Toro 41582, Multi-Pro 5700-D Operator's Manual

FormNo.3360-879RevA

G005648

Multi-Pro5700-DTurfSprayer

ModelNo.41582—SerialNo.280000274andUp

Registeratwww.T oro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian
ICES-002.

Theenclosed

Engine Owner’ s Man ual

issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.

Introduction

Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafe
products,youareresponsibleforoperatingtheproduct
properlyandsafely.YoumaycontactTorodirectlyat
www.Toro.comforproductandaccessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

Figure2

1.Safetyalertsymbol.

Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready .Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.

©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ChemicalSafety....................................................4

BeforeOperating.................................................5

WhileOperating...................................................5

Maintenance.........................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................12

1CheckingtheBoomHingeSprings...................12

2Learningmoreaboutyourproduct...................13

ProductOverview......................................................14

Controls.............................................................15

Specications.....................................................19

Operation...................................................................19

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

ThinkSafetyFirst...............................................19

BeforeDrivingtheSprayerfortheFirst

Time..............................................................19

Pre-StartingChecks............................................22

DrivingtheSprayer.............................................22

NewSprayerBreak-In........................................23

OperatingtheSprayer.........................................23

FillingtheFreshWaterTank...............................24

FillingtheSprayTank.........................................24

OperatingtheBooms.........................................25

Spraying.............................................................25

TurfCarePrecautionsWhileOperatingin

StationaryModes............................................25

SprayingTips.....................................................26

UncloggingaNozzle..........................................26

SelectingaNozzle..............................................26

CleaningtheSprayer...........................................26

CalibratingtheBoomBypassValves....................27

Pump.................................................................28

TransportingtheSprayer....................................28

TowingtheSprayer.............................................28

Maintenance...............................................................30

RecommendedMaintenanceSchedule(s)................30

DailyMaintenanceChecklist...............................31

NotationforAreasofConcern...........................32

PremaintenanceProcedures....................................32

JackingtheSprayer.............................................32

Lubrication.............................................................33

GreasingtheSprayer...........................................33

GreasingtheBoomHinges.................................34

GreasingtheActuatorRodBearings...................34

EngineMaintenance...............................................36

ServicingtheAirCleaner....................................36

ServicingtheEngineOil.....................................36

FuelSystemMaintenance.......................................38

CheckingtheFuelLineandConnections.............38

BleedingtheFuelSystem....................................38

BleedingAirfromtheInjectors...........................39

DrainingtheFuelTank.......................................39

ServicingtheFuelFilters....................................40

ElectricalSystemMaintenance................................41

ReplacingtheFuses............................................41

ServicingtheBattery...........................................41

DriveSystemMaintenance.....................................43

ChecktheTirePressure......................................43

InspectingtheWheels/Tires...............................43

ChangingthePlanetaryGearboxFluid................43

AdjustingtheFrontWheelToe-In.......................44

CoolingSystemMaintenance..................................45

CheckingtheCoolantLevel................................45

ServicingtheCoolingSystem..............................45

BrakeMaintenance.................................................47

CheckingtheBrakes...........................................47

AdjustingtheBrakes...........................................47

BeltMaintenance....................................................48

ServicingtheDriveBelts.....................................48

HydraulicSystemMaintenance...............................48

CheckingtheHydraulicFluid..............................48

ServicingtheHydraulicOil.................................49

SpraySystemMaintenance......................................51

InspectingtheHoses..........................................51

PumpMaintenance.............................................51

AdjustingtheBoomActuator.............................51

EmergencyManualOperationoftheBoom

Actuators.......................................................52

InspectingtheNylonPivotBushings...................52

Cleaning.................................................................53

CleaningtheSuctionStrainer..............................53

Storage.......................................................................54

Troubleshooting.........................................................55

Schematics.................................................................58

3

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-“personalsafety
instruction."Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

Supervisors,operators,andservicepersonsshouldbe
familiarwiththefollowingstandardsandpublications:
(Thematerialmaybeobtainedfromtheaddressshown).

