Toro MMX-655H-S, 60220, 60216 Operator's Manual

Download

FormNo.3429-698RevA

MMX-655H-SMortarMixer

ModelNo.60213—SerialNo.404320000andUp ModelNo.60216—SerialNo.404320000andUp ModelNo.60220—SerialNo.404320000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3429-698*A

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

TireInformation—TheDOTtireinformationislocated onthesideofeachtire.Thisinformationgivesload andspeedratings.Replacementtiresshouldhavethe sameorbetterratings;refertoSpecications(page

15)toensurethatthetiresonyourmachinemeetor

exceedtheweightrequirementsofyourmachine.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

g248834

Figure1

Introduction

Thismachineisdesignedtomixmortar,plaster, reproongmaterial,grout,andothersmall-grained Portlandcementproducts.Avehicleequippedwith anappropriatepintlehitchorballhitchcantowthe machine.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactTorodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

SafetyandInstructionalDecals..........................7

Setup........................................................................9

1InstallingtheDumpHandle..............................9

2InstallingtheT owPole.....................................9

3InstallingtheSafetyChain..............................10

4AdjustingtheMixingPaddles.........................10

ProductOverview...................................................12

Controls...........................................................12

EngineControls............................................13

Specications..................................................15

Operation................................................................16

ThinkSafetyFirst..............................................16

TowingtheMachine..........................................16

AdjustingtheAxleWidth...................................19

PreparingtoUsetheMachine...........................20

OpeningtheCowl.............................................20

OpeningandClosingtheCowl..........................21

AddingFuel......................................................21

PerformingDailyMaintenance..........................23

StartingtheEngine...........................................23

ShuttingOfftheEngine.....................................24

MixingtheMaterial...........................................24

DumpingtheMaterial........................................25

CleaningtheDrum............................................26

Maintenance...........................................................27

RecommendedMaintenanceSchedule(s)...........27

Pre-MaintenanceProcedures..............................28

PreparingtheMachineforMaintenance............28

DisconnectingtheSpark-PlugWire..................28

RemovingtheDividerPlate..............................28

InstallingtheDividerPlate................................28

Lubrication..........................................................29

LubricatingtheBearingsandSeals...................29

EngineMaintenance...........................................30

ServicingtheAirCleaner..................................30

ServicingtheEngineOil....................................31

ServicingtheSparkPlug...................................32

CleaningtheSparkArrester..............................34

RemovingandInstallingtheEngine..................35

FuelSystemMaintenance...................................37

CleaningtheFuel-SedimentCup......................37

DrainingtheFuelT ank......................................37

DriveSystemMaintenance..................................38

TireAirPressure...............................................38

InspectingtheTires..........................................38

TorquingtheWheelLugNuts............................38

ServicingtheReductionCase...........................39

BeltMaintenance................................................41

InspectingtheBelts..........................................41

AdjustingtheBeltT ension.................................41

ReplacingtheBelts...........................................42

AligningthePulleys..........................................44

PaddleMaintenance............................................45

AdjustingthePaddles.......................................45

Cleaning..............................................................47

CleaningtheMachine.......................................47

Storage...................................................................47

Troubleshooting......................................................49

Safety

Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury ,complywiththesesafetyinstructions andalwayspayattentiontothesafety-alertsymbol (Figure2),whichmeans:Caution,Warning,or Danger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Always followallsafetyinstructionstoavoidseriousinjuryor death.

WARNING

Machiningorhandlingstone,masonry, concrete,metal,andothermaterialscan generatedust,mists,andfumescontaining chemicals,suchassilica,knowntocause seriousorfatalinjuryorillness,suchas respiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthe sourcewherepossible.Usewaterfordust suppressionwheneverpossible.

•Usegoodworkpracticesandfollowthe recommendationsofthemanufactureror suppliers,OSHA,andotheroccupational andtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenyoucannoteliminatethehazards frominhalation,youandallbystanders shouldweararespiratorapprovedby OSHAforthematerialthatyouare handling.

WARNING

Engineexhaustcontainscarbonmonoxide, whichislethalifinhaled.

Donotruntheengineindoorsorinan enclosedarea.

Training

•Parkthemachineonalevelsurface,shutoffthe

engine,waitforallmovingpartstostop,andallow themachinetocoolbeforeadjusting,cleaning, storing,orrepairingthemachine.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingthem.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriestopeopleordamageto property.

Towing

•Checkwithyourlocalcountyorstatetowingsafety

regulationsbeforetowingthemachine.

•Toreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,ensure thatthetowingvehicleismechanicallysoundand ingoodoperatingcondition.

•Shutofftheenginebeforetransportingthe

machine.

•Whentowingwithaballhitch,ensurethatitisthe

propersizeforthehitchcoupleronthemachine.

•Whentowingwithapintlehitch,ensurethatthe

eyeofthetowpoleisthecorrectdimensionfor thepintlehook.

•Inspectthehitchandcouplingforwear.Donot

towthemachinewithdamagedorwornhitches, couplings,chains,orothercomponents.

•Checktheairpressureofthetiresonthetowing

vehicleandadjustthepressureasneeded.

•Checkthetiretreadandsidewallfordamageand

wearandreplacethetireifnecessary.

•Properlyattachthesafetychainstothetowing

vehiclebycrossingthechainsandremovingany extraslack.

•Ensurethatthedirectionalandbrakelightsare

workingproperly(ifequipped).

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly(if equipped).

•Beforetowing,ensurethatyourmachineis

correctlyandsecurelyattachedtothetowing vehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skiddingorjackkning.Smooth,gradualstartsand stopsimprovestowing.

•Avoidsharpturnstopreventrolling.T owonlywith

avehiclethathasahitchdesignedfortowing.Do notattachtowedequipmentexceptatthehitch point.

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehicle

beforeusingit.

•Placechocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearpersonalprotectiveequipmentand

appropriateclothingincluding:

–Hardhat –Respiratorordustmask –Faceshield –Safetyglasses –Hearingprotection –Safetyshoes –Longpants –Shirtwithlongsleevesthataretightatthe

wrists

–Tight-ttinggloveswithoutdrawstringsorloose

cuffs

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearloosejewelry .

•Ensurethatthemachineisonalevelsurface

beforeoperatingit.

•Chockthetiresofthemachinetoprevent

unintendedmovement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch. –Ensurethatalllightsarefunctioningproperly

(ifequipped). –Ensurethatthetiresareproperlyinated. –Ensurethatthelugnutsaretightandtorqued

properly. –Ensurethatthemachineisproperlysecured.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Ifthemixingpaddlesstrikeanobjectorifthe

machinestartsmakinganunusualnoiseor vibration,shutofftheengine,waitforallmoving partstostop,andemptythedrum.Inspectfor cloggingordamage.Clean,repair,and/orreplace anydamagedparts.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

Operation

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Donotrunanengineinanenclosedorpoorly

ventilatedarea.

•Operatethemachineonlyingoodlighting

conditions.

•Beforestartingthemachine,ensurethatthereare

nopeopleorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachinefor

anyreason.

Neverleavearunningmachineunattended. Alwaysshutofftheengineandverifythatall movingpartshavestopped.

•Chockthetiresofthemachineorkeepitattached

tothetowingvehiclewhenitisnotinuse.

•Keepyourhandsawayfromanymovingparts.

Keepyourfeetawayfromthetiresandthefront post.

•Donotoperatethemachineundertheinuence

ofalcoholordrugs.

•Donotplaceyourhandsoranysolidobjectinto

thedrumwhenthemachineisinoperation.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain, adjust,orservicethemachine.

•Nevermovethemachinewhiletheengineis

running.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Donotoperatethemachinewhenthereistherisk

oflightning.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonalevelsurface.

–Shutofftheengineandwaitforallmovement

tostopbeforeadjusting,cleaning,orrepairing

themachine.

–Lettheenginecoolbeforeperforming

maintenanceorstoringthemachine.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthe

machinewiththeenginerunning.

•Keepequipmentmaterialsclearfromthemufer

andenginetopreventres.Cleanupoilorfuel spills.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Keepyourhands,feet,andclothingawayfrom

movingparts.Ifpossible,donotmakeadjustments withtheenginerunning.

•Keepallpartsingoodworkingconditionandall

fastenerstightened.Replaceallwornordamaged decals.

•Removeanybuildupofgrease,oil,ordebrisfrom

themachine.

•Stopandinspectthemachineifanobjectenters

thedrumorcausesanotherobstruction.Makeall necessaryrepairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallfastenersandhoseclampssecurely

tightenedandallequipmentingoodcondition.

•UseonlygenuineTororeplacementparts.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurely

inplacebeforeoperatingthemachine.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal125-8175

125-8175

1.ReadtheOperator’sManualforinformationongreasing themachine.

1.Warning—readthe Operator’sManual.

