Toro 74955, 74959 Operator's Manual

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Page 1

FormNo.3411-264RevB

ZMaster

Commercial3000

SeriesRidingMower

with52inor72inTURBOFORCE DischargeMower

ModelNo.74955—SerialNo.400000000andUp ModelNo.74959—SerialNo.400000000andUp

Side

Registeratwww.T oro.com. OriginalInstructions(EN)

*3411-264*B

Page 2

ThissparkignitionsystemcomplieswithCanadian ICES-002

Introduction

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

WARNING

Removingstandardoriginalequipmentparts andaccessoriesmayalterthewarranty, traction,andsafetyofthemachine.Failureto useoriginalT oropartscouldcauseserious injuryordeath.Makingunauthorizedchanges totheengine,fuelorventingsystem,may violateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimited to,tires,belts,blades,andfuelsystem componentswithoriginalToroparts.

Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.

Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyresidentialhomeownersorprofessional,hired operators.Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactT orodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

g027332

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Contents

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

g000502

Safety.......................................................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview...................................................13

Controls...........................................................13

Specications..................................................14

BeforeOperation.................................................15

BeforeOperationSafety...................................15

RecommendedFuel.........................................15

UsingStabilizer/Conditioner.............................16

FillingtheFuelTank..........................................16

CheckingtheEngine-OilLevel..........................16

BreakinginaNewMachine..............................16

UsingtheRolloverProtectionSystem

(ROPS).........................................................17

ThinkSafetyFirst..............................................18

UsingtheSafety-InterlockSystem....................18

PositioningtheSeat..........................................19

UnlatchingtheSeat..........................................19

ChangingtheSeatSuspension.........................20

DuringOperation.................................................20

DuringOperationSafety...................................20

OperatingtheParkingBrake.............................21

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................22

OperatingtheThrottle.......................................22

OperatingtheChoke.........................................22

OperatingtheIgnitionSwitch............................23

StartingandShuttingOfftheEngine.................23

UsingtheMotion-ControlLevers.......................24

DrivingtheMachine..........................................24

StoppingtheMachine.......................................26

UsingtheSideDischarge.................................26

AdjustingtheHeightofCut...............................27

AdjustingtheAnti-ScalpRollers........................28

AdjustingtheFlowBafeCamLocks................28

PositioningtheFlowBafe................................29

OperatingTips.................................................30

AfterOperation....................................................31

AfterOperationSafety......................................31

UsingtheFuel-ShutoffValve.............................31

UsingtheDrive-Wheel-ReleaseValves............31

TransportingtheMachine.................................32

LoadingtheMachine........................................33

Maintenance...........................................................34

RecommendedMaintenanceSchedule(s)...........34

Pre-MaintenanceProcedures..............................35

MaintenanceandStorage.................................35

Lubrication..........................................................36

AddingLightOilorSprayLubrication................36

GreasingtheMower.........................................36

LubricatingtheCaster-WheelHubs..................37

EngineMaintenance...........................................38

EngineSafety...................................................38

ServicingtheAirCleaner..................................38

Page 4

ServicingtheEngineOil....................................40

ServicingtheSparkPlug...................................43

CheckingtheSparkArrester.............................44

FuelSystemMaintenance...................................45

ReplacingtheFuelFilter...................................45

ServicingtheFuelT ank.....................................45

ElectricalSystemMaintenance...........................46

ElectricalSystemSafety...................................46

ServicingtheBattery.........................................46

ServicingtheFuses..........................................47

DriveSystemMaintenance..................................48

CheckingtheSeatBelt.....................................48

CheckingtheRolloverProtectionSystem

(ROPS)Knobs..............................................48

AdjustingtheTracking......................................48

CheckingtheTirePressure...............................49

CheckingtheWheel-LugNuts..........................49

CheckingtheWheel-HubSlottedNut................49

AdjustingtheCaster-PivotBearing...................50

UsingtheClutchShim......................................50

CoolingSystemMaintenance..............................52

CleaningtheEngineScreenandEngine-Oil

Cooler...........................................................52

CleaningtheEngine-CoolingFinsand

Shrouds........................................................52

CheckingandCleaningtheHydraulic-Unit

Shrouds........................................................53

BrakeMaintenance.............................................54

AdjustingtheParkingBrake..............................54

BeltMaintenance................................................55

InspectingtheBelts..........................................55

ReplacingtheMowerBelt.................................55

ReplacingtheHydraulicPump-Drive

Belt................................................................56

ControlsSystemMaintenance.............................57

AdjustingtheControl-HandlePosition..............57

AdjustingtheMotion-ControlLinkage...............57

AdjustingtheMotion-ControlDamper...............58

AdjustingtheMotion-ControlNeutral-Lock

Pivot..............................................................58

HydraulicSystemMaintenance...........................59

HydraulicSystemSafety...................................59

ServicingtheHydraulicSystem........................59

MowerDeckMaintenance....................................62

LevelingtheMowerDeck..................................62

ServicingtheCuttingBlades.............................64

RemovingtheMowerDeck...............................67

ReplacingtheGrassDeector..........................68

Cleaning..............................................................69

CleaningundertheMower................................69

DisposingofWaste...........................................69

Storage...................................................................70

CleaningandStorage.......................................70

Troubleshooting......................................................71

Schematics.............................................................73

Safety

Thismachinehasbeendesignedinaccordancewith ANSIB71.4-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Keepclearofanydischargeopening.Keep

bystandersasafedistanceawayfromthe machine.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicing,fueling,oruncloggingthemachine.

Improperlyusingormaintainingthismachinecan resultininjury .Toreducethepotentialforinjury , complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.

Page 5

SlopeIndicator

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

g011841

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SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

58-6520

1.Grease

93-7818

decal58-6520

decal106-2655

106-2655

1.Warning-donottouchorapproachmovingbelts;remove theignitionkeyandreadtheinstructionsbeforeservicing orperformingmaintenance.

decal93-7818

1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to1 10 ft-lb).

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

decal99-8936

Page 7

decal107-3069

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

decal110-2068

110-2068

1.ReadtheOperator'sManual.

decal112-9028

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin place.

decal114-4466

114-4466

1.Main(25A)3.Charge(25A)

2.PTO(10A)4.Auxiliary(15A)

decal110-2067

110-2067

Page 8

decal116-5988

116-5988

1.Parkingbrake—engaged2.Parking

brake—disengaged

decal136-5508

116-8726

decal116-8726

136-5508

1.Beltrouting

decal116-1716

1.ReadtheOperator’sManualfortherecommendedhyraulic uid.

116-1716

1.Fuel6.Hourmeter

2.Empty

3.Half

7.PTO

8.Parkingbrake

4.Full9.Neutral

5.Battery

10.Operator-presenceswitch

116-4858

decal117-0346

117-0346

1.Fuelleakhazard—readtheOperator'sManual;donot

decal116-4858

attempttoremovetherollbar;donotweld,drill,ormodify therollbarinanyway.

Page 9

117-3848

1.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine.

2.Thrownobjecthazard,mower-donotoperatethemachine withoutthedeector ,dischargecover,orgrasscollection systeminplace.

3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.

117-3864

1.ReadtheOperator’s Manual.

2.Filltobottomofllerneck; warning—donotoverll thetank.

decal117-3848

decal117-3864

decal121-7551

121-7551

1.PowerTakeoff(PTO)4.Continuousvariable setting

2.Choke5.Slow

3.Fast

126-2055

1.Wheellugnuttorque95ft-lb(129N∙m)(4x)

2.Wheelhubnuttorque235ft-lb(319N∙m)

3.ReadandunderstandtheOperator’sManualbefore

performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.

decal126-2055

Page 10

BatterySymbols

Someorallofthesesymbolsareonyourbattery

decalbatterysymbols

1.ReadtheOperator’s

Manual

2.Lock

1.Explosionhazard

6.Keepbystandersasafe distanceawayfromthe battery.

2.Nore,opename,or smoking

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

3.Causticliquid/chemical

decal126-4398

126-4398

burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical

3.Unlock

5.ReadtheOperator's

Manual.

helpfast.

10.Containslead;donot discard

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.

1.ReadtheOperator's Manual.

2.Height-of-cut

1.Maximumdrawbarpull36 kg(80lb)

decal127-0326

127-0326

3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore performingmaintenance orservicingthemachine.

decal131-4036

131-4036

2.ReadtheOperator's Manual.

Page 11

125–9383

1.Checkhydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.

2.ReadtheOperator’sManualforinformationonlubricating themachine.

4.ReadtheOperator’sManualbeforeservicingorperforming maintenance.

decal125-9383

Page 12

132-0871

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.

decal132-0871

1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.

2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin place.

3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen

4.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.

5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.

water;donotuseonslopesgreaterthan15°.

Page 13

ProductOverview

HourMeter

Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).

FuelGauge

Thefuelgaugeislocatedwiththehourmeter,and thebarslightupwhentheignitionswitchisintheON position(Figure6).

Theindicatorlightappearswhenthefuellevelislow (approximately1gallonremaininginthefueltank).

Safety-InterlockIndicators

Figure4

1.Height-of-cutdeck-lift pedal

2.Transportlock

3.Parking-brakelever8.Fuelcap

4.Controls

5.Motion-controllevers

6.Rollbar

7.Seatbelt

9.Mowerdeck

10.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure4and

Figure5).

g027333

Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure6).

Battery-IndicatorLight

IfyouturntheignitionkeytotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.

Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure6).

Figure5

1.PTOswitch

2.Chokecontrol

3.Throttlecontrol6.Fuses

4.Hour

5.Ignitionswitch

g008950

Figure6

1.Fuelgauge(bars)4.Safety-interlocksymbols

g008951

meter/Safety-interlock display

2.Batterylight

3.Hourmeter

5.Lowfuel-indicatorlight

ThrottleControl

Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure5).

Page 14

ChokeControl

Specications

Usethechoketostartacoldengine.Pullthechoke knobuptoengageit.Pushthechokeknobdownto disengageit(Figure5).

Blade-ControlSwitch(Power Takeoff)

Theblade-controlswitch(PTO)engagesand disengagespowertothemowerblades(Figure5).

IgnitionSwitch

Usethisswitchtostartthemowerengine.Ithas3 positions:ST ART,RUN,andOFF.

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection.

Neutral-LockPosition

UsetheNEUTRAL-LOCKpositionwiththe safety-interlocksystemtoengageandtodetermine theNEUTRALposition.

Fuel-ShutoffValve

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width

52-inchDeck72-inchDeck

Withoutthedeck

Deectorup135cm(53inches)187cm(74inches)

Deectordown172cm(67inches)222cm(88inches)

119cm(47inches)150cm(59inches)

Length

52-inchDeck72-inchDeck

Rollbarup

Rollbardown

202cm(79inches)219cm(86inches)

206cm(81inches)223cm(88inches)

Height

52-inchDeck72-inchDeck

Rollbarup

Rollbardown

178cm(70inches)179cm(71inches)

118cm(47inches)119cm(47inches)

Weight

ModelWeight

74955

74959

495kg(1,092lb)

588kg(1,296lb)

Closethefuel-shutoffvalve(undertheseat)when transportingorstoringthemower.

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.

Page 15

Operation

containersontheground,awayfromyourvehicle beforelling.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould throw.

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfueltothefuel

tankwhiletheengineisrunningorwhilehot.

•Donotrefuelthemachineindoors.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.

•Donotoperatethemachinewithouttheentire

exhaustsysteminplaceandinproperworking condition.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.Wipeupanyfuelthatspills.

•Neveroverllthefueltank.Replacethefuelcap

andtightenitsecurely.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.

•Donotllthefueltankcompletelyfull.Addfuelto

thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.

–Avoidprolongedbreathingofvapors.

–Keepyourfaceawayfromthenozzleandfuel

tankopening.

–Avoidcontactwithskin;washoffspillswith

soapandwater.

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel stabilizer.

•Donotaddoiltogasoline.