•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30

•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
NationalFirePreventionAssociation
BarrymarchParkQuincy,Massachusetts
02269U .S.A.

•SAEJ2258LightUtilityV ehicle
SAEInternational400Commonwealth
Drive,Warrendale,PA15096-0001,U.S.A.

•ANSI/UL558;InternalCombustion
EnginePoweredIndustrialTrucks
AmericanNationalStandardsInstitute,Inc.
1430BroadwayNewYork,NewYork10018U.S.A.
orUnderwritersLaboratories333PngstenRoad
Northbrook,Illinois60062U .S.A.

ChemicalSafety

Chemical substances used in the spray system
may be hazardous and to xic to y ou, bystander s,
animals, plants, soils or other pr oper ty .

•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsused
andprotectyourselfaccordingtothe
chemicalmanufacturer’srecommendations.
Forexample,useappropriatePersonal
ProtectiveEquipment(PPE)including
faceandeyeprotection,gloves,orother
equipmenttoguardagainstpersonalcontact
withthechemical.

•Keepinmindthattheremaybemorethan
onechemicalusedandinformationoneach
shouldbeassessed.

R efuse to operate or w or k on the spray er if

•

this inf or mation is not a v aila ble!

•Beforeworkingonaspraysystem
makesurethesystemhasbeentriple
rinsedandneutralizedaccordingto
therecommendationsofthechemical
manufacturer(s).

•Verifythereisanadequatesupplyofclean
waterandsoapnearby,andimmediately
washoffanychemicalsthatcontactyou.

SafeOperatingPractices

Thesprayerisanoff-highwayvehicleonlyand
isnotdesigned,equipped,ormanufacturedfor
useonpublicstreets,roads,orhighways.

Supervisor’sResponsibilities

•Makesurethatoperatorsarethoroughlytrainedand
familiarwiththeOperator’sManual,EngineManual,
andalllabelsonthesprayer.

•Establishyourownspecialproceduresandwork
rulesforunusualoperatingconditions(e.g.slopes
toosteepforsprayeroperation).

•Obtainpropertrainingbeforeusingorhandling
chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer’ sinstructionsfor
thesafeapplicationofthechemical.

•Handlechemicalsinawellventilatedarea.

•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensure
thataslittleskinaspossibleisexposedwhileusing
chemicals.

•Havecleanwateravailableespeciallywhenllingthe
spraytank.

•Donoteat,drink,orsmokewhileworkingwith
chemicals.

•Alwayswashyourhandsandotherexposedareasas
soonaspossibleafternishingthework.

4

•Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.

•Chemicalsandfumesinthetanksaredangerous;
neverenterthetankorplaceyourheadoverorin
theopening.

BeforeOperating

•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.

•Neverallowchildrentooperatethesprayer.

•Neverallowotheradultstooperatethesprayer
withoutrstreadingandunderstandingtheOperator’ s
Manual.Onlytrainedandauthorizedpersonsshould
operatethissprayer.Makesurethatalloperators
arephysicallyandmentallycapableofoperatingthe
sprayer.

•Thissprayerisdesignedtocarryonlyyou,the
operatorandonepassengerintheseatprovided
bythemanufacturer.Nevercarryanypassengers
onthesprayer.

•Neveroperatethesprayerwhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsand
coldmedicinescancausedrowsiness.

•Donotdrivethesprayerwhenyouaretired.Besure
totakeoccasionalbreaks.Itisveryimportantthat
youstayalertatalltimes.

•Becomefamiliarwiththecontrolsandknowhowto
stoptheenginequickly.

•Keepallshields,safetydevices,anddecalsinplace.
Ifashield,safetydevice,ordecalismalfunctioning,
illegible,ordamaged,repairorreplaceitbefore
operatingthemachine.

•Alwayswearsubstantialshoes.Donotoperate
themachinewhilewearingsandals,tennisshoes,
orsneakers.Donotwearloosettingclothingor
jewelrywhichcouldgetcaughtinmovingpartsand
causepersonalinjury.