2.Handandarm entanglementatthe beltdrive;crushinghazard ofhand;entanglement hazardofhandatthe shaft—keepyourhands awayfrommovingparts; keepallguardsand shieldsinplace.

3.Entanglementhazard atpaddles—shutoff theengineandwait forallmovingpartsto stopbeforeperforming maintenance.

decal125-4939

125-4939

4.Toxicgasinhalation hazard—Donotrunthe engineinanenclosed space.

5.Explosionhazard—shut offtheengineandkeep awayfromameswhen refueling.

1.ReadtheOperator’s Manualforinformationon howtotowthemachine.

125-8216

2.Warning—limittowing speedtolessthan88km/h (55mph).

decal125-8216

decal130-8322

130-8322

1.Usefuelwithanalcohol contentbyvolumeunder 10%only.

2.ReadtheOperator's Manualformore informationonfuel.

3.Donotusefuelwithan alcoholcontentgreater than10%byvolume.

decal133-8062

133-8062

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Dumphandle1

Carriagebolt Nut2

Towpolekit(soldseparately)

Safetychain(includedwiththetowpole kit)

Connectinglink(includedwiththetow polekit)

Nopartsrequired

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

Carriagebolt

2Nut

Qty.

Use

–

Installthedumphandle.

Installthetowpole(side-dumpmodels only).

Installthesafetychain.

Adjustingthemixingpaddles.

Procedure

1.Cutthecabletiestoremovethedumphandle fromtheundersideofthegrate.

2.Installthedumphandletothesideofthedrum using2carriagebolts(installedontheinsideof thedrum)andnutsasshowninFigure3.

g028569

Figure3

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

4.Threadthenutontotheboltandtightenthem untiltheyaretightagainsttheframetting (Figure4).

Note:Iftheself-lockingnyloninsertinthe

locknutwearswithuse,replacethenutwitha newGrade5orGrade8locknut.

TowPoleSpecications

Purchasethetowpolekit(includingfasteners)that meetsyourneedsfromyourAuthorizedService Dealer.Themachinehasthefollowingtowpole options:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)or127cm

50mm(2inch)ball—forged78.7cm(31inches)or127cm

Pintle

(50inches)

78.7cm(31inches)or127cm (50inches)

InstallingtheTowPole

1.Removetheboltandnutfromthetowpole (Figure4).

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain(includedwiththetowpolekit)

Connectinglink(includedwiththetowpolekit)

Procedure

Safetychainandconnectinglinkareincludedinthe towpolekit(soldseparately);referto2Installingthe

TowPole(page9).

Formahookontheendofabendablepieceofrodor stiffwire(notincluded)andinstallthesafetychainand connectinglinksasshowninFigure5.

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholein thepolewiththeholeintheframetting(Figure

4).

3.Inserttheboltthroughtheholesinthettingand thepole(Figure4).

5.Frametting

g019804

g035100

Figure5

Note:Ensurethatapproximatelyequallengthsof

safetychainextendfromeithersideofthefrontpost.

AdjustingtheMixing Paddles

NoPartsRequired

Procedure

Ifthemixingpaddlesandwipersneedadjustment, adjustthepaddlesandwipers;refertoAdjustingthe

Paddles(page45).

ProductOverview

g019875

Figure7

1.Clutchlever

Figure6

Rightside

1.Rearcowl

2.Frontcowl8.Drumlatch14.Axle

3.Grate

4.Bagsplitter10.Towpole

5.Dumphandle

6.Grateliftarm

7.Clutchlever13.Chute

9.Frontpost15.Wheel assembly

16.Cowllatch

11.Safety-chain keyhole

12.Drum

Controls

Becomefamiliarwithallthecontrolsbeforeyou operatethemachine.

ClutchLever

Usetheclutchlevertoengageanddisengagethe paddles.

g028571

DrumLatch

Usethedrumlatchtosecurethedrumtothemix position(upright)formixingoperationsandwhen transportingthemachine.

g019877

Figure8

1.Drumlatch

DumpHandle

Usethedumphandletorotatethedrumtothedump positionandtorotatethedrumtothemixposition (upright).

Figure9

EngineControls

g019744

Figure10

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve

3.Chokelever

g028572

4.Throttlelever

6.Oildipstick

7.Oil-drainplug

8.On/Offswitch

1.Dumphandle

FuelValve

Thefuelvalve(Figure11)islocatedunderneaththe chokelever.Movetheleverforthefuelvalvetothe ONpositionbeforeattemptingtostarttheengine. Whenyouhavenishedmixing,shutofftheengine andmovethefuel-valvelevertotheOFFposition.

Figure11

1.Fuelvalve3.Throttlelever

2.Chokelever

g018792

ChokeLever

Usethechokelever(Figure11)tostartacoldengine. Beforepullingtherecoil-starthandle,movethechoke levertotheCLOSEDposition.Oncetheengineis running,movethechokelevertotheOPENposition. Donotusethechokeiftheengineisalreadywarmed uporiftheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure11)controlsthespeed(rpm) oftheengine.Itislocatednexttothechokelever.It setstheenginespeedandthereforecanincreaseand decreasetherotationspeedofthemixingpaddles. Forbestperformance,setthiscontroltotheFAST positionwhenmixingmaterial.

EngineOn/OffSwitch

TheOn/Offswitchislocatedonthefrontoftheengine.

•RotateittotheONpositiontostartandrunthe

engine.

•RotateittotheOFFpositiontoshutofftheengine.

Figure12

1.OFFposition2.ONposition

Recoil-StartHandle

Tostarttheengine,pulltherecoil-starthandle(Figure

10)quicklytoturntheengineover.Theengine

controlsdescribedabovemustallbesetcorrectlyfor theenginetostart.

Oil-LevelSwitch

Theoil-levelswitchislocatedinsidetheengine,andit doesnotallowtheenginetorunintheeventtheoil levelisbelowthesafeoperatinglimit.

g021103

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model

BatchCapacity0.17m

TotalVolume

60217,60217C60221,60221C

(6.0ft3)0.23m

0.19m

(6.7ft3)0.24m

(8.0ft3)0.23m

(8.6ft3)0.24m

DrumMaterialPolyethylenePolyethylenePolyethylene

Length

(withouttowpole)

Width86cm

Height142cm

Weight250kg

Axle

Engine

150cm (59inches)

(34inches)

(56inches)

(552lb)

86to117cm(34to46inches) extendable

Kohler

CH395Kohler

168cm (66inches)

86cm (34inches)

142cm (56inches)

254kg (560lb)

86to117cm(34to46inches) extendable

CH395Honda

Drivebeltbeltbelt

60221HD

(8.0ft3)

(8.6ft3)

168cm (66inches)

86cm (34inches)

142cm (56inches)

254kg (560lb)

86to117cm(34to46inches) extendable

GX240

Operation

ThinkSafetyFirst

Carefullyreadallsafetyinstructionsandsymbolsin thismanual,ontheproductdecals,andothermedia suppliedwiththeproduct.Knowingthisinformation couldhelpyouorbystandersavoidinjury.

Knowhowtoquicklyshutdownthemachineinan emergency.

Useahard-hat,hearingprotection,ashirtwithlong sleevesthataretightatthewrists,tight-ttinggloves withoutdrawstringsorloosecuffs,eyeprotection,and adustmaskorrespirator.Ameshvisoralonedoes notprovidesufcienteyeprotection;supplementwith protectiveglasses.

CAUTION

Thismachineproducessoundlevelsthatcan causehearinglossthroughextendedperiods ofexposure.

Wearhearingprotectionwhenoperatingthis machine.

TowingtheMachine

Beforetowingthemachine,readalltheinformation andperformalltheapplicableprocedurestointhis sectiontoensuresafeandpropertowing.

WARNING

Towingthemachineathighspeedincreases theriskofahitchmalfunctionandtirefailure. Higherspeedsalsoincreasethemomentum ofthemachineandbrakingdistance.Ifthe machinedetachesfromthetowvehicleathigh speed,itcouldcausedamagetoproperty,or injuryordeathtobystanders.

Donotexceed88km/h(55mph)whentowing themachine.Forpoorroadconditionsor inclementweather,reducespeedaccordingly .

WARNING

Towingthemachinewithmaterialinthedrum increasestheriskofahitchmalfunctionand tirefailure.Inaddition,materialcouldbounce outofthedrumandhitothervehiclesand/or people.Materialinthedrumincreasesthe weight,whichaffectsmomentumandbraking distance.

1.Wearhearingprotection.

Figure13

Donottowthemachinewithmaterialinthe drum.

•ReviewandunderstandtheSafeOperating

g229846

Practices(page4).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthe

machine.

TowVehicleRequirements

Beforeconnectingthemachinetoyourtowvehicle, ensurethatyourvehicleispreparedasfollows:

•Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine;referto

Specications(page15).

•UseaClass2orlargerreceiver.