Page 16

Using Stabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:

•Keepsfuelfreshduringstorageof90daysorless

(drainthefueltankwhenstoringthemachinefor morethan90days)

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner tothefuel.

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonlevelground.

2.Shutofftheengineandengagetheparking

brake.

3.Cleanaroundthefuel-tankcap.

4.Fillthefueltanktothebottomofthellerneck

(Figure7).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthegasoline toexpand.

g027726

Figure7

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page40).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.

Page 17

UsingtheRollover ProtectionSystem(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keep therollbarinthefullyraisedlockedposition andusetheseatbelt.

Ensurethattheseatissecuredtothe machine.

WARNING

Thereisnorolloverprotectionwhentheroll barisinthedownposition.

•Lowertherollbaronlywhenabsolutely necessary.

•Donotweartheseatbeltwhentherollbar isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance permits.

•Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.

Important:Lowertherollbaronlywhen

absolutelynecessary.

Important:Ensurethattheseatissecuredto

themachine.

1.Tolowertherollbar,applyforwardpressureto theupperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90°sothey arenotengaged(Figure8).

3.Lowertherollbartothedownposition(Figure

8).

Figure8

1.ROPSknob

2.PulltheROPSknobout androtate90degrees

4.Toraisetherollbar,raisetherollbartothe

operateposition,rotatetheknobssothatthey movepartiallyintothegrooves(Figure8).

5.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarandthepinssnap intopositionwhentheholesalignwiththepins (Figure8).

3.Rollbarintheupright position

4.Rollbarinthefolded position

Important:Alwaysusetheseatbeltwiththe

rollbarintheraisedposition.

6.Pushontherollbarandensurethatbothpins areengaged.

g008943

Page 18

ThinkSafetyFirst

CAUTION

Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.

DANGER

Operatingthemachineonwetgrassorsteep slopescancauseslidingandlossofcontrol.

•Donotoperateonslopesgreaterthan15 degrees.

•Reducespeedanduseextremecautionon slopes.

•Donotoperatethemachinenearwater.

DANGER

Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury, death,ordrowning.

Donotoperatethemachineneardrop-offs.

DANGER

Operatingthemachinewhiletherollbaris downmayleadtoseriousinjuryordeathin theeventofarollover.

Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.

Thismachineproducessoundlevelsin excessof85dBAattheoperator’searand cancausehearinglossthroughextended periodsofexposure.

Wearhearingprotectionwhenoperatingthis machine.

Useprotectiveequipmentforyoureyes,ears,hands, feet,andhead.

g009027

Figure10

1.Weareyeprotection.2.Wearhearingprotection.

UsingtheSafety-Interlock System

WARNING

Ifsafety-interlockswitchesaredisconnected ordamaged,themachinecouldoperate unexpectedlycausingpersonalinjury.

1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.

2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.

Figure9

3.Water

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdaily,andreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:

•Theparkingbrakeisengaged.

g000963

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

Thesafety-interlocksystemalsoisdesignedtoshutoff theenginewhenthetractioncontrolsaremovedfrom thelockedpositionwiththeparkingbrakeengagedor ifyourisefromtheseatwhenthePTOisengaged.

Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.

Page 19

Figure11

1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition

TestingtheSafety-Interlock System

totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable.

Toadjusttheseat,movetheleversidewaystounlock theseat(Figure12).

g009181

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .

1.Sittingontheseat,engagetheparkingbrake

andmovetheblade-controlswitch(PTO)tothe ONposition.Trystartingtheengine;theengine shouldnotstart.

2.Sittingontheseat,engagetheparkingbrake

andmovetheblade-controlswitch(PTO)tothe OFFposition.Moveeithermotion-controllever (outoftheNEUTRAL-LOCKposition).Trystarting theengine;theengineshouldnotstart.Repeat fortheothercontrollever.

3.Sittingontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.

g019754

Figure12

UnlatchingtheSeat

Tounlatchtheseat,pushtheseatlatchforward (Figure13).

g008956

Figure13

1.Seatlatch2.Seat

4.Sittingontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.

5.Sittingontheseat,disengagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers

Page 20

ChangingtheSeat Suspension

Theseatadjuststoprovideasmoothandcomfortable ride.Positiontheseatwhereyouaremost comfortable.

Toadjust,turntheknobinfronteitherdirectionto providethebestcomfort(Figure14).

Figure14

1.Seat-suspensionknob

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothing,includingeye

protection;slip-resistant,substantialfootwear;and hearingprotection.Tiebacklonghairanddonot wearjewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine duringoperation.

•Keepyourhandsandfeetawayfromthecutting

units.Keepclearofthedischargeopeningatall times.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour vision.

•Donotmowneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.

•Stopthebladeswheneveryouarenotmowing.

•Stopthemachineandinspectthebladesafter

strikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Disengagethedrivetothecuttingunitandshut

g019768

offtheenginebeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).

•Neverrunanengineinanareawhereexhaust

gasesareenclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition(including

toemptythecatchersortounclogthechute),do thefollowing:

–Stopthemachineonlevelground. –Disengagethepowertake-offandlowerthe

attachments. –Engagetheparkingbrake. –Shutofftheengineandremovethekey. –Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Donotusethemachineasatowingvehicle.

•Donotchangethegovernorspeedoroverspeed

theengine.

•Useaccessoriesandattachmentsapprovedby

Toroonly.

RolloverProtectionSystem

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidmowingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Ensurethatalldrivesareinneutral,theparking

brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.

(ROPS)Safety

•Donotremovetherollbarfromthemachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Alwayswearyourseatbeltwhentherollbarisup.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

Page 21

•Keeptherollbarinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.

•Replaceadamagedrollbar.Donotrepairoralter

it.

SlopeSafety

•Slowdownthemachineanduseextracareon

hillsides.Travelupanddownonhillsides.Turf conditionscanaffectthestabilityofthemachine.

•Avoidturningthemachineonslopes.Ifyoumust

turnthemachine,turnitslowlyandgradually downhill,ifpossible.

•Donotturnthemachinesharply.Usecarewhen

reversingthemachine.

•Useextracarewhileoperatingthemachinewith

attachments;theycanaffectthestabilityofthe machine.

OperatingtheParking

DisengagingtheParkingBrake

g027335

Figure16

Brake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

EngagingtheParkingBrake

WARNING

Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.

Donotparkonslopesunlessthewheelsare chockedorblocked.

Figure15

g027334

Page 22

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with

thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.

Figure17

DisengagingtheBlade-Control Switch(PTO)

g008946

Figure19

OperatingtheChoke

Usethechoketostartacoldengine.

1.Iftheengineiscold,usethechoketostartthe engine.

2.Pulluponthechokeknobtoengagethechoke beforeusingtheignitionswitch(Figure20).

g008945

3.Pushdownonthechoketodisengagethechoke aftertheenginehasstarted(Figure20).

Figure18

OperatingtheThrottle

YoucanmovethethrottlecontrolbetweentheFAST andSLOWpositions(Figure19).

AlwaysusetheFASTpositionwhenturningonthe mowerdeckwiththeblade-controlswitch(PTO).

g009174

g008959

Figure20

1.Onposition2.Offposition

Page 23

OperatingtheIgnition Switch

1.TurntheignitionkeytotheSTARTposition (Figure21).

Note:Whentheenginesstarts,releasethekey.

Important:Donotengagestarterformore

than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.

Note:Y oumayneedmultipleattemptstostart

theenginewhenyoustartitthersttimeafter thefuelsystemhasbeenwithoutfuelcompletely.

g008947

Figure21

2.Turntheignitionkeytoshutofftheengine.

StartingandShuttingOff theEngine

StartingtheEngine

Important:Donotengagestarterformorethan5

secondsatatime.Iftheenginefailstostart,wait 15secondsbetweenattempts.Failuretofollow theseinstructionscanburnoutthestartermotor.

Note:Youmayneedmultipleattemptstostartthe

enginethersttimeafteraddingfueltoanemptyfuel system.

g032328

Figure22

ShuttingOfftheEngine

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.

Alwaysremovetheignitionkeyandengage theparkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.

Page 24

UsingtheMotion-Control Levers

Figure23

Important:Makesurethatthefuel-shutoffvalve

isclosedbeforetransportingorstoringthe machine,asfuelleakagemayoccur.Engagethe parkingbrakebeforetransporting.Makesurethat youremovethekeyasthefuelpumpmayrunand causethebatterytolosecharge.

g027337

Figure24

1.Motion-control lever—NEUTRAL-LOCK position

2.Center,unlockedposition5.Frontofmachine

3.Forward

4.Backward

g004532

DrivingtheMachine

Thedrivewheelsturnindependently,poweredby hydraulicmotorsoneachaxle.Youcanturn1side inreversewhileyouturntheotherforward,causing themachinetospinratherthanturn.Thisgreatly improvesthemachinemaneuverabilitybutmay requiresometimeforyoutoadapttohowitmoves.

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.

Page 25

CAUTION

Machinecanspinveryrapidly.Operatormay losecontrolofmachineandcausepersonal injuryordamagetomachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

DrivingForward

Note:Theenginestopswhenyoumovethe

traction-controlwiththeparkingbrakeengaged.

Tostop,pullthemotion-controlleverstotheNEUTRAL position.

1.Disengagetheparkingbrake;referto

DisengagingtheParkingBrake(page21).

2.Movetheleverstothecenter,unlockedposition.

3.Togoforward,slowlypushthemotion-control leversforward(Figure25).

Figure25

g008952

Page 26

DrivingBackward

1.Movetheleverstothecenter,unlockedposition.

2.Togobackward,slowlypullthemotion-control leversrearward(Figure26).

StoppingtheMachine

Tostopthemachine,movethetraction-controllevers toneutral,andthenmovethemtothelockedposition, disengagetheblade-controlswitch(PTO),andturn theignitionkeytotheOFFposition.

Engagetheparkingbrakewhenyouleavethe machine;refertoEngagingtheParkingBrake(page

21).Remembertoremovethekeyfromtheignition

switch.

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.

Alwaysremovetheignitionkeyandengage theparkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.

UsingtheSideDischarge

Figure26

g008953

Themowerhasahingedgrassdeectorthat dispersesclippingstothesideanddowntowardthe turf.

DANGER

Withoutagrassdeector,dischargecover,or acompletegrass-catcherassemblymounted inplace,youandothersareexposedtoblade contactandthrowndebris.Contactwith rotatingmowerblade(s)andthrowndebris willcauseinjuryordeath.

•Neverremovethegrassdeectorfrom themowerbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.

•Neverputyourhandsorfeetunderthe mower.

•Nevertrytoclearthedischargearea ormowerbladesunlessyoumovethe blade-controlswitch(PTO)totheOFF position,rotatetheignitionkeytotheOFF position,andremovethekey .

•Makesurethatthegrassdeectorisinthe downposition.

Page 27

AdjustingtheHeightofCut

UsingtheTransportLock

Thetransportlockhas2positions,andisusedwith thedeck-liftpedal.ThereisaLOCKpositionanda UNLOCKpositionforthetransportposition(Figure27).

AdjustingtheHeight-of-CutPin

Theheight-of-cutisadjustedfrom25to140mm(1 to5-1/2inches)in6mm(1/4inch)incrementsby relocatingtheclevispinintodifferentholelocations.

1.Movethetransportlocktothelockposition.

2.Pushonthedeck-liftpedalwithyourfoot,and raisethemowerdecktothetransportposition (alsothe140mm(5-1/2inches)cuttingheight position)asshowninFigure28.

3.Toadjust,rotatethepin90degreesandremove thepinfromtheheight-of-cutbracket(Figure

28).

4.Selectaholeintheheight-of-cutbracket correspondingtotheheight-of-cutdesired,and insertthepin(Figure28).

5.Pushonthedecklift,pullbackonthetransport lock,andslowlylowerthemowerdeck.