•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafety
andinsuranceregulations.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besure
todrivecautiously,usetheheadlights,andeven
consideraddingadditionallights.

•Beextremelycarefulwhenoperatingaroundpeople.
Alwaysbeawareofwherebystandersmightbeand
keepthemawayfromtheworkarea.

•Beforeoperatingthesprayer,alwayscheckthe
designatedareasofthesprayerthatarestatedin

thePre-StartingChecksintheOperationsection.
Ifthemachinedoesnotfunctioncorrectlyoris
damagedinanyway,donotusethesprayer.Make
surethattheproblemiscorrectedbeforethesprayer
orattachmentisoperated.

•Ensurethatalluidlineconnectorsaretightandall
hosesareingoodconditionbeforeapplyingpressure
tothesystem.

•Sincegasolineishighlyammable,handleitcarefully.

–Useanapprovedgasolinecontainer.
–Donotremovethecapfromthefueltankwhen

theengineishotorrunning.
–Donotsmokewhilehandlinggasoline.
–Fillthefueltankoutdoors,andllittoabout

1inch(25mm)belowthetopofthetank(the

bottomofthellerneck).Donotoverllit.
–Wipeupanyspilledgasoline.

WhileOperating

Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.

Donotrunengineindoorsorinanenclosed
area.

•Theoperatorshouldremainseatedwheneverthe
sprayerisinmotion.Theoperatorshouldkeepboth
handsonthesteeringwheelwheneverpossible.
Keepyourarmsandlegswithinthesprayerbody
atalltimes.

•Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,andoverheadwalkways.
Makesurethereisenoughroomoverheadtoeasily
clearthesprayerandyourhead.

•Failuretooperatethesprayersafelymayresultinan
accident,tipoverofthesprayer,andseriousinjury
ordeath.Drivecarefully .Topreventtippingorloss
ofcontrol:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathave

abruptchangesingroundconditionsorelevation.
–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthesprayeron

wetsurfaces,inadverseweatherconditions,at

higherspeeds,orwithafullload.Stoppingtime

anddistancewillincreasewithafullload.

5

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithout
rstcomingtoacompletestop.

–Slowdownbeforeturning.Donotattempt

sharpturnsorabruptmaneuversorotherunsafe
drivingactionsthatmaycausealossofsprayer
control.

–Beforebackingup,looktotherearandensure

thatnooneisbehindyou.Backupslowly.

–Watchoutfortrafcwhenyouarenearor

crossingroads.Alwaysyieldtherightofway
topedestriansandothervehicles.Thissprayer
isnotdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.

–Theelectricalandexhaustsystemsofthesprayer

canproducesparkscapableofignitingexplosive
materials.Neveroperatethesprayerinornear
anareawherethereisdustorfumesintheair
whichareexplosive.

–Ifyouareeverunsureaboutsafeoperation,stop

workandaskyoursupervisor.

•Donottouchtheengineormuferwhiletheengine
isrunningorsoonafterithasstopped.Theseareas
maybehotenoughtocauseburns.

•Ifthemachineevervibratesabnormally,stop
immediately,waitforallmotiontostop,andinspect
thesprayerfordamage.Repairalldamagebefore
resumingoperation.

•Beforegettingoffoftheseat:

1.Stopthemovementofthemachine.

2.PlacetherangeselectorinNeutralandsetthe

parkingbrake.

3.TurntheignitionkeytoOff.

4.Removetheignitionkey.

Important:Donotparkthemachineonan
incline.

onwetsurfacesasondrysurfaces.Ifyoudrive
throughstandingwaterdeepenoughtogetthe
brakeswet,theywillnotworkwelluntiltheyare
dry.Afterdrivingthroughwater,youshouldtestthe
brakestomakesuretheyworkproperly .Iftheydo
not,driveslowlywhileputtinglightpressureonthe
brakepedal.Thiswilldrythebrakesout.

