Toro 74960, 74961 Operator's Manual

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Page 1

FormNo.3413-627RevC

ZMaster

Professional6000

SeriesRidingMower

with60inor72inTURBOFORCE DischargeMower

ModelNo.74960—SerialNo.400000000andUp ModelNo.74961—SerialNo.400000000andUp

Side

Registeratwww.T oro.com. OriginalInstructions(EN)

*3413-627*C

Page 2

ThissparkignitionsystemcomplieswithCanadian ICES-002

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

g027332

Figure1

1.Modelandserialnumberlocation

ModelNo.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyresidentialhomeownersorprofessional,hired operators.Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactTorodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview...................................................13

Controls...........................................................13

Specications..................................................14

BeforeOperation.................................................15

BeforeOperationSafety...................................15

RecommendedFuel.........................................15

UsingStabilizer/Conditioner.............................16

FillingtheFuelTank..........................................16

CheckingtheEngine-OilLevel..........................16

BreakinginaNewMachine..............................16

UsingtheRollover-ProtectionSystem

(ROPS).........................................................17

ThinkSafetyFirst..............................................17

DuringOperation.................................................18

DuringOperationSafety...................................18

OperatingtheParkingBrake.............................19

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................20

OperatingtheThrottle.......................................21

OperatingtheChoke.........................................21

OperatingtheIgnitionSwitch............................22

StartingandShuttingOfftheEngine.................23

UsingtheSafety-InterlockSystem....................24

UsingtheMotion-ControlLevers.......................25

DrivingtheMachine..........................................25

StoppingtheMachine.......................................27

UsingtheSideDischarge.................................27

AdjustingtheHeightofCut...............................28

AdjustingtheAnti-ScalpRollers........................30

AdjustingtheFlowBafeCamLocks................31

PositioningtheFlowBafe................................31

PositioningtheSeat..........................................32

UnlatchingtheSeat..........................................32

ChangingtheSeatSuspension.........................32

OperatingTips.................................................33

AfterOperation....................................................33

AfterOperationSafety......................................33

UsingtheFuel-ShutoffValve.............................34

UsingtheDrive-Wheel-ReleaseValves............34

LoadingtheMachine........................................34

Maintenance...........................................................36

RecommendedMaintenanceSchedule(s)...........36

Pre-MaintenanceProcedures..............................37

MaintenanceandStorageSafety......................37

Lubrication..........................................................38

AddingLightOilorSprayLubrication................38

GreasingtheMower.........................................39

LubricatingtheCaster-WheelHubs..................40

EngineMaintenance...........................................41

ServicingtheAirCleaner..................................41

ServicingtheEngineOil....................................42

ServicingtheSparkPlug...................................44

CheckingtheSparkArrester.............................46

FuelSystemMaintenance...................................46

ReplacingtheFuelFilter...................................46

ServicingtheFuelT ank.....................................47

ElectricalSystemMaintenance...........................47

ElectricalSystemSafety...................................47

ServicingtheBattery.........................................47

ServicingtheFuses..........................................49

DriveSystemMaintenance..................................49

CheckingtheSeatBelt.....................................49

CheckingtheRolloverProtectionSystem

(ROPS)Knobs..............................................49

AdjustingtheTracking......................................50

CheckingtheTirePressure...............................50

CheckingtheWheel-LugNuts..........................51

CheckingtheWheel-HubSlottedNut................51

AdjustingtheCaster-PivotBearing...................51

UsingtheClutchShim......................................52

CoolingSystemMaintenance..............................54

CleaningtheEngineScreenandEngine-Oil

Cooler...........................................................54

CleaningtheEngine-CoolingFinsand

Shrouds........................................................54

CheckingandCleaningtheHydraulic-Unit

Shrouds........................................................55

BrakeMaintenance.............................................55

AdjustingtheParkingBrake..............................55

BeltMaintenance................................................56

InspectingtheBelts..........................................56

ReplacingtheMowerBelt.................................56

ReplacingtheHydraulicPump-Drive

Belt................................................................57

ControlsSystemMaintenance.............................58

AdjustingtheControl-HandlePosition..............58

AdjustingtheMotion-ControlLinkage...............59

AdjustingtheMotion-ControlDamper...............60

AdjustingtheMotionControlNeutral-Lock

Pivot..............................................................60

HydraulicSystemMaintenance...........................61

HydraulicSystemSafety...................................61

ServicingtheHydraulicSystem........................61

MowerDeckMaintenance....................................63

LevelingtheMowerDeck..................................63

ServicingtheCuttingBlades.............................66

RemovingtheMowerDeck...............................68

ReplacingtheGrassDeector..........................70

Cleaning..............................................................70

CleaningundertheMower................................70

DisposingofWaste...........................................70

Storage...................................................................71

CleaningandStoringtheMachine....................71

Troubleshooting......................................................72

Schematics.............................................................74

Page 4

Safety

Thismachinehasbeendesignedinaccordancewith ANSIB71.4-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Keepclearofanydischargeopening.Keep

bystandersasafedistanceawayfromthe machine.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicing,fueling,oruncloggingthemachine.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.

Page 5

SlopeIndicator

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

g011841

Page 6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

58-6520

1.Grease

decal58-6520

decal106-2655

106-2655

1.Warning—donottouchorapproachmovingbelts;remove theignitionkeyandreadtheinstructionsbeforeservicing orperformingmaintenance.

93-7818

1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115-149N∙m(85-110ft-lb).

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

decal93-7818

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

decal99-8936

Page 7

decal107-3069

107-3069

1.Warning—thereisnorolloverprotectionwhentherollbaris down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotweartheseatbeltwhentherollbaris down.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

decal110-2068

110-2068

1.ReadtheOperator'sManual.

decal112-9028

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin place.

decal114-4466

114-4466

1.Main(25A)3.Charge(25A)

2.PTO(10A)4.Auxiliary(15A)

decal110-2067

110-2067

Page 8

decal116-1716

116-1716

1.Fuel6.Hourmeter

2.Empty

3.Half

7.PTO

8.Parkingbrake

4.Full9.Neutral

5.Battery

decal136-5508

10.Operator-presenceswitch

136-5508

For60-inchDecksOnly

1.Beltrouting

decal116-4858

116-4858

For72-inchDecksOnly

1.Greasepulleysandspindles

2.Maintenanceinterval—50hours

decal116-5988

116-5988

decal115-7445

115-7445

1.Parkingbrake—engaged2.Parking

brake—disengaged

decal116-8726

116-8726

1.ReadtheOperator’sManualforrecommendedhydrooil.

Page 9

decal117-3864

117-3864

117-0346

1.Fuelleakhazard—readtheOperator'sManual;donot attempttoremovetherollbar;donotweld,drill,ormodify therollbarinanyway.

1.ReadtheOperator’s

Manual.

2.Filltobottomofllerneck; warning—donotoverll thetank.

decal117-0346

BatterySymbols

decalbatterysymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe distancefromthebattery.

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard.

117-3848

1.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine.

2.Thrownobjecthazard,mower—donotoperatethemachine withoutdeector,dischargecover,orgrasscollection systeminplace.

3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.

decal117-3848

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.

Page 10

120-5897

1.Chokecontrol4.Slow

2.Fast

5.Powertakeoff(PTO), Blade-controlswitch

3.Continuous-variable setting

126-2055

1.Wheellugnuttorque129N∙m(95ft-lb)(4x)

2.Wheelhubnuttorque319N∙m(235ft-lb)

3.ReadandunderstandtheOperator’smanualbefore performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.

decal120-5897

decal126-4398

126-4398

1.ReadtheOperator’s

Manual

2.Lock

decal126-2055

3.Unlock

decal127-0326

127-0326

1.ReadtheOperator's Manual.

2.Height-of-cut

3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore performingmaintenance orservicingthemachine.

Page 11

125-9383

1.Checkhydraulicoilevery50operatinghours.3.Checkthetirepressureevery50operatinghours.

2.ReadtheOperator’sManualforinformationonlubricating themachine.

4.ReadtheOperator’sManualbeforeservicingorperforming maintenance.

decal125-9383

Page 12

132-0871

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.

decal132-0871

1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.

2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin place.

3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen

4.Ramphazard—whenloadingontoatrailer ,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.

5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.

water;donotuseonslopesgreaterthan15°.

Page 13

ProductOverview

HourMeter

Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).

FuelGauge

Thefuelgaugeislocatedwiththehourmeter,and thebarslightupwhentheignitionswitchisintheON position(Figure6).

Theindicatorlightappearswhenthefuellevelislow (approximately1gallonremaininginthefueltank).

Safety-InterlockIndicators

Figure4

1.Height-of-cutdeck-lift pedal

2.Transportlock

3.Parking-brakelever8.Fuelcap

4.Controls

5.Motion-controllevers

6.Rollbar

7.Seatbelt

9.Mowerdeck

10.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure4and

Figure5).

g027333

Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure6).

Battery-IndicatorLight

IfyouturntheignitionkeytotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.

Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure6).

Figure5

1.PTOSwitch

2.Chokecontrol

3.Throttlecontrol6.Fuses

4.Hour

5.Ignitionswitch

g008950

Figure6

1.Fuelgauge(bars)4.Safety-interlocksymbols

g008951

meter/Safety-interlock display

2.Batterylight

3.Hourmeter

5.Lowfuel-indicatorlight

ThrottleControl

Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure5).

Page 14

ChokeControl

Specications

Usethechoketostartacoldengine.Pullthechoke controluptoengageit.Pushthechokecontroldown todisengageit(Figure5).

Blade-ControlSwitch(Power Takeoff)

Theblade-controlswitch(PTO)engagesand disengagespowertothemowerblades(Figure5).

IgnitionSwitch

Usethisswitchtostartthemowerengine.Ithas3 positions:ST ART,RUN,andOFF.

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection.

Neutral-LockPosition

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width

60-inchDeck72-inchDeck

WithoutDeck

DeectorUp157cm(62inches)187cm(74inches)

DeectorDown192cm(76inches)222cm(88inches)

Length

RollBar-Up

RollBar-Down

Height

RollBar-UpRollBar-Down

179cm(71inches)119cm(47inches)

Weight

135cm(53inches)150cm(59inches)

60-inchDeck72-inchDeck

211cm(83inches)219cm(83inches)

215cm(85inches)223cm(88inches)

UsetheNEUTRAL-LOCKpositionwiththe safety-interlocksystemtoengageandtodetermine theNEUTRALposition.

Fuel-ShutoffValve

Closethefuel-shutoffvalve(undertheseat)when transportingorstoringthemower.

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.

ModelWeight

74960

74961

576kg(1,269lb)

612kg(1,349lb)

Page 15

Operation

containersontheground,awayfromyourvehicle beforelling.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould throw.

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfueltothefuel

tankwhiletheengineisrunningorwhilehot.

•Donotrefuelthemachineindoors.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.

•Donotoperatethemachinewithouttheentire

exhaustsysteminplaceandinproperworking condition.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.Wipeupanyfuelthatspills.

•Neveroverllthefueltank.Replacethefuelcap

andtightenitsecurely.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.

•Donotllthefueltankcompletelyfull.Addfuelto

thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.

–Avoidprolongedbreathingofvapors.

–Keepyourfaceawayfromthenozzleandfuel

tankopening.

–Avoidcontactwithskin;washoffspillswith

soapandwater.

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel stabilizer.

•Donotaddoiltogasoline.

Page 16

Using Stabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:

•Keepsfuelfreshduringstorageof90daysorless

(drainthefueltankwhenstoringthemachinefor morethan90days)

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner tothefuel.

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonlevelground.

2.Shutofftheengineandengagetheparking

brake.

3.Cleanaroundthefuel-tankcap.

4.Fillthefueltanktothebottomofthellerneck

(Figure7).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto expand.

g027726

Figure7

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page42).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen theyarenew,placingadditionalloadontheengine. Allow40to50hoursofbreak-intimefornew machinestodevelopfullpowerandperformattheir bestperformance.