Figure27

Transport-LockPositions

1.Transportlock3.UNLOCKposition—does

2.LOCKposition—mower decklocksintotransport position

notlockthemowerdeck intotransportposition

g027343

Figure28

1.Deck-liftpedal

2.Cut-of-heightpin

g032377

3.Transportlock

Page 28

AdjustingtheAnti-Scalp Rollers

Wheneveryouchangetheheight-of-cut,itis recommendedtoadjusttheheightoftheanti-scalp rollers.

1.Disengagetheblade-controlswitch(PTO),move

themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait

forallmovingpartstostopbeforeleavingthe operatingposition.

3.Adjusttheanti-scalprollersasshowninFigure

29,Figure30,andFigure31.

Figure31

1.Anti-scalproller4.Flangenut

2.Spacer

3.Bushing

5.Bolt

AdjustingtheFlowBafe CamLocks

g000944

Figure29

1.Anti-scalproller4.Flangenut

2.Spacer

3.Bushing

1.Anti-scalproller3.Flangenut

2.Bushing4.Bolt

5.Bolt

Figure30

Thisprocedureisapplicableonlytomachineswiththe ow-bafelocks.Certainmodelshavenutsandbolts inplaceoftheow-bafelocksandcanbeadjusted thesame.

g000942

Youcanadjustthemower-dischargeowfordifferent typesofmowingconditions.Positionthecamlocks andbafetogivethebestqualityofcut.

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Toadjustthecamlocks,swingtheleverupto loosenthecamlock(Figure32).

4.Adjustthebafeandcamlocksintheslotsto thedesireddischargeow.

5.Swingtheleverbackovertotightenthebafe andcamlocks(Figure32).

6.Ifthecamlocksdonotlockthebafeintoplace

g000943

oritistootight,loosentheleverandthenrotate thecamlock.

Note:Adjustthecamlockuntilthedesired

lockingpressureisachieved.

Page 29

Figure32

PositioningtheFlowBafe

PositionB

Usethispositionwhenbagging.Alwaysalignitwith thebloweropening.

g027727

Thefollowingguresareonlyrecommendations foruse.Adjustmentsvarybygrasstype,moisture content,andtheheightofthegrass.

Note:Iftheenginepowerdrawsdownandthe

mowergroundspeedisthesame,openupthebafe.

PositionA

Thisisthefullrearposition.Thesuggestedusefor thispositionisasfollows:

•Short,lightgrassmowingconditions

•Dryconditions

•Smallergrassclippings

•Propelsgrassclippingsfartherawayfromthe

mower

g005833

Figure34

PositionC

Thisisthefullopenposition.Thesuggestedusefor thispositionisasfollows:

•Tall,densegrassmowingconditions

•Wetconditions

•Lowerstheengine-powerconsumption

•Allowsincreasedgroundspeedinheavyconditions

Figure33

g005832

g005834

Figure35

Page 30

OperatingTips

UsingtheFastThrottleSetting

dropontoyourlawn.Toavoidthis,moveontoa previouslycutareawiththebladesengagedoryou candisengagethemowerdeckwhilemovingforward.

Forbestmowingandmaximumaircirculation,operate theengineattheFASTposition.Airisrequiredto thoroughlycutgrassclippings,sodonotsetthe height-of-cutsolowastototallysurroundthemower inuncutgrass.Alwaystrytohave1sideofthemower freefromuncutgrass,whichallowsairtobedrawn intothemower.

CuttingaLawnfortheFirstTime

Cutgrassslightlylongerthannormaltoensurethat thecuttingheightofthemowerdoesnotscalpany unevenground.However,thecuttingheightusedin thepastisgenerallythebestonetouse.Whencutting grasslongerthan15cm(6inches)tall,youmaywant tocutthelawntwicetoensureanacceptablequality ofcut.

CuttingaThirdoftheGrassBlade

Itisbesttocutonlyaboutathirdofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrows moreslowly.

KeepingtheUndersideofthe MowerClean

Cleanclippingsanddirtfromtheundersideofthe moweraftereachuse.Ifgrassanddirtbuildupinside themower,cuttingqualitywilleventuallybecome unsatisfactory.

MaintainingtheBlade(s)

Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.Checkthe mowerbladesaftereachuseforsharpness,and foranywearordamage.Filedownanynicksand sharpenthebladesasnecessary .Ifabladeis damagedorworn,replaceitimmediatelywitha genuineT ororeplacementblade.

AlternatingtheMowingDirection

Alternatethemowingdirectiontokeepthegrass standingstraight.Thisalsohelpsdisperseclippings whichenhancesdecompositionandfertilization.

MowingatCorrectIntervals

Grassgrowsatdifferentratesatdifferenttimesof theyear.T omaintainthesamecuttingheight,mow moreofteninearlyspring.Asthegrassgrowthrate slowsinmidsummer,mowlessfrequently .Ifyou cannotmowforanextendedperiod,rstmowata highcuttingheight,thenmowagain2dayslaterata lowerheightsetting.

UsingaSlowerCuttingSpeed

Toimprovecutquality,useaslowergroundspeed incertainconditions.

AvoidingCuttingTooLow

Whenmowinguneventurf,raisethecuttingheight toavoidscalpingtheturf.

StoppingtheMachine

Ifyoumuststoptheforwardmotionofthemachine whilemowing,aclumpofgrassclippingsmay

Page 31

AfterOperation

AfterOperationSafety

GeneralSafety

•Cleangrassanddebrisfromthecuttingunits,

mufers,andenginecompartmenttohelpprevent res.Cleanupoilorfuelspills.

•Shutoffthefuelbeforestoringortransportingthe

machine.

•Disengagethedrivetotheattachmentwhenever

youaretransportingornotusingthemachine.

•Usefull-widthrampsforloadingthemachineinto

atrailerortruck.

•Tiethemachinedownsecurelyusingstraps,

chains,cable,orropes.Bothfrontandrearstraps shouldbedirecteddownandoutwardfromthe machine.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Shutoffthefuelbeforestoringortransportingthe

machine.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

UsingtheFuel-Shutoff Valve

Thefuel-shutoffvalveislocatedundertheseat.Move theseatforwardtoaccessit.

g008948

Figure36

1.Onposition2.Offposition

Usingthe Drive-Wheel-Release Valves

WARNING

Handsmaybecomeentangledintherotating drivecomponentsbelowtheenginedeck, whichcouldresultinseriousinjury.

Shutofftheengine,removethekey,andallow allmovingpartstostopbeforeaccessingthe drive-wheel-releasevalves.

WARNING

Closethefuel-shutoffvalvefortransport,maintenance, andstorage.

Ensurethatthefuel-shutoffvalveisopenwhen startingtheengine.

Theengineandhydraulicdriveunitscan becomeveryhot.Touchingahotengineor hydraulicdriveunitscancausesevereburns.

Allowtheengineandhydraulicdriveunits tocoolcompletelybeforeaccessingthe drive-wheel-releasevalves.

Thedrive-wheel-releasevalvesarelocatedinthe backofeachhydraulic-driveunit,undertheseat.

Note:Makesurethatthereleasevalvesareinthe

fullyhorizontalpositionwhenoperatingthemachine; otherwise,severedamagetothehydraulicsystem canoccur.

1.Disengagetheblade-controlswitch(PTO),turn theignitionkeytotheOFFposition,movethe leverstotheNEUTRAL-LOCKposition,engagethe parkingbrake,andremovethekey.

Page 32

2.Rotatetherelease-valveleversverticallyto pushthemachine.Thisallowshydraulicuidto bypassthepump,enablingthewheelstoturn (Figure37).

3.Disengagetheparkingbrakebeforepushing themachine.

Figure37

5.Usethetie-downloopsonthemachineto securelyfastenittothetrailerortruckwith straps,chains,cable,orropes(Figure38).

g027338

Figure38

g015123

1.Tractionunittie-downloops

1.Verticaltopushthe machine

2.Horizontaltorunthe machine

4.Rotatethereleasevalvelevershorizontallyto runthemachine(Figure37).

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Ensurethatthetrailerortruckhasall thenecessarybrakes,lighting,andmarkingas requiredbylaw.Pleasecarefullyreadallthesafety instructions.Knowingthisinformationcouldhelpyou, yourfamily,pets,orbystandersavoidinjury.

WARNING

Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidentscausingpersonal injury.

Donotdrivethemachineonapublicstreet orroadway.

1.Ifyouareusingatrailer,connectittothetowing vehicle,andconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Loadthemachineontothetrailerortruck.

4.Shutofftheengine,removethekey,engagethe parkingbrake,andclosethefuelvalve.

Page 33

LoadingtheMachine

Useextremecautionwhenloadingorunloading machinesontoatraileroratruck.Useafull-width rampthatiswiderthanthemachineforthisprocedure. Backuptherampanddriveforwarddowntheramp (Figure39).

Figure39

g028043

1.Backthemachineupthe

ramp.

2.Drivethemachineforward downtheramp.

Important:Donotusenarrowindividualramps

foreachsideofthemachine.

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath(Figure40).

•Useextremecautionwhenoperatinga machineonaramp.

•Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.

•Donotexceeda15-degreeanglebetween therampandthegroundorbetweenthe rampandthetrailerortruck.

•Ensurethatthelengthoframpisatleast 4timesaslongastheheightofthetrailer ortruckbedtotheground.Thisensures thattherampangledoesnotexceed15 degreesonatground.

1.Full-widthrampinstowed position

2.Sideviewoffull-width rampinloadingposition

3.Notgreaterthan 15degrees

g027996

Figure40

4.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground

5.H=heightofthetraileror truckbedtotheground

6.Trailer

•Backuprampsanddriveforwarddown ramps.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.

Page 34

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst100hours

Aftertherst250hours

Beforeeachuseordaily

Every50hours

Every100hours

MaintenanceProcedure

•Changetheengineoil.

•Checkthewheellug-nuttorque.

•Checkthewheel-hubslotted-nuttorque.

•Checktheparkingbrakeadjustment.

•Changethehydraulicltersandhydraulicuidwhenusinganytypeofuid.

•Checkthesafetysystem.

•Checktheengine-oillevel.

•Checktheseatbelt.

•Checktherolloverprotectionsystem(ROPS)knobs.

•Cleantheenginescreenandtheoilcooler.

•Checkandcleanthehydraulic-unitshrouds.

•Inspecttheblades.

•Cleanunderthemowerdeck.

•Checkthesparkarrester(ifequipped).

•Checkthetirepressure.

•Inspectthebeltsforcracksandwear.

•Checkthehydraulic-uidlevel.

•Lubricatethemowerdeck-liftpivots.

•Changetheengineoil(moreoftenindirtyordustyconditions).

•Checkandcleanengine-coolingnsandshrouds.

Every150hours

Every200hours

Every250hours

Every300hours

Every500hours

Every600hours

Yearlyorbeforestorage

•Inspecttheprimarylterandtheair-inletscreen.

•Changetheengine-oillter.

•Check,cleanandregapthesparkplug.

•ChangethehydraulicltersandhydraulicuidwhenusingMobil®1uid(more oftenindirtyordustyconditions).

•Replacetheprimaryairlter(moreoftenindustyorsandyconditions).

•Checktheinnerairlter.

•Replacethefuellter.(moreoftenindirtyordustyconditions).

•Checkthewheellug-nuttorque.

•Checkthewheel-hubslotted-nuttorque.

•Adjustthecaster-pivotbearing.

•Checktheparkingbrakeadjustment.

•ChangethehydraulicltersandhydraulicuidwhenusingToro®HYPR-OIL™500 hydraulicuid(moreoftenindirtyordustyconditions).

•Replacetheinnerairlter.

Monthly

Yearly

•Checkthebatterycharge.

•Greasethepump-belt-idlerarm.

•Greasethefrontcasterpivots(moreoftenindirtyordustyconditions).

•Repackthefrontcaster-wheelbearings(moreoftenindirtyordustyconditions).

•Lubricatethecaster-wheelhubs.

•Paintchippedsurfaces.

•Checkallmaintenanceprocedureslistedabovebeforestorage.

Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.

Page 35

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionbeforeyouperformanymaintenance.

Pre-Maintenance Procedures

MaintenanceandStorage

•Beforerepairingthemachinedothefollowing:

–Disengagethedrives. –Engagetheparkingbrake. –Shutofftheengineandremovethekey. –Disconnectthespark-plugwire.

•Parkthemachineonalevelsurface.

•Cleangrassanddebrisfromthecuttingunit,

drives,mufers,andenginetohelppreventres.

•Cleanupoilorfuelspills.

•Lettheenginecoolbeforestoringthemachine.

•Donotstorethemachineorfuelnearamesor

drainthefuelindoors.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthemachineand/or

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryorremovethespark-plug

wirebeforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositiveterminal last.Connectthepositiveterminalrstand negativelast.

•Usecarewhencheckingtheblades.Wrapthe

blade(s)orwearthicklypaddedgloves,anduse cautionwhenservicingthem.Onlyreplaceblades; donotstraightenorweldthem.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith theenginerunning.

•Keepallpartsingoodworkingcondition

andallhardwaretightened,especiallythe blade-attachmentbolts.Replaceallwornor damageddecals.

•Neverinterferewiththeintendedfunctionofa

safetydeviceorreducetheprotectionprovided byasafetydevice.Checktheirproperoperation regularly.

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly

genuineT ororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.

•Checktheparkingbrakeoperationfrequently.

Adjustandserviceasrequired.

Page 36

Lubrication

GreasingtheMower

Greasemorefrequentlywhenoperatingconditions areextremelydustyorsandy.

GreaseType:No.2general-purposelithium-based ormolybdenum-basedgrease

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleanthegreasettingswitharag.

Note:Makesurethatyouscrapeanypaintoff

thefrontofthetting(s).

4.Connectagreaseguntothetting.

5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings.

6.Wipeupanyexcessgrease.

AddingLightOilorSpray

ServiceInterval:Y early—Greasethepump-belt-idler

arm.

Yearly—Greasethefrontcasterpivots(more oftenindirtyordustyconditions).

Yearly—Repackthefrontcaster-wheelbearings (moreoftenindirtyordustyconditions).

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Greasethemowerdeckidler-pulleypivotuntil greasecomesoutthebottom(Figure42).

Lubrication

ServiceInterval:Every100hours

Lubricatethedeck-liftpivots.

g185957

Figure42

4.Greasethedrive-belt-idlerarm(Figure43).

g017050

Figure41

g009030

Figure43

Page 37

5.Removethedustcapandadjustthecaster pivots.

Note:Keepthedustcapoffuntilgreasingis

done.

6.Removethehexplug.

7.Threadagreasettingintothehole.

8.Pumpgreaseintothettinguntilitoozesout aroundthetopbearing.

9.Removethegreasettinginthehole.

10.Installthehexpluganddustcap(Figure44).

Lubricatingthe Caster-WheelHubs

ServiceInterval:Yearly

1.Shutofftheengine,waitforallmovingpartsto stop,removethekey ,andengagetheparking brake.

g006115

Figure45

Figure44

11.Greasethecaster-wheelbearings(Figure44).

1.Sealguard2.Spacernutwithwrench

2.Raisethemowerforaccess.

3.Removethecasterwheelfromthecasterforks.

g027339

4.Removethesealguardsfromthewheelhub.

5.Removeaspacernutfromtheaxleassemblyin thecasterwheel.

ats

Note:Thread-lockingadhesivehasbeen

appliedtolockthespacernutstotheaxle.

6.Removetheaxle(withtheotherspacernutstill assembledtoit)fromthewheelassembly.

7.Pryoutsealsandinspectbearingsforwearor damageandreplaceifnecessary.

8.Packthebearingswithageneral-purpose grease.

9.Insert1bearingand1newsealintothewheel.

Note:Replacetheseals.

10.Iftheaxleassemblyismissingbothspacernuts, applyathread-lockingadhesiveto1spacernut andthreaditontotheaxlewiththewrenchats facingoutward.

Note:Donotthreadthespacernutallof

thewayontotheendoftheaxle.Leave approximately3mm(1/8inch)fromtheouter surfaceofthespacernuttotheendoftheaxle insidethenut.

11.Inserttheassemblednutandaxleintothewheel onthesideofthewheelwiththenewsealand bearing.

Page 38

12.Withtheopenendofthewheelfacingup,ll theareainsidethewheelaroundtheaxlefullof general-purposegrease.

13.Insertthesecondbearingandnewsealintothe wheel.

14.Applyathread-lockingadhesivetothesecond spacernut,andthreaditontotheaxlewiththe wrenchatsfacingoutward.

15.T orquethenutto8to9N∙m(75to80in-lb), loosen,thentorqueto2to3N∙m(20to25in-lb).

EngineMaintenance

WARNING

Contactwithhotsurfacesmaycausepersonal injury.

Keepyourhands,feet,face,clothing,and otherbodypartsawaythemuferandother hotsurfaces.

Note:Makesurethattheaxledoesnotextend

beyondeithernut.

16.Installthesealguardsoverthewheelhub,and insertthewheelintothecasterfork.

17.Installthecasterboltandtightenthenutfully.

Important:Topreventsealandbearingdamage,

checkthebearingadjustmentoften.Spinthe castertire.Thetireshouldnotspinfreely(more than1or2revolutions)orhaveanysideplay.If thewheelspinsfreely,adjustthetorqueonthe spacernutuntilthereisaslightamountofdrag. Applyanotherlayerofthread-lockingadhesive.

EngineSafety

Shutofftheenginebeforecheckingtheoiloradding oiltothecrankcase.

ServicingtheAirCleaner

ServiceInterval:Every150hours

Every300hours/Y early(whichevercomes rst)—Replacetheprimaryairlter(moreoften industyorsandyconditions).

Every300hours—Checktheinnerairlter.

Every600hours—Replacetheinnerairlter.

Note:Checktheltersmorefrequentlyifthe

operatingconditionsareextremelydustyorsandy .

RemovingtheFilters

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andengage theparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Releasethelatchesontheaircleanerand pulltheair-inletcoverofftheair-cleanerbody (Figure46).

4.Cleantheair-inletscreenandcover.

5.Installtheair-inletcoverandsecureitwiththe latches(Figure46).

Page 39

Figure46

1.Air-inletcover3.Air-cleanerbody

2.Air-inletscreen4.Latch

g012996

g012997

Figure47

6.Releasethelatchesontheaircleanerandpull theair-cleanercoverofftheair-cleanerbody (Figure47).

7.Cleantheinsideoftheair-cleanercoverwith compressedair.

8.Gentlyslidetheprimarylteroutofthe air-cleanerbody(Figure47).

Note:Avoidknockingthelterintothesideof

thebody.

9.Removetheinnerlteronlyifyouintendto replaceit.

Important:Neverattempttocleantheinner

lter.Ifthesafetylterisdirty,thenthe primarylterisdamaged.Replaceboth lters.

1.Innerlter

2.Primarylter

3.Air-cleanercover

4.Latch

5.Air-cleanerbody

10.Inspecttheprimarylterfordamagebylooking intothelter,whileshiningabrightlightonthe outsideofthelter.

Note:Holesinthelterwillappearasbright

spots.Ifthelterisdamaged,discardit.

ServicingthePrimaryFilter

•Iftheprimarylterisdirty,bent,ordamaged,

replaceit.

•Donotcleantheprimarylter.

ServicingtheSafetyFilter

Replacethesafetylter,nevercleanit.

Important:Donotattempttocleanthesafety

lter.Ifthesafetylterisdirty,thentheprimary lterisdamaged.Replacebothlters.

InstallingtheFilters

Important:Topreventenginedamage,always

operatetheenginewithbothairltersandthe coverinstalled.

1.Ifinstallingnewlters,checkeachlterfor shippingdamage.

Note:Donotuseadamagedlter.

2.Iftheinnerlterisbeingreplaced,carefullyslide itintothelterbody(Figure47).

3.Carefullyslidetheprimarylterovertheinner lter(Figure47).

Page 40

Note:Ensurethattheprimarylterisfully

seatedbypushingontheouterrimwhile installingit.

ServicingtheEngineOil

OilType:Detergentoil(APIserviceSJorhigher)

Important:Donotpressonthesoft,inside

areaofthelter.

4.Installtheair-cleanercoverandsecurethe latches(Figure47).

OilCapacity:withalterchange—1.65L(56oz); withoutalterchange—1.50L(51oz)

Viscosity:Seethetablebelow.

g000238

Figure48

Note:Useofsyntheticoilhaving5W-20or5W-30

ratingisacceptable,upto4°C(40°F).

Note:Syntheticoilsprovidebetterstartinginextreme

coldbelow-23°C(-10°F).

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Note:Checktheoilwhentheengineiscold.

WARNING

Contactwithhotsurfacesmaycausepersonal injury.

Keephands,feet,face,clothing,andother bodypartsawayfromthemuferandother hotsurfaces.

Important:Donotoverllthecrankcasewithoil

becausedamagetotheenginemayresult.Donot runenginewithoilbelowtheLowmarkbecause theenginemaybedamaged.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,and engagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition(Figure49).

Page 41

ChangingtheEngineOil

ServiceInterval:Aftertherst8hours

Every100hours(moreoftenindirtyordusty conditions).

Note:Disposeoftheusedoilatarecyclingcenter.

g008804

1.Starttheengineandletitrunfor5minutes.

Note:Thiswarmstheoilsothatitdrainsbetter.

2.Parkthemachinesothattherearisslightly lowerthanthefronttoensurethattheoildrains completely.

3.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,and engagetheparkingbrake.

4.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition(Figure50).

Figure49

g008804

g027659

g027734

Figure50

Page 42

5.Slowlypourapproximately80%ofthespecied oilintothellertubeandslowlyaddthe additionaloiltobringittotheFullmark(Figure

51).

g008804

Figure51

6.Starttheengineanddrivetoaatarea.

7.Checktheoillevelagain.

ChangingtheEngine-OilFilter

ServiceInterval:Every200hours

Note:Changetheengine-oilltermorefrequently

whenoperatingconditionsareextremelydustyor sandy.

1.Draintheoilfromtheengine;refertoChanging

theEngineOil(page41).

2.Changetheengine-oillter(Figure52).

g027660

g027477

Figure52

Note:Ensuretheoil-ltergaskettouchesthe

engine,andthenturntheoillteranextra3/4 turn.

3.Fillthecrankcasewiththepropertypeofnew oil;refertoServicingtheEngineOil(page40).

Page 43

ServicingtheSparkPlug

ServiceInterval:Every200hours—Check,clean

andregapthesparkplug.

Ensurethattheairgapbetweenthecenterandside electrodesiscorrectbeforeinstallingthesparkplug. Useasparkplugwrenchforremovingandinstalling thesparkplug(s)andagappingtool/feelergaugeto checkandadjusttheairgap.Installanewspark plug(s)ifnecessary.

g009922

Type:Champion

XC12YC,orequivalent

AirGap:0.76mm(0.030inch)

RemovingtheSparkPlug

1.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

2.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,and engagetheparkingbrake.

3.Removethelefthydraulic-unitshroudinthe orderlistedwithFigure53.Thisgivesyou accesstothefrontsparkplug.

1.Pullthistabouttothe sideinthedirectionofthe arrow

2.Pulltheshroudoffthis frametabinthedirection ofthearrow

g009919

Figure53

3.Pulltheshroudoffthis frametabinthedirection ofthearrow

4.Shroud

4.Removethesparkplug.

g008803

g027478

Figure54

Page 44

5.Installthelefthydraulic-unitshroud(Figure53).

CheckingtheSparkPlug

Important:Replacethesparkplug(s)whenit

has:ablackcoating,wornelectrodes,anoilylm, cracksorreuseisquestionable.

Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeansthattheaircleanerisdirty.

Setthegapto0.76mm(0.030inches).

InstallingtheSparkPlug

Tightenthesparkplug(s)to24.4to29.8N-m(18to 22ft-lb).