OperatingonHillsandRoughTerrain

Operatingthesprayeronahillmaycausetippingor
rollingofthesprayer,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.

•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.

•Neverdriveacrossasteephill;alwaysdrivestraight
upordownorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadway
whileclimbingahill,graduallyapplythebrakesand
slowlybackstraightdownthehill.

•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,do
itslowlyandcautiously.Nevermakesharporfast
turns.

•Heavyloadsaffectstability.Reducetheweightofthe
loadandyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.
Stoppingwhilegoingdownahillwilltakelonger
thanstoppingonlevelground.Ifthesprayermust
bestopped,avoidsuddenspeedchanges,whichmay
initiatetippingorrollingofthesprayer.Donotslam
onthebrakeswhenrollingbackward,asthismay
causethesprayertooverturn.

•TheToroCompanystronglyrecommendsinstalling
theoptionalROPSKitwhenoperatingonhilly
terrain.IfyouinstallaROPS,alwaysweartheseat
beltwhendrivingthesprayer.

Braking

•Slowdownbeforeyouapproachanobstacle.This
givesyouextratimetostoporturnaway.Hittingan
obstaclecandamagethesprayeranditscontents.
Moreimportant,itcaninjureyou.

•GrossVehicleWeight(GVW)hasamajorimpacton
yourabilitytostopand/orturn.Heavyloadsand
attachmentsmakeasprayerhardertostoporturn.
Theheaviertheload,thelongerittakestostop.

•Turfandpavementaremuchmoreslipperywhen
theyarewet.Itcantake2to4timesaslongtostop

•Reducespeedandloadwhenoperatingonrough
terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthesprayertobecomeunstable.

Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.

6

•Reduceyourspeedwhenoperatingonroughterrain
andnearcurbs.

•Gripthesteeringwheellooselyaroundtheperimeter.
Keepyourhandsclearofthesteeringwheelspokes.

Loading

Theweightofthecargocanchangethesprayercenter
ofgravityandsprayerhandling.Toavoidlossofcontrol
andpersonalinjury,followtheseguidelines:

•Reducetheweightoftheloadwhenoperating
onhillsandroughterraintoavoidtippingor
overturningofthesprayer.

•Liquidloadscanshift.Thisshiftinghappensmost
oftenwhileturning,goingupordownhills,suddenly
changingspeeds,orwhiledrivingoverrough
surfaces.Shiftingloadscancausethesprayertotip
over.

•Whenoperatingwithaheavyload,reduceyour
speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracautionon
slopes.

•Donotadjustthetractioncontrolspeed.To
ensuresafetyandaccuracy,haveanAuthorizedT oro
Distributorcheckthegroundspeed.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressureuid.Use
cardboardorpapertondleaks.Fluidescaping
underpressurecanpenetrateskinandcauseinjury
requiringsurgerywithinafewhoursbyaqualied
surgeonorgangrenemayresult.

•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineT ororeplacementpartsand
accessories.Replacementpartsandaccessoriesmade
byothermanufacturerscouldbedangerous.Altering
thissprayerinanymannerthatmayaffectsprayer
operation,performance,durability,oritsuse,may
resultininjuryordeath.Suchusecouldvoidthe
productwarranty.

•Beawarethatheavyloadsincreaseyourstopping
distanceandreduceyourabilitytoturnquickly
withouttippingover.

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthesprayer.

•Beforeperforminganymaintenance,ensurethatthe
systemhasbeenthoroughlyrinsedandcleaned.

•Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheignitiontoprevent
someonefromaccidentallystartingtheengine.

•Tomakesurethattheentiremachineisingood
condition,keepallnuts,bolts,andscrewsproperly
tightened.

•Toreducethepotentialforre,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.

•Neveruseanopenametocheckthelevelor
leakageoffuelorbatteryelectrolyte.

•Iftheenginemustberunningtoperforma
maintenanceadjustment,keepyourhands,feet,
clothing,andanypartsofyourbodyawayfromthe
engineandanymovingparts.Keepeveryoneaway.

