Toro MULTI-PRO 1100 Operator's Manual

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FORM NO. 92-3889

Model No. 41185-90001 & UP

& PARTS MANUAL

ROPS

OPERATOR'S, SET-UP,

for the MULTI-PRO® 1100 Vehicle

To assure maximum safety, optimum performance, and to gain knowledge of the product, it is essential that you or any other operator of this Vehicle read and understand the contents of this manual before the engine is ever started. Pay particular attention to the SAFETY INSTRUCTIONS highlighted by the triangular safety alert symbol.

The safety alert symbol means CAUTION, WARNING or DANGER - personal safety instruction. Failure to comply with the instruction may result in personal injury.

SAFETY INSTRUCTIONS

Keep this Operator’s Manual in the plastic tube behind the operator seat. It is very important that all persons operating this equipment have easy access to these instructions at

all times! Carefully read and follow the “Set-Up” Instructions that are provided with this equipment and the Safety

Instructions in the Multi-Pro

RECOGNIZE SAFETY INFORMATION

1100 Operator’s Manual.

This safety-alert symbol is used to call attention to a dangerous situation, which could result in serious injury or death to the operator or a bystander.

Safety, mechanical and some general information in this manual are emphasized. DANGER, WARNING and CAUTION identify safety messages. Whenever the triangular safety symbol appears, it is followed by a safety message that must be read and understood. For more details concerning safety, read the Safety Instructions on this page and page 2. IMPORTANT identifies special mechanical information and NOTE identifies general information worthy of special attention.

These instructions are provided as a guide for the safe operation and maintenance of this equipment. However, the operator’s personal safety, as well as those persons in the work area, will depend on the careful actions and good judgement of the operator. To reduce the

potential for injury or death, comply with the following safety instructions.

BEFORE OPERATING:

1. Operate this machine equipped with this ROPS only after reading and understanding the contents of this manual and the Multi-Pro™ Operators Manual. A replacement manual is available by sending complete model and serial number to: Hahn Inc., 1625 N. Garvin, Evansville, IN 47711.

1100

2. Keep all safety devices and decals in place. If a safety device or decal is malfunctioning, illegible or damaged, replace it before operating the machine.

3. It is mandatory to wear the seat belt at all times when operating the machine equipped with the ROPS system. (Always adjust and secure Seat Belt before operating the machine.)

WHILE OPERATING:

1. Since this attachment adds extra weight to the vehicle, drive safely and cautiously to prevent loss of control and possible upset.

2. Gross vehicle weight has a major impact on your ability to stop and/or turn. Heavier loads and heavier attachments make a vehicle harder to stop or turn. The heavier the load, the longer it takes to stop.

3. The ROPS is equipped with a roll bar, shoulder restraints and seat belt. The ROPS system used on the vehicle will reduce the risk of serious or fatal injury in the unlikely event of a tip over, although the system cannot protect the operator from all possible injuries.

4. Replace a damaged ROPS, do not repair or revise. Any alteration of ROPS must be approved by the manufacturer.

©The TORO Company - 1999

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SAFETY INSTRUCTIONS

SEAT BELT OPERATION:

1. Pull the seat belt across lap and latch. Extend belt completely from retractor and adjust out slack.

WARNING

Non-locking retractor effective only when belt is fully extended.

• An improperly latched seat belt could result in the operator being thrown from the vehicle.

• Being thrown from vehicle can result in serious injury or death.

• Read and understand these instructions and charts, and all seat belt safety information presented here.

TORQUE SPECIFICATION CHART

BOLT SIZE

3/8"

7/16"

1/2"

3. To be sure of optimum performance and safety, always purchase genuine TORO replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous. Altering this equipment in any manner may affect the machine’s operation, performance, durability or its use may result in injury or death. Such use could void the product warranty of The TORO Company.

TORQUE VALUE

30 FT. LB.

50 FT. LB.

75 FT LB.

MAINTENANCE:

1. Before servicing or making any adjustments to the Sprayer:

A. Stop the Vehicle and set the parking brake.

B. Shut off the vehicle’s engine and remove

key from ignition.

C. Disengage all power and wait until all moving parts have stopped.

2. Keep all nuts, bolts and other fasteners tightened to torque. Replace any shields removed during servicing or adjustments.

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SAFETY AND INSTRUCTION DECALS

The following safety and instruction decals are installed on the Rops. If any become damaged or illegible, replace them. Decals and part numbers are listed below and in the parts catalog. Order replacements from your Authorized Toro Distributor.

Part No. 92-3888: Located on the front of Rear ROPS Bar - R.H.S.

Part No. 87-5940: Located below Decal No. 92-3888.

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SET-UP INSTRUCTIONS

IF INSTALLING OPERATOR ENCLOSURE AT THIS TIME, DELETE STEPS 6-8, AND REFER TO THE SET-UP INSTRUCTIONS PROVIDED WITH THAT KIT FOR THESE ASSEMBLY PROCEDURES.

