillingtheFreshWaterTank..............................49

FillingtheSprayT ank........................................49

OperatingtheBooms........................................50

Spraying...........................................................51

TurfCarePrecautionswhileOperatingin

StationaryModes..........................................51

SprayingTips....................................................51

UncloggingaNozzle.........................................52

SelectingaNozzle............................................52

CleaningtheSprayer........................................52

CalibratingtheSprayer.....................................53

Maintenance...........................................................58

RecommendedMaintenanceSchedule(s)...........58

DailyMaintenanceChecklist.............................59

NotationforAreasofConcern...........................59

Pre-MaintenanceProcedures..............................60

AccessingtheMachine.....................................60

Lubrication..........................................................61

GreasingtheSprayerSystem...........................61

GreasingtheBoomHinges...............................62

SpraySystemMaintenance.................................62

InspectingtheHoses........................................62

ChangingthePressureFilter............................63

InspectingtheSprayerPump............................63

AdjustingtheBoomstoLevel............................63

InspectingtheNylonPivotBushings.................65

Cleaning..............................................................65

CleaningtheFlowmeter....................................65

CleaningtheSprayerValves.............................66

Storage...................................................................75

RemovingtheSprayerandT ankSkid...............76

Troubleshooting......................................................78

Schematics.............................................................79

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Safety

Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury ,complywiththesesafetyinstructionsand alwayspayattentiontothesafetyalertsymbol,which meansCaution,Warning,orDanger—“personalsafety instruction.”Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

Important:Readandunderstandtheinformation

inthesafetysectionoftheoperator’smanual foryourWorkmanvehiclebeforeoperatingthe machine.

SafeOperatingPractices

Important:Themachineisdesignedprimarily

asanoff-roadvehicleandisnotintendedfor extensiveuseonpublicroads.

Whenusingthemachineonpublicroads,follow alltrafcregulationsanduseanyadditional accessoriesthatmayberequiredbylaw,suchas lights,turnsignals,slowmovingvehicle(SMV) sign,andothersasrequired.

TheWorkmanwasdesignedandtestedtooffer safeservicewhenoperatedandmaintained properly.Althoughhazardcontrolandaccident preventionpartiallyaredependentuponthe designandcongurationofthemachine,these factorsarealsodependentupontheawareness, concern,andpropertrainingofthepersonnel involvedintheoperation,maintenanceand storageofthemachine.Improperuseor maintenanceofthemachinecanresultininjury ordeath.

Thisisaspecializedutilityvehicledesignedfor off–roaduseonly.Itsrideandhandlingwillhave adifferentfeelthanwhatdriversexperiencewith passengercarsortrucks.Sotaketimetobecome familiarwithyourWorkman.

NotalloftheattachmentsthatadapttotheWorkman arecoveredinthismanual.SeetheInstallation Instructionsprovidedwithattachmentforadditional safetyinstructions.

Toreducethepotentialforinjuryordeath,complywith thefollowingsafetyinstructions:

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrained

andfamiliarwiththeOperator’sManual,the Operator’sManualoftheWorkmanvehicle,

TrainingMaterial,EngineManual,andalllabels ontheWorkmanvehicle.

•Besuretoestablishyourownspecialprocedures

andworkrulesforunusualoperatingconditions (e.g.slopestoosteepforvehicleoperation).Use thethirdhighlockoutswitchifhighspeedcould resultinasafetyorvehicleabusesituation.

Training

•ReadtheOperator'sManualandothertraining

materialbeforeoperatingthemachine.

Note:Iftheoperator(s)ormechanic(s)cannot

readthemanuallanguage,itistheowner's responsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverallowuntrainedpeopletooperateorservice

theequipment.

Note:Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor herself,otherpeople,ordamagetoproperty.

BeforeOperating

•Operatethemachineonlyafterreadingand

understandingthecontentsofthismanual.

•Neverallowchildrentooperatethesprayer.

•Neverallowotheradultstooperatethesprayer

withoutrstreadingandunderstandingthe Operator'sManual.Onlytrainedandauthorized personsshouldoperatethissprayer.Makesure thatalloperatorsarephysicallyandmentally capableofoperatingthesprayer.

•Thissprayerisdesignedtocarryonlyyou,the

operatorandonepassengerintheseatprovided bythemanufacturer.Nevercarryanyadditional passengersonthesprayer.

•Neveroperatethesprayerwhenunderthe

inuenceofdrugsoralcohol.Evenprescription drugsandcoldmedicinescancausedrowsiness.

•Donotdrivethesprayerwhenyouaretired.Be

suretotakeoccasionalbreaks.Itisveryimportant thatyoustayalertatalltimes.

•Becomefamiliarwiththecontrolsandknowhow

tostoptheenginequickly.

•Keepallshields,safetydevices,anddecals

inplace.Ifashield,safetydevice,ordecalis malfunctioning,illegible,ordamaged,repairor replaceitbeforeoperatingthemachine.

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•Wearappropriateclothing;includingahardhat,

safetyglasses,longpants,safetyshoes,rubber boots,gloves,andhearingprotection.Donot wearloosettingclothingorjewelrywhichcould getcaughtinmovingpartsandcausepersonal injury.Donotoperatethemachinewhilewearing sandals,tennisshoes,orsneakers.Donotwear loosettingclothingorjewelrywhichcouldget caughtinmovingpartsandcausepersonalinjury.

Note:Wearingsafetyglasses,safetyshoes,long

pants,andahelmetisadvisableandrequiredby somelocalsafetyregulations.

•Keepeveryone,especiallychildrenandpets,away

fromtheareasofoperation.

•Beextremelycarefulwhenoperatingaround

people.Alwaysbeawareofwherebystanders mightbeandkeepthemawayfromtheworkarea.

•Avoiddrivingwhenitisdark,especiallyin

unfamiliarareas.Ifyoumustdrivewhenitisdark, besuretodrivecautiously,usetheheadlights,and evenconsideraddingadditionallights.

•Beforeoperatingthevehicle,alwayscheckall

partsofthevehicleandanyattachments.If somethingiswrong,stopusingthevehicle. Makesurethattheproblemiscorrectedbeforethe vehicleorattachmentisoperatedagain.

•Makesuretheoperatorandpassengerareais

cleanandfreefromchemicalresidueanddebris buildup.

•Ensurethatalluidlineconnectorsaretightand

allhosesareingoodconditionbeforeapplying pressuretothesystem.

Note:Donotusethesprayerifitisleakingor

damaged.

•Sincefuelishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer.

–Donotremovethecapfromthefueltankwhen

theengineishotorrunning.Allowtheengine tocoolbeforefuelingthemachine.

–Donotsmokewhilehandlingfuel.

–Fillthefueltankofthemachineoutdoors.

–Fillthefueltankofthemachinetoabout25mm

(1inch)belowthetopofthetank(thebottom ofthellerneck).Donotoverllthefueltank.

ChemicalSafety

WARNING

Chemicalsubstancesusedinthe spreader-sprayersystemmaybehazardous andtoxictoyou,bystanders,animals,plants, soilsorotherproperty .

•Carefullyreadandfollowthechemical warninglabelsandMaterialSafetyData Sheets(MSDS)forallchemicalsusedand protectyourselfaccordingtothechemical manufacturer'srecommendations.Ensure thataslittleskinaspossibleisexposed whileusingchemicals.Useappropriate PersonalProtectiveEquipment(PPE) toguardagainstpersonalcontactwith chemicals;personalprotectiveequipment includes:

–safetyglasses,goggles,and/orface

shield

–respiratororltermask

–chemicalresistantgloves

–rubberbootsorothersubstantial

footwear

–hearingprotection

–cleanchangeofclothes,soap,and

disposabletowels,tobekepton-hand, intheeventofachemicalspill.

•Keepinmindthattheremaybemorethan onechemicalused,andinformationon eachchemicalshouldbeassessed.

•Refusetooperateorworkonthesprayerif thisinformationisnotavailable!

•Beforeworkingonasprayersystem, makesurethatthesystemhasbeen triplerinsedandneutralizedaccording totherecommendationsofthechemical manufacturer(s)andallofthevalveshave beencycled3times.

•Verifythereisanadequatesupplyofclean waterandsoapnearby ,andimmediately washoffanychemicalsthatcontactyou.

–Wipeupanyspilledfuel.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsfor

thesafeapplicationofthechemical.Donotexceed recommendedsystemapplicationpressure.

Page 6

•Donotll,calibrate,orcleantheunitwhenpeople,

especiallychildren,orpetsareinthearea.

•Handlechemicalsinawellventilatedarea.

•Havecleanwateravailableespeciallywhenlling

thespraytank.

•Donoteat,drink,orsmokewhileworkingwith

chemicals.

•Donotcleanspraynozzlesbyblowingthrough

themorplacinginmouth.

•Alwayswashyourhandsandotherexposedareas

assoonaspossibleafteryounishworkingwith chemicals.

•Keepchemicalsintheiroriginalpackagesand

storedinasafelocation.

•Properlydisposeofunusedchemicalsand

chemicalcontainersasinstructedbythechemical manufacturerandyourlocalcodes.

•Chemicalsandfumesaredangerous;neverenter

thetankorplaceyourheadoverorintheopening ofatank.

•Followalllocal,state,federalregulationsfor

spreadingorsprayingchemicals.

WhileOperating

WARNING

Engineexhaustcontainscarbonmonoxide, whichisanodorless,deadlypoisonthatcan killyou.

Donotrunengineindoorsorinanenclosed area.

•Operatorandpassengershouldremainseated

wheneverthemachineisinmotion.Operator shouldkeepbothhandsonsteeringwheel, wheneverpossibleandpassengershoulduse handholdsprovided.Keeparmsandlegs withinthevehiclebodyatalltimes.Never carrypassengersintheboxoronattachments. Rememberyourpassengermaynotbeexpecting youtobrakeorturnandmaynotbeready.

•Alwayswatchoutforandavoidlowoverhangs

suchastreelimbs,doorjambs,andover-head walkways.Makesurethereisenoughroomover headtoeasilyclearthemachine,sprayerboom sectionsandyourhead.

•Whenstartingtheengine:

–Sitonoperator’sseatandensureparking

brakeisengaged.

–IfyourmachineisequippedwithaPTOor

handthrottlelever,disengagePTOandreturn handthrottlelevertoOffposition.

–MoveshiftlevertoNeutralanddepressclutch

pedal.

–Keepfootoffacceleratorpedal.

–TurnignitionkeytoStart.

•Usingthemachinedemandsattention.Failureto

operatevehiclesafelymayresultinanaccident,tip overofvehicleandseriousinjuryordeath.Drive carefully.T opreventtippingorlossofcontrol:

–Useextremecaution,reducespeedand

maintainasafedistancearoundsandtraps, ditches,creeks,ramps,andanyunfamiliar areasorotherhazards.

–Watchforholesorotherhiddenhazards.

–Usecautionwhenoperatingvehicleona

steepslope.Normallytravelstraightupand downslopes.Reducespeedwhenmaking sharpturnsorwhenturningonhillsides.Avoid turningonhillsideswheneverpossible.

–Useextracautionwhenoperatingvehicleon

wetsurfaces,athigherspeedsorwithafull load.Stoppingtimewillincreasewithafull load.Shiftintoalowergearbeforestartingup ordownahill.

–Avoidsuddenstopsandstarts.Donotgo

fromreversetoforwardorforwardtoreverse withoutrstcomingtoacompletestop.

–Slowdownbeforeturning.Donotattempt

sharpturnsorabruptmaneuversorother unsafedrivingactionsthatmaycausealoss ofvehiclecontrol.

–Donotpassanothervehicletravelinginthe

samedirectionatintersections,blindspots,or atotherdangerouslocations.

–Keepallbystandersaway .Beforebackingup,

looktotherearandassurenooneisbehind. Backupslowly.

–Watchoutfortrafcwhenyouarenearor

crossingroads.Alwaysyieldtherightofwayto pedestriansandothervehicles.Thissprayeris notdesignedforuseonstreetsorhighways. Alwayssignalyourturnsorstopearlyenough sothatotherpeopleknowwhatyouplantodo. Obeyalltrafcrulesandregulations.

–Neveroperatevehicleinornearanareawhere

thereisdustorfumesintheairwhichare explosive.Theelectricalandexhaustsystems ofthevehiclecanproducesparkscapableof ignitingexplosivematerials.

–Whendrainingthetank,donotletanyone

standbehindvehicleanddonotdrainliquid onanyone’sfeet.

–Ifeverunsureaboutsafeoperation,stopwork

andaskyoursupervisor.

Page 7

•DonotuseacabonaWorkmanvehicleequipped

withaspraysystem.Thecabisnotpressurized andwillnotprovideadequateventilationwhen usedwithasprayer.Thecabwillalsooverloadthe vehiclewhenthespraysystemtankisfull.

•Donottouchengine,transaxle,muferormufer

manifoldwhileengineisrunningorsoonafterit hasstoppedbecausetheseareasmaybehot enoughtocauseburns.

•Ifthemachineevervibratesabnormally,stop

immediately,turnengineoff,waitforallmotionto stopandinspectfordamage.Repairalldamage beforeresumingoperation.

•Beforegettingofftheseat:

–Stopmovementofthemachine. –Shutengineoffandwaitforallmovementto

stop. –Setparkingbrake. –Removethekeyfromthestarterswitch.

Important:Donotparkthemachineonan

incline.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

Braking

•Slowdownbeforeyouapproachanobstacle.

Thisgivesyouextratimetostoporturnaway. Hittinganobstaclecandamagethevehicleandits contents.Moreimportant,itcaninjureyouand yourpassenger.

•GrossVehicleWeight(GVW)hasamajorimpact

onyourabilitytostopand/orturn.Heavyloadsand attachmentsmakeavehiclehardertostoporturn. Theheaviertheload,thelongerittakestostop.

•Turfandpavementareslickwhentheyarewet.

Itcantake2to4timesaslongtostoponwet surfacesasondrysurfaces.Ifyoudrivethrough standingwaterdeepenoughtogetthebrakes wet,theywillnotworkwelluntiltheyaredry.After drivingthroughwater,youshouldtestthebrakes tomakesuretheyworkproperly.Iftheydonot, driveslowlywhileputtinglightpressureonthe brakepedal.Thiswilldrythebrakesout.

OperatingonHillsandRough Terrain

Operatingthesprayeronahillmaycausetippingor rollingofthesprayer,ortheenginemaystallandyou couldloseheadwayonthehill.Thiscouldresultin personalinjury.

•Donotacceleratequicklyorslamonthebrakes

whenbackingdownahill,especiallywithaload.

•Neverdriveacrossasteephill;alwaysdrive

straightupordownorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadway

whileclimbingahill,graduallyapplythebrakes andslowlybackstraightdownthehill.

•Turningwhiletravelingupordownhillscanbe

dangerous.Ifyouhavetoturnwhileonahill,doit slowlyandcautiously.Nevermakesharporfast turns.

•Heavyloadsaffectstability.Reducetheweightof

theloadandyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.

Stoppingwhilegoingdownahillwilltakelonger thanstoppingonlevelground.Ifthesprayermust bestopped,avoidsuddenspeedchanges,which mayinitiatetippingorrollingofthesprayer.Donot slamonthebrakeswhenrollingbackward,asthis maycausethesprayertooverturn.

•Usetheseatbeltwhenoperatingthemachineand

becertainthatitcanbereleasedquicklyinthe eventofanemergency .

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontactthem.

•Donotremovetherolloverprotectionsystem

(ROPS).

•Reducespeedandloadwhenoperatingonrough

terrain,unevenground,andnearcurbs,holes,and othersuddenchangesinterrain.Loadsmayshift, causingthesprayertobecomeunstable.

WARNING

Suddenchangesinterrainmaycause abruptsteeringwheelmovement,possibly resultinginhandandarminjuries.

•Reduceyourspeedwhenoperatingonrough

terrainandnearcurbs.

•Gripthesteeringwheellooselyaroundthe

perimeter.Keepyourhandsclearofthesteering wheelspokes.

TheweightofthecargocanchangetheWorkman centerofgravityandhandling.T oavoidlossofcontrol andpersonalinjury ,followtheseguidelines:

•Reducetheweightoftheloadwhenoperating

onhillsandroughterraintoavoidtippingor overturningofthevehicle.

•Liquidloadscanshift.Thisshiftinghappens

mostoftenwhileturning,goingupordownhills, suddenlychangingspeeds,orwhiledrivingover roughsurfaces.Shiftingloadscancausethe vehicletotipover.

Page 8

•Whenoperatingwithaheavyload,reduceyour

speedandallowforsufcientbrakingdistance.Do notsuddenlyapplythebrakes.Useextracaution onslopes.

•Beawarethatheavyloadsincreaseyourstopping

distanceandreduceyourabilitytoturnquickly withouttippingover.

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto

maintain,repair,adjust,orinspectthevehicle.

•Beforeservicingormakingadjustmentstothe

machine,stoptheengine,settheparkingbrake, andremovethekeyfromtheignitiontoprevent someonefromaccidentallystartingtheengine.

•Emptythetankbeforetiltingorremovingsprayer

fromvehicleandbeforestorage.

•Neverworkunderasprayerwithoutusingtank

supportproprod.

•Makesureallhydrauliclineconnectorsaretight,

andallhydraulichosesandlinesareingood conditionbeforeapplyingpressuretothesystem.

•Keepbodyandhandsawayfrompinholeleaks

thatcanejecthydraulicuidunderhighpressure. Usepaperorcardboard,nothands,tosearchfor leaks.

•Donotoverspeedtheenginebychangingthe

governorsettings.Themaximumenginespeedis 3650rpm.T oassuresafetyandaccuracy,have anAuthorizedToroDistributorcheckmaximum enginespeedwithatachometer.

•Ifmajorrepairsareeverneededorassistanceis

required,contactanAuthorizedT oroDistributor.

•Tobesureofoptimumperformanceandsafety,

alwayspurchasegenuineT ororeplacement partsandaccessories.Replacementpartsand accessoriesmadebyothermanufacturerscould bedangerous.Alteringthisvehicleinanymanner mayaffectthevehicle’soperation,performance, durabilityoritsusemayresultininjuryordeath. SuchusecouldvoidtheproductwarrantyofThe Toro®Company.

•Thisvehicleshouldnotbemodiedwithout

TheT oro®Company’sauthorization.Direct anyinquiriestoTheT oro®Company, CommercialDivision,VehicleEngineeringDept., 300West82ndSt.,Bloomington,Minnesota 55420–1196.USA

•Refertoyourvehicle’sOperator’sManualforother

maintenance.