•Ensurethatyourtowvehiclehastheappropriate

hitchtotowthemachine;optionsincludea50mm (2inch)ballhitchorapintlehitch.

•Ifthemachineisequippedwithatrailer-lightkit,

ensurethattheelectricalconnectorofthetow vehicleiscompatiblewiththeelectricalconnector ofthemachine.Themachineusesastandard 4-pin,atplug.Ifyourtowvehiclehasadifferent typeofplug,obtainanadapterfromanautomotive partsstore.

PreparingtheMachineforTowing

1.Shutofftheengineandfuelvalve.

2.Emptythedrum.

3.Positionthedruminthemixposition(upright) andlockit.

4.Closetheenginecowlandsecurethecowl latches(Figure14).

Figure14

5.Ifyouhaveadjustedtheaxletothenarrow position(ifequippedonyourmodel),extendthe axle;refertoAdjustingtheAxleWidth(page19).

g022324

6.Inspectthetires;refertoInspectingtheTires

(page38).

HitchingtheMachinetoaTow Vehicle

Yourmachineisequippedwith1ofthefollowing hitchtypes;hitchitasdescribedintheappropriate procedure:

•Stamped-ballcoupler—HitchingaStamped-Ball

Coupler(page17)

•Forged-ballcoupler—HitchingaForged-Ball

Coupler(page17)

•Pintle-hitchcoupler—HitchingaPintle-Hitch

Coupler(page18)

HitchingaStamped-BallCoupler

1.Applychassisgreasetothesocketofthecoupler andtheareaoftheclampthatcontactstheball.

2.Oilthepivotpointsandslidingsurfacesofthe couplerwithSAE30motoroil.

g035113

Figure15

HitchingaForged-BallCoupler

1.Applyremovablethread-lockingcompoundto thethreadsofthecouplerbolttopreventthe couplerhandlefromcomingloose.

Important:Applythread-lockingcompound

asneededinthefuture.

2.Applychassisgreasetothesocketofthecoupler andtheareaoftheclampthatcontactstheball.

3.HitchthemachineasshowninFigure16.

3.HitchthemachineasshowninFigure15.

Figure16

Note:Useawrenchtokeeptheboltfrom

spinning.

HitchingaPintle-HitchCoupler

ConnectingtheSafetyChainsto theTowVehicle

1.Pullthesafetychainthroughtheslotsinthe keyholes,sothatthelengthsoneachsideare equal.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthe

chancesofthefrontofthemachinedropping tothegroundifthehitchdoesnotholdthe connection.

g035115

Figure17

g021177

Figure18

1.Connectinglinks3.Chaincrossedundertow

2.Keyholesinfrontpost

pole

3.Connecteachlengthofchaintothesafety chainmountingpointonthetowvehiclewiththe connectinglinks(Figure19).

Important:Ensurethatthechainhas

enoughslackforturningaroundcorners whentowingthemachine.

Note:Stowtheexcesschaininsidethebottom

g035164

ofthefrontpostbypushingitintothekeyholes andlatchingtheappropriatelinksintothe keyholeslots.

Thecorrespondingturn-signallightsofthe machineshouldilluminate.

AdjustingtheAxleWidth

ModelswithAdjustableAxlesOnly

Ifyourmodelisequippedwithanadjustableaxle (Figure22),youcanadjusttheaxletothenarrow positiontomovethemachinethroughanarrow accesspoint,suchasthegateofafenceorthe doorwayofabuilding.

Figure19

1.Connectinglink3.Chainlink

2.Safetychainmounting pointontowvehicle

4.Chain

ConnectingandCheckingthe Lights

MachinesEquippedwithaLightKitOnly

1.Connecttheelectricalplugofthemachinewith

theelectricalplugofthetowvehicle(Figure22).

Figure20

g019927

WARNING

Themachineisnotstablewhentowedwith theaxleinthenarrowposition.

Towthemachinewiththeaxleinthewide position.

Important:Themachineislessstablewiththe

axleinthenarrowposition.Onlyadjustittothe narrowpositionwhennecessarytomovepastan obstruction,thenreturnittothewideposition beforetowingoroperatingthemachine.

1.Parkthemachineonalevelsurfaceand disconnectthemachinefromthetowvehicle.

2.Securethemachinefrommovement.

3.Emptythedrum,moveittotheuprightposition, andlockthedrum.

4.Alignajackwithanadequateliftheight

g020828

andweightcapacityundertheaxle;referto

Specications(page15).

5.Liftthemachineuntilthetiresareofftheground.

Note:Themachineusesastandard4-pin,at

plug.Ifyourtowvehiclehasadifferenttype ofplug,obtainanadapterfromanautomotive partsstore.

2.EnsurethatthetowvehicleisintheNEUTRAL position,engagetheparkingbrake,andstart theengine.

3.Testthelightsasfollows:

A.Turnontheheadlightsofthetowvehicle.

Thetaillightsofthemachineshould illuminate.

B.Pressthebrakepedalofthetowvehicle.

Thebrakelightsofthemachineshould illuminate.

C.Operateeachturnsignalofthetowvehicle

inturn.

6.Useajackstandateachsupportpointonthe rearframeextension(Figure21).

WARNING

Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseserious injury.

Usejackstandswhensupportingthe machine.

PreparingtoUsethe Machine

1.Parkthemachineonalevelsurfaceand disconnectthemachinefromthetowvehicle.

2.Ensurethatallguardsandpaddlesareinplace andingoodcondition.

3.Performalldailymaintenanceprocedures prescribedinMaintenance(page27).

4.Chockthefrontandbackofthetirestoprevent themachinefrommoving.

Figure21

1.Supportpoint(2)

7.Removetheboltsandnutsthatsecuretheinner axletotheouteraxle(Figure22).

Figure22

1.Wideposition(towing)

2.Narrowposition5.Bolt—wideposition

3.Nut—wideposition6.Bolt—narrowposition

4.Nut—narrowposition

g020019

5.Movethedrumtotheuprightpositionandlockit.

OpeningtheCowl

g020020

8.Aligntheinneraxletothedesiredpositionas follows:

•Slideeachsideoftheaxleinwardtothe

narrowposition(Figure22).

•Slideeachsideoftheaxleoutwardtothe

wide(tow)position(Figure22).

9.Securetheaxlewiththeboltsandnutsremoved previously(Figure22)andtorquethemto87 N∙m(64ft-lb).

g035134

Figure23

OpeningandClosingthe Cowl

OpeningtheCowl

ClosingtheCowl

g035135

Figure25

Figure24

g035134

AddingFuel

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Fillthefueltanksoutdoors,inanopen area,whentheengineiscold.Wipeupany fuelthatspills.

•Neverllthefueltanksinsideanenclosed trailer.

•Neversmokewhenhandlingfuelandstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Never buymorethana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.

DANGER

Incertainconditionsduringfueling,static electricitycanbereleased,causingaspark thatcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle oronatruckortrailerbed,becauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.

•Whenpractical,removeequipmentfrom thetruckortrailerandrefueltheequipment withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainerratherthanfroma fuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.

•Donotstorefueleitherinthefueltankorinfuel

containersoverthewinterunlessyouuseafuel stabilizer.

•Donotaddoiltogasoline.

Important:T oreducestartingproblems,addfuel

stabilizertothefuelallseason,mixingitwithfuel lessthan30daysold;runthemachinedrybefore storingitformorethan30days.

Donotusefueladditivesotherthanafuel stabilizer/conditioner.Donotusefuelstabilizers withanalcoholbasesuchasethanol,methanol, orisopropanol.

FuelTankCapacity

Model

60213and60213C3.1L(0.82USgallons)

60216,60216C,60220,and 60220C

FuelTankCapacity

5.3L(1.40USgallons)

FillingtheFuelTank

1.Parkthemachineonalevelsurface,shutoffthe engine,andallowtheenginetocool.

2.Cleanaroundthefuelcapandremoveit(Figure

26).

WARNING

Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleand fueltankopening.

•Keepfuelawayfromyoureyesandskin.

FuelRecommendations

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.

•Donotusegasolinecontainingmethanol.

g019799

Figure26

1.Fuelcap

3.Addfueltothefueltankuntilthelevelisatthe maximumfuellevel(Figure27).

Important:Thisspaceinthetankallows

fueltoexpand.Donotllthefueltank completelyfull.

Figure28

g019815

Figure27

1.Maximumfuellevel

4.Installthefuelcapsecurely(Figure26).

5.Wipeupanyspilledfuel.

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance

(page27).

StartingtheEngine

1.EnsurethattheclutchleverisintheOFF position.

2.MovethefuelvalvetotheOPENposition,allthe waytotheright(Figure28).

1.Chokelever

g020679

2.Fuelvalve

3.Throttlelever

3.MovethechokelevertotheONposition(Figure

28).

Note:Awarmorhotenginemaynotrequire

choking.

4.Movethethrottlelever1/3ofthewaytowardthe MAXposition.