•Donotuseopenpansoffuelorammablecleaning
uidswhencleaningparts.

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

93-0688

1.Warning—readtheOperator’sManual.

2.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.

94-3353

1.Crushinghazardofhand—keepyourhandsasafedistance
away.

94-7171

1.Lights

114-9600

1.ReadtheOperator’sManual.

93-6681

1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.

114-9600

1.ReadtheOperator’sManual.

93-6687

1.Donotstephere.

100-8619

1.Sprayon2.Sprayoff

104-7628

1.ReadtheOperator’sManual.

107-8722

1.Tosettheparkingbrake,pressthebrake,movetheparking
breaklevertothelockedposition.

8

1.Warning—readthe

Operator’sManual.

2.Lockandengage

3.Cruisecontrol

1.ReadtheOperator’s

Manual.

2.Engine—stop5.Engine—start

3.On

104-9129

4.On

5.Off

105-7506

4.Engine—preheat

106-1355

1.Warning—donotenterthetank.

106-5016

1.Warning—readtheOperator’sManual.

2.Electricshockhazard,overheadpowerlines—stayaway
fromoverheadpowerlines.

3.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.

106-5217

1.Fast12.Rightboom

2.Continuousvariable
setting

3.Slow

4.On15.Sprayon

5.Off16.Sprayoff

6.Automatic17.Agitation

7.Manual18.Pump

8.Leftboomfoammarker19.Continuousvariable

9.Rightboomfoammarker

10.Leftboom

11.Centerboom

13.Lowertheboom.

14.Raisetheboom.

20.Increase

21.Decrease

9

setting,spraypressure

106-5517

1.Warning—donottouchthehotsurface.

107-8666

1.Towhitchlocation

2.Tiedownlocations

3.Warning—ReadtheOperator’sManual.

107-8667

1.Jacking

2.Jackpointlocations

3.Warning—ReadtheOperator’sManualformoreinformation
onjackingthevehicle

107-8720

1.Crushing/dismembermenthazard—donotstarttheengine
whileenteringorexitingthevehicle;engagetheparking
brake,insertthekey,andstarttheenginewhileseatedin
thedriversseat;readtheOperator’sManual.

107-8723

1.Warning—readtheOperator’sManual.

2.Falling,Crushinghazard—noridersontank;keeparms
andlegsinsideofthevehicleatalltimes.

3.Tippinghazard—donotturnsharplywhiletravelingfast;
driveslowlywhenturning.

4.Tostoptheengine,pressthebrake,putthegearselectorin
neutral,settheparkingbrake,releasethebrake,stopthe
engine,andremovethekey .

107-8721

1.Entanglementhazard,belt;cutting/dismembermenthazard,
fan—stayawayfrommovingparts;locktheparkingbrake,
stoptheengine,andremovethekeybeforeexitingthe
machine.

114-9576

1.Pinchpoint,hand—keephandawayfromhinge.

10

107-8724

1.Tractiondrive3.T odriveinreverse,press

2.Todriveforward,pressthe
topofthetractionpedal
forwardanddown.

thebottomofthepedal
rearwardanddown.

4.Vehiclespeedincreases
withmorepedalpressure.

107-8725

1.Warning—readtheOperator’sManual.

2.Tippinghazard—donotdrivefastacrossslopesgreater
than12degrees;donotdrivefastupslopesgreaterthan
12degrees.

107-8731

1.Warning—readtheOperator’sManual.

2.Torquelugnutsto55-75ft-lb(75-102N-m).

107-8732

1.Warning—readtheOperator’sManual.

2.Torquelugnutsto75-90ft-lb(95-122N-m).

108-3293

1.ReadtheOperator’s
Manualforinformationon

fuses.