DANGER

Hydraulicuidescapingunderpressure canhavesufcientforcetopenetrateskin anddoseriousdamage.

Ifuidisinjectedintotheskinitmustbe surgicallyremovedwithinafewhoursby adoctorfamiliarwiththisformofinjuryor gangrenemayresult.

•Beforedisconnectingorperforminganyworkon

thehydraulicsystem,allpressureinsystemmust berelievedbystoppingengine,cyclingdump valvefromraisetolowerand/orloweringthetank andattachments.Ifthetankmustbeintheraised position,secureitwiththesafetysupport.

•Tomakesureentiremachineisingoodcondition,

keepallnuts,boltsandscrewsproperlytightened.

•Toreducepotentialrehazard,keeptheengine

areafreeofexcessivegrease,grass,leavesand accumulationofdirt.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet, clothing,andanypartsofthebodyawayfromthe engineandanymovingparts.Keepeveryone away.

Page 9

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

131-5808

decal131-5808

1.Automatic—closed loop-ratecontrol

2.Manual—openloop-rate control

120–0616

1.Warning—readtheOperator’sManual;usefresh,clean waterforrst-aidwashing.

120–0622

1.Warning—readthe Operator’sManual.

2.Warning—donotenterthe sprayertank.

3.Chemicalburnhazard; toxicgasinhalation hazard—wearhandand skinprotection;weareye andrespiratoryprotection.

decal120-0616

decal119-9434

119-9434

1.Tankcontents

decal120-0622

decal104-8904

104-8904

1.Grasptheboomhere.

Page 10

127-6976

1.Decrease2.Increase

120–0617

decal127-6976

decal125-8139

125–8139

1.Toggleboomsprayerson/off

decal120-0617

1.Severinghazardofhand, pinchingpoint—keep awayfromactuatedjoints.

2.Crushinghazard—keep bystandersawayfromthe machine.

decal125-4052

125–4052

1.Raiseleftboom

2.Lowerleftboom5.Toggletankrinseon/off

3.Raiserightboom

4.Lowerrightboom

6.Togglesonicboomon/off

127–3966

1.ReadtheOperator’s Manualforinformationon

fuses.

2.30A—Tankrinse5.10A—Ignition

3.2A—TECcontrollerlogic6.15A—Sprayerboom

4.7.5A—TECcontroller output

decal127-3966

Page 11

1.Backwardtipping hazard—donotraise afulltank;donotmove themachinewitharaised tank;onlyraiseand emptytank;onlymovethe machinewithalowered tank.

2.Electricalshockhazard, overheadpower lines—checkthearea foroverheadpowerlines beforeoperatingthe machineinthearea.

decal127-3936

127–3936

3.Crushinghazard—keep bystandersawaywhen loweringthetank.

127-6979

1.Bypass-returnow3.Agitationow

2.Flow

decal127-6979

decal127-6981

127-6981

127–3937

1.Warning—donotstep.3.Entanglementhazard, belt—keepawayfrom movingparts;keepall guardsandshieldsin place.

2.Warning—keepawayfrom

hotsurfaces.

1.Bypass-returnow

3.Boomspray

2.Flow

decal127-3937

decal127-6982

127-6982

1.Bypass-returnow

2.Boomspray

Page 12

decal127-6984

127-6984

1.Flow

2.Tank-returnow

130-8294

1.Leftboom5.Centerboomsprayon9.Rightboomsprayoff

2.Leftboomsprayon6.Centerboomsprayoff10.Speed

3.Leftboomsprayoff

4.Centerboom

7.Rightboom11.Increasespeed

8.Rightboomsprayon12.Decreasespeed

decal130-8294

13.Agitation

14.Agitationon

15.Agitationoff

Page 13

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Nopartsrequired

RearPTOKit,Heavy-DutyWorkman Vehicle(HD-SeriesModelswitha ManualTransmission)

MultiProWMTurfSprayerFinishing Kit,ManualWorkmanUtilityVehicle (HD-SeriesModelswithaManual Transmission)

Hairpin1 Controlconsole MultiProWMTurfSprayerFinishing

Kit,ManualWorkmanUtilityVehicle (HD-SeriesModelswithaManual Transmission)

MultiProWMTurfSprayerFinishing Kit,AutomaticWorkmanUtilityVehicle (HDX-AutoModel)

Consolemountingbracket Flangelocknut(5/16inch) Flange-headbolt(5/16inch) Plasticbushing2

Hold-downbrackets2

Tankandskidassembly1 Clevispins Taperedclevispin2 Hairpins2 Lynchpins4 Bolt(1/2x1-1/2inches) Nuts(1/2inch)

Qty.

Use

–

1 3 3

2 2

Removetheexistingbed.

Preparetoinstallthecenterboom section.

Installtheconsolemountingbracket.

Installtheattachmenthold-down brackets.

Installthetankskid.

6 7

Nopartsrequired

Knob1 J-clips3 Bolt(1/4x3/4inch) Flangenut(1/4inch)

Fusedecal(127–3966)

Batteryterminalbolt1 Clampnut Cover(batteryterminal—red) Bolt(1/2x1-1/2inch Locknut(1/2inch)

–

1 1

2 1 2 2

Connectthespeedsensorharness.

Couplethesprayerpump.

Installthecontrolconsoleontothe machine.

Installthecontrolconsoleandthe electricalharness.

Connectthesprayerharnesstothe battery.

Lowerthetankskid.

Page 14

ProcedureDescription

Center-boomassembly Bolt(3/8x1inch) Flangedlocknut(3/8inch) Boom-transportcradle2 Bolt(1/2x1-1/4inches) Flangenut(1/2inch) Leftboomsection Rightboomsection1 Flanged-headbolts(3/8x1-1/4inch) Backingplates8 Flangedlocknuts(3/8inch) Clevispin Hairpin2 Hoseclamps3 R-clamp2 Shoulderbolt Washer2 Nut2 Supporttube(freshwatertank) Jamnut(3/8inch) Bolt(3/8x1inch) Shoulderbolt Locknut(3/8inch) Fresh-watertank1 Fresh-watertankmount1 Flangedlocknut(5/16inch) Washer(5/16inch) Flanged-headbolt(5/16x2-1/4inch) Flanged-headbolt(5/16x5/8inch) Fillreceptacleassembly1 Flange-headbolt(5/16x3/4inch)

Qty.

10 10

Use

Installtheboomsection.

4 4 1

Installtheleftandrightboomsections. 8 2

1 1 1 2 2

2 2 2 4

Installtheboomhoses.

Installthefresh-watertank.

Installtheanti-siphonllreceptacle.

Nopartsrequired

Frontjackstand2 Rearjackstand2 Cotterpin Clevispin(4-1/2inch) Clevispin(3inch) Knob2 Operator'sManual Operatortrainingmaterial PartsCatalog Registrationcard1 Selectionguide Pre-deliveryinspectionsheet1

–

4 2 2

1 1 1

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Checktheboomhingesprings.

Storethejackstands(optional).

Readthemanualsandviewthetraining

materialbeforeoperatingthemachine.

Page 15

pinstowardthecenterlineofthemachine(Figure

3).

RemovingtheExistingBed

NoPartsRequired

Procedure

CAUTION

Thefullbedweighsapproximately95kg(210 lb),sodonottrytoinstallorremoveitby yourself.Getthehelpof2or3otherpeople oruseanoverheadcrane.

1.Ensurethattheparkingbrakeissetandstart theengineofthemachine.

2.Movethehydraulicliftleverforwardandlower thebeduntiltheclevispinsforthecylinderrod endliftcylindersarelooseinthemountingslots ofthebedmountingplates.

3.Releasethehydraulicliftlever,setthehydraulic liftlocklever,andshutofftheengine;refertothe Operator’sManualofyourmachine.

6.Removethelynchpinsandclevispinssecuring thepivotbracketsofthebedtotheframe channelsofthemachine(Figure4).

Figure4

1.Leftrearcornerofbed4.Clevispin

2.Vehicleframechannel

3.Pivotplate

5.Lynchpin

g002369

4.Removethelynchpinsfromtheouterendsof thecylinderrodclevispins(Figure3).

Figure3

1.Cylinderrodend

2.Bedmountingplate

3.Clevispin6.Frontslots(2/3bed)

4.Lynchpin

5.Rearslots(Fullbed)

7.Liftthebedoffthevehicle.

8.Stowtheliftcylindersinstorageclips.

g002368

5.Removetheclevispinssecuringthecylinderrod endstothebedmountingplatesbypushingthe

Page 16

PreparingtoInstallthe TankSkid

Partsneededforthisprocedure:

RearPTOKit,Heavy-DutyWorkmanVehicle

(HD-SeriesModelswithaManualTransmission)

MultiProWMTurfSprayerFinishingKit,Manual

WorkmanUtilityV ehicle(HD-SeriesModelswitha ManualTransmission)

1Hairpin

Controlconsole

MultiProWMTurfSprayerFinishingKit,Manual

WorkmanUtilityV ehicle(HD-SeriesModelswitha ManualTransmission)

MultiProWMTurfSprayerFinishingKit,Automatic

WorkmanUtilityVehicle(HDX-AutoModel)

InstallingtheRearPTOKitfor HeavyDutyWorkmanVehicles (HD-SeriesModelswithaManual Transmission)

ForHD-andHDX-SeriesWorkmanmodelswith amanualtransmission,fullyinstalltheRearPTO KitforHeavy-DutyWorkmanVehicles;refertothe InstallationInstructionsfortheRearPTOKitforHeavy DutyWorkmanVehicles.

g023738

Figure5

1.Rearliftpoint2.Frontliftpoint

InstallingtheControlConsole

Note:Thissteptemporarilymountsthecontrol

consoletothetankwhileyouassemblethesprayer tothemachine.Youwillcompletetheinstallationof thecontrolconsolein9InstallingtheSprayerFuse

Block(page22).

1.Carefullyremovethecontrolconsolefromthe shippingcontainer

2.Alignthepivotpinonthecontrolconsolewiththe storagebracketatthefronttankstrap(Figure6).

High-FlowHydraulicsKit, WorkmanHDX-AutoUtilityVehicle (Non-TC—HDX-AutoModel)

FullyinstalltheHigh-FlowHydraulicsKitforWorkman HDX-AutoUtilityVehicles;refertotheInstallation InstructionsfortheHigh-FlowHydraulicsKit, WorkmanHDX-AutoUtilityVehicle.

LiftingtheSprayerSkid

Usingliftingequipmentwitha408kg(900lb)lift capacity,liftthetankskidfromtheshippingcrateat the2frontand2rearliftpoints(Figure5).

Note:Ensurethatthetankskidisraisedhighenough

toinstallthejackstands.

Figure6

1.Controlconsole

2.Storagebracket(fronttank

strap)

3.Assembletheconsoletothebracketandsecure thepivotpintothebracketwiththehairpin (Figure6).

3.Hairpin

g028846

Page 17

MultiProWorkmanTurfSprayer FinishingKit(HD-SeriesModels withaManualTransmission)

ForHD-andHDX-SeriesWorkmanmodelswith amanualtransmission,completethestepsinthe MultiProWMTurfSprayerFinishingKitforManual WorkmanUtilityVehicles;refertotheInstallation InstructionsfortheMultiProWMTurfSprayer FinishingKit,ManualWorkmanUtilityVehicle.

MultiProWorkmanTurfSprayer FinishingKit(HDX-AutoModel)

HDX-AutomaticSeriesWorkmanmodels,complete thestepsintheMultiProWMTurfSprayerFinishing KitforAutomaticWorkmanUtilityVehicles;referto theInstallationInstructionsfortheMultiProWMTurf SprayerFinishingKit,AutomaticWorkmanUtility Vehicle.

Note:Discardtheboltsandnuts.

InstallingtheConsole MountingBracket

Partsneededforthisprocedure:

Consolemountingbracket

Flangelocknut(5/16inch)

Flange-headbolt(5/16inch)

2Plasticbushing

Procedure

Note:OnsomeWorkmanvehicles,thecontrolmount

plateisattachedtothedashboardatthesamelocation wherethebracketfortheoptionalhandthrottlekit ismounted.Ifthehandthrottlekitisinstalled,you willneedtoremovethebracketofthehandthrottle assemblyfromthedashboard,alignthecontrolmount platetothedash,andinstallthehandthrottlebracket ontopofthecontrolmountplate.RefertotheHand ThrottleKitInstallationInstructionsfordirectionson removingandinstallingthehandthrottleassembly .

Figure7

1.Bolt

2.Nut

3.Cashpanel(lowercenter

area)

4.Mountingbracket(control

console)

2.Aligntheholesinthemountingbracketforthe controlconsolewiththeholesinthedashand supportbracket(Figure7).

3.Assemblethemountingbracketdashpaneland supportbracketwiththe3anged-headbolts (5/16x1inch)and3angedlocknuts(5/16inch)

4.Torquethenutsandboltsto(Figure7).

5.Insertthe2plasticbushingsintothemounting bracket(Figure7).

5.Bushing(plastic)

6.Flanged-headbolts(5/16 x1inch)

7.Flangedlocknuts(5/16 inch)

g028408

1.Removethe3boltsand3nutsthatsecurethe lower-centerportionofthedashpaneltothe dashsupportbracket(Figure7).

Note:SomeolderWorkmanmachinesmayuse

4boltsandangenuts.

Page 18

InstallingtheHold-down BracketsfortheTankSkid

Partsneededforthisprocedure:

2Hold-downbrackets

Procedure

1.Removethe2rearanged-headboltsand2 angedlocknutsthatsecurethesupportbracket fortheenginetubetotheframeofthemachine (Figure8).

1.Supportbracket(engine tube)

2.Hold-downbracket(tank skid)

g028421

Figure9

3.Flanged-headbolts

4.Liftcylinder

Note:Retainthefastenersforlateruse.

Figure8

1.Rearhole—support bracket(enginetube)

2.Flangedlocknut

3.Flanged-headbolt

4.Torquetheboltsandnutsto91to113N-m(67 to83ft-lb).

5.Repeatsteps1to4attheoppositesideofthe machine.

g028410

4.Enginesupporttube

5.Liftcylinder

2.Rotatetheliftcylindertoprovideclearanceto installthehold-downbracketforthetankskid (Figure8).

3.Assemblethehold-downbracketstosupport bracketandframetheusingthe2anged-head boltandangelocknutremovedinstep1(Figure

9).

Page 19

InstallingtheTankSkid

Partsneededforthisprocedure:

1Tankandskidassembly

Clevispins

2Taperedclevispin

2Hairpins

4Lynchpins

Bolt(1/2x1-1/2inches)

Nuts(1/2inch)

2.Positionthedrainvalveasfollows:

A.Attheleftsideofthetank,loosenthe2

anged-headboltsthatsecurethedrain valvetothevalve-supportbracket(Figure

11).

g028856

Figure11

Procedure

DANGER

Thesprayertankassemblyrepresentsa storedenergyhazard.Ifnotproperlyretained wheninstallingorremovingtheassembly, itcanmoveorfallandinjureyouorother bystanders.

Usestrapsandanoverheadlifttosupport thesprayertankassemblyduringinstallation, removal,oranymaintenancewhenthe retainingfastenersarebeingremoved.

1.Usingalift,raisethetankskidassembly(Figure

10)andpositionitoverthevehicleframewith

thepumpandvalveassembliesfacingrearward.

Note:Haveanotherpersonhelpyouperform

thefollowingsteps.

1.Valve-supportbracket3.Drainvalve

2.Flanged-headbolt

B.Movethedrainvalvefullyoutwardinthe

slotsofthebracket(Figure11).

Note:Ensurethatthedrainhoseatthe

inboardsideofthesprayerskidisnot kinked.

C.Tighten2angedheadbolts(Figure11).

3.Slowlylowerthetankskidontotheframeofthe machine.

4.Extendtheliftcylinderstothebracketsonthe tankskid,andalignthecylinderttingswiththe holesinthetankskidbrackets(Figure12).

Figure10

1.Rearliftpoint2.Frontliftpoint

g022353

Figure12

1.Hairpin

2.Clevispin

g023738

5.Securethetankskidtotheliftcylinderswith theclevispinsandhairpinsatbothsidesofthe machine.

6.Lineuptheholesinthepivotlugsattherear ofthetankskidassemblywiththeholesinthe

3.Liftcylinders

Page 20

bedpivottubeattheendofthevehicleframe (Figure13).

Figure13

1.Taperedclevispin2.Lynchpin

7.Installataperedclevispinand2lynchpinsto thepivotlugtosecurethetankassemblytothe frame(Figure13).

8.Extendtheliftcylinderstoraisethetankand supportitsweight.

Note:Disconnectthetankassemblyfromthe

liftingequipment.

9.Removethebedsupportfromthestorage bracketsonbackoftheROPSpanel(Figure14).

g022354

Figure15

1.Bedsupport

2.Liftcylinder

3.Skidframe

g009164

ConnectingtheSpeed SensorHarness

NoPartsRequired

ConnectingtheSpeedSensor Harness(HD-SeriesModelswitha ManualTransmission)

Figure14

1.Bedsupport

10.Pushthebedsupportontothecylinderrod, makingsurethatthesupportendtabsreston theendofcylinderbarrelandonthecylinderrod end(Figure15).

1.Atthewiringharnessforthesprayer,locatethe 3-socketconnectorforthespeedsensorcircuit andthe3-pinconnectorforthevehiclecircuit.

2.Atthetransaxleofthemachine,connectthe

g002397

3-pinconnectorofthewiringharnessofthe machineforspeedsensorintothe3-socket connectorofthesprayerharnessforthespeed sensor(Figure16).

Page 21

2.Connectthe3-pinconnectorofthewiring harnessofthemachineforspeedsensorinto the3-socketconnectorofthesprayerharness forthespeedsensor(Figure17).

CouplingtheSprayerPump

NoPartsRequired

Figure16

1.Existingspeedsensorplugs

3.Connectthe3-pinconnectorforthevehicle circuitofthewiringharnessofthesprayerinto the3-pinsocketforthevehiclecircuitofthe wiringharnessforthemachine.