5.MovetheengineswitchtotheONposition (Figure29).

g021103

Figure29

1.Engineswitch—OFF

position

2.Engineswitch—ON position

6.Pullthestarterhandlelightlyuntilyoufeel resistance,thenpullthehandlebriskly(Figure

30).Returnthestarterhandlegently.

Figure30

7.Aftertheenginestarts,graduallymovethe chokeleverbacktotheOFFposition.Ifthe enginestallsorhesitates,movethechokeback totheONpositionagainuntiltheenginewarms up.ThenmoveittotheOFFposition.

MixingtheMaterial

DANGER

Eyeandskincontactwithconcretematerials andbreathingthedustinvolvedishazardous toyourhealth.

•Ensurethatthereisadequateair ventilation.

•Wearadustmasktopreventinhalationof dustwhileusingthemachine;refertoSafe

g019747

OperatingPractices(page4).

•Avoiddirectcontactofcementand concretematerialswithskinandeyes.

DANGER

Thismachineiscapableofamputatinghands.

•Stayintheoperator’spositionwhilethe machineisrunning.

ShuttingOfftheEngine

1.MovethethrottlelevertotheMINposition (Figure11).

Note:Iftheenginehasbeenworkinghardor

ishot,letitidleforaminutebeforeshuttingoff theengine.Thishelpstocooltheenginebefore stopping.Inanemergency,shutofftheengine immediately.

2.MovetheengineswitchtotheOFFposition.

3.MovethefuelvalvetotheCLOSEDposition,all thewaytotheleft.

•Keepallbystandersasafedistanceaway fromthemachine.

•Stopthemachineimmediatelyifany peopleoranimalsentertheworkarea.

•Neverplaceanypartofyourbodyintoa positionthatcausesanunsafeoperating condition.

Important:Donotaddmorematerialthan

thebatchcapacityofthemachine;referto

Specications(page15).

Note:Followthemanufacturer’sinstructionsthatare

printedonthepackagingoftheproductyouareusing.

1.Ensurethatthereisnoold,loosematerialin thedrumthatcancontaminatethebatchof material;refertoCleaningtheDrum(page26) andDumpingtheMaterial(page25),thenreturn thedrumtotheuprightposition.

Note:Ensurethatthedrumisinthemix

position(upright)andthedrumlatchisengaged.

2.MovetheclutchlevertotheOFFposition(Figure

31).

3.Starttheengine.

Note:Allowtheenginetowarmupat2/3

throttlefor1to2minutes.

4.SetthethrottleleverontheenginetotheMAX position.

5.MovetheclutchlevertotheONposition(Figure

31).

7.Allowthepaddlestomixthematerialuntilthe ingredientshaveauniformappearance.

Note:Ifneeded,addwaterorplaster,cement,

orotherbindingmaterialuntiltheconsistency ofthebatchiscorrect.

DumpingtheMaterial

DANGER

Contactwiththemixingpaddlescouldcause damageorinjury.

Neverputyourhandsinsidethedrumwhile theengineisrunning.

Figure31

1.OFFposition2.ONposition

6.Addtheingredientsforthebatchasfollows:

A.Pourwaterintothedrumthroughthegrate.

B.Addtheplaster,cement,orotherbinding

material.

Note:Youcanopenbagsofcement,

plaster,andbindingmaterialsbylowering thebagontothebagsplitter(Figure32).

g019873

Note:Whendumpingabatchofmaterial,leave

theengine/motorrunningandtheclutchintheON positionsothattherotatingpaddleshelpdischarge thematerial.

1.Alignawheelbarroworsimilarcontainerof adequatecapacityinthepathofthedrum opening.

2.Graspthedumphandlewithyourlefthand (Figure33).

Figure32

C.Ifyouareusingsandand/orother

reinforcingmaterials,addthemintothe drum.

g021179

1.Dumphandle—Mix

position

2.Drumlatch—Release

position

Figure33

3.Drumlatch—Locked position

4.Dumphandle—Dump position

g028574

3.Liftthehandleofthedrumlatch(Figure33).

4.Withbothhandsonthedumphandle,rotateit counterclockwisetodischargethecontentsof thedrum(Figure33).

Note:Allowthemachinetocompletely

dischargethecontentsofthedrum.

5.Rotatethedumphandleclockwiseuntilthe drumlatchlocksthedrumintheuprightposition (Figure33).

6.Afterdumpingabatchofmaterial,clean thedrumtopreventdriedmaterialfrom contaminatingthenextbatchofmaterial;referto

CleaningtheDrum(page26).

CleaningtheDrum

Important:Donotstrikeonthedrumwitha

shovel,hammer,oranyotherdevicetoloosenany accumulateddriedmaterials.

1.MovetheclutchlevertotheOFFpositiontostop thepaddles.

2.Shutofftheengine/motor.

3.Ensurethatthedrumisinthemixposition (upright).

4.Spraythemachinewithwatertoremoveany accumulatedmaterial.

5.Starttheengine/motor.

6.MovetheclutchlevertotheONpositiontostart thepaddles.

7.Dumpthedrum.

Maintenance

WARNING

Failuretoproperlymaintainthemachinecouldresultinprematurefailureofmachinesystems causingpossibleharmtoyouorbystanders.

Keepthemachinewellmaintainedandingoodworkingorderasindicatedintheseinstructions.

Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst20hours

Aftertherst25hours

Beforeeachuseordaily

Aftereachuse

Every40hours

Every50hours

Every100hours

Every300hours

MaintenanceProcedure

•Changethereduction-caseoil.

•Changetheengineoil.

•Inspectthebeltsandadjustasnecessary(belt-drivemodelsonly).

•Inspecttheair-cleanerelements.

•Checktheengine-oillevel.

•Inspectthetires.

•Checkthereduction-caseoil.

•Cleanthedrumbetweenmixingbatchesofmaterial.

•Lubricatethetrunnions.

•T orquethewheellugnutsto108to122N∙m(80to90ft-lb)aftertowing.

•Inspectthebeltsandadjustasnecessary(belt-drivemodelsonly).

•Checktheclutchoperation

•Cleantheair-cleanerelements.Cleanthemmorefrequentlyindustyoperating conditions.

•Changetheengineoil.

•Checkthesparkplug.

•Cleanthesparkarrester(ifequipped).

•Cleanthefuel-sedimentcup.

•Changethereduction-caseoil.

•Replacethepaperair-cleanerelement.Replaceitmorefrequentlyindusty operatingconditions.

•Replacethesparkplug.

Monthly

Yearlyorbeforestorage

Every2years

•Lubricatethepillow-blockbearings.

•Cleanthefuel-sedimentcup.

•Replacethebelts(belt-drivemodelsonly).

Important:RefertoyourEngineOperator'sManualforadditionalmaintenanceprocedures.

Pre-Maintenance Procedures

PreparingtheMachinefor Maintenance

1.Shutofftheengineandallowittocool completely.

2.Parkthemachineonalevelsurface.

3.Removethemachinefromthetowvehicle.

4.Securethemachinefrommovement.

5.Disconnectthespark-plugwire.

g020752

Figure35

3.Toremovethedividerplate,liftitupwardandtilt itbacksothatitclearsvariouscomponents.

Disconnectingthe Spark-PlugWire

Pullthespark-plugwireofftheterminalofthespark plug(Figure34).

Figure34

1.Sparkplug

InstallingtheDividerPlate

Whennishedperformingmaintenance,installthe dividerplateasfollows:

1.Guidethedividerplateintopositionagainstthe frontcowl.

Note:Startwiththedividerplaterotatedslightly

counterclockwise,andthenrotateitclockwise whileloweringitintoposition.

Ensurethatthedividerplateisnotbackward.

g019281

g020753

Figure36

RemovingtheDividerPlate

Ifyourmodelhasadividerplate,youmayneed toremoveitbeforeperformingsomemaintenance procedures:

1.Openthecowl.

2.Useawrenchtoremovethe4boltsthatsecure thedividerplatetothefrontcowl.

Note:Retainthefastenersforinstallingthe

dividerplate.

2.Aligntheboltholesinthedividerplateandthe frontcowl.

3.Installeachofthe4bolts,andhand-tighten themtopreventcross-threading.

4.Tightentheboltswithawrenchuntiltheyare secure.

Lubrication

LubricatingtheBearings andSeals

ServiceInterval:Aftereachuse—Lubricatethe

trunnions.

Monthly—Lubricatethepillow-blockbearings.

Note:Thepillow-blockbearingsareinsidethe

cowl—removethedividerplateifequipped)toaccess them;refertoRemovingtheDividerPlate(page28).

GreaseType:No.2lithiumgrease.

1.CompletetheprocedureslistedinPreparingthe

MachineforMaintenance(page28).