IF MACHINE IS ALREADY EQUIPPED WITH A HOSE REEL KIT, REMOVE AND DISCARD EXISTING HOSE REEL MOUNT ANGLE ASSEMBLIES.

AN ASSISTANT MAY BE NEEDED WHILE INSTALLING THE ROPS PACKAGE ON THE TORO MULTI-PRO™ 1100 AS OUTLINED IN THE FOLLOWING STEPS.

Refer to illustrated parts list for the details of parts used in assembling the ROPS.

NOTE: "RIGHT", "LEFT", "FRONT" AND "REAR" ARE REFERENCED WHILE SEATED IN THE OPERATORS POSITION.

1544

FIG. 1

1. Rear ROPS Bar 2. Vehicle Frame

2. Loosely mount the left hand ROPS bar to the rear ROPS bar by screwing (2) 3/8" x 1" hex hd. cap screws with lockwashers, into the insert anchors located in the top of rear ROPS bar.

1543

1. Open shipping carton, remove the shipping clamps and rear ROPS bar. Mount the ROPS bar to the vehicle frame by inserting (8) 1/2" x 11/4" hex. hd. cap screws through the ROPS bar and the vehicle frame. Start nuts on bolts by hand. Use a torque wrench and torque nuts to 75 ft. lb. See FIG. 1.

1545

FIG. 2

1. R.H.-ROPS Bar 3. ROPS Cross Bar

2. L.H.-ROPS Bar 4. Rear ROPS Bar

3. Loosely mount the lower end of the hand ROPS bar to the front vehicle frame using (2) 1/2" x 1-1/4" hex hd. cap screws, flatwashers, and lock nuts. Start nuts on bolts by hand. See FIG. 3.

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SET-UP INSTRUCTIONS

1546

FIG. 3

1. L.H.-ROPS Bar 2. Left Front Vehicle Frame

4. Loosely mount the right hand ROPS bar to the rear ROPS bar by screwing (2) 3/8" x 1" hex hd. cap screws with lockwashers, into the insert anchors located in the top of the rear ROPS bar.

5. Loosely mount the lower end of the right ROPS bar to the right front vehicle frame using (2) 1/2" x 1-1/4" hex hd. cap screws, flatwashers, and lock nuts. Start nuts on bolts by hand. See FIG. 3.

6. Loosely mount the ROPS cross bar to the right and left hand ROPS bars by screwing (4) 3/8" x 1" hex. hd. cap screw with flatwashers and lockwashers, into the insert anchors located in the ROPS bars. See FIG. 2.

7. Align the ROPS bars and using a torque wrench, tighten the mounting bolts to their proper torque specifications as outlined in the TORQUE SPECIFICATION CHART.

1547

FIG. 4

1. Seat Belt Assembly 2. Rear ROPS Bar

1548

FIG. 5

1. Hose Reel Mounting Plate 2. Rear ROPS Bar

TORQUE SPECIFICATION CHART

BOLT SIZE

3/8"

TORQUE VALUE

30 FT. LB.

8. Mount the seat belt assembly to the rear ROPS bar at a 45° angle using (2) 7/16" x 1-1/4" hex. hd. cap screws, lockwashers, and hex nuts as shown in FIG. 4. Using a torque wrench, torque nuts to 50 ft. lb.

NOTE: THE FOLLOWING STEP APPLIES ONLY IF A HOSE REEL KIT IS TO BE INSTALLED ON THE MULTI-PRO™ VEHICLE.

9. Mount the hose reel mounting plates to the rear ROPS bar by screwing (4) 3/8" x 1" hex. hd. cap screws with lockwashers attached, into the insert anchors in the ROPS bar and tighten to 30 ft. lb. See FIG. 5.

7/16"

1/2"

50 FT. LB.

75 FT LB.

NOTE: TO ENSURE THE STRUCTURAL RIGIDITY OF ROPS SYSTEM, MAINTAIN THE TORQUE VALUES ON THE ATTACHING HARDWARE AS OUTLINED ABOVE.

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1549

Ref.

Part No.

92-3793

92-3983

92-3964

323-6

3253-11

21-4191

324-5

325-5

3256-6

3256-4

32153-5

3217-8

3253-6

92-3801

92-3795

92-3799

ROPS

Description

Rear ROPS Bar

Insert Anchor 1/4" (with setting tool) f/w 92-3793

Hose Reel Mounting Plate

HHCS 3/8-16 UNC x 1"

Lockwasher 3/8

Seat Belt Assembly

HHCS 7/16-14 x 1-1/4"

HHCS 1/2-13 UNC x 1-14"

Flatwasher 1/2

Flatwasher 3/8

Lock Nut 1/2 UNC

Hex Nut 7/16 UNC

Lockwasher 7/16

ROPS Cross Bar

Right Hand ROPS Bar

Left Hand ROPS Bar

Qty.

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