Toro MMX-650E-S, 60212, MMX-850E-S, 60219, 60218 Operator's Manual

FormNo.3429-703RevA

MMX-650E-SandMMX-850E-S
MortarMixers

ModelNo.60212—SerialNo.404320000andUp
ModelNo.60218—SerialNo.404320000andUp
ModelNo.60219—SerialNo.404320000andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3429-703*A

WARNING

CALIFORNIA

Proposition65Warning

Thepowercordonthisproductcontains

lead,achemicalknowntotheState

ofCaliforniatocausebirthdefects

orotherreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisdesignedtomixmortar,plaster,
reproongmaterial,grout,andothersmall-grained
cementproducts.Avehicleequippedwithan
appropriatepintlehitchorballhitchcantowthe
machine..

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely .

YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready .Writethe
numbersinthespaceprovided.

g028582

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol

©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

TheDOTtireinformationislocatedonthesideof
eachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesameor
betterratings.

Note:Thevariousmachinesinthismanualhave

differentweights;refertoSpecications(page12)to
ensurethatthetiresonyourmachinemeetorexceed
theweightrequirementsofyourmachine.

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety.......................................................................3

SafeOperatingPractices....................................3

SafetyandInstructionalDecals..........................7

Setup........................................................................8

1InstallingtheDumpHandle..............................8

2InstallingtheT owPole.....................................8

3InstallingtheSafetyChain...............................9

4AdjustingtheMixingPaddles.........................10

ProductOverview...................................................10

Controls............................................................11

Specications..................................................12

Operation................................................................14

PreparingtoT owtheMachine...........................14

ExtendingtheAxle............................................17

TowingtheMachine..........................................18

PreparingtoUsetheMachine...........................18

OpeningandClosingtheCowl..........................19

PoweringtheMachine......................................20

StartingandStoppingtheMotor........................21

ControllingthePaddles.....................................21

MixingtheMaterial...........................................22

UsingtheDrum.................................................24

Maintenance...........................................................25

RecommendedMaintenanceSchedule(s)...........25

Pre-MaintenanceProcedures..............................25

PreparingtheMachineforMaintenance............25

RemovingandInstallingtheDivider

Plate..............................................................25

Lubrication..........................................................26

LubricatingtheBearingsandSeals...................26

LubricatingtheMotorBearings.........................27

LubricatingtheDriveChain...............................28

BeltMaintenance................................................28

ServicingtheBelts............................................28

ReplacingtheBelts...........................................29

AligningthePulleys..........................................31

DriveChainMaintenance.....................................32

CheckingandAdjustingtheDrive

Chain............................................................32

PaddleMaintenance............................................33

AdjustingthePaddles.......................................33

Cleaning..............................................................35

CleaningtheMachine.......................................35

Storage...................................................................35

StoringtheMachine..........................................35

Troubleshooting......................................................36

Schematics.............................................................37

Improperlyusingormaintainingthemachinecan
resultininjury.Toreducethepotentialforinjury ,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol
means:Caution,Warning,orDanger—personal
safetyinstruction.Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.

,which

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Always
followallsafetyinstructionstoavoidseriousinjuryor
death.

WARNING

Machiningorhandlingstone,masonry,
concrete,metal,andothermaterialscan
generatedust,mists,andfumescontaining
chemicals,suchassilica,knowntocause
seriousorfatalinjuryorillness,suchas
respiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource
wherepossible.Watershouldbeusedfor
dustsuppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupational
andtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannot
beeliminated,theoperatorandany
bystandersshouldweararespirator
approvedbyOSHAforthematerialbeing
handled.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot
readorunderstandtheinformation,itisthe
owner'sresponsibilitytoexplainthismaterialto
them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

3

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay
restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriestopeopleordamageto
property.

Towing

Checkwithyourlocalcountyorstatetowingsafety
regulationsbeforetowingthemachine.

•Inordertoreducethepossibilityofanaccident

whiletransportingthemachineonpublicroads,
makesurethetowingvehicleismechanically
soundandingoodoperatingcondition.

•Turnoffthemotorbeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheball

hitchyouareusingisthepropersizeforthehitch
coupleronthemachine.

•Whentowingwithapintlehitch,ensurethatthe

eyeofthetowpoleisthecorrectdimensionfor
thepintlehook.

•Inspectthehitchandcouplingforwear.Nevertow

themachinewithdamagedordefectivehitches,
couplings,chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicle

andthemachine.

•Checkthetiretreadandsidewallfordamageand

wear.