Page 17

Usingthe Rollover-ProtectionSystem (ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keep therollbarinthefullyraised,lockedposition andusetheseatbelt.

Ensurethattheseatissecuredtothe machine.

WARNING

Thereisnorolloverprotectionwhentheroll barisinthedownposition.

•Lowertherollbaronlywhenabsolutely necessary.

•Donotweartheseatbeltwhentherollbar isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance permits.

•Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjects,anddo notcontactthem.

Important:Ensurethattheseatissecuredto

themachine.

1.T olowertherollbar,applyforwardpressureto theupperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90degrees sotheyarenotengaged(Figure8).

3.Lowertherollbartothedownposition(Figure

8).

Figure8

1.ROPSknob

2.PulltheROPSknobout androtateit90degrees.

4.T oraisetherollbar,raisetherollbartothe

operatepositionandrotatetheknobssothat theymovepartiallyintothegrooves(Figure8).

5.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarsothatthepins snapintopositionwhentheholesalignwiththe pins(Figure8).

6.Pushontherollbarandensurethatbothpins

areengaged.

3.Rollbarintheupright position

4.Rollbarinthefolded position

Important:Alwaysusetheseatbeltwiththeroll

barintheraisedposition.

g008943

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.

Page 18

DANGER

CAUTION

Operatingthemachineonwetgrassorsteep slopescancauseslidingandlossofcontrol.

•Donotoperateonslopesgreaterthan15 degrees.

•Reducespeedanduseextremecautionon slopes.

•Donotoperatethemachinenearwater.

DANGER

Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury, death,ordrowning.

Donotoperatethemachineneardrop-offs.

DANGER

Operatingthemachinewhiletherollbaris downmayleadtoseriousinjuryordeathin theeventofarollover.

Thismachineproducessoundlevelsin excessof85dBAattheoperator’searand cancausehearinglossthroughextended periodsofexposure.

Wearhearingprotectionwhenoperatingthis machine.

Useprotectiveequipmentforyoureyes,ears,hands, feet,andhead.

g009027

Figure10

1.Weareyeprotection.2.Wearhearingprotection.

DuringOperation

Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.

Figure9

1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.

2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.

3.Water

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothing,includingeye

protection;slip-resistant,substantialfootwear;and hearingprotection.Tiebacklonghairanddonot wearjewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine duringoperation.

g000513

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidmowingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Ensurethatalldrivesareinneutral,theparking

brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.

•Keepyourhandsandfeetawayfromthecutting

units.Keepclearofthedischargeopeningatall times.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

Page 19

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour vision.

•Keeptherollbarinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.

•Donotmowneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.

•Stopthebladeswheneveryouarenotmowing.

•Stopthemachineandinspectthebladesafter

strikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Disengagethedrivetothecuttingunitandshut

offtheenginebeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).

•Neverrunanengineinanareawhereexhaust

gasesareenclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition(including

toemptythecatchersortounclogthechute),do thefollowing:

•Replaceadamagedrollbar.Donotrepairoralter

it.

SlopeSafety

•Slowdownthemachineanduseextracareon

hillsides.Travelupanddownonhillsides.Turf conditionscanaffectthestabilityofthemachine.

•Avoidturningthemachineonslopes.Ifyoumust

turnthemachine,turnitslowlyandgradually downhill,ifpossible.

•Donotturnthemachinesharply.Usecarewhen

reversingthemachine.

•Useextracarewhileoperatingthemachinewith

attachments;theycanaffectthestabilityofthe machine.

OperatingtheParking Brake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

–Stopthemachineonlevelground.

–Disengagethepowertake-offandlowerthe

attachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Donotusethemachineasatowingvehicle.

•Donotchangethegovernorspeedoroverspeed

theengine.

•Useaccessoriesandattachmentsapprovedby

Toroonly .

RolloverProtectionSystem (ROPS)Safety

•Donotremovetherollbarfromthemachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

EngagingtheParkingBrake

WARNING

Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.

Donotparkonslopesunlessthewheelsare chockedorblocked.

g027334

Figure11

•Alwayswearyourseatbeltwhentherollbarisup.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

Page 20

DisengagingtheParkingBrake

Figure12

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with

g027334

thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.

g008945

Figure13

Page 21

DisengagingtheBlade-Control Switch(PTO)

OperatingtheThrottle

YoucanmovethethrottlecontrolbetweentheFAST andSLOWpositions(Figure15).

AlwaysusetheFASTpositionwhenturningonthe mowerdeckwiththeblade-controlswitch(PTO).

g009174

Figure14

g008946

Figure15

OperatingtheChoke

Usethechoketostartacoldengine.

1.Iftheengineiscold,usethechoketostartthe engine.

2.Pulluponthechokecontroltoengagethechoke beforeusingtheignitionswitch(Figure16).

3.Pushdownonthechokecontroltodisengage thechokeaftertheenginehasstarted(Figure

16).

Page 22

Figure16

1.Onposition2.Offposition

OperatingtheIgnition Switch

1.TurntheignitionkeytotheSTARTposition (Figure17).

Note:Whentheenginesstarts,releasethekey.

Important:Donotengagestarterformore

than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.

Note:Y oumayneedtomakemorethan1

attempttostarttheenginethersttimeafter addingfueltoacompletelyemptyfuelsystem.

g008959

Figure17

2.Turntheignitionkeytoshutofftheengine.

g008947

Page 23

StartingandShuttingOff theEngine

StartingtheEngine

1.Raisetherollbarupandlockitintoplace,siton theseat,andfastentheseatbelt.

2.MovethemotioncontrolstotheNEUTRAL-LOCK position.

3.Engagetheparkingbrake;refertoEngagingthe

ParkingBrake(page19).

4.Movetheblade-controlswitch(PTO)totheOFF position(Figure18).

5.Movethethrottlelevermidwaybetweenthe SLOWandFASTpositions.

Note:Additionalstartingcyclesmaybe

requiredwhenstartingtheenginefortherst timeafterthefuelsystemhasbeenwithoutfuel completely.

g008947

Figure19

ShuttingOfftheEngine

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.

Figure18

6.TurntheignitionkeytotheSTARTposition (Figure19).

Alwaysremovetheignitionkeyandengage theparkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.

Lettheengineidleatslowthrottle(turtle)for60 secondsbeforeturningtheignitionswitchtotheOFF position.

g032328

Note:Whentheenginesstarts,releasethekey.

Important:Donotengagestarterformore

than5secondsatatime.Iftheenginefails tostartallowa15-secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.

Page 24

UsingtheSafety-Interlock System

CAUTION

Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:

•Theparkingbrakeisengaged.

Figure20

Important:Makesurethatthefuel-shutoffvalve

isclosedbeforetransportingorstoringthe machine,asfuelleakagemayoccur.Engagethe parkingbrakebeforetransporting.Makesurethat youremovethekeyasthefuelpumpmayrunand causethebatterytolosecharge.

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

g027337

position.

Thesafety-interlocksystemalsoisdesignedtostop theenginewhenyoumovethetractioncontrolsfrom thelockedpositionwiththeparkingbrakeengagedor ifyourisefromtheseatwhenthePTOisengaged.

Thehourmeterhassymbolstonotifyyouwhenthe interlockcomponentisinthecorrectposition.When thecomponentisinthecorrectposition,atriangle lightsupinthecorrespondingsquare.

Figure21

1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition.

g009181

Page 25

TestingtheSafety-Interlock System

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .

1.Sitontheseat,engagetheparkingbrakeand movetheblade-controlswitch(PTO)totheON position.Trystartingtheengine;theengine shouldnotcrank.

2.Sitontheseat,engagetheparkingbrakeand movetheblade-controlswitch(PTO)totheOFF position.Moveeithermotion-controllever(out oftheNEUTRAL-LOCKposition).Trystartingthe engine;theengineshouldnotcrank.Repeatfor othercontrollever.

3.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controlleversto theNEUTRAL-LOCKposition.Starttheengine. Whiletheengineisrunning,releasetheparking brake,engagetheblade-controlswitch(PTO), andriseslightlyfromtheseat;theengineshould stop.

4.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)tothe OFFposition,andmovethemotion-control leverstoNEUTRAL-LOCKposition.Startthe engine.Whiletheengineisrunning,center eithermotion-controlleverandmoveitforward orreverse;theengineshouldstop.Repeatfor othermotion-controllever.

UsingtheMotion-Control Levers

Figure22

1.Motion-control lever—NEUTRAL-LOCK position

2.Center,unlockedposition5.Frontofmachine

3.Forward

c:\data\documentum\checkout\g004532

4.Backward

5.Sitontheseat,disengagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controlleversto NEUTRAL-LOCKposition.Trystartingtheengine; theengineshouldnotcrank.

DrivingtheMachine

Thedrivewheelsturnindependently,poweredby hydraulicmotorsoneachaxle.Youcanturn1side inreversewhileyouturntheotherforward,causing themachinetospinratherthanturn.Thisgreatly improvesthemachinemaneuverabilitybutmay requiresometimeforyoutoadapttohowitmoves.

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.

Page 26

CAUTION

Machinecanspinveryrapidly.Operatormay losecontrolofmachineandcausepersonal injuryordamagetomachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

DrivingForward

Note:Theenginestopswhenyoumovethe

traction-controlwiththeparkingbrakeengaged.

Tostop,pullthemotion-controlleverstotheNEUTRAL position.

1.Disengagetheparkingbrake;referto

DisengagingtheParkingBrake(page20).

2.Movetheleverstothecenter,unlockedposition.

3.T ogoforward,slowlypushthemotion-control leversforward(Figure23).

Figure23

g008952

Page 27

DrivingBackward

1.Movetheleverstothecenter,unlockedposition.

2.T ogobackward,slowlypullthemotion-control leversrearward(Figure24).

StoppingtheMachine

Tostopthemachine,movethetraction-controllevers toneutral,andthenmovethemtothelockedposition, disengagetheblade-controlswitch(PTO),andturn theignitionkeytotheOFFposition.

Engagetheparkingbrakewhenyouleavethe machine;refertoEngagingtheParkingBrake(page

19).Remembertoremovethekeyfromtheignition

switch.

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.

Alwaysremovetheignitionkeyandengage theparkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.

UsingtheSideDischarge

Figure24

g008953

Themowerhasahingedgrassdeectorthat dispersesclippingstothesideanddowntowardthe turf.

DANGER

Withoutagrassdeector,dischargecover,or acompletegrass-catcherassemblymounted inplace,youandothersareexposedtoblade contactandthrowndebris.Contactwith rotatingmowerblade(s)andthrowndebris willcauseinjuryordeath.

•Neverremovethegrassdeectorfrom themowerbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.

•Neverputyourhandsorfeetunderthe mower.

•Nevertrytoclearthedischargearea ormowerbladesunlessyoumovethe blade-controlswitch(PTO)totheOFF position,rotatetheignitionkeytotheOFF position,andremovethekey .

•Makesurethatthegrassdeectorisinthe downposition.

Page 28

AdjustingtheHeightofCut

UsingtheTransportLock

Thetransportlockhas2positions,andisusedwith thedeck-liftpedal.ThereisaLOCKpositionanda UNLOCKpositionforthetransportposition(Figure25).

Page 29

AdjustingtheHeight-of-CutPin

Theheight-of-cutisadjustedfrom25to140mm(1 to5-1/2inches)in6mm(1/4inch)incrementsby relocatingtheclevispinintodifferentholelocations.

1.Movethetransportlocktothelockposition.

2.Pushonthedeck-liftpedalwithyourfoot,and raisethemowerdecktothetransportposition (alsothe140mm(5-1/2inches)cuttingheight position)asshowninFigure26.

3.T oadjust,rotatethepin90degreesandremove thepinfromtheheight-of-cutbracket(Figure

26).

4.Selectaholeintheheight-of-cutbracket correspondingtotheheight-of-cutdesired,and insertthepin(Figure26).

5.Pushonthedecklift,pullbackonthetransport lock,andslowlylowerthemowerdeck.