2.Cleantheareaaroundeachgreasettingwitha ragandlifttheplasticcapoffthegreasetting (Figure37).

g020684

Figure37

1.Pillow-blockbearings3.Fronttrunnion

2.Reartrunnion

3.Pumpgreaseintoeachttingasfollows:

•Forthepillow-blockbearings,pump1shotof

greaseintoeachtting(Figure37).

•Forthetrunnions,pumpseveralshotsof

greaseintoeachttinguntilitstartstoooze outofthebearinghousing(Figure37).

Important:Pumpgreaseinslowlyand

carefullytopreventdamagetothebearing seals.

4.Wipeupanyexcessgrease.

g020685

EngineMaintenance

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspect

theair-cleanerelements.

Every50hours—Cleantheair-cleaner elements.Cleanthemmorefrequentlyindusty operatingconditions.

Every300hours/Y early(whichevercomes rst)—Replacethepaperair-cleanerelement. Replaceitmorefrequentlyindustyoperating conditions.

Important:Donotoperatetheenginewithout

theair-lterassembly;extremeenginedamage willoccur.

1.Shutofftheengineandwaitforallmovingparts tostop.

2.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

3.Removethenutthatsecuresthecover(Figure

38).

Figure38

1.Covernut

2.Cover

3.Wingnut6.Base

4.Removethecover.

4.Foamelement

5.Paperelement

Note:Becarefultopreventdirtanddebrisfrom

fallingintothebase.

5.Removethefoamandpaperelementsfromthe base(Figure38).

6.Removethefoamelementfromthepaper element(Figure38).

7.Inspectthefoamandpaperelementsand replacethemiftheyaredamagedorexcessively dirty.

Note:Nevertrytobrushdirtoffthepaper

element;brushingforcesthedirtintothebers.

8.Cleanthefoamelementinwarm,soapywater orinanonammablesolvent.

g019728

Note:Donotusefueltocleanthefoamelement

becauseitcouldcreateariskofreorexplosion.

9.Rinseanddrythefoamelementthoroughly .

10.Dipthefoamelementincleanengineoil,then squeezeouttheexcessoil.

Note:Excessoilinthefoamelementrestricts

theairowthroughtheelementandmayreach thepaperlterandclogit.

11.Wipedirtfromthebaseandthecoverwitha moistrag.

Note:Becarefultopreventdirtanddebrisfrom

enteringtheairductleadingtothecarburetor.

12.Installtheair-cleanerelementsandensurethat theyareproperlypositioned.

13.Securelyinstallthecoverwiththenut.

ServicingtheEngineOil

Engine-OilSpecications

ToroPremiumEngineOilisavailablefromyour AuthorizedT oroDealer.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Allowtheenginetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

4.Cleanaroundthedipstick.

5.ChecktheoillevelasshowninFigure40.

Important:Use4-cycleengineoilthatmeetsor

exceedstherequirementsforAPIservicecategory SJ,SL,SM,orhigher.

Model(s)CrankcaseCapacity

60213and60213C0.58L(19.6oz)

60216,60216C,60220,and 60220C

1.1L(1.2USqt)

Important:Iftheoillevelinthecrankcaseistoo

lowortoohighandyouruntheengine,youmay damagetheengine.Thistypeofdamageisnot coveredbythewarranty.

Note:UseSAE10W-30forgeneraluse.Youcan

usetheotherviscositiesshowninthechartwhen theaveragetemperatureinyourareaiswithinthe indicatedrange(Figure39).

g035136

Figure40

Figure39

ChangingtheEngineOil

g013375

ServiceInterval:Aftertherst25hours

Every100hours

WARNING

Oilmaybehotaftertheenginehasbeenrun, andcontactwithhotoilcancausesevere personalinjury.

Avoidcontactingthehotengineoilwhenyou drainit.

1.Shutofftheengineandwaitforallmovingparts tostop.

2.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

3.Placeadrainpanundertheoil-drainholeofthe engine(Figure41).

Figure42

1.Oil-llhole3.Oil-levelupperlimit

2.Dipstick

7.Replaceandsecurethedipstick.

8.Wipeupanyspilledoil.

4.Oil-levellowerlimit

ServicingtheSparkPlug

ServiceInterval:Every100hours/Every6months

(whichevercomesrst)—Checkthe sparkplug.

g028981

Figure41

1.Oil-drainplug3.Oil-drainpan

2.Oil-drainhole

4.Removethedrainplugandcatchtheoilinthe oil-drainpan(Figure41).

5.Whentheoilhasdrainedcompletely,installthe drainplugwithanewwasher(Figure41).

Note:Disposeoftheusedoilatacertied

recyclingcenter.

Every300hours/Y early(whichevercomes rst)—Replacethesparkplug.

SparkPlugSpecications

Type:NGKBPR6ESorequivalent

Gap:0.7to0.8mm(0.028to0.031inch)

Note:Usea21mm(13/16inch)spark-plugwrench

forremovingandinstallingthesparkplug.

g019750

RemovingtheSparkPlug

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Ensurethatthemachinesurfacesarecool.

3.Pullthespark-plugwireofftheterminalofthe sparkplug(Figure43).

6.Removethedipstick(Figure42)andslowly pouroilintothellholeuntiltheoilreachesthe upper-limitmark(bottomedgeoftheoil-llhole) onthedipstick.

Figure43

g206628

Figure45

g014506

1.Sparkplug

2.Wire

4.Cleanaroundthesparkplug.

5.Rotatethesparkplugcounterclockwiseusing a21mm(13/16inch)spark-plugwrenchto removetheplugandthesealingwasher(Figure

44).

Figure44

g019749

CheckingtheSparkPlug

Important:Donotcleanthesparkplug.Always

replacethesparkplugwhenithasablackcoating, wornelectrodes,anoilylm,orcracks.

Note:Ifyouseelightbrownorgrayontheinsulator,

theengineisoperatingproperly.Ablackcoatingon theinsulatorusuallymeansthattheaircleanerisdirty.

Setthegapto0.7to0.8mm(0.028to0.031inch).

InstallingtheSparkPlug

CleaningtheSparkArrester

Important:Ensurethatthegapbetweentheside

andcenterelectrodesiscorrectbeforeinstalling thesparkplug.

1.Threadthesparkplugclockwiseintothe spark-plugholebyhand.

Note:Avoidcross-threadingthesparkplugwith

thethreadsofthespark-plughole.

2.Rotatethesparkplugclockwiseusinga21mm (13/16inch)spark-plugwrenchuntiltheplug andsealingwasherareseated(Figure44).

3.Tightenthesparkplugasfollows:

•Wheninstallinganin-servicesparkplug,

tightenthepluganadditional1/8to1/4turn.

•Wheninstallinganewsparkplug,tightenthe

pluganadditional1/2turn.

Important:Aloosesparkplugmaycause

thecylindertooverheat.Anover-tightspark plugmaydamagethethreadsinthecylinder head.

4.Pushthespark-plugwireontotheterminalofthe sparkplug(Figure43).

ServiceInterval:Every100hours

Note:Asparkarresterisavailableasanoption.If

yourequireasparkarrester,contactyourAuthorized ServiceDealer.GenuineT orosparkarrestersare approvedbytheUSDAForestryService.

WARNING

Iftheenginehasbeenrunning,themufer willbehot.Contactwithhotsurfacesmay causepersonalinjury.

Keepyourhands,feet,face,clothingand otherbodypartsawayfromthemuferand otherhotsurfacesuntiltheyhavecooled.

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Allowtheenginetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

4.Removethedividerplate(ifequipped);referto

RemovingtheDividerPlate(page28).

5.Removethe2nuts(8mm)andremovethe muferfromthecylinder(Figure46).

Figure46

1.Deector(if

applicable)

2.Protector

3.Screw(6mm)7.Gasket

4.Mufer8.Bolt(8mm)12.Screw(4mm)

6.Removethe3screws(4mm)fromtheexhaust deector,andremovethedeector(Figure46).

5.Exhaustpipe

6.Nut(8mm)10.Screws(5mm)

g019331

9.Sparkarrester

11.Exhaustport

7.Removethescrews(5mmand6mm)from themuferprotector,andremovethemufer protector(Figure46).

7.Usingaspring-removaltool(T oroPartNo. 92-5771),removethespringfromtheanchor bracketontheenginedeck(Figure48).

8.Removethescrews(4mm)fromthespark arrester,andremovethesparkarresterfromthe mufer(Figure46).

9.Useabrushtocarefullyremovecarbondeposits fromthespark-arresterscreen(Figure47).

Note:Replacethesparkarresterifithas

breaksorholes.

Figure47

1.Screen

10.Installthesparkarrester,muferprotector, exhaustdeector,andmuferinthereverse orderofdisassembly.

2.Brush

Note:Leavetheotherendofthespring

attachedtotheframeofthemachine.

g020119

Figure48

1.Anchorbracket

g208746

2.Enginedeck

3.Spring-removaltool(T oro PartNo.92-5771)

8.Removetheboltandnutthatsecuretherear

bracketfortheenginedeckhingetotheframe ofthemachine(Figure49).