2.30amp.fusefortheboom
lift,left

3.30amp.fusefortheboom
lift,right

4.20amp.fuseforthefoam
marker

5.15amp.fuseforthespray

6.10amp.fuseforthe

7.10amp.fuseforthecruise

8.15amp.fuseforthe

system

headlights

control

ignition

107-8726

1.Crushing/dismembermenthazardofbystanders—donot
exitorenterthemachinewhileitismoving;stopthe
machinebeforeenteringorexiting.

11

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Important:Tousethesprayer,

Distributorforinformationontheavailableboomkitsandaccessories.Afteryouinstallyournozzlesand
beforeusingthesprayerforthersttime(ifyou
bypassvalvessothatthepressureandapplicationrateremainsthesameforallboomswhenyouturnone
ormoreboomsoff.RefertoCalibratingtheBoomBypassV alvessectionintheOperationsection.

Nopartsrequired

Ignitionkey2
Operator’sManual
EngineOperator’sManual
PartsCatalog
OperatorTrainingMaterial
RegistrationCard
Pre-deliveryInspectionSheet

y ou must obtain and install nozzles

do not

useProControl™SpraySystem),adjusttheboom

3.Attheboomhinge,measurethecompressionofthe

1

CheckingtheBoomHinge

Qty.

–

1
1
1
1
1
1

upperandlowerspringswhiletheboomsareintheir
extendedposition(Figure3).

A.Allspringsmustbecompresseduntilthemeasure

1.56inches.

Checktheboomhingesprings.

Readthemanualsandwatchthe
trainingmaterialsbeforeoperatingthe
machine.

.ContactyourAuthorizedT oro

Use

Springs

NoPartsRequired

Procedure

Important:Operatingthespraysystemwith

theboomhingespringsundertheincorrect
compressioncoulddamagetheboomassembly.
Measurethespringsandusethejamnutto
compressthespringsto1.56inchesifnecessary.

Thesprayisshippedwiththeboomextensionsswung
forwardtofacilitatepackagingofthemachine.The
springsarenotfullytightenedatthetimeofmanufacture
toallowtheboomstobeinthispositionfortransit.
Beforeoperatingthemachine,thespringsmustbe
adjustedtothecorrectcompression.

1.Ifnecessary,removethepackingcomponentsthat
securetherightandleftextensionboomsduring
shipping.

2.Supporttheboomswhiletheyareextendedtothe
sprayposition.

B.Usethejamnuttocompressanyspringthat

measuregreaterthan1.56inches.

12

Figure3

1.Boomhingespring2.Jamnut

4.Repeattheprocedureforeachspringonbothboom
hinges.

5.Movetheboomsintothetransport“X”position.
SeeOperatingtheBoomsintheOperationsection
formoreinformation.

2

Learningmoreaboutyour
product.

Partsneededforthisprocedure:

2Ignitionkey

1

Operator’sManual

1

EngineOperator’sManual

1

PartsCatalog

1

OperatorTrainingMaterial

1

RegistrationCard

1

Pre-deliveryInspectionSheet

Procedure

1.Readthemanuals.

2.ViewtheOperatortrainingmaterial.

3.CompletetheregistrationcardandreturntoToro.

4.Storethedocumentationinasafeplace.

13

ProductOverview

G002197

21467910

8

11

5

3

12

Figure4

1.Operator’sposition4.Chemicaltank

2.Passenger’sposition5.Fueltank8.Pump11.Battery

3.Headlight

6.Anti-SiphonReceptacle

7.Tanklid10.Pumppressuredampener

9.Freshwatertank12.Tankdrain

1.Leftboom

2.Centerboom

3.Rightboom5.Boomcontrolcylinder7.Hydraulictank

4.Boomtransportcradle6.Valvecluster8.Dashcluster

Figure5

14

Controls

G002199

1

2

3

4

5

6

7

8

9

1.Steeringwheel

2.Masterboomfootswitch

3.Pressuregauge

Figure6

4.Dashcontrols7.Throttlelever

5.Tractionpedal

6.Sprayercontrols

8.Operator’sposition

9.Passengerposition

TractionPedal

Thetractionpedal(Figure7)controlsthemovementof
themachine,bothforwardandreverse.Usingtheheel
andtoeoftherightfoot,pressthetopofthepedalto
moveforwardorthebottomofthepedaltomovein
reverse.Releasethepedaltoslowandstop.