Figure55

g027479

Figure56

g027735

CheckingtheSpark Arrester

ForModelswithaSparkArrester

ServiceInterval:Every50hours

WARNING

Hotexhaustsystemcomponentsmayignite fuelvaporsevenafteryoushutofftheengine. Hotparticlesexhaustedduringengine operationmayigniteammablematerials. Firemayresultinpersonalinjuryorproperty damage.

Donotfuelorruntheengineunlessaspark arresterisinstalled.

1.Shutofftheengine,waitforallmovingpartsto stop,removethekey ,andengagetheparking brake.

2.Waitforthemufertocool.

3.Ifthereareanybreaksinthescreenorwelds areobserved,replacethearrester.

4.Ifthescreenisplugged,removethearrester andshakelooseparticlesoutofthearrester, andcleanthescreenwithawirebrush(soakin solventifnecessary).

5.Installthearresterontheexhaustoutlet.

Page 45

FuelSystem

ServicingtheFuelTank

Maintenance

ReplacingtheFuelFilter

ServiceInterval:Every500hours/Yearly(whichever

comesrst)(moreoftenindirtyor dustyconditions).

Thefuellterislocatedneartheengineonthefront orrearsideoftheengine.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,and engagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Allowthemachinetocooldown.

4.Closethefuel-shutoffvalveundertheseat (Figure57).

Donotattempttodrainthefueltank.Ensurethatan AuthorizedServiceDealerdrainsthefueltankand servicesanycomponentsofthefuelsystem.

Figure57

1.Fuellter3.Fuel-shutoffvalve

2.Hoseclamp

5.Squeezetheendsofthehoseclampstogether andslidethemawayfromthelter(Figure57).

6.Removethelterfromthefuellines.

7.Installanewlterandmovethehoseclamps closetothelter(Figure57).

8.Openthefuel-shutoffvalve.

Important:Installthefuel-linehosesandsecure

withplastictiesthesameastheywereoriginally installedatthefactorytokeepthefuellineaway fromcomponentsthatcandamagethefuelline.

g002118

Page 46

ElectricalSystem

RemovingtheBattery

Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponentscausing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

WARNING

Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.

ServicingtheBattery

ServiceInterval:Monthly

DANGER

Batteryelectrolytecontainssulfuricacid whichisadeadlypoisonandcausessevere burns.

Donotdrinkelectrolyteandavoidcontact withskin,eyes,orclothing.Wearsafety glassestoshieldyoureyesandrubbergloves toprotectyourhands.

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.RemovethebatteryasshowninFigure58.

g027728

Figure58

Page 47

InstallingtheBattery

Note:Positionthebatteryinthetraywiththeterminal

postsoppositefromthehydraulictank(Figure58).

g000960

Figure60

Figure59

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthat canexplode.

Neversmokenearthebatteryandkeepsparks andamesawayfrombattery .

Important:Alwayskeepthebatteryfullycharged

(1.265specicgravity).Thisisespecially importanttopreventbatterydamagewhenthe temperatureisbelow0°C(32°F).

1.Positivebatterypost

2.Negativebatterypost

g032526

3.Red(+)chargerlead

4.Black(-)chargerlead

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance,however,ifafuseblowscheckthe component/circuitforamalfunctionorshort.

1.Thefusesarelocatedontheconsoletotheright oftheseat(Figure61).

2.T oreplacethefuses,pulloutonthefuseto removeit.

3.Installanewfuse(Figure61).

1.Chargebatteryfor10to15minutesat25to30 Aor30minutesat10A.

2.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure60).

3.Installthebatteryinthemachineandconnect thebatterycables;refertoInstallingtheBattery

(page47).

Note:Donotrunthemachinewiththebattery

disconnected,electricaldamagemayoccur.

g008966

Figure61

1.Optionalaccessory(15A)4.Main(25A)

2.Charge(25A)5.Console

3.PTO(10A)

Page 48

DriveSystem Maintenance

CheckingtheSeatBelt

ServiceInterval:Beforeeachuseordaily

Inspecttheseatbeltforwear,cuts,andproper operationofretractorandbuckle.Replacetheseat beltifitisdamaged.

CheckingtheRollover ProtectionSystem(ROPS) Knobs

ServiceInterval:Beforeeachuseordaily

WARNING

Toavoidinjuryordeathfromrollover:keep therollbarinthefullyraisedlockedposition andusetheseatbelt.

Ensurethattheseatissecuredtothe machine.

Checkthatboththemountinghardwareandtheknobs areingoodworkingcondition.Makesurethatthe knobsarefullyengagedwiththerollbarintheraised position.Theupperhoopoftherollbarmayneed tobepushedforwardorpulledrearwardtogetboth knobsfullyengaged(Figure62).

Figure62

1.ROPSknob(locked position)

2.PulltheROPSknobout, androtateit90degreesto changetherollbarposition

3.Rollbarintheupright position

4.Rollbarinthefolded position

AdjustingtheTracking

1.Disengagetheblade-controlswitch(PTO).

2.Drivetoanopenatarea,movethe motion-controlleverstotheNEUTRAL-LOCK position.

3.Movethethrottlemidwaybetweenfastandslow.

4.Movebothmotion-controlleversalltheway forwarduntiltheybothhitthestopsintheT-slot.

5.Checkwhichwaythemachinetracks.

•Ifittrackstotheright,loosentheboltsand

adjusttheleftstopplaterearwardonthe leftT-slotuntilthemachinetracksstraight (Figure63).

•Ifittrackstotheleft,loosentheboltsand

adjusttherightstopplaterearwardonthe

g008943

Page 49

rightT-slotuntilthemachinetracksstraight (Figure63).

6.Tightenthestopplate(Figure63).

g001055

Figure64

CheckingtheWheel-Lug Nuts

Checkandtorquethewheellugnutsto122to129 N∙m(90to95ft-lb).

Figure63

Leftcontrollevershown

1.Controllever3.Stopplate

2.Bolt

CheckingtheTirePressure

ServiceInterval:Every50hours/Monthly(whichever

comesrst)

Maintaintheairpressureinthefrontandreartiresat 90kPa(13psi).Uneventirepressurecancausean unevencut.Checkthetireswhentheyarecoldtoget themostaccuratepressurereading.

CheckingtheWheel-Hub SlottedNut

g010153

ServiceInterval:Aftertherst100hours

Every500hours

Checkandensurethatthetorqueoftheslottednutis 286to352N∙m(21 1to260ft-lb).

Note:Donotuseanti-seizecompoundonwheelhub.

Page 50

Figure66

g001297

Figure65

1.Slottednut

AdjustingtheCaster-Pivot Bearing

ServiceInterval:Every500hours/Yearly(whichever

comesrst)

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removethedustcapfromcasterandtighten thelocknut(Figure66).

1.Springwashers

2.Locknut

g024121

3.Dustcap

UsingtheClutchShim

Somelatermodelyearunitshavebeenbuiltwith clutchesthatcontainabrakeshim.Whentheclutch brakehasworntothepointwheretheclutchnolonger engagesconsistently,theshimcanberemovedto extendtheclutchlife.

4.Tightenthelocknutuntilthespringwashersare at,andthenbackoffa1/4turntoproperlyset thepreloadonthebearings(Figure66).

Important:Makesurethatthespring

washersareinstalledcorrectlyasshownin

Figure66.

5.Installthedustcap(Figure66).

g010869

Figure67

1.Armature5.Brakespacer

2.Fieldshell6.Re-gapshim

3.Rotor7.Brakepole

4.Brake-mountingbolt

Page 51

RemovingtheClutchShim

1.Shutofftheengine,waitforallmovingpartsto stop,removethekey ,engagetheparkingbrake, andallowthemachinetocoolcompletelybefore startingtheseinstructions.

2.Usinganaircompressor,blowoutanydebris fromunderthebrakepoleandaroundthebrake spacers(Figure68).

Figure68

3.Checktheconditionofthewire-harnessleads, connectors,andterminals.

Note:Cleanorrepairasnecessary .

4.Verifythat12Vispresentattheclutchconnector whentheblade-controlswitch(PTO)switchis engaged.

5.Measurethegapbetweentherotorand armature.Ifthegapisgreaterthan1mm(0.04 inch),proceedwiththefollowingsteps:

A.Loosenbothbrake-mountingbolts1/2to1

fullturnasshowninFigure69.

B.Usingneedle-nosepliers,orbyhand,hold

thetabandremovetheshim(Figure70).

Note:Donotdiscardtheshimuntilproper

clutchfunctionhasbeenconrmed.

g010871

Figure70

1.Shim

C.Usingapneumaticline,blowoutanydebris

g010868

fromunderthebrakepoleandaroundthe brakespacers.

D.T orqueeachbolt(M6x1)to13N∙m(10

ft-lb)+/-0.7N∙m(0.5ft-lb).

E.Usinga0.25mm(0.01inch)thickfeeler

gauge,verifythatagapispresentbetween therotorandthearmaturefaceonboth sidesofthebrakepoleasshowninFigure

71andFigure72.

Note:Duetothewaytherotorandthe

armaturefaceswear(peaksandvalleys)it issometimesdifculttomeasurethegap accurately.

Note:Donotremovethebrakepolefrom

theeldshell/armature.Thebrakepolehas worntomatchthearmatureandneedsto continuetomatchaftertheshimisremoved toensureproperbraketorque.

1.Brake-mountingbolt

g010872

Figure71

1.Feelergauge

g010870

Figure69

Page 52

1.Feelergauge

•Ifthegapislessthan0.25mm(0.01

inch),theninstalltheshim;referto

Troubleshooting(page71).

•Ifthegapissufcient,proceedtothe

safetycheckinstepF.

F.Performthefollowingsafetycheck:

i.Sitontheseatandstarttheengine.

ii.Makesurethatthebladesdonot

engagewiththeblade-controlswitch (PTO)intheOFFposition,andthat theclutchisdisengaged.

Iftheclutchdoesnotdisengage, installtheshimagain;referto

Troubleshooting(page71).

iii.Engageanddisengagethe

blade-controlswitch(PTO)10 consecutivetimestoensurethatthe clutchisfunctioningproperly.

Figure72

CoolingSystem Maintenance

CleaningtheEngineScreen andEngine-OilCooler

ServiceInterval:Beforeeachuseordaily

g010873

Removeanybuildupofgrass,dirt,orotherdebris fromtheoilcooler(Figure73).

g008804

g009191

Figure73

Removeanybuildupofgrass,dirt,orotherdebris fromtheenginescreen.Thishelpsensureadequate coolingandcorrectenginespeedandreducesthe possibilityofoverheatingandmechanicaldamageto theengine(Figure73).

Cleaningthe Engine-CoolingFinsand Shrouds

ServiceInterval:Every100hours/Yearly(whichever

comesrst)

1.Disengagetheblade-controlswitch(PTO)and engagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removetheair-intakescreen,therecoilstarter, andthefanhousing(Figure74).

4.Cleanthedebrisandgrassfromtheengine parts.

5.Installtheair-intakescreen,therecoilstarter, andthefanhousing(Figure74).

Page 53

Figure74

CheckingandCleaningthe Hydraulic-UnitShrouds

ServiceInterval:Beforeeachuseordaily

1.Disengagetheblade-controlswitch(PTO)and engagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Movetheseatforward.

4.Cleanthedebrisandgrassfromthe hydraulic-unitshrouds(Figure75).

5.Positiontheseat.

g004218

1.Engineguard4.Fanhousing

2.Engineair-intakescreen

3.Bolt

g009922

5.Screw

g015117

Figure75

1.Hydraulic-unitshrouds

Page 54

BrakeMaintenance

AdjustingtheParking Brake

ServiceInterval:Aftertherst100hours

Every500hoursthereafter

Note:Thisproceduremustbefollowedafterthe

rst100hoursorwhenabrakecomponenthasbeen removedorreplaced.

1.Drivethemachineontoalevelsurface.

2.Disengagetheblade-controlswitch(PTO),move themotioncontrolleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

3.Shutofftheengine,waitforallmovingpartsto stop,andremovethekey .

4.Raisethebackofthemachineandsupportthe machinewithjackstands.