Figure25

Transport-LockPositions

1.Transportlock3.UNLOCKposition—does

2.LOCKposition—mower decklocksintotransport position

g008955

notlockthemowerdeck intotransportposition

Page 30

Figure26

g000942

Figure27

1.Anti-scalproller4.Flangenut

2.Spacer

3.Bushing

g027343

5.Bolt

1.Deck-liftpedal

2.Height-of-cutpin

3.Transportlock

AdjustingtheAnti-Scalp Rollers

Wheneveryouchangetheheight-of-cut,itis recommendedtoadjusttheheightoftheanti-scalp rollers.

1.Disengagetheblade-controlswitch(PTO),move

themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait

forallmovingpartstostopbeforeleavingthe operatingposition.

3.Adjusttheanti-scalprollersasshowninFigure

27,Figure28,andFigure29.

g000943

Figure28

1.Anti-scalproller3.Flangenut

2.Bushing4.Bolt

Figure29

1.Anti-scalproller4.Flangenut

2.Spacer

3.Bushing

g000944

5.Bolt

Page 31

AdjustingtheFlowBafe

PositioningtheFlowBafe

CamLocks

Thisprocedureisapplicableonlytomachineswiththe ow-bafelocks.Certainmodelshavenutsandbolts inplaceoftheow-bafelocksandcanbeadjusted thesame.

Youcanadjustthemower-dischargeowfordifferent typesofmowingconditions.Positionthecamlocks andbafetogivethebestqualityofcut.

1.Disengagetheblade-controlswitch(PTO),move

themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait

forallmovingpartstostopbeforeleavingthe operatingposition.

3.T oadjustthecamlocks,swingtheleverupto

loosenthecamlock(Figure30).

4.Adjustthebafeandcamlocksintheslotsto

thedesireddischargeow.

5.Swingtheleverbackovertotightenthebafe

andcamlocks(Figure30).

Thefollowingguresareonlyrecommendations foruse.Adjustmentsvarybygrasstype,moisture content,andtheheightofthegrass.

Note:Iftheenginepowerdrawsdownandthe

mowergroundspeedisthesame,openupthebafe.

PositionA

Thisisthefullrearposition.Thesuggestedusefor thispositionisasfollows:

•Short,lightgrassmowingconditions

•Dryconditions

•Smallergrassclippings

•Propelsgrassclippingsfartherawayfromthe

mower

6.Ifthecamlocksdonotlockthebafeintoplace

oritistootight,loosentheleverandthenrotate thecamlock.

Note:Adjustthecamlockuntilthedesired

lockingpressureisachieved.

Figure30

g005832

Figure31

PositionB

Usethispositionwhenbagging.Alwaysalignitwith thebloweropening.

g027727

g005833

Figure32

Page 32

PositionC

UnlatchingtheSeat

Thisisthefullopenposition.Thesuggestedusefor thispositionisasfollows:

•Tall,densegrassmowingconditions

•Wetconditions

•Lowerstheengine-powerconsumption

•Allowsincreasedgroundspeedinheavyconditions

Figure33

Tounlatchtheseat,pushtheseatlatchforward (Figure35).

g019755

Figure35

1.Seatlatch2.Seat

ChangingtheSeat Suspension

Theseatadjuststoprovideasmoothandcomfortable ride.Positiontheseatwhereyouaremost

g005834

comfortable.

Toadjust,turntheknobinfronteitherdirectionto providethebestcomfort(Figure36).

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable.

Toadjusttheseat,movetheleversidewaystounlock seat(Figure34).

Figure34

g019768

Figure36

1.Seat-suspensionknob

g019754

Page 33

OperatingTips

UsingtheFastThrottleSetting

dropontoyourlawn.Toavoidthis,moveontoa previouslycutareawiththebladesengagedoryou candisengagethemowerdeckwhilemovingforward.

Forbestmowingandmaximumaircirculation,operate theengineattheFASTposition.Airisrequiredto thoroughlycutgrassclippings,sodonotsetthe height-of-cutsolowastototallysurroundthemower inuncutgrass.Alwaystrytohave1sideofthemower freefromuncutgrass,whichallowsairtobedrawn intothemower.

CuttingaLawnfortheFirstTime

Cutgrassslightlylongerthannormaltoensurethat thecuttingheightofthemowerdoesnotscalpany unevenground.However,thecuttingheightusedin thepastisgenerallythebestonetouse.Whencutting grasslongerthan15cm(6inches)tall,youmaywant tocutthelawntwicetoensureanacceptablequality ofcut.

CuttingaThirdoftheGrassBlade

Itisbesttocutonlyaboutathirdofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrows moreslowly.

KeepingtheUndersideofthe MowerClean

Cleanclippingsanddirtfromtheundersideofthe moweraftereachuse.Ifgrassanddirtbuildupinside themower,cuttingqualitywilleventuallybecome unsatisfactory.

MaintainingtheBlade(s)

Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.Checkthe mowerbladesaftereachuseforsharpness,and foranywearordamage.Filedownanynicksand sharpenthebladesasnecessary .Ifabladeis damagedorworn,replaceitimmediatelywitha genuineT ororeplacementblade.

AfterOperation

AlternatingtheMowingDirection

Alternatethemowingdirectiontokeepthegrass standingstraight.Thisalsohelpsdisperseclippings whichenhancesdecompositionandfertilization.

MowingatCorrectIntervals

Grassgrowsatdifferentratesatdifferenttimesof theyear.Tomaintainthesamecuttingheight,mow moreofteninearlyspring.Asthegrassgrowthrate slowsinmidsummer,mowlessfrequently.Ifyou cannotmowforanextendedperiod,rstmowata highcuttingheight,thenmowagain2dayslaterata lowerheightsetting.

UsingaSlowerCuttingSpeed

Toimprovecutquality,useaslowergroundspeed incertainconditions.

AvoidingCuttingTooLow

Whenmowinguneventurf,raisethecuttingheight toavoidscalpingtheturf.

StoppingtheMachine

AfterOperationSafety

GeneralSafety

•Cleangrassanddebrisfromthecuttingunits,

mufers,andenginecompartmenttohelpprevent res.Cleanupoilorfuelspills.

•Shutoffthefuelbeforestoringortransportingthe

machine.

•Disengagethedrivetotheattachmentwhenever

youaretransportingornotusingthemachine.

•Usefull-widthrampsforloadingthemachineinto

atrailerortruck.

•Tiethemachinedownsecurelyusingstraps,

chains,cable,orropes.Bothfrontandrearstraps shouldbedirecteddownandoutwardfromthe machine.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

Ifyoumuststoptheforwardmotionofthemachine whilemowing,aclumpofgrassclippingsmay

Page 34

UsingtheFuel-Shutoff Valve

Thefuel-shutoffvalveislocatedundertheseat.Move theseatforwardtoaccessit.

Closethefuel-shutoffvalvefortransport,maintenance, andstorage.

Ensurethatthefuel-shutoffvalveisopenwhen startingtheengine.

Thedrive-wheel-releasevalvesarelocatedinthe backofeachhydraulic-driveunit,undertheseat.

Note:Makesurethatthereleasevalvesareinthe

fullyhorizontalpositionwhenoperatingthemachine orseveredamagetothehydraulicsystemcanoccur.

1.Disengagetheblade-controlswitch(PTO),turn theignitionkeytotheOFFposition,movethe leverstotheNEUTRAL-LOCKposition,engagethe parkingbrake,andremovethekey.

2.Rotatetherelease-valveleversverticallytopush themachine(Figure38).

Note:Thisallowshydraulicuidtobypassthe

pumpenablingthewheelstoturn.

3.Disengagetheparkingbrakebeforepushing themachine.

Figure37

1.ONposition2.OFFposition

Usingthe Drive-Wheel-Release Valves

WARNING

Handsmaybecomeentangledintherotating drivecomponentsbelowtheenginedeck, whichcouldresultinseriousinjury.

Shutofftheengine,removethekey,andallow allmovingpartstostopbeforeaccessingthe drive-wheel-releasevalves.

WARNING

Theengineandhydraulic-driveunitscan becomeveryhot.Touchingahotengineor hydraulic-driveunitscancausesevereburns.

g008948

g008957

Figure38

1.Verticaltopushthe

machine

4.Rotatetherelease-valvelevershorizontallyto runthemachine(Figure38).

2.Horizontaltorunthe machine

LoadingtheMachine

Useextremecautionwhenloadingorunloading machinesontoatraileroratruck.Useafull-width rampthatiswiderthanthemachineforthisprocedure. Backuptherampanddriveforwarddowntheramp (Figure39).

Allowtheengineandhydraulic-driveunits tocoolcompletelybeforeaccessingthe drive-wheel-releasevalves.

Page 35

Figure39

g028043

1.Backthemachineupthe ramp.

2.Drivethemachineforward downtheramp.

Important:Donotusenarrowindividualramps

foreachsideofthemachine.

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga machineonaramp.

•Ensurethattherollbarisintheupposition andusetheseatbeltwhenloadingor unloadingthemachine.Ensurethattheroll barwillclearthetopofanenclosedtrailer.

•Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.

•Donotexceeda15-degreeanglebetween therampandthegroundorbetweenthe rampandthetrailerortruck.

•Ensurethatthelengthoframpisatleast 4timesaslongastheheightofthetrailer ortruckbedtotheground.Thisensures thattherampangledoesnotexceed15 degreesonatground.

1.Full-widthrampinstowed position

2.Sideviewoffull-width rampinloadingposition

3.Notgreaterthan 15degrees

g027996

Figure40

4.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground

5.H=heightofthetraileror truckbedtotheground

6.Trailer

•Backuprampsanddriveforwarddown ramps.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.

Page 36

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst100hours

Aftertherst250hours

Beforeeachuseordaily

Every50hours

Every100hours

MaintenanceProcedure

•Changetheengineoil.

•Checkthewheellug-nuttorque.

•Checkthewheel-hubslotted-nuttorque.

•Checktheparkingbrakeadjustment.

•Changethehydraulicltersandhydraulicuidwhenusinganytypeofuid.

•Checkthesafetysystem.

•Checktheengine-oillevel.

•Checktheseatbelt.

•Checktherolloverprotectionsystem(ROPS)knobs.

•Cleantheenginescreenandtheoilcooler.

•Checkandcleanthehydraulic-unitshrouds.

•Inspecttheblades.

•Cleanthemowerdeck.

•Greasethemowerdeckspindlesandidlerarm.

•Checksparkarrester(ifequipped).

•Checkthetirepressure.

•Inspectthebeltsforcracksandwear.

•Checkthehydraulic-uidlevel.

•Lubricatethemowerdeckliftpivots.

•Changetheengineoil(moreoftenindirtyordustyconditions).

•Check,cleanandregapthesparkplug.

•Checkandcleanengine-coolingnsandshrouds.

Every200hours

Every250hours

Every500hours

Monthly

Yearly

Yearlyorbeforestorage

•Changetheengine-oillter.

•Replacetheprimaryairlter(moreoftenindustyorsandyconditions).

•Checkthesafetyairlter.

•ChangethehydraulicltersandhydraulicuidwhenusingMobil®1uid(more oftenindirtyordustyconditions).

•Replacethesafetyairlter.

•Replacethefuellter(moreoftenindirtyordustyconditions).

•Checkthewheellug-nuttorque.

•Checkthewheel-hubslotted-nuttorque.

•Adjustthecaster-pivotbearing.

•Checktheparkingbrakeadjustment.

•ChangethehydraulicltersandhydraulicuidwhenusingToro®HYPR-OIL™500 hydraulicuid(moreoftenindirtyordustyconditions).

•Checkthebatterycharge.

•Greasethepumpbeltidlerarm.

•Greasethefrontcasterpivots(moreoftenindirtyordustyconditions).

•Repackthefrontcasterwheelbearings(moreoftenindirtyordustyconditions).

•Lubricatethecaster-wheelhubs.

•Paintchippedsurfaces.

•Checkallmaintenanceprocedureslistedabovebeforestorage.

Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.

Page 37

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionbeforeyouperformanymaintenance.

Pre-Maintenance Procedures

MaintenanceandStorage Safety

•Beforerepairingthemachinedothefollowing:

–Disengagethedrives. –Engagetheparkingbrake. –Shutofftheengineandremovethekey. –Disconnectthespark-plugwire.

•Parkthemachineonalevelsurface.

•Cleangrassanddebrisfromthecuttingunit,

drives,mufers,andenginetohelppreventres.

•Cleanupoilorfuelspills.

•Lettheenginecoolbeforestoringthemachine.

•Donotstorethemachineorfuelnearamesor

drainthefuelindoors.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthemachineand/or

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryorremovethespark-plug

wirebeforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositiveterminal last.Connectthepositiveterminalrstand negativelast.

•Usecarewhencheckingtheblades.Wrapthe

blade(s)orwearthicklypaddedgloves,anduse cautionwhenservicingthem.Onlyreplaceblades; donotstraightenorweldthem.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith theenginerunning.

•Keepallpartsingoodworkingcondition

andallhardwaretightened,especiallythe blade-attachmentbolts.Replaceallwornor damageddecals.

•Neverinterferewiththeintendedfunctionofa

safetydeviceorreducetheprotectionprovided byasafetydevice.Checktheirproperoperation regularly.

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly genuineT ororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.

•Checktheparkingbrakeoperationfrequently.

Adjustandserviceasrequired.

Page 38

Lubrication

AddingLightOilorSpray

Greasemorefrequentlywhenoperatingconditions areextremelydustyorsandy.

GreaseType:No.2general-purposelithium-based ormolybdenum-basedgrease

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleanthegreasettingswitharag.

Note:Makesurethatyouscrapeanypaintoff

thefrontofthetting(s).

4.Connectagreaseguntothetting.

5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings.

6.Wipeupanyexcessgrease.

Lubrication

ServiceInterval:Every100hours

Lubricatethedeckliftpivots.

g017028

Figure41

g017050

Figure42

Page 39

GreasingtheMower

ServiceInterval:Every50hours—Greasethemower

deckspindlesandidlerarm.

Yearly—Greasethepumpbeltidlerarm.

Yearly—Greasethefrontcasterpivots(more oftenindirtyordustyconditions).

Yearly—Repackthefrontcasterwheelbearings (moreoftenindirtyordustyconditions).

Important:Makesurethatthecuttingunit

spindlesarefullofgreaseweekly.

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andsettheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Greasethemower-deckidlerpulleypivotuntil greasecomesoutthebottom(Figure43or

Figure44).

Figure43

Machineswitha60-inchDeck

g009029

Figure44

Machineswitha72-inchDeck

5.Greasethedrivebeltidlerarm(Figure45).

g009030

Figure45

g185957

6.Removethedustcapandadjustthecaster pivots.

4.Formachineswith72-inchdecksonly,grease the3spindlebearingsuntilgreasecomesout thelowerseals(Figure44).

Note:Keepthedustcapoffuntilgreasingis

complete.RefertoAdjustingtheCaster-Pivot

Bearing(page51).

7.Removethehexplug.

8.Threadagreasettingintothehole.

9.Pumpgreaseintothettinguntilitoozesout aroundthetopbearing.

10.Removethegreasettinginthehole.

11.Installthehexpluganddustcap(Figure46).

Page 40

Figure46

12.Greasethecaster-wheelbearings(Figure46).

Lubricatingthe Caster-WheelHubs

ServiceInterval:Yearly

1.Shutofftheengine,waitforallmovingpartsto stop,removethekey ,andengagetheparking brake.

g027339

g006115

Figure47

1.Sealguard2.Spacernutwithwrench

2.Raisethemowerforaccess.

3.Removethecasterwheelfromthecasterforks.

4.Removethesealguardsfromthewheelhub.

5.Removeaspacernutfromtheaxleassemblyin thecasterwheel.

ats

Note:Thread-lockingadhesivehasbeen

appliedtolockthespacernutstotheaxle.

6.Removetheaxle(withtheotherspacernutstill assembledtoit)fromthewheelassembly.

7.Pryoutsealsandinspectbearingsforwearor damageandreplaceifnecessary.

8.Packthebearingswithageneral-purpose grease.

9.Insert1bearingand1newsealintothewheel.

Note:Replacetheseals.

10.Iftheaxleassemblyismissingbothspacernuts, applyathread-lockingadhesiveto1spacernut andthreaditontotheaxlewiththewrenchats facingoutward.

Note:Donotthreadthespacernutallof

thewayontotheendoftheaxle.Leave approximately3mm(1/8inch)fromtheouter surfaceofthespacernuttotheendoftheaxle insidethenut.

11.Inserttheassemblednutandaxleintothewheel onthesideofthewheelwiththenewsealand bearing.

Page 41

12.Withtheopenendofthewheelfacingup,ll theareainsidethewheelaroundtheaxlefullof general-purposegrease.

13.Insertthesecondbearingandnewsealintothe wheel.

14.Applyathread-lockingadhesivetothesecond spacernut,andthreaditontotheaxlewiththe wrenchatsfacingoutward.

15.T orquethenutto8to9N∙m(75to80in-lb), loosen,thentorqueto2to3N∙m(20to25in-lb).

EngineMaintenance

WARNING

Contactwithhotsurfacesmaycausepersonal injury.

Keephands,feet,face,clothingandother bodypartsawaythemuferandotherhot surfaces.

Note:Makesurethattheaxledoesnotextend

beyondeithernut.

16.Installthesealguardsoverthewheelhub,and insertthewheelintothecasterfork.

17.Installthecasterboltandtightenthenutfully.

Important:Topreventsealandbearingdamage,

checkthebearingadjustmentoften.Spinthe castertire.Thetireshouldnotspinfreely(more than1or2revolutions)orhaveanysideplay.If thewheelspinsfreely,adjustthetorqueonthe spacernutuntilthereisaslightamountofdrag. Applyanotherlayerofthread-lockingadhesive.

ServicingtheAirCleaner

ServiceInterval:Every250hours—Replacethe

primaryairlter(moreoftenindusty orsandyconditions).

Every250hours—Checkthesafetyairlter.

Every500hours—Replacethesafetyairlter.

Note:Checktheltersmorefrequentlyifthe

operatingconditionsareextremelydustyorsandy .

RemovingtheFilters

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Releasethelatchesontheaircleanerandpull theair-cleanercoverofftheair-cleanerbody (Figure48).

Figure48

1.Air-cleanerbody4.Air-cleanercover

2.Primarylter5.Safetylter

3.Latch

4.Cleantheinsideoftheair-cleanercoverwith compressedair.

g032301

Page 42

5.Gentlyslidetheprimarylteroutofthe air-cleanerbody(Figure48).Avoidknockingthe lterintothesideofthebody.

6.Removethesafetylteronlyifyouintendto replaceit.

Important:Donotattempttocleanthe

safetylter.Ifthesafetylterisdirty,then theprimarylterisdamaged.Replaceboth lters.

7.Inspecttheprimarylterfordamagebylooking intothelterwhileshiningabrightlightonthe outsideofthelter.

Note:Holesinthelterappearasbrightspots.

Ifthelterisdamaged,discardit.

Note:Ifthelterisdamageddiscardit.

ServicingthePrimaryFilter

•Iftheprimarylterisdirty ,bent,ordamaged,

replaceit.

•Donotcleantheprimarylter.

ServicingtheEngineOil

OilType:Detergentoil(APIserviceSG,SH,SJ,or

higher)

OilCapacity:withalterchange,1.9L(64oz);with nolterchange,1.7L(57oz)

Viscosity:Seethetablebelow.

g004216

Figure49

ServicingtheSafetyFilter

Replacethesafetylter,nevercleanit.

Important:Donotattempttocleanthesafety

lter.Ifthesafetylterisdirty,thentheprimary lterisdamaged.Replacebothlters.

InstallingtheFilters

Important:Topreventenginedamage,always

operatetheenginewithbothairltersandthe coverinstalled.

1.Ifinstallingnewlters,checkeachlterfor shippingdamage.

Note:Donotuseadamagedlter.

2.Ifyouarereplacingthesafetylter,carefully slideitintothelterbody(Figure48).

3.Carefullyslidetheprimarylteroverthesafety lter(Figure48).

Note:Ensurethattheprimarylterisfully

seatedbypushingonitsouterrimwhileinstalling it.

Important:Donotpressonthesoftinside

areaofthelter.

4.Installtheair-cleanercoverwiththeside indicatedasupfacingupwardandsecurethe latches(Figure48).

Note:Useofmulti-gradeoils(5W-20,10W-30,or

10W-40)willincreaseoilconsumption.Checktheoil levelmorefrequentlywhenusingthem.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Note:Checktheoilwhentheengineiscold.

WARNING

Contactwithhotsurfacesmaycausepersonal injury.

Keephands,feet,face,clothing,andother bodypartsawayfromthemuferandother hotsurfaces.

Important:Donotoverllthecrankcasewithoil

becausethatcoulddamageengine.Donotrun enginewithoilbelowtheLowmarkbecausethe enginemaybedamaged.

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andsettheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition(Figure50).

Page 43

ChangingtheEngineOil

ServiceInterval:Aftertherst8hours

Every100hours(moreoftenindirtyordusty conditions).

Note:Disposeoftheusedoilatarecyclingcenter.

g008804

1.Starttheengineandletitrunfor5minutes.

Note:Thiswarmstheoilsothatitdrainsbetter.

2.Parkthemachinesothattherearisslightly lowerthanthefronttoensurethattheoildrains completely.

3.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andsettheparkingbrake.

4.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition(Figure51).

Figure50

g008804

g027659

g027734

Figure51

Page 44

5.Slowlypourapproximately80%ofthespecied oilintothellertubeandslowlyaddthe additionaloiltobringittotheFullmark(Figure

52).

g008804

Figure52

6.Starttheengineanddrivetoaatarea.

7.Checktheoillevelagain.

ChangingtheEngine-OilFilter

ServiceInterval:Every200hours

Note:Changetheengine-oilltermorefrequently

whenoperatingconditionsareextremelydustyor sandy.

1.Draintheoilfromtheengine;refertoChanging

theEngineOil(page43).

2.Changetheengine-oillter(Figure53).

g027660

g027477

Figure53

Note:Ensurethattheoil-ltergaskettouches

theengine,andthentheoillteranextra3/4 turn.

3.Fillthecrankcasewiththepropertypeofnew oil;refertoChangingtheEngineOil(page43).

ServicingtheSparkPlug

ServiceInterval:Every100hours

Makesuretheairgapbetweenthecenterandside electrodesiscorrectbeforeinstallingthesparkplug. Useasparkplugwrenchforremovingandinstalling thesparkplug(s)andagappingtool/feelergaugeto checkandadjusttheairgap.Installanewspark plug(s)ifnecessary.

Type:NGK

BPR5ESorequivalent

AirGap:0.75mm(0.03inch)

Page 45

RemovingtheSparkPlug

1.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

2.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andsettheparkingbrake.

3.Removethelefthandhydraulic-unitshroudin theorderlistedinFigure54.

Note:Thisgivesyouaccesstothefrontspark

plug.

g008803

g027478

Figure55

5.Installthelefthydraulic-unitshroud(Figure54).

g009922

CheckingtheSparkPlug

1.Pullthistabouttothe

sideinthedirectionofthe arrow.

2.Pulltheshroudoffthis

frametabinthedirection ofthearrow.

Figure54

3.Pulltheshroudoffthis

4.Shroud

frametabinthedirection ofthearrow.

Important:Donotcleanthesparkplug(s).

Alwaysreplacethesparkplug(s)whenithas:a blackcoating,wornelectrodes,anoilylm,or cracks.

Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeanstheaircleanerisdirty .

Setthegapto0.75mm(0.03inch).

g009919

Figure56

g027479

4.Removethesparkplug(Figure55).

Page 46

InstallingtheSparkPlug

Tightenthesparkplug(s)to22N∙m(16ft-lb).

Figure57

CheckingtheSpark

FuelSystem Maintenance

ReplacingtheFuelFilter

ServiceInterval:Every500hours/Yearly(whichever

comesrst)(moreoftenindirtyor dustyconditions).

Thefuellterislocatedneartheengineonthefront orrearsideoftheengine.

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

g027735

3.Allowthemachinetocooldown.

4.Closethefuel-shutoffvalveundertheseat.

5.Squeezetheendsofthehoseclampstogether andslidethemawayfromthelter(Figure58).

Arrester

ForaModelwithaSparkArrester

ServiceInterval:Every50hours

WARNING

Hotexhaustsystemcomponentsmayignite gasolinevaporsevenyoushutofftheengine. Hotparticlesexhaustedduringengine operationmayigniteammablematerials. Firemayresultinpersonalinjuryorproperty damage.

Donotrefuelorruntheengineunlessaspark arresterisinstalled.

1.Shutofftheengine,engageparkingbrake, removethekeyfromtheignition,andwaitfor allmovingpartstostopbeforeleavingthe operatingposition.

2.Waitformufertocool.

3.Ifthereareanybreaksinthescreenorwelds, replacethearrester.

Figure58

1.Fuellter

2.Hoseclamp

6.Removethelterfromthefuellines.

7.Installanewlterandmovethehoseclamps closetothelter(Figure58).

8.Openthefuel-shutoffvalve.

3.Fuellinehose

g008963

4.Ifthescreenisplugged,removethearrester andshakethelooseparticlesoutofthearrester andcleanthescreenwithawirebrush(soakit insolventifnecessary).Installthearresteron theexhaustoutlet.

Important:Installthefuellinehosesandsecure

withplastictiesthesameastheywereoriginally installedatthefactorytokeepthefuellineaway fromcomponentsthatcandamagethefuelline.

Page 47

ServicingtheFuelTank

ElectricalSystem

Donotattempttodrainthefueltank.Ensurethatan AuthorizedServiceDealerdrainsthefueltankand servicesanycomponentsofthefuelsystem.

Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

ServicingtheBattery

ServiceInterval:Monthly

DANGER

Batteryelectrolytecontainssulfuricacid whichisfatalifconsumedandcausessevere burns.

Donotdrinkelectrolyteandavoidcontact withskin,eyes,orclothing.Wearsafety glassestoshieldyoureyesandrubbergloves toprotectyourhands.

Page 48

RemovingtheBattery

InstallingtheBattery

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponentscausing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

WARNING

Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.RemovethebatteryasshowninFigure59.

Note:Positionthebatteryinthetraywiththeterminal

postsoppositefromthehydraulictank(Figure59).

g032526

Figure60

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthat canexplode.

Neversmokenearthebatteryandkeepsparks andamesawayfrombattery .

Important:Alwayskeepthebatteryfullycharged

(1.265specicgravity).Thisisespecially importanttopreventbatterydamagewhenthe temperatureisbelow0°C(32°F).

Figure59

1.Chargebatteryfor10to15minutesat25to30 Aor30minutesat10A.

2.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure61).

3.Installthebatteryinthemachineandconnect thebatterycables;refertoInstallingtheBattery

(page48).

Note:Donotrunthemachinewiththebattery

disconnected,electricaldamagemayoccur.

g027728

Page 49

DriveSystem Maintenance

CheckingtheSeatBelt

ServiceInterval:Beforeeachuseordaily

Visuallyinspectseatbeltforwear,cuts,andproper operationofretractorandbuckle.Replacebefore operatingifdamaged.

Figure61

1.Positivebatterypost

2.Negativebatterypost

3.Red(+)chargerlead

4.Black(-)chargerlead

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance,however,ifafuseblowscheckthe component/circuitforamalfunctionorshort.

1.Thefusesarelocatedontheconsoletotheright oftheseat(Figure62).

2.T oreplacethefuses,pulloutonthefuseto removeit.

3.Installanewfuse(Figure62).

g000960

CheckingtheRollover ProtectionSystem(ROPS) Knobs

ServiceInterval:Beforeeachuseordaily

WARNING

Toavoidinjuryordeathfromrollover:keep therollbarinthefullyraisedlockedposition andusetheseatbelt.

Ensurethattheseatissecuredtothe machine.

Checkthatboththemountinghardwareandtheknobs areingoodworkingcondition.Makesurethatthe knobsarefullyengagedwiththerollbarintheraised position.Theupperhoopoftherollbarmayneed tobepushedforwardorpulledrearwardtogetboth knobsfullyengaged(Figure63).

Figure62

1.Optionalaccessory(15A)4.Main(25A)

2.Charge(25A)5.Console

3.PTO(10A)

g008966

Page 50

7.Ifittrackstotheleft,loosentheboltsandadjust therightstopplaterearwardontherightT-slot untilthemachinetracksstraight(Figure64).

8.Tightenthestopplate(Figure64).

Figure63

1.ROPSknob(locked position)

2.PulltheROPSknobout, androtateit90degreesto changetherollbarposition

3.Rollbarintheupright position

4.Rollbarinthefolded position

AdjustingtheTracking

1.Disengagetheblade-controlswitch(PTO).

2.Drivetoanopen,atarea,andmovethe motion-controlleverstotheNEUTRAL-LOCK position.

3.MovethethrottlemidwaybetweenFASTand SLOW.

4.Movebothmotion-controlleversforwarduntil theybothhitthestopsintheT-slot.

g027340

Figure64

Leftcontrollevershown

g008943

1.Controllever3.Stopplate

2.Bolt

CheckingtheTirePressure

ServiceInterval:Every50hours/Monthly(whichever

comesrst)

Maintaintheairpressureinthereartiresat90kPa (13psi).Uneventirepressurecancauseunevencut. Checkthetireswhentheyarecoldtogetthemost accuratepressurereading.

Note:Thefronttiresaresemi-pneumatictiresanddo

notrequireairpressuremaintenance.

5.Checkwhichwaythemachinetracks.

6.Ifittrackstotheright,loosentheboltsandadjust theleftstopplaterearwardontheleftT-slotuntil themachinetracksstraight(Figure64).

Page 51

CheckingtheWheel-Lug Nuts

g001055

Figure65

Checkandtorquethewheellugnutsto122to129 N∙m(90to95ft-lb).

CheckingtheWheel-Hub SlottedNut

ServiceInterval:Aftertherst100hours

Every500hours

Checkandensurethatthetorqueoftheslottednutis 286to352N∙m(21 1to260ft-lb).

Note:Donotuseanti-seizecompoundonwheelhub.

g027341

Figure66

1.Slottednut

AdjustingtheCaster-Pivot Bearing

ServiceInterval:Every500hours/Yearly(whichever

comesrst)

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removethedustcapfromcasterandtighten thelocknut(Figure67).

4.Tightenthelocknutuntilthespringwashersare at,andthenbackoffa1/4turntoproperlyset thepreloadonthebearings(Figure67).

Important:Makesurethatthespring

washersareinstalledcorrectlyasshownin

Figure67.

5.Installthedustcap(Figure67).

Page 52

Figure67

1.Springwashers

2.Locknut

3.Dustcap

UsingtheClutchShim

Somelatermodelyearunitshavebeenbuiltwith clutchesthatcontainabrakeshim.Whentheclutch brakehasworntothepointwheretheclutchnolonger engagesconsistently,youcanremovetheshimcan beremovedtoextendtheclutchlife.

RemovingtheClutchShim

1.Shutofftheengine,waitforallmovingpartsto stop,removethekey ,engagetheparkingbrake, andallowthemachinetocoolcompletely.

2.Usinganaircompressor,blowoutanydebris fromunderthebrakepoleandaroundthebrake spacers(Figure69).

g001297

g010868

Figure69

3.Checktheconditionofthewire-harnessleads, connectors,andterminals.

Note:Cleanorrepairasnecessary .

4.Verifythat12Vispresentattheclutchconnector whenyouengagetheblade-controlswitch (PTO).

5.Measurethegapbetweentherotorand armature.Ifthegapisgreaterthan1mm(0.04 inch),dothefollowingsteps:

Figure68

1.Armature5.Brakespacer

2.Fieldshell6.Re-gapshim

3.Rotor7.Brakepole

4.Brake-mountingbolt

A.Loosenbothbrake-mountingbolts1/2to1

fullturnasshowninFigure70.

Note:Donotremovethebrakepolefrom

theeldshell/armature.Thebrakepole hasworntomatchthearmatureandmust continuetomatchafteryouremovethe shimtoensureproperbraketorque.

g010869

g010870

Figure70

1.Brake-mountingbolt

Page 53

B.Usingneedle-nosepliers,orbyhand,hold

thetabandremovetheshim(Figure71).

Note:Donotdiscardtheshimuntilthe

clutchfunctionproperly.

g010873

Figure73

1.Feelergauge

Figure71

1.Shim

C.Usingapneumaticline,blowoutanydebris

fromunderthebrakepoleandaroundthe brakespacers.

D.T orqueeachbolt(M6x1)to13N∙m(10

ft-lb)+/-0.7N∙m(0.5ft-lb).

E.Usinga0.25mm(0.01inch)thickfeeler

gauge,verifythatagapispresentbetween therotorandthearmaturefaceonboth sidesofthebrakepoleasshowninFigure

72andFigure73.

Note:Duetothewaytherotorandthe

armaturefaceswear(peaksandvalleys)it issometimesdifculttomeasurethegap accurately.

g010871

•Ifthegapislessthan0.25mm(0.01

inch),theninstalltheshim;referto

Troubleshooting(page72).

•Ifthegapissufcient,proceedtothe

safetycheckinstepF.

F.Performthefollowingsafetycheck:

i.Sitontheseatandstarttheengine.

ii.Makesurethatthebladesdonot

engagewiththeblade-controlswitch (PTO)intheOFFposition,andthat theclutchisdisengaged.

Iftheclutchdoesnotdisengage, installtheshimagain;referto

Troubleshooting(page72).

iii.Engageanddisengagethe

blade-controlswitch(PTO)10 consecutivetimestoensurethatthe clutchisfunctioningproperly.

1.Feelergauge

g010872

Figure72

Page 54

CoolingSystem

Cleaningthe

Maintenance

CleaningtheEngineScreen andEngine-OilCooler

ServiceInterval:Beforeeachuseordaily

Removeanybuildupofgrass,dirt,orotherdebris fromtheoilcooler(Figure74).

Engine-CoolingFinsand Shrouds

ServiceInterval:Every100hours/Yearly(whichever

comesrst)

1.Disengagetheblade-controlswitch(PTO)and engagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removetheair-intakescreen,therecoilstarter, andthefanhousing(Figure75).

4.Cleanthedebrisandgrassfromtheengine parts.

5.Installtheair-intakescreen,therecoilstarter,

g008804

andthefanhousing(Figure75).

Figure74

Beforeeachuse,removeanybuildupofgrass, dirt,orotherdebrisfromtheenginescreen.This helpsensureadequatecooling,correcttheengine speed,andreducesthepossibilityofoverheatingand mechanicaldamagetotheengine(Figure75).

g009191

g004218

Figure75

1.Engineguard4.Fanhousing

2.Engineair-intakescreen

3.Bolt

5.Screw

Page 55

CheckingandCleaningthe Hydraulic-UnitShrouds

BrakeMaintenance

ServiceInterval:Beforeeachuseordaily

1.Disengagetheblade-controlswitch(PTO)and engagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Movetheseatforward.

4.Cleanthedebrisandgrassfromthe hydraulic-unitshrouds(Figure76).

5.Positiontheseat.

AdjustingtheParking Brake

ServiceInterval:Aftertherst100hours

Every500hoursthereafter

Note:Thisproceduremustbefollowedafterthe

rst100hoursorwhenabrakecomponenthasbeen removedorreplaced.

1.Drivethemachineontoalevelsurface.

2.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

3.Shutofftheengine,waitforallmovingpartsto stop,andremovethekey .

4.Raisethebackofthemachineandsupportthe machinewithjackstands.

g009922

DANGER

Mechanicalorhydraulicjacksmayfail tosupportmachineandcauseaserious injury.

1.Hydraulic-unitshrouds

Figure76

•Usejackstandswhensupporting machine.

•Donotusehydraulicjacks.

5.Removethereartiresfromthemachine.

6.Removeanydebrisfromthebrakearea.

7.Rotatethedrive-wheelreleasehandleto thereleasedposition;refertoUsingthe

g009920

Drive-Wheel-ReleaseValves(page34).

8.Checktoseeifthereisavisiblegapbetween theL-bracketandthelinkagestop(Figure77).

Page 56

BeltMaintenance

InspectingtheBelts

ServiceInterval:Every50hours

Replacethebeltifitisworn.Thesignsofawornbelt includesquealingwhilethebeltisrotating;theblades slippingwhilecuttinggrass;andfrayededges,burn marks,andcracksonthebelt.

ReplacingtheMowerBelt

Figure77

LeftSideShown

1.L-bracket4.Rearlinkageassembly

2.Linkagestop

3.Gap

9.Disengagetheparkingbrake,thelevershould beinthedownposition.

10.Turnthewheelhubbyhandinbothdirections relativetothecaliper;thewheelhubshould movefreelybetweenthecaliper.

11.Ifagapisneededorthewheelhubdoesnot movefreely:

A.Disengagetheparkingbrake.

B.Disconnectandne-tunetherearlinkage

assembly:

5.Caliper

6.Wheelhub

•Shortenthelinktocreateagap.

•Lengthenthelinktoallowwheelhub

movement.

C.Connecttherearlinkageassembly.

12.Engagetheparkingbrakeandcheckthegap.

13.Repeatsteps9through13untilavisiblegapis achievedandthewheelhubrotatesfreely.

14.Repeatthisprocedureforthebrakeonthe oppositeside.

15.Rotatethedrive-wheelreleasehandleto theoperatingposition;refertoUsingthe

Drive-Wheel-ReleaseValves(page34).

g026961

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Lowerthemowertothe76mm(3inch) height-of-cut.

4.Removethebeltcovers(Figure78).

g027729

Figure78

1.Pushthetabdown2.Removethebeltcover

5.Usearatchetinthesquareholeintheidlerarm toremovetensionontheidlerspring(Figure79).

6.Removethebeltfromthemower-deckpulleys.

7.Removethebeltguideonthespring-loaded idlerarm(Figure79).

8.Removetheexistingbelt.

9.Installthenewbeltaroundthemowerpulleys andtheclutchpulleyundertheengine(Figure

79).

16.Installthereartiresandtorquethelugnuts;refer toCheckingtheWheel-LugNuts(page51).

17.Removethejackstands.

Page 57

Figure80

g027730

Figure79

1.Clutchpulley5.Squareholeintheidler

2.Mowerbelt

3.Spring-loadedidlerpulley

4.Ratchet

armfortheratchet

6.Idler-greasetting

7.Beltguide

10.Installthebeltguideontheidlerarm(Figure79).

11.Usingtheratchetinthesquarehole,installthe idlerspring(Figure79).

Note:Makesurethatthespringendsare

seatedintheanchorgrooves.

12.Installthebeltcovers(Figure80).

1.Positionthebeltcover3.Ensurethatthetabis underthemetalcatch

2.Slidethebeltcoverunder

thesidecatches

g009038

ReplacingtheHydraulic Pump-DriveBelt

1.Disengagetheblade-controlswitch(PTO)and

engagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait

forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removethemowerbelt;refertoReplacingthe

MowerBelt(page56).

4.Raisethemachineandsupportitwithjack

stands(Figure81).

Page 58

Figure81

1.Idlerpulley

2.Clutchpulley6.Squareholeintheidler

3.Pump-drivebelt7.Idlerspring

4.Righthydraulic-pump pulley

5.Lefthydraulic-pumppulley

arm

ControlsSystem Maintenance

Adjustingthe Control-HandlePosition

Thereare2heightpositionsforthecontrol levers—highandlow.Removetheboltstoadjustthe heightfortheoperator.

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait

g009039

forallmovingpartstostopbeforeleavingthe operatingposition.

3.Loosentheboltsandangenutsinstalledinthe levers(Figure82).

4.Aligntheleversinthefront-to-rearpositionby bringingtheleverstogethertotheNEUTRAL position,andslidethemuntiltheyarealigned, thentightenthebolts(Figure83).

5.Usearatchetinthesquareholeintheidlerarm toremovetheidlerspring(Figure81).

6.Unhooktheidlerspringfromtheframe(Figure

81).

7.Removethebeltfromthehydraulic-unit-drive pulleysandtheenginepulley .

8.Installthenewbeltaroundenginepulleyand the2drivepulleys.

9.Usingaratchetinthesquareholeintheidler arm,installtheidlerspringtotheframe(Figure

81).

10.Installthemowerbelt;refertoReplacingthe

MowerBelt(page56).

Figure82

1.Bolt

2.Handle4.Nut

g009040

3.Controllever

Page 59

Figure83

5.Iftheendsofthelevershitagainsteachother, refertoAdjustingtheControl-HandlePosition

(page58).

6.Repeattoadjustthecontrollevers.

Adjustingthe

4.Removetheelectricalconnectionfromtheseat safetyswitch,locatedunderthebottomcushion oftheseat.

Note:Theswitchisapartoftheseatassembly .

5.T emporarilyinstallajumperwireacrossthe terminalsintheconnectorofthemainwire harness.

6.Starttheengineandrunitatfullthrottleand disengagethebrake.

Note:Thebrakemustbeengagedandthe

motion-controlleversmustbeouttostart theengine.Youdonotneedtobeintheseat becauseofthejumperwirebeingused.

7.Runthemachineforatleast5minuteswiththe driveleversatfullforwardspeedtobringthe

g009195

hydraulicuiduptotheoperatingtemperature.

Note:Themotion-controlleversneedsto

beinneutralwhilemakinganynecessary adjustments.

8.Bringthemotion-controlleversintotheNEUTRAL position.

9.Adjustthepumpcontrolrodlengthsbyrotating thedoublenutsontherodintheappropriate directionuntilthewheelsslightlycreepin reverse(Figure84).

Motion-ControlLinkage

Locatedoneithersideofthefueltank,belowtheseat arethepump-controllinkages.Rotatingthepump linkagewithawrench(1/2inch)allowsnetuning adjustmentssothatthemachinedoesnotmovein neutral.Anyadjustmentsshouldbemadeforneutral positioningonly.

WARNING

Enginemustberunninganddrivewheels mustbeturningsomotioncontroladjustment canbeperformed.Contactwithmovingparts orhotsurfacesmaycausepersonalinjury .

Keepyourngers,hands,andclothingclear ofrotatingcomponentsandhotsurfaces.

1.Priortostartingtheengine,pushthedeck-lift pedal,andremovetheheight-of-cutpin.

2.Lowerdecktotheground.

3.Raisetherearofmachineupandsupportitwith jackstands(orequivalentsupport).

g027342

Figure84

1.Doublenuts

Note:Raisethemachinejusthighenoughto

allowthedrivewheelstoturnfreely.

10.Movethemotion-controlleverstothereverse positionandwhileapplyingslightpressureto

Page 60

thelever,allowthereverse-indicatorspringsto bringtheleversbacktoneutral.

Note:Thewheelsmuststopturningorslightly

creepinreverse.

11.Shutoffthemachine,removethejumperwire fromthewireharness,andplugtheconnector intotheseatswitch.

12.Removethejackstands.

13.Raisethedeckandinstalltheheight-of-cutpin.

14.Checkthatthemachinedoesnotcreepin neutralwiththeparkbrakesdisengaged.

AdjustingtheMotion ControlNeutral-LockPivot

Youcanadjusttheangednuttoobtainamore desiredmotion-controlleverresistancewhenmoving ittotheNEUTRAL-LOCKposition.SeeFigure86for adjustmentoptions.

1.Loosenthejamnut.

2.Tightenorloosentheangednuttothedesired feel.

Note:Formoreresistance,tightentheanged

nut.

Adjustingthe Motion-ControlDamper

Thetopdampermountingboltcanbeadjustedto obtainamoredesiredmotion-controlleverresistance. SeeFigure85formountingoptions.

Figure85

RightControlShown

Note:Forlessresistance,loosentheanged

nut

3.Tightenthejamnut.

g008621

Figure86

1.Flangednut2.Jamnut

g008620

1.T orquethelocknutto23N∙m(17ft-lb).Theboltmust protrudepasttheendofthelocknutaftertorquing.

2.Mostresistance(rmestfeel)

3.Damper

4.Mediumresistance(mediumfeel)

5.Leastresistance(softestfeel)

Page 61

HydraulicSystem

7.Remove1dipstickfromthehydraulicreservoir (Figure87).

Maintenance

HydraulicSystemSafety

•Ensurethatallhydraulic-uidhosesand

linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulic

systembeforeperforminganyworkonthe hydraulicsystem.

•Seekimmediatemedicalattentionifuid

isinjectedintoskin.Injecteduidmustbe surgicallyremovedwithinafewhoursbya doctor.

ServicingtheHydraulic

8.Wipethedipstickoffandthreadthedipstickinto thereservoir.

9.Removethedipstickandlookattheend(Figure

87).

Important:Donotoverllthehydraulic

unitswithoilasdamagemayoccur.Donot runthemachinewiththeoilbelowtheadd mark.

10.Iftheoillevelisattheaddmark,slowlypour onlyenoughoilintothehydraulicreservoirto raisetheleveltothefullorHline.

11.Installthedipstick.

12.Repeattheprocedurefortheoppositedipstick.

System

Hydraulic-FluidT ype:Toro

hydraulicuidorMobil

HYPR-OIL

115W-50.

Important:Usethespecieduid.Otheruids

coulddamagethehydraulicsystem.

EachHydraulicSystemFluidCapacity:1.5L(52

oz)persidewithlterchange

CheckingtheHydraulicFluid

ServiceInterval:Every50hours—Checkthe

hydraulic-uidlevel.

1.Positionthemachineonalevelsurface.

2.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

3.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

4.Allowtheengineandthehydraulicsystemto coolfor10minutes.

™

500

g015459

Figure87

Eitherdipstickisusedinthemachine

1.Full3.H—meanshighlevel

2.Add4.Dipsticklocationsunder seat

Note:Theoillevelonthedipstickisincorrect

whentheoilischeckedandtheunitishot.

5.Movetheseatforward.

6.Cleantheareaaroundthedipsticksof hydraulic-systemreservoirs(Figure87).

Page 62

WARNING

Hydraulicuidescapingunderpressure canpenetrateskinandcauseinjury .

•Ifhydraulicuidisinjectedintothe skinitmustbesurgicallyremoved withinafewhoursbyadoctorfamiliar withthistypeofinjury.Gangrenemay resultifthisisnotdone.

•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.

•Usecardboardorpapertond hydraulicleaks.

•Safelyrelieveallpressureinthe hydraulicsystembeforeperforming anyworkonthehydraulicsystem.

g008970

Figure88

1.Jackstands

•Makesurethatallhydraulic-oilhoses andlinesareingoodcondition,and allhydraulicconnectionsandttings aretightbeforeapplyingpressureto thehydraulicsystem.

ReplacingtheHydraulicFluidand Filters

ServiceInterval:Aftertherst250hours—Change

thehydraulicltersandhydraulic uidwhenusinganytypeofuid.

Every250hours—Changethehydrauliclters andhydraulicuidwhenusingMobil (moreoftenindirtyordustyconditions).

Every500hours—Changethehydraulic ltersandhydraulicuidwhenusingT oro HYPR-OIL dirtyordustyconditions).

Toreplacethehydraulicuid,theltersneedtobe removed.Replacebothatthesametime;referto

ReplacingtheHydraulicFluidandFilters(page62)

fortheoilspecications.

™

500hydraulicuid(moreoftenin

1uid

4.Removeboththemowerbeltandthepump-drive belt;refertoReplacingtheMowerBelt(page

56)andReplacingtheHydraulicPump-Drive Belt(page57).

Note:Thispreventsoilfromgettingonthe

belts.

5.Placeadrainpanunderthelter,removethe oldlter,andwipethesurfaceclean(Figure89).

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Raisethemachineandsupportitwithjack stands(Figure88).

Figure89

Bottomviewofthemachine

1.Filterlocations

6.Applyathincoatofhydraulicuidtotherubber gasketonthereplacementlter(Figure89).

2.Hydrauliclter

g008968

Page 63

7.Installthereplacementhydrauliclter.

8.Installthepump-drivebeltandthemowerbelt.

9.Removethejackstandsandlowerthemachine (Figure88).

MowerDeck Maintenance

10.Adduidtothehydraulicreservoirandcheck foranyleaks.

11.Cleanupanyspilleduid.

12.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.

13.Shutofftheengineandcheckforleaks.

14.Checktheuidlevelwhiletheuidiscold.

15.Ifrequired,adduidtothehydraulicreservoir.

Note:Donotoverll.

LevelingtheMowerDeck

SettinguptheMachine

Note:Ensurethatthemowerdeckislevelbefore

matchingtheheightofcut(HOC).

1.Positionthemoweronaatsurface.

2.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

3.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

4.Checktirepressureofthedrivetires.

5.Ifneeded,adjustto90kPa(13psi).

6.Positionthemowertothe76mm(3inches) height-of-cutposition.

LevelingtheDeck

1.Positionthemoweronaatsurface.

2.Stopengine,waitforallmovingpartstostop, removethekey,andengagetheparkingbrake.

3.Checkthetirepressureinthedrivetires.

Note:Properinationpressureforthetiresis

90kPa(13psi).

4.Positionthetransportlockinthelatching position.

5.Pushthedeck-liftpedalallthewayforwardand thedecklatchesatthe14cm(5-1/2inches) transportposition(Figure90).

Page 64

Figure90

Note:T oincreasetheheight,turnthe

adjustmentnutclockwise;todecrease,turnit counterclockwise.

Note:Ifthefrontdecklinksdonothaveenough

adjustmenttoachieveaccuratecutheight,you canusethesingle-pointadjustmenttogain moreadjustment.

g008965

1.Deck-liftpedal

2.Height-of-cutpin

3.Transportlock

6.Inserttheheight-adjustmentpinintothe7.6cm (3inches)cutting-heightlocation.

7.Releasethetransportlockandallowthedeckto lowertothecuttingheight.

8.Raisethedischargechute.

9.Onbothsidesofthedeck,measurefromthe levelsurfacetothefronttipoftheblade(Postion A)asshowninFigure91.

Note:Themeasurementshouldread7.6mm

(3inches)

g027344

Figure92

1.Adjustmentnut3.Reardeckadjustment

2.Jamnut4.Frontdeckadjustment

11.Toadjustthesingle-pointsystem,loosenthe 2boltsatthebottomoftheheight-of-cutplate (Figure93).

Figure91

1.7.6cm(3inch)atposition Aiscorrect

2.8.3cm(3-1/4inch)at positionBiscorrect

3.Measureherefromthe bladetiptothehard surface

4.MeasureatpositionAand Bonbothsides

10.Fine-tunetheadjustmentnutonthefrontdeck liftassemblybyturningit(Figure92).

g009196

Page 65

Figure93

1.Boltsatthebottomoftheheight-of-cutplate

Note:Inmostconditions,thebackbladetip

shouldbeadjusted6.4mm(1/4inch)higher thanthefront.

14.T orquethe2boltsto37to45N∙m(27to33ft-lb).

15.Onbothsidesofthedeck,measurefromthe levelsurfacetothebacktipoftheblade(postion B)asshowninFigure91.

Note:Themeasurementshouldread8.3cm

(3-1/4inches)

16.Finetunethescrewadjusterbyturningittoget

8.3mm(3-1/4inches)height(Figure92).

Toincreasetheheight,turntheadjustmentnut clockwise;todecrease,turncounterclockwise.

17.Measureuntilall4sidesarethecorrectheight.

18.Tightenallofthenutsonthedeck-lift-arm

g009176

assemblies.

19.Lowerthedischargechute.

12.Ifthedeckistoolow,tightenthesingle-point adjustmentboltbyrotatingitclockwise.If thedeckistoohigh,loosenthesingle-point adjustmentboltbyrotatingitcounterclockwise (Figure94).

Note:Loosenortightenthesingle-point

adjustmentboltenoughtomovethe height-of-cutplatemountingboltsatleast1/3 thelengthoftheavailabletravelintheirslots. Thisregainssomeupanddownadjustmenton eachofthe4decklinks.

Figure94

1.Single-pointadjustmentbolt

13.Tightenthe2boltsatthebottomofthe height-of-cutplate(Figure93).

g009042

Page 66

ServicingtheCutting Blades

Toensureasuperiorqualityofcut,keeptheblades sharp.Forconvenientsharpeningandreplacement, youmaywanttokeepextrabladesonhand.

InspectingtheBlades

ServiceInterval:Beforeeachuseordaily

1.Inspectthecuttingedges(Figure95).

2.Iftheedgesarenotsharporhavenicks,remove andsharpentheblade;refertoSharpeningthe

Blades(page67).

BladeSafety

Awornordamagedbladecanbreak,andapieceof thebladecouldbethrowntowardyouorbystanders, resultinginseriouspersonalinjuryordeath.Tryingto repairadamagedblademayresultindiscontinued safetycerticationoftheproduct.

•Inspectthebladesperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen servicingtheblades.Onlyreplaceorsharpenthe blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

BeforeInspectingorServicingthe Blades

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey,and disconnectthespark-plugwiresfromthespark plugs.

3.Inspecttheblades,especiallyinthecurvedarea.

4.Ifyounoticeanycracks,wear,oraslotforming inthisarea,immediatelyinstallanewblade (Figure95).

g006530

Figure95

1.Cuttingedge3.Wear/slotforming

2.Curvedarea4.Crack

CheckingforBentBlades

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Rotatethebladesuntiltheendsfaceforward andbackward.

4.Measurefromalevelsurfacetothecutting edge,positionA,oftheblades(Figure96).

Page 67

Figure96

1.Measureherefromblade tohardsurface

2.PositionA

5.Rotatetheoppositeendsofthebladesforward.

6.Measurefromalevelsurfacetothecuttingedge

ofthebladesatthesamepositionasinstep4 above.

Note:Thedifferencebetweenthedimensions

obtainedinsteps4and6mustnotexceed3 mm(1/8inch).

g000975

g004536

Figure97

1.Sailareaoftheblade3.Curvedwasher

2.Blade4.Bladebolt

SharpeningtheBlades

1.Usealetosharpenthecuttingedgeatboth endsoftheblade(Figure98).

Note:Maintaintheoriginalangle.

Note:Ifthisdimensionexceeds3mm(1/8

inch),thebladeisbentandmustbereplaced.

WARNING

Abladethatisbentordamagedcould breakapartandcouldseriouslyinjureor killyouorbystanders.

•Alwaysreplaceabentordamaged bladewithanewblade.

•Donotleorcreatesharpnotchesin theedgesorsurfacesoftheblade.

RemovingtheBlades

Bladesmustbereplacedifasolidobjectishit,ifthe bladeisoutofbalance,orifthebladeisbent.To ensureoptimumperformanceandcontinuedsafety conformanceofthemachine,usegenuineT oro replacementblades.Replacementbladesmadeby othermanufacturersmayresultinnonconformance withsafetystandards.

Note:Thebladeretainsitsbalanceifthesame

amountofmaterialisremovedfrombothcutting edges.

g000552

Figure98

1.Sharpenatoriginalangle.

2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure99).

Note:Ifthebladestaysinahorizontalposition,

thebladeisbalancedandcanbeused.

Note:Ifthebladeisnotbalanced,lesome

metalofftheendofthesailareaonly(Figure98).

1.Holdthebladeendusingaragora thickly-paddedglove.

2.Removethebladebolt,thecurvedwasher,and thebladefromthespindleshaft(Figure97).

g000553

Figure99

1.Blade2.Balancer

Page 68

3.Repeatthisprocedureuntilthebladeis balanced.

InstallingtheBlades

RemovingtheMowerDeck

Beforeservicingorremovingthemowerdeck,lock outthespring-loadeddeckarms.

1.Installthebladeontothespindleshaft(Figure

100).

Important:Thecurvedpartoftheblade

mustbepointingupwardtowardtheinside ofthemowertoensurepropercutting.

2.Installthespringdiskandbladebolt(Figure

100).

Note:Thespring-diskconemustbeinstalled

towardthebolthead(Figure100).

3.T orquethebladeboltto115to150N∙m(85to 110ft-lb).

WARNING

Deck-lift-armassemblieshavestoredenergy. Removingthedeckwithoutreleasingthe storedenergycancauseseriousinjuryor death.

Donotattempttodisassemblethedeckfrom thefrontframewithoutlockingoutthestored energy.

1.Shutofftheengine,waitforallmovingpartsto stop,removethekey ,andengagetheparking brake.

2.Removetheheight-adjustmentpinandlower thedecktotheground.

3.Placetheheight-adjustmentpininthe7.6cm(3 inch)cutting-heightlocation.

Note:Thislocksthedeck-liftarmsinthelowest

positionwhenthedeckisremovedandthe storedenergyinthedeckspringisreleased.

4.Removethebeltcovers.

Figure100

1.Sailareaoftheblade3.Springdisk

2.Blade4.Bladebolt

5.Liftuptheoorpanandinsertaratchetintothe squareholeinthedeckidler(Figure101).

6.Rotatethedeckidlerclockwiseandremovethe mowerbelt(Figure101).

g004536

Page 69

Figure101

1.Clutchpulley5.Squareholeintheidler

2.Mowerbelt

3.Spring-loadedidlerpulley

4.Ratchet

armfortheratchet

6.Idlergreasetting

7.Beltguide

g009197

Figure102

g009038

1.Rightstabilizer

2.Deckstrut(rightsideshown)

3.Removetheshoulderboltandnut.

4.Removetheshoulderboltandnut.

8.Raisethedeckstrutsandsecuretheminthe upposition.

7.Removeandretainthehardwareonbothsides ofthedeck(Figure102).

9.Slidethedeckouttotherightsideofthe machine.

Page 70

ReplacingtheGrass Deector

Cleaning

WARNING

Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectsatyouor bystanders,resultinginseriousinjury.Also, contactwiththebladecouldoccur.

Donotoperatethelawnmowerunlessyou installacoverplate,amulchplate,grass deectororbagger.

1.Removethelocknut,thebolt,thespring,andthe spacerholdingthedeectortothepivotbrackets (Figure103).

2.Removethedamagedorworngrassdeector (Figure103).

CleaningundertheMower

ServiceInterval:Beforeeachuseordaily

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Raisethemowertothetransportposition.

DisposingofWaste

Engineoil,batteries,hydraulicuid,andengine coolantarepollutantstotheenvironment.Disposeof theseaccordingtoyourstateandlocalregulations.

Figure103

1.Bolt

2.Spacer6.Grassdeector

3.Locknut

4.Spring

3.Placethespacerandthespringontograss deector.

4.PlacetheJ-endofthespringbehindthedeck edge.

5.Springinstalled

7.J-hookendofspring

Note:MakesurethattheJ-endofthespringis

installedbehindthedeckedgebeforeinstalling theboltasshowninFigure103.

5.Installtheboltandthenut.

6.PlacetheJ-hookendofthespringaroundthe grassdeector(Figure103).

Important:Thegrassdeectormustbeable

torotate.Liftthedeectoruptothefullopen positionandensurethatitrotatesintothe fulldownposition.

g015594

Page 71

Storage

CleaningandStoringthe Machine

1.Disengagetheblade-controlswitch(PTO), engagetheparkingbrake,turntheignitionkey totheOFFposition,andremovethekey.