•Properlyattachthesafetychainstothetowing

vehicle.

•Ensurethatthedirectionalandbrakelightsare

workingproperly(ifthemachineisequippedwith
thelightkit).

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly.

•Beforetowing,checktomakecertainyour

machineiscorrectlyandsecurelyattachedtothe
towingvehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skidding,orjackkning.Smooth,gradualstarts
andstopswillimprovetowing.

•Avoidsharpturnstopreventrolling.T owonlywith

avehiclethathasahitchdesignedfortowing.Do
notattachtowedequipmentexceptatthehitch
point.

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

Preparation

Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.

4

•Useonlyaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearpersonalprotectiveequipmentand

appropriateclothingincluding:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthe

wrists

–Tight-ttinggloveswithoutdrawstringsorloose

cuffs

•Securelonghair,looseclothing,orjewelrythat

maygettangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefull

attentionoftheoperator.Donotwearradioor
musicheadphoneswhileoperatingthemachine.

•Ensurethatthemachineisonalevelsurface

beforeoperatingthemachine.

•Chockthetiresofthemachinetoprevent

unintendedmovement.

•Beforeeveryuse:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(if

themachineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

•Chockthetireswhenusingthemachine.

•Whennotusingthemachine,chockthetiresor

keepitattachedtothetowvehicle.

•Keephandsawayfromanymovingparts.Keep

feetawayfromthetiresandthefrontpost.

•Donotoperatethemachineoutdoorsintherain.

•Donotoperatethemachineundertheinuence

ofalcoholordrugs.

•Ensurethattheareaisclearofotherpeopleor

petsbeforeoperatingthemachine.Stopthe
machineifanyoneentersthearea.

•Neverplaceyourhandsoranysolidobjectintothe

drumwhenthemachineisinoperation.

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto
maintain,adjust,orservicethemachine.

•Nevermovethemachinewhilethemotoris

running.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurely

inplacebeforeoperatingthemachine.

•EnsurethattheON/OFFswitchisintheOFF

positionbeforeconnectingthemachinetothe
electricalsource.

•Ifthemixingpaddlesstrikeaforeignobjectorif

themachineshouldstartmakinganunusualnoise
orvibration,stopthemotorandemptythedrum.
Waitforallmovingpartstocometoacomplete
stopandcool.Vibrationisgenerallyawarningof
trouble.Inspectforcloggingordamage.Clean
andrepairand/orreplacedamagedparts.

•Lightningcancausesevereinjuryordeath.Ifyou

seelightningorhearthunderinthearea,donot
operatethemachine;seekshelter.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunthemachineinapoorlyventilated

orenclosedareawithoutproperrespiratory
protection.Dustfrommaterialsbeingmixedcan
beveryharmfultooperatorsandbystanders.

•Onlyoperatethemachineingoodlighting

conditions.

•Beforestartingthemachine,makesurethatthere

arenopersonsorobstaclesnearorunderthe
machine.

•Neverleavearunningmachineunattended.

Alwaysstopthemotorandverifythatallmoving
partshavestopped.

5

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stopthemotor.Waitforallmovementtostop

beforeadjusting,cleaning,orrepairing.

–Letthemotorcoolbeforeperforming

maintenanceorstoringthemachine.

–Unplugthemachinebeforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthe

machinewhileitisrunning.

•Keepequipmentmaterialsclearfromthemotor.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Keephands,feet,andclothingawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith
themotorrunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged
decals.

•Removeanybuildupofgrease,oil,ordebrisfrom

themachine.

•Donotmodifytheelectricalconnectorsorwiring.

•Donotconnectthegroundcircuitofthemachine

totheenergizedcircuitoftheelectricalsource.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclamps

securelytightened.Keepequipmentingood
condition.

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly
genuineT ororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous,and
suchusecouldvoidtheproductwarranty..

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

125–8175

1.ReadtheOperator’sManualforinformationongreasing
themachine.

decal125-8175

1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.

125–8216

133-8062

2.Warning—limittowing
speedtolessthan55mph
/88km/h.

decal127-1652

127–1652

1.Warning—readthe
Operator’sManual.

decal125-8216

decal133-8062

2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandsafetiesin
place.

3.Entanglementhazardat
paddles—stopthemotor
andwaitforallmoving
partstostopbefore
servicingthemachine.

4.Shockhazard—makesure
themachineisgrounded
beforeoperation.