Figure7

1.Tractionpedal3.Parkingbrakepedal

2.Brakepedal4.Masterboomswitch

Fastpositionandpressthetractionpedalalltheway
forward.

Note:Toobtainmaximumpowerwithafulltankor
whentravelingupahill,setthethrottleleverintheFast
positionanddriveslowlysothattheengineremainsat
ahighrpm.

BrakePedal

Usethebrakepedaltostoporslowthesprayer
(Figure7).

Ifyouoperatethesprayerwithpoorlyadjusted
orwornbrakes,youcouldlosecontrolofthe
sprayer,resultinginseriousinjuryordeathto
youorbystanders.

Alwayscheckthebrakesbeforeoperatingthe
sprayerandkeepthemproperlyadjustedand
repaired.

Important:Ensurethatyouallowthesprayer
tocometoastopbeforeswitchingbetweenthe
ForwardandReverseposition.

Note:Thefartheryoupressthepedalineither
direction,thefasterthesprayerwilltravel.T oobtain
maximumforwardspeed,setthethrottlelevertothe

ParkingBrake

Theparkingbrakeisapedaltotheleftofthebrake
(Figure7).Engagetheparkingbrakewheneveryou
planonleavingtheseattopreventthesprayerfrom
accidentlymoving.Toengagetheparkingbrake,press
thebrakepedaland,whileholdingthebrake,pressthe
parkingbrakepedal.T odisengage,pressandreleasethe

15

brakepedal.Ifthesprayerisparkedonasteepgrade,
applytheparkingbrakeandplacetheblocksonthe
downhillsideofthewheels.

ThrottleLever

PressureGauge

Thepressuregauge(Figure9).islocatedonthedash.
Thisgaugeshowsthepressureoftheuidinthesystem
inpsiandkPa.

Thethrottlelever,locatedonthecontrolpanelbetween
theseats(Figure8),controlsthespeedoftheengine.
Pushtheleverforwardtoincreasetheenginespeedand
pullitrearwardtodecreasetheenginespeed.

Figure8

1.Throttlelever

CruiseControlSwitch

Thecruisecontrolswitch(Figure9)lockstheposition
ofthetractionpedalatthetimetheswitchisengaged.
Thisensuresthesprayerstaysataconstantspeedwhile
drivingonlevelground.

HeadlightSwitch

Toggletheswitchtooperatetheheadlights(Figure9).
Pushitforwardtoturnthelightsonandrearwardto
turnthemoff.

HourMeter

Thehourmeter(Figure10)indicatesthetotalnumber
ofhourstheenginehasrun.Thehourmeterstartsto
functionwheneverthekeyisturnedtotheRunposition.

IgnitionSwitch

Theignitionswitch(Figure9)isusedtostartandstop
theengine,has3positions:Off,On/PreheatandStart.

Figure9

1.Pressuregauge3.Tractionpedallockswitch

2.Ignitionswitch4.Headlightswitch

Figure10

1.Hourmeter3.Watertemperatureand
glowpluglight

2.Oilpressureandbattery

light

FuelGauge

Thefuelgaugeislocatedontopofthefueltank
(Figure11),ontheleftsideofthemachineandshows
theamountoffuelinthetank.

16

Figure11

1.Fuelgauge

MasterBoomSwitch

Themasterboomswitchislocatedontheoorboard
ofthemachinecabandtotheleftoftheoperator.It
allowsyoutostartorstopthesprayoperation.Press
theswitchwithyourfoottoenableordisablethespray
system(Figure12).

Figure13

1.Boomswitches,left,right

andcenter

2.Pumpswitch

3.Applicationrateswitch

4.Agitation

5.Boomliftswitch,leftand
right

PumpSwitch

Thepumpswitchislocatedonthecontrolpaneltothe
rightoftheseat(Figure13).Togglethisswitchforward
torunthepumporrearwardtostopthepump.When
theswitchisturnedon,alightontheswitchilluminates.

Important:Onlyengagethepumpswitchwhen
theengineisatlowidletoavoiddamagingthe
pumpdrive.

ApplicationRateSwitch

Figure12

1.Masterboomswitch

BoomSwitches

Theboomswitchesarelocatedonthecontrolpanelto
therightoftheseat(Figure13).Toggleeachswitch
forwardtoturnthecorrespondingboomsectiononand
rearwardtoturnthemoff.Whentheswitchisturned
on,alightontheswitchilluminates.Theseswitches
willonlyaffectthespraysystemwhenthemasterboom
switchison.

Theapplicationrateswitchislocatedonthecontrol
paneltotherightoftheseat(Figure13).Pressandhold
theswitchforwardtoincreasethespraysystempressure,
orpressandholditrearwardtodecreasepressure.

BoomLift

Theboomliftswitchesarelocatedonthecontrolpanel
totherightoftheseatandusedtoraisetheleftandright
boomrespectively(Figure13).

SonicBoom(Optional)

TheSonicBoomswitchisarockerswitchusedto
operatetheSonicBoom.T oggleswitchforwardfor
automatic,rearwardformanualandcenterforOff.The
sprayercomeswithplasticplugsintheselocations.

17

FoamMarkerSwitchLocations

G002204

1

(Optional)

Ifyouinstallthefoammarkerkit,youwilladdswitches
tothecontrolpanelforcontrollingtheiroperation.The
sprayercomeswithplasticplugsintheselocations.

AgitationSwitch

Theagitationswitchislocatedonthecontrolpanelto
therightoftheseat(Figure13).Togglethisswitch
forwardtoturnontheagitationinthetankorrearward
tostoptheagitation.Whentheswitchisturnedon,a
lightontheswitchilluminates.Foragitationtowork,
thepumpmustbeonandtheenginemustberunning
aboveanidle.Theagitationvalveislocatedbehindthe
tank(Figure14)

Anti-siphonFillReceptacle

Tothefrontofthetankcoverisahosereceptaclewitha
threadedtting,a90degreebarbedtting,andashort
hosewhichyoucandirecttowardthetankopening.This
receptacleallowsyoutoconnectawaterhosetoitand
llthetankwithwaterwithoutcontaminatingthehose
withthechemicalsinthetank.

Important:Donotlengthenthehosetoallow
contactwiththetankuids.Thedistancefromthe
endofthehosetotheuppermostwaterlevelshould
bewithinlocalregulatorylimits.

Figure14

1.Agitationvalve2.Boomvalves

BoomValves

Thesevalvesturnthethreeboomsonoroff(Figure14).
Ifyoueverneedtomanuallyturnoffaboom,rotate
theknobonthevalveclockwisetoturnthevalveoffor
counterclockwisetoturniton.

Note:Turningtheboomvalvemanuallycaninterfere
withthefunctionofthefuses.Thefusesshouldbe
checkedaftermanuallyrotatingthevalve.

BoomBypassValves

Theboombypassvalvesredirecttheuidowfora
boomtothetankwhenyouturnofftheboomsection.
Theyarelocatedatthebottomofeachboomvalve
section.Youcanadjustthesevalvestoensurethatthe
boompressureremainsconstantnomatterhowmany
boomsareon.RefertoCalibratingtheBoomBypass
ValvesintheOperationsection.

Figure15

1.Anti-siphonllreceptacle

TankCover

Thetankcoverislocatedinthecenterofthetopofthe
tank.Toopenit,turnofftheengine,thenturnthefront
halfofthecovertotheleftandswingitopen.Youcan
removethestrainerinsideforcleaning.T osealthetank,
closethecoverandrotatethefronthalftowardtheright.

Note:IfyouusetheProControl,youmustshutall
thebypassvalves.

18