2.Removegrassclippings,dirt,andgrime fromtheexternalpartsoftheentiremachine (especiallytheengineandhydraulicsystem). Cleandirtandchafffromtheoutsideofthe engine-cylinder-headnsandtheblower housing.

Important:Youcanwashthemachine

withmilddetergentandwater.Donot pressure-washthemachine.Avoid excessiveuseofwater,especiallynearthe controlpanel,engine,hydraulicpumps,and motors.

3.Checkthebrake;refertoBrakeMaintenance

(page55).

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page41).

5.Greasethemachine;refertoLubrication(page

38).

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfueland usedatalltimes.

B.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

C.Shutofftheengine,allowittocool,and

drainthefueltank;refertoServicingthe

FuelT ank(page47).

D.Starttheengineandrunituntilitstops.

E.Disposeoffuelproperly.Recycleasper

localcodes.

Important:Donotstore

stabilizer/conditionedfuelover 90days.

13.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

14.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.

15.Storethemachineinaclean,drygarageor storagearea.

16.Removethekeyfromtheignitionswitch andkeepitoutofreachofchildrenorother unauthorizedusers.

17.Coverthemachinetoprotectitandkeepitclean.

6.Changethecrankcaseoil;refertoServicingthe

EngineOil(page42).

7.Checkthetirepressure;refertoCheckingthe

TirePressure(page50).

8.Changethehydrauliclters;refertoReplacing

theHydraulicFluidandFilters(page62).

9.Chargethebattery;refertoChargingtheBattery

(page48).

10.Scrapeanyheavybuildupofgrassanddirt fromtheundersideofthemower,thenwashthe mowerwithagardenhose.

Note:Runthemachinewiththeblade-control

switch(PTO)engagedandtheengineathigh idlefor2to5minutesafterwashing.

11.Checktheconditionoftheblades;referto

InspectingtheBlades(page66).

12.Preparethemachineforstoragewhennon-use occursover30days.Preparethemachinefor storageasfollows:

A.Addapetroleumbased

stabilizer/conditionertofuelinthe tank.Followmixinginstructionsfrom thestabilizermanufacturer.Donotuse analcoholbasedstabilizer(ethanolor methanol).

Page 72

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or failstokeeprunning.

PossibleCauseCorrectiveAction

1.Theblade-controlswitch(PTO)is engaged.

2.Theparkingbrakeisdisengaged.2.Engagetheparkingbrake.

3.Themotion-controlleversarenotin theNEUTRAL-LOCKposition.

4.Theoperatorisnotseated.

5.Thebatteryisdead.

6.Theelectricalconnectionsare corrodedorloose.

7.Thefuseisblown.7.Replacethefuse.

8.Therelayorswitchiswornor damaged.

1.Thefueltankisempty.1.Fillthefueltank.

2.Thefuel-shutoffvalveisclosed.2.Openthefuel-shutoffvalve.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thethrottleisnotinthecorrect position.

5.Thereisdirtinthefuellter.5.Replacethefuellter.

6.Thereisdirt,water,orstalefuelinthe fuelsystem.

7.Theaircleanerisdirty.

8.Theseatswitchisnotfunctioning properly.

9.Theelectricalconnectionsare corroded,loose,ordamaged.

10.Therelayorswitchiswornor damaged.

11.Thesparkplugisfouledorimproperly gapped.

12.Thespark-plugwireisnotconnected.

1.Movetheblade-controlswitch(PTO) tothedisengagedposition.

3.Ensurethatthemotion-controllevers areintheNEUTRAL-LOCKposition.

4.Sitontheseat.

5.Chargethebattery.

6.Checktheelectricalconnectionsfor goodcontact.

8.ContactanAuthorizedServiceDealer.

4.Besurethatthethrottlecontrolis midwaybetweentheslowandfast positions.

6.ContactanAuthorizedServiceDealer.

7.Cleanorreplacetheair-cleaner element.

8.Checktheseat-switchindicator . Replacetheseatifnecessary .

9.Checktheelectricalconnections forgoodcontact.Cleanthe connectorterminalsthoroughlywith electrical-contactcleaner,apply dielectricgrease,andmakethe appropriateconnections.

10.ContactanAuthorizedServiceDealer.

11.Adjustorreplacethesparkplug.

12.Checkthespark-plugwireconnection.

Theenginelosespower.

Theengineoverheats.

Themowerpullstotheleftorright(with leversfullyforward)

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thecoolingnsandtheairpassages abovetheengineareplugged.

5.Theventholeinthefuelcapisplugged.5.Cleanorreplacethefuelcap.

6.Thereisdirtinthefuellter.6.Replacethefuellter.

7.Thereisdirt,water,orstalefuelinthe fuelsystem.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thecoolingnsandtheairpassages abovetheengineareplugged.

1.Thetrackingneedsadjustment1.Adjustthetracking.

2.Thetirepressureinthedrivetiresis notcorrect.

2.Cleantheair-cleanerelement.

4.Removetheobstructionfromthe coolingnsandtheairpassages.

7.ContactanAuthorizedServiceDealer.

3.Removetheobstructionfromthe coolingnsandtheairpassages.

2.Adjustthetirepressureinthedrive tires.

Page 73

Problem

PossibleCauseCorrectiveAction

Themachinedoesnotdrive.

Themachinevibratesabnormally .

Themachineproducesanunevencutting height.

1.Thebypassvalvesarenotclosedtight.1.Tightenthebypassvalves.

2.Thepumpbeltisworn,loose,or broken.

3.Thepumpbeltisoffapulley.3.Changethebelt.

4.Theidlerspringisbrokenormissing.4.Replacethespring.

5.Thehydraulic-uidlevelislowortoo hot.

1.Thecuttingblade(s)is/arebentor unbalanced.

2.Theblademountingboltisloose.2.Tightentheblademountingbolt.

3.Theenginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Theenginepulley ,idlerpulley,orblade pulleyisloose.

5.Theenginepulleyisdamaged.

6.Thebladespindleisbent.

7.Themotormountislooseorworn.

1.Theblade(s)is/arenotsharp.1.Sharpentheblade(s).

2.Thecuttingblade(s)is/arebent.2.Installnewcuttingblade(s).

3.Themowerdeckisnotlevel.

4.Theundersideofmowerisdirty.4.Cleantheundersideofthemower.

5.Thetirepressureisnotcorrect.5.Adjustthetirepressure.

6.Thebladespindleisbent.

2.Changethebelt.

5.Addhydraulicuidtothereservoirsor letitcooldown.

1.Installnewcuttingblade(s).

4.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer.

6.ContactanAuthorizedServiceDealer.

7.ContactanAuthorizedServiceDealer.

3.Levelthemowerdeckfromside-to-side andfront-to-rear.

6.ContactanAuthorizedServiceDealer.

Thebladesdonotrotate.

Theclutchdoesnotengage.

1.Themowerdeckbeltisworn,loose, orbroken.

2.Themowerdeckbeltisoffpulley.

3.Thepumpdrivebeltisworn,loose,or broken.

4.Theidlerspringisbrokenormissing.4.Replacethespring.

1.Thefuseisblown.

2.Thereislowvoltagesupplyatthe clutch.

3.Thecoilisdamaged.3.Replacetheclutch.

4.Thereisinadequatecurrentsupply.4.Repairorreplacetheclutchlead

Therotor/armatureairgapistoolarge.

1.Installanewdeckbelt.

2.Installthemowerdeckpulleyand checktheidlerpulley,idlerarm,and springforcorrectpositionandfunction.

3.Checkthebelttensionorinstallanew belt.

1.Replacethefuse.Checkthecoil resistance,batterycharge,charging system,andwiringconnections,and replacecomponentsifnecessary.

2.Checkthecoilresistance,battery charge,chargingsystem,andwiring connectionsandreplacepartsif necessary.

wireorelectricalsystem.Cleanthe connectorcontacts.

5.Removetheshimorreplacetheclutch.

Page 74

Schematics

ElectricalSchematic(Rev .A)

g009180

Page 75

Notes:

Page 76

TheToroWarranty

ALimitedWarranty(seewarrantyperiodsbelow)Contractor

Landscape

Equipment(LCE)

RidingProduct

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuanttoanagreement betweenthem,jointlypromisetorepairtheT oroProductslistedbelowifdefectivein materialsorworkmanship.

Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:

ProductsWarrantyPeriod

GrandStand

•Engines

ZMaster

•Engines ZMaster

•Engines

ZMaster

•Engines

ZMaster

•Engines

ZMaster

•Engines

TITANHD1500Series

7000SeriesMowers

8000SeriesMowers

3000SeriesMowers

5000SeriesMowers

6000SeriesMowers

Mowers

5yearsor1,200hours

3years

5yearsor1,200hours 3years 5yearsor1,200hours

3years

5yearsor1,400hours

3years

4yearsor1,200hours

2years

3years

4yearsor500Hours

•EnginesToro–4yearsor500hours

TITANHD2000Series

•Engines

TITANHD2500Series

•Engines

Kohler–3years

4yearsor1000Hours

4yearsor750Hours

Kawasaki–3years

AllMowers

•Battery90daysPartsandLabor

1yearPartsonly

•BeltsandTires90days

•Attachments1year

Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone

locationisconsideredcommercialuseandthecommercialwarrantywouldapply .

Whicheveroccursrst.

SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer .

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenanceprocedures describedintheOperator'sManual.Suchroutinemaintenance,whetherperformedby adealerorbyyou,isatyourexpense.

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsorworkmanship, followthisprocedure:

1.ContactanyAuthorizedToroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,accessourwebsiteat www.T oro.com.Youmayalsocallthenumberslistedinitem#3tousethe 24-hourT oroDealerlocatorsystem.

2.Bringtheproductandyourproofofpurchase(salesreceipt)totheService Dealer.Thedealerwilldiagnosetheproblemanddetermineifitiscovered underwarranty.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’sanalysisorwith theassistanceprovided,contactusat:

ToroWarrantyCompany

CustomerCareDepartment,RLCDivision

811 1LyndaleAvenueSouth

Bloomington,MN55420-1 196

888-865-5676(U.S.Customers)

888-865-5691(Canadacustomers)

ItemsandConditionsNotCovered

Thereisnootherexpresswarrantyexceptforspecialemissionsystemcoverage andenginewarrantycoverageonsomeproducts.Thisexpresswarrantydoesnot coverthefollowing:

•Costofregularmaintenanceserviceorparts,suchaslters,fuel,lubricants,oil

changes,sparkplugs,airlters,bladesharpeningorwornblades,cable/linkage adjustments,orbrakeandclutchadjustments

•Componentsfailingduetonormalwear

•Anyproductorpartwhichhasbeenaltered,misused,neglected,orrequires

replacementorrepairduetoaccidentsorlackofpropermaintenance

•Pickupanddeliverycharges

•RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oroService

Dealer

•Repairsnecessaryduetofailuretofollowrecommendedfuelprocedure(consult

Operator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontainsmorethan

10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-useoverone

month

GeneralConditions

AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorizedT oro ServiceDealerusingToroapprovedreplacementparts.

NeitherTheToroCompanynorToroWarrantyCompanyisliableforindirect, incidentalorconsequentialdamagesinconnectionwiththeuseoftheToro Productscoveredbythiswarranty ,includinganycostorexpenseofproviding substituteequipmentorserviceduringreasonableperiodsofmalfunctionor non-usependingcompletionofrepairsunderthiswarranty .

Allimpliedwarrantiesofmerchantability(thattheproductistforordinaryuse) andtnessforuse(thattheproductistforaparticularpurpose)arelimitedto thedurationoftheexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequentialdamages, orlimitationsonhowlonganimpliedwarrantylasts,sotheaboveexclusions andlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrights whichvaryfromstatetostate.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedToroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry, province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallother remediesfail,youmaycontactusatT oroWarrantyCompany .

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0252RevK