ConnectingtheSpeedSensor Harness(HDX-AutoModel)

1.Atthewiringharnessforthesprayer,locatethe 3-socketconnectorforthespeedsensorcircuit (Figure17).

g024088

Procedure

•ForHD-seriesmodelswithamanualtransmission,

couplethePTOshafttothetransaxlePTO;refer totheInstallationInstructionsfortheMultiProWM TurfSprayerFinishingKit,ManualWorkmanUtility Vehicle.

•ForHDX-Automodel—connectthehydraulic

motorhosestothequick-disconnectttingsatthe high-owhydraulicpanel;refertotheInstallation InstructionsfortheMultiProWMTurfSprayer FinishingKit,AutomaticWorkmanUtilityVehicle.

InstallingtheControl ConsoleandElectrical Harness

1.3-pinconnector(machine

wiringharness—speed sensor)

2.3-socketconnector

(sprayerwiring harness—speedsensor)

3.Hydrauliictank

Figure17

4.Rear-frametube

5.Backofthemachine

6.Rightsideofthemachine

Partsneededforthisprocedure:

1Knob

3J-clips

Bolt(1/4x3/4inch)

Flangenut(1/4inch)

g028436

InstallingtheControlConsoleto theMachine

1.Removethehairpinsecuringthepivotpinofthe controlconsoletothestoragebracketonthe sprayertank.

2.Installthecontrolconsoleontothecontrol mountingbracketandsecurethecontrolconsole withthepreviouslyremovedhairpin(Figure18).

Page 22

HDX-AutoModel

g028443

Figure20

Figure18

1.Hairpin

2.Pivotpin(controlconsole)

3.Controlmountingbracket

4.Handknob

3.Installthehandknobandtightenittopreventthe consolefromrotatingduringoperation(Figure

18).

InstallingtheControlConsole ElectricalHarnesstotheMachine

1.Install2J-clipsinthecenterconsoleatthe pointslocatedinFigure19orFigure20using theexistingscrews.

1.Centerconsole

2.J-clip

g028852

3.Existingscrews

4.Control-boxharness

2.InstallaJ-clipbehindthepassengerseatusing abolt(1/4x1/2inch)andaangednut(1/4 inch)(Figure21).

g024089

Figure21

1.J-clip

HD-Seriesmodelswithanmanualtransmission

1.J-clip

2.Existingscrews

3.Securethecontrolconsoleharnesstothe consoleandROPScoverusingtheJ-clips (Figure21).

g002507

Figure19

3.Control-boxharness

4.Centerconsole

Page 23

InstallingtheSprayerFuse Block

Partsneededforthisprocedure:

Fusedecal(127–3966)

Procedure

1.Squeezethesidesofthebatterycovertorelease thetabsfromtheslotsinthebatterybase,and removethebatterycoverfromthebatterybase (Figure22).

Figure23

1.Backofthemachine

2.Fuseblock(sprayer wiring)

3.Insulatedblade terminal(yellow, optional-power wire—machinefuseblock)

5.Connecttheuninsulatedreceptacleterminalof

thefuseblockforthemachinetotheinsulated bladeterminalofthefuseblockofthesprayer (Figure23).

4.Uninsulatedreceptacle terminal(yellowpower wire—sprayerfuseblock)

5.Fuseblock(machine wiring)

g028444

Figure22

1.Slot(batterybase)3.T ab(batterycover)

2.Cover(negativebattery terminal)

2.Slidethecoverbackandremovethenegative

batteryterminalfromthebattery(Figure22).

3.Removethepositivebatteryterminalfromthe

battery(Figure22).

4.Locatetheuninsulatedreceptacleterminalatthe

endoftheopen,yellowpowerwireofthefuse blockforthemachineandtheinsulatedblade terminalattheendoftheyellow,optional-power wireofthefuseblockofthesprayerwiring (Figure23).

4.Terminal(positivebattery cable)

6.AligntheT-ttingsontheofthefuseblockof thesprayertotheT-slotsofthefuseblockfor themachineandslidethesprayerfuseblock intotheslotsuntilthefuseblockisfullyseated (Figure24).

g028456

Page 24

Figure24

ConnectingtheSprayer HarnesstotheBattery

Partsneededforthisprocedure:

1Batteryterminalbolt

Clampnut

Cover(batteryterminal—red)

Procedure

1.RemovetheexistingnutandT-boltandfromthe positivebatteryterminal(AofFigure25).

Note:DiscardtheT-boltannut.

g028445

1.Backofthemachine4.T-slots(fuseblockforthe

2.T-ttings(fuseblockfor thesprayer)

3.Fuseblockforthesprayer

7.Attachthefusedecalonasurfacenearbythe

fuseblockforthesprayer.

machine)

5.Fuseblockofthemachine

Page 25

Figure25

1.Terminal(positivebattery cable)

2.Nut6.T erminalbolt

3.Positivebatterypost

4.T-bolt

2.Sliptheredbatteryterminalcoveroverthe

positivebatterycable(BofFigure25).

5.Cover(battery terminal—red)

7.Clampnut

tightentheclampnutto1978to2542N-cm(175 to225in-lb).

7.Slidethecoverovertheforthepositivebattery terminals.

8.Squeezethesidesofthebatterycoverand inserttabsintotheslotsinthebatterybase.

LoweringtheTankSkid

Partsneededforthisprocedure:

Bolt(1/2x1-1/2inch

Locknut(1/2inch)

Procedure

1.Startthemachineandraisethetankskidslightly withtheliftcylinders.

2.Removethecylinderlockfromtheliftcylinder andstowthelockinthestoragebracketsatthe backoftheROPSpanel(Figure14andFigure

15)

g028457

3.Useliftcylinderstoslowlylowerthetanktothe frame.

Note:Haveanotherpersonobservethetank

skidasitlowers.Lookforhosesandwiringthat mightbecomepinchedorbent.

4.Checkthealignmentofthetankskidtothe frameofthemachine.

5.Removetheaccesspanelsatbothsidesofthe skidframe.(Figure26).

3.Assemblethenewbatteryterminalboltand 1clampnutontotheterminalofthepositive batterycable(CofFigure25).

4.Installtheterminalofthebatteryleadfromthe sprayerwiringharnessontothebatteryterminal boltandsecuretheterminalwith1clampnut (DofFigure25).

Note:Alignthebatteryleadalongpositive

batterycable.Tightentheclampnutandboltto 1978to2542N-cm(175to225in-lb).

5.Connectthepositivebatteryterminaltothe positivebatterypostandtightentheclampnut to1978to2542N-cm(175to225in-lb).

6.Connectthenegativebatteryterminaltothe negativebatterypost(EofFigure25)and

Figure26

1.Accesspaneldoor

2.Bolt(1/2x1-1/2inch

6.Checkthehosesorwiringthatyoucansee throughtheopeningintheskidframeforsigns ofpinchingorbending.

3.Locknut(1/2inch)

g022355

Page 26

Important:Ifanyhosesorwiringonthe

tankskidassemblyarepinchedorbent, raisetheassemblyup,adjustitspositioning, andtietheitemsback.

7.Alignthefrontmountingbracketswiththe hold-downbracketsinstalledin4Installingthe

Hold-downBracketsfortheT ankSkid(page17).

8.Securetheholddownbracketofthetankskid assemblytothebedbracketontheframeat eachsideofthemachinewithabolt(1/2x1-1/2 inches)andalocknut(1/2inch)asshownin

Figure26.

9.Torquetheboltandlocknutto91to113N-m(67 to83ft-lb)

10.Repeatsteps7through9attheothersideofthe tankskidandmachine.

g028458

Figure27

InstallingtheCenterBoom Section

Partsneededforthisprocedure:

Center-boomassembly

Bolt(3/8x1inch)

Flangedlocknut(3/8inch)

2Boom-transportcradle

Bolt(1/2x1-1/4inches)

Flangenut(1/2inch)

AssemblingtheBoomTransport Cradles

1.Attachliftingequipmenttothecenterboom sectionandremoveitfromtheshipping container.

2.Aligntheboomtransportcradlestothecenter boomsection(Figure27).

1.Boom-transportcradle

2.Bolts(3/8x1inch)5.Flangedlocknut(3/8inch)

3.Verticalholes(boom centersection)

3.Assemblethecradlestotheboomsection

(Figure27andFigure28)with6bolts(3/8x1 inch)and6angedlocknuts(3/8inch).

1.Locknuts(3/8inch)

4.Torquetheboltsandnutsto37to45N-m(27

to33ft-lb).

4.Horizontalhole(boom centersection)

Figure28

g028459

InstallingtheCenterBoomSection totheTankSkid

1.Startthemachine,removethebedsupportfrom theliftcylinderandstowthesupport,lowerthe tankskid,shutoffthemachine,andremovethe keyfromtheSTARTERswitch.

2.Alignthebottomholeinthesectionmounting bracketsofthecenterboomassemblywiththe

Page 27

thirdholefromthebottomintheboomsupports onthesprayskidframe,asshowninFigure29.

Note:Ifnecessary,loosentheboomsupports

andadjustedthemtothecenterboomsection forbetterholealignment.T orquetheboltsand nutsto67to83N-m(91to113ft-lb).

Figure29

1.Locknut(1/2inch)4.Sectionmountingbracket

2.Hole3—fromthebottom (boomsupport)

3.Sectionmountingbracket (left)

3.Assemblethecenterboomassemblytothe

sprayskidframewith4bolts(1/2x1-1/4inches) and4locknuts(1/2inch).

(right)

5.Bolt(1/2x1-1/4inches)

InstallingtheLeftandRight BoomSection

Partsneededforthisprocedure:

Leftboomsection

1Rightboomsection

Flanged-headbolts(3/8x1-1/4inch)

8Backingplates

Flangedlocknuts(3/8inch)

Clevispin

2Hairpin

g028460

Procedure

Eachboomsectionweighsapproximately30lb.

1.Removethe4anged-headbolts(3/8x 1-1/4inch),4backingplates,and4anged locknuts(3/8inch)fromthehingebracketofthe center-boomsection.

2.Rotateeachpivotbracketattheendofthe centerboomsectionsothatthebracketsalign vertically(Figure30).

4.Torquetheboltsandnutsto67to83N-m(91 to113ft-lb).

ConnectingtheHosesandWiring fortheBoomLiftValve

•ForHD-SeriesModelswithaManualTransmission,

refertotheinstallationinstructionsfortheMultiPro WMTurfSprayerFinishingKit,ManualWorkman UtilityVehicle.

•ForHDX-AutoModel,refertotheinstallation

instructionsfortheMultiProWMTurfSprayer FinishingKit,AutomaticWorkmanUtilityVehicle.

Figure30

1.Center-boomsection

2.Boomextension6.Backingplates

3.Hingeplate

4.Flanged-headbolts(3/8x 1-1/4inch)

3.Lifttheouter-boomsectionandalignholesin

thetriangularmountingplateattheendofthe outer-boomsectionwiththeholesinthepivot bracket.

5.Triangularmountingplate

7.Flangedlocknuts(3/8 inch)

g028737

Page 28

Note:Ensurethattheturretsforthesprayer

nozzlesarefacingrearward.

4.Assemblehingeplatetothetriangularplate using4anged-headbolts,4backingplates, and4angedlocknuts,thatyouremovedinstep

1,asshowninFigure30.

5.Torquethenutsboltsandnutsto37to45N-m (27to33ft-lb).

6.Aligntherodendoftheboomliftcylinderwith theholesinthehornofthepivotbracket(Figure

30).

Figure31

1.Rodend(boomlift

cylinder))

2.Horn(pivotbracket)

3.Clevispin(5/8x4-3/4 inch)

4.Hairpin

7.Securetherodendtothepivotbracketwitha clevispinandahairpin(Figure30).

8.Repeatstep1through5ontheothersideofthe center-boomassemblywiththeopposingboom section.

Note:Beforeyounishthisprocedure,ensure

thatallofturretsforthespraynozzlesarefacing rearward.

g028738

Page 29

InstallingtheBoomHoses

Partsneededforthisprocedure:

3Hoseclamps

2R-clamp

Shoulderbolt

2Washer

2Nut

InstallingtheLeftandRightBoom SectionHoses

1.Routetheboom-sectionhosesasshownin

Figure32andFigure33.

1.Nut

2.Washer

3.R-clamp6.Hoseclamp

4.Shoulderbolt7.Left-boomhose

5.T-tting8.Left-sectionvalve

g028468

Figure32

Hose—LeftBoomSegment

Page 30

Hose—RightBoomSegment

g028469

Figure33

1.Nut

2.Washer

3.R-clamp6.Hoseclamp

4.Shoulderbolt

5.T-tting

2.Securetheboomhosestothefrontsideofthe centerboomsection(Figure32andFigure33) with1R-clamp,1shoulderedbolt(5/16x1inch), 1locknut(5/16inch)and1washer(5/16inch).

3.Installtheboomsectionhoseoverthebarbed T-ttingattheboomsectionandsecurethehose withahoseclamp(Figure32andFigure33).

Note:Applyacoatofliquidsoaptothehose

barboftheteettingtoeaseinstallationofthe hose.

4.Repeatsteps1through3onthehosetothe boomsectionontheothersideofthesprayer.

7.Right-boomhose

8.Right-sectionvalve

InstallingtheCenterBoom-Section Hose

1.Routethecenterboom-sectionhoseasshown inFigure34.

Figure34

1.Up

2.T-tting5.Center-sectionvalve

3.Hoseclamp

4.Center-boomhose

6.Frontofthemachine

g028471

Page 31

2.Installtheboomsectionhoseoverthebarbed T-ttingatthecenterboomsectionandsecure thehosewithahoseclamp(Figure34).

Note:Applyacoatofliquidsoaptothehose

barboftheteettingtoeaseinstallationofthe hose.

InstallingtheNozzles

NoPartsRequired

Procedure

Thenozzlesthatyouusetoapplyyourchemicals varydependingontherateofapplicationthatyou need;therefore,nozzlesarenotsuppliedwiththekit. Toobtainthecorrectnozzlesforyourneeds,contact yourAuthorizedT oroDistributorandbepreparedto givethemthenfollowinginformation:

InstallingtheFresh-Water Tank

Partsneededforthisprocedure:

Supporttube(freshwatertank)

Jamnut(3/8inch)

Bolt(3/8x1inch)

Shoulderbolt

Locknut(3/8inch)

1Fresh-watertank

1Fresh-watertankmount

Flangedlocknut(5/16inch)

Washer(5/16inch)

Flanged-headbolt(5/16x2-1/4inch)

Flanged-headbolt(5/16x5/8inch)

•Thetargetapplicationrateinlitersperhectare,US

gallonsperacre,orUSgallonsper1000sqft.

•Thetargetspeedofthevehicleinkilometersper

hourormilesperhour.

Toinstallanozzle,completethefollowing:

1.Threadorinsertthenozzleintothenozzle receptaclefollowedbyagasket.

2.Slidethenozzlereceptacleoverthenozzle ttingonaturret.

3.Turnthenozzleclockwisetolockthecamson thereceptacleinplace.

4.Verifythefanportionofthenozzle.

SeetheInstallationInstructionsaccompanyingthe nozzlesformoreinformation.

InstallingtheTankSupportTube

1.Alignthesupporttubeforthefreshwatertank withthetanksupportchannel(Figure35).

Figure35

1.Supporttube(freshwater

tank)

2.Jamnut(3/8inch)6.Locknut(3/8inch)

3.Frontofthemachine7.Weldnut(tanksupport

4.Up

5.Bolt(3/8x1inch)

channel-freshwater

8.Shoulderbolt

g028872

2.Aligntheholesinthesupporttubewiththeholes inthechannel(Figure35).

3.Securethetubetothechannel(Figure35)with the2shoulderboltsand2locknuts(3/8inch).

Page 32

4.Threadthejamnut(3/8inch)intothebolt(3/8x 1inch);refertoFigure35.

5.Threadtheboltandjamnutintotheweldnut atthebottomofthetanksupportchanneland tightentheboltandjamnut(Figure35).

InstallingtheTank

Note:Thefresh-watertankcannotbeinstalledona

2postROPS.

1.Aligntheholesinthemountforthefresh-water tankwiththeholesinthesupporttube(Figure

36).

g028474

Figure37

Figure36

1.Supporttube4.Washer(5/16inch)

2.Flangedlocknut(5/16

inch)

3.Mount(fresh-watertank)

5.Flanged-headbolt(5/16x 2-1/4inch)

2.Securethemounttothetube(Figure36)with2 anged-headbolts(5/16x2-1/4inch),2washers (5/16inch),and2angedlocknuts(5/16inch).

3.Torquetheboltsandnutsto1978to2542N-cm (175to225in-lb).

4.Applymedium-gradethread-lockingcompound tothe4anged-headbolt(5/16x5/8inch).

1.Flanged-headbolt(5/16x 5/8inch)

2.Hole(fresh-watertank mount)

3.Threadedinsert (fresh-watertank)

6.Securethefresh-watertanktothemount(Figure

37)with4anged-headbolt(5/16x5/8inch).

7.Torquetheboltsandnutsto1978to2542N-cm (175to225in-lb).

g028473

5.Alignthethreadedinsertsinthefreshwatertank withtheholesinthefresh-watertankmount (Figure37).

Page 33

InstallingtheAnti-siphon FillReceptacle

Partsneededforthisprocedure:

1Fillreceptacleassembly

Flange-headbolt(5/16x3/4inch)

Procedure

Placethell-receptacleassemblyoverthethreaded holeinthetankandsecureitwithaange-headbolt (5/16x3/4inch)(Figure38).

CheckingtheBoomHinge Springs

NoPartsRequired

Procedure

Important:Operatingthespraysystemwith

theboomhingespringsundertheincorrect compressioncoulddamagetheboomassembly. Measurethespringsandusethejamnutto compressthespringsto4cm(1–1/2inches)if necessary.

Thesprayerisshippedwiththeboomextensions swungforwardtofacilitatepackagingofthemachine. Thespringsarenotfullytightenedatthetimeof manufacturetoallowtheboomstobeinthisposition fortransit.Beforeoperatingthemachine,adjustthe springstothecorrectcompression.

1.Ifnecessary,removethepackingcomponents thatsecuretherightandleftextensionbooms duringshipping.

Figure38

1.Fill-receptacleassembly2.Flangebolt (5/16x3/4inch)

2.Supporttheboomswhiletheyareextendedto

g024091

thesprayposition.

3.Attheboomhinge,measurethecompressionof theupperandlowerspringswhilethebooms areintheirextendedposition(Figure39).

A.Compressallthespringsuntiltheymeasure

4cm(1–1/2inches).