4.Spring-removaltool (springremoved)

5.Spring(springremoved)

11.Installthedividerplate(ifequipped);referto

InstallingtheDividerPlate(page28).

RemovingandInstalling theEngine

RemovingtheEngine

WARNING

Thespringisundertensionwheninstalled andcancausepersonalinjury .

Becarefulwhenremovingthespring.

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Allowtheenginetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

4.Removethedividerplate;refertoRemovingthe

DividerPlate(page28).

5.Removethebeltguide;refertoRemovingthe

Belts(page42).

6.Removethebelts;refertoRemovingtheBelts

(page42).

g020120

Figure49

1.Enginedeck4.Frame

2.Pivot5.Nut

3.Rearhingebracket6.Bolt

9.Liftuptherearedgeoftheenginedeckand removethehingebracket(Figure49).

10.Slidetheenginedeckrearwardandoutfromthe forwardhingebracket(Figure50).

Note:Donotremovetheforwardhingebracket.

Figure50

InstallingtheEngine

1.Aligntheengineandenginedecktotherear frameofthemachine.

Note:Thedrivepulleyontheenginemustalign

forward.

2.Alignthepivotontheenginedeckwiththe forwardhingebracket(Figure50).

3.Slidetheenginedeckforwardandthepivotinto theforwardhingebracket(Figure50).

4.Aligntherearhingebracketwiththepivotonthe engine-deckhinge(Figure50).

5.Liftupontherearedgeoftheenginedeckand slipthehingebracketontothepivot.

6.Securetherearbrackettotheframeofthe

g020121

machineusingtheboltandnut(Figure49) removedinstep8ofRemovingtheEngine

(page35).

11.Removetheengineandenginedeckfromthe machine(Figure50).

7.Usingaspring-removaltool(T oroPartNo. 92-5771),installthetensionspringtotheanchor bracketontheenginedeck(Figure48).

8.Installthebeltsandbeltguide;refertoInstalling

theBelts(page43).

9.Adjustthebeltguide;refertoAdjustingtheBelt

Guide(page43).

10.Installthedividerplate;refertoInstallingthe

DividerPlate(page28).

FuelSystem

9.Installthefuellterinthebottomofthe carburetor(Figure51).

Maintenance

CleaningtheFuel-Sediment Cup

ServiceInterval:Every100hours/Every6months

(whichevercomesrst)—Cleanthe fuel-sedimentcup.

Yearlyorbeforestorage—Cleanthe fuel-sedimentcup.

Underneaththefuelvalveisasedimentcuptocatch dirtinthefuel.

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Allowtheenginetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

4.MovetheleverofthefuelvalvetotheOFF position,allthewaytotheleft(Figure51).

10.AligntheO-ringintothegrooveinthesediment cupandinstallthesedimentcuptothefuel-valve housing.

11.MovetheleverofthefuelvalvetotheON position(allthewaytotheright)andcheckfor leaks.Ifitleaks,replacetheO-ring.

DrainingtheFuelTank

1.Removetheengine;refertoRemovingthe

Engine(page35).

2.Removethefuelcapbyrotatingit counterclockwise(Figure52).

5.Unscrewthefuel-sedimentcup(Figure51).

6.RemoveandretainthefuellterandO-ring (Figure51).

Note:DonotcleantheO-ringinsolvent.

Figure51

g035167

Figure52

3.Alignadrainpantothehingeoftheenginedeck.

4.Rotatetheengineonthehingesideofthe enginedeckanddrainthefuelfromthetank (Figure53).

g019333

Figure53

g035168

1.Fuelvalve—OFFposition3.Fuellter

2.O-ring

7.Cleanthefuellterandsedimentcupusinga nonammablesolvent,anddryitcarefully.

8.WipetheO-ringwithaclean,drycloth.

4.Fuel-sedimentcup

5.Carefullylowertheengineandenginedeck.

6.Installthefuelcap.

7.Installtheengine;refertoInstallingtheEngine

(page36).

DriveSystem Maintenance

TireAirPressure

Thefollowingtableshowstheappropriateairpressure forthetiresasinstalledatthefactory.

Important:Alwayschecktheinformationon

theactualtiresforthecorrectairpressure requirement.

ModelMaximumAirPressure

60212,60213,and60216

60218,60219,and60220

InspectingtheTires

ServiceInterval:Beforeeachuseordaily

WARNING

Failuretomaintaincorrecttirepressure mayresultintirefailureandlossofcontrol, resultinginpropertydamageandserious injuryordeath.

•Checkthetirepressurefrequentlyto ensureproperination.Ifthetiresarenot inatedtothecorrectpressure,theywill wearprematurely .

414kPa(60psi)

241kPa(35psi)

g020836

Figure54

1.Exampleoftirewearcausedbyunderination

g010293

Figure55

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrect airpressure;refertoTireAirPressure(page38).

Important:Themostcommoncauseoftire

troubleisunder-ination.Maintainfullair pressure.

•Inspectthetireconditionbeforetowing andafteranyoperatingaccident.

TheDOTtireinformationislocatedonthesideof eachtire.Thisinformationgivesloadandspeed ratings.Replacementtiresshouldhavethesameor betterratings

Note:Ensurethatanytiresinstalledonyourmachine

meetorexceedtheweightrequirementsofyour machineaslistedinSpecications(page15).

1.Visuallyinspectthetiresfordamageandwear (Figure54andFigure55).

TorquingtheWheelLug Nuts

ServiceInterval:Aftereachuse

Torquethewheellugnutsinitiallyandaftertowing.

Torquethewheellugnuts108to122N∙m(80to90 ft-lb),inthesequenceshowninFigure56.

g021107

Figure56

ServicingtheReduction Case

Important:Iftheoillevelinthereductioncase

istoolowortoohighandyouruntheengine, youmaydamagetheengineorthereduction case.Thistypeofdamageisnotcoveredbythe warranty.

Reduction-CaseOilSpecications

Oiltype:4-cycle,SAE10W-30motoroil

OilAPIservicecategory:SJ,SL,SM,orhigher

Reduction-casecapacity:1.2L(40oz)

CheckingtheReduction-CaseOil

ServiceInterval:Beforeeachuseordaily—Check

thereduction-caseoil.

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Allowtheenginetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

7.Removetheoil-level-checkboltandwasher fromtheoil-levelport(Figure57).

•Iftheoillevelisbelowthethreadsinthe

oil-levelport,addoilasfollows:

A.Removethellerboltandwasherfrom

thellerportonthetopofthereduction case(Figure57).

B.Slowlypourthespeciedoilintothell

portuntiltheoillevelislevelwiththe threadsatthebottomoftheoil-level port.

C.Installthellerboltandthewasherto

thellerportofthereductioncase,and tightenthellerbolt(Figure57).

•Iftheoillevelistoohigh,allowtheoiltoow

outuntilitisushwiththethreadsatthe bottomoftheoil-levelport.

8.Whentheoilislevelisushwiththethreads atthebottomoftheoil-levelport,installthe oil-level-checkboltandwashertotheport,and tightenthebolt(Figure57).

9.Installthedividerplate;refertoDisconnecting

theSpark-PlugWire(page28).

4.Removethedividerplate;refertoRemovingthe

DividerPlate(page28).

5.Locatethereductioncasebetweentheengine andtheenginepulley(Figure57).

Figure57

ChangingtheReduction-CaseOil

ServiceInterval:Aftertherst20hours—Change

thereduction-caseoil.

Every100hours/Every6months(whichever comesrst)—Changethereduction-caseoil.

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Allowtheenginetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

4.Removetheengine;refertoRemovingthe

Engine(page35).

5.Drainthefueltank;refertoDrainingtheFuel

Tank(page37).

6.Removethellerboltandwasherfromtheller portonthetopofthereductioncase(Figure58).

g019974

1.Oil-level-checkboltand washer

2.Oillevel(normal)

6.Alignaragbelowtheoil-levelportintheside

ofthereductioncase.

3.Reductioncase

4.Fillerboltandwasher

Figure58

13.Installthellerboltandwashertothellerport ofthereductioncaseandtightenthellerbolt (Figure58).

14.Installtheengine;refertoInstallingtheEngine

(page36).

g020127

1.Oil-level-check bolt

2.Washer4.Pulley6.Fillerbolt

3.Oil-levelport

5.Fillerport

7.Removetheoil-level-checkboltandwasher

fromtheoil-levelportinthesideofthereduction case(Figure58).

8.Alignadrainpantothehingeoftheenginedeck

(Figure59).

Figure59

g020128

9.Rotatetheengineonthehingesideofthe

enginedeck,anddraintheoilfromthereduction case(Figure59).

10.Carefullylowertheengineandenginedeck.

11.Slowlypourthespeciedoilintothellport untiltheoillevelislevelwiththethreadsatthe bottomoftheoil-levelport(Figure57).