DANGER

Figure76

LeftSideShown

1.L-bracket4.Rearlinkageassembly

2.Linkagestop

3.Gap

9.Disengagetheparkingbrake,thelevershould beinthedownposition.

5.Caliper

6.Wheelhub

g026961

Mechanicalorhydraulicjacksmayfail tosupportmachineandcauseaserious injury.

•Usejackstandswhensupporting machine.

•Donotusehydraulicjacks.

5.Removethereartiresfromthemachine.

6.Removeanydebrisfromthebrakearea.

7.Rotatethedrive-wheelreleasehandleto thereleasedposition;refertoUsingthe

Drive-Wheel-ReleaseValves(page31).

8.Checktoseeifthereisavisiblegapbetween theL-bracketandthelinkagestop(Figure76).

10.Turnthewheelhubbyhandinbothdirections relativetothecaliper;thewheelhubshould movefreelybetweenthecaliper.

11.Ifagapisneededorthewheelhubdoesnot movefreely:

A.Disengagetheparkingbrake.

B.Disconnectandne-tunetherearlinkage

assembly:

•Shortenthelinktocreateagap.

•Lengthenthelinktoallowwheelhub

movement.

C.Connecttherearlinkageassembly.

12.Engagetheparkingbrakeandcheckthegap.

13.Repeatsteps9through13untilavisiblegapis achievedandthewheelhubrotatesfreely.

14.Repeatthisprocedureforthebrakeonthe oppositeside.

15.Rotatethedrive-wheelreleasehandleto theoperatingposition;refertoUsingthe

Drive-Wheel-ReleaseValves(page31).

16.Installthereartiresandtorquethelugnuts;refer toCheckingtheWheel-LugNuts(page49).

17.Removethejackstands.

Page 55

BeltMaintenance

InspectingtheBelts

ServiceInterval:Every50hours

Checkthebeltsforsquealingwhenthebeltisrotating; bladesslippingwhencuttinggrass;frayedbeltedges; burnmarks;andcracks,whicharesignsofaworn mowerbelt.Replacethemowerbeltifanyofthese conditionsoccur.

ReplacingtheMowerBelt

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Lowerthemowertothe76mm(3inch) height-of-cut.

4.Removethebeltcovers(Figure77).

g009038

Figure78

Figure77

1.Pushthetabdown2.Removethebeltcover

5.Usearatchetinthesquareholeintheidlerarm toremovetensionontheidlerspring(Figure78).

6.Removethebeltfromthemower-deckpulleys.

7.Removethebeltguideonthespring-loaded idlerarm(Figure78).

8.Removetheexistingbelt.

9.Installthenewbeltaroundthemowerpulleys andtheclutchpulleyundertheengine(Figure

78).

1.Clutchpulley5.Squareholeintheidler

2.Mowerbelt

3.Spring-loadedidlerpulley

4.Ratchet

armfortheratchet

6.Idler-greasetting

7.Beltguide

10.Installthebeltguideontheidlerarm(Figure78).

g027729

11.Usingtheratchetinthesquarehole,installthe idlerspring(Figure78).

Note:Makesurethatthespringendsare

seatedintheanchorgrooves.

12.Installthebeltcovers(Figure79).

Page 56

Figure79

1.Positionthebeltcover3.Ensurethatthetabis underthemetalcatch

2.Slidethebeltcoverunder

thesidecatches

ReplacingtheHydraulic

g027730

g009039

Figure80

1.Idlerpulley

2.Clutchpulley6.Squareholeintheidler

3.Pump-drivebelt7.Idlerspring

4.Righthydraulic-pump pulley

5.Lefthydraulic-pumppulley

arm

Pump-DriveBelt

1.Disengagetheblade-controlswitch(PTO)and engagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removethemowerbelt;refertoReplacingthe

MowerBelt(page55).

4.Raisethemachineandsupportitwithjack stands(Figure80).

5.Usearatchetinthesquareholeintheidlerarm toremovetheidlerspring(Figure80).

6.Unhooktheidlerspringfromtheframe(Figure

80).

7.Removethebeltfromthehydraulic-unit-drive pulleysandtheenginepulley .

8.Installthenewbeltaroundenginepulleyand the2drivepulleys.

9.Usingaratchetinthesquareholeintheidler arm,installtheidlerspringtotheframe(Figure

80).

10.Installthemowerbelt;refertoReplacingthe

MowerBelt(page55).

Page 57

ControlsSystem Maintenance

Adjustingthe Control-HandlePosition

Thereare2heightpositionsforthecontrol levers—highandlow.Removetheboltstoadjustthe heightfortheoperator.

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Loosentheboltsandangenutsinstalledinthe levers(Figure81).

g009195

Figure82

4.Aligntheleversinthefront-to-rearpositionby bringingtheleverstogethertotheNEUTRAL position,andslidethemuntiltheyarealigned, thentightenthebolts(Figure82).

Figure81

1.Bolt

2.Handle4.Nut

3.Controllever

5.Iftheendsofthelevershitagainsteachother, refertoAdjustingtheControl-HandlePosition

(page57).

6.Repeattoadjustthecontrollevers.

Adjustingthe Motion-ControlLinkage

Locatedoneithersideofthefueltank,belowtheseat arethepump-controllinkages.Rotatingthepump linkagewithawrench(1/2inch)allowsnetuning adjustmentssothatthemachinedoesnotmovein neutral.Anyadjustmentsshouldbemadeforneutral positioningonly.

g009040

WARNING

Enginemustberunninganddrivewheels mustbeturningsomotioncontroladjustment canbeperformed.Contactwithmovingparts orhotsurfacesmaycausepersonalinjury .

Keepngers,hands,andclothingclearof rotatingcomponentsandhotsurfaces.

1.Priortostartingtheengine,pushthedeck-lift pedal,andremovetheheight-of-cutpin.

2.Lowerdecktotheground.

3.Raisetherearofmachineupandsupportitwith jackstands(orequivalentsupport).

Note:Raisethemachinejusthighenoughto

allowthedrivewheelstoturnfreely.

Page 58

4.Removetheelectricalconnectionfromtheseat safetyswitch,locatedunderthebottomcushion oftheseat.

Note:Theswitchisapartoftheseatassembly .

5.T emporarilyinstallajumperwireacrossthe terminalsintheconnectorofthemainwire harness.

6.Starttheengineandrunitatfullthrottleand disengagethebrake.

Note:Thebrakemustbeengagedandthe

motion-controlleversmustbeouttostart theengine.Theoperatordoesnothaveto beintheseat,becauseofthejumperwire beingused.

7.Runtheunitforatleast5minuteswiththedrive leversatfullforwardspeedtobringthehydraulic uiduptotheoperatingtemperature.

Note:Themotion-controlleversneedsto

beinneutralwhilemakinganynecessary adjustments.

8.Bringthemotion-controlleversintotheNEUTRAL position.

9.Adjustthepumpcontrolrodlengthsbyrotating thedoublenutsontherodintheappropriate directionuntilthewheelsslightlycreepin reverse(Figure83).

thelever,allowthereverse-indicatorspringsto bringtheleversbacktoneutral.

Note:Thewheelsmuststopturningorslightly

creepinreverse.

11.Shutofftheunit,removethejumperwirefrom thewireharness,andplugtheconnectorinto theseatswitch.

12.Removethejackstands.

13.Raisethedeckandinstalltheheight-of-cutpin.

14.Checkthatthemachinedoesnotcreepin neutralwiththeparkbrakesdisengaged.

Adjustingthe Motion-ControlDamper

Youcanadjustthetopdamper-mountingbolttoobtain thedesiredmotion-controlleverresistance.Referto

Figure84formountingoptions.

Figure83

1.Doublenuts

10.Movethemotion-controlleverstothereverse positionandwhileapplyingslightpressureto

g008620

Figure84

RightMotionControlShown

1.Torquethelocknutto23N-m(17ft-lb).Theboltmust protrudepasttheendofthelocknutaftertorquing.

2.Mostresistance(rmestfeel)

3.Damper

4.Mediumresistance(mediumfeel)

5.Leastresistance(softestfeel)

Adjustingthe

g010187

Motion-Control Neutral-LockPivot

Youcanadjusttheangednuttoobtainthedesired motion-controlleverresistancewhenmovingittothe NEUTRAL-LOCKposition.SeeFigure85foradjustment options.

Page 59

1.Loosenthejamnut.

2.Tightenorloosentheangednuttothedesired feel.

•Formoreresistance,tightentheangednut.

•Forlessresistance,loosentheangednut

3.Tightenthejamnut.

Figure85

1.Flangednut2.Jamnut

HydraulicSystem Maintenance

HydraulicSystemSafety

•Ensurethatallhydraulic-uidhosesand

linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulic

systembeforeperforminganyworkonthe

g008621

hydraulicsystem.

•Seekimmediatemedicalattentionifuid

isinjectedintoskin.Injecteduidmustbe surgicallyremovedwithinafewhoursbya doctor.

ServicingtheHydraulic System

Hydraulic-FluidT ype:Toro

hydraulicuidorMobil

HYPR-OIL

115W-50.

Important:Usethespecieduid.Otheruids

coulddamagethehydraulicsystem.

EachHydraulicSystemFluidCapacity:1.5L(52

oz)persidewithlterchange

CheckingtheHydraulicFluid

ServiceInterval:Every50hours—Checkthe

hydraulic-uidlevel.

1.Positionthemachineonalevelsurface.

2.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

3.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

4.Allowtheengineandthehydraulicsystemto coolfor10minutes.

™

500

Note:Theoillevelonthedipstickisincorrect

whentheoilischeckedandtheunitishot.

5.Movetheseatforward.

6.Cleantheareaaroundthedipsticksof hydraulic-systemreservoirs(Figure86).

7.Remove1dipstickfromthehydraulicreservoir (Figure86).

Page 60

8.Wipethedipstickoffandthreadthedipstickinto thereservoir.

9.Removethedipstickandlookattheend(Figure

86).

Important:Donotoverllthehydraulic

unitswithoilasdamagemayoccur.Donot runthemachinewiththeoilbelowtheadd mark.

10.Iftheoillevelisattheaddmark,slowlypour onlyenoughoilintothehydraulicreservoirto raisetheleveltothefullorHline.

11.Installthedipstick.

12.Repeattheprocedurefortheoppositedipstick.

WARNING

Hydraulicuidescapingunderpressure canpenetrateskinandcauseinjury .

•Ifhydraulicuidisinjectedintothe skinitmustbesurgicallyremoved withinafewhoursbyadoctorfamiliar withthistypeofinjury.Gangrenemay resultifthisisnotdone.

•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.

•Usecardboardorpapertond hydraulicleaks.

•Safelyrelieveallpressureinthe hydraulicsystembeforeperforming anyworkonthehydraulicsystem.

•Makesurethatallhydraulic-oilhoses andlinesareingoodcondition,and allhydraulicconnectionsandttings aretightbeforeapplyingpressureto thehydraulicsystem.

Figure86

Eitherdipstickisusedinthemachine

1.Full3.H—meanshighlevel

2.Add4.Dipsticklocationsunder seat

ReplacingtheHydraulicFluidand Filters

ServiceInterval:Aftertherst250hours—Change

thehydraulicltersandhydraulic uidwhenusinganytypeofuid.

Every250hours—Changethehydrauliclters andhydraulicuidwhenusingMobil (moreoftenindirtyordustyconditions).

Every500hours—Changethehydraulic ltersandhydraulicuidwhenusingT oro HYPR-OIL

g015459

dirtyordustyconditions).

Toreplacethehydraulicuid,theltersneedto beremoved.Replacebothatthesametime;refer toServicingtheEngineOil(page40)fortheoil specications.

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

™

500hydraulicuid(moreoftenin

1uid

3.Raisethemachineandsupportitwithjack stands(Figure87).

Page 61

Figure87

1.Jackstands

4.Removeboththemowerbeltandthepump-drive belt;refertoReplacingtheMowerBelt(page

55)andReplacingtheHydraulicPump-Drive Belt(page56).

7.Installthereplacementhydrauliclter.

8.Installthepump-drivebeltandthemowerbelt.

9.Removethejackstandsandlowerthemachine (Figure87).

10.Addoiltothehydraulicreservoirandcheckfor anyleaks.

11.Cleanupanyspilledoil.

12.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.

13.Shutofftheengineandcheckforleaks.

14.Checktheoillevelwhiletheoiliscold.

15.Ifrequired,addoiltothehydraulicreservoir.

g008970

Note:Donotoverll.

Note:Thispreventsoilfromgettingonthe

belts.

5.Placeadrainpanunderthelter,removethe oldlter,andwipethesurfaceclean(Figure88).

Figure88

Bottomviewofthemachine

1.Filterlocations

2.Hydrauliclter

6.Applyathincoatofhydraulicuidtotherubber gasketonthereplacementlter(Figure88).

g008968

Page 62

MowerDeck Maintenance

LevelingtheMowerDeck

SettinguptheMachine

Note:Ensurethatthemowerdeckislevelbefore

matchingtheheightofcut(HOC).

1.Positionthemoweronaatsurface.

2.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

3.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

4.Checktirepressureofthedrivetires.

g027343

Figure89

5.Ifneeded,adjustto90kPa(13psi).

6.Positionthemowertothe76mm(3inches) height-of-cutposition.

LevelingtheDeck

1.Positionthemoweronaatsurface.

2.Stopengine,waitforallmovingpartstostop, removethekey,andengagetheparkingbrake.

3.Checkthetirepressureinthedrivetires.

Note:Properinationpressureforthetiresis

90kPa(13psi).

4.Positionthetransportlockinthelatching position.

5.Pushthedeck-liftpedalallthewayforwardand thedecklatchesatthe14cm(5-1/2inches) transportposition(Figure89).

1.Deck-liftpedal

2.Height-of-cutpin

6.Inserttheheight-adjustmentpinintothe7.6cm (3inches)cutting-heightlocation.

7.Releasethetransportlockandallowthedeckto lowertothecuttingheight.

8.Raisethedischargechute.

9.Onbothsidesofthedeck,measurefromthe levelsurfacetothefronttipoftheblade(Postion A)asshowninFigure90.

3.Transportlock

Note:Themeasurementshouldread7.6mm

(3inches)

Page 63

Figure90

g009196

1.7.6cm(3inch)atposition Aiscorrect

2.8.3cm(3-1/4inch)at positionBiscorrect

3.Measureherefromthe bladetiptothehard surface

4.MeasureatpositionAand Bonbothsides

10.Fine-tunetheadjustmentnutonthefrontdeck liftassemblybyturningit(Figure91).

Note:T oincreasetheheight,turnthe

adjustmentnutclockwise;todecrease,turn counterclockwise.

Note:Ifthefrontdecklinksdonothaveenough

adjustmenttoachieveaccuratecutheight,the single-pointadjustmentcanbeutilizedtogain moreadjustment.

g027344

Figure91

1.Adjustmentnut3.Reardeckadjustment

2.Jamnut4.Frontdeckadjustment

11.T oadjustthesingle-pointsystem,loosenthe 2boltsatthebottomoftheheight-of-cutplate (Figure92).

Figure92

1.Boltsatthebottomoftheheight-of-cutplate

12.Ifthedeckistoolow,tightenthe single-point-adjustmentboltbyrotatingit clockwise.Ifthedeckistoohigh,loosen thesingle-point-adjustmentboltbyrotatingit counterclockwise(Figure93).

g027345

Page 64

Note:Loosenortightenthesingle-point

adjustmentboltenoughtomovethe height-of-cutplatemountingboltsatleast1/3 thelengthoftheavailabletravelintheirslots. Thisregainssomeupanddownadjustmenton eachofthe4decklinks.

Figure93

1.Single-pointadjustmentbolt

ServicingtheCutting Blades

Toensureasuperiorqualityofcut,keeptheblades sharp.Forconvenientsharpeningandreplacement, youmaywanttokeepextrabladesonhand.

BladeSafety

Awornordamagedbladecanbreak,andapieceof thebladecouldbethrowntowardyouorbystanders, resultinginseriouspersonalinjuryordeath.Tryingto repairadamagedblademayresultindiscontinued safetycerticationoftheproduct.

•Inspectthebladesperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen servicingtheblades.Onlyreplaceorsharpenthe

g017036

blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

13.Tightenthe2boltsatthebottomofthe height-of-cutplate(Figure92).

Note:Inmostconditions,thebackbladetip

shouldbeadjusted6.4mm(1/4inch)higher thanthefront.

14.T orquethe2boltsto37to45N∙m(27to33ft-lb).

15.Onbothsidesofthedeck,measurefromthe levelsurfacetothebacktipoftheblade(postion B)asshowninFigure90.

Note:Themeasurementshouldread8.3cm

(3-1/4inches)

16.Finetunethescrewadjusterbyturningittoget

8.3mm(3-1/4inches)height(Figure91).

Toincreasetheheight,turntheadjustmentnut clockwise;todecrease,turncounterclockwise.

17.Measureuntilall4sidesarethecorrectheight.

18.Tightenallofthenutsonthedeck-lift-arm assemblies.

19.Lowerthedischargechute.

BeforeInspectingorServicingthe Blades

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey,and disconnectthespark-plugwiresfromthespark plugs.

Page 65

InspectingtheBlades

CheckingforBentBlades

ServiceInterval:Beforeeachuseordaily

1.Inspectthecuttingedges(Figure94).

2.Iftheedgesarenotsharporhavenicks,remove andsharpentheblade;refertoSharpeningthe

Blades(page66).

3.Inspecttheblades,especiallyinthecurvedarea.

4.Ifyounoticeanycracks,wear,oraslotforming inthisarea,immediatelyinstallanewblade (Figure94).

Figure94

1.Cuttingedge3.Wear/slotforming

2.Curvedarea4.Crack

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Rotatethebladesuntiltheendsfaceforward andbackward.

4.Measurefromalevelsurfacetothecutting edge,positionA,oftheblades(Figure95).

g006530

Figure95

1.Measureherefromblade

tohardsurface

2.PositionA

5.Rotatetheoppositeendsofthebladesforward.

6.Measurefromalevelsurfacetothecuttingedge ofthebladesatthesamepositionasinstep4 above.

Note:Thedifferencebetweenthedimensions

obtainedinsteps4and6mustnotexceed3 mm(1/8inch).

Note:Ifthisdimensionexceeds3mm(1/8

inch),thebladeisbentandmustbereplaced.

g000975

Page 66

WARNING

Abladethatisbentordamagedcould breakapartandcouldseriouslyinjureor killyouorbystanders.

•Alwaysreplaceabentordamaged bladewithanewblade.

•Donotleorcreatesharpnotchesin theedgesorsurfacesoftheblade.

RemovingtheBlades

Bladesmustbereplacedifasolidobjectishit,ifthe bladeisoutofbalance,orifthebladeisbent.To ensureoptimumperformanceandcontinuedsafety conformanceofthemachine,usegenuineT oro replacementblades.Replacementbladesmadeby othermanufacturersmayresultinnonconformance withsafetystandards.

1.Holdthebladeendusingaragora thickly-paddedglove.

2.Removethebladebolt,thecurvedwasher,and thebladefromthespindleshaft(Figure96).

Figure96

1.Sailareaoftheblade3.Curvedwasher

2.Blade4.Bladebolt

SharpeningtheBlades

1.Usealetosharpenthecuttingedgeatboth endsoftheblade(Figure97).

Note:Maintaintheoriginalangle.

Note:Thebladeretainsitsbalanceifthesame

amountofmaterialisremovedfrombothcutting edges.

Figure97

1.Sharpenatoriginalangle.

g004536

g000552

2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure98).

Page 67

Note:Ifthebladestaysinahorizontalposition,

thebladeisbalancedandcanbeused.

Note:Ifthebladeisnotbalanced,lesome

metalofftheendofthesailareaonly(Figure97).

Figure98

WARNING

Deck-liftarmassemblieshavestoredenergy. Removingthedeckwithoutreleasingthe storedenergycancauseseriousinjuryor death.

Donotattempttodisassemblethedeckfrom

g000553

thefrontframewithoutlockingoutthestored energy.

1.Blade2.Balancer

3.Repeatthisprocedureuntilthebladeis balanced.

InstallingtheBlades

1.Installthebladeontothespindleshaft(Figure

99).

Important:Thecurvedpartoftheblade

mustbepointingupwardtowardtheinside ofthemowertoensurepropercutting.

2.Installthespringdiskandbladebolt(Figure99).

Note:Thespring-diskconemustbeinstalled

towardthebolthead(Figure99).

3.T orquethebladeboltto115to150N∙m(85to 110ft-lb).

1.Shutofftheengine,waitforallofthemoving partstostop,removethekey,andengagethe parkingbrake.

2.Removetheheight-adjustmentpinandlower thedecktotheground.

3.Placetheheightadjustmentpininthe7.6cm(3 inch)cutting-heightlocation.

Note:Thislocksthedeck-liftarmsinthelowest

positionwhenthedeckisremovedandthe storedenergyinthedeckspringisreleased.

4.Removethebeltcovers.

5.Liftuptheoorpanandinsertaratchetintothe squareholeinthedeckidler(Figure100).

6.Rotatethedeckidlerclockwiseandremovethe mowerbelt(Figure100).

Figure99

1.Sailareaoftheblade3.Springdisk

2.Blade4.Bladebolt

RemovingtheMowerDeck

Lockoutthespring-loadeddeckarmsbeforeservicing orremovingthemowerdeck.

g004536

Page 68

8.Raisethedeckstrutsandsecuretheminthe raisedposition.

9.Slidethedeckouttotherightsideofthe machine.

ReplacingtheGrass Deector

WARNING

Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectsatyouor bystanders,resultinginseriousinjury.Also, contactwiththebladecouldoccur.

Neveroperatethelawnmowerunlessyou installacoverplate,mulchplate,grass deector,orbagger.

1.Removethelocknut,bolt,spring,andspacer holdingthedeectortothepivotbrackets (Figure102).

Figure100

1.Clutchpulley5.Squareholeintheidler

2.Mowerbelt

3.Spring-loadedidlerpulley

4.Ratchet

armfortheratchet

6.Idlergreasetting

7.Beltguide

7.Removeandretainthehardwareonbothsides ofthedeckasshowninFigure101.

g009038

g015594

Figure102

1.Bolt

2.Spacer6.Grassdeector

3.Locknut

4.Spring

5.Springinstalled

7.J-hookendofspring

2.Removedamagedorworngrassdeector.

3.Placespacerandspringontothegrassdeector.

PlaceaJ-endofspringbehinddeckedge.

Figure101

1.Rightstabilizer

2.Deckstrut(rightsideshown)

3.Removetheshoulderboltandnut.

4.Removetheshoulderboltandnut.

g010252

Note:EnsurethataJ-endofspringisinstalled

behinddeckedgebeforeinstallingtheboltas showninFigure102.

4.Installtheboltandnut.

5.PlaceaJ-hookendofspringaroundgrass

deector(Figure102).

Important:Thegrassdeectormustbeable

torotate.Liftthedeectoruptothefullopen

Page 69

positionandensurethatitrotatesintothe fulldownposition.

Cleaning

CleaningundertheMower

ServiceInterval:Beforeeachuseordaily

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andsettheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Raisethemowertothetransportposition.

DisposingofWaste

Engineoil,batteries,hydraulicuid,andengine coolantarepollutantstotheenvironment.Disposeof theseaccordingtoyourstateandlocalregulations.

Page 70

Storage

effectivewhenmixedwithfreshfueland usedatalltimes.

Note:Afuelstabilizer/conditionerismost

CleaningandStorage

1.Disengagethepowertakeoff(blade-control switch(PTO),engagetheparkingbrake,and turntheignitionkeytotheOFFposition.Remove thekey.