B.Usethejamnuttocompressanyspringthat

measuresgreaterthan4cm(1–1/2inches).

Page 34

Figure39

1.Boomhingespring2.Jamnut

4.Repeattheprocedureforeachspringonboth boomhinges.

5.Movetheboomsintothetransport“X”position.

Note:SeeUsingtheBoomTransportCradle

(page50)formoreinformation.

StoringtheJackStands (Optional)

Partsneededforthisprocedure:

g023740

g002332

1.Frontjackstand2.Knob

2.Securethefrontjackstandswith2clevispins(3 inch)and2cotterpinsthroughthemiddlehole onthestands.

3.Inserttherearjackstandsfromthebottom,up intotheframe,nearthereartie-downpoints (Figure41).

Figure40

2Frontjackstand

2Rearjackstand

Cotterpin

Clevispin(4-1/2inch)

Clevispin(3inch)

2Knob

Procedure

1.Insertthefrontjackstandsupsidedownintothe framenearthefronttie-downpoints(Figure40).

g023739

Figure41

1.Rearjackstand

4.Securetherearjackstandswith4clevispins (4-1/2inch)and4cotterpinsthroughthelast holeonthestands.

Page 35

LearningMoreaboutYour Product

Partsneededforthisprocedure:

Operator'sManual

Operatortrainingmaterial

PartsCatalog

1Registrationcard

Selectionguide

1Pre-deliveryinspectionsheet

Procedure

1.Readthemanuals.

2.Viewtheoperatortrainingmaterial.

3.Usethenozzleselectionguidetochoosethe correctnozzlesforyourspecicapplication.

4.Storethedocumentationinasafeplace.

Page 36

ProductOverview

Figure42

1.Master-boomswitch

2.Boom-sectionswitches(sprayerOn/Off)7.Sonic-boomswitch(optional)

3.Boomliftswitches

4.InfoCenter

5.Pressuregauge

Controls

6.Rinseswitch(optional)

8.Application-rateswitch

9.Agitationswitch

andmore(Figure42).Formoreinformation,referto

UsingtheInfoCenter(page39).

InfoCenterLCDDisplay

TheInfoCenterLCDdisplayshowsinformationabout yourmachineandbatterypacksuchasthecurrent batterycharge,thespeed,diagnosticsinformation,

g028854

Page 37

Master-BoomSwitch

TheMASTER-BOOMswitchallowsyoutostartorstop theallsprayoperation.Presstheswitchtorunorstop thespraysystem(Figure42).

Boom-SectionSwitches

TheBOOM-SECTIONswitchesarelocatedalongthe bottomofthecontrolpanel(Figure42).T oggle eachswitchupwardtoturnthesprayersforthe correspondingboomsectiononanddownwardtoturn thesprayersoff.WhentheswitchissettotheOn position,thelightontheswitchilluminates.These switcheswillonlyaffectthespraysystemwhenthe

MASTER-BOOMswitchisintheOnposition.

Application-RateSwitch

g028486

Figure43

TheAPPLICA TION-RATEswitchislocatedontheleft sideofthecontrolpanel(Figure42).Pressand holdtheswitchupwardtoincreasethespraysystem applicationrate,orpressandholditdownwardto decreaseapplicationrate.

Boom-LiftSwitches

TheelectricBOOM-LIFTswitchesraiseandlowertheir respectivebooms(Figure42).Thereisaleftandright liftswitch.Pressandholdtheswitchupwardtoraise therespectiveboom,orpressandholdtheswitch downwardtolowertherespectiveboom.

Sprayer-ModeSwitch(HDX-Auto Model)

UsetheSPRA YER-MODEswitchtoselectbetween controllingthesprayerapplicationratemanuallyor throughautomaticcomputerassistthatcontrolled throughtheInfoCenter.

1.InfoCenterconsole

2.Sprayer-modeswitch

3.Automaticmode (sprayer-modeswitch position)

4.Manualmode (sprayer-modeswitch position)

Regulating(RateControl)Valve

Theregulatingvalvelocatedbehindthetank(Figure

44),Theregulatingvalvecontrolstheamountofuid

thatisroutedtotheboomsortheratereturntothe tank.

Figure44

1.Regulating(ratecontrol) valve

2.Agitationvalve5.Boomsectionvalve

3.Master-boomvalve

4.Flowmeter

g028483

Page 38

Flowmeter

Theowmetermeasurestheowrateoftheuidto theboomsectionvalves(Figure44).

Boom-SectionValves

Usetheboom-sectionvalvestoturnthesprayer pressureonorofftothesprayernozzlesintheleft, center,andrightboomsections(Figure44).

BoomSection-BypassValves

Theboomsection-bypassvalves(Figure45)redirect theuidowfromaboomtothetankwhenyouturn offtheboomsection.Y oucanadjustthesevalvesto ensurethattheboompressureremainsconstantno matterwhichcombinationofboomsyouareoperating; refertoCalibratingtheBoomBypass(page55).

g028484

Figure46

Figure45

1.Leftboomsection-bypass valve

2.Centerboom section-bypassvalve

3.Rightboom section-bypassvalve

Agitation-ThrottleValve

Thisvalveislocatedontherearleftsideofthetank (Figure46).Turntheknobonthevalvetothe6 o'clockpositiontoturnonthetankagitationandtothe 8o'clockpositiontoturnoffthetankagitation.

1.Agitation-controlvalve

Note:HD-seriesmodelswithamanual

transmission—foragitationtoworkthePTOand clutchmustbeengagedandtheenginemustbe runningaboveanidle.Ifyoustopthesprayerand needagitationcirculatingthecontentofthetank, placetherangeshiftleverintheNeutralposition,let outtheclutch,settheparkingbrake,andsetthehand throttle(ifequipped).

g028485

SprayerPump

Thesprayerpumpislocatedattherearofthemachine (Figure47).

g028857

Figure47

1.Sprayerpump

Page 39

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Spraysystembaseweight (vehicleweightnotincluded)

Tankcapacity

Overallvehiclelengthwiththe standardspraysystem

Overallvehicleheightwith standardspraysystemtothe topofthetank

Overallvehicleheightwith standardspraysystemand theboomsstoredintheX pattern

Overallvehiclewidthwiththe standardspraysystemand theboomsstoredintheX pattern

757L(200USgallons)

OptionalEquipment

TheT oro®Companyhasoptionalequipmentand accessoriesthatyoucanpurchaseseparatelyand installonyourWorkman.ContactyourAuthorized ServiceDealerforacompletelistofoptional equipmentthatiscurrentlyavailableforyoursprayer.

424kg(935lb)

422cm(166inches)

147cm(58inches)

234cm(92inches)

175cm(69inches)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Note:Ifyouneedtotransportthevehicleonatrailer

withthesprayerinstalled,makesuretheboomsare tieddownandsecure.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsand decalsinthesafetysection.Knowingthisinformation couldhelpyouorbystandersavoidinjury.

UsingtheInfoCenter

TheInfoCenterLCDdisplayshowsinformationabout yourmachine,suchastheoperatingstatus,various diagnostics,andotherinformationaboutthemachine (Figure48).Thereisasplashscreenandmain informationscreenontheInfoCenter.Y oucanswitch betweenthesplashscreenandmaininformation screen,atanytime,bypressinganyoftheInfoCenter buttonsandthenselectingtheappropriatedirectional arrow.

Figure48

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

•Leftbutton,Menuaccess/Backbutton—press

thisbuttontoaccesstheInfoCentermenus.You canalsouseittobackoutofanymenuyouare currentlyusing.

•Middlebutton—usethisbuttontoscrolldown

menus.

•Rightbutton—usethisbuttontoopenamenu

wherearightarrowindicatedadditionalcontent.

Note:Thepurposeofeachbuttonmaychange

dependingonwhatfunctionisactiveatthetime.The

g020650

Page 40

LCDdisplayshowsaniconaboveeachbuttonthat indicatesitscurrentfunction.

StartingtheInfoCenter

1.InsertthekeyintotheST ARTERswitchandrotate ittotheOnposition.

Note:TheInfoCenterwillilluminateanddisplay

theinitializationscreen(Figure49).

g029189

Figure51

Figure49

2.Afterapproximately15seconds,thehome screenwillappear,pressthecenterselection buttontodisplaytheinformationcontext(Figure

50).

Figure50

•Pressthecenterselectionbuttonagainto

navigatetotheMainMenu.

•Rightselectionbutton:Totalareasprayed

(AofFigure51)

•Rightselectionbutton:Applicationrate(B

ofFigure51)

•Leftselectionbutton:Sub-areasprayed(C

ofFigure51)

•Leftselectionbutton:Tankvolume(Dof

Figure51)

g028527

Note:RotatingtheST ARTERswitchtothestart

positionandstartingtheenginewillcausethevalues indicatedintheInfoCenterdisplaytoreectthe runningmachine.

AccessingtheSettingsMenu

1.StarttheInfoCenter;refertoStartingthe

InfoCenter(page40).

Note:TheHomescreenwilldisplay.

2.Pressthecenterselectionbuttontoaccessthe Informationcontext.

Note:Theinformationcontexticonwilldisplay

3.Pressthecenterselectionbuttontoaccessthe MainMenu(Figure52).

g028528

Page 41

Figure52

AdditionaloptionsfortheHDX-Automodelisnotshown.

1.Rightselectionbutton(selectcontext)

4.Presstherightselectionbuttontodisplaytothe Settingssub-menus.

Note:TheMainMenuwilldisplaywiththe

Settingsoptionselected

Note:Pressingthecenterselectionbutton(the

buttonbelowthedownarrowiconinthedisplay) willmovetheselectedoptiondown.

g028416

Figure53

1.Listoptions(icon)3.Rightselectionbutton(list context)

2.Scrolldown(icon)4.Centerselectionbutton (scrollcontext)

g028519

Note:Pressingtheleftselectionbuttonwill

saveyourselection,exittheSettingsmenu,and returntotheMainMenu.

3.Tochangethelanguageusedinthedisplay,

pressingthecenterselectionbutton(thebutton belowthedownarrowinthedisplay)tomove theselectedoptiontoLanguage(Figure53).

ChangingtheUnitsofMeasure (EnglishandMetric)

1.AccesstheSettingsmenu;refertoAccessing

theSettingsMenu(page40).

2.Tochangetheunitofmeasure,presstheright selectionbuttontochangethelistedunitsof measure(Figure53).

•English:mph,gallons,andacre

•Turf:mph,gallons,and1000ft

•SI(metric):kph,liter,hectare

Note:ThedisplaywillswitchbetweenEnglish

andmetricunits

4.Presstherightselectionbutton(thebuttonbelow thelisticoninthedisplay)willtohighlightthe listedlanguageusedinthedisplay(Figure53).

Note:Availablelanguagesinclude:English,

Spanish,French,German,Portuguese,Danish, Netherlands,Finnish,Italian,Norwegian,and Swedish.

5.Presstheleftselectionbuttontosaveyour selection(s),exittheSettingsmenu,andreturn

totheMainMenu(Figure52).

6.Presstheleftselectionbuttontoreturntothe Homescreen(Figure53).

AdjustingtheBacklightingand ContractLevelsoftheDisplay

1.AccesstheSettingsmenu;refertoAccessing

theSettingsMenu(page40).

2.Toadjustthebacklightlevelofthedisplay,press thecenterselectionbutton(thebuttonbelow thedownarrowiconinthedisplay)tomovethe selectedoptiondowntotheBacklightsetting (Figure54).

Page 42

selection,exittheBacklightmenu,andreturnto theSettingsmenu(Figure54).

6.Toadjustthecontrastlevelofthedisplay,press thecenterselectionbutton(thebuttonbelow thedownarrowiconinthedisplay)tomovethe selectedoptiondowntotheContrastsetting (Figure54).

7.Presstherightselectionbuttontodisplaythe valueadjustmentcontext(Figure54).

Note:Thedisplaywillshowa(―)iconoverthe

centerselectionbuttonanda(+)iconoverthe rightselectionbutton.

8.Presstheleftselectionbutton(thebutton belowthelisticoninthedisplay)tosaveyour selection,exittheContrastmenu,andreturnto theSettingsmenu(Figure54).

9.PresstheleftselectionbuttontoexittheSettings menuandreturntotheMainMenu(Figure52 andFigure54).

10.Presstheleftselectionbuttontoreturntothe Homescreen(Figure54).

Figure54

1.Selectarrow(icon)5.Increasethevalue(icon)

2.Scrolldown(icon)6.Decreasethevalue(icon)

3.Rightselectionbutton (selectcontext)

4.Centerselectionbutton (scrollcontext)

7.Rightselectionbutton (raisevaluecontext)

8.Centerselectionbutton (lowervaluecontext)

3.Presstherightselectionbuttontodisplaythe valueadjustmentcontext(Figure54).

Note:Thedisplaywillshowa(―)iconoverthe

centerselectionbuttonanda(+)iconoverthe rightselectionbutton.

InfoCenterIcons

IconDescriptions

Informationicon

g028415

Scrolldown

Enter

Changethenextvalueinthe list

Increase

Decrease

Activescreen

4.Usethecenterselectionbuttonandright selectionbuttontochangethebrightnesslevel ofthedisplay(Figure54).

Note:Asyouchangethebrightnessvalue,the

displaywillchangetheselectedbrightnesslevel.

5.Presstheleftselectionbutton(thebutton belowthelisticoninthedisplay)tosaveyour

Inactivescreen

Gotothehomescreen

Activehomescreen

Page 43

IconDescriptions(cont'd.)

Savevalue

Exitmenu

Hourmeter

CorrectPINcodeentered

CheckPINentry/Calibration verication

MasterboomOn/Boom sprayerOff

MasterboomOn/Boom sprayerOn

Fullspraytank

Spraytankathalf

Tanklevellow

Emptyspraytank

Selectthenextareafor accumulation

Applicationrate1

Applicationrate2

Boostrate

UsingtheMenus

AccessthecalibrationsettingsintheInfoCentermenu systembypressingthemenuaccessbuttonwhileat themainscreen.Thiswillbringyoutothemainmenu. Refertothefollowingtablesforasummaryofthe optionsavailablefromthemenus:

Calibration

MenuItemDescription

TestSpeedThismenusetsthetestspeedforcalibration.

Flow Calibration

Speed Calibration

Thismenucalibratestheowmeter.

Thismenucalibratesthespeedsensor.

TURFunits(1,000square

feet)

Areasprayed

SelectingtheSprayer Programming

HDX-AutoModel

SwitchingbetweenManualModeand AutomaticMode

Volumesprayed

Adjusttankvolume

Homescreen

Clearactivearea

g028518

Clearallareas

1.Automaticmode(switch position)

Adjustdigit

Figure55

2.Manualmode(switch position)

•Atthecontrolconsole,presstheSPRAYER-MODE

switchtothelefttocontroltheapplicationrate

Page 44

ofthesprayerthroughtheInfoCenterinthe Automaticmode.

Note:Aniconfortheapplicationratewillappear

inthedisplayoftheInfoCenter.

•PresstheSPRAYER-MODEswitchtotherightto

controltheapplicationrateofthesprayerbyhand intheManualmode.

Note:WhenswitchingfromtheAutomaticmode

totheManualmode,theiconfortheapplication ratewilldisappearinthedisplay.

Note:Anicon

willappear.

Note:Theapplicationrateboostisanadditional

percentabovetheactiveprogram(1or2) applicationrate.Pressandholdthebuttonsto applytheboostapplicationrate;releasethe buttonstostoptheboostrate.

ProgrammingtheApplicationRate andApplicationRateBoost

HDX-AutoModel

SwitchingbetweenSprayerProgramming Settings

ProgrammingtheApplicationRate1and2

1.FromtheHomescreen,pressthecenter selectionbuttontonavigatetotheMainMenu.

2.Ifneeded,pressthecenterselectionbuttonto highlighttheapplicationrateforsprayerprogram 1(Figure57).

Note:Theiconforsprayerapplicationrate1

lookslikethenumeral1inacircletotherightof abull's-eyetarget.

Figure56

1.Leftandcenter buttons—selecting applicationrate1

2.Icon—applicationrate1

3.Icon—applicationrate26.Icon—applicationrate

4.Centerandright buttons—selecting applicationrate2

5.Leftandright buttons—selecting applicationrateboost

boost

•Toselectapplicationrate1,presstheleft2buttons

oftheInfoCenter(Figure56).

Note:Aniconwillappear.

•Toselectapplicationrate2(applicationrate),

presstheright2buttons(Figure56).

Note:Anicon

willappear.

•Totemporarilyapplyaboostapplicationrate,

pressandholdthe2outerbuttons(Figure56).

g028507

g028512

Figure57

3.Presstherightselectionbuttontoselectsprayer program1(AofFigure57).

4.Setthenumericalvaluebypressingthefollowing selectionbuttons:

•Presstherightselectionbutton(BofFigure

57)tomovethecursortothenextnumerical

positiontotheright.

•Pressthecenterselectionbutton(CofFigure

57)toincreasethenumericalvalue(0to9)

Page 45

5.Oncetheright-mostvalueisset,presstheright selectionbutton.

Note:TheSaveIconwillappearabovethe

centerselectionbutton(DofFigure57).

6.Pressthecenterselectionbutton(DofFigure

57)tosavetheprogrammingforapplicationrate.

7.Pressthecenterselectionbuttontohighlightthe applicationrateforsprayerprogram2.

Note:Theiconforsprayerapplicationrate2

lookslikethenumeral2inacircletotherightof abull's-eyetarget.

Note:Y oucanusetheapplicationratefor

sprayerprogram2toconvenientlyapplya higherorlowerapplicationratetoyourturfsite asneeded.

8.Repeatsteps4through6.

UsingtheSettingsMenu

HDX-AutoModel

SelectingtheActiveApplicationRatefromthe SettingsMenu

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe Activeapplicationratesetting(Figure59).

ProgrammingtheApplicationBoostRate

Theapplicationboostaddsaspeciedpercentto theactiveprogramapplicationratewhentheouter2 buttonsoftheInfoCenterarepressedwhilestraying inAutomaticmode.

1.FromtheHomescreen,pressthecenter selectionbuttontonavigatetotheMainMenu.

2.Ifneeded,pressthecenterselectionbuttonto highlighttheapplicationrateboost(Figure58).

Note:Theiconforthetheapplicationrateboost

look2(+)signstotherightofabull's-eyetarget (Figure58).

g028520

Figure59

3.Presstherightselectionbuttontotoggle betweenapplicationrate1and2(Figure59).

4.Presstheleftselectionbuttontosaveandreturn tothemainmenu

SettingtheT ank-LevelAlert

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe Alertsetting(Figure60).

Note:The(-)and(+)iconswillappearabove

thecenterandrightselectionbuttons.

Figure58

3.Presstherightselectionbutton(Figure58)to increasetheboostpercentagein5%increments (20%maximum).

g028513

g028521

Figure60

3.Presstherightselectionbutton(Figure60).

4.Usethecenterorrightselectionbuttonstoenter theminimumquantityinthetankwhenthealert willdisplayduringsprayeroperation(Figure60).

Page 46

Note:Holdingthebuttondownwillincreasethe

valueofthetankalertby10%.

5.Presstheleftselectionbuttontosaveandreturn tothemainmenu

ChangingthePIN

1.EnterthecurrentPIN;refertosteps1through

6inEnteringthePINintotheInfoCenter(page

46).

EnteringthePINintotheInfoCenter

Note:EnteringthePINallowsyoutochangethe

accessprotectedsettingsandmaintainthepassword.

Note:ThefactoryenteredPINnumberis1234.

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe ProtectedMenussetting.

2.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

3.Pressthecenterselectionbuttontohighlightthe ProtectedMenussetting.

Figure61

3.PresstherightselectbuttontoselectProtected Menus(AofFigure61).

4.SetthenumericalvalueinthePINentryscreen bypressingthefollowingselectionbuttons:

•Pressthecenterselectionbutton(BofFigure

61)toincreasethenumericalvalue(0to9)

•Presstherightselectionbutton(CofFigure

61)tomovethecursortothenextnumerical

positiontotheright.

5.Oncetheright-mostvalueisset,presstheright selectionbutton.

Note:Thecheckmarkiconwillappearabove

thecenterselectionbutton(DofFigure61).

g028717

Figure62

4.PresstherightselectbuttontoselectProtected Menus(AofFigure62).

g028522

5.EnterthenewPINintotheentryscreenby pressingthefollowingselectionbuttons:

•Pressthecenterselectionbutton(BofFigure

62)toincreasethenumericalvalue(0to9)

•Presstherightselectionbutton(CofFigure

62)tomovethecursortothenextnumerical

positiontotheright.

6.Oncetheright-mostvalueisset,presstheright selectionbutton.

Note:TheSaveiconwillappearabovethe

centerselectionbutton(DofFigure62).

7.WaituntiltheInfoCenterdisplaysthe“value savedmessage”andtheredindicatorlight illuminates.

6.Pressthecenterselectionbutton(DofFigure

61)toenterthepassword.

Page 47

SettingtheProtectSettings

Important:Usethisfunctiontolockandunlock

theapplicationrate.

Note:Y oumustknowthe4-digitPINnumberto

changesettingsforfunctionsintheprotectedmenus.

1.FromtheMainMenu,pressthecenterselection buttontonavigatetotheSettingsmenu.

2.Pressthecenterselectionbuttontohighlightthe ProtectSettingsentry.

Note:IfthereisnoXintheboxtotheright

ofProtectSettingsentry,thesub-menusforL Boom,CBoom,RBoom,andResetDefaults arenotlockedwiththePIN(Figure64).

Figure63

3.Presstherightselectionbutton.

Note:ThePINentryscreenappears

4.EnterthePIN;refertostep4inEnteringthePIN

intotheInfoCenter(page46).

g028523

Figure64

9.WaituntiltheInfoCenterdisplaysthe“value savedmessage”andtheredindicatorlight illuminates.

Note:Thesub-menusbelowtheProtected

MenusentryarelockedwiththePIN.

Note:T oaccessthesub-menus,highlightthe

ProtectSettingsentry,presstherightselection button,enterthePIN,andwhentheCheckMark iconappears—pressthecenterselectionbutton.

ResettingtheBoomSectionSizestoDefault

g028524

1.Pressthecenterselectionbuttontonavigateto theResetDefaultentry(Figure65).

5.Oncetheright-mostvalueisset,presstheright selectionbutton.

Note:TheCheckMarkiconwillappearabove

thecenterselectionbutton.

6.Pressthecenterselectionbutton.

Note:Thesub-menusforLBoom,CBoom,R

Boom,andResetDefaultswillappear.

7.Pressthecenterselectionbuttontohighlightthe ProtectSettingsentry

8.Presstherightselectionbutton.

Note:AnXappearsintheboxtothetothe

rightofProtectSettingsentry(Figure64).

g028526

Figure65

2.PresstherightselectionbuttontoselectReset Default.

3.IntheDefaultSettingsscreen,presstheleft selectionbuttforNoortherightselectionbutton forY es(Figure65).

Note:SelectingY eswillrestoretheboon

sectionsizestothefactorysetting.

Page 48

PreparingtoUsethe Sprayer

CleaningtheSuctionStrainer

ServiceInterval:BeforeeachuseordailyCleanthe

suctionstrainermoreoftenwhen usingwettablepowders.

6.Insertthesuctionstrainerintothestrainer housinguntilthestrainerisfullyseated.

7.Alignthehoseandhosettingtothestrainer housingatthetopofthetank,andsecuretting andhousingwiththeretainerthatyouremoved instep2.

InspectingtheTankStraps

1.Positionthesprayeronalevelsurface,setthe parkingbrake,stopthepump,stoptheengine, andremovethekeyfromtheST ARTERswitch.

2.Atthetopofthesprayertank,removethe retainerthatsecuresthehosettingattachedto thelargehosefromthestrainerhousing(Figure

66).

Figure66

1.Suctionhose

3.Removethehoseandhosettingfromthe strainerhousing(Figure66).

4.Pullthesuctionstraineroutofthestrainer housinginthetank(Figure67).

2.Retainer

ServiceInterval:Beforeeachuseordaily—Check

thetankstraps.

Important:Over-tighteningthetankstrap

fastenerscanresultindeforminganddamaging thetankandstraps.

1.Fillthemaintankwithwater.

2.Checktoseeifthereisanymovementbetween thetankstrapsandthetank(Figure68).

g002257

g028263

Figure68

1.Reartankstrap4.Forwardtankstrap

2.Bolt

3.Flangedlocknut

5.Frontofthemachine

Figure67

1.Suctionstrainer

5.Cleanthesuctionstrainerwithcleanwater.

3.Ifthetankstrapstloosetothetank,tightenthe angedlocknutsandboltsatthetopofstraps untilthestrapsareushwiththesurfaceofthe tank(Figure68).

Note:Donotover-tightenthetankstrap

hardware.

OperatingtheSprayer

TooperatetheMultiProWMrstllthespraytank, thenapplythesolutiontotheworkarea,andnally cleanthetank.Itisimportantthatyoucompleteall

g005491

3ofthesestepsinsuccessiontoavoiddamaging thesprayer.Forexample,donotmixandadd chemicalsinthespraytankatnightandthenspray inthemorning.Thiswouldleadtoseparationof thechemicalsandpossibledamagetothesprayer components.

Page 49

Important:Thetankmarkingsareforreference

onlyandcannotbeconsideredaccuratefor calibration.

CAUTION

Chemicalsarehazardousandcancause personalinjury.

•Readthedirectionsonthechemicallabels beforehandlingthechemicals,andfollow allmanufacturerrecommendationsand precautions.

•Keepchemicalsawayfromyourskin. Shouldcontactoccur,washtheaffected areathoroughlywithsoapandcleanwater.

•Weargogglesandanyotherprotective equipmentrecommendedbythechemical manufacturer.

1.Fillercap

2.Freshwatertank

g028487

Figure69

3.Spigot

TheMultiProWMhasbeenspecicallydesigned tohavehighdurabilityinordertogiveitthelong sprayerlifeyouneed.Differentmaterialshavebeen chosenforspecicreasonsatdifferentlocationson yoursprayertomeetthisgoal.Unfortunatelythereis nosinglematerialwhichisperfectforallforeseeable applications.

Somechemicalsaremoreaggressivethanothers andeachchemicalinteractsdifferentlywithvarious materials.Someconsistencies(e.g.wettable powders,charcoal)aremoreabrasiveandlead tohigherthannormalwearrates.Ifachemicalis availableinaformulationthatwouldprovideincreased lifetothesprayer,usethisalternativeformulation.

Remembertocleanyoursprayerthoroughlyafterall applications.Thiswilldothemosttoensureyour sprayerhasalongandtroublefreelife.

FillingtheFreshWaterTank

Alwaysllthefreshwatertankwithcleanwaterbefore handlingormixinganychemicals.

ThefreshwatertankislocatedontheROPS,behind thepassengerseat(Figure69).Itsuppliesasourceof freshwaterforyoutowashchemicalsoffofyourskin, eyes,orothersurfacesincaseofaccidentalexposure.

•Tollthetank,unscrewthecaponthetopofthe

tankandllthetankwithfreshwater.Replace thecap.

•Toopenthefreshwatertankspigot,turnthelever

onthespigot.

FillingtheSprayTank

InstalltheChemicalPre-MixKitforoptimalmixingand exteriortankcleanliness.

Important:Ensurethatthechemicalsyouwill

beusingarecompatibleforusewithViton(see themanufacturer'slabel;itshouldindicateifit isnotcompatible).Usingachemicalthatisnot compatiblewithVitonwilldegradetheO-ringsin thesprayer,causingleaks.

Important:Afterllingthetankforthersttime,

checkthetankstrapsforanyplay .Tightenthem asnecessary.

1.Stopthesprayeronalevelsurface,movethe rangeselectortotheNeutralposition,stopthe engine,andsettheparkingbrake.

2.Determinetheamountofwaterneededtomix theamountofchemicalyouneedasprescribed bythechemicalmanufacturer.

3.Openthetankcoveronthespraytank.

Note:Thetanklidislocatedinthecenterofthe

topofthetank.T oopenit,turnthefronthalfof thecovercounterclockwiseandswingitopen. Youcanremovethestrainerinsideforcleaning. Tosealthetank,closethecoverandrotatethe fronthalfclockwise.

4.Add3/4oftherequiredwatertothespraytank usingtheanti-siphonllreceptacle.

Important:Alwaysusefreshcleanwaterin

thespraytank.Donotpourconcentrateinto anemptytank.

5.Starttheengine,engagethePTO,andsetthe handthrottleifequipped.

Page 50

6.TurntheAGITATIONswitchon.

7.Addtheproperamountofchemicalconcentrate tothetank,asdirectedbythechemical manufacturer.

Important:Ifyouareusingawettable

powder,mixthepowderwithasmallamount ofwatertoformaslurrybeforeaddingitto thetank

8.Addtheremainingwatertothetank.

Note:Forbetteragitation,decreasethe

applicationratesetting.

OperatingtheBooms

TheBOOM-LIFTswitchesonthesprayercontrolpanel allowyoutomovetheboomsbetweenthetransport positionandthespraypositionwithoutleavingthe operator'sseat.Changeboompositionswhilethe machineisstationary.

SettingtheHydraulicLiftLock

Engagethehydraulicliftleverandlockittoprovide hydraulicpowerforcontroloftheboomlift.

1.Pushforwardthehydraulic-liftlever(Figure70 orFigure71).

g255716

Figure71

AutomaticTransmissionWorkmanVehicles

1.Pushforward3.Hydraulic-liftlock

2.Moveleft4.Hydraulic-liftlever

2.Movethehydraulic-liftlocklefttoengagethe lock(Figure70orFigure71).

ChangingtheBoomPosition

1.Stopthesprayeronlevelground.

2.UsetheBOOM-LIFTswitchestolowerthebooms.

Note:Waituntiltheboomsreachthefull,

extendedsprayposition.

3.Whentheboomsneedtoberetracted,stopthe sprayeronlevelground.

4.UsetheBOOM-LIFTswitchestoraisethebooms, untiltheyhavemovedcompletelyintoboom transportcradleformingthe“X”transport positionandtheboomcylindersarefully retracted.

Figure70

ManualTransmissionWorkmanVehicles

1.Pushforward

2.Moveleft4.Hydraulic-liftlever

3.Hydraulic-liftlock

Important:T opreventdamagetothe

boomactuatorcylinder,makesurethat theactuatorsarefullyretractedbefore transportingthemachine.

g255717

UsingtheBoomTransportCradle

Thesprayerisequippedwithaboomtransportcradle thathasauniquesafetyfeature.Intheeventof accidentalboomcontactwithalowoverheadobject whileinthetransportposition,theboom(s)canbe pushedoutofthetransportcradles.Ifthisoccurs,the boomswillcometorestinanearhorizontalposition totherearofthevehicle.Whiletheboomswillnot bedamagedduetothismovement,theyshouldbe immediatelyputbackintothetransportcradle.

Important:Theboomscanbedamagedby

transportingtheminanypositionotherthanthe “X”transportpositionusingtheboomtransport cradle.

Page 51

Toputtheboomsbackintothetransportcradle,lower theboom(s)tothesprayposition,andthenraisethe boom(s)backintothetransportposition.Makesure thattheboomcylindersarefullyretractedtoprevent actuatorroddamage.

Spraying

UsingtheSprayer

Important:Inordertoensurethatyoursolution

remainswellmixed,usetheagitationfeature wheneveryouhavesolutioninthetank.For agitationtowork,thePTOmustbeengagedand theenginemustberunningaboveanidle.Ifyou stopthevehicleandneedagitationon,placethe shiftleverintheNeutralposition,settheparking brake,EngagethePTO,engagetheclutch,and setthehandthrottle,ifequipped.

Note:ThisprocedureassumesthatthePTO

isengaged(HD-seriesmodelswithamanual transmission)andtheboomsectionvalvecalibration hasbeencompleted.

1.Lowertheboomsintoposition.

2.FortheHDX-Automodel,settheSPRAYER-MODE switchasfollowing:

•Whenusingthesprayerinthemanual

modepresstheswitchtotheright;referto

Sprayer-ModeSwitch(HDX-AutoModel) (page37).

•Whenusingthesprayerintheautomatic

modepresstheswitchtotheleft.

3.SettheMASTER-BOOMswitchtotheOffposition.

4.Settheindividualboomswitches,asneeded,to theOnpositions.

5.Drivetothelocationwhereyouwillbespraying.

6.NavigatetotheApplicationRatescreenonthe InfoCenterandsetthedesiredrate.T odothis:

A.EnsurethatthepumpisOn.

B.ForHD-seriesmodelswithamanual

transmission,electthedesiredgearrange.

C.Begindrivingatyourtargetgroundspeed.

D.ForHD-seriesmodelswithamanual

transmissionorwithaautomatic transmissionusedinthemanualmode, verifythatthemonitordisplaysthecorrect applicationrate.Ifneeded,manipulatethe

APPLICATION-RATEswitchuntilthemonitor

displaysthedesiredapplicationrate.

Note:HD-seriesmodelswithaautomatic

transmissionthatareoperatedinthe automaticmode,thecomputerwill

automaticallyadjustthesprayerpressureto maintaintheapplicationrate.

E.Returntothelocationwhereyouwillbegin

spraying.

7.SettheMASTER-BOOMswitchtotheOnposition andbeginspraying.

Note:Whenthetankisnearlyempty,the

agitationmaycausefoaminginthetank. Topreventthis,turntheagitationvalveoff. Alternatively,youcanuseananti-foamingagent inthetank.

8.Whennishedspraying,settheMASTER-BOOM switchtotheOffpositiontoturnoffall

BOOM-SEGMENTswitches,anddisengagethe

PTOlever(HD-seriesmodelswithamanual transmission).

TurfCarePrecautionswhile OperatinginStationary Modes

Important:Undersomeconditions,heatfrom

theengine,radiator,andmufercanpotentially damagegrasswhenoperatingthesprayerina stationarymode.Stationarymodesincludetank agitation,handsprayingwithaspraygun,or usingawalkingboom.

Usethefollowingprecautions:

•Avoidstationarysprayingwhenconditionsare

veryhotand/ordry,asturfcanbemorestressed duringtheseperiods.

•Avoidparkingontheturfwhilestationaryspraying.

Parkonacartpathwheneverpossible.

•Minimizetheamountoftimethemachineisleft

runningoveranyparticularareaofturf.Bothtime andtemperatureaffecthowmuchthegrassmay bedamaged.

•Settheenginespeedaslowaspossibleto

achievethedesiredpressureandow.Thiswill minimizetheheatgeneratedandtheairvelocity fromthecoolingfan.

•Allowheattoescapeupwardfromtheengine

compartmentbyraisingtheseatassembliesduring stationaryoperationratherthanbeingforcedout underthevehicle.

SprayingTips

•Donotoverlapareaswhereyouhavepreviously

sprayed.

•Watchforpluggednozzles.Replaceallwornor

damagednozzles.

Page 52

•UsetheMASTER-BOOMswitchtostopthespray

owbeforestoppingthesprayer.Oncestopped, usetheneutralenginespeedlocktoholdthe enginespeeduptokeeptheagitationrunning.

•Youwillobtainbetterresultsifthesprayeris

movingwhenyouturntheboomson.

•Watchforchangesintheapplicationratethatmay

indicatethatyourspeedhaschangedbeyondthe rangeofthenozzlesorthereisaproblemwiththe spraysystem.

3.Rotatetheturretofthenozzlesineitherdirection tothecorrectnozzle.

CleaningtheSprayer

Important:Youmustalwaysemptyandclean

thesprayerimmediatelyaftereachuse.Failure todosomaycausethechemicalstodryor thickeninthelines,cloggingthepumpandother components.

HD-SeriesModelswithaAutomaticTransmission OperatedintheAutomaticMode

Note:Refertothenozzleselectionguidethatis

availablethroughyourAuthorizedT oroDealer.

•Ifyouareoperatingthesprayerataslowground

speedthatcausesthecomputertomaintain toolowofasprayersystempressureforthe applicationratingoftheselectednozzles,the chemicalsolutionwilldischargefromthenozzle incorrectly(runningordribbling).Selectasprayer nozzlewithalowerapplicationraterange.

•Ifyouareoperatingthesprayeratahighground

speedthatcausesthecomputertousefullsprayer systempressureandthesprayerpressureis inadequatetoachievethedesiredapplicationrate. Tocorrectyouapplicationrate,slowyourground speedtoachieveyourapplicationrateorselecta sprayernozzlewithahigherapplicationraterange.

UncloggingaNozzle

Ifanozzlebecomescloggedwhileyouarespraying, youcancleanitusingahandspraybottleofwater oratoothbrush.

Tororecommendsusingtheapprovedrinsekitfor thismachine.ContactyourAuthorizedToroDealer formoreinformation.

Cleanthespraysystemaftereachsprayingsession. Toproperlycleanthespraysystem:

•Usethreeseparaterinses.

•Usethecleanersandneutralizersas

recommendedbythechemicalmanufacturers.

•Usepurecleanwater(nocleanersorneutralizers)

forthelastrinse.

1.Stopthesprayer,settheparkingbrake,andturn offtheengine.

2.Locatethetankdrainvalveontheleftsideof themachine(Figure72).

1.Stopthesprayeronalevelsurface,stopthe engine,andsettheparkingbrake.

2.SetthemasterBOOM-SWITCHtotheOffposition andthensetthePUMPswitchtotheOffposition.

3.Removethecloggednozzleandcleanitusinga spraybottleofwateroratoothbrush.

SelectingaNozzle

Note:Refertothenozzleselectionguidethatis

availablethroughyourAuthorizedT oroDealer.

Theturretbodiescanacceptupto3differentnozzles. Toselectthedesirednozzle:

1.Stopthesprayeronalevelsurface,stopthe engine,andsettheparkingbrake.

2.SettheMASTER-BOOMswitchtotheOffposition andsetthePUMPswitchtotheOffposition.

g022364

Figure72

1.Tank-drainhandle

3.Openthevalvetodrainallunusedmaterialfrom thetank(Figure73).

Important:Disposeofallwastechemicals

accordingtolocalcodesandthematerial manufacturer'sinstructions.

Page 53

Figure73

1.Valveopen2.Valveclosed

4.Closethedrainvalve(Figure73).

5.Fillthetankwithatleast190L(50USgallons) ofcleanfreshwaterandclosethecover.

Note:Y oucanuseacleaning/neutralizing

agentinthewaterasneeded.Onthenalrinse, useonlyclean,clearwater.

6.Lowertheboomsintothesprayposition.

7.Starttheengineandmovethethrottleleverto ahigheridle.

8.EnsurethattheAGIT A TIONswitchisintheOn position.

9.SetthePUMPswitchtotheOnpositionanduse theAPPLICATION-RATEswitchtoincreasethe pressuretoahighsetting.

10.SettheMASTER-BOOMswitchandBOOM-CONTROL switchestotheOnpositionstobeginspraying.

11.Allowallofthewaterinthetanktosprayout thoughthenozzles.

12.Checkthenozzlestoensurethattheyareall sprayingcorrectly.

13.SettheMASTER-BOOMswitchtotheOffposition, setthePUMPswitchtotheOffposition,andstop theengine.

14.Repeatsteps5through13atleast2moretimes toensurethatthespraysystemisfullycleaned.

Important:Y oumustalwayscompletethis

procedureatleast3timestoensurethat thespraysystemisfullyclean,preventing damagetothesystem.

15.Cleanthestrainer;refertoCleaningtheSuction

Strainer(page48).

Important:Ifyouusedwettablepowder

chemicals,cleanthestraineraftereachtank.

16.Usingagardenhose,rinseofftheoutsideofthe sprayerwithcleanwater.

17.Removethenozzlesandcleanthembyhand. Replacedamagedorwornnozzles.

CalibratingtheSprayer

PreparingtheMachinefor Calibration

Important:Beforecalibratingthesprayersystem

usedontheHDX-Automodel,llthesprayer

g028488

tankasrequiredwithcleanwaterandoperatethe machinewhilesprayingat40psiorgreaterfora minimumof30minutes.

Note:Beforeusingthesprayerforthersttime,if

youchangethenozzles,orasneeded,calibratethe sprayerow,speed,andboombypass.

1.Fillthespraytankwithcleanwater.

Note:Ensurethatthereisenoughwaterin

thetanktocompleteeachofthecalibration procedures.

2.Lowertheleftandrightboomsections.

3.FortheHDX-Automodel—operatethemachine

whilesprayingat40psiorgreaterforaminimum of30minutes.Fillthesprayertankwithclean waterwhennished.

4.Settheprotectedsettingstooff;refertoSetting

theProtectSettings(page47).

5.FortheHDX-Automodel—setthesprayer systemtotheManualMode;refertoSwitching

betweenManualModeandAutomaticMode (page43).

CalibratingtheSprayerFlow

Operatorsuppliedequipment:Stopwatchcapable

ofmeasuring±1/10secondandacontainergraduated in50ml(1-oz)increments.

Note:Calibratingthesprayerowformachines

withoutathrottlelockrequires2people.

1.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissionto Neutral

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

2.Settheparkingbrakeandturntheengineon.

Page 54

3.SetthePUMPswitchtotheOnposition,andturn ontheagitation.

C.SelectFlowCalbyhighlightingFlowCal

andpresstheRHbuttonontheInfoCenter.

4.Pressdownontheacceleratorpedaluntilyou reachthemaximumenginespeed.

5.Settheenginespeedasfollows:

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntilmaximumengine speedisreached.

Note:Theotherpersonwillcollectsamples

fromthesprayernozzles.

•Formachineswiththeoptionalthrottle

lock,pressdownontheacceleratorpedal untilmaximumenginespeedisreached andsetthethrottlelock;refertooperation instructionsforyourWorkmanhandthrottle kit.

6.Setall3boomswitchesandtheMASTER-BOOM switchtotheOnposition.

7.Preparetoperformacatchtestusingthe graduatedcontainer.

8.Startat40psi(2.75bar)andusethe

APPLICATION-RATEswitchtoadjustthespray

pressuresoacatchtestyieldstheamounts listedinthetablebelow.

Note:Collect3samplesat15secondseach

andaveragethequantitiesofwatercollected.

NozzleColor

Yellow1896.4

Red37812.8

Brown47316.0

Gray

White

Blue94632.0

Green

Milliliters collectedin15 seconds

56719.2

757

1,41948.0

Ouncescollected in15seconds

25.6

D.Inthenextscreen,entertheknownquantity

ofwaterthatwillbesprayedoutofthe boomsforthecalibrationprocedure;referto thechartbelow.

E.Oncetheknownquantityhasbeenentered

presstheRHbuttonontheinfocenter.

12.Usingtheplus(+)andminus(-)symbols,enter theowvolumeaccordingtothetablebelow.

NozzleColor

Yellow4211

Red8322

Brown10628

Gray

White16744

Blue208

Green

Liters

12533

31483

USGallons

13.TurnontheMASTERBOOMswitchfor5minutes.

Note:Asthemachinesprays,theinfocenter

willdisplaythequantityofuidit'scounting.

14.Afterveminutesofspraying,clickthecheck markbypressingthecenterbuttonontheinfo center.

Note:Itisacceptableifthegallonsdisplayed

duringthecalibrationprocessdonotmatch theknownquantityofwaterenteredintothe InfoCenter.

15.After5minutes,turnofftheMASTERBOOMswitch andselectthecheckmarkontheInfoCenter.

Note:Calibrationisnowcomplete.

9.Oncethecatchtesthasyieldedtheamounts listedinthetableabove,settheSUPERVISOR

RATE-LOCKOUTswitchtotheLockposition.

10.TurnofftheMASTERBOOMswitch.

11.OntheInfoCenter,navigatetotheCalibration menuandselectFlowCalibrationasfollows:

Note:SelectingtheHomeScreeniconatany

timewillcancelcalibrations.

A.Pressthecenterbuttonoftheinfocenter

twicetoaccessthemenus.

B.Enterthecalibrationmenubypressingthe

RHbuttonontheinfocenter.

Page 55

CalibratingtheSprayerSpeed

1.Ensurethatthesprayertankislledwithwater.

2.Onanopen,atarea,markoffadistance between45–152m(150–500ft).

Note:Tororecommendsmarkingoff152m

(500ft)formoreaccurateresults.

3.Starttheengineanddrivetothestartofthe marked-offdistance.

Note:Alignthecenterofthefronttireswiththe

startinglineforthemostaccuratemeasurement.

4.OntheInfoCenter,navigatetotheCalibration menuandselectSpeedCalibration.

Note:SelectingtheHomeScreeniconatany

timewillcancelcalibrations.

5.SelecttheNextarrow(→)ontheInfoCenter.

6.Usingtheplus(+)andminus(-)symbols,enter themarked-offdistanceintotheInfoCenter.

7.Performoneofthefollowing:

•ForHD-SeriesModelswithamanual

transmission—shiftthemachineintorst gearanddrivethemarkeddistanceina straightlineatfullthrottle.

•FortheHDX-Automodel,—shiftthe

machineintoD(drive)anddrivethemarked distanceinastraightlineatfullthrottle.

8.Stopthemachineatthemarked-offdistance andselectthecheckmarkontheInfoCenter.

Note:Slowdownandrolltoastoptoalignthe

centerofthefronttireswiththenishline,for themostaccuratemeasurement.

Note:Calibrationisnowcomplete.

CalibratingtheBoomBypass

5.SetthePUMPswitchtotheOnposition,andturn ontheagitation.

6.Settheenginespeedasfollows:

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntilmaximumengine speedisreached.

Note:Theotherpersonwilladjusttheboom

section-bypassvalves.

•Formachineswiththeoptionalthrottle

lock,pressdownontheacceleratorpedal untilmaximumenginespeedisreached andsetthethrottlelock;refertooperation instructionsforyourWorkmanhandthrottle kit.

7.OntheInfoCenter,navigatetotheCalibration menuandselectTestSpeed.

Note:SelectingtheHomeScreeniconatany

timewillcancelcalibrations.

8.Usingtheplus(+)andminus(-)symbols,enter atestspeedof5.6Km/h(3.5mph),thenselect theHomeicon.

9.UsingtheAPPLICATIONRATEswitch,adjustthe applicationrateaccordingtothetablebelow.

NozzleApplicationRateTable

NozzleColorSI(Metric)

Yellow

Red

Brown

Gray478L/ha

White

Blue

Green1,190L/ha

159L/ha

319L/ha

394L/ha

637L/ha

796L/ha

English

17gpa0.39gpk

34gpa0.78gpk

42gpa0.96gpk

51gpa1.17gpk

68gpa1.56gpk

85gpa1.95gpk

127gpa2.91gpk

Turf

Important:Selectanopenatareatoperform

thisprocedure.

Note:Calibratingtheboombypassformachines

withoutathrottlelockrequires2people.

1.Ensurethatthesprayertankislledwithwater.

2.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissionto Neutral

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

3.Settheparkingbrakeandturntheengineon.

4.Setthe3boomswitchestotheOnposition,but leavetheMASTERBOOMswitchoff.

10.Turnofftheleftboomandadjusttheboom bypassvalve(Figure74)untilthepressure readingisatthepreviouslyadjustedlevel (typically40psior2.75bar).

Note:Thenumberedindicatorsonthebypass

valveareforreferenceonly .

Page 56

1.Boom-bypassadjustment

Figure74

CalibratingtheAgitationBypass Valve

ServiceInterval:Y early

Important:Selectanopenatareatoperform

thisprocedure.

Note:Calibratingtheagitationbypassvalvefor

machineswithoutathrottlelockrequires2people.

g028047

1.Ensurethatthesprayertankislledwithwater.

2.Verifytheagitationcontrolvalveisopen.Ifithas beenadjusted,openitcompletelyatthistime.

11.Turnontheleftboomandturnofftherightboom.

12.Adjusttherightboombypassvalve(Figure74) untilthepressurereadingisatthepreviously adjustedlevel(typically40psior2.75bar).

13.Turnontherightboomandturnoffthecenter boom.

14.Adjustthecenterboombypassvalve(Figure74) untilthepressurereadingisatthepreviously adjustedlevel(typically40psior2.75bar).

15.Turnalltheboomsoff.

16.Turnthepumpoff.

Note:Calibrationisnowcomplete.

AgitationBypassValveKnob Positions

•TheagitationbypassvalveisinthefullOpen

positionasshowninAofFigure75.

•TheagitationbypassvalveisintheClose(0)

positionasshowninBofFigure75.

•Theagitationbypassvalveisinanintermediate

(adjustedrelativetothepressuregaugeforthe sprayersystem)positionasshowninCofFigure

75.

3.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissionto Neutral

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

4.Settheparkingbrakeandturntheengineon.

5.SetthePUMPswitchtotheOnposition.

6.Settheenginespeedasfollows:

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntilmaximumengine speedisreached.

Note:Theotherpersonwillcollectsamples

fromthesprayernozzles.

•Formachineswiththeoptionalthrottle

lock,pressdownontheacceleratorpedal untilmaximumenginespeedisreached andsetthethrottlelock;refertooperation instructionsforyourWorkmanhandthrottle kit.

7.Setthe3individualboomvalvestotheOff position.

8.SettheMASTERBOOMswitchtotheOnposition.

9.SetthesystempressuretoMaximum.

1.Open

2.Closed(0)

Figure75

3.Intermediateposition

10.PresstheAGITATIONswitchtotheOffposition andreadthepressuregauge.

•Ifthereadingremainsat6.9bar(100psi)the

agitationbypassvalveisproperlycalibrated.

•Ifthepressuregaugereadsdifferently

continuetothenextstep.

g028228

11.Adjusttheagitationbypassvalve(Figure76) onthebacksideoftheagitationvalveuntilthe pressurereadingonthegaugeis6.9bar(100 psi).

Page 57

Figure76

1.Agitationbypassvalve2.Masterboombypass

12.PressthePUMPswitchtotheOffposition,shift thethrottlelevertotheIdleposition,andturn theIGNITIONswitchOff.

untilmaximumenginespeedisreached andsetthethrottlelock;refertooperation instructionsforyourWorkmanhandthrottle kit.

8.Adjustthemasterboombypasshandleto controltheamountofagitationoccurringinthe tank(Figure76).

9.Reducethethrottlespeedtoidle.

10.SettheAGITATIONswitchandPUMPswitchtothe Offposition.

11.Shutoffthemachine.

g028531

AdjustingtheMasterBoom BypassValve

Note:Adjustingthemasterboombypassvalve

reducesorincreasestheamountofowsenttothe agitationnozzlesinthetankwhentheMASTERBOOM switchissettotheOffposition.

1.Ensurethatthesprayertankislledwithwater.

2.Settheparkingbrake.

3.Setthetransmissionasfollows:

•ForHD-SeriesModelswithamanual

transmission—shiftthetransmissionto Neutral

•FortheHDX-Automodel—shiftthe

transmissiontoP(park).

4.SetthePUMPswitchtotheOnposition.

5.SettheAGITATIONswitchtotheOnposition.

6.SettheMASTERBOOMswitchtotheOffposition.

7.Settheenginespeedasfollows:

•Formachineswithouttheoptionalthrottle

lock—have1personpressdownonthe acceleratorpedaluntilmaximumengine speedisreached.

Note:Theotherpersonwillcollectsamples

fromthesprayernozzles.

•Formachineswiththeoptionalthrottle

lock,pressdownontheacceleratorpedal

Page 58

Maintenance

Note:LookingforanElectricalSchematicorHydraulicSchematicforyourmachine?Downloadafreecopy

oftheschematicbyvisitingwww.T oro.comandsearchingforyourmachinefromtheManualslinkonthe homepage.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Beforeeachuseordaily

Every50hours

Every100hours

Every200hours

Every400hours

Yearly

MaintenanceProcedure

•Cleanthesuctionstrainer.

•Checkthetankstraps.

•Lubricatethepump.

•Lubricatethegreasettings.

•Lubricatetheboomhinges.

•Inspectallhosesandconnectionsfordamageandproperattachment.

•Cleantheowmeter(Moreoftenwhenusingwettablepowders).

•InspecttheO-ringsinthevalveassembliesandreplacethemifnecessary.

•Changethepressurelter.

•Inspectthepumpdiaphragmandreplaceifnecessary

•Inspectthepumpcheckvalvesandreplaceifnecessary

•Inspectthenylonpivotbushings.

•Flushthesprayerwithcleanwater.

•Calibratetheagitationbypassvalve.

Important:RefertotheOperator'sManualforyourmachineandtheowner’smanualfortheenginefor

additionalmaintenanceprocedures.

Page 59

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Checkthebrakeandparkingbrake operation.

Checkthegearshift/neutraloperation.

Checkthefuellevel.

Checktheengineoillevelbeforelling thetank.

Checkthetransaxleoillevelbeforelling thetank.

Inspecttheairlterbeforellingthetank.

Inspecttheenginecoolingnsbefore llingthetank.

Checkanyunusualenginenoises.

Checkanyunusualoperatingnoises.

Checkthetirepressure.

Checkforuidleaks.

Checktheinstrumentoperation.

Checktheacceleratoroperation.

Cleanthesuctionstrainer.

Checktoe-in.

Lubricateallgreasettings.

Touchupanddamagedpaint.

Fortheweekof: MaintenanceCheckItem

Mon.T ues.Wed.Thurs.Fri.

Sat.Sun.

Immediatelyaftereverywashing,regardlessoftheintervallisted

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

Page 60

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorbystanders.

Removethekeyfromtheignitionanddisconnectthewire(s)fromthesparkplug(s)before youdoanymaintenance.Setthewire(s)asidesothatitdoesnotaccidentallycontactthe sparkplug(s).

Pre-Maintenance Procedures

AccessingtheMachine

RaisingtheTankAssembly

DANGER

Thesprayertankassemblyrepresentsa storedenergyhazard.Ifnotproperlyretained wheninstallingorremovingtheassembly, itcanmoveorfallandinjureyouorother bystanders.

Usestrapsandanoverheadlifttosupport thesprayertankassemblyduringinstallation, removal,oranymaintenancewhenthe retainingfastenersarebeingremoved.

Anemptytankassemblycanbetippedorraisedup toallowfullaccesstotheengineandotherinternal components.Pivottheboomextensionforwardto distributetheweightmoreevenly.Usethefollowing procedure:

1.Parkthevehiclewithanemptytankonalevel

surface.

2.UsetheBOOM-CONTROLswitchestoraisethe boomextensiontoapproximately45°.

3.Stopthemachine,engagetheparkingbrake, andremovethekey .

4.Removethesafetyboltsfromthefrontofthe skid(Figure77).

5.Foldtheboomextensionsforward,alongside thetankassemblytodistributetheweightmore evenly,andkeepitfromtippingbackward.

6.Raisethetankassemblyuntiltheliftcylinders arefullyextended.

7.Removethebedsupportfromthestorage bracketsonbackoftheROPSpanel(Figure78).

g002397

Figure78

1.Bedsupport

8.Pushthebedsupportontothecylinderrod, makingsurethatthesupportendtabsreston theendofcylinderbarrelandontherodendof theliftcylinder(Figure79).

Figure77

1.Bolt(1/2x1-1/2inches)2.Locknut(1/2inch)

g022366

Page 61

Lubrication

GreasingtheSprayer System

ServiceInterval:Every50hours

Every100hours

Lubricateallbearingsandbushingsafterevery 100hoursoronceayear,whicheveroccursrst.

GreaseType:Number2general-purpose, lithium-basedgrease

Figure79

1.Bedsupport3.Bed

2.Cylinderbarrel

LoweringtheTankAssembly

1.Whenyouarereadytolowerthetankassembly, removethebedsupportfromthecylinderand insertitintothebracketsonthebackofthe ROPSpanel.

CAUTION

Donottrytolowerthetankassembly withthebedsafetysupportonthe cylinder.

2.Retracttheliftcylinderstocarefullylowerthe tanktotheframe.

3.Installthe2holddownboltsandfastenersto securethetankassembly.

g009164

1.Wipethegreasettingcleansothatforeign mattercannotbeforcedintothebearingor bushing.

2.Pumpgreaseintothebearingorbushing.

3.Wipeofftheexcessgrease.

Figure80

1.Pump

2.Greasepoint

g018934

4.Foldtheboomextensionsrearwardtothe extendedposition.

5.UsetheBOOM-CONTROLswitchestoraisethe boomextensionstothetransportposition.

Page 62

GreasingtheBoomHinges

SpraySystem

ServiceInterval:Every100hours

Important:Iftheboomhingeiswashedwith

water,allwateranddebrismustbeclearedfrom thehingeassemblyandfreshgreasemustbe applied.

GreaseType:No.2general-purpose,lithium-based grease.

1.Wipethegreasettingscleansothatforeign mattercannotbeforcedintothebearingor bushing.

2.Pumpgreaseintothebearingorbushingat eachttingFigure81.

Maintenance

WARNING

Chemicalsubstancesusedinthespray systemmaybehazardousandtoxictoyou, bystanders,animals,plants,soilsorother property.

•Carefullyreadandfollowthechemical warninglabelsandMaterialSafetyData Sheets(MSDS)forallchemicalsused,and protectyourselfaccordingtothechemical manufacturer'srecommendations.For example,useappropriatePersonal ProtectiveEquipment(PPE)including faceandeyeprotection,gloves,orother equipmenttoguardagainstpersonal contactwiththechemical.

•Keepinmindtheremaybemorethan1 chemicalusedandinformationoneach shouldbeassessed.

Figure81

Rightboom

1.Greasetting

3.Wipeoffexcessgrease.

4.Repeatthisprocedureforeachboompivot.

•Refusetooperateorworkonthesprayerif thisinformationisnotavailable!

•Beforeworkingonaspraysystem makesurethesystemhasbeentriple rinsedandneutralizedaccordingto therecommendationsofthechemical manufacturer(s)andallofthevalveshave beencycled3times.

g002014

•Verifythatthereisanadequatesupply ofcleanwaterandsoapnearby,and immediatelywashoffanychemicalsthat contactyou.

InspectingtheHoses

ServiceInterval:Every200hours

Every400hours/Yearly(whichevercomesrst)

Examineeachhoseinthespraysystemforcracks, leaks,orotherdamage.Atthesametime,inspectthe connectionsandttingsforsimilardamage.Replace anyhosesandttingsiftheyaredamaged.

Page 63

ChangingthePressure Filter

9.Installtheplugintothebowlhandtight(Figure

82).

ServiceInterval:Every400hours

1.Movethemachinetoalevelsurface,shutoffthe sprayerpump,shutofftheengine,andremove thekeyfromtheSTARTERswitch.

2.Alignadrainpanunderthepressurelter (Figure82).

Figure82

1.Filterhead4.Bowl

2.O-ring(bowl)5.O-ring(drainplug)

3.Filterelement6.Drainplug

InspectingtheSprayer Pump

ServiceInterval:Every400hours/Yearly(whichever

comesrst)—Inspectthepump diaphragmandreplaceifnecessary (seeanAuthorizedToroService Distributor).

Every400hours/Y early(whichevercomes rst)—Inspectthepumpcheckvalvesand replaceifnecessary(seeanAuthorizedT oro ServiceDistributor).

Note:Thefollowingmachinecomponentsare

consideredpartssubjecttoconsumptionthroughuse unlessfounddefectiveandarenotcoveredbythe Warrantyassociatedwiththismachine.

HaveanAuthorizedT oroServiceDistributorcheck followinginternalpumpcomponentsfordamage:

•Pumpdiaphragm

g028235

•Pumpcheckvalvesassemblies

Replaceanycomponentsifnecessary.

AdjustingtheBoomsto

3.Rotatethedrainplugcounterclockwiseand removeitfromthebowlofthepressurelter (Figure82).

Note:Allowthebowltodraincompletely.

4.Rotatethebowlcounterclockwiseandremoveit lterhead(Figure82).

5.Removetheoldpressurelterelement(Figure

82).

Note:Discardtheoldlter.

6.ChecktheO-ringforthedrainplug(located insidethebowl)andtheO-ringforbowl(located insidethelterhead)fordamageandwear (Figure82).

Note:ReplaceanydamagedorwornO-rings

fortheplug,bowl,orboth.

7.Installthenewpressurelterelementintothe lterhead(Figure82).

Note:Ensurethatthelterelementisrmly

seatedintothelterhead.

8.Installthebowlontothelterheadhandtight (Figure82).

Level

Thefollowingprocedurecanbeusedtoadjustthe actuatorsonthecenterboomtokeeptheleftand rightboomsatlevel.

1.Extendtheboomstothesprayposition.

2.Removethecotterpinfromthepivotpin(Figure

83).

Page 64

Figure83

1.Actuator

2.Actuatorrod5.Pin

3.Boom-pivotpinhousing

4.Cotter

3.Liftupontheboomandremovethepin(Figure

83),andslowlylowertheboomtotheground.

g013780

1.Flatontheactuatorrod5.Eyeletadjusted

2.Jamnut

3.Eyelet7.Jamnuttightenedtolock

4.Jamnutloosened

Figure84

6.Eyeletpositionfor assembly

newposition

g014220

4.Inspectthepinforanydamage,andreplaceit ifnecessary.

5.Useawrenchontheatsidesoftheactuatorrod toimmobilizeit,thenloosenthejamnuttoallow theeyeletrodtobemanipulated(Figure84).

6.Turntheeyeletrodintheactuatorrodtoshorten orlengthentheextendedactuatortothedesired position(Figure84).

Note:Youmustturntheeyeletrodinhalfor

completerevolutionssothatyoucanassemble therodtotheboom.

7.Oncethedesiredpositionhasbeenachieved, tightenthejamnuttosecuretheactuatorand eyeletrod.

8.Raisetheboomtoalignthepivotwiththe actuatorrod.

9.Whileholdingtheboom,insertthepinthrough bothboompivotandactuatorrod(Figure83).

10.Withthepininplace,releasetheboomand securethepinwiththecotterpreviously removed.

11.Repeattheprocedureforeachactuatorrod bearing,ifnecessary.

Page 65

InspectingtheNylonPivot Bushings

Cleaning

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

1.Positionthesprayeronalevelsurface,setthe parkingbrake,stopthepump,stoptheengine, andremovetheignitionkey .

2.Extendtheboomstothespraypositionand supporttheboomsusingstandsorstrapsfrom alift.

3.Withtheweightoftheboomsupported,remove theboltandnutsecuringthepivotpintothe boomassembly(Figure85).

CleaningtheFlowmeter

ServiceInterval:Every200hours/Yearly(whichever

comesrst)(Moreoftenwhenusing wettablepowders).

1.Thoroughlyrinseanddraintheentirespraying system.

2.Removetheowmeterfromthesprayerand ushitwithcleanwater.

3.Removetheretainerringontheupstreamside (Figure86).

Figure85

1.Nylonbushings3.Bolt

2.Pivotpin

4.Removethepivotpin.

5.Removetheboomandpivotbracketassembly fromthecenterframetoaccessthenylon bushings.

6.Removeandinspectthenylonbushingsfrom thefrontandbacksidesofthepivotbracket (Figure85).

Note:Replaceanydamagedbushings.

7.Placeasmallamountofoilonthenylon bushings,andinstallthemintopivotbracket.

8.Installtheboomandpivotbracketassemblyinto thecenterframe,aligningtheopenings(Figure

85).

9.Installthepivotpinandsecureitwiththebolt andnutremovedpreviously.

Repeatthisprocedureforeachboom.

g022367

1.Modiedangedbody

2.Rotor/magnetassembly7.Cableclamp

3.Hub/bearingassembly

4.Hubassembly(with keywayup)

5.Retainingring10.Flow-reducingsleeve

4.Cleantheturbineandtheturbinehubtoremove

metallingsandanywettablepowders.

5.Inspecttheturbinebladesforwear.

Figure86

6.Turbine-studassembly

8.Threadscrew

9.Sensorassembly

g012934

Note:Holdtheturbineinyourhandandspin

it.Itshouldspinfreelywithverylittledrag.Ifit doesnot,replaceit.

6.Assembletheowmeter.

7.Usealowpressure(5psior50kPa)airjetto

ensurethattheturbinespinsfreely.

Note:Iftheturbinedoesnotspinfreely ,loosen

thehexstudonthebottomoftheturbinehubby 1/16ofaturnuntilitdoesspinsfreely.

Page 66

CleaningtheSprayer Valves

•Tocleantheratecontrolvalve,refertothe

followingsections:

1.RemovingtheValveActuator(page66)

2.RemovingtheRateControlManifoldV alve

(page67)

3.CleaningtheManifoldV alve(page70)

4.AssemblingtheManifoldValve(page71)

5.InstallingtheRateControlManifoldV alve

(page72)

6.InstallingtheV alveActuator(page75)

•Tocleantheagitationvalve;refertothefollowing

sections:

1.RemovingtheValveActuator(page66)

2.RemovingtheAgitationManifoldValve

(page67)

3.CleaningtheManifoldV alve(page70)

4.AssemblingtheManifoldValve(page71)

5.InstallingtheAgitationManifoldValve(page

72)

6.InstallingtheV alveActuator(page75)

•Tocleanthemasterboomvalve,refertothe

followingsections:

1.RemovingtheValveActuator(page66)

2.RemovingtheMasterBoomManifoldValve

(page68)

3.CleaningtheManifoldV alve(page70)

4.AssemblingtheManifoldValve(page71)

5.InstallingtheMasterBoomManifoldValve

(page73)

6.InstallingtheV alveActuator(page75)

•Tocleanthe3sectionvalves;refertothefollowing

sections:

1.RemovingtheValveActuator(page66)

2.RemovingtheSectionManifoldValve(page

69)

3.CleaningtheManifoldV alve(page70)

4.AssemblingtheManifoldValve(page71)

5.InstallingtheSectionManifoldValve(page

74)

6.InstallingtheV alveActuator(page75)

2.Removethe3-pinconnectorofthevalve actuatorfromthe3socketelectricalconnector ofthesprayerharness.

3.Removetheretainerthatsecurestheaactuator tothemanifoldvalvefortheratecontrol, agitation,masterboom,orboomsectionvalve (Figure87).

Note:Squeezethe2legsoftheretainer

togetherwhilepushingitdown.

Note:Retaintheactuatorandretainerfor

installationinInstallingtheValveActuator(page

75).

Figure87

SectionValveActuatorshown(theagitationvalveactuator

issimilar)

1.Valveactuator(section

valveshown)

2.Retainer

4.Removetheactuatorfromthemanifoldvalve.

3.Stemport

g028237

RemovingtheValveActuator

1.Positionthesprayeronalevelsurface,setthe parkingbrake,stopthepump,stoptheengine, andremovethekeyfromtheST ARTERswitch.

Page 67

RemovingtheRateControl ManifoldValve

1.Removeclampsandgasketsthatsecurethe manifoldfortheratecontrolvalve(Figure88).

Note:Retaintheclamp(s)andgasket(s)for

installationinInstallingtheRateControlManifold

Valve(page72).

Figure89

1.Flanged-headbolt4.Retainer

2.Valvemount

3.Flangedlocknut

5.Socket(outlettting)

6.Manifold-valveassembly

3.Removethe2anged-headboltsand2anged locknutsthatsecuretheratecontrolvalveto thevalvemountandremovethevalvemanifold fromthemachine(Figure89).

g028537

Figure88

1.Flange(pressurelter head)

2.Manifold(ratecontrol valve)

3.Flange(agitationvalve)6.3-pinconnector(valve

4.Clamp

5.Gasket

actuator—ratecontrol valve)

2.Removetheretainerthatsecuretheoutlettting

tothemanifoldfortheratecontrolvalve(Figure

89).

g028536

Note:Ifnecessary,loosenthemounting

hardwareforthepressurelterheadtoease removaloftheratecontrolvalve..

RemovingtheAgitationManifold Valve

1.Removeclampsandgasketsthatsecurethe manifoldfortheagitationvalve(Figure90)to theagitationbypassvalve,ratecontrolvalve, masterboomvalve,andadaptertting(agitation throttlevalve).

Note:Retaintheclamp(s)andgasket(s)for

installationinInstallingtheAgitationManifold

Valve(page72).

Page 68

Figure90

RemovingtheMasterBoom ManifoldValve

1.Removeclampsandgasketsthatsecurethe manifoldforthemasterboomvalve(Figure92) tothemasterboombypassvalve,agitation valve,and90°angedelbow(attheendofthe hosefortheowmeter).

Note:Retaintheclamp(s)andgasket(s)for

installationinInstallingtheMasterBoom

ManifoldV alve(page73).

g028532

1.Flange(pressurelter head)

2.Manifold(agitationvalve)6.3-pinconnector(valve

3.Flange(bypass valve—agitationvalve)

4.Clamp

5.Gasket

actuator—agitationvalve)

7.Flange(masterboom valve)

2.Removetheanged-headboltandanged locknutthatsecurestheagitationvalvetothe valvemountandremovethevalvemanifoldfrom themachine(Figure91).

Figure92

1.Flange(bypass—master boomvalve)

2.Flange(agitationvalve)6.3-pinconnector(valve

3.Clamp7.Manifold(masterboom

4.Gasket

5.90°angedelbow

actuator—masterboom valve)

valve)

2.Removetheanged-headboltandanged

locknutthatsecurethemasterboomvalveto thevalvemountandremovethevalvemanifold fromthemachine(Figure93).

g028534

Figure91

1.Flanged-headbolt3.Valvemount

2.Manifold(agitationvalve)

4.Flangedlocknut

g028533

Page 69

Figure93

1.Flanged-headbolt3.Valvemount

2.Manifold(masterboom valve)

RemovingtheSectionManifold

2.Removetheretainersthatsecuretheoutlet ttingtothesectionvalvemanifoldandthevalve manifoldtothebypasstting(Figure95).

g028535

4.Flangedlocknut

Valve

1.Removeclampsandgasketsthatsecurethe manifoldforthesectionvalve(Figure94)tothe adjacentsectionvalve(ifleftsectionvalve,and thereducercoupling).

Figure95

1.Retainer

2.Socket(bypasstting)4.Manifoldvalveassembly

3.Socket(outlettting)

3.Fortheleftorrightboomsectionvalves,remove theanged-headboltsandangedlocknutsthat securethesectionvalve(s)tothevalvemount andremovethevalvemanifold(s)fromthe machine;forthecentersectionvalve,remove thesectionvalvemanifoldfromthemachine (Figure96).

g028238

Figure94

1.Flange(reducercoupling)4.Gasket

2.Manifold(sectionvalve)

3.Flange(adjacentsection valve)

g028236

5.Flangeclamp

Page 70

Figure96

1.Bypasstting2.Sectionvalvemanifold

CleaningtheManifoldValve

1.Positionthevalvestemsothatitisintheclosed

position(BofFigure97).

g028243

Figure98

g028239

1.Stemretainer7.BackseatingO-ring(0.676

2.Valvestem8.Valve-seatring

3.Stemport9.Mainfoldbody

4.Stem-captureretainer

5.Endcaptting11.Endcap-ttingassembly

6.EndcapsealO-ring(0.796 inch/0.139inch)

AgitationValveManifold

inch/0.07inch)

10.Ballvalve

Figure97

1.Valveopen2.Valveclosed

2.Removethe2endcap-ttingassembiesfrom eachendofthemanifoldbody(Figure98and

Figure99).

g027562

Page 71

SectionValveManifold

Figure99

AssemblingtheManifoldValve

1.ChecktheconditionoftheoutletttingO-rings (sectionvalvemanifoldonly),endcapO-rings, backseatingO-rings,ballseatfordamageor wear(Figure98andFigure99).

Note:ReplaceanydamagedorwornO-rings

orseats.

2.Applygreasetothevalvestemandinsertitinto thevalvestemseat(Figure98andFigure99).

3.Installthevalvestemandseatintothemanifold andsecurethestemandseatwiththestem retainer(Figure98andFigure99).

4.EnsurethatthebackseatingO-ringandtheball seatarealignedandseatedintotheendcap tting(Figure98andFigure99)

5.Installtheendcapttingassemblyontothe manifoldbodyuntiltheangeoftheendcap ttingtouchesthemanifoldbody(Figure98 andFigure99),thenturntheendcapttingan

g028240

additional1/8to1/4turn.

Note:Usecautionsoasnottodamagetheend

ofthetting.

1.Valve-stemseat

2.Valve-stemassembly

3.Stemport

4.Stemretainer10.Mainfoldbody

5.OutletttingO-ring(0.737 inch/0.103inch)

6.Endcaptting12.Endcap-ttingassembly

7.EndcapO-ring(0.796inch /0.139inch)

8.BackseatingO-ring(0.676 inch/0.07inch)

9.Ballseat

11.Ballvalve

3.Turnthevalvestemsothattheballisinthe openposition(AofFigure97).

Note:Thevalvestemwillbeparallelwiththe

valveowandtheballwillslideout.

4.Removethestemretainerfromtheslotsinthe stemportinthemanifold(Figure98andFigure

99).

5.Removethestemretainerandvalvestemseat fromthemanifold(Figure98andFigure99).

6.Reachintothemanifoldbodyandremovethe valve-stemassembly(Figure98andFigure99).

7.Cleantheinsideofthemanifoldandexterior oftheballvalve,valve-stemassembly,stem capture,andendttings.

6.Inserttheballintothevalvebody(Figure100).

Note:Thevalvestemshouldtinsidetheball

driveslot.Ifthevalvestemdoesnott,adjust thepositionoftheball(Figure100).

g027565

Figure100

7.Turnthevalvestemassemblysothatthevalve isclosed(BofFigure97)

8.Repeatsteps4and5fortheotherendcaptting assembly.

Page 72

InstallingtheRateControl ManifoldValve

1.Alignagasketbetweentheangesoftherate controlvalvemanifoldandthepressurelter head(AofFigure101).

Note:Ifneeded,loosenthemountinghardware

forthepressurelterheadasneededtoprovide clearance.

4.Assembletheratecontrolvalvemanifold, gasket,andagitationvalvemanifoldwitha clampandtightenbyhand(AofFigure101).

5.Assembletheratecontrolvalvetothevalve mountwiththe2anged-headboltsand2 angedlocknuts(AofFigure101)thatyou removedinstep3ofRemovingtheRateControl

ManifoldValve(page67)andtorquethenutand

boltto1017to1243N-cm(90to110in-lb).

6.Assembletheoutletttingontothelowerendcap ttingofthemanifoldvalve(BofFigure101).

7.Securetheendcapttingtotheoutletttingby insertingaretainerintothesocketoftheoutlet tting(BofFigure101).

8.Ifyouloosenedthemountinghardwareforthe pressurelterhead,tightenthenutandboltto 1978to2542N-cm(175to225in-lb).

InstallingtheAgitationManifold Valve

1.Aligntheangeoftheagitationvalvemanifold, agasket,andtheangeoftheagitationbypass valve(AofFigure102).

Figure101

1.Locknut

2.Valvemount

3.Flange (agitation valve)

4.Flanged-head bolt

5.Gasket9.Manifoldvalve

6.Clamp10.Socket(outlet

7.Flange (pressurelter head)

8.Flange(rate controlvalve)

2.Assembletheratecontrolvalvemanifold, gasket,andpressurelterheadwithaclamp andtightenbyhand(AofFigure101).

Note:Ifneeded,loosenthemountinghardware

forthemasterboomvalveasneededtoprovide clearance.

g028538

assembly

tting)

11.Retainer

3.Alignagasketbetweentheangesoftherate controlvalveandtheagitationvalvemanifold (AofFigure101).

Page 73

7.Alignagasketbetweentheangesofthe agitationvalvemanifoldandtheadaptertting fortheagitationthrottlevalve(CofFigure102).

8.Assembletheagitationvalvemanifold,gasket, andadapterttingwithaclampandtightenby hand(CofFigure102).

9.Assembletheagitationvalvetothevalvemount withtheanged-headboltandangedlocknut thatyouremovedinstep2ofRemovingthe

AgitationManifoldValve(page67)andtorque

thenutandboltto1017to1243N-cm(90to 110in-lb).

10.Ifyouloosenedthemountinghardwareforthe masterboomvalve,tightenthenutandboltto 1978to2542N-cm(175to225in-lb).

InstallingtheMasterBoom ManifoldValve

1.Aligntheangeofthemaster-boom-valve manifold,agasket,andtheangeofthemaster boombypassvalve(AofFigure103).

Figure102

1.Flangeclamp5.Flanged-head

2.Gasket

3.Manifold (agitation valve)

4.Flange (manifold—agitation bypassvalve)

bolt

6.Valvemount10.Flange

7.Flanged locknut

8.Flange(rate controlvalve)

9.Flange(master boomvalve)

(adapter tting—agitation throttlevalve)

2.Assembletheagitationbypassvalve,gasket, andagitationvalvemanifoldwithaclampand tightenbyhand(AofFigure102).

3.Alignagasketbetweentheangesoftherate controlvalveandtheagitationvalvemanifold (BofFigure102).

4.Assembletheratecontrolvalve,gasket,and agitationvalvemanifoldwithaclampandtighten byhand(BofFigure102).

5.Alignagasketbetweentheangesofthe agitationvalvemanifoldandthemasterboom valve(BofFigure102).

6.Assembletheagitationvalvemanifold,gasket, andmasterboomvalvewithaclampandtighten byhand(BofFigure102).

g028539

g028546

Figure103

1.Flangeclamp6.V alvemount

2.Gasket

3.Manifold(masterboom valve)

4.Flange(bypass—master boomvalve)

5.Flanged-headbolt

7.Flangedlocknut

8.Flange(agitationvalve)

9.90°angedelbow

Page 74

2.Assemblethemaster-boom-valvemanifold, gasket,andmasterboombypassvalvewitha clamptightenedhandtight(AofFigure103).

3.Aligntheangeofthemaster-boom-valve manifold,agasket,andtheagitation-valve manifold(BofFigure103).

4.Assemblethemaster-boom-valvemanifold, gasket,andagitationvalvemanifoldwitha clampandtightenbyhand(BofFigure103)

5.Aligntheangeofthemaster-boom-valve manifold,agasket,andthe90°angedelbow (attheendofthehosefortheowmeter;refer toBofFigure103).

6.Assemblethemaster-boom-valvemanifold, gasket,and90°angedelbowwithaclampand tightenbyhand(BofFigure103).

7.Assembletheagitationvalvetothevalvemount withtheanged-headboltandangedlocknut thatyouremovedinstep2ofRemovingthe

MasterBoomManifoldValve(page68)and

torquethenutandboltto1017to1243N-cm (90to110in-lb).

InstallingtheSectionManifold Valve

1.Inserttheupperendcapttingofthemanifold valveintothebypasstting(AofFigure104).

Note:Ifneeded,loosenthemountinghardware

forthebypassttingasneededtoprovide clearance.

Figure104

1.Flange(reducercoupling)6.Socket(outlettting)

2.Socket(bypasstting)

3.Bypasstting8.Flange(manifold—section

4.Flange(adjacent manifold—agitationvalve)

5.Endcaptting(manifold valveassembly)

7.Retainer

valve)

9.Gasket

10.Flangeclamp

2.Securetheendcapttingtothebypassttingby

insertingaretainerintothesocketofthebypass tting(AofFigure104).

3.Assembletheoutletttingontothelowerendcap

ttingofthemanifoldvalve(AofFigure104).

4.Securetheendcapttingtotheoutletttingby

insertingaretainerintothesocketoftheoutlet tting(AofFigure104)

5.Alignagasketbetweentheangesofthe

reducercouplingandthesectionvalvemanifold (BofFigure104).

g028245

6.Assemblethereducercoupling,gasket,and

sectionvalvemanifoldwithaclampandtighten byhand(BofFigure104).

7.Ifinstallingthe2leftmostsectionvalves,align

agasketbetweentheangesofthe2adjacent sectionvalvemanifolds(BofFigure104).

8.Assembletheand2adjacentsectionvalve

manifoldsandgasketwithaclampandtighten byhand(BofFigure104).

9.Fortheleftorrightboomsectionvalves,

assemblethevalvestothevalvemountwith theanged-headboltandangedlocknutthat youremovedinstep3ofRemovingtheSection

ManifoldV alve(page69)andtorquethenuts

andboltsto1017to1243N-cm(90to110in-lb).

Page 75

10.Ifyouloosenedthemountinghardwareforthe bypasstting,tightenthenutandboltto1017to 1243N-cm(90to1 10in-lb).

InstallingtheValveActuator

1.Aligntheactuatortothemanifoldvalveand (Figure87).

2.Securetheactuatorandvalvewiththeretainer thatyouremovedinstep3ofRemovingthe

ValveActuator(page66).

3.Connectthe3-pinconnectorofthevalve actuatorharnesstothe3-socketconnectorof thewiringharnessofthesprayer.

Storage

1.Positionthesprayeronalevelsurface,setthe parkingbrake,stopthepump,stoptheengine, andremovethekeyfromtheST ARTERswitch.

Note:ForHD-andHDX-SeriesWorkman

modelswithamanualtransmission,disengage thePTO

2.Cleandirtandgrimefromtheentiremachine, includingtheoutsideofthecylinder-headnsof theengineandblowerhousing.

Important:Youcanwashthemachine

withmilddetergentandwater.Donotuse high-pressurewatertowashthemachine. Pressurewashingmaydamagetheelectrical systemorwashawaynecessarygreaseat frictionpoints.Avoidexcessiveuseofwater, especiallynearthecontrolpanel,lights, engine,andthebattery .

3.Conditionthesprayersystemasfollows:

A.Drainthefreshwatertank.

B.Drainthespraysystemascompletelyas

possible.

C.Preparerustinhibiting,non-alcohol

based,RVantifreezesolutionperthe manufacturer'sinstructions.

D.AddtheRVantifreezesolutiontothefresh

watertankandthesprayertank.

E.Runthesprayerpumpforafewminutes

tocirculatetheRVantifreezethroughout thesprayersystemandanyinstalledspray accessories.

F.Drainthefreshwatertankandspraysystem

ascompletelyaspossible.

4.UsetheBOOM-LIFTswitchestoraisethebooms. Raisetheboomsuntilhavemovedcompletely intoboomtransportcradleformingthe“X” transportpositionandtheboomcylindersare fullyretracted.

Note:Makesurethattheboomcylindersare

fullyretractedtopreventactuatorroddamage.

5.Performthefollowingmaintenancestepsfor short-termorlong-termstorage

•Short-termstorage(lessthan30days),

cleanthesprayersystem;refertoCleaning

theSprayer(page52).

•Long-termstorage(longerthen30days),

performthefollowing:

A.Cleanthesprayervalves;referto

CleaningtheSprayerValves(page66).

B.Greasethesprayer;refertoLubrication

(page61).

Page 76

C.Checkandtightenallbolts,nuts,and

screws.

InstallingtheControlConsoletotheMachine (page21).

Note:Repairorreplaceanypartsthat

arewornordamaged.

D.Checktheconditionofallsprayhoses.

Note:Replaceanyhosesthatareworn

ordamaged.

E.Tightenallhosettings.

F.Paintallscratchedorbaremetal

surfaceswithpaintisavailablefromyour AuthorizedServiceDealer.

G.Storethemachineinaclean,drygarage

orstoragearea.

H.RemovethekeyfromtheST ARTER

switchandputthekeyinasafeplace outofthereachofchildren.

I.Coverthemachinetoprotectitandkeep

itclean.

RemovingtheSprayerand TankSkid

5.Removetheconsolefromtheconsole-mounting bracketandalignthepivotpinonthecontrol consolewiththestoragebracketatthefronttank strap;refertoInstallingtheControlConsoleto

theMachine(page21)andInstallingtheControl Console(page16).

6.Assembletheconsoletothebracketandsecure thepivotpintothebracketwiththehairpin;refer toInstallingtheControlConsole(page16).

InstallingtheJackstands

Liftingequipmentcapacity:408kg(900lb)

1.Alignthefrontjackstandwiththejackstand receiveratthefrontofthetank(Figure105).

Liftingequipmentcapacity:408kg(900lb)

DANGER

Thesprayertankassemblyrepresentsa storedenergyhazard.Ifnotproperlyretained wheninstallingorremovingtheassembly itcanmoveorfallandinjureyouorother bystanders.

Usestrapsandanoverheadlifttosupport thesprayertankassemblyduringinstallation, removal,oranymaintenancewhenthe retainingfastenersarebeingremoved.

PreparingtheCenterConsole

1.Disconnectthebatterycablesfromthebattery; referto9InstallingtheSprayerFuseBlock

(page22).

2.Separatethefuseblockofthesprayerfrom thefuseblockofthemachineanddisconnect thewiringbetweenthe2fuseblocks;referto9

InstallingtheSprayerFuseBlock(page22).

g028422

Figure105

1.Clevispin(1/2x3inch)4.Hairpin(5/32x2-5/8inch)

2.Jackstandreceiver5.Frontjackstand

3.Lockknob

2.Insertthejackstandintothereceiveruntilthe middleholeinthehorizontaljackstandtubeis alignedwiththeholeinthetopofthereceiver (Figure105).

3.Inserttheclevispin(1/2x3inch)intotheholes inthejackstandandreceiverandsecurethe clevispinwithahairpin(5/32x2-5/8inch).

4.Threadalockknobintothereceivertightenthe knobbyhand(Figure105).

5.Aligntherearjackstandwiththerearjackstand receiver(Figure106).

3.RemovethewiringharnessfromJ-clips;referto

8InstallingtheControlConsoleandElectrical Harness(page21).

4.Loosenthehandknobthatislocatedbelow theconsoleandremovethehairpin;referto

Page 77

Figure106

2.Removethe2bolts(1/2x1-1/2inches)and a2locknut(1/2inch)thatsecurethehold downbracketofthetankskidassemblytothe bedbracketontheframeateachsideofthe machine;referto11LoweringtheT ankSkid

(page25).

3.Raisethetankskidwiththeliftcylinders,install thecylinderlock,andperformthefollowing:

Note:RefertoRaisingtheTankAssembly

(page60).

•ForHD-andHDX-SeriesWorkmanmodels

withamanualtransmission,disconnectthe PTOshaftfromthetransaxlePTO;refer totheinstallationinstructionsfortheMulti ProWMTurfSprayerFinishingKit,Manual WorkmanUtilityVehicle.

•ForHDXWorkmanwithaautomatic

transmission,disconnectthehosesatthe high-owhydraulicpanelandcapthettings; refertotheinstallationinstructionsforthe

g028423

MultiProWMTurfSprayerFinishingKit, AutomaticWorkmanUtilityVehicle.

1.Hairpin(5/32x2-5/8inch)

2.Clevispin(1/2x4-1/2 inch)

3.Jackstandreceiver

4.Rearjackstand

6.Aligntheholeinthetopofthejackstandwiththe

holeintheframeofthetankskid(Figure106)

7.Securethejackstandtothereceiverandthe

framewith2clevispin(1/2x4-1/2inch)and2 hairpins(5/32x2-5/8inch)asshowninFigure

106.

8.Repeatsteps7through7forthefrontandrear

jackstandsattheothersideofthetankskid.

RemovingtheSprayerSkid

1.Lowerboomstoapproximately45°andthen

pivotthemforward(Figure107).

•Disconnectthespeedsensorwiring;

refertoConnectingtheSpeedSensor

Harness(HD-SeriesModelswithaManual Transmission)(page20)andConnectingthe SpeedSensorHarness(HDX-AutoModel) (page21).

4.Removethecylinderlockandlowerthetank skidwiththeliftcylinders;refertoLoweringthe

TankAssembly(page61).

5.Attachtheliftingequipmenttothehorizontal tubesoftheforwardjackstandsandthevertical postoftherearjackstands(Figure107).

6.Liftthetankassembly7.5to10cm(3to4 inches),andremovethelynchpinsandclevis pinssecuringtheliftcylinderstothetank assembly.

7.Liftthetankskidfromthemachinehighenough tocleartheskidfromthemachine(Figure107).

8.Carefullymovethevehicleforwardandaway fromthetankskid.

9.Slowlylowertheskidtanktotheground.

Figure107

g028736

Page 78

Troubleshooting

Problem

Aboomsectiondoesnotspray.

Aboomsectiondoesnotturnoff.

Aboomvalveisleaking.1.Asealiswornordamaged.1.Disassemblethevalveandreplace

Apressuredropoccurswhenyouturnon aboom.

1.Theelectricalconnectionontheboom valveisdirtyordisconnected.

2.Afusehasblown.2.Checkthefusesandreplacethemas

3.Thereisapinchedhose3.Repairorreplacethehose.

4.Aboomby-passvalveisimproperly adjusted.

5.Oneoftheboomvalvesisdamaged.5.ContactyourAuthorizedService

6.Theelectricalsystemisdamaged.

1.Theboom-sectionvalveisdamaged.1.Disassembletheboom-sectionvalve;

1.Theboombypassvalveisimproperly adjusted.

2.Thereisanobstructionintheboom valvebody.

3.Anozzlelterisdamagedorclogged.

PossibleCauseCorrectiveAction

1.Turnthevalveoffmanually.Disconnect theelectricalconnectoronthevalve andcleanallleads,thenreconnectit.

necessary.

4.Adjusttheboomby-passvalves.

Dealer.

6.ContactyourAuthorizedService Dealer.

refertothesectionCleaningthe SprayerV alves.Inspectalloftheparts andreplaceanythataredamaged.

thesealsusingtheValveRepair Kit;contactyourAuthorizedService Dealer.

1.Adjusttheboombypassvalve.

2.Removetheinletandoutlet connectionstotheboomvalve andremoveanyobstructions.

3.Removeandinspectallnozzles.

Page 79

Schematics

FlowDiagram,SprayerSystemDWG125-0699(Rev .B)

g255886

Page 80

Notes:

Page 81

Notes:

Page 82

Notes:

Page 83

InternationalDistributorList

Distributor:

AgrolancKft BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation

CascoSalesCompany

CeresS.A.CostaRica

CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland

EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala ForGarderOU

G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm GuandongGoldenStarChina HakoGroundandGardenSweden

HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India0091442449

JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640

Korea82325512076

PuertoRico7877888383

NorthernIreland442890813121

Estonia3723846060

Japan81726325861

Turkey902163365993Riversa

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

5062391138

94112746100

442890813121

5024423277

30109350054

862087651338 4635100000

4387

Country:

MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic

Mountelda.s.Slovakia

MunditolS.A.

NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGarden

Perfetto PratoverdeSRL.

Prochaska&Cie RTCohen2004Ltd.

LelyTurfcare SolvertS.A.S.

SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited

ValtechMorocco21253766

Japan81332522285

Argentina54114821

Russia749541 16120 Ecuador59342396970 Finland35898700733

Poland48618208416 Italy390499128

Austria4312785100 Israel97298617979 Spain Denmark4566109200 France331308177

India911292299901

Phone Number:

5712364079

420255704 220 420255704 220

9999

128

34952837500

00 35722434131

3636

EuropeanPrivacyNotice

TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIVACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.T oromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw.

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.

374-0269RevH

Page 84

ToroGeneralCommercialProductWarranty

ATwo-Y earLimitedWarranty

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythiswarranty ,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty .

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheToroimporter.

374-0253RevC