12.Installtheoil-level-checkboltandwashertothe oil-levelportofthereductioncase,andtighten thebolt(Figure58).

BeltMaintenance

InspectingtheBelts

ServiceInterval:Aftertherst25hours—Inspect

thebeltsandadjustasnecessary (belt-drivemodelsonly).

Every40hours—Inspectthebeltsandadjustas necessary(belt-drivemodelsonly).

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Allowthemachinetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

4.Removethedividerplate;refertoRemovingthe

DividerPlate(page28).

5.MovetheclutchlevertotheOFFposition.

6.Examinethebeltsforwearordamage.Ifthe beltsarewornordamaged,replacethem;refer toReplacingtheBelts(page42).

7.Examinethepulleysforwear,damage,and misalignment;refertoAligningthePulleys(page

44).

8.Installthedividerplate;refertoInstallingthe

DividerPlate(page28).

Figure60

1.Enginedeck

2.Clutchroller

6.Ifthemeasuredairgapisnotwithinthespecied range,adjustthegapasfollows:

A.MovetheclutchlevertotheOFFposition.

B.Loosenthenutsandboltsthatsecurethe

enginetotheenginedeck(Figure61).

3.Clutchairgap:2.5to6.5 mm(3/32to1/4inch)

g019976

AdjustingtheBeltTension

Clutchairgap:2.5to6.5mm(3/32to1/4inch)

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Allowthemachinetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

4.MovetheclutchlevertotheONposition.

5.Measuretheairgapbetweentheenginedeck andtherollerontheclutch(Figure60).

Figure61

1.Idlerpulley3.Nutandbolt

2.Setscrew

C.Movetheenginepositionasfollows:

4.Enginedeck

•Increasetheairgap—movetheengine

awayfromtheidlerpulley(Figure61).

•Decreasetheairgap—movethe

enginetowardtheidlerpulley(Figure

61).

D.Alignastraightedgeacrosstheengine

pulleyandtheidlerpulley(Figure62).

g020006

ReplacingtheBelts

ServiceInterval:Every2years(belt-drivemodels

only).

RemovingtheBelts

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Allowthemachinetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

4.MovetheclutchlevertotheOFFposition.

5.Removethedividerplate;refertoRemovingthe

DividerPlate(page28).

Figure62

1.Enginepulley

2.Idlerpulley6.Jamnut

3.Reductioncase(engine)7.Setscrew

4.Beltguide

5.Idlershaft

8.Straightedge

E.Ifnecessary,pivottheengineontheengine

deckuntiltheenginepulleyandidlerpulley arealignedtothestraightedge(Figure62).

F.Tightenthenutsandboltsthatsecurethe

enginetotheenginedecktoatorqueof18 N∙m(13ft-lb).

G.Checktheairgapbetweentheenginedeck

andtherollerontheclutch.Iftheairgapis notwithinthespeciedrange,repeatstep6 untiltheairgapmeasurementiswithinthe speciedrange.

H.Installthedividerplate;refertoInstalling

theDividerPlate(page28).

g020009

6.Removetheboltthatsecuresthebeltguideto theengine,andremovethebeltguide(Figure

63).

g020010

Figure63

1.Bolt2.Beltguide

7.Sliptheforwardbeltforwardandofftheidler pulley(Figure64).

Important:Ensurethatthepaddlesdonotrotate

whentheclutchleverisintheOFFposition.

Figure64

1.Enginepulley3.Idlerpulley

2.Forwardbelt4.Rearbelt

8.Sliptherearbeltrearwardandofftheidlerpulley (Figure64).

9.Slipthebeltsofftheenginepulley.

10.Removethebeltsfromthemachine.

AdjustingtheBeltGuide

Note:T oaccessthebeltguide,removethedivider

plate;refertoRemovingtheDividerPlate(page28).

Guideairgap:2.5to4.0mm(3/32to5/32inch)

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Allowthemachinetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

4.EnsurethattheclutchleverisintheONposition.

5.Ensurethatthebelttensioniscorrect;referto

AdjustingtheBeltTension(page41).

g020012

6.Checkthattheairgapbetweenthebeltguide andthebeltsis2.5to4.0mm(3/32to5/32 inch);refertoFigure65.

InstallingtheBelts

1.Parkthemachineonalevelsurfaceandshut offtheengine.

2.Allowthemachinetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

4.EnsurethattheclutchleverisintheOFF position.

5.Aligntherearbelttothereargrooveinthe enginepulley.

Note:Donotaligntherearbelttotheidler

pulley.

6.Aligntheforwardbelttotheforwardgrooveof theidlerpulley.

7.Sliptherearbeltovertheidlerpulleyandalign thebelttotherearpulleygroove.

8.Sliptheforwardbeltovertheenginepulleyand alignthebelttotheforwardpulleygroove.

9.Checkthebelttension;refertostep4through6 inAdjustingtheBeltT ension(page41).

10.Looselysecurethebeltguidetotheengine (Figure63)withtheboltthatwasremovedin step6ofRemovingtheBelts(page42).

11.Adjustthebeltguide;refertoAdjustingtheBelt

Guide(page43).

12.Installthedividerplate;refertoInstallingthe

DividerPlate(page28).

g020011

Figure65

1.Enginepulleys4.Beltguide

2.Belts5.Bolt

3.Guideairgap:2.5to4.0 mm(3/32to5/32inch)

7.Iftheairgapisnotwithinthespeciedrange,

dothefollowing:

A.Loosentheboltthatsecuresthebeltguide

totheengine(Figure65).

Important:Ensurethatthebeltguideis

towardtheenginepulley.

B.Rotatethebeltguideupordownuntilthere

isanairgapof2.5to4.0mm(3/32to5/32 inch)betweentheguideandeachbelt (Figure65).

Important:Thebeltguideshouldnot

contactthebeltswiththeclutchleverin theONposition.

Note:Iftheairgapbetweenthebeltguide

andbothbeltscannotbeattained,then1of thebeltsistoolong.

C.Tightentheboltthatsecuresthebeltguide

totheengine(Figure65).

D.Checktheclutchoperation;referto

CheckingtheClutchOperation(page44).

8.Installthedividerplate;refertoInstallingthe

DividerPlate(page28).

CheckingtheClutchOperation

ServiceInterval:Every40hours

Important:Thepaddlesmustnotrotateinan

emptydrumwhentheclutchleverisintheOFF position.

1.MovetheclutchlevertotheOFFposition.

2.Starttheengine.

3.Ifthepaddlesrotatewiththeclutchlevertothe OFFpositiondothefollowing:

A.Shutofftheengine.

B.Checktheairgapbetweenthebeltguide

andthebelts.

Note:Iftheairgapislargerthan4.0mm

(5/32inch),decreasethegapbetweenthe beltguideandthebelts;refertoAdjusting

theBeltGuide(page43).

4.Repeatsteps1through3untilallthefollowing conditionsaremet:

•Theengineisrunat2/3throttle.

•TheclutchleverisintheOFFposition.

•Thepaddlesdonotrotateinanemptydrum

whiletheengineisrunning.

AligningthePulleys

1.Parkthemachineonalevelsurfaceandshut offtheengine.

Figure66

1.Enginepulley

2.Idlerpulley5.Locknut

3.Straightedge6.Setscrew

4.Idlershaft

Note:Bothpulleysmustbealignedushwith

thestraightedge.

6.Ifthepulleysarenotaligneddothefollowing:

A.MovetheclutchlevertotheOFFposition.

B.Loosenthelocknutsandsetscrewsthat

securetheidlerpulleytotheidlershaft (Figure66).

C.Usingasoft-facemallet,taptheidlerpulley

forwardorbackwardalongtheidlershaft untiltheenginepulleyandidlerpulleyare alignedtothestraightedge(Figure66).

D.Tightenthesetscrewsandlocknutsthat

securetheidlerpulleytotheidlershaft (Figure66).

7.Installthedividerplate;refertoInstallingthe

DividerPlate(page28).

g020015

2.Allowthemachinetocool.

3.Disconnectthewirefromthesparkplug;referto

DisconnectingtheSpark-PlugWire(page28).

4.Removethedividerplate;refertoRemovingthe

DividerPlate(page28).

5.Placeastraightedgeacrossthefaceofthe enginepulleyandidlerpulley(Figure66).

PaddleMaintenance

AdjustingthePaddles

Important:CompletethePreparingtheMachine

forMaintenance(page28)beforeadjustingany

ofthepaddles.

Note:Overtime,youmayneedtoadjustthemixer

paddlestoaccountforwear.

AligningtheCircumferential-Drum Wipers

1.Rotateapaddlefromtheleftrowofpaddles aroundthedrumandlocateattheinteriorofthe drumthesmallestdistancebetweenthedrum andthewiperofthepaddle(Figure67).