7

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Dumphandle1

1

2

3

4

Bolt2
Nut2

Towpolekit(soldseparately)

Safetychain(soldwithoptionaltowpole
kit)

Connectinglink(soldwithoptionaltow
polekit)

Nopartsrequired

1

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

Qty.

Installthedumphandle.

1Installthetowpole.

1

Installthesafetychain.

2

–

Adjustingthemixingpaddles.

Use

InstallingtheDumpHandletothe
Drum

1.Cutthecabletiestoremovethedumphandle
fromtheundersideofthegrate.

2.Positionthedumphandlesothattheboltholes
alignwiththeboltholesinthedrum(Figure3).

g028569

Figure3

3.Insert1carriageboltintothesquarebolthole
andslidethecorrespondingholeofthedrum
handleoverit(Figure3).

4.Installanutontothebolt,andtightenit.

5.Repeatthepreviousstepsfortheremaining
carriagebolt.

8

2

3

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

InstallingtheTowPoletothe
Machine

Note:Thetowpoleispurchasedseparatelyand

includesthenutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)

50mm(2inch)ball—forged78.7cm(31inches)

Pintle

1.Removetheboltandnutfromthetowpole
(Figure4).

78.7cm(31inches)

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain(soldwithoptionaltowpolekit)

2

Connectinglink(soldwithoptionaltowpolekit)

InstallingtheSafetyChain

Note:Thesafetychainispartoftheoptionaltow

polekit.

1.Formahookontheendofabendablepiece
ofrodorstiffwire(notincluded),andinsertit
throughbothkeyholesinthefrontpostofthe
machine(Figure5A).

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholein
thepolewiththeholeintheframetting(Figure

4).

3.Inserttheboltthroughtheholesinthettingand
thepole(Figure4).

4.Threadthenutontotheboltandtightenthem
untiltheyaretightagainsttheframetting
(Figure4).

5.Frametting

Note:Iftheself-lockingnyloninsertinthe

locknutwearswithuse,replacethenutwitha
newGrade5orGrade8locknut.

g019804

g019883

Figure5

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodor
wire(Figure5A).

3.Pulltherod,orwire,andthesafetychain
throughbothkeyholes(Figure5B).

3.Safetychain

Note:Ensurethatapproximatelyequallengths

ofsafetychainextendfromeithersideofthe
frontpost.

9

InstallingtheConnectingLinks

Note:Theconnectinglinksarepartoftheoptional

towpolekit.

1.Aligntheconnectinglinktothelastlinkinone
endofthesafetychain(Figure5D).

2.Inserttheconnectinglinkthroughthechainlink
untiltheconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheother
connectinglinkintheotherendofthesafety
chain.

4

AdjustingtheMixing
Paddles

NoPartsRequired

Procedure

Ifthemixingpaddlesandwipersneedadjustment,
adjustthepaddlesandwipers;refertoAdjustingthe

Paddles(page33).

ProductOverview

Figure6

1.Rearcowl

2.Frontcowl8.Dumplatch14.Axle

3.Grate

4.Bagsplitter10.Towpole

5.Dumphandle

6.Grateliftarm

7.Clutchlever13.Chute

9.Frontpost15.Wheel

11.Safety-chain
keyhole

12.Drum

g028571

assembly

16.Cowllatch

10

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart
themotorandoperatethemachine.

ClutchLever

Theclutchleverisusedtoengageanddisengage
motorpowertothepaddles.

DumpHandle

Usethedumphandletorotatethedrumtothedump
positionandtorotatethedrumtothemixposition
(upright).

Figure7

1.Clutchlever

DrumLatch

Thedrumlatchsecuresthedrumtothemixposition
(upright)formixingoperationsandwhentransporting
themachine.

g019875

g028572

Figure9

1.Dumphandle

VoltageBlock

Usethevoltageblocktosettheoperatingvoltagefor
themachine(Figure10).

1.Drumlatch

g019877

Figure8

11

1.Voltageblock

MotorON/OFFSwitch

TheON/OFFswitch(Figure12)allowstheoperatorof
themachinetostartandstopthemotor.Thisswitchis
locatedonthefrontofthemotor.Itismarked(ON)and
(OFF).RotatetheON/OFFswitchtotheONpositionto
startandrunthemotor.RotatetheON/OFFswitchto
theOFFpositiontostopthemotor.

g029823

Figure10

MotorControls

Thefollowingmotorcontrolsarefoundonallmodels:

Figure11

1.Thermal-overload
protectorresetbutton

2.ON/OFFswitch

3.Powercord

g020669

Figure12

1.MotorON/OFFswitch

g022280

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

12