2.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especially theengineandhydraulicsystem.Cleandirtand chafffromtheoutsideoftheenginecylinder headnsandblowerhousing.

Important:Youcanwashthemachine

withmilddetergentandwater.Donot pressure-washthemachine.Avoid excessiveuseofwater,especiallynearthe controlpanel,engine,hydraulicpumps,and motors.

3.Checkthebrake;refertoBrakeMaintenance

(page54).

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page38).

5.Greasethemachine;refertoLubrication(page

36).

B.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

C.Shutofftheengine,allowittocool,and

drainthefueltank;refertoServicingthe

FuelTank(page45)intheMaintenance

Section.

D.Starttheengineandrunituntilitstops.

E.Disposeoffuelproperly.Recycleaccording

tolocalcodes.

Important:Donotstore

stabilizer/conditionedfuelover 90days.

13.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

14.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.

15.Storethemachineinaclean,drygarageor storagearea.

16.Removethekeyfromtheignitionswitch andkeepitoutofreachofchildrenorother unauthorizedusers.

6.Changethecrankcaseoil;refertoChangingthe

EngineOil(page41).

7.Checkthetirepressure;refertoCheckingthe

TirePressure(page49).

8.Changethehydrauliclters;refertoReplacing

theHydraulicFluidandFilters(page60).

9.Chargethebattery;refertoChargingtheBattery

(page47).

10.Scrapeanyheavybuildupofgrassanddirt fromtheundersideofthemower,thenwashthe mowerwithagardenhose.

Note:Runthemachinewiththeblade-control

switch(PTO)engagedandtheengineathigh idlefor2to5minutesafterwashing.

11.Checktheconditionoftheblades;referto

ServicingtheCuttingBlades(page64).

12.Preparethemachineforstoragewhennon-use occursover30days.Preparethemachinefor storageasfollows:

A.Addapetroleumbased

stabilizer/conditionertofuelinthe tank.Followmixinginstructionsfrom thestabilizermanufacturer.Donotuse analcohol-basedstabilizer(ethanolor methanol).

17.Coverthemachinetoprotectitandkeepitclean.

Page 71

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or failstokeeprunning.

PossibleCauseCorrectiveAction

1.Theblade-controlswitch(PTO)is engaged.

2.Theparkingbrakeisdisengaged.2.Engagetheparkingbrake.

3.Themotion-controlleversarenotin theNEUTRAL-LOCKposition.

4.Theoperatorisnotseated.

5.Thebatteryisdead.

6.Theelectricalconnectionsare corrodedorloose.

7.Thefuseisblown.7.Replacethefuse.

8.Therelayorswitchiswornor damaged.

1.Thefueltankisempty.1.Fillthefueltank.

2.Thefuel-shutoffvalveisclosed.2.Openthefuel-shutoffvalve.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thethrottleisnotinthecorrect position.

5.Thereisdirtinthefuellter.5.Replacethefuellter.

6.Thereisdirt,water,orstalefuelinthe fuelsystem.

7.Theaircleanerisdirty.

8.Theseatswitchisnotfunctioning properly.

9.Theelectricalconnectionsare corroded,loose,ordamaged.

10.Therelayorswitchiswornor damaged.

11.Thesparkplugisfouledorimproperly gapped.

12.Thespark-plugwireisnotconnected.

1.Movetheblade-controlswitch(PTO) tothedisengagedposition.

3.Ensurethatthemotion-controllevers areintheNEUTRAL-LOCKposition.

4.Sitontheseat.

5.Chargethebattery.

6.Checktheelectricalconnectionsfor goodcontact.

8.ContactanAuthorizedServiceDealer.

4.Besurethatthethrottlecontrolis midwaybetweentheslowandfast positions.

6.ContactanAuthorizedServiceDealer.

7.Cleanorreplacetheair-cleaner element.

8.Checktheseat-switchindicator . Replacetheseatifnecessary .

9.Checktheelectricalconnections forgoodcontact.Cleanthe connectorterminalsthoroughlywith electrical-contactcleaner,apply dielectricgrease,andmakethe appropriateconnections.

10.ContactanAuthorizedServiceDealer.

11.Adjustorreplacethesparkplug.

12.Checkthespark-plugwireconnection.

Theenginelosespower.

Theengineoverheats.

Themowerpullstotheleftorright(with leversfullyforward)

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thecoolingnsandtheairpassages abovetheengineareplugged.

5.Theventholeinthefuelcapisplugged.5.Cleanorreplacethefuelcap.

6.Thereisdirtinthefuellter.6.Replacethefuellter.

7.Thereisdirt,water,orstalefuelinthe fuelsystem.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thecoolingnsandtheairpassages abovetheengineareplugged.

1.Thetrackingneedsadjustment1.Adjustthetracking.

2.Thetirepressureinthedrivetiresis notcorrect.

2.Cleantheair-cleanerelement.

4.Removetheobstructionfromthe coolingnsandtheairpassages.

7.ContactanAuthorizedServiceDealer.

3.Removetheobstructionfromthe coolingnsandtheairpassages.

2.Adjustthetirepressureinthedrive tires.

Page 72

Problem

PossibleCauseCorrectiveAction

Themachinedoesnotdrive.

Themachinevibratesabnormally .

Themachineproducesanunevencutting height.

1.Thebypassvalvesarenotclosedtight.1.Tightenthebypassvalves.

2.Thepumpbeltisworn,loose,or broken.

3.Thepumpbeltisoffapulley .3.Changethebelt.

4.Theidlerspringisbrokenormissing.4.Replacethespring.

5.Thehydraulic-uidlevelislowortoo hot.

1.Thecuttingblade(s)is/arebentor unbalanced.

2.Theblademountingboltisloose.2.Tightentheblademountingbolt.

3.Theenginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Theenginepulley ,idlerpulley,orblade pulleyisloose.

5.Theenginepulleyisdamaged.

6.Thebladespindleisbent.

7.Themotormountislooseorworn.

1.Theblade(s)is/arenotsharp.1.Sharpentheblade(s).

2.Thecuttingblade(s)is/arebent.2.Installnewcuttingblade(s).

3.Themowerdeckisnotlevel.

4.Theundersideofmowerisdirty.4.Cleantheundersideofthemower.

5.Thetirepressureisnotcorrect.5.Adjustthetirepressure.

6.Thebladespindleisbent.

2.Changethebelt.

5.Addhydraulicuidtothereservoirsor letitcooldown.

1.Installnewcuttingblade(s).

4.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer.

6.ContactanAuthorizedServiceDealer.

7.ContactanAuthorizedServiceDealer.

3.Levelthemowerdeckfromside-to-side andfront-to-rear.

6.ContactanAuthorizedServiceDealer.

Thebladesdonotrotate.

Theclutchdoesnotengage.

1.Themowerdeckbeltisworn,loose, orbroken.

2.Themowerdeckbeltisoffpulley.

3.Thepumpdrivebeltisworn,loose,or broken.

4.Theidlerspringisbrokenormissing.4.Replacethespring.

1.Thefuseisblown.

2.Thereislowvoltagesupplyatthe clutch.

3.Thecoilisdamaged.3.Replacetheclutch.

4.Thereisinadequatecurrentsupply.4.Repairorreplacetheclutchlead

Therotor/armatureairgapistoolarge.

1.Installanewdeckbelt.

2.Installthemowerdeckpulleyand checktheidlerpulley,idlerarm,and springforcorrectpositionandfunction.

3.Checkthebelttensionorinstallanew belt.

1.Replacethefuse.Checkthecoil resistance,batterycharge,charging system,andwiringconnections,and replacecomponentsifnecessary.

2.Checkthecoilresistance,battery charge,chargingsystem,andwiring connectionsandreplacepartsif necessary.

wireorelectricalsystem.Cleanthe connectorcontacts.

5.Removetheshimorreplacetheclutch.

Page 73

Schematics

ElectricalSchematic(Rev .A)

g020788

Page 74

Notes:

Page 75

Notes:

Page 76

TheToroWarranty

ALimitedWarranty(seewarrantyperiodsbelow)Contractor

Landscape

Equipment(LCE)

RidingProduct

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroW arrantyCompany,pursuanttoanagreement betweenthem,jointlypromisetorepairtheT oroProductslistedbelowifdefectivein materialsorworkmanship.

Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:

ProductsWarrantyPeriod

GrandStand

•Engines

ZMaster

•Engines ZMaster

•Engines

ZMaster

•Engines

ZMaster

•Engines

ZMaster

•Engines

TITANHD1500Series

7000SeriesMowers

8000SeriesMowers

3000SeriesMowers

5000SeriesMowers

6000SeriesMowers

Mowers

5yearsor1,200hours

3years

5yearsor1,200hours 3years 5yearsor1,200hours

3years

5yearsor1,400hours

3years

4yearsor1,200hours

2years

3years

4yearsor500Hours

•EnginesToro–4yearsor500hours

TITANHD2000Series

•Engines

TITANHD2500Series

•Engines

Kohler–3years

4yearsor1000Hours

4yearsor750Hours

Kawasaki–3years

AllMowers

•Battery90daysPartsandLabor

1yearPartsonly

•BeltsandTires90days

•Attachments1year

Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone

locationisconsideredcommercialuseandthecommercialwarrantywouldapply.

Whicheveroccursrst.

SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer.

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenanceprocedures describedintheOperator'sManual.Suchroutinemaintenance,whetherperformedby adealerorbyyou,isatyourexpense.

InstructionsforObtainingWarrantyService

IfyouthinkthatyourToroProductcontainsadefectinmaterialsorworkmanship, followthisprocedure:

1.ContactanyAuthorizedToroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,accessourwebsiteat www.T oro.com.Y oumayalsocallthenumberslistedinitem#3tousethe 24-hourT oroDealerlocatorsystem.

2.Bringtheproductandyourproofofpurchase(salesreceipt)totheService Dealer.Thedealerwilldiagnosetheproblemanddetermineifitiscovered underwarranty.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’sanalysisorwith theassistanceprovided,contactusat:

ToroWarrantyCompany

CustomerCareDepartment,RLCDivision

811 1LyndaleAvenueSouth

Bloomington,MN55420-1 196

888-865-5676(U.S.Customers)

888-865-5691(Canadacustomers)

ItemsandConditionsNotCovered

Thereisnootherexpresswarrantyexceptforspecialemissionsystemcoverage andenginewarrantycoverageonsomeproducts.Thisexpresswarrantydoesnot coverthefollowing:

•Costofregularmaintenanceserviceorparts,suchaslters,fuel,lubricants,oil

changes,sparkplugs,airlters,bladesharpeningorwornblades,cable/linkage adjustments,orbrakeandclutchadjustments

•Componentsfailingduetonormalwear

•Anyproductorpartwhichhasbeenaltered,misused,neglected,orrequires

replacementorrepairduetoaccidentsorlackofpropermaintenance

•Pickupanddeliverycharges

•RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oroService

Dealer

•Repairsnecessaryduetofailuretofollowrecommendedfuelprocedure(consult

Operator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontainsmorethan

10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-useoverone

month

GeneralConditions

AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorizedT oro ServiceDealerusingT oroapprovedreplacementparts.

NeitherTheToroCompanynorT oroWarrantyCompanyisliableforindirect, incidentalorconsequentialdamagesinconnectionwiththeuseoftheToro Productscoveredbythiswarranty,includinganycostorexpenseofproviding substituteequipmentorserviceduringreasonableperiodsofmalfunctionor non-usependingcompletionofrepairsunderthiswarranty.

Allimpliedwarrantiesofmerchantability(thattheproductistforordinaryuse) andtnessforuse(thattheproductistforaparticularpurpose)arelimitedto thedurationoftheexpresswarranty .

Somestatesdonotallowexclusionsofincidentalorconsequentialdamages, orlimitationsonhowlonganimpliedwarrantylasts,sotheaboveexclusions andlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrights whichvaryfromstatetostate.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry, province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallother remediesfail,youmaycontactusatToroWarrantyCompany .

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.

374-0252RevK