Figure68

1.Wiper4.Paddleblade

2.Distancebetween paddle-bladeedgeand wiperedge—3to6mm (1/8to1/4inch)

3.Wiperbar

5.Carriageboltandanged locknut

g029188

2.Marktheinsideoftheinsideofthedrumatthe locationthatyoudeterminedinstep1.

Figure67

3.Alignthewiperofapaddletothemark.

4.Loosenthecarriageboltsandangedlocknuts thatsecurethepaddlebladeandwipertothe paddle(Figure68).

5.Adjustthepositionofthewipersothatthewiper lightlycontactsthedrumacrossthelengthof thewiper(Figure69).

g029038

Figure69

1.Wiperlightlycontactingthedrumatthesmallestdistance

betweenthedrumandthewiperofthepaddle

g029066

6.Adjustthepositionofthepaddlebladesothat theouteredgeis3to6mm(1/8to1/4inch) fromtheouteredgeofthewiper.

7.T orquethecarriageboltsandnutsto19to25 N-m(14to18ft-lb).

8.Repeatsteps4through7fortheotherpaddle forthatpaddlerow.

9.Repeattheprocedurefortheotherpaddlerows.

AligningtheEnd-PaddleWipers

AligningtheAdjustable-End

1.Rotatethewiperandxedpaddlearoundthe endplateofthedrumandlocatesmallest distancebetweenthedrumandthewiperofthe paddle.

2.Marktheinsideoftheendplateatthelocation thatyoudeterminedinstep1.

Figure70

1.Carriageboltandanged

locknut

2.Closestpointofcontact

3.Drumendplate

3.Alignthewiperofapaddletothemark.

Paddles

1.Aligntheadjustable-endpaddletothemarkthat youmadeinstep2ofAligningtheEnd-Paddle

Wipers(page46).

2.Loosenthecarriageboltsandangedlocknuts thatsecuretheadjustableendpaddletothe xedpaddle.(Figure71)

g029043

g029044

Figure71

1.Carriageboltandanged

locknut

2.Closestpointofcontact

3.Drumendplate

4.Loosenthecarriageboltsandangedlocknuts thatsecurethepaddlebladeandwipertothe xedpaddle.(Figure70)

5.Adjustthepositionofthewipersothatthewiper lightlycontactstheendplateacrossthelength ofthewiper.

6.Adjustthepositionofthepaddlebladesothat theouteredgeofthebaris3to6mm(1/8to1/4 inch)fromtheouteredgeofthewiper.

7.T orquethecarriageboltsandnutsto19to25 N-m(14to18ft-lb).

8.Repeattheprocedureforthewiperattheend plateontheotherendofthedrum.

3.Adjustthepositionoftheadjustable-endpaddle sothatitisasclosetotheendplateaspossible, acrossthelengthofthepaddle,withouttouching endplatewhenthepaddlesarerotated.

4.T orquethecarriageboltsandnutsto37to45 N∙m(27to33ft-lb).

5.Repeattheprocedurefortheadjustableend paddleattheendplateontheotherendofthe drum.

Cleaning

CleaningtheMachine

Regularcleaningandwashingwithmilddetergentand waterincreasesthelifespanofthemachine.Clean themachineaftereachusebeforethedirthardens.

Removedirtandgrimefromtheexternalpartsofthe entiremachine,especiallytheengine.Cleandirtand concretematerialsfromtheoutsideoftheengine.

Ensurethatthefuelcapandtheoil-llcap/dipstickare securetoavoidgettingwaterintheengine.

Usecarewhenusingahigh-pressuresprayer becauseitcandamagethesafetydecals,instruction signs,andtheengine.

Important:Lubricatethebearingsandsealsafter

cleaning;refertoLubricatingtheBearingsand

Seals(page29).

Storage

Forstorageover30days,preparethemachineas follows:

1.Removedirtandgrimefromtheexternalpartsof theentiremachine,especiallytheengine.Clean dirtanddebrisfromtheoutsideoftheengine cylinder-headnsandblowerhousing.

Important:Youcanwashthemachinewith

milddetergentandwater.

2.Conditionthefuelsystemasfollows:

A.Addapetroleum-based

stabilizer/conditionertofuelinthe tank.Followthemixinginstructionsfrom thestabilizermanufacturer.Donotuse analcohol-basedstabilizer(ethanolor methanol).

Important:Donotstore

stabilizer/conditionedfuelover90 days.

Note:Fuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfueland usedatalltimes.

B.Runtheenginefor5minutestodistribute

theconditionedfuelthroughthefuelsystem.

C.Shutofftheengine,allowittocool,and

drainthefueltankusingapump-type siphon.Disposeoffuelproperly;recycleit accordingtolocalcodes.

D.Starttheengineandrunituntilitstops.

E.Choketheengine.

F.Startandruntheengineuntilitdoesnot

startagain.

3.Cleanthesedimentcup;refertoCleaningthe

Fuel-SedimentCup(page37).

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page30).

5.Changetheengineoil;refertoChangingthe

EngineOil(page31).

6.Removethesparkplugandcheckthecondition; refertoServicingtheSparkPlug(page32).

7.Conditiontheengineasfollows:

A.Pour2tablespoonsofengineoilintothe

spark-plughole;refertoRemovingthe

SparkPlug(page32).

B.Pulltherecoil-starthandleslowlytocrank

theengineanddistributetheoilinsidethe cylinder.

C.Installthesparkplug;refertoInstallingthe

SparkPlug(page34).

Note:Donotinstallthewireonthespark

plug.

8.Greasethemachine;refertoLubricatingthe

BearingsandSeals(page29).

9.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

10.Paintallscratchedorbaremetalsurfaceswith paintavailablefromyourAuthorizedService Dealer.

11.Storethemachineinaclean,drygarageor storagearea.

12.Coverthemachinetoprotectitandkeepitclean.

Troubleshooting

Problem

Theenginedoesnotstart.

Theenginelackspowerorrunsrough.

PossibleCauseCorrectiveAction

1.Thefuel-valveleverisintheOFF position.

2.Thechokeisclosed

3.Thechokeisopen.

4.TheengineOn/OffswitchisintheOFF position.

5.Theengineoillevelislow(engines withtheoil-levelswitch).

6.Thefueltankisempty.6.Fillthefueltankwithfreshfuel.

7.Theenginecontainsbad/oldfuel.7.Drainthefueltankandcarburetor.

8.Thesparkplugisfouledorimproperly gapped.

9.Thesparkplugiswetwithfuel(ooded engine).

10.Thespark-plugwireislooseor disconnected.

1.Theairlterisrestricted.

2.Theenginecontainsbadoroldfuel.

3.Thereiswaterorcontaminationinthe fuel.

4.Thefuellineisrestricted.4.Cleanthefuellterandsedimentcup.

5.Thechokeisclosed

6.Thesparkplugiswornorhasbuildup ontheelectrodes.

7.Thereistoomuchoilintheengine crankcase.

1.Movethefuel-valvelevertotheON position.

2.Openthechokewhenstartingahot engine.

3.Closethechokewhenstartingacold engine.

4.RotatetheswitchtotheONposition.

5.Filltheengine,withtherecommended oil,totheproperlevel.

Refuelwithfreshfuel.

8.Gaporreplacethesparkplug.

9.Removethesparkplug,dryit,and installtheplug.Starttheenginewith thethrottleintheMAXposition.

10.Removethespark-plugwire,cleanthe spark-plugterminalandtheterminal socketinthebootofthespark-plug wire,andinstallthespark-plugwire.

1.Cleanorreplacetheair-lter element(s).

2.Drainthefueltankandcarburetor. Refuelwithfreshfuel.

3.Drainthefueltankandcarburetor. Refuelwithfreshfuel.

5.Openthechoke.

6.Checktheelectrodegapandadjustor replacethesparkplug.

7.Draintheoiltotheproperlevel.

Thebeltslipsorcomesoffthepulleys.

isintheOFFposition.

leverisintheONposition.

Thepaddlesrotateslowlywhentheclutch leverisintheONposition.

1.Thebelttensionisinsufcient.

2.Thebeltisworn.2.Replacethebelt.

3.Thepulley(s)areworn.

4.Thepulley(s)aremisaligned.4.Alignthepulley(s).

1.Theclutchleverisnotadjusted correctly.

2.Thebeltguideisnotadjustedcorrectly.2.Adjustthebeltguide.

1.Theclutchleverisnotadjusted correctly.

2.Thepaddlesarestuckinthedrum

1.Theclutchleverisnotadjusted correctly.

1.Adjustthebelttension.

3.ContactyourAuthorizedService Dealer.

1.Adjustthebelttension. Thepaddlesrotatewhentheclutchlever

1.Adjustthebelttension. Thepaddlesdonotrotatewhentheclutch

2.Cleanthepaddlesanddrum.

1.Adjustthebelttension.

Notes:

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

Toro MMX-655H-S, 60220, 